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Siemens SITRANS FST020 clamp-on ultrasonic flowmeter user

1. lt ITEM gt UlOo sueuleis esn WMWM YSN 88 11 94088 909 UOISIAIG ou sueuieis 99 55719 99 55719 55719 ATILONG 64 55719 24 55119 19 55119 06 55719 jJenioy 5 JeuiuoN 5 5 5 9 YSN 88 11 4 205 emm iem SNa3Wals sueuieiS sseuxou pue 4 1 0 89 01 100 91 1331S HOS 4 LHDIAM 01 928 pyepuels ueoueulv 0 uiojuoo JOU 98941 1 74 on Woy edid 10 prepuejs eui eouepioooe JO sseuxolui eonuepi sseuxolu IEM y ul 1ou 501 SG ejnpeuog 5 IEM edid pJepuels 10 sseuxotui eonuepi SSOUYOIU s 08 pue seinpeuos j eeueb y ejnpeuos JO ueis Aue uuojuoo jou op ing 5 edid Aq peonpoud
2. 69 iet 73 7 1 Selecting Flow 73 7 2 Zero Flow Adjust 77 7 3 5 ae 81 7 4 Logger CONMOl tte ntt nt EE LE LEE LEE EE ee 83 7 5 Operation Adjust Menu 5 05 85 7 6 Analog OUE Setup Hn e p ipte 88 7 7 Setting 89 7 8 Pulse OUES Ups 91 7 9 Memory CONTON 96 7 10 Analog Output ss coi c a ere ce ee dee 97 Alarm error and system MESSAGES rn n nn nn n nn 101 8 1 Alarm Anes 101 8 2 Setting Alarm tos oe peat e t a 102 ci 107 9 1 ubi 107 9 2 Technical 5 5 etu utat E 107 9 3 Return n a d d E WE E e tet 109 Troubleshooting i ios PE ER DOR ERR CC REY ER REA EE E NO ERR 111 10 1 Troubleshooting erre ERR HR ME EHE ME ERE MUR meu Pe med deeds 111 10 2 Force 113 10 3 5 eso Nae rr deed 115 10 4 Data
3. en eee eee emere nennen nnns 41 Sample Hi Precision Sensor 42 Reflect Mount with Mounting Frames and Spacer Bar eee 45 Reflect Mount Spacer Bar Side View memes 46 Preparing the d 47 ci gp 48 Sensor Installatiori 48 Mylar Guide 49 Wrap Strap Under P ipe and Attach to Adjusting Screw 50 Aligning the Sensor to the Pipe nennen nennen nnne 51 Wrapping the Mylar Spacing Guide around the pipe End View 52 Finding the Halfway Distances ne etta e eere le ee 52 Aligning the Sensors for Direct Mode operation End View 53 Reflect Mount with Model 1012TN Mounting Track Side View 55 Direct Mount 180 opposed with Mounting Tracks 57 Wrapping the Mylar Spacing Guide around the pipe End View 59 Finding the Haltway Distantes rr tek Tee e aere e a ea anne 59 edes 60 REF and Number Index Pin 1 61
4. eee 120 poste EIER 125 E E GE EE P FER EE IEEE E E EE 127 A 1 e 127 2 127 Connections and meme nennen 127 A 4 131 A 5 BACnet ModB us Communications unten Do e tubes 135 A 5 1 Introduction ah Ae e e ees 135 A52 cae oet RUM D NEM E UE EE 135 5 3 BACnet Protocol Implementation Conformance Statement 139 2 5 4 E t rte onc wht antes ean eM et basal ne lads 141 FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH Table of contents B 145 1 Installation O Drawings 145 61055 aan 147 dee EET 153 Tables Table 4 1 CQO 1012NMB 1 Mounting 0 12 00000000 00000000000 nnne nennen nnns 19 Table 5 1 5 Key Touch Keypad and PC Keyboard Function Chart 31 Table 5 2 Pipe Configuration Option List Definitions 36 Table 5 3 Universal Sensor Selection
5. nennen 42 Table 5 4 High Precision Sensor Selection 2 200 00 nennen nnns 43 Table 7 1 Totalizer MOd6Ss 74 Table 7 2 CONOS N 76 Table 7 3 Logger Control Menu Option 1156 83 Table 7 4 Operation Adjust M enu te ette a eae 86 Table 7 5 Analog QUMUN 88 Table 7 6 Analog Out Setup Data 88 Table 7 7 Relay T Option bisou teneo eno aoo oo e dd ot 90 Table 7 8 Pulse Output Values for Gallons US 96 Table 7 9 Memory Control etre EPOD RARI ERE 96 Table 7 10 Analog Out Trim Menu Structure 3 0 00 0 0 4 02 0 enn 97 Table 10 1 Troubleshooting ps MEER M e ee 111 Table 10 2 etup Menu ct rer E E a a edens 120 Table A 1 Part Numbers and Connection 127 Table A 2 RO 128 Table A 3 128 Table A 4 Input QutputW iring 129 Figures Figure 3 1 Typical Transmitter Label 14 Figure 3 2 4 Trans Mitteran
6. 14 Figure 4 1 Weal MOU gha la Gis 17 Figure 4 2 Pipe MOU nting een 18 Figure 5 1 InpuEP OWGEW FITIQ DROP 22 FST020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 5 Table of contents Figure 5 2 Figure 5 3 Figure 5 4 Figure 5 5 Figure 5 6 Figure 5 7 Figure 5 8 Figure 5 9 Figure 5 10 Figure 5 11 Figure 5 12 Figure 5 13 Figure 5 14 Figure 5 15 Figure 5 16 Figure 5 17 Figure 5 18 Figure 5 19 Figure 5 20 Figure 5 21 Figure 5 22 Figure 5 23 Figure 5 24 Figure 5 25 Figure 5 26 Figure 5 27 Figure 5 28 Figure 5 29 Figure 5 30 Figure 6 1 Figure 7 1 Figure A 1 Figure A 2 Figure A 3 5 E Re ee teet E P Fc en 25 RS 232 Serial Port Men sse P ets 26 RS 232 Interface Cable 0 nennen nennen nnns 27 85 485 Wiring Diagram Re 30 5 Key im dst utt etu bett eati tet babct ec utu 31 Reflect Mount Pipe shown from above in 12 o clock position 37 Direct Mount Pipe shown from above 12 o clock 38 Sensor Alignment prr rr AN e WA tee call ee eden Pe e ug TE e d 39 Pipe S rtace e ER t t P o 40 Sample Universal Sensor
7. 1 SddNrioi W 29966605350 500 0 0996 lt 62 lt 16 lt WBBIVA dVS 8310 8410 SNOLLOVH4 HOSN3S AQO8 2115 1 GALVOIdAd HOS JONVEETIOE S3lH3S 5 LOL NOILVTIVLSNI S3HONI NI SNOISN3INIG 93131934 3SIMH3H LO SS3 INT 88 11 AN SN3Wils 5 A8 2 1 u3Wolsno 3178lX314 2 1 ONISNIOH NOSN3S IHL OL 380035 NAVI IHL N3AO LINGNOD SS d NMOHS SV 3XVW 0350 SI LINGNOD NAXI 3l 9 140020 V 14399 OL 2 1 TWYOALNI SVH ONISNOH 9 NOSN3S SMOSN3S LIDQNOO 3181X314 40 3SN SMOVUL 531435 410101 NISN NOLLVTIVISNI 404 41 101 ONIMVHO 33S 9015 MOSN3S M3OvdS 1NOMJ MIIA ANMV 100 3AV33 9 112 9NIINnON 32 3 06 MOSN3S JHL 40 9NIdWY12 NOSNJS HI9N31 TINA 1 14002 30 9 1 XONddv 10NM201 JHL M3MOS SNIdWVIO JHL 340235 JOVIYNS Jdid IHL NO 5 05 35 JHL 9 1 35 MIYIS SNIdAVIO NOSN3S JHL N31H9IL 5 1NOMJ JHL ISNIVOV S3AVHJ JHL OLNI HSAd JOVAY
8. 54 15 N3SOO ATIn33NvO NOUISOd 3Wvs3 La JHL SOJIN 30 805 3dld 31 5 NOLIVTIVISNI MOSN3S OL 0332049 HLOONS NV310 SI 32 3 05 Jdid IHL 31 S3Avid 3HL NO SMNVW 9 2 45 JHL N33ML38 SI 4315 NI 9NIDVdS 1 OS 3dld JHL 01 4 2 D K 2 ONINnON QNOO3S 340035 AlNOdAL Jdid IHL T E 8 SWZIOL 9 335 SNZLOL Ibi ONILNNOW ONISN Jdid OL SANVY4 ONILNNOW JHL 380035 Q3 uVM add AHO y MON gue KG chines RIL TA JHL NI 393905 Jdid IHL HLOOWS 03119915 JAISYYAY IHL ONISN 3943415 3414 NO S3WvMJ INNLNO 3lVWiXOMddv NV NOLIV2O1 9NILNnON ONBIQSV3M 032946 S3AvHi 41 03123135 3dld 1SNIVOV ATBW3SSV N3OvdS 3NvMJ ONUNNOW JHL SE On AN CE E JOVAYNS Jdid JHL OL 3943 ONILNNOW 35 Jdid NO 18 355 YVA W3 vdS 3NvH4 JHL MOH V 9315 310H X3QNI JHL 2 SWVS SHL NI 330VdS JHL 01 3AVH4 QNO23S JHL 40 10 S3OVON3 N3OVdS
9. 10 SSTINN SIHL 31 25 LON 54115 319 15 0 01 119 30 ATGNASSV 804 41 09 7266 33S 6 SNOISN3MIO 8 1066 8 166 335 8 11314 066 ONV NOLIVTIVISNI 331ndWOO 3lviidOMddv JHL HUM 3ONVOSOOOV NI 5 DIV SdNVID SH39nasNval 380235 SNid X3ONI ISNIVOV NMOHS SV OLNI SYSONGSNVUL 1 35 1 9 W39nasNvuL H VA 10 35 8 JHL OL 030084 1 14003 IHL JO ONVE V Alddy 9 SNid 1 35 NOlLVOrlddv YNOA 303 53 X3ONI 3ivijdOJddV JHL OL NOLVTIVISNI ISN IHL ONILINSNOD SYJONOSNVAL 201 7 NOVEL 40 30M 8 1 38 5 30 3 05 5 43 84 3NS3HQV 3ASvWev 143399 01 39VJUnS Jdid IHL HLOONS ATIVOOT 5 344 5 3495 TIVE JHL 344 OL 53 8 55 IVY AVAL IHL 340936 4 SM3MOS lt 5 JHL ONIN3JIHOUL 8 SLNN 549815 340235 55 MOVAL IHL 30 ONI SM3HOS IHL HUM IVW OL 030 45 SIXV MOTI JHL HUM NI SINN
10. 4X FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 125 Technical data Design e Weight 1 4 kg 3 Ibs e Dimensions WxHxD 175 7 mm x 240 3 mm x 91 1 mm 6 92 in x 9 46 in x 3 59 in e Enclosure Material P olycarbonate Power Supply e AC Version 100 240 VAC 50 60 Hz 20 VA max e DC Version 11 5 28 5 VDC 10 watts max Certifications and approvals Unclassified locations only UL Listing ULc Listing CE e EMC EN 61000 6 2 4 C TICK FST020 IP 65 NEMA 4X 126 Operating Instructions 2 2014 03086487 AH Appendix A A 1 Certificates All certificates are posted on the Internet Additionally the CE Declaration of Conformity as well as UL listings approvals are available on the Sitrans F literature CD ROM Certificates http www siemens com processinstrumentation certificates A 2 Ordering In order to ensure thatthe ordering data you are using is not outdated the latest ordering data is always available on the Internet Catalog process instrumentation http www siemens com processinstrumentation catalogs See also Process instrumentation catalog http www siemens com processinstrumentation catalogs A 3 10 Connections and Wiring Terminal Block Wiring FST020 Flow Meter These connection diagrams apply to the part numbers listed below Table A 1 Part Numbers and Connection Diagrams SITRANS FST020 FST020 7 570 FST020 IP 65 NEM
11. JHL XNVW SOJIN 32 3 405 Jdid 31 5 NO NOLIVTIVISNI MOSN3S OL 0332009 HIOOWS 319 SI 30 3 06 Jdid IHL S3Wvu3 JHL NO SYA SNIOVdS JHL 33 138 SI 9315 Q3NIWH3130 9NIOVdS OS 344 Ol 3 4 QNOO3S JHL 380235 Jdid IHL INOW 06 9NUNnON 49415 52101 3HL 54315 ONISN JHL OL 3943 NILNNOW 3HL JO 3 402365 AlMVHOdW3l 1 9 AB 032 45 JYV 53 4 ONILNNOW 3I OL 09 104 SWZLOL JHL 59315 ONISN Jdid JHL OL 341235 NOIIV2O1 03193135 JHL Jdid NO A8W3SSV M3OvdS 3vuJ JHL lt 2 V 9315 OALVOIONI 3IOH X3QNI IHL N3NNVM 3VS SHL NI 830 45 3HL 01 3Avi3 QNO23S JHL dAVIO 229 ava 5 JHL NI JHL 39V9N3 3355 5 Nid 3405 38 YIOWdS FHL 40 50 30283434384 Q3438WnN Nn SHL 3WVi3 9NUNDnON 1 29 Q3sn SI 830 45 31 0 04 N11 5 YO NIOH X3ONI ILVIYdOYddY JHL 123135 OL NOLIVTIVISNI ISN ONY Gi3H 0101 1105 00 1 S3AV44 NOLLVTIVISNI JHL JSN
12. Li 331 512101 3HL 033 Sdvals 9 50 344 3HL 01 380335 AlMVNOdW3l NOLLV2O1 03123135 JHL IV Jdid NO A18W3SSV H3OvdS HOSN3S C Z lD Uv 4315 GALVOIGNI 3IOH X3QNI IHL M3NNVN SWVS SHL YIOWdS JHL OL 805 35 QNOO3S 3Hl 340935 10078 MOSN3S JHL 10 3015 dY M3OVdS Q3MOIS 3305 JHL 40 9NISVON3 A8 N3OVdS FHL 40 504 3ON383434 MOSN3S INO 340235 172 70 0360 1 N3OVdS 312 2 9 SI33HS NO S3LON NOLLVTIVISNI 3HL OL 531 01104 JHL Xlddv S3NVYI 30 1113N38 SYOSN3S SNITIVISNI N3HM XlddV 534032084 53 0 3WVS SAWVYS INILNNOW LNOHLIM 30 3 40 NOLVTIVISNI MO103NNOO IN3MISNMOO MO 3435 0101 066 OL 7 YYWO BION 305 3150490 OL 335 1 YIS 3A0W3N 300N 1531333 NI 035 9NI38 4 SV SYOSN3S 32914 30103NNOO 3159 MO 3435 0101 066 OL NOlLV3M3dO 124400 5 SV 4055322 30 09 49415 ISN 5375 344 M3TIVWS NO N3HM WOSN3S MV3iiSdn ava YIS 335 N ZLOL Cv 310N 336 44 waunanoo MAYIS WVA 073 53835 0101 YO 066 531435 Sd3NIIOL MOSN3S 5
13. NOLIVTIVISNI 3HL ONISN ONIOVdS 3AViH4 ONILNNOW 05 36 135 01 YVE 2 45 ONISN 035 YO 8 Mv38 JINOSVULIN 30 018 IN3A3Ud 01 3 14 WINOZIMOH NI 9NUNnON SHOSN3S INNON 3NV d ONILNNOW 93393333 subue H AB e 30 awos ctoz oc e 62129625347 ora 601 62 36 ON MINILA AYS ono WOSNAS 5 14 GALVOIGAA SNOISN3AIQ YOSNIS ONY 3AV34 8 SJNHLLOL ONY 8 HNdZLOL 5 335 9 WANYW 01313 0101 ONY SNIMVHO NOLLVTIVISNI YILNAWOD MOTI 31 40844 39NVQMOOOV NI YaLNdWOD 013 SNOLLO3NNOO 3185 S Z IHS NO LHS 0 109 S3ION NOIVTIVISNI SHIWHS S3NHTIOI NOILVTTV LSNI NO SSONVHSTOL 88 11 AN S3HONI NI SNOISN3IIG Qaio3dS SSIMYSHLO SSIINN UOISIAIG OU sueuleiS SN3W2IS AON39V LNVA3 T3H SNIMVHO SIHL OL S39NVHO Q3TIOHLNOO 4301509 A8 YaWOLSND A8 2 1 u3Woisno A8 LINGNOD 2 1 2 2 1 u3Woisno A8 9 ONY 3184 2 1 2 2 500 MOSN3S JHL OL 340235 NAVI IHL N3AO LINGNOD ONMdNOD 55 4 NMOHS SV N
14. dVMIS 9NILNDON SINIS SWZIOL SAINOLSNO 514 MINOS 832 46 JHL 3405 38 N3OVdS 3HL 40 NOLISOd 32N3N3434 Q3N38WTN Nn JHL IV SAVY INO 12 10351 SI N3OVdS 41 2 4 YNOA 04 N17 ONIOVdS YO 310H 1 40844 JHL 123135 OL NOLVTWISNI ISN IVNVW 0101 JHL 1105800 1 S3AvilJ 31v201 3Av44 OLN ONY Ovd 3ASvsgv IHL MOSN3S AV3MISNMOQ ISN 5405835 IHL 1d320V 01 IVANS JHL HIOOWS ATIV2O1 32943415 3did NOILIGNOD 15043 83 0 JON 00 lt lt e 35 3 930 ONY AAV3H ONILVOD NOISOMNOO UYO 3AONGM MOVAL 304 3 Vd3ud avg DINOSVULIN 30 39v 2018 1 035 OL 5 2101 31815604 31 INVIA VINOZINOH 123135 WINOZINOH NO 55 MOU 318415 ATINA 380583 OL QN38 NOD NS IYON YO 3dld OL ASSY NOVAL 31201 31818509 272 0837 19 3500 1 2 MOU 31435 NOILV2O1 9NUNDOM 123138 2 gig 50 066 0l Jdid 350 2 NO 1931434 5 4 uvg N39vdS SNOSN3S 135 3WvaJ 3AVH
15. SdVULS NOILVINSNI 83 0 INNON 2 AINGNOD 0919 OL MOHONV SNOLLdO 3 006 0332 3 LON 5300 3Univd3dMil 3U3HM ONISNOH ONIMIM 319201 YJONGSNVEL ONISNOH ONIMIM SLH9I3M I3N 339n0SNvall SNOILONYLSNI NOLLVTIVLSNI M04 8 1066 84 AQNIO66 9NIMYMNQO 33S 72 3215 xOv3l HSWHNIWO66 SI lNvd I V S310N OL 3 0 51844 MINIS HSRHNIAZ66G NILNNON MOVAL 44 49415 TIV LSNI 1 E SONJ 08 QNOA38 1 166 166 YE HANd L66 YE HANNL66 Vc C HANdL66 66 1 4166 1 166 N d 339nasNvult 438 344 5 43 015 2 3ON3834An9NI 344 033 9NUVOO 3AON3H lt NMOHS YIINASNVYL 34436 HAWNI66 ONISNOH 438 UJONGSNVUL SI23NNO2 YIINOSNVAL 2 0 07 00 9 qo d O QuvaNvais IEM 5519 55719 165 19 55719 5512 55719 855 19 55719 Jdid 1579 9215
16. INNOW LON OQ 9 3943415 3sv34930 319 ANIVd ONILVOD NOISOMNOO LIND 3AON3N 0 HOWL 304 Jdid TWNOIS M3OnOSNvMI JO JOVNOOTE 14391035 QIOAV OL 31815504 JNvid WLNOZINOH 123135 3did 1 1 2 NO 9 313044 318 16 34013 30 3unSN3 OL ONI WOMJ IYON YO SYALaWVIC Jdid OL N3L ASSV 319007 31815504 333HM 0837 TINS SNIVW33 HOIHM 01 3500 0 NOLLVOOT ONILNNOW 123135 72 Jdid N3SOHD 3HL NO NOIIV33dO 3QON 12340 303 Y VYL SYFONGSNVYL ilvhidOSddv JHL 1 1 WBIJNOO 01315 0101 JHL NI 031435334 5380033084 NNAN NOLLVTIVISNI JHL ONISN 71 NV S30N383138 ONIMVEG 335 34040395084 NOILVTIVISNI 1031319395 SSIINN ON 19V31NI2 5 37925 10 Od 3OndsNVaL 3dld 53435 54 1101 1494 5 15 9 SNILNNOW 531035 2101 SYSONGSNVYL 3Hl 40 31 201 OL JIOH 33 3Hl 35 5 3ilvhJidOsddv NI Nid 133SNI 48 27 NIZLOL N d NV iNv1anoo oiNosvaLi 341541 33onQSNvMH L 54445 SdNILOL a LMVd MOVML dWVIO YSONGSNVYL SNILNNOW 531835 NIZIOL 15 V zavo S3hi3s 22101 M31ndWOO 531435 0101 OL MOVYEL ANY YSONGSNVYL TWSYSAINN NLLOL OILVTIVLSNI SGOW 194410 V a3riddns 3AISVH8
17. 441 M3OnQsNVMHL 531435 54 1101 N YSONGSNVYL 1234IQ Jdid S 43WO1Sno AGOW 1231338 VL HNIZLOL Y ral S HO YdaSNV LL SHINAS 0101 NOLLVTIV LSNI 96 01 9 DNIAVMT 3795 LON Od SNOISN3MIO INNLNO 432005 HOWL 8 SNHLLOL 8 12101 33S GT3H 0101 ONY NOLLVTIVLSNI 431740 MOTI 3lvhidOMHddV 3HL 3ONVQMOOOV NI SNOLLO3NNOO JIVO N3OnQSNVHL DIVA SdNVIO HUM SH3onasNval 380235 SNid 15 SNDINVE NMOHS SV OLNI SYSONGSNVYL LYSSNI 2 HOVS 30 35 8 IHL OL 030084 SINOSVALIN IHL 30 GNVE V Aldd SNid 143 NOLVOrlddV 303 5 30 3iViMdONddV 3 30 OL NOLVTIVISNI 3HL ISN 071315 0101 IHL 9NICInSNOO 0 SYJONASNVAL 31v901 AVALS JHL HUM Jdid JHL OL ASSV INY JHL 340935 O3A3IHOV 338 SVH LVHL JONO 9 504 434044 304 Jdid 3HL ASSV 314108 4 N31H9lL Jdid ONnONV dv MOVAL 9NKTIOH THM 3dld ISNIVDY 49445 ASSV ASSV INY MOVAL Jdid NO INNON 38084 JHL ISN SYIINOSNVAL 143007 OL 3294406 did IHL HLOONS ATO 30V4UNS 3did P 15043 IN
18. 01313 WaindWoo 135 318 5 531435 3 20101 S3lM3S HNIZLOL 073 3HL NI 33n03204d JHL NOUVTYVISNI SNISN 71 335 S3ION NOIIVTIVISNI 2 OLN m 5 35 154 135 305 35 3435 53 1101 3NON 31 25 102 0 6 31v L SJNHIELOL 1N3An200 subjuer H NMVMQ C S39 30 c 1335 SNIddVT143AO 601 625350 omau vv 61 6235 mawn 45 sons 5 5 01 AUN 30109 OLN xn YOSNAS ACO OLISV Id 64 1101 5 88 11 AN uogeuioiny sueuieiS 53214 HLOOWS 01 30 8 5 0 504 30SN3S 344 HSINIJ HLOONS 3900039 OL 43114405 Qvd JHL ISN ANVSS3O3N 41 S3HONI NI 3HV SNOISN3MIG 1031512395 3SIMH3H LO SSIINN AON39V LNVA3 3H 9NIMVHO SIHL OL S3ONVHO Q3TIOHLNOO SN3W3IS NOILVTIVISNI 05 35 3131909 OL SNOUORMISNI 804 133HS 33S XI34n93S SNOLLV2O1 OLNI LAHS D3riddn
19. 33S 18 54 1101 SMOSN3S SMIVd Q3HOIVM NI 03114405 SNOSN3S 71 28 53 29110 6 2 18 53 1101 gt 310N 6 2 1 53 291101 2 1 5 1101 Luvd HOSN3S udu 8 3715 3715 ISN 31 M3idvav 2 1 HLM 0350 31 N3LdvOv LInONOO 2 1 OL 1dN 2 1 OL LAN 2 1 W3ldvOV 14 M3idvOV 14 5 318 2 JOONdH3lVM 1 5 135 318 2 531335 JN ZLOL 318 2 JOONdH3lVM 135 31899 531435 3JNOZIOL 8 82101 913 30 133 5 3NON 31 25 8 NAZLOL 71912 5 38 UN 1N3II 300 3715 0350 3onasNvsL NO SLINM S3nmvA WNIWON 539 Q O Z Ava HHOVAS 0101 70 882101 N3OVdS HUM SNOISNHINIG NI G3SN 82101 N3BAQN IVd XVa M3OVdS 71 8841 AN 5410 ONIAVEC SIHL 31 25 LON DI 6121 89 OL dn 489 2101 NMOHS 3Q00N 1231434 53 8201 NILNRGON 5 Ys0VdS INOLIYOC T 297 OL dn 82101 p 497 81 OL dn 1954 2 2101 MGMOS X3ONI 2 8 01 dn 22 L NSZIOL NMOHS 310 335 LNvd OSNVN Q O
20. SINOSVLIN JHL 30 ONVE 4 SNid LM3SNI 303 S3IOH X3ONI 3 vMidOMddV 3NIWH3EXO OL NNSA NOLLVTIVLSNI ISN OTAI JHL ONILINSNOO 1 01 7 MOVHL 30 431439 IVU 30M 8 1 XTAIVNIXONddY 38 GinoHS IVANS G3HSINI 5 ONY 1001 SNINOLLIGNOD 266 JHL ISN 5 30005 JHL 1d399V OL SOWSYNS 3did IHL HLOOWS 3ov4MnS 3did SM3MOS IVY AVAL JHL OL 53 8 355 MOVAL IHL 340936 2 SM3MOS 15 NOISN3L dvMIS JHL 830084 SINN MOVAL IHL 30 OML 5 SNOLIV2O1 JOVAL 031937135 30109 30 NOUYOd SNiddVTH3AO JHL T3N9r1v 39d3 SHL9N31 S9NiddYTH3AO OS 504 3HL 3di IHL D Jdid NO JOVAL INNON ANd AAV3H LD 3AONGM 3404 3did Er WNOIS 30 5 GIOAV OL 11815504 VINOZIIOH 193135 Jdid VINOZINOH NO gt 0432 TINS 5 01 3S00H9 NOLLY2O1 9NLLNnON Tres Jdid N3SOHO JHL NO 1531334 304 AWAL SYFONOSNVAL 3193408449
21. solder side PC Figure 5 4 RS 232 Interface Cable Wiring 57020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 27 Connecting 5 1 Transmitter Wiring Quick Terminal Mode Setup 1 Ui A UJ Access Si Ware download program at http s13 me ns cv or if using HyperT erminal then select HyperT erminal exe In Connection Description dialog box enter a connection name e g FST020 Click OK In Phone Number dialog box select Direct COM 1 or COM 2 Click OK to select In Properties dialog box enter RS 232 parameters Click OK At terminal screen click File Select Properties Select Settings tab At Emulation box select VT 100 Select ASCII Setup In ASCII Sending uncheck boxes In ASCII Receiving check Append line feeds to incoming line ends Click OK At Terminal screen type Menu Press ENTER gt to access Installation Menu 5 1 2 ModBus BACnet Setup Introduction Enter the 5 020 configuration mode using either the display panel controls on the flow me pro BACnet Sel ter or via an RS 232 interface The following configuration procedures are detailed in the gramming section of the standard FST020 Operating Instructions ect Meter Facilities gt gt lt 5 485 Setup gt gt Protocol BACnet Under BACnet Protocol enter the following 1 2 28 Baud Rate 200 1200 2400 4800 9600 38 00
22. 30119 dviM NOLVTYVISNI JHL 1083 3 130 04 X3QNI Q3H38W N JHL lv 830 45 JHL 01 QNOO3S 380935 NLT ONISN 504 MO NOLIV2O1 03123135 Jdid JHL ISNIVOV ATGWSSSW 339vdS 3VilJ JHL 3993915 AHL Ol S3Av343 ONILNNOW 5 3AV43 MOSN3S 3515 00 9NUNnON ONY 0535 5 509 398393134 Q3338WnN Nn Q3338AQN San oes NOILISOd 383438 03438 JHL S3WVYI JHL 30 3NO OL yva N3ovds JHL 34093S OL 3395 X3ONI Yva 830 45 ISN 30109 Jdid S YINOLSNI ava 532 45 80101 MOM 531435 0101 30 066 01 135 531 35 2101 03193135 303 9 0 45 3NIAS3I30 134 33118 013 3HL NI SV NOLIVTIVLSNI ONIS SNIOVdS AWVYS ONILNNOW 05 36 13S 01 YVE YAOVdS 3HL ONISN 035 YO Ag MV38 JINOSVALIN 30 ONDIOOT8 1N3 3Nd 01 3 14 WINOZBIOH NI 53 4 9 5505835 1 135 30535 531035 541 1101 3NV Id ONILNNOW 9333334344 2 y 306 133HS INON 31 25 102 0 6 31vQ Subue H
23. 538055 SIHL 03 3903 30109 JHL JO SHION31 SNIddVT33AO IHL 3Uns 5905835 30 30 0 3 15 SI 3903 30119 JHL ONV MOSN3S Q3TIVISNI 30 3NI1 31N39 JHL S3IVOIONI SXUvW JHL 30 OS 30 14 NI 39 Jdid JHL NO 30109 04 38 297930 AVMITVH NIVOV JHL OL JHL 033 30 91510 JHL 5 IONI IHL SNiddVT1H3AO 3HL 30 3903 30109 JHL 10 1309 Q3dgV1 3AO JHL 3903 JYV SHLONT 9NlddVTH3AO JHL OS 504 3did 30 19 9NUNDOM JHL 1335 335 JHL 30 3015 3150990 3HL 01 SNOSN3S JHL JO JNO 8338 OL dvsls SWZLOL 3HL 309 IHL ISN 10 SANILNOD NOLLVTIVISNI 10340 303 4315 01 O9 NOLVTIVISNI 3GOW 1931434 303 5 Jdid JHL 5805 35 108 OL 5 33H10 3903 1HOIVMIS V ISN SHOSN3S JHL 40 53093 1 4 3HL NO 5 ONIOWdS JHL 33 138 5 SI Lv d3lS NI Q3NIAM3L3O 5 OS 344 OL MOSN3S QNOO3S 340235 ATRIVHOdW3L Jdid JHL JYNSVIN Ze HHO ONUNNOW 931 5840101 3HL 033 549415 ONISN Jdid OL SYOSN3S 30 34023S AlNHOdWil ONIMOSV3A AB 039 5 5805 35 dl
24. FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Appendix A 5 BACnet ModBus Communications A 5 BACnet ModBus Communications A 5 1 Introduction Introduction The Siemens SITRANS FSTO20 Flow Meter firmware version 2 04 06 and later includes ModBus and BACnet communication selectable during the configuration of the meter Note IMPORTANT To invoke BACnet or ModBus communications RS 485 setup parameters must be enabled A 5 2 BACnet BACnet Communication P rotocol BACnet is a standard communication protocol for uilding Automation and ontrol Networks developed by the American Society of Heating Refrigerating and Air Conditioning Engineers ASHRAE BACnet provides the communication infrastructure needed to integrate products made by different vendors BACnet communication is based on standard objects Each BACnet Device includes a Device Object and other optional objects within the device Each object has associated properties This document defines the FST020 BACnet objects and its properties The 5 020 includes 1 Device Object 29 Analog Value Objects and 11 Binary Value Objects The FST020 functions as a BACnet slave device a BACnet MSTP RS485 network typical illustration of how this might be configured in a plant network is illustrated in the figure below Note IMPORTANT The BACnet proxy router is not included and must be supplied by the user FST020 IP65 NEMA 4X
25. NOLUSOd 5 038425 5 JHL 30 9 3 03193135 JHL Jdid JHL SdVMIS JHL dVYM 54 5 JHL 30 HOW OINO SINN JHL 30 dis Jdid NO INNON 15084 INNON LON 00 JOWIUNS 35 34930 4 1 4 30 9 NOISONNOO LIND JOVAL 303 344 30 39 12018 IN3MII3S OL 9095 2 LOFTS Jdid WINOZINOH NO 9 TIO 318915 03401330 ATINI IYNSNI OL ONIG NOYA IYON YO Jdid 01 55 201 31815509 3 MO 0837 TINS 5 HOIHM NOLLYOOT 3SOOHO 0 01 123135 Jdid N3SOHO NO 340 193143 304 MOVAL SH3OnOSNVaL 40 44 JHL IVONVW NI 031435384 S3s003908d NOLVTIVISNI JHL 9NIS 335 330039039 NOLVTIVISNI NI ONITIVISNI 340438 32005 3 30 35 8 OL 03114415 18914109 JO QNVB 184 ASSV MOVAL HSWHNLNZ66 ASSY NOVEL WYNINZ6G anus S9NUNDON NOVEL NI SNid 1835 YIINOSNVYL MWV3SISNMOQ 30005 531435 166 5 UMIONGS
26. SINN JHL 3dld JHL NO dvMIS QNOO3S INNON SXMVW IIND 9NUNnON LV SINN 9NINOLIISOd SM3MOS NOISNAL dvMIS 341935 30119 9NUNnoN Jdid IHL LON 45 dvsM 912640 NO 2 1301 ies 3808 awos HAWH L066 916 ON 18301 3009 3715 dWH L IH ANJA ATALS FA SAXOV AL SATONASNVAL E P SNOISNHINIG HNIILOO 88 1 AN puels 4 202 sseuisng uoneyueuinujsu 88 2014 sz 20 pem sueuiels MES SENN SN3 WSIS ___ SIHL 37725 LON 00 t AINO Y 184 990 HSNHNINZEG T8 146 Jdid 54301502 862 24 js 8 2 ve 2 82 ve NOILVTIVISNI 00 40 3dOW 1931338 1 4 375 SONJ H108 MOVUL QNOA3B TINS 3dld 1084 ONILWOD SNOILO3NNOO 318 2 QNvIO 318 2 0123 09 3 LINGNOD 143 2 1 5310 ONILNNOW 91 6 5508 1dN 2 1 LON OQ NOLLVTIVISNI WONINN AIXI 221 66 87 6 lt S310H OLN INNON
27. 9715 941 15 1871 6641 18721 92101 8281 0821 2901 8571 0828 00891 9 8 1 2161 0061 8261 000 21 05251 2860 6980 92191 vIETL i 70 6980 j i 70 22 019962 0 912 06602 O sv S L O eS 0 0 0 661 0 6611 0 92891 920 87596 890 6972 29021 OI9 1 082 670 7280 5090 1 i v 8670 88960 05 82 712100061 YZL 210092 91 008 d v 894670 0 eS7 0 2160 2160 00062 Ge 042 62 Lej0Sc 6L 922 2197 SLE 00870 00870 0050 10080 0050 0090 0080 000716 621000772 Sc 000 62 000712 00061 0001 00051 9 60 9 60 8160 4460 84460 9 60 lt 60 08216 62 082 22 Se 08 0 1092 LZ 05261 092 21 09291 000726 000782 00072 00022 00002 00081 00079 Jdid vINNINVLIL AOTISLSVH 14316 5531 15 Glossary Alphanumeric Field An 8 character data entry field that allows you to specify a Site Name or a Security code Arrow Keys Use the Up Down Left and Right Arrows to navigate through the Installation Menu in their respective directions The Up or Down Arrows allow you also to scroll through option list items Asterisk Refers to the marker used in the Installation Menu to ind
28. JHL 3AVH JVHL JHL NI G3iN3s34d 5 NOLVTIVISNI 3HL ONISN 335 340030004 NOLVTIVISNI VF S3HONI SHORING 3340346 SSTINN SIHL 31 25 LON 00 Nouve3do 3Q00M 12340 NI S339nasNvaL Q3TIVISNI 1 34084 30 NOLLVIN3IHO NY SNITIVISNI 340338 YJONGSNVYL H VA 40 35 8 01 03114405 40 QNV8 A lddV Y NOLVIN3IHO Nid X3QNI Y3JONGSNVEL SNid X3QNI 1 35 0 9 SLYVd HSWHNINZ66 30 S3oION SIIONI SbNNd ASSV NONINZ66 Ny SNid X3QNI ISNIVOV SUFONGSNVAL UJONGSNVL 51435 66 ASSY N3onasNvuL 30 1 4 5 OL 318V9 WONISNN igi M3ldv V LdN M3LndWoo A OL TIVO 53 35 101 Ado8 QNv19 NHL 83 0 ION 00 14308415 SI MOIO3NNOO d JO IN3W3OVON3 N39NLI 1001 ONINOLLIGNOD HA2dZ66 5 3414 WAL 5 54045 3 5 jOONdN3lvM 30 489 1538 3 055 SIHL 1000 OL NI 1001 did ATIVOIGOREd IN3ANOMIAN3 4 CALVATIA NI 03114405 540445 M3dvd 3ASVH8V 7001 ONINOLIIINOO Jdid HADdZ66 JOVAYNS Jdi
29. commands can be enabled when TB1 Pins 8 amp 9 Freeze Totalizer and TB1 pins 11 amp 12 Reset Totalizer are momentarily set high e Fromthe RS 232 serial port Totalizer Mode Controls From the RS 232 Serial port all the Totalizer commands listed below can be executed using the normal PC keyboard function keys via VT 100 terminal key emulation Note Si Ware or HyperTerminal should be in the Data Display mode when invoking the function keys referenced in the table below Use the key sequence Ctrl L to display the Data Display mode Communications Setup Connect the 5 020 to your PC Refer to Appendix A RS 232 Connection P age 21 if needed 1 Access Si Ware or if using a PC access HyperTerminal from the P rograms menu then select HyperT erminal 2 In Connection Description dialog box enter a connection name e g FST020 Click OK In Phone Number dialog box select Direct COM 1 or COM 2 Click OK to select In Properties dialog box enter RS 232 parameters Click OK Atterminal screen click File Select Properties Select Settings tab At Emulation box select VT 100 Select ASCII Setup In ASCII Sending uncheck boxes In ASCII Receiving check Append line feeds to incoming line ends Click OK Ui A UJ FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 75 Functions 7 1 Selecting Flow Units 8 Atthe Terminal
30. 2 04 06 BACnet Protocol Revision 1 Product Description Clamp on ultrasonic flowmeter for liquids BACnet Standardized Device P rofile Annex L BACnet Operator Workstation B OWS BACnet Advanced Operator Workstation B AWS BACnet Operator Display B OD BACnet Building Controller B BC BACnet Advanced Application Controller B AAC BACnet Application Specific Controller B ASC BACnet Smart Sensor B SS BACnet Smart Actuator B SA List all BACnet Interoperability Building blocks Supported Annex K K 1 2 BIBB Data Sharing ReadProperty B DS RP B K 1 4 BIBB Data Sharing ReadP ropertyMultiple B DS RP M B K 1 8 BIBB Data Sharing WriteP roperty B DS WP B Segmentation Capability Segmented is not supported Standard Object Types Supported Device Object Binary Value Object Analog Value Object Ki Ki Ki FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 139 Appendix 5 Communications 140 Dynamically Creatable Object None Dynamically Deletable Object None Optional Properties Supported Device Object PROP_LOCAL TIME PROP_LOCAL DATE PROP_DESCRIPTION Binary Value Object PROP_DESCRIPTION Analog Value Object PROP_DESCRIPTION Operational Writable Properties None Operational Conditional Writable Properti
31. 2 2014 A5E 03086487 AH 151 Index C T CE marked equipment 11 Time Average 86 CE mark 11 Customer S upport Hotline 107 W D Warning symbols 10 Decontamination 108 Device inspection 7 H History 7 Hotline 107 Internet Contact person 108 Support 108 L Lithium batteries Safety 12 M Maintenance 107 R Repair 107 Return procedures 108 S Safety notes 9 Service 107 108 SmartS lew 86 Support 108 Symbols Refer to warning symbols FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 153 Index FST020 IP 65 NEMA 4X 154 Operating Instructions 2 2014 03086487 AH Siemens Industry Inc Subject to change without prior notice Industry Automation Division Order No 5 03086487 Ultrasonic Flow Lit No ABE03086487 AH Hauppauge NY 11788 Siemens AG 02 2014 USA www siemens com processautomation
32. 3 FST020 IP 65 NEMA 4X Press Left Arrow key and then Down Arrow key to select P ipe Config Press Right Arrow key Press Up Down Arrow keys to select a configuration that approximates the conditions upstream of your sensor mounting location Refer to the definitions below Press ENTER key to save selection The Anomaly Diams menu will appear Pipe Config Anomaly Diarris Fully Developed 210 SIEMENS SIEMENS SITRANS FSTO2O SITRANS 5 2 D Usethis menu cell select the pipe configuration that most accurately represents the upstream pipe condition 2 Use this menu cell to enter the number of pipe diameters between the upstream configuration and the sensor installation Press Right Arrow key twice 0 will appear 0 SIEMENS SITRANS 5 2 press Right Arrow and then the lt Up Down Arrow keys to select number of pipe diameters Press ENTER key to save selection Operating Instructions 2 2014 A5E 03086487 AH 35 Connecting 5 3 Programming the Transmitter Table5 2 Pipe Configuration Option List Definitions Options Fully Developed Definitions Fully developed flow as would be expected for very long straight pipe runs or installation downstream of a flow condition 1 Elbow Single 90 degree Elbow upstream of sensor installation Dble Elbow Double out of plane Elbows upstream of
33. 41 Determining locaton e Date D 15 4 2 Use according to specifications 15 4 3 Application GuidelineS 16 4 4 Mounting the Transmitters 17 5 2 E ERR VR DER YR YR EE EX ERE ERE TC D CER E EE Te ER EE Ee 21 5 1 Transmitter Wiring ades 21 5 1 1 Connecting 21 5 1 2 5 28 5 2 Navigating ome e Bae aea btt t 30 5 3 Programming the Transmitter 425441 4 4 eti PH e od 32 5 4 Installing th Sensor ce ro rrr ERE EHE 37 5 4 1 Preliminary Installation P memes 37 5 4 2 Sensor Identification and 5 40 5 4 3 Reflect Mount using Spacer Baf ean aiii ea a e ia 45 5 4 4 Direct eH rr 49 5 4 5 1012T Mounting 54 5 5 Sensor WIIG he 63 5 9 1 5 ducc 63 6 Commissioning oin 65 6 1 5 65 FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 3 Table of contents 10 11 6 2 Empty PIPES et ea Et te utt e a ea 66 6 3 Installato
34. Connecting Sensor Cables to 63 Measuring 66 FSTO020 Output Wiring Terminals 92 Terminal TB1 including 8 Connector DB9 Connector J 9 Power Connector J 12 and Menuibocko t S Witeli S T 25 2 er rre e rere he eere eee e e 128 Typical 130 Typical 5 020 136 FST020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH Introduction 1 1 1 1 2 Inspection 1 3 FST020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 Preface These instructions contain all the information you need for using the device The instructions are aimed at persons mechanically installing the device connecting it electronically configuring the parameters and commissioning it as well as service and maintenance engineers Note It is the responsibility of the customer that the instructions and directions provided the manual are read understood and followed by the relevant personnel before installing the device Items supplied e SITRANS FST020 IP65 NEMA 4X Transmitter e SITRANS F Literature CD Note For additional items refer to your packing slip 1 Check for mechanical damage due to
35. L JO mus 31 25 102 0 6 31va 8 544 1101 1N3An200 S00 0 XXX 46 SYOSNAS AGO OLLSV Id S310H 5319 5 CALVOICAC SHINHS Sd4NTOI SNOISNANIG SNOISNHNIG aaldio3ds ASIMHSHLO SSIINN 88 11 AN SN3Wals SNOISN3WIQ Q3TIVISNI 3131dWO2 304 ONIMVYC NOLLVTIVISNI 3OSN3S 4 JHL 33 2 7J38WnN 7 1 35 3AVS JHL 3AVH V 30 SMOSN3S HLO8 SMIVd NI 03109905 SMOSN3S 71 5410 eoe coe ewe eve e e sites Z V Sd3NO91101 Gne 2 1 543 1101 1974 YOSNAS 43 3215 5 4 Yaldvav LINGNOD 2 1 OL 1dN 2 1 M3ldvOV LdN 19 5 318vO JOOMdN3lVM 135 318 2 531035 22101 W 53415 1 M3ldVOV 14 0350 dI 14 0 2 1 31VW OL LdN 2 1 QNVI9 5 318 2 JOO3NdH3lVM 13S 318VO 53 35 2101 JO 133 5 3NON 31 25 102 0 6 31va AB 2 8 4 1 101 9 6201 762 45 7 vv 61 635 wesw 98 uus omor ams WO
36. M3OVdS NS SYSONGSNVYL pe 0351 s3ovds 1 310N 33S Suva M3ovdS OL 438 82101 N d N3ovdS 335 1 Oc 61 Bt ZL 91 SL vL 81 21 1101 G6 8 044 O O O O O 0 0 0 NOILV2O1 015 5 3 025 X3QNI YJONGSNVYL SICL YS I 8 42101 1 30 1 5 u 37925 71915 9 ON 3009 3215 5 OLN Qqa1voiqad 531935 1101 SNOISN3WICG 88211 39nvddnvH NO3 LOTO3H LNO g Aza 8 40101 3190 ava 16 9 6 3190 2 S3HONI NO 394943701 S3HONI NI SNUISN3WIT 1031319395 3SIAN3HLD SSTINN ONIAVAd 31925 LON 682 uj sei 091 008 ev 96 2 202 08 091 9 121 05 34 42101 04 48101 AGOW 1531334 Od N32LOL 9 310N 335 6 voi vv DoT H 98 SNILNOON d N4AZLOL dvals 1 SNOILdO LIM 303 NOLLVTIVISNI 3i1viMdOMddV 33S NMOHS LIM 99515 ONILNNOW M38W N 3V8 32 45 Ur Ag Q3OVdS 38 SH3JOnQOSNVHL Jdid NO H19N31 Q3TIVISNI SI 001 NOLVOllddV 53 UY S
37. SHOSN3S 14302 01 3943415 Jdid 3HL HLOOWS 1 JOVAYNS Jdid S033 83 0 INNON LON 00 3ovduns 35934930 26 1 4 AAV3H MO ONILVOD NOISOMNOO LIND 3AONGM MOVAL 303 Jdid 3uvd3ud 30 39v2018 IN3WIQ3S OL 31815504 31 INVId 07 123136 3dld VINOZIMOH NO 672 313084 MO 318 15 ONY O3dOT3A30 ATINA JYNSN3 OL N38 NOYI SYON YO 3414 01 SYOSNIS 31V201 31815509 22 S30V1d OML HSINI4 HLOOWS 01 30 8 8 SWZLOL 9NIMVMO 335 592101 dVYLS 3HL ONISN 3dld JHL OL 53 4 ONILNNOW 3841235 Sv3sv JHL 3943405 Jdid IHL HLOOWS 03114405 Qvd 3 5 8 JHL ONISN 30 3 06 3dld 1 NO 5 3HL 30 3lvWIXOMddVv 3Hl ONILNNON 03123135 JHL Jdid 1SNIV V 33OvdS 3Wvs4J JHL 05 3HL OL SAWVYS INILNNOW 5 dVMIS ONUNDON 531035 502101 ONILNNOW ANY MOSN3S AV3HISNMOQ uva 32 45 80101 3 NINOZINOH 3 S Y3NOLSND 135 318 531435 3 920101 3Wv33 INUNNOW WOSN3S 4159 0837 SNIVNJY HOIHM 3500 12 201 9 123135 72 Jdid
38. e Batch Tot When the system relay is assigned to this function a momentary 50 ms relay pulse occurs whenever the BATCHTOT register accumulates a specified liquid quantity e a frequency that can be programmed for a specific number of pulses unit volume e Pos Total and Neg Total POSTOT or NEGTOT pulse that represents volume as indicated by the Least Significant Digit LS D of the Totalizer Display The pulse output is accessed at terminals TB1 14 TB1 15 and TB16 GND and is loop powered 30 VDC Max Refer to the terminal block wiring diagram shown below 020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 91 Functions 7 8 Pulse Out Setup TB1 1 A UE tases 30VDC 0157500 5 x 3 6 5 100 gt 4 C max Tree 5 e 6 NC V max 10V 0 02 16 5 OSR 2 V s 30V R 3K min 4 20 mA Output current source Digital Input CLR TOT Q Relay Output Pulse Output Input No Tot Figure 7 1 57020 Output Wiring Terminals FST020 IP65 NEMA 4X 92 Operating Instructions 2 2014 A5E 03086487 AH Functions 7 8 Pulse Out Setup Pulse Out Setup The pulse output programming setup is accessed in the I O Data Control menu 1 From the Single Channel menu press the Right Arrow key and scroll down to I O Data Control 2 Press the Right Arrow key
39. 201 9NILNDnON 013193135 JHL Jdid JHL 15 AI8W3SSV UV JHL 5 Jdid 3HL OL SANVYS NILNNOW 9 35 3 9NILNDON MOSN3S INVA ONILNNOW NV YOSNAS 3 54 3414 543401509 ava 339 3 HNEZLOL MatnidWo2 MO 531035 0101 30 066 01 135 9NUNnON 531435 32101 135 531035 3892101 136 MOSN3S 531435 SJNHLIOL NOI LVH3dO AGOW 19848410 30 JHL NAISIA H109 JANI SNUNDON JHL TIISNI 3 2 1 NIVOV VN 01 3903 033 3ONVISIO JANO 3903 SNIddV143A0 Jdid ONnosv 30109 dvsiM fo o 0000 E NOLVTIVISNI KA JHL NOYA GININYILIG 504 X3ONI 03538 JHL AV YIOWdS JHL Ol ONILNNON 0 0935 JHL 340235 509 39 383338 03438 5 0 504 0 3825 X3QNI uva 2 5 NOILISOd 383438 38 JHL S3Wvsi JHL 30 3NO 01 yva 530 45 JHL 380335 OL 3895 X3QNI YIOWdS IHL ISN Nouvoriddv 03193135 303 5 JHL 30 YALNANOD 013 3HL 3 SV
40. 45 45 45 45 Pipe Mounting Installation 1 Affix Mounting Plate to standpipe using the U bolt assemblies 2 Secure transmitter to Mounting Plate using 48 32 screws washers and nuts 3 Refer to Connecting Power 21 and Sensor Installation 37 to complete installation Note Use conduit fittings or cable glands on all cables FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 19 Connecting 5 5 1 Transmitter Wiring 5 1 1 Connecting Power Note If the transmitter is not already mounted and cabling has not been run proceed to Mounting the Transmitter P age 17 before connecting power Hazardous Voltage Will cause death or serious personal injury Disconnect power before working on this product 1 Using a flat head screwdriver loosen the six securing screws from the Keypad Enclosure Cover and open cover 2 To determine type of power connection refer to the following part numbers 7ME3570 1HA3 AC Power 7ME3570 1HB3 DC Power Note The product nameplate also lists the actual power that can be applied to the unit 5 020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 21 Connecting 5 1 Transmitter Wiring 3 Pull either the AC or DC wires through transmitter case cable gland and into the transmitter case before wiring power connector NOTICE Do not use a screwdriver to pry up the Dis
41. 4X To clear ALL Saved Memory using the Keypad caution Loss of RAM Data Before proceeding further itis essential to understand that this function eliminates ALL data stored in RAM This means that all saved Site Setups including the site data of a flow calibrated site will be erased In addition the entire Datalogger file plus any custom factory or user created pipe or sensor tables will be eliminated The impact of this is such that we strongly recommend that you consult the Technical Service Department Page 107 before continuing with this procedure If you choose to continue be aware that you will have to create a new Site Setup re enter all site specific parameters including pipe or sensor tables plus all desired Meter Facilities entries 1 Turn off power if itis currently on and then reapply power to the system 2 Press and hold the lt ENTER key during the power on delay Examine the first figure below and note the Clr Active Mem message on the LCD display Active Mem gt SIEMENS SITRANS 5 2 Operating Instructions 2 2014 5 03086487 AH 117 Troubleshooting 10 3 S ystem Reset 3 Press Right Arrow key twice The display switches to Clr Saved Data No as shown in the figure below Saved Data gt No SIEMENS SITRANS 5 2 Saved Data Yes SIEMENS SITRANS 5 2 4 Press Right Arrow key Note that the gre
42. 512931 ONILNNOW 5 4 5 531435 0101 DNIMVHG NOILVTIVLSNI 86 01 9 2191 3194 2191 31411832 2 S3HONI ru NO S32 TTL S3HONI NI 33v SNDISN3MIT 88211 39nvddnvH NOUYULOTOULNO SNOISN3WIG YSONGSNVYL 404 8 54 1101 ONY 8 NIZIOL 335 1 IMONVN 1313 0101 ONY SNIMVHO NOLLVTIVISNI 83104003 3lVisdOSddV NI SNOUO3NNOO 318 2 79 L 4 SdAVIO SYSONGSNVYL 380235 SNId X3QNI LSNIVOV NMOHS SV MOVML OINI SYZONGSNVYL LYISNI 2 MSONGSNVYL 3 30 3Sv8 JHL 01 030084 IINOSYYLIN IHL 40 ONY V SNid 1835 YNOA 404 5310 X3QNI 3iViMdOMddV 3NIWH3130 OL fiN3A NOILVTIVISNI JHL 350 0734 OLOL JHL ONILINSNOD 2 SUSONGSNVUL 31 201 75 dVMIS JHL 344 3HL OL 4 55 3 0236 N338 SVH 3ONO ONINOLLISOd 39044 304 3did 0 ASSV 3lviOM 4 N3HI3901 Jdid 3HL OINO 0235 3OVid ONIGIOH 3IIHM 15 9 dvMIS A SSV 55 oval 30 14 0 Jdid NO INNON 7 8301 084 8 JHL ISN SYFONGSNVYL 14322 01 JOVIYNS Jdid JHL HLOOWS ATIV2O 132 4406 Jdid NOLLIINOO P 15033
43. Alarm error and system messages 8 2 Setting Alarm Levels 8 2 Setting Alarm Levels The Set Alarm Levels menu allows you to select trip points for system alarm functions Alarms appear locally on the LCD digital display In addition you can use the Relay Setup menu to assign those functions to the system s relays You may select from flow rate liquid interface Vs and liquid aeration alarm functions Entry of all alarm trip points is a e ccomplished using the selected rate units When using RS 232 communication you can nable or disable a Makeup Alarm Latch to keep the makeup alarm active until you reset it manually by an Fn 6 simultaneous key press on a PC keyboard or by selecting Y es or No in the Set Alarms menu via the keypad T 1 2 3 Hi Flow T access the Set Alarm Levels menu From the Single Channel menu press the Right Arrow key Scroll down to the S pan S et Cal menu and press the Right Arrow key Press the Down Arrow key and scroll to S et Alarm Levels menu Press the Right Arrow key to access the option list Hi Flow Low Flow Interface Vs M S Aeration Makeup Latch Hi Flow alarm menu cell allows you to set the HI alarm relay trip point High Flow GAL MIN 2931 28 SIEMENS SITRANS 5 2 102 Press the Right Arrow key to activate numeric entry Use PC numeric keys or keypad keys to enter the Hi Flow alarm trip point in the selec
44. Data Entry Holding Registers Read amp Write Holding Registers Read Only 142 Description Address Register Type Bytes Data Type Example Aeration Alarm 1115 4xxxx Holding Register 2 INTEGER 50 Level Batch Sample 1107 4 Holding Register 4 REAL 10 0 Total Deadband 1105 4xxxx Holding Register 4 REAL 0 0 Control Hi Flow Alarm 1109 4 Holding Register 4 REAL 100 0 Level Lo Flow Alarm 1111 4 Holding Register 4 REAL 10 0 Level Slew Mode 1101 4 Holding Register 2 INTEGER 1 Selection Smart Slew 1104 4 Holding Register 2 INTEGER 6 Time Average 1102 4 Holding Register 4 REAL 10 0 Vs Alarm Level 1113 4xxxx Holding Register 4 REAL 2100 0 Description Address Register Type Bytes Data Type Example Aeration 1015 4xxxx Holding Register 4 REAL 0 0 Average Flow 1003 4xxxx Holding Register 4 REAL 89 657 Delta Time 1011 4 Holding Register 4 REAL 191 114 Liquid Flow 1001 4 Holding Register 4 REAL 89 723 Liquid Total 1007 4 Holding Register 4 REAL 5436 23 Raw Flow 1005 4xxxx Holding Register 4 REAL 1587 675 Signal Strength 1013 4xxxx Holding Register 4 REAL 73 0 Sonic Velocity 1009 4 Holding Register 4 REAL 1495 36 FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 Appendix Input Registers Read Only A 5 BACnet ModBus Communicat
45. Operating Instructions 2 2014 A5E 03086487 AH 135 Appendix A 5 BACnet ModBus Communications Workstation 192 168 2 50 BACnet IP Network 1 Flowmeter 7 Flowmeter 8 Flowmeter 9 BACnet Slave BACnet Slave BACnet Slave Device ID 7 Device ID 8 Device ID 9 Address 4 Address 5 Address 6 Flowmeter 4 Flowmeter 5 BACnet Slave BACnet Slave Device ID 4 Device ID 5 Address 4 Address 5 BACnet Router 3 192 168 2 53 BACnet Router 2 192 168 2 52 EN m 3 5 2 5 8 5 2 p E e wee 5 a a Area 2 BACnet MSTP Network 2 RS485 Area 3 BACnet MSTP Network 3 RS485 Figure A 3 Typical FST020 BACnet Application FST020 IP65 NEMA 4X 136 Operating Instructions 2 2014 A5E03086487 AH Appendix Device Object A 5 BACnet ModBus Communications Property Identifier Description and or Example Value R W Object Identifier BACnetO bjectidentifier W Object Name Entered during FST020 Configuration 15 characters W Object Type DEVICE 8 R System Status OPERATIONAL 0 R Vendor Name Siemens Industry Inc R Vendor Identifier 313 R Model Name FST020 R Firmware_Revision 2 04 06 or later R Application_Software_Version 012813 1338 R Protocol Version 1 R Protocol Revision 10 R Protocol Services Supported read pr
46. Pipe Set option list 3 Press the lt Right Arrow gt key FST020 IP65 NEMA 4X 66 Operating Instructions 2 2014 A5E 03086487 AH Commissioning 6 2 Empty Pipe Set 4 Press the Down Arrow key to Actual MTY then press ENTER Empty Pipe Set Actual 49 9 99 ITRANS 5 2 5 Empty Pipe Press ENT appears on the menu prompt lines Empty Pipe Press ENT SIEMENS SITRANS 5 2 6 Empty the pipe completely then press lt ENTER gt 7 Fill Pipe Press ENT _ appears on the menu promptlines Fill Pipe Press ENT 4 SIEMENS SITRANS 5 2 8 Refill the pipe completely then press ENTER Using the MTY matic command You can repeat MTY matic performed during the Initial Makeup to correct an inaccurate Actual setting if conditions do not allow you to repeat Actual Empty procedure Note IMPORTANT Only use the MTY matic procedure when the pipe is full 020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 67 Commissioning 6 2 Empty Pipe Set To start MTY matic 1 From Channel Setup scroll down to Install Sensor 2 Press the Right Arrow key and scroll down to access the Empty P ipe Set option list Empty Pipe Set gt MT Ymatic SIEMENS SITRANS FSTO2O 3 MTY matic will be in the prompt line MTY matic is the default selection 4 To invoke matic press ENTER g
47. Sensor Cables to Transmitter FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 63 Commissioning 6 Before commissioning it must be checked that the device has been installed and connected in accordance with the guidelines provided in chapter 4 Installing mounting Page 15 and 5 Connecting P age 21 6 1 Commissioning 1 Scroll down to Install Complete Press the Right Arrow key 2 3 Press the Down Arrow key and select Install Press ENTER key The flow meter will go through drives 4 Observe the Measured Vs window and verify a correct sound velocity measurement if 5 FST020 IP 65 NEMA 4X known Press the Down Arrow key to accept sound velocity value Auto Zero will follow Install Complete Install SIEMENS SITRANS FSTO2O SIEMENS SITRANS 5 2 D Select Install Note Save and Rename Procedure Whenever new site configurations are added to an existing site that site must be saved again to retain the new site changes 1 To save all programmed data to site press Left Arrow key and then scroll up to Channel S etup 2 Press Right Arrow key and scroll to Save Rename Site 3 Press Right Arrow key and then ENTER to save all programmed data to site 4 To return to the top menu level continue to press the Left Arrow key The flow meter
48. an alarm on the flow display screen the Datalogger report and an assigned relay output For some applications occasional temporary Fault conditions may be a normal part of the process and would not require an alarm response The flow meter offers a Memory operating mode to support such an application Memory Mode suspends the flow meter Fault response by preventing the flow outputs from dropping to zero for the interval specified in the Memory Delay menu cell During the Memory duration the flow meter will maintain the last valid flow reading measured before the onset of the fault condition The default Memory Delay is 60 seconds You may select any duration from 3 to 604 800 seconds one week Selecting Memory Mode From the Single Channel menu press the Right Arrow and then ENTER Scroll to the Operation Adjust menu and press Right Arrow Scroll to the Memory F Set and press Right Arrow to access option list Scroll to Memory by pressing Up Down Arrow To make selection press ENTER A The Memory Delay s menu cell appears FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 87 Functions 7 6 Analog Out Setup Memory Delay s The Memory Delay s menu cell allows you to specify the number of seconds that the flow meter maintains its last valid flow reading When the memory delay expires ittriggers the fault alarm response described pr
49. and the manufacturer s warranty will expire FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 9 Safety notes 2 2 Warning S ymbols 2 2 Warning S ymbols Explanation Consult operating instructions Hot surface Dangerous electrical voltage Corrosive materials Toxic materials Isolate the device from power using a circuit breaker Protect the device from impact otherwise loss of degree of protection Protective insulation device in protection class FST020 IP 65 NEMA 4X 10 Operating Instructions 2 2014 A5E 03086487 AH Safety notes 2 3 Laws and directives 2 3 Laws and directives General requirements Installation of the equipment must comply with national regulations For example the National Electrical Codes Instrument safety standards The device has been tested atthe factory based on the safety requirements In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed NOTICE Material compatibility Siemens can provide assistance with the selection of sensor parts However the full responsibility for the selection rests with the customer and Siemens can take no responsibility for any failure due to material incompatibility CE marked equipment The CE mark symbolizes the compliance of the device with the following Dire
50. blade screwdriver e Mounting Frames or Mounting tracks e Tape chalk and a ruler or measuring tape e Mounting Straps e SpacerBar e Mounting Guide for Direct Mount e Ultrasonic coupling compound and or coupling pads e Sensors matched set Strap Mounting Kits The available Mounting Strap kits are listed below Each kit comes with up to two band sizes to cover its designated pipe diameter range and a spacing guide for Direct Mount Strap Mounting Kits 7 960005 00 DN50 to DN150 Pipe Diameter 2 50 8mm to 7 177 8mm SAE Band Sizes Qty 88 2 128 2 7ME396000SM 10 DN50 to DN300 2 50 8mm to 13 330 2 88 2 152 2 13 330 2mm to 24 609 6mm 188 2 280 2 7ME396000SM 20 DN300 to DN600 7ME396000SM 30 DN1200 to DN1500 24 609 6mm to 48 1219 2mm 152 4 312 4 38 FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Connecting 5 4 Installing the Sensor Selecting a location for the sensors 1 Locate the sensors downstream from the center of the longest available straight run A location ten pipe diameters or greater downstream from the nearest bend will provide adequate flow profile conditions 2 Do not if possible install the sensors downstream from a throttling valve a mixing tank the discharge of a positive displacement pump or any other equipment that could possibly aerate the
51. commissioning of even the largest sizes very straight forward and easy The sensors deliver true multi parameter measurements i e volume flow Note This Operating Instructions manual applies to the following FST020 IP65 NEMA 4X operating systems Version 2 04 04 and later 3 2 NEMA 4X Transmitters SITRANS FST020 Transmitters The SITRANS FST020 NEMA 4X series transmitters are available in AC or DC powered versions The transmitters include an LCD display providing flow rate diagnostics data and keypad interface to access on screen software setup menus FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 13 Description 3 2 NEMA 4X Transmitters SITRANS FST020 NEMA 4X Transmitter Labels The transmitter label is located on the top of the unit The illustration shows a typical label but labels vary depending upon model and installation location Siemens Industry Inc Spring House PA 19477 USA MODEL FST020 PART 7ME35701HA300AA0 V M 01 ENCL TYPE 4x Plus Codes KCC REM S49 FSTO20 S N 42922 TIMELINE or 4 LISTED EXTERNAL POWER INPUT 3KVT E304857 100 240 VAC 50 60Hz 20VA INSPECTION amp MEASURING Operating Temperature 10 to 50 C ELECTRICAL EQUIPMENT ASSEMBLED IN USA 02 07 2014 ASEQ3021767 REV AB Figure 3 1 Typical Transmitter Label SITRANS 5 020 Model Numbers The SITRANS FST020 NEMA 4X model numbers e Single Channel 7ME35701HA300x
52. is now ready to report flow Operating Instructions 2 2014 03086487 AH 65 Commissioning 6 2 Empty Pipe Set 7 Press the Left Arrow key until the screen displays flow data or press ENTER 1 11 05 Gal 1 9 02 Gal M SIEMENS SITRANS 5 2 Figure 6 1 Measuring Flow 8 Use the lt Right Arrow gt and lt Up Down Arrow gt keys to switch between display lines and to select flow data items See also Refer to 1 0 Connection and Wiring Page 127 for input output wiring and data spanning procedures 6 2 Empty Pipe Set The flow meter performs the MTY matic routine automatically during its Initial Make up to establish a standard setting for the Empty Pipe alarm This process is normally sufficient for setting this parameter The Empty Pipe Set option list allows you to re invoke MTY matic use an Actual MTY routine if application conditions allow you to empty and refill the pipe or use the Set Empty routine to set the empty pipe threshold by direct numeric entry Actual MTY Command If application conditions allow you to empty and refill the pipe then you may choose to perform the Actual Empty procedure however itis not required to do so Note IMPORTANT NEVER perform the Actual MTY procedure if the pipe can not be emptied To use the Actual MTY command 1 From Channel Setup scroll down to Install Sensor 2 Press the lt Right Arrow gt key and scroll down to access the Empty
53. keys or keypad keys to enter the Aeration percentage trip point 3 To store data press ENTER A fault condition e g caused by an empty pipe or a transient loss of power etc could temporarily interrupt operation After recovery from the fault the meter executes an In Process Makeup to restore operating parameters During the makeup the meter sets a Makeup Alarm flag that clears upon completion Therefore unless you were monitoring the unit continuously you could miss the factthat an In process Makeup occurred FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Alarm error and system messages 8 2 Setting Alarm Levels The Makeup Latch alerts you that the system implemented a Makeup Alarm by holding the Makeup Alarm active until you reset it manually via the RS 232 serial connection by pressing the simultaneous keystrokes where n represents the measurement channel In addition if the Datalogger is active with Status Alarms selected generating a Datalogger report will reset the Makeup Alarm Latch This ensures that the alarm does not appear on succeeding Datalogger reports A Makeup Alarm appearing on a subsequent report indicates that an In P rocess Makeup must have occurred since the last Datalogger report The Makeup Latch alarm menu cell allows you to set the Makeup Latch alarm relay trip point To Enable or Disable the Makeup Latch Makeup Latch 2 Off SIEMENS SITRANS
54. on the pipe with its angled end facing away from where the other frame will sit and aligned with the edge and center marks on the guide Slide the mounting strap over it and under the clip if there is one and tighten with a screwdriver While tightening check to ensure that center of the tapered roller is centered on the pipe 20 Take either sensor and apply a continuous lengthwise 3mm 1 8 inch bead of coupling compound across the center of the sensor emitting surface 21 Tighten the sensor clamping screws to hold the sensor firmly in place Repeat procedure for the other sensor 22 Slide sensor into a mounting frame back end first aligning the angled edge of the sensor with the angled edge of the mounting frame Keep sensor from making contact with the pipe until it butts up against the mounting frame stop Push sensor down to mate with pipe 23 the transmitter top cover Using a flat blade screwdriver remove the Cable Strain Relief bracket 24 0 bserving the upstream and downstream orientation attach the UP upstream and DN downstream cables to the sensors and make snug Attach the other ends to the UP and DN terminals of the transmitter 25 Replace the Cable Strain Relief bracket Close top cover 26 to Sensor Wiring Page 63 and then Commissioning P age 65 FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 53 Connecting 5 4 Installing the Sensor 5 4 5 1012T Mount
55. position the other sensor Note A pin will be inserted into the hole designated by the Number Index on the Direct Mode track rail to position one of the sensors see in figure below 2 3 6 5 2 A HIE o o o o o o REFLECT MODE SPACING 0 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 E P N 1012N MODE SPAQNO 0 0 RANGE 1 47 5 0123 6567 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 o o A II l1 D ce C 9 2 D ToSITRANS Transmitter 1011NPS Series Sensor Downstream 2 1012 Series Cable Flow direction 3 Mounting Strap Guide 1012 Series Mounting Track 4 Sensor Clamp REF Hole Index Pin 1011 5 Series Sensor Upstream Ultrasonic Couplant 1012 Series Mounting Track 2 Pipe Figure 5 25 Direct Mount 180 opposed with Mounting Tracks Operating Instructions 2 2014 A5E 03086487 AH 57 Connecting 5 4 Installing the Sensor 58 Perform all required menu programming steps up until the point where you respond to the Install Complete prompt Make a note of the reported Number Index displayed in the Install Sensor menu Check to ensure that you have a matched set of sensors They both should have the same seria
56. possible improper handling during shipment All claims for damage are to be made promptly to the shipper 2 Make sure the scope of delivery and the information on the type plate corresponds to the ordering information History The contents of these instructions are regularly reviewed and corrections are included in subsequent editions We welcome all suggestions for improvement The following table shows the most important changes in the documentation compared to each previous edition Introduction 1 4 Further Information Edition Remarks 02 2011 First Edition Operating Instructions for SITRANS FST020 IP65 NEMA 4X flow meter 11 2011 2nd Edition Operating Instructions for SITRANS FST020 IP65 NEMA 4X flow meter 02 2012 3rd Edition Operating Instructions for SITRANS FST020 IP65 NEMA 4X flow meter The most important changes are as follows e Sensor label and sensor selection procedure updates e Added 2mA drop fault indication note Added DIN pipe size table 2448 reference note e Added Empty Pipe Set procedure Updated Pulse Out Setup procedure Updated Troubleshooting Table e Added additional Display screen instructions 02 2014 Ath Edition Operating Instructions SITRANS FST020 IP65 NEMA 4X flow meter This document replaces all previous instructions The most important changes are as follows e Added note to use Si Ware download the program at http s13 me ns cv e Added BACnet
57. screen press ENTER and the Data Display mode appears 9 If not to enter the Data Display mode type MENU and then press Table 7 2 Totalizer Controls Key Command Description Fl CLRTOT Resetting the Totalizer registers clears all total data accumulated during operation also clears Note The Clear Totalizer function CLRTOT can only be invoked from an external overflow PC keyboard via the RS 232 serial port Also invoked using digital input pins 1 11 1 and TB1 12 Commands that can be invoked from Si Ware or HyperTerminal 2 Terminal Command CLRTOT 1 Fl NOTOT Invoking the NOTOT command disables the Totalizer Totalization will not resume Totalizer Freeze Until you repeat the F1 and numeric 2 key sequence Commands that can be invoked from Si Ware or HyperTerminal Terminal Command 2 Stop Totalizer Terminal Command NOTOT 2 Starts Totalizer 2 Fl LAPTOT The LAPTOT command freezes the Totalizer screen display However the flow Totalizer meter will continue to update its internal registers The flow meter will show the snapshot current total when you repeat the land numeric 3 key sequence When you activate LAPTOT precedes the TOTAL symbol i e LTOTAL on the PC HyperTerminal screen J Fl CLEAR Clears the Batch Sample Totalizer register The flow meter maintains a separate Batch Tot Totalizer register for Batching or Sampling a
58. the Zero Flow Adjust option list press Right Arrow key Note If ZeroMatic is not running the Actual Zero menu item will be displayed next to the Zero Flow Adjust menu cell Select the ZeroMatic menu cell by pressing Up Down Arrow then press ENTER When the Initial Makeup of ZeroMatic is complete the screen will return to the Install Sensor menu and automatically scroll to Operation Adjust which is the next menu cell To disable the ZeroMatic function 1 2 80 Select the Install Sensor menu cell again Scroll down to the Zero Flow Adjust menu cell by pressing Up Down Arrow Note The highlighted ZeroMatic menu item is the only indication that ZeroMatic is functioning Invoke the ZeroMatic initial makeup procedure as previously described above While ZeroMatic initial makeup is running press Left Arrow to abortthe process thereby disabling the function The screen will return to the Zero Flow Adjust menu cell FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Functions 1 3 Span Data 7 3 Span Data The Span Data menu allows you to set 0 and 100 output limits for volumetric flow Vfo absolute flow Vfab and sonic velocity Vs Each menu cell shows appropriate rate units and time base If you change flow rate units after spanning the system the flow meter automatically updates the output data setup to reflect the change Span limits
59. the declaration of decontamination form on the outside of the package in a well fastened clear document pouch e Delivery Note Cover Note for Return Delivery with the following information Cover note http support automation siemens com W W view en 16604370 product ordering number number of devices or spare parts returned reason for the return Declaration of Decontamination Declaration of Decontamination http pia khe siemens com efiles feldg files S ervice declaration of decontamination en pdf With this declaration you certify that the returned products spare parts have been carefully cleaned and are free from any residues If the device has been operated together with toxic caustic flammable or water damaging products clean the device before return by rinsing or neutralizing Ensure that all cavities are free from dangerous substances Then double check the device to ensure the cleaning is completed We shall not service a device or spare part unless the declaration of decontamination confirms proper decontamination of the device or spare part Shipments without a declaration of decontamination shall be cleaned professionally at your expense before further proceeding You can find the forms on the Internet and on the CD delivered with the device Operating Instructions 2 2014 A5E 03086487 AH 109 Troubleshooting 10 1 Troubleshooting The following is list of troubleshooting tips and messa
60. 0 provides visual access to all system variables and conditions During initial power up the 2 x 16 character alphanumeric display only allows access to the numerous installation menus offered by the FST020 system Once a measurement channel is activated and begins operation it can display a wide variety of meter data After successful channel installation use the Keypad and repeatedly press the Left Arrow until the display indicates flow data Note Repeatedly press the Left Arrow key from any location within the Installation Menus to return to the flow display FST020 IP 65 NEMA 4X 24 Operating Instructions 2 2014 5 03086487 AH Connecting 5 1 Transmitter Wiring Default Flow Display Screen The default display screen shows two lines of flow rate data see figure below 9 15 Gal 5 02 Gal M SIEMENS SITRANS 5 2 D Channel Number Units Q Numeric Data Selection Cursor Figure 5 2 Display Screen e First Character Field Displays the channel number e Middle Character Field Displays the numeric value of the data item selected e Last Character Field Provides mnemonic of the data type currently displayed Selecting Display Data Items The arrow keys are used to select the data items that are shown on each display line as follows Right Arrow e Upon pressing the Right Arrow key a selection cursor will appear under the channel indicator numeral i e 1 e Pressi
61. 014 A5E 03086487 AH Connecting 5 4 Installing the Sensor Table 5 4 High Precision Sensor Selection Chart Sensor Size Order Code Pipe Wall mm Pipe Wall inches Min Max Min Max A1H G 0 64 1 02 0 025 0 04 A2H H 1 02 1 52 0 04 0 06 A3H J 1 52 2 03 0 06 0 08 B1H K 2 03 3 05 0 08 0 12 B2H L 3 05 4 06 0 12 0 16 C1H M 4 06 5 84 0 16 0 23 C2H N 5 84 8 13 0 23 0 32 D1H P 8 13 11 18 0 32 0 44 D2H Q 11 18 15 75 0 44 0 62 D4H R 15 75 31 75 0 62 1 25 Chart based on pipe wall thickness steel pipes only Sensor Selection The following is a typical sensor selection procedure Note The transmitter must be powered up before you can select a sensor model Refer to Transmitter Wiring Page 21 1 Press the Down Arrow key to select Install Sensor 2 Press the Right Arrow key to Sensor Model Press Right Arrow key and scroll to select the sensor model found on the sensor label 3 The drop down menu lists the following sensor selections FST020 IP 65 NEMA 4X Operating Instructions 2 2014 7ME39501G 1011 Universal Usable 40 to 120 C 1011HP T1 Usable 40 to 120 C recommended Temperature lt 40 C Standard 1011HP T2 Usable 40 to 120 C recommended for 0 Temperature gt 40 C 80 C Named as high temperature 1011HP T3 Usable 40 to 120 C recommended 0 Temperature gt 80 C lt 120 C specia
62. 0440 Ol S3Wvei 30 INO YIISNVAL OL dvMIS SWZLOL JHL 30109 IHL ISN HLM S3Nv44 HLOG OL SNY3A 33H10 3903 1 5 ISN 4 ONLINNON NO 9 5 N33MI38 SI 1 4315 9 45 IVHL OS 344 3HL OL ONOO3S 340235 NYVYOJNAL 344 IHL INOW 2 27 582101 549415 ONISN OL S3Mvai ONLINNON JHL 30 INO 380235 ONRINSWIN AB 032945 JYV S3Nvai 9 41 OL 09 SWZLOL 45 ONISN 344 OL 340235 NOIIV2O1 03193135 3HL AV NO ATQNSSSV YVA 381 4315 9 O3IVOIONI IWYS M3OVdS JHL OL ONOO3S IHL 22 ONLINNON NI S39vON3 832845 TIOH 13 M3NOS NVB M3OVdS 3806 38 N3OVdS JHL 30 NOUISOd 30N383434 Q3N38NTN Nn 129 10351 SI N3OVdS 31 2 803 9 2 45 YO 310H X3ONI J
63. 1434 303 ONY SYFONGSNVYL 3lvlddONddv JHL 3AVH WBIJNOO 01314 0101 JHL NI QaiN3as3sd S34nd3904d NOLVTIVISNI 5 71 S39N383438 9NIMVNQ 33S 34139044 NOILVTIVISNI 86 01 9 ON 13941503 3191 3191 S3HONI NO S3ONVS3TIDL WW S3HONI NI SNDIISN3HIG 13141234 3 553101 9N3 2 AD CH ONIAVAd SIHL 31925 LON 4 LYVd Jdid ONILNNOW 531435 12101 43015 1NvIdnOO 21 S43onasNvHl 3Hl 30 31 201 OL 334 ASN Nid LYSSNI 415 00 M3OnQasNvalL 531035 SdNLLOL 3OonasNvelL 53 435 SdNLLOL M3indWNOO MOTA 53 35 0101 OL MOVEL ANY YSONGSNVYL TWSYSAINN NLLOL OILY 1IVLSNI JQON 1241444 7 aariddns QVd 9 3HL NISN NOLLV2O1 NILNNOW W3onasNvsl JHL FOWAYNS 3dld NOILIONOO 3QOW 1231334 NI 5 05 1 Q3TIVISNI ATH3dOMd 30 NOLLVIN3IMHO 5 X3QNI NOLVIN3IHO Nid X3QNI YSONGSNVYL dVMIS Jdid OL SMOvHL 340235 NOILV9OT1 ONILNNOW JHL 34Vd3Hd 123135 lt 8 12101 vial 2 30 6 133 5 31925 Z NLCZLOL ON 1N3II 3409 3215
64. 2 lt 3 lt ON avs S00 08 500 060 100 8310 8410 SNOLOVU4 S3ONVH3 TOL S3HONI NI SNOISN3WIG 431519395 3SIMH3H O SS3 INR HOSN3S AQO8 2115 1 GALVOIdAd 591935 5 LOL NOILVTIVLSNI 88 11 AN UOISIAIG SNIJWJIS NO SNOILONULSNI SNUO3NNOO 318V9 S 310 NOLVTIVISNI SNNILNOD ONINOLLISOd 3snssv OL Q3sin03 3 08v 340035049 9 3933 Jdid 3HL NO SMOSN3S 3HL 30V1d3H 2 SYOSNIS H108 30 JOWSYNS JHL OL LNVIdNOD 40 GNVE V AlddV 9739 SNOLLV2O1 805835 3409580 LON OQ 314405 3ASVuav JHL ONISN Sv3sv JHL 3OVJNRS IHL HLOONS ATIV9O1 ONINOLLIINOO 5033 30V4UNS Jdid 31 9310 431 OL 0333084 HLOONS NV310 51 3993415 Jdid JHL 31 3did JHL NOY SHOSN3S 3HL MONAY 4313934 5 35 JHL 39 33 Jdid IHL NI 0144 15 ATRNMOdW3L 5405835 IHL HUM 69310 30109 AVALS JHL 1730 4315 30W EVN 30109 3015 3150440 3HL NO Q3331N39 SI TNA JOWSYNS Jdid IHL QNnOMV 314108 03 N338 SVH 30119 JHL HOIHM HLM YOSN3S JHL 3 15 JHL N3S001 9999 NOUISOd 405835 JHL 40 336 1
65. 345 OL 4 5 502101 3HL HUM 30119 9NUNnoM IHL ISN 344 53 4 108 OL SNV3M Y3HLO 30 39013 LHONYLS 350 S3Wv4i JHL NO 5 5 JHL 33 138 Q3N0SV3M SI 1 4315 NI 9NIOvdS OS 344 3HL OL SNUNDON QNOO3S JHL 380235 3dld JHL INOW 3unsv3M 269 UM 9 AVALS SWZLOL JHL 54 15 9 5 344 JHL OL S3AVi3 JHL 30 JNO 340235 Ag 032 45 S3NVHJ 41 OL O9 LI 9315 SWZIOL 3HL 54445 9 50 Jdid OL 340235 4131 03193135 HL Jdid NO A18W3SSV H3OvdS 3Nvu3 3HL MOH 2 Vw 4316 3IOH X3QONI IHL 33NNVN 3WVS JHL YJ VdS JHL OL 3AVH3 QNO23S IHL 44 13 229 339445 JHL NI 310H JHL 39V9N3 MIYOS XGQNI 339445 3805 38 AVE 830 45 30 504 394333333 Q3438NQN Nn JHL 3NYH3 INO 129 10350 SI uva 32445 3 29 NOLLWONdd NIT 9 2 45 YO 31740844 JHL 123135 OL NOLLVTIVISNI ISN V NVM 11313 0101 JHL LINSNOD 1 NOLVTIVISNI O30lAONd JHL 350 58058
66. 35 JHL 1d390V OL JOWIYNS Jdid JHL HLOONS 3ovduns 3did 15044 INNOW LON 00 lt lt JOINS 3sv34930 26 ANIWd 30 NOISONNOO UYO MONIY L E MOVAL 03 3did 34354 SINOSVALIN 30 018 1N3MIO3S OL 3196504 3 NVId TWINOZIYOH 123135 Jdid WINOZINOH NO 113084 MO NAVIS Q3dOT3 30 ATINA 3 05 3 OL ONIA NOYA SYON YO 5 344 01 5 5 35 31 01 31815504 22 MO 0832 TINA SNIVW3H HOIHM NOLLV2O1 3500 2 172 LINIS 7 N3SOH NO 300 1934 0351 3 N3OvdS NV 5405835 3iviidOMddv JHL 3AVH WNOO IVONYN THH YalNdNOd 073 NI 380439084 JHL ONY JHL ONISN L 335 53100 NOUVTIVISNI 344 30 305 3150990 NO 03841533 30109 30 3903 9NINnOM 309 ONILNNOW Jdid 3HL 30 305 3150440 01 3 33 JHL 30 3335 81 OL 30109 JHL ISN SHEVA SNIVdS 9NUNnOM S3Nvu4 30 33139 JHL INO NOT TIGISIA 30 14 3avi 30109 ONUNNON AHL TWISNI 3H 71 2 1 NIVOV IVA 01 3903 3ONVISIQ 30109 dvsMNn 3903 SNIddV143A0 LY Jdid 0
67. 3N31SV4 AMVSS3O3N di 3dVL NI 50 3 941 OL S3AlVH 3 315 4 YO NI dVMIS OL ANT S3ATH 33N31SV4 SLVN 33H13 SJOLDOL gt gt 939 MVSMOVH SdINS Ssv3HS ANNOY ISd3UV3N 10 431439 HONOYHL LNO 31 39049 OL JYNSVAN ONITIVLSNI N3HM OL 3IVWiXOMddVv SI NOISN3NIG SIHL S3Wvi4 319MION3 01 81 aav JNIAL 15 HUM 3HnSV3N LON SI N3I3AVIO 41 ONITIVISNI N3HM OL 4 8 X HI9N31 QNv8 WNWIXVN MO 18 1 HI9N31 OL 2333 NMOND SI N3ISAVIO 41 V SAVM 30 31 GNVE 33dOMd 3NIWi313 12101 T 31v38 vI9Lc 5 ON INMI 3009 3215 30 133 5 Y Z NLZLOL SHOVEL ONILNNOW ANY SYADNASNVUL 531995 0101 v NOILYTIYLSNI 88211 39nvddnvH NOYLOTIOYULNO SNOISNAWIG 8320105 1 304 8 SdNLLOL 8 10101 33S 1 WANVA 07315 0101 ONY NOLVTIVISNI 83101403 3lviudONddv JHL 39NVQNOOOV NI SNOLLO3NNOO 318 2 YSONGSNVYL 79 La SdAVIO SYSONOSNVYL 340235 SNId LSNIVOV 8 NMO
68. 485 Wiring Diagram Navigating the Menu Installation Menu Navigation 30 The Installation Menu Chart is a multi level structure divided into three columns from left to right Level A lists the major menu categories Level B listthe menu cells associated with Level A You can enter data into Level B menu cells Level C lists the Level B data Level A Level B Level C Recall Site Setup Pump 1 Pump 2 Channel Enable Create name Site Site Security Delete Site Setup Save Rename Site FST020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 Connecting Table5 1 5 Touch Keypad and PC Keyboard Function Chart 5 2 Navigating the Menu Sensor Description ENTER Key Store numeric data select from option lists etc Left Right Keys Menu navigation keys move cursor Up Down Keys Same as Left and Right keys Scrolls option lists and graphic display screen Note Use Left Key to return to previous menu Typical Installation Menu Screen Example Meter Type Single Channel FST020 IP 65 NEMA 4X SITRANS 5 2 D 2 Line LCD Display ENTER Key RightArrow Key Down Arrow Key Left Arrow Key Arrow Key Figure 5 6 5 Key Touch Keypad Operating Instructions 2 2014 03086487 AH 31 Connecting 5 3 Programming the Transmitter 5 3 Programming the Trans
69. 5 2 FST020 IP65 NEMA 4X 98 Operating Instructions 2 2014 A5E 03086487 AH Functions 7 10 Analog Output Trim 6 Press ENTER The ammeter should now be reading 4 00mA Trim 101 4 00 SIEMENS SITRANS 5 2 7 If the ammeter reading does not match use the keypad keys to type in the current reading 8 Press ENTER to register setting This adjusts the flow meter s DAC digital to analog converter so that a 4mA output corresponds with 4mA on the ammeter 9 Check the ammeter again to make sure that itis now reading 4mA FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 99 Alarm error and system messages 8 1 Alarm Codes Letter Code Alarm Description S Spacing Sensor spacing may need readjustment Z ZeroMatic ZeroMatic signal fault E Empty Pipe is empty R Rate Flow above High setting or below Low setting F Fault Three continuous seconds without new data update A Aeration Current aeration percentage exceeds the alarm set point M Memory Last valid reading for a selected interval during Fault condition K Makeup In Process Makeup occurred Interface Liquid Vs exceeds interface alarm set point FST020 IP 65 NEMA 4X The display shown below indicates where the Alarm Codes appear on the LCD display screen 1 1501 m s SIEMENS SITRANS 5 2 D Alarm Code Operating Instructions 2 2014 A5E 03086487 AH 101
70. 5 2 1 Press the Right Arrow key to access the Makeup Latch option list 2 Pressing the Up Down Arrow keys to select either On or Off 3 Press ENTER to turn the Makeup Latch On or Off 020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 105 Maintenance and Service 9 9 1 9 2 Maintenance A WARNING Hazardous Voltage May cause death or serious personal injury Disconnect power before working on this product The device is maintenance free however a periodic inspection according pertinent directives and regulations must be carried out An inspection can include the checking of e Ambient conditions e Sealintegrity of the process connections cable entries and cover screws e Reliability of power supply lightning protection and grounds Technical support NOTICE Repair and Service Repair and service must be carried out by approved Siemens personnel only Note Siemens defines sensors as non repairable products Technical Support If you have any technical questions about the device described in these Operating Instructions and do not find the right answers you can contact Technical Support e Via the Internet using the Support Request Service and support http www siemens com automation service amp support e Phone 49 0 911 895 7222 1 800 333 7421 Further information P age 8 about our technical support is availab
71. 71 ava 4394 61300 3Nv34 OLN INOS NO IN3S3Md LON 344 ONNOYYNS OL N3HI3901 a 3NVJ3 5 SV 4056322 3941 ISN S3ZIS 3dld MJTIVWS NO 613004 YIINASNVYL INOS NO 1N3S3Hd LON 9 5 5 SYHVE 430VdS MO GATIVLSNI SYHSONAGSNVYL Jdid 3HL 01 S3AVe3 ONLLNNOW YO SMGONOSNVUL 315 3 OL JYV SLD 4 5 dUndgaoosd NOILVTIVLSNI 2209 vLecfNo3 2348 8 5 2101 24024 8 SINCIOI E 3215 dVULS ONILNNOW 18 15 NOLLVTIVISNI 88211 AN 39nvddnvH SNOSSN WII UN 12000 3795 10N 6 21106 1101 3 3715 40 ISN SLVWIXONddY SIHON31 71 SALON 340235 503 GI3TIVISNI 38 583 315 3 1 S3dld 439591 NO 15 53 435 42 01 WOldAL NO 4 HI9N31 QNV8 S3rIBW3SSV Oval 21319345 304 SNIMVSG NOLLVTIVISNI 3iviMdOMddV NI SH3OnOSNVHL SHOVEL ONILNNOW TIVISNI Q3sin 33 IZIS OL 3QVW 54 15 ONISN 1 315 1538 NOLLVOO 1435 dvMIS HLIM JNN OL 51016 YVINSNVLOSY OLNI 315 4 1 35 ATIVNOSVIG Jdid 15 SNIddVHM H
72. 9600 is default Address 1 254 devices on each RS 485 network should be limited for best communication update times e g 10 Device Number 1 4194200 must be unique system wide Network Number 1 65530 must be unique system wide Device Name up to 15 ASCII characters FST020 IP 65 NEMA 4X Operating Instructions 2 2014 03086487 AH Connecting 5 1 Transmitter Wiring Select Meter Facilities gt gt RS 485 Setup gt gt rotocol Modbus Under ModBus Protocol enter the following 1 Parity None Even None is default ModBus 2 3 4 RS 485 Wiring Baud Rate 300 1200 2400 4800 9600 38 00 9600 is default Word Format Normal Reversed Normal is default Address 1 254 devices on each RS 485 network should be limited for best communication update times e g lt 10 Use a recommended cable for RS 485 wiring such as Belden 9842 or Belden 3106 The two recommended BACnet routers for use with the FST020 are Contemporary Controls BASRTLX B High Performance BACnet router e MBS GmbH UBR 01 Universal BACnet Router Note See manufacturer s manual for complete details on the Conversion Device wiring FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 29 Connecting 5 2 Navigating the Menu Conversion Device e g BACnet Router Q Connect shield to chassis at one point only Figure 5 5 5 2 RS
73. A 4X Operating Instructions 2 2014 03086487 AH 127 Appendix A 3 Connections and Wiring TB1 2 ERN TB1 3 TB1 4 J8 ARAN eres 1 19 Nc 781 6 e TB1 18A CGND TB1 7 121 178 5 8 1 9 COND TB1 10 TB1 11 ES 19 T814 TB1 13 PULSE TB1 14 OUTPUT 761 15 CGND TB1 16 Figure A 1 Terminal TB1 including J 8 Connector DB9 Connector 9 Power Connector 12 and Menu Lockout S witch S 1 TableA 2 J8 Connector Pin Signal Function Description TB1 19 GND GND Reference Ground TB1 18 A RS 485 RS 485 Serial Communications P ort TB1 17 RS 485 RS 485 Serial Communications P ort TableA 3 J9 Connector DB9 Pin Signal 1 N C 2 RxD 3 TxD 4 DTR 5 Ground 6 N C 7 RTS 8 CTS 9 N C 128 FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Appendix 5 020 IP 65 NEMA 4X A 3 1 0 Connections and Wiring Table A 4 Input Output Wiring TB1 Pin Signal Function Description 1 lol Isolated Loop Supply Spannable 4 20mA output Loop 2 lol Isolated Loop Return Powered This output also provides a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions 3 GND Ground Ground 4 C Closed Relay Output 5 NO Normally Open Relay Output 6 NC Normally Clos
74. AH 143 Appendix 5 Communications Strings Read Only Description Address Register Type Bytes Data Type Example Aeration Units 225 3xxxx Input Register 8 STRING Checksum 261 3xxxx Input Register 8 STRING 09ACF 200 Code Compile 265 3xxxx Input Register 16 STRING 050412 0724 Info Date Time Last 241 3xxxx Input Register 20 STRING 05 04 12 08 39 5 Reset 7 Delta Time Units 229 3xxxx Input Register 8 STRING nSec Flow Units 205 3xxxx Input Register 8 STRING CU M HR Flow Velocity 287 3xxxx Input Register 8 STRING Feet Sec Units Liquid Total Units 213 3xxxx Input Register 8 STRING LTR Op Sys PN 251 3xxxx Input Register 20 STRING FST020 2 04 06 Raw Flow Units 209 3xxxx Input Register 8 STRING Culn S ec Signal Units 221 3xxxx Input Register 8 STRING mV Site Name 201 3xxxx Input Register 8 STRING Chiller1 Slew Mode Units 303 3xxxx Input Register 16 STRING Time Average Sonic Velocity 217 3xxxx Input Register 8 STRING M S Units System Time 273 3xxxx Input Register 20 STRING 07 20 12 16 48 3 4 Time Averaging 291 3xxxx Input Register 8 STRING Sec Units Valc Units 283 3xxxx Input Register 8 STRING S Version Info 233 3xxxx Input Register 16 STRING 2 04 06 FST020 IP 65 NEMA 4X 144 Operating Instructions 2 2014 5 03086487 Appendix B 1 Installation Outline Drawings The following are the installation and outline drawings for t
75. Aligning the Sensor to the Pipe 020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 51 Connecting 5 4 Installing the Sensor 10 Disassemble the spacer bar and the unmounted frame Use the bar as a straight edge and with one edge against the mounted frames tapered roller center and the other crossing the dot you drew draw a line crossing the dot see B above Setthe bar aside D Trim material from inner edge if necessary Spacing Guide 3 8 3 Overlapping Edge Figure 5 21 Wrapping the Mylar Spacing Guide around the pipe End View 11 Wrap the Mylar spacing guide around the pipe so thatthe left edge is against sensor edge mark see C above Arrange so that one end overlaps the other by at least three inches Trim to fit if necessary but be sure notto trim at the overlapping end in order to keep it square 12 Realign left edge of the guide with the sensor edge mark Line up both vertical edges of the guide and ensuring that itis snug around the pipe mark along the overlapping edge 13 Remove Mylar spacing guide and lay it out on a flat surface Either measure the exact distance half way between the overlap edge and the mark at overlap or fold the guide from the overlap edge to overlap mark and draw a line at the fold or halfway point D Overlap Edge 3 Spacing Guide Mark or fold exactly at half way point 9 Circumference Figure 5 22 Finding the Halfwa
76. Arrow to Level B Single Channel then press ENTER Scroll using Down Arrow to Install Sensor Press Right Arrow to Level D Scroll using Down Arrow to Sensor Size Ui A N H Press ENTER select size from list Note Menu items in bold are required entries to establish operation FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 69 Commissioning 6 3 Installation Menus Level A Level B Level C Level D see Level E Level F manual Meter Type Single Recall Site Setup Enter From List Channel Channel Setup gt ChannelEnable No Yes Create Name Site Enter From List Site Security On Off Delete S ite Enter From List Save Rename Enter Name Site Pipe Data Pick Pipe Class Enter From List Select Pipe Size Enter From List Pipe OD in Numeric Entry Pipe Material Enter From List Wall Thickness Numeric Entry Liner Material Enter From List Liner Thickness Numeric Entry Application Data Liquid Class Select Liquid Enter From List Estimated Vs M S Numeric Entry Viscosity lt cS gt Numeric Entry Density S G Numeric Entry Pipe Config Enter From List Anomaly Diams Numeric Entry Install Sensor Sensor Model Enter From List Sensor Size Enter From List Sensor Mount Enter From List Mode Spacing Offset Enter From List Number Index View Onl
77. Clearing All Saved Memory To clear All Saved Memory using the RS 232 Interface 1 Turn off power if itis currently on 2 Turn power on As soon as you apply power type the character three times The prompt Clr Saved Data No appears atthe top of the screen Press the Down Arrow key Note that the prompt switches to Clr Saved Data No 3 Press the Right Arrow and then the Down Arrow key to switch the option list to Clr Saved Data Yes Press ENTER gt 0 clear All Saved Memory 4 To restore operation type MENU and press ENTER gt to access the Installation Menu Create a new site setup and complete the installation procedure Re select desired Meter Facilities items e g RS 232 setup parameters See also Services amp Support http www siemens com automation service amp support FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 119 Troubleshooting 10 4 Site Setup Data 10 4 Site Setup Data HF Menu Item This menu provides data pertaining to sensor characteristics and operation Some menu items are for technical support interpretation only Table 10 2 Site Setup Menu Items fx Drive Current Transmit drive code selected during Initial Makeup The drive code controls the sonic transmit signal N burst length Transmit burst duration selected during Initial Makeup To change N count press Right Arrow At equal sign ente
78. E R e g 0000 Event State 0 Normal R Out Of Service 0 False R Analog Value Objects Binary Value Object AVO Flow Totalizer Reset 1 Average Flow 1 Spacing Alarm AV2 Raw Flow BV2 Empty Alarm AV3 Liquid Total BV3 Rate Alarm 4 Sonic Velocity BV4 Fault Alarm AV5 Delta Time BV5 Aeration Alarm AV6 Valc BV6 Memory Alarm 7 Aeration BV7 Makeup Alarm 8 Deadband Control 8 Interface Alarm AV9 Batch S ample Total BV9 Pig Alarm AV10 High Flow Alarm Level BV10 Zeromatic Alarm 11 Low Flow Alarm Level AV12 Alarm Level AV13 Flow Velocity AV14 Signal 15 Highest Expected Flow AV16 LowestExpected Flow AV17 alarm Level AV18 Slew Mode Selection AV19 Time Averaging Period AV20 SmartSlew Seed 21 Device Status AV22 Site Name AV23 Version Information AV24 Date Time Last Reset AV25 OpSys PN FST020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 Appendix A 5 BACnet ModBus Communications Analog Value Objects Binary Value Object AV26 Firmware Checksum AV27 Compile Time Info AV28 System Date Time A 5 3 BACnet Protocol Implementation Conformance Statement Typical BACnet Conformance Statement Date April 13 2012 Vendor Name Siemens Industry Inc Product Name SITRANS FST020 Ultrasonic Flowmeter Product Model Number FST020 Application S oftware Version 012813 1338 Firmware Revision
79. EMENS SITRANS 5 2 3 Press the Right Arrow key to access the Log Memory Left menu cell and view the data memory bytes available 4 Press the Down Arrow key to select the Defragment menu 5 To select Y es press the Right Arrow and then ENTER key 7 10 Analog Output Trim Introduction Analog Out Trim function allows fine tuning of the flow meter s analog current output using an ammeter connected to the output under test Table 7 10 Analog Out Trim Menu Structure Analog Out Trim 101 Operate Trim 4mA Indicated mA 2x xx FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 97 Functions 7 10 Analog Output Trim Note The current trimming is limited by the 12 bit resolution of the flow meter s D A Convertor DAC Current Output Trim 101 Note Can be trimmed to within 005mA of nominal To calibrate a current output 1 From the Meter Type menu scroll down to the Meter Facilities menu 2 From the Meter Facilities menu scroll to the Analog Out Trim menu and press the Right Arrow key Analog Out Trim SIEMENS SITRANS 5 2 3 Press the Right Arrow key to access the option list 4 Setup an ammeter to read Amps then connect itto the supply and return terminals of the current output under test 5 Press the Up Down Arrow keys to select Trim 4mA Trim lo1 4mA SIEMENS SITRANS
80. HJOnOSNV3HI N33MI38 ONIOVdS SI ur ATni1vauvd3s 5 38v 99315 YO SNIVHO ONILNNOW gt SALON 3dld NO Q3TIVLISNI 1 34 8 8010 33S 53 35 82101 S 310N 33S X3QNI 3V8 H3Ovds MAYOS SNIdWVIO H3OnQSNVML 20094823 VLOCHNOS 1 2 B SNZLOL 7 c 30 1 1355 awos E 8 SINCTOT vL9be A38 UN 3215 2 1 40 061 M3N3ISVJ 034405 LON 1 682101 dVULS ONILNNOW 1 15 1 2 1 30 9 cwn ANITLNO NOLLVTIV ISNI am G3nddns 10N zem 2 1 40 59 8821 39nvddnvH NO3LOl1OHINO 5 LON 78 09 gt QNv8 2 1 3O 961 X 9 9 591 2101 ONY 09 87 v SNIOL QNY8 2 1 40 96 i JNnO IYON V x N d ON 30109 5 up 325 LA OIN AVAS NMOHS SV MN3HL390L MGYISNOILIAS 4 16 53414 339491 ONNOYYNS OL SHL 01 AISWASSVY JHL 33003S OL 5 JHL N31H9LL 72 3425 ONLLNNOW 5 dv4IS ONLLNNOW JHL dvslS 30 JHL Q3TIVLISNI SYSONAGSNVYLL 39v9N3 LNVL TINd 3919 JHL dVHIS 9 JHL
81. HL 193135 OL NOLIVTIVISNI ISN 0101 JHL 1105800 1 S3NVud 319001 094 3NSYMBV JHL ISN SMOSN3S 143299 OL 309485 3dld IHL HLOONS ATIVOOT 304405 3dld NOLIGNOD 15083 INNON LON 00 S E 15 35838930 NVITO T E NO 9NLVOO NOISQNHOO LYI INNON MOVAL 304 Jdid 3uvd3ud 40 392018 183035 OL 31815504 4 INVId INOZINOH 123136 3488 VINOZRIOH 6 TioMd 3195 3401330 ATINA 3N0SN3 OL ONIA WOW IYON YO 348 OL ASSY NOVEL 319001 31815509 IHM Z Z 0837 1 TINA SNIVN2M HOIHM 201 3500 1 NOLIV2O1 123135 7 Jdid N3SOHO NO 3Q0M 193 0350 sva 30 45 SYOSNSS 3AVH 1 0138 321140 NI NOIIVTISNI ONISN 71 335 53108 NOIIVTIVISNI 344 30 3015 3150440 NO NO Q3H31N39 30 3903 HUM 9NUNnoN 30109 INILNNOW Jdid 3HL 30 3015 3150440 JHL OL S3WVHj JHL 30 JNO OL 30109 JHL ISN SHEVA 45 Ovid dvaLS 1 3 NOILISOd NO
82. HS SV MOVML OLNI SYSONGSNVUL 1835 2 gt 430005 1 3 40 35 8 JHL OL 1NvVidnOO OINOSVMLTn 30 V 4 1 35 ONY YNOA 303 S310H X3QNI 3ivhidOBNddV JHL OL NNJN NOLVTIVISNI JHL 3SN 07315 0101 JHL ONILINSNOD 0 5 5 319907 75 dVMIS JHL Jdid IHL OL A SSV VM JHL 340236 N338 SVH JONO 9NINOILISOd M3dOMd Jdid A SSV 315108 9 3 N3lH9lL Jdid 4931 9NITIOH JHM 3dld 99415 HLIM A SSV ASSY NOVEL 30 14 Jdid NO INNOW v 84301084 3 5 8 JHL ISN 5 5 OL JOVSYNS 3dld 3HL HLOOWS ATIVOO 132 3 06 3dld P 15084 INnON LON OQ gt J3ovduns 3Sv34930 9 AAV3H YO ONILVOD NOISOMMOO LIND 3AOW3M 0 INNON N04 Jdid WN9IS 320105 30 39999078 18398035 OL 11815504 TWINOZINOH 193135 3414 IVINOZRIOH 2 114044 318VIS Q3dOT3 30 ATINA 3YNSN3 01 ONIA WOMJ IYON 01 N3L ASSY 319907 31815509 3H3HM 8 0837 TINS SNIVN34 HOIHM 201 3500 2 0 a NOLIV2O1 123135 72 Jdld 350 2 3 1 NO SQOW 123
83. Jdid IHL HLOONS 3diSv 53 4 54 15 35001 ATINIYVD 04 3Nv44 JHL 5033 32 3406 3444 3 5 NO 5 MOSN3S OL 0342084 HIOOWS SI 32 4806 3dld 31 6 730109 INILNNON 3HL 3AON3H dVMIS JHL 7199 4315 AYVA 3009 3015 3150440 NO Q3831N32 SI 32 4 05 3dld JHL 314103 N338 SVH 30109 JHL HOIHM HUM JHL NO dvaliS 3HL N3S001 5 INVA JHL JO YAISNVAL TWORISNVIO 538055 SIHL T3N9rV 3903 30109 JHL 40 SHLONT ONIddVTH3AO JHL 3805 S3AVHJ 9NUNnOM JHL 30 30 QN3 15 9 SI 3903 30119 JHL S3Mvii 5 30 3 3HL 531 20 SYN 30 OS 3441 30 09 JHL 504 38 N33MI38 NIVSV JYV JHL OL ONJ WOU 3ONVISIQ JHL 30109 IHL ONIddVTH3AO 30 3903 3HL 309 JHL 30 NOUMOd G3ddV1H3AO 03 3903 SHION31 ONIddVT83AO JHL AVHL OS 504 JHL 30119 JHL dV 30 3015 3150440 JHL OL 5 JHL JO
84. KGAL press the Right Arrow key and then the Down Arrow key 5 Press ENTER gt 0 save selection Totalizer Scale KGAL SIEMENS SITRANS 5 2 6 The Total Resolution menu will now be displayed x decimal point Total Resolution 000x0000 SITRANS 5 2 7 Press the Right Arrow key and then the Down Arrow key to select the desired resolution 8 Press ENTER to save selection FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 95 Functions 7 9 Memory Control Table 7 8 Pulse Output Values for Gallons US Totalizer Volume Units Totalizer Resolution Totalizer Represents GAL Pulse Gallons 000x0000 0 0001 Gallons pulse Gallons 0000x000 0 001 Gallons pulse Gallons 00000x00 0 01 Gallons pulse K Gallons 000x0000 0 1 Gallons pulse K Gallons 0000x000 1 Gallon pulse K Gallons 00000x00 10 Gallons pulse M Gallons 000x0000 100 Gallons pulse M Gallons 0000x000 1000 Gallons pulse M Gallons 00000x00 10000 Gallons pulse Note IMPORTANT 7 9 Introduction 96 Totalizer pulse output conditions 1 5 020 flow meters with firmware version 2 04 04 have an ON pulse width of 50 milliseconds and a maximum output pulse rate of 2 5 Hz If the instantaneous rate exceeds 2 5 Hz output pulses will be buffered in memory and will be outputted when the rate drops below 2 5 Hz 2 FST020 flow meters wit
85. L A SSV INY JHL 340936 O3 3IHOV N338 SVH JONO ONINOLUSOd 39044 04 Jdid JHL GNNOYY ASSV 314108 4 3 13901 Jdid JHL MOVAL GNODSS JHL JOVId 9 Jdid ISNIVOV 915 HLM 4 654 ASSV INY JOVAL 30 14 Jdid NO LINNON SNId X3QNI 3AsSvWav IHL ISN SH39nasNva JHL 143229 OL JOVINNS 3did IHL HLOOWS ATIV2O1 _ SOWAMDS 3dld P Qu nee 15084 INNOW LON 00 9 9NILNDOR INIVd 30 M NOISONIOO UO ZOGEN NOLVIN3hO X3QNI 339nasNvalL WNOIS MZONGSNVUL 40 39v99018 IN3MIG3S GIOAV OL 11815508 193735 3484 VINOZMMOH NO 9 114084 318915 54435 22101 ATINA OL WONI IYON YO 5 BINOS Jdid N3L ASSv 31v901 31815509 g 0437 TINS HOIHM 3500 0 53435 0101 OL NOLV2O1 ONLINNON 123135 ad cens ai NO MOVAL YIONASNVAL NOISIO3Nd NHLIOL 12340 303 MOVAL SHJOnOSNVML ILVIYdOYddY AN NOLVTNISNI HL OILVTIVISNI SGOW 193410 AVALS HUM OL SX9VAL 341935 2 S3oN383J34 335 5 33onasNva JHL 3uvd3sd 123135
86. LIN Agog QNY19 318v2 dt QNV19 NAVI 5 SI LH IL LAN 401 0 19 NINILH IL 1189 340235 NildVOV ldN HIM QNVIO NALHOIL 4 214305 SI 1 9 QNvH 9 5 NOSN3S OL M3ldVOV 14 M332S ONISNOH 05 35 NO SQV3NHL JWW QNnONV 034405 10N Jdid 1431 4 WIS 1538 303 HOSN3S 01 S318VO SM0103NNOO d SIV 9 W130 A18N3SSV ONVID 3N3ldVOV 14 1 3 4 03 9 AINGSSSV 318vO 3lviMdONddv 335 4 Sdvo 3ALO310Nd 5 5 5 541445 JNHLIOL 5418 5 MOSN3S 531435 JNOCLOL 2 1401 5 E 102 05 6 auva eubjue H AB 8 5 1101 ON 1N3An200 ON Wall 33S 800 0 ON 4 5 00 06 08 10 07XX 9 SYOSNAS AGO OLLSV Id SHOH mioaa 5 c 10 54 291101 GHLVOIGHG SHIIHS ANHTTOT SONINI SU NOSNEGA SNOISNHWIC 03141034S 3SIMUSHLO SSFINN 20 53 291101 882 LL AN v 2 VQ SJNHLIOL SN3NW3IS 19 S4NHO91101 3unive3dW3l 22 53 291101 SIHVA 1 4 NOSN3S 2 19 53 1101 SNOISN3WIG Q3TIVISNI 31314009 304 NOLLVTIVISNI YOSN3S 3lViMdOHddV
87. Logger Memory 1 From the Est LogTime Left menu cell press the Down Arrow key 2 To access the Clear Logger option list press Right Arrow key 3 Scroll to Y es by pressing the Up Down Arrow keys Clear Logger Yes SIEMENS SITRANS 5 2 4 To clear the memory press ENTER key 7 5 Operation Adjust Menu Settings Introduction The Operation Adjust menu becomes available after the meter type and measurement channel are active It is recommended that you use it after the sensors are installed and operating to fine tune the meter s output characteristics Each application presents different data display and output requirements due to unique pipe and liquid conditions Use the Operation Adjust menu to match flow meter operation to the site You can set damping controls for the primary flow rate output You can define a Deadband usually a very low flow rate below which the flow output will be forced to zero You can also selectthe flow meter response to a continuous Fault condition FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 85 Functions 7 5 Operation Adjust Menu Settings Table 7 4 Operation Adjust Menu Operation Adjust Damping Control gt Time Average xx x numeric entry SmartSlew x numeric selection Deadband Control gt numeric entry Memory F ault Set gt Memory Fault Memory Delay s gt Xxx numeric entry Da
88. N3SOHD JHL NO NouvM3dO 300A 103143 O3S M3OVdS SYOSNIS 3ivRidOMddV 3AVH WYLINOD 071315 N3indWoo 073 39003504 JHL NOLVTYVISNI 3HL ONISN L 335 53108 NOIIVTIVISNI L 135 31035 2101 531435 0101 YO 066 OL 75 135 805835 531035 543 1101 133HS 31 25 102 0 6 31 0 Subue H lt 3903 Z SdANLLOL SNIddV143AO C99BGECLASV ON 900 08 2996462635 avs 500 06 08 1007XX HOSN3S OILSV Id GALVOIGAG 2 S3HONI SNOISN3WIG 6 5 10 NOILVTIVLSNI 1091510395 3SIMH3H10 SSIINN 98 11 AN 53214 OML HSINLI HLOOWS 01 SNOILISOd 305 35 JHL Jdid NO HSINI3 HIOONS 3900089 OL 04314405 3 5 8 JHL ISN 553 3 41 Aasnpu SN3W3IS NOLVTIVISNI 805535 331910 OL SNOILINYISNI 304 133HS 335 80035 59415 JHL 5 1 ILVIYdOYddY OLNI MOVE S3Nvai LJIHS 03114405 Gvd 6 ONISN JHL 32 38405
89. NEMA 4X Operating Instructions 2 2014 03086487 AH Connecting 5 4 Installing the Sensor 1 Perform all required menu steps up until the point where you respond to the Install Complete prompt 2 Make note of the Number Index Check to ensure that you have a matched set of sensors They both should have the same serial number but marked with wither an A or B e g 100A and 100B Note An index pin will be inserted into the track rail hole designated by the Number Index to position of the sensors see in figure below TD 2 H 2 lt ED To SITRANS F 1010 Transmitter 1012CNF Series Cable 1011NPS Series Sensor Upstream Sensor Clamp 1011NPS Series Sensor Downstream Mounting Strap Guide 1012TN Series Mounting Track Ultrasonic Couplant Flow direction Pipe REF Hole Index Pin Figure 5 24 Reflect Mount with Model 1012TN Mounting Track Side View O 3 Place the track rail assembly on the top surface of the pipe atthe location where you have determined it would be mounted Ensure that it is a smooth area without any raised spots or seams 4 Holding the mounting track assembly in place loop one of the strap clamps under the pipe pull it around and maintain tension while slipping a link over the tension screw hook Tighten the tension screw enough to hold the assembly on the pipe but still allow rotation Repeat for t
90. NON LON OQ 9 393416 3sv3u930 NOISOMNOO LO 0 SINNON JOVAL 04 3did 3uvd3d WNOIS 832005 30 9 14335 OL 31815509 TWINOZISOH 193135 3484 WINOZINOH NO 9 MOU 318915 340583 OL QN38 WOXI IYON YO SYLINVIA 01 Nal ASSY 319901 31815509 MOTI 0837 TINS 5 HOIHM NOLLV9O1 D NOLLV2O1 193135 Jdid N3SOHO JHL NO 1031434 303 JOVAL SYFONGSNVUL 3iviidosddv 3AVH 1VHL WYLINOD 0134 0101 NI qaiN3S34d 341039034 NOLVTYVLSNI JHL 5 ONIMVED 33S 340032044 NOLVTYVISNI Jdid 5 015 M3OnasNvuL 531035 SNHLLOL 15 0 M3OnGSNVHL 3143 5 01 a Dvd JOVAL 531035 HNIZLOL W 5 05 JHL JO 31 201 OL 338 JHL ISN SAVMIV NI Nid X3QNI 35 289 _ YaLNdNOD MONI 53 35 0101 OL MOVAL YSONGSNVUYL NOISIOSYd OLLVTIVISNI 1231334 y aariddns Qvd NISN NOLIV9O1 39 3 5 3did NOLUIGNOD Nouvedo 1531434 NI SH3OnasNvaL Q3TWISNI 1434084 30 NOLUVIN3RhIO
91. NS Jdid JHL 5 W3HL 9NLV3S S3WvH3 JHL OLNI 5405 35 JHL 405 SHOSN3S JHL 30 5 3HL OL INVIdNOD 30 QNV8 V AlddV SAWVYs ONILNNOW SHOSN3S ONITIVISNI SNOISN3AIQ 3 YOSN3S 3Av344 304 8 544 1101 8 430101 59 33S 79 01314 0101 SNIMVHO NOLLVTIVISNI 43104903 3lVidONddv 3ONVQSJOOOV NI 331QidNO9 MOTI SNOILOSNNOD 318VO G LHS YO LHS WOYS 04 03 6310 NOLLVTIVISNI YOLOINNOO 4 M3ldVOV 144 AQ08 QNVIO 318 2 318 0 1 31013305 SI 1HOIL GNVH LAN 401 A8 318 2 340215 M3ldvQV 14 009 NALH IL 5 14401405 SI LHOLL GNVH 5 5 35 OL N3ldvOV LdN 3495 ONISNOH OSN3S NO SQV3UHL LdN 434405 10 3did 1431 dv4A WIS M3HIV3M 1538 OL 5318 2 SHOIO3NNOO 3 31VW 9 W130 180355 19 33ldvOV 19 OI03NNOO 3 303 ONIMVNQ 1 8355 318 2 3lviMdONddV 335 4 Sdvo 0 5 531435 544 1101 31899 5 45 531445 JNOCIOL SNILVIN v 2 30 133 5 31 25 102 0 6 31va Subue H Z Sd3NLIOL aNannooa 209966605350 299666
92. NVYL 531835 66 3 25 ONLLNNON TNS ASSY 05 40 LYVd ONISNOH SNIMIM OL AVI TWNIINN NAXT TGV 531435 N ZLOL ION 00 14308415 SI MOIO3NNOO 3 JO IN3W39VON3 339NL 33S 300W 1931334 SM3onasNvaL G3TWISNI 1434084 30 NOLLVIN3IHO Ny NOLVINGRIO X3ONI SINOS NEI 7001 SNINOLLIONOO 4266 0 4 06 3dld 533 4 3015 48 1 OL 30 8 V 540415 3 5 8 JHL NO 300848 41 30 489 1538 5 SIHL 7000 OL HIVE YALVM NI 7001 JHL 90 IN3ANOSIAN3 ANAL G3lVA3T3 NI 03114405 5415 1001 Jdid HAIdZ66 5 3043806 Jdid NOLLINOO 32 14 SHOVUL HUM 9 394 4 WINOZINOH M3onasNvaL OVAL 9NINDnON 30 3NVid 035834344 5 4 031937135 N338 STIOH X3QNI 05 39VINVAOV 1538 303 M3NOS 504 MINS 3J18v3AOM 49415 JONTONI 53 8 355 SHOWUL 1 530150 5 3825 TIVE 01 32 45 1 3455 150 0 SIAN ONLLNNON 30 51115 Z IAN 9NUNDON SM3NOS IVY JOVAL IHL OL 032 45
93. OLLO3NNOO 0350 SI LINGNOD 318X313 31 LINGNOD V 14322 OL 2 1 WHO3INI 5 5 9 MOSN3S SYOSNAS LINGNOO 318IX314 30 ASN 531935 dHIZLOL 9 5 15 304 L dH1Z1OL 3366 9 3715 HOSN3S 8 3715 HOSN3S 4015 MOSN3S 4015 5 36 2 439VdS 14084 9 14003 43995 1 084 SNMdNOD MIIA AVWV 102 SWVas 10NX201 3455 SNIdWVTO 05 35 ANMV 102 1f1N3201 3WAV33 9NIINDnON SNIdWVTO YOSNIS JOWSYNS ONLLLIW3 439naSNval 30 HI9N31 TINS 1 14002 40 7 1 XOMddv LAN 201 2 390235 JOWAUNS Jdid JHL NO SYOSNIS ONIV3S AINAJ MIYOS SNIJWVIO 405825 N31HOSIL NOLUSOd 834084 NI M3NOS NIdWVIO 31V907 339 9 1 084 JHL ISNIVOV 5 OLNI 93 03 HSNd JOVANNS Jdid IHL NO WAHL NILVIS SANVY4 3HL OLNI SYOSNIS JHL 5 SHOSN3S JHL 30 32 3405 3HL OL 1 14003 40 QNV8 V Alddv SAWVYsS ONILNNOW NI 545 5 5 ONITIVLSNI 9 3215 HOSN3S 8 3715 HOSN3S 2 3215 HOSN3S 8 9 V 3715 HOSN3S 2 T 4 Q 5493 31931084 54 3 3 1931034 19 0 LdN 3008 31893 318 YOLOINNOD 4 MildVQV
94. R 2 Scroll down to the Span S et Cal menu press the Right Arrow key and scroll down to Calib Flowrate 3 To enable the Kc Factor press the Right Arrow key FST020 IP 65 NEMA 4X 132 Operating Instructions 2 2014 A5E 03086487 AH Appendix A 4 Flowrate Calibration 4 Press the Right Arrow again and use the keypad keys to enter the required Kc factor as calculated above Note that Kc value can be negative or positive Enter the or sign first and then enter the calibrated value 5 To store the data press ENTER Note that Kc now appears in the Calib Flowrate menu cell with its new value Also note thatthis Kc value can be viewed on the site printout MultiP oint Calibration MultiP oint calibration serves applications that require a non linear meter calibration You can enter correction factors for up to ten significant points over the entire measurement range This is accomplished by e Selecting up to 10 separate calibration points by entering a raw un calibrated flow rate e Entering a negative or positive correction for each calibration point that you select Like the Kc slope correction described previously you locate critical flow rate points by comparing flow total data taken simultaneously from the flow meter and a reference meter whose accuracy meets the required standard Again itis important to note that you must allow both meters to accumulate flow total data for long enough to
95. R key to select Pipe Class Press Up Down Arrow keys to scroll down to Select Pipe S ize Press the Right Arrow key and then Down Arrow to select desired pipe size Select Pipe Size 8CS40 SIEMENS SITRANS FSTO2O D Colon must appear first before Pipe Size can be selected Note Pre programmed Pipe Size and relevant pipe parameters will appear in menu cells Enter dimensions manually if pre programmed dimensions do not match application Note The DN sizes listed in the Select Pipe Size menu option list are referenced to DIN Table 2448 After selecting pipe size check pipe OD and wall thickness for correct dimensions Press ENTER key to save Pipe Size selection Press Left Arrow key to select P ipe Data and then press Down Arrow key to select Application Data Press Right Arrow key to select Liquid Class Press Right Arrow key again to select S elect Liquid Press Right Arrow key again FST020 IP65 NEMA 4X Operating Instructions 2 2014 03086487 AH Connecting 4 5 5 3 Programming the Transmitter Press Up Down Arrow keys to scroll to desired liquid Press ENTER key to save selection Liquid Class Liquid Class Water 20C 68F lt SAE 20 gt SIEMENS SIEMENS SITRANS 5 2 SITRANS 5 2 D Colon appears Select new liquid from option list Select Pipe Configuration 1 2
96. S 5 2 10 Press ENTER to save the new entry Totalizer Pulse Scaling When pulse rates are required for counting sampling batching etc the Totalizer pulse can be selected The 5 020 offers a pulse output relative to either the positive flow direction Totalizer or the negative flow direction Totalizer The Totalizer pulse output will produce 1 pulse each time the Least Significant Digit LS D of the Totalizer increments To program the desired pulse volume the user must configure the Totalizer scale and resolution settings to set LSD of the Totalizer equal to the pulse volume desired These settings are performed in the Flow Total Units menu 1 From the Single Channel menu press the Right Arrow key and scroll down to F low T otal Units Flow Total Units SIEMENS SITRANS FSTO2O 2 Press the Right Arrow key then scroll down to select Total Vol Units Press the Right Arrow key and then the Up Down Arrow keys to select the desired units FST020 IP65 NEMA 4X 94 Operating Instructions 2 2014 A5E 03086487 AH Functions 7 8 Pulse Out Setup 3 For example to set units for gallons select Gallons US and press ENTER Flow Vol Units gt Gallons US SIEMENS SITRANS 5 2 Note Set Totalizer Scale and resolution so that the LSD equals the required volume pulse Refer to Table 1 1 below 4 Scroll down to Totalizer Scale For example to select
97. SIEMENS SITRANS F Ultrasonic Flowmeters SITRANS FST020 IP65 NEMA 4X 7ME3570 Operating Instructions Edition 2 2014 Answers for industry SIEMENS SITRANS Ultrasonic Flowmeters FST020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 Introduction S afety notes Description Installing M ounting Connecting Commissioning Functions Alarm error and system messages Maintenance and Service O A N Troubleshooting 10 Technical data 11 Appendix A Appendix B Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are nottaken WARNING indicates that death or severe personal injury may result if proper precautions are nottaken AXCAUTION indicates that minor personal injury can result if proper precautions are not taken NOTICE indicates that property damage can result if proper precautions are not taken If more than one degree of danger i
98. SNHSAGOSOLISVId QHIVOITHO NOUNTWISNI SIHONI SNOISN3INIG WONJ NOlISOd X3ONI Q3338WnN SHINHS SHNHTIOI NOLLVTIV ISNI 03140345 ssa Nn 33245 OL 4 9NUNnON QNOO3S V 88 11 AN 8 M3ovds rt AONSOV INVA3T3H SN Wa IS SNIMVHG Q3TIOHLNOO 50 308343439 5 011504 03338AnN 3805 X3UNI ava 3945 g 5 39N333134 Q3438AnN Nn 3933 3HL 30 3NO OL N3ovdS JHL 380335 01 MINIS X3QNI 832 45 JHL 350 03123135 304 X3QNI ONIOVdS JHL 3NINN3130 IVNVW 1313 M31ndWO2 MOTI JHL 0 Sv ANIN NOLIVTIVISNI 3HL ONISN 8 ONIOVdS 3WV33 NILNNOW SOSN3S 135 01 YVE N3OVdS JHL 5 1N3MIQ3S YO AB JINOSVYLIN 30 ONDIDOT18 1N3 3Ud S3ovid OML HSINIJ 01 3NVld TVINOZIMOH NI 9NINDOW SHOSN3S LNNOW HLOOWS OL 30 8 NOLVTIVISNI YOSN3S 313719009 v OL SNOILONYLSNI 303 133HS 33S 1340935 54 15 JHL JHL 5 01 31 840844 YAH OLNI S3AVHUJ SNUNnOW JHL LAHS 08314405 vd 3 15 8 JHL ONISN Sv3sv JHL Jdid JHL HLOOWS 201 3015 S3NVYS INILNNOW JHL
99. SNid NOLLVIN3IHO Nid X3QNI dVMIS HUM 3did OL SMOVML 340935 NOLLV2O1 JHL 3uvd3sd 1937135 82 12101 2 dO Z 133 5 SNOV3LL ANV Bis SHHOQGSNV3LL SHISIHS 0101 DNIAV IG NOILVTIV LSNI 6 01 9 39 SNIAVHI 31 25 LON DG APA M SM3On SNvHL 30 1YVd 319007 OL 310H SNUNDON 334 JHL ISN 5 531435 HNIZLOL JOH 3lVhidONddV SNOISN3MIQ X3QNI 1835 1 MOVAL 404 9 SNHLIOL 8 HNIZIOL 33S 07313 0101 QNV NOLLVTIVISNI N3indNOO MO 3lvidONddv JHL SNOLL 3NNOO 318V9 Qvd 8 JHL 5 201 MBONGSNVYL 5 NOLLKINOO 1 SM3onasNvauL 34935 SNid X3ONI 15 ONDINVE NMOHS SV OLNI 54320015 1 36 2 40 3Sv8 JHL OL 03010584 Nouvs3do 12340 NI SM3OnasNvel K 5 IHL 30 GNV NIHL 4 Q3TIVISNI ATH3dOMd 30 SNid 35 NOLUVOrlddv 30A 303 STIOH XGGNI 3iViidOMddV JHL 130 OL NNIN NOLVTTVISNI ISN GT3H 0101 3HL ONILINSNOD 0 SYJINASNVAL 31v901 7 dVMIS JHL HUM JHL O
100. Use only the most respected flow standard to obtain a correction factor The percentage entered must provide an accurate and consistent shift across the entire flow range anticipated for the application Kc Factor To obtain the Kc factor compare flow total data taken simultaneously from the flow meter and a reference meter whose accuracy meets the required standard Allow both meters to accumulate flow total data long enough to average out any differences due to flow fluctuation between the two meter locations Compare outputs of the two totalizers to determine percentage increase or decrease that is necessary to produce the best average correlation between the flow meter and the reference standard Selecting the Kc Factor When the Kc menu cell is selected the flow meter imposes this percentage slope adjustment of its rate output Output data is zeroed and corrected for the Reynolds number flow profile compensated however a percent change in the rate output is imposed based on the data entered in this cell The number entered by the user is evaluated into a slope correction factor by dividing it by 100 and algebraically adding itto 1 The resulting factor is used as a multiplier on the rate register of the instrument Thus an entry of 3 will multiply the rate register by 0 97 for example To calculate Kc Indicated Rate To enter the Kc Factor 1 From the Meter Type menu press the Right Arrow key and then ENTE
101. V 9J 8 10101 2718 130 1 135 awas 8 HN LCIOI JOVAL ONLLN 1OIA SNOISN3MIQ 8 SNHLLOL 9NIMVHO 335 SHI THS HN LCIOT SNOLLOPIMISNI NOLLVTIVISNI c F VT SNOISNHWICG ANTILAO NW S3HONI N39nasNvaL 04 Z HNIZIOL 33S 71 86 01 9 214 310N Jdid S YSNOLSND 193310 304 Q 034 61 HOVaL NILNNOW HNLZLOL N3OndsNval 541435 SNHLLOL LOAYIC Jdid S Y3aNOLSND AINO 1 1031438 n MOVAL HNIZIOL 3dON 19971499 9120 g8 HAIAG L066 mA HOIH ANJA LOSIG UEONASNVAL 591195 066 DNIAV3IG NOLLVTIVISNI 8811 AN 4 2 uosen 200 2 uojejueuinijsuj pora sueuie S 54 5 1 1 14 01 109 30 AI8N3SSV 404 09 266 9NIMYNO 335 6 SNOISN3MIQ YIINOSNVAUL HOWL 8 1066 S HANGLO66 335 78 071315 066 ONY SNIMVEC NOLLVTIVISNI UBLNdNOD 1 40844 JHL HUM NI SNOLLO3NNOO 318VO M39n SNVHL L SdAVIO HUM 5 32005 340035 SNid LSNIVOV SNDINYH NMOHS SV OVAL OLNI SH3OnSNVMiL 1435 2 MBONGSNVYL H VA 10 3Sv8 JHL 01
102. V JHL 5 201 NILNNOW M3onasNvML JHL JOWSYNS Jdid N llvaddD 3008 123410 NI 5932005 41 G3TWISNI 1339049 30 NUILVINGISU 5 NOLLVIN3IHO Nid X3QNI YJONASNYYL dVMIS 3dld OL SMOVHL 340235 SNILNNOW YSONGSNVYL SHL 339349 193135 8 NICLOL 40 133 5 8 NLCLOL 1N3II 3009 3ZIS ONILNNOW 531435 NLZLOL SNOISNAWIG ANITLNO 88211 39nvddnvH NOYLOTOYLNO ANON 37925 avd 3190 E UF ava NW S3HONI 86 01 9 31 N0 S3ONVHTTIL S3HONI NI SNOISNIWIC 431112345 1 SS3 NO ONIAVAT SIHL 31925 LON DA 00000000000000 OF 91 13 0 8 8 19 GS V 2 10 00 ONES 300 12340 2101 SNOISN3WIQ 303 S SdNLLOL 33S X NOLLVTTVISNI MOVYL INILNNOW YSONGSNVYL 304 Z NIZLOL ONIMVHO 33S 71 ALON S YaWOLSND IOON 192404 N d o o 9 12340 04 4 033 51 4 H108 XOvMI ONILNNOW NLZLOL YaONGSNVaL 53 35 SdNLLOL 2 o 8 9 9 OL 6 9 EE 5 1 ONDOVdS 300 1921333 NIZLOL N d 0 0 AINO Lyd 300W 1931333 ONILNNOW NLZLOL
103. X Operating Instructions 2 2014 A5E 03086487 AH Connecting 5 1 Transmitter Wiring Communications and P rogramming via the RS 232 Interface optional To use the RS 232 Interface to program the transmitter instead of using the main unit display you must be familiar with the basics of the Windows HyperTerminal communications program or Siemens Si Ware download program at http s13 me ns cv Most PC computers provide at least one serial port using a 9 pin D type connector The port designation can be either COM 1 or COM 2 See Quick Terminal Mode Setup procedure below 1 Referring to the schematic below wire the RS 232 Interface cable Note Many newer Laptop PCs are not equipped with serial ports having USB ports only These PCs will require a USB RS 232 adapter that can be purchased commercially 2 Connect the cable between the transmitter and the PC using 9 pin or USB to RS 232 cable connector depending upon the port s architecture 3 Refer to the Commissioning Page 65 section for details for accessing the Installation Menu RS 232 Interface Cable to PC RS 232 DB9 Connector The figure below is the schematic of the serial interface cable MLFB P N 7 39604 500 needed to make the physical connection between the transmitter and your PC Note thatthe connector has CTS pin shorted to the RTS pin pins 7 and 8 D 9 Serial Connector FST020 Pin 2 Red Pin 3 White Pin 5 Black 2 9
104. Zero Note Flow must be stopped with the line blocked if possible before invoking this function To invoke Actual Zero 78 1 From the Install Sensor menu scroll down to Zero Flow Adjust 2 Access the Zero Flow Adjust option list by pressing the Right Arrow key 3 Press ENTER Setthe current flow rate in selected rate units to equal zero 0 000 Note If a flow offset is desired to test analog outputs then press Right Arrow key to enable numeric entry 4 Press ENTER to start the Actual Zero process When you send the command the flow meter analyzes the current flow rate for up to sixty seconds integrating averaging the data for the best zero correlation During this time the menu prompt atthe top of the display screen shows a timer that counts from zero to sixty You can allow zero averaging for the entire period or cancel the process at any time by pressing the ENTER key This controls the amount of data the flow meter averages to obtain a zero level FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Functions Using ReversaMatic 7 2 Zero Flow Adjust Menu If site conditions do not permit stopping the flow rate at the mounting location and you do not know the current flow rate then you can use the ReversaMatic routine to establish the zero flow level You should perform the ReversaMatic procedure as quickly as possible to ensure that the flow
105. ack rails and to the left of the index pin with the cable connector pointing away from the pin Move the sensor until the pin stops it Hold sensor in place Move sensor clamping screw over the sensor and tighten D Sensor Clamping Screw 2 REF hole 3 Number Index hole Figure 5 29 REF and Number Index P in Locations 3 Insertthe other index pin into the correct Number Index hole on the other track marked Direct Mode S pacing 4 Insertthe second sensor into the track rail with its cable connector pointing away from the pin Move the sensor until it s stopped by the pin Move sensor clamping screw over the sensor and tighten 5 Using a pencil or chalk mark a generous area around where the sensors contact the pipe 6 Release the tension on the sensors and remove them 7 Loosen the mounting straps and rotate the track assembly on the pipe so you can gain access to the areas marked 8 Prepare the areas you marked by degreasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe conditioning material provided 9 Rotate the track assemblies into their original position on the pipe Use the edge of the Mylar guide as a stop for both tracks and keep them parallel Align each track with the center line you previously marked on the Spacing Guide Tighten tracks securely 020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 61 Connect
106. and ModBus Communication Option configuration data and operating instructions Replaced Installation Drawing 1011HNFS 7 Rev 02 with Revision 004 Replaced Installation Drawing 1011NFPS 8 Rev B1 with Revision 002 1 4 Further Information Product information on the Internet The Operating Instructions are available on the CD ROM shipped with the device and on the Internet on the Siemens homepage where further information on the range of SITRANS F flow meters may also be found P roduct information on SITRANS F in the Internet http www siemens com sitransf Worldwide contact person If you need more information or have particular problems not covered sufficiently by the operating instructions please get in touch with your contact person Y ou can find contact information for your local contact person on the Internet www siemens com Local contact person http www automation siemens com partner FST020 IP 65 NEMA 4X 8 Operating Instructions 2 2014 A5E 03086487 AH S afety notes 2 1 General safety instructions NOTICE Correct reliable operation of the product requires proper transport storage positioning and assembly as well as careful operation and maintenance Only qualified personnel should install or operate this instrument Note Alterations to the product including opening or improper repairs of the product are not permitted If this requirement is not observed the CE mark
107. and scroll down to Pulse Out Setup Pulse Out Setup SIEMENS SITRANS 5 2 3 Press the Right Arrow key to P GEN default setting for frequency pulses unit volume 4 To choose Totalizer pulses press the Right Arrow key and then the Down Arrow key as needed to select Pos Total or Neg Total for single pulses per volume unit 5 Press ENTER 0 save selection 6 frequency span press the Left Arrow twice to access the I O Data Control menu and then scroll up to the S pan S et Cal menu Span Set Cal SIEMENS SITRANS 5 2 7 Press the right Arrow to select S pan Data Note The volumetric units e g gallons liters etc must be selected in the Flow Total Units menu The units in the following example are GAL 05 8 Press the Right Arrow key to select PGEN P GAL Press the Right Arrow key again FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 93 Functions 7 8 Pulse Out Setup 9 Use the Up Down Arrow and Left R ight Arrow keys to program the desired pulses per gallon Note Make sure to select a pulse value that will ensure a pulse rate of at least 20 pulses per second 20 Hz at your lowest flow rate or data will be lost PGEN produces a 50 50 duty cycle pulse output therefore the pulse width is relative to the pulse rate at any given time PGEN P GAL 13616 600 SIEMENS SITRAN
108. and widths to accommodate most pipe sizes Spacing Guide Sizes Metric English 5 08cm x 66 04cm 2 x 26 5 08cm x 114 3cm 2 x45 10 16 cm x 205 7cm 4 x 81 10 16cm x 393 7cm 4 x 155 15 2cm x 497 8cm 6 x 196 Figure 5 18 Mylar Spacing Guide FST020 IP65 NEMA 4X Operating Instructions 2 2014 03086487 AH 49 Connecting 5 4 Installing the Sensor 1 After receiving the spacing index from the Installation Menu prepare the pipe surface area where the sensors will be mounted 2 Degrease the surface and remove any grit corrosion rust loose paint etc 3 Make a note of the Number Index displayed in the Install Sensor menu Check to ensure that you have a matched set of sensors They both should have the same S N number but marked with either an A or B e g 100A 1008 4 Temporarily position one of the frames on the pipe where you will be mounting it Ensure thatthis is a smooth area without any raised areas seams etc With a pencil or chalk mark a generous area around the frame 13 mm 1 2 on either side Remove the assembly 5 Prepare the area you marked by de greasing surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive material provided 6 Puta mounting strap around the pipe and engage an end into adjusting screw screw should be pointing up Position frame in the middle of area you have cle
109. aned and centered on the pipe with its angled end facing away from where the other frame will sit D Sensor Clamping Screw Mounting Strap Locking Nut Mounting Strap Adjusting Screw 3 Spacer Bar Screw Figure 5 19 Wrap Strap Under Pipe and Attach to Adjusting Screw 7 Slide the mounting strap over it and under the clip if there is one and tighten with a screwdriver While tightening check to ensure that the center of the tapered roller is centered on the pipe 8 Attach the second frame to the spacer bar with an index spacer screw into the Index hole specified in Step 1 The angle on the frame should be facing away from the direction that the length of the bar is going FST020 IP65 NEMA 4X 50 Operating Instructions 2 2014 A5E 03086487 AH Connecting 5 4 Installing the Sensor 9 Now attach the free end of the spacer bar by inserting an index spacer screw through the REF hole on the spacer bar and then into the hole on the mounted frame Tighten Sight to ensure that this frame is lined up in the center of the pipe and while holding this alignment place a dot with pencil or chalk in the center of the tapered roller at the bottom of the frame see A below While holding alignment also mark along the front edge of the frame with pencil or fine chalk line see B below D Sensor1 Sensor Edge Line Pipe Spacer Bar Dot Dot Sensor2 Line 9 Mylar Spacing Guide Figure 5 20
110. apply to the one analog output The flow output operates as follows Vfo Spanned Volumetric The minimum and maximum flow rate entries establish the Vfo span The Max Flow menu cell sets 100 of span The Min Flow menu cell sets 0 of span Use signed numbers for bi directional spanning Note that negative reverse flow always is lower than positive flow whatever its absolute magnitude For example for a flow measurement range of 30 GPM to 10 GPM the 4mA span will be 30 GPM and the 20mA span will be 10 GPM Vfab Spanned Absolute Volumetric Flow Rate Vfab is the absolute magnitude of the volumetric flow rate Vfo There are no menu cells provided to span this output Vfab shares the Vfo span entries The Vfab minimum span is always zero The maximum span for Vfab is the largest absolute value of either the min or the max flow rate Vfo entries For example a span between 10 GPM and 30 GPM spans the Vfab output from 0 GPM to 30GPM Vs Spanned liquid sonic Velocity Vs is the sonic velocity in meters per second m s of the flowing liquid The min and max Vs entries establish the Vs span Max Vs m s defines 100 of span The Min Vs m s defines 0 of span 100 of span Current output of 20mA Pulse output of 5000 Hz Maximum span values represent Minimum span values represent 0 of span Current output of 4mA Pulse output of 0 Hz FST020 IP 65 NEMA 4X Operating Instruc
111. ater than gt symbol changes to a colon Press the lt Down Arrow gt key to change the second line to Yes as shown in the figure above Press the lt ENTER gt key to clear All Saved Memory 5 To restore operation create a new Site Setup and then re select any Meter Facilities items e g RS 232 setup parameters that you may have edited originally RS 232 Interface System Reset The FST020 flow meter also allows you to perform a system reset via its RS 232 interface The following instructions require the flow meter to be connected serially to a PC Refer to RS 232 Connection Page 21 for details on how to setup an RS 232 interface with a PC Clearing Active Memory To clear Active Memory using the RS 232 Interface 1 Turn off power if itis currently on Turn power on As soon as you apply power type the 9 character three times The prompt Clr Active Memory No appears atthe top of the screen 2 Press the Right Arrow and then the Down Arrow key to switch the option list to Clr Active Memory Yes Press ENTER gt to clear all Active Site Data but not saved Site Setups 3 To restore operation type MENU and press ENTER gt 0 access the Installation Menu Create a new Site Setup or recall a stored Site Setup Re select any Meter Facilities items e g RS 232 setup parameters FST020 IP 65 NEMA 4X 118 Operating Instructions 2 2014 03086487 AH Troubleshooting 10 3 System Reset
112. average out any differences due to flow fluctuation between the meter locations Compare the two flow total readings to identify up to ten separate points termed raw flow rates where there are significant deviations between flow meter and the reference meter Calculate correction factors either negative or positive percentages for up to ten points along the flow range For example entering 0 1 for point 1 produces a negative 0 196 change in the meter output whenever the system measures the raw flow rate specified for point 1 etc The valid range for each percent correction is from 50 to 5096 If you enter a value outside of this range the flow meter will set the calibration factor to the nearest limit Use these to match the output of the flow meter with the response curve of the reference meter Selected calibration points must increase in magnitude from point 1 to point 10 or the last point that you wantto calibrate Note Raw flow rates must be entered in ascending order To perform a MultiPoint calibration 1 From the Meter Type menu press the Right Arrow key and then ENTER 2 Scroll down to the Span S et Cal menu press the Right Arrow key and scroll down to Calib Flowrate 3 Press the Right Arrow key and scroll to Multipoint FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 133 Appendix A 4 Flowrate Calibration 134 7 8 9 Press the Right Arrow
113. ck or spacer bar you have to space them according to this value Note that Ltn may be a negative number for direct mount on very small pipes where the sensor spacing overlaps Preparing the P ipe 1 46 Assemble the mounting frames and sensors with the cable connectors facing away from each other as shown below The spacer bar is attached to each sensor using a sensor Reference Index screw One sensor is attached using the REF hole on the spacer bar The second sensor is attached to the spacer at the Number Index hole 1012FNFS Mounting Frame 6 3 Number Index Hole Sensor 2 1012BN Spacer Bar 4 REF hole Figure 5 14 Reflect Mount Spacer Bar Side View Temporarily position the assembly at the location where you have determined it would be mounted Ensure that itis a smooth area without any raised spots or seams Mark a generous area around the sensors 13mm 1 2 on either side with a pencil or chalk Remove the assembly FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Connecting 5 4 Installing the Sensor 4 Prepare the two areas you marked by degreasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe conditioning material provided Clean the pipe of all debris and abrasive particles D Clean areas Figure 5 15 Preparing the Pipe 5 Wrap a Mounting Strap around the pipe Make sure to position strap so t
114. ctives e EMC Directive 2004 108 EC e Low Voltage Directive 2006 95 EC FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 11 Safety notes 2 4 Lithium batteries 2 4 Lithium batteries Lithium batteries are primary power sources with high energy content designed to represent the highest possible degree of safety A WARNING Potential hazard Lithium batteries may present an Explosion Hazard if they are abused electrically or mechanically This is in most circumstances associated with the generation of excessive heat where internal pressure may cause the cell to rupture Thus the following basic precautions should be observed when handling and using lithium batteries Do not short circuit recharge or connect with false polarity Do notexpose to temperature beyond the specified temperature range or incinerate the battery Do notcrush puncture or open cells or disassemble battery packs Do not weld or solder to the battery s body e Do notexpose contents to water 57020 IP 65 NEMA 4X 12 Operating Instructions 2 2014 5 03086487 AH Description 3 3 1 FSTO020 features Description The Siemens SITRANS FST020 65 NEMA 4X flow meters achieve highly accurate flow measurement owing to the WideBeam ultrasonic transit time technology The sensors are mounted on the outside of the pipe preventing contact with the medium The sensor construction makes installation and
115. d SHOVUL 9 344 MINOZRION E HVAL ONUNNON 5 43 01500 NY 30 3 14 5 034 1 1 03121135 38 53 X3QNI W3LJV 1538 M03 3455 504 M3NOS T IEV3AON 4 5 V 53 80355 SHOVUL 1 583305 ANAL HOIN OL 32 45 1 543425 TIVE NOVEL IHL OL 039 5 SLNN 9NLINQOM JHL 3dld IHL NO 4 5 QNOO3S SVN 30109 9NUNnON SINN ONLLNNOW 504 313 5438405 5 NOISN3L 4 6 HUM 340935 FAINO ONLINNON HUM Jdid IHL LAN HUM 4 5 SVN HUM NI 3dvi 30119 9NUNnON IHL 2 1 NIV9V VN NW OL 3903 3ONVISIO 30109 73903 SNIddVTI3AO 3din9 Y 912Gf NO ANAL HOIH AYA AGOW IOS TJ UHONASNVUL SHISTJS 066 ONIMVUC NOLLVTIV LSNI 88111 AN 2 202 2 Vc WN S3HONI sseu sng 95044 NO SIHONI 505 50380345
116. d press ENTER gt key To complete the Install process after mounting the sensors press ENTER key If the Force Transmit diagnostic procedure is not used the normal Install Complete function occurs FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Troubleshooting 10 3 System Reset 10 3 S ystem Reset Should an operating problem that blocks access to the Installation Menu occur or the meter operates erratically after exposure to a power transient or some other traumatic event this might require the use of the reset sequence in order to restore proper operation System FST020 provides two system resets The first uses the Keypad and the second method uses a PC command sent via the RS 232 interface providing you have access to the flow meter in this way The reset sequence operates on two levels e The first level deletes all the data currently in Active Memory but leaves Datalogger data and all stored Site Setups intact This is the most desirable method since to restore operation all you have to do is reload a saved Site Setup e fthis fails then you have to use the second level which clears ALL Saved Memory aware that this action erases all saved Site Setups including flow calibrated sites any logged data and any user defined pipe and sensor tables This will require you to re initialize the flow meter and sensors and repeat all desired site settings custom pipe tables etc Ke
117. dAG V S3lH3S SddNLLOL NOILVTIVLSNI 98 11 uogeuioin y ou SN3W3IS Subue H NMV3O 500 0 060 100 9 1 F 5 NO S3ONVH3 IOL S3HONI NI SHV SNOISN3WIG aaldio3dS 3SIMH3HLO SS3 IN 00 S310H NOUVTTVISNI WON3 O3NIW3313Q NOILISOd X3ONI 03338W N V dW YW 832 46 3Hl OL ONILNNOW 0 0235 3HL 380235 NOLISOd 394343334 Q3838NnN Nn SNOILISOd MAXIS X3QNI MVE 33946 8 5 32 34343 3838 10 JHL SANVYS 3HL 40 3NO OL 3045 JHL 380235 OL M3N2S 832 45 350 03193135 303 S3AV33 LNOHLIM NOLLVTIVISNI MOSN3S 303 v 133HS 33S ra NOLLVTIVISNI MOSN3S 3131dWOO 0134 32114802 OL SNOWONYISNI 303 133 5 335 NI SY NIN NOUVTWISNI 9 6 ONIOVdS SJWVYS ONILNNOW SOSN3S 35 SdVYLS ONUNNOW JHL 135 OL YVE M3OVdS JHL ONISN 3HL N3IHOIL 5 1 31ViMdOMddV OLNI S3AVH3 IN3NIG3S YO AB 21 05 8 30 9 018 14 384 Ed Liars AL Moe OL 3 14 WINOZIMOH NI S3NVU4 9NUNnOR SNOSN3S INNON
118. delines Do NOT 4 3 Basic Requirements 16 Use the sensors as a footboard for installation purposes Change the flow meter in any way For e g decomposition of material in connection with processing welding and use of accessories and spare parts not approved by Siemens Note If the flowmeter is not used according to the specifications the manufacturer cannot be held responsible for any resulting damage Application Guidelines Determine pipe material and dimensions Avoid vertical pipes flowing in a downward direction Avoid installation of sensors on the top and bottom of horizontal pipes where possible Select a location with the longest straight run of pipe Identify upstream piping configuration elbow reducer etc Pipe surface should be smooth and if necessary free of dirt and grease Avoid pressure reduction components upstream where possible Avoid mounting on or near weld seams Pipe must be full during set up FST020 IP 65 NEMA 4X Operating Instructions 2 2014 03086487 AH Installing Mounting 4 4 Mounting the Transmitter 4 4 Mounting the Transmitter Awarnine Hazardous Voltage May cause death or serious personal injury Disconnect power before working on this product Wall Mounting The transmitter can be mounted on any wall surface including wood metal or concrete Use the appropriate bolts and screws as needed for your mounting application and adh
119. e Meter Type Menu press the Right Arrow and then ENTER 2 Press the Down Arrow key and scroll to the Diagnostic Data menu cell Press the Right Arrow key 3 Press the Down Arrow key and scroll to the Site Setup Data menu cell Site Setup Data SIEMENS SITRANS 5 2 4 Press the Right Arrow key to select the option list FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 121 Troubleshooting 10 4 Site Setup Data Manual Adjustment P rocedure 1 At the Site Setup Data Menu press the Right Arrow key and scroll to the menu cell Press the Right Arrow key and Manual will appear in the display HF Manual SIEMENS SITRANS 5 2 2 Press the Right Arrow key and use the keypad keys to input the desired correction value Press ENTER to input value SIEMENS SITRANS 5 2 3 The new correction value will appear in the HF menu cell as shown below HF 0 120 SIEMENS SITRANS FSTO20 Automatic Adjustment P rocedure 1 Atthe Site Setup Data Menu press the Right Arrow key and scroll to the HF menu cell 2 Press the Right Arrow key and Manual will appear 3 Press the Up or Down Arrow keys to select Automatic then press ENTER FST020 IP65 NEMA 4X 122 Operating Instructions 2 2014 A5E 03086487 AH Troubleshooting 10 4 Site Setup Data 4 The curre
120. easy access to at least one side of your pipe The pipe at the mounting location must remain full even at zero flow 2 Decide on your mounting mode Direct or Reflect Always use Reflect Mode whenever possible You may only need to use Direct Mode if your pipe is plastic FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 39 Connecting 5 4 Installing the Sensor 3 After receiving the spacing dimensions from the Installation Menu prepare the pipe surface De grease the surface if necessary and remove any grit corrosion rust loose paint etc Use the provided abrasive materia to create a clean contact surface for the sensors D Pipe Cleaned Areas Figure 5 10 Pipe Surface Preparation 4 Clean an area 13 mm 1 2 inch on either side of the sensors 5 Clean an additional 13 mm 1 2 inch along the length of the sensors 5 4 2 Sensor Identification and Selection The sensor part number located on the front face provides a detailed identification For example the Part Number 1011HNS D1T1 S2 means 1011 NF S DIH UT S2 D Model Sie _ Temperature 3 w F Conn 2 Agency Approved Pipe Material Note Check to make sure that the sensors are a matched set with the same serial numbers and marked with an A and B e g 19256A and 19256B FST020 IP 65 NEMA 4X 40 Operating Instructions 2 2014 5 03086487 AH Connecting T
121. eceive signal strength and can be used for further diagnostic purposes Note When using a PC the ALT and Enter keys must be pressed before the flow meter scans through all the drives or the Force Transmit function must be initiated again Note The FST020 flow meter does not display the Force Transmit data display line ABC ALC 50 Siemens Siemens ABC ForceN fx 8 Dual Path 1 m 7 Dual Path 1 Install Path 1 Sensor Model Sensor Size Sensor Mount Mode Spacing Offset Install Path 1 1011HP T1 B3 1011HP T1 B3 Direct Minimum Number Index 4 Spacing Method Spacer Bar 1012TP Ltn Value in 0 217 Install Complete Install Empty Pipe Set Channel Not Setup Zero Flow Adjust Channel Not Setup Install Sensor Sensor Model Sensor Size Detection Fault Press ENT 0 217 Install Ltn Value in Install Complete Empty Pipe Set Channel Not Setup Zero Flow Adjust Channel Not Setup Install Sensor 4 To exit Force Transmit press the Left Arrow key and a Detection Fault prompt will 5 appear see above Press the Left Arrow key again and the meter will return to the Install Sensor menu and highlight the Empty Pipe Set menu cell Setting a Forced Frequency 1 114 To force a frequency repeat steps 1 2 and 3 above but press the Right Arrow key The following typical display line will appear Drive 0 Using P C keys to enter the frequency an
122. ed Relay Output 7 GND Ground Ground 8 NO TOT DIGITAL INPUT Stops Totalizer from incrementing 9 NO TOT DIGITAL INPUT 10 GND Ground Ground 11 CLR TOT DIGITAL INPUT Clears Totalizer 12 CLR TOT DIGITAL INPUT 13 GND Ground Ground 14 PULSE OUTPUT Isolated Transistor Menu selection PGEN POS TOTAL 15 PULSE OUTPUT Isolated Transistor NEG TOTAL 16 GND Ground Ground Operating Instructions 2 2014 03086487 AH 129 Appendix 3 Connections and Wiring TB1 1 T A UE tases 30VDC 0157500 1 22 2 3 S 1 5100 gt 4 59 Q 6 los 4 in 20 8 i R 5000 2 3 max 10V 0 02 R 16 5 OSR s 1KO 2 V s 30V V 30VDC max 3 D 4 20 Output current source Digital Input CLR TOT Relay Output 5 Pulse Output Digital Input NO TOT Figure A 2 Typical TB1 Wiring Isolated 4 20mA Output TB 1 1 2 R 250 typical 750 O maximum Vc 224 VDC typical 30 VDC maximum 4 20 Loop wire resistance both ways plus User s input load resistance PULSE OUTPUT TB1 14 TB1 15 Vc 430 VDC max minimum FST020 IP65 NEMA 4X 130 Operating Instructions 2 2014 A5E 03086487 AH Appendix A 4 Flowrate Calibration Relay TB1 4 1 5 TB1 6 300 minim
123. elect the desired units Flow Vol Units gt Gallons US SIEMENS SITRANS 5 2 5 Press ENTER 0 store selection 6 Repeat similar selection procedures for the remaining Flow Total Units menu functions e Flow Time Units e Flow Disp Range e Flow Disp Scale e Total Vol Units Totalizer Scale e Total Resolution e Totalizer Mode e Batch Sample Tot e Reset Totalizer The Totalizer function operates in any of the modes listed below Table 7 1 Totalizer Modes Mode Flow Direction Notes POSFLOW positive flow Accumulates flow in positive direction only NEGFLOW negative flow Accumulates flow in reverse direction only NETFLOW positive or negative flow Adds to positive total subtracts from reverse total FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Functions 7 1 Selecting Flow Units Note NETFLOW default is bestfor applications where there may be zero flow for long periods It minimizes false Totalizer register increments due to data scatter Press the Down Arrow key to accept the default setting Selecting Totalizer modes The Totalizer controls can only be accessed as follows e Fromthe 5 020 Keypad Only the CLRTOT function is accessible from the keypad In the Flow Total Units menu highlight the Reset Totalizer menu cell and select Y es From the PC board The CLEAR Reset Totalizer and NOTOT Freeze Totalizer
124. ence in the transit time change represents the zero offset The fixed zero offset value is stored in memory in the same manner as described in Actual Zero This routine would generally be used whenever flow cannot be stopped and the sensors cannot be mounted in the Reflect Mode configuration Flow must be stable during the entire process Operating Instructions 2 2014 5 03086487 AH 77 Functions 7 2 Zero Flow Adjust Menu ZeroMatic When ZeroMatic is invoked the flow meter first performs the same analysis as described above in the AutoZero routine However after this analysis is complete the flow meter continues to interrogate the pipe wall signal and update the zero offset value under normal operation such that the flow meter dynamically compensates for changing conditions which would normally result in zero drift ZeroMatic will only operate with the sensors mounted in the Reflect Mode configuration and is recommended for applications which experience large temperature extremes Note Invoking ZeroMatic will clear any existing fixed or memorized zero offset If any zero offset remains after flow is stopped an Actual Zero can be performed without interrupting ZeroMatic operation To disable ZeroMatic invoke it again but then press Left Arrow to abort the installation Note The ZeroClr command only resets the memorized zero offset registers not those set when the ZeroMatic routine is invoked Using Actual
125. enu Note To select alphanumeric characters Press Right Arrow key to cursor and then press Up Down Arrow keys to select letters and numbers Press Left Arrow key and return to Channel Setup Press Down Arrow key to select P ipe Data Note After the site configuration procedures that follow are complete the newly created site must be saved again to retain the new site data Referto the Save Rename Site procedure below Save R ename Site Procedure Whenever new site configurations are added to an existing site that site must be saved again to retain the new site changes 1 FST020 IP 65 NEMA 4X To save all programmed data to site press Left Arrow and then scroll up to Channel Setup Press Right Arrow key and scroll to Save Rename Site Press Right Arrow key and then ENTER gt to save all programmed data to site To return to the top menu level continue to press the Left Arrow key Operating Instructions 2 2014 A5E 03086487 AH 33 Connecting 5 3 Programming the Transmitter Select Pipe Class 1 2 Select Liquid Class 1 2 3 34 Press Right Arrow key to select P ick Pipe Class Press Right Arrow key again P ress the Up Down Arrow keys to scroll to desired Pipe Class 9 Pick Pipe Class ASA StainlessSt SIEMENS SITRANS 5 2 D Colon must appear first before Pipe Class can be selected Press ENTE
126. ere to local codes e Recommended mounting directly to wall or to electrical cabinet back panel e If alternate mounting surface is used it MUST support four times the weight of the unit 80 4 mm 3 165 in D Mounting holes Enclosure cover screws Figure 4 1 Mounting FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 17 Installing Mounting 4 4 Mounting the Transmitter Mounting the Enclosure 1 Loosen the Enclosure cover screws and open the cover to reveal the mounting screw holes 2 Mark and drill four holes in the mounting surface for the four 8 screws supplied 3 Fasten with a long flat blade screwdriver Pipe Mounting For installation on 2 inch standpipe use Pipe Mounting Kit CQO 1012NMB 1 optional see catalog See figure below 257 mm 300 mm 11 82 in 38 mm 38 mm 1 50 in 20mm D Mounting Plate Mounting Hardware see table below 21 57 1mm to 2 3 8 60 3mm U Bolt Assembly see table below standpipe Cable Entry Ports Figure 4 2 Mounting FST020 IP65 NEMA 4X 18 Operating Instructions 2 2014 A5E 03086487 AH Installing Mounting 4 4 Mounting the Transmitter Table 4 1 00 1012 1 Mounting Kit Description Qty Mounting P late U Bolt Assembly including Bracket amp Nuts 8 32 x 5 8 LG Cross Round Head screws 8 Flat Washer 8 Split Lock Washers 8 32 Hex Nut
127. es None Proprietary Properties None Range Restrictions None Data Link Layer Options 1 BACnet IP Annex BACnet IP Annex Foreign Device 0 ISO 8802 3 Ethernet Clause 7 ATA 878 1 2 5 Mb ARCNET Clause 8 ATA 878 1 EIA 485 ARCNET Clause 8 baud rate s MS TP master Clause 9 baud rate s MS TP slave Clause 9 baud rate s 300 1200 2400 4800 9600 38400 Point To Point EIA 232 Clause 10 baud rate s Point To Point modem Clause 10 baud rate s LonTalk Clause 11 medium BACnetZigBee ANNEX 1 Other Device Address Binding Is static device binding supported This is currently necessary for two way communication with MS TP slaves and certain other devices O Yes No Networking Options O Router Clause 6 List all routing configurations e g ARCNET Ethernet Ethernet MS TP etc Annex H BACnet Tunneling Router over IP FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Appendix A 5 BACnet ModBus Communications BACnet IP Broadcast Management Device BBMD Network Security Options Non secure Device is capable of operating without BACnet Network Security Secure Device is capable of using BACnet Network Security NS SD BIBB Multiple Application S pecific Keys Supports encryption NS ED BIBB Key Server NS KS BIBB Character Set
128. eviously Setting Memory Delay 1 To enable numeric entry press Right Arrow 2 Use the keypad keys to type the delay in seconds 3 To register the new value press ENTER gt 7 6 Analog Out Setup The flowmeter provides current voltage and pulse rate analog outputs The Analog Out Setup menu allows you to assign data functions for these signals The transmitter terminal strip contains the analog output terminals Table 7 5 Analog Outputs lo Isolated Current 4 to 20mA varies in proportion to an assigned data function Table 7 6 Analog Out Setup Data Categories Vfo Spanned volumetric mass flow Vfab Spanned unsigned flow magnitude Vs Spanned liquid sonic velocity Valc Receive signal amplitude Vaer Relative degree of liquid aeration cavitation Note Refer to Appendix A Page 127 for Analog output connections lo Output Functions The lo analog output is a loop powered or externally powered isolated 4 20mA DC signal that varies linearly in relation to a selected data function This output also provides a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions FST020 IP65 NEMA 4X 88 Operating Instructions 2 2014 A5E 03086487 AH Functions 7 7 Setting Relays Assigning a function to the current output 1 From the Single Channel menu press the Right Arrow key and scroll down to I O Data Control 1 Data Contro
129. gT ime Left view only menu cell shows estimate of the hours and minutes of logging time remaining Clear Logger The Clear Logger command erases the entire Logger file Output Logger Selection This menu cell allows you to send the Logger contents to an external device usually a computer or printer via the flow meter s RS 232 Serial 1 0 port This command is effective only after a successful install In addition you have to enable datalogging and select data items in the Logger Setup menu The flow meter interfaces with most serial printers or personal computers for Logger printouts You must use the proper cabling between the flow meter and the external device In addition you must configure the RS 232 Setup correctly You should turn off the Logger function before you transmit an extensive printout This will avoid contaminating the printout with new Logger data Logger reports are sequential ASCII text files To send Logger contents to the RS 232 Serial Port 1 Check the flow meter to external device connections and your RS 232 Setup parameters In needed refer to RS 232 Connection P age 21 2 From the Single Channel menu press the Right Arrow and then ENTER gt key FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 83 Functions 7 4 Logger Control Press the Down Arrow key to the Meter Facilities menu From the Meter Facilities menu press the Right Arrow key and sc
130. ges that you may encounter They include explanations and in some cases a recommended action If a problem seems unsolvable contact your local Siemens office or regional Ultrasonic Flow Representative for expert help at Partner http www automation siemens com partner Table 10 1 Troubleshooting Tips Error or Message Memory F ull Probable Cause Response to an attempt to save site data when data memory is full Solution Delete an obsolete site or clear Datalogger memory to make room for the new data Memory Corrupted Memory read error occurred while accessing the active site data Refer to F4 reset procedure in the Operation Instructions manual Chan Not Setup Response to an attempt to invoke an operation that requires a channel to be enabled Enable the channel Channel Setup Channel Enable Yes Note that a channel cannot be enabled until an Install operation is completed Active Memory Response to pressing and holding ENTER gt key during power up Use this function to restore operation if a severe event e g a violent power surge disrupts the system operation Clr Saved Data Clr Saved Data only appears after pressing the Down Arrow in response to Clr Active M emory Answering Yes to Clr Saved Data will erase ALL saved data To invoke in RS 232 serial mode type 8 9 and then press ENTER key lt gt Response to a reques
131. h firmware version 2 04 05 have an ON pulse of 10 milliseconds and a maximum average output pulse rate of 50 Hz If the instantaneous rate exceeds 50 Hz output pulses will be buffered in memory and will be outputted when the rate drops below 50 Hz Memory Control Memory Control is a reference menu that shows the amount of bytes of data memory left The data memory capacity depends on the number and complexity of the site setups stored in memory and the size of the current Datalogger file The Memory Control menu is located within the Meter Facilities menu Table 7 9 Memory Control Menu Log Memory Left XXXXXXX Defragment No Yes FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Functions 7 10 Analog Output Trim Log Memory Left This view only menu cell shows the minimum remaining number of characters available for Datalogger and site storage Defragment Selecting YES for this item consolidates memory data blocks into contiguous storage collapsing the filler regions You may be able to use an additional block for site or Datalogger storage as a result Use this command if you seem to be out of memory even though the Log Memory Left item indicates free capacity To access the Memory Control menu cells 1 From the Meter Type menu scroll down to the Meter Facilities menu 2 Press the Right Arrow key and then scroll to the Memory Control menu Memory Control SI
132. he SITRANS 5 020 IP65 NEMA 4X flow meter A5E 32959662 Rev AA Installation Drawing 1011NFPS Series Dedicated Plastic Transducer 1011NFPS 8 Rev 002 Outline Dimensions 1011NFPS Series Dedicated Plastic Transducer A5E32947129 Rev AA Installation Drawing 1011HNFS Series Dedicated Plastic Body Transducer 1011HNFS 8 Rev A2 Outline Dimensions 1011HNFS Series Dedicated Plastic Body Transducer 1012BN 8 Rev B Outline Dimensions 1010 Series Spacer Bar 1012FN 8 Rev B Outline Dimensions 1010 Series Dedicated Transducer Mounting Frames 1012MS 8 Rev F Installation Outline Adjustable Mounting Strap 1012TN 7 Rev A Installation Drawing 1010 Series Transducer and Mounting Tracks 1012TN 8 Rev A Outline Dimensions 1012TN Series Mounting Track 1012TNH 7 Rev Installation Drawing 1010 Series Transducer and Mounting Tracks 1012TNH 8 Rev A Outline Dimensions 1012 Series Mounting Tracks 990TDMVH 7B RevF Installation Drawing 990 Series Transducer and Assembly Very High Temp Direct Mode 990TRMVH 7B RevF Installation Drawing 990 Series Transducer and Assembly Very High Temp Reflect Mode 990THMVH 8B Rev D Outline Dimensions Transducers and Tracks Dedicated Hybrid Mode FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 145 JO 1355 awos lt 102 06 6 31va s 2996 06263 299656223567 ov muam HOSN3S AGO OILSV Id GALVOI
133. he Transmitter P age 32 before proceeding 1 Perform all required menu steps taking note of the sensor model and size designation The transmitter then issues the Number Index and prompts you to press ENTER 0 finish the sensor install routine Stop atthis point Note Note the number index value displayed in the Install Sensor menu Y ou will use this index to properly space the sensors Check to ensure that you have a matched set of sensors They both should have the same S N number but marked with either an A or B e g 19256A and 19256B 2 Prepare the pipe surface area where the sensors will be mounted Degrease the surface and remove any grit corrosion rust loose paint etc Note Before beginning refer to the Reflect Mount sensor installation diagram below Mounting Frame 5 Mounting Strap positioned around Mounting Frame Spacer Bar Screw Hole Locking Nut Mounting Strap Adjusting Screw 2 Sensor Clamping Screw Optional On larger pipes multiple lengths of straps can be linked together to surround pipe Figure 5 13 Reflect Mount with Mounting Frames and Spacer Bar FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 45 Connecting 5 4 Installing the Sensor Ltn Menu Cell This view only menu cell shows the distance in inches or millimeters between the front faces of the sensors along the axis of the pipe If you are mounting the sensors without a tra
134. he other mounting strap FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 55 Connecting 5 4 Installing the Sensor 5 Rotate the track rail assembly to the intended mounting position on the pipe then tighten both tension screws just enough to prevent rotation Do not over tighten 6 With a pencil or chalk mark a generous area around the perimeter of the track assembly Loosen and move the assembly away from marked area 7 Prepare the area you marked by degreasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe conditioning material provided Clean the pipe of all debris and abrasive particles 8 Rotate the track into the position that was just cleaned Insert the index pin into the REF hole 9 Insertthe index pin into the reference hole 10 Select a sensor and apply a thin band of couplant compound to the sensor s emitting surface 11 Place the sensor between the track rails slightly behind the pin and under the clamping screw assembly Slide it forward until it butts up firmly against the reference pin 12 0nce the sensor is in place secure it with the sensor clamping screw Do not over tighten 13 Repeat the procedure for the Number Index sensor making sure to insert an index pin into the correct Number Index hole Refer to the Model 1012TN Mounting Track side view figure above 14 0 serving the upstream and downstream o
135. here is easy access to the Mounting Strap Adjusting Screw Place the assembled Mounting Frame so that it rests on the top of the pipe Engage the end of the Mounting Strap with the Mounting Strap Adjusting Screw Slide Mounting Strap under the spring clip of one of the Mounting Frames N Tighten the Mounting Strap Screw enough to take up all the slack but not enough to prevent rotation of the Frame Assembly Repeat Mounting Strap procedure for the other Mounting Frame 10 Rotate and align the Mounting Frame assembly to the final conditioned pipe surface location ensuring that the assembly is straight along the pipe axis Refer to the sensor orientation in the Sensor Installation figure below 11 Tighten the Mounting Straps to seat the assembly firmly on the pipe Do not over tighten 020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 47 Connecting 5 4 Installing the Sensor Installing the Sensor 1 Take either sensor and apply a continuous lengthwise 3mm 1 8 inch bead of coupling compound across the center of the sensor emitting surface 1 gt 92 D Coupling Compound Sensor Emitting Surface Angled Edge BackEnd 8 Figure 5 16 Sensor D 7ME39600M Mounting Frame 8 Mounting Strap Note Optional 2nd Mounting Strap may be needed for additional support on larger pipes over 76cm 30 inches Spring Clip not present on al
136. hts of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Order number A5E 03086487 Copyright Siemens AG 2014 Industry Sector amp 02 2014 Technical data subject to change All rights reserved Postfach 48 48 90026 N RNBERG GERMANY Table of contents 1 erm 7 11 Preface a od ea en 7 1 2 items s pplied EET 7 1 3 nee nete a d du un de ue dr 7 1 4 itte 8 2 Safety notes cce e en rv Dee rre ca P re 9 2 1 2 5 La e ee Lu 9 2 2 T 10 2 3 eee 11 2 4 Lithium 12 3 Descriptions ii v i ER X E REL LER E ER EC T E a 13 3 1 6517020 6 13 3 2 NEMA 4X 13 4 Installing MOounting e 28648 EFE Y e e 15
137. icate a current option list selection When you access option list you can move the asterisk with the Up or Down Arrows to a new selection then press ENTER gt select the item BACnet BACnet is a standard communication protocol for B uilding Automation and ontrol Networks developed by the American Society of Heating Refrigerating and Air Conditioning Engineers ASHRAE The 5 020 functions as a BACnet slave device on a BACnet MSTP RS485 network CLR Clear Key Use the CLR key to erase a numeric value or clear a selection from a multiple select option list Cursor This refers to the highlighted text and the arrow cursor that you move via the arrow direction when navigating through menus or menu cells Data Entry Refers to data entered into a menu cell either numeric or option list selection Datalogger Memory Memory segment that stores data items logged during operation You can view the Datalogger contents either on screen or transmit it to an external device via the RS 232 serial port The amount of Datalogger memory depends on how many sites reside in Site Storage memory FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 147 Glossary ENTER Key Flow meter Graphic Screen Initial Makeup Use the ENTER key to store a current numeric value or option list item Refers to the flow meter itself the transmitter and sensors combined Refers to the integral display
138. ing 5 4 Installing the Sensor 10 This time before installing each sensor apply a 3mm 1 8 inch continuous bead of couplant compound along the center the long way of the contact surface of the sensor Also keep the sensors lifted slightly from the pipe when installing until the sensor is against the pin then push down againstthe pipe Note Remember to install sensors with the cable connectors facing away from each other 11 0nce the sensors are in place secure with its clamping screws Do not over tighten 12 0 bserving the upstream and downstream orientation attach the UP upstream and DN downstream cables to the sensors and make snug Attach the other ends to the UP and DN terminals of the transmitter 13 Proceed to Sensor Wiring P 63 and then Commissioning P age 65 57020 IP 65 NEMA 4X 62 Operating Instructions 2 2014 5 03086487 AH Connecting 5 5 Sensor Wiring 5 9 Sensor Wiring 5 5 1 Wiring the Sensors 1 Using a flat blade screwdriver loosen the six securing screws and open the transmitter top cover 2 Observing the upstream and downstream orientation attach the UP upstream and DN downstream cables to the sensors and make snug Thread cables through case gland and attach the other ends to the UP and DN terminals of the transmitter see figure below 3 Close top cover and tighten securing screws To Downstream Sensor Q To Upstream Sensor Figure 5 30 Connecting
139. ing Tracks Using 1012T Sensor Mounting Tracks The 1012TN and 1012TNH Mounting Tracks provide a rigid mounting platform for S eries 1011 Universal or high precision size A or B sensors The mounting tracks service pipe sizes up to a maximum of 5 00 140 mm outer diameter Operating temperatures are supported up to 121 C 250 F The assembly consists of lightweight aluminum track rails with integral sensor clamping screws Attached index pins enable positive locating of the sensors at fixed spacing locations Roller chains and tension screws secure the assembly to the pipe The 1012T mounting tracks support both Direct and Reflect mounting modes The transmitter recommends the appropriate sensors mounting track and mounting mode based on the pipe data entries Refer to the sensor installation procedures and if necessary review how to select and prepare a pipe mounting location Installing a 1012T Mounting Track in Reflect Mode 54 The Sensor Installation procedures show how the automatic selection of sensors mounting mode and spacing method are established Examine the figure below which illustrates a typical Install Sensor menu screen The assignment of the mounting track part number and the designation of the number index are automatic To view this data atthe Install Sensor menu press the Right Arrow and scroll down to the appropriate menu cell Install Complete gt No SIEMENS SITRANS 5 2 FST020 IP65
140. ions Description Addres Register Type Bytes Data Type Example S Alarm Status 107 3xxxx Input R egister 2 INTEGER 28 Day 103 3xxxxInput Register 2 INTEGER 13 Flow Velocity 1001 3xxxx Input Register 4 REAL 29 165 Highest Expected 1005 3xxxx Input Register 4 REAL 260 368 Flow Hour 104 3xxxx Input Register 2 INTEGER 16 Lowest E xpected 1007 3xxxx Input Register 4 REAL 260 368 Flow Minute 105 3xxxx Input Register 2 INTEGER 13 Month 102 3xxxx Input Register 2 INTEGER 7 Second 106 3xxxx Input Register 2 INTEGER 47 Signal 1003 3xxxx Input Register 4 REAL 195 1 Year 101 3xxxx Input Register 2 INTEGER 32 1980 Coil Status Description Address Register Type Bytes Data Type Example Reset Totalizer 1 Oxxx Coil 1 BOOL 0 Input Status Read Only Description Address Register Type Bytes Data Type Example Aeration 5 1 Input Register 1 BOOL 1 Empty 2 1 Input Register 1 BOOL 1 Fault 4 1 Input Register 1 BOOL 1 Interface 8 1 Input Register 1 BOOL 1 Makeup 7 1 Input Register 1 BOOL 1 Memory 6 1 Input Register 1 BOOL 1 Pig 9 1 Input Register 1 BOOL 1 Rate 3 1 Input Register 1 BOOL 1 Spacing 1 1 Input Register 1 BOOL 1 Zeromatic 10 1xxxx Input Register 1 BOOL 1 5 020 IP65 NEMA 4X Operating Instructions 2 2014 03086487
141. key and then ENTER This allows the following MultiP oint calibration selections Point Point 1 selected Indicated R ate Shows current rate for point 1 96 correction The amount of correction applied either or 4 percentages Press the Down Arrow key to move to the Indicated Rate field and then press the Right Arrow gt key to enable numeric entry Use PC numeric keys or keypad keys to enter a flow rate for point 1 then press ENTER gt The 96 Correction field for point 1 will appear Press the Right Arrow key to enable numeric entry Use PC numeric keys or keypad to enter the required 96 correction for point 1 Press ENTER The Point field returns 10 To enable numeric entry press Right Arrow key and then enter 2 for the second calibration point The cursor moves to the point 2 which is the Indicated Rate field 11 Use PC numeric keys or keypad keys to enter a flow rate for point 2 The value entered here must be of a greater magnitude than the value entered for point 1 12 Press ENTER The cursor moves to the 96 Correction field 13 To enable numeric entry press ENTER 14 Use PC numeric keys or keypad keys to enter the required correction for point 2 Press ENTER 15 Repeat this procedure for all required calibration points After entering the last Flow Calibration Point press the Right Arrow to exit MultiP oint Calibration
142. l Index holes models 3 Sensor Clamping Screw Spacer Bar REF hole 4 1012BN Spacer Bar Orientation of sensor at 9 o clock position Figure 5 17 Sensor Installation FST020 IP65 NEMA 4X 48 Operating Instructions 2 2014 A5E 03086487 AH Connecting 5 4 Installing the Sensor 2 Slide sensor into a Mounting Frame back end first aligning the angled edge of the sensor with the angled edge of the Mounting Frame Keep sensor from making contact with the pipe until it butts up against the Mounting Frame stop Push sensor down to mate with pipe 3 Tighten the sensor clamping screws to hold the sensor firmly in place Repeat procedure for the other sensor 4 Proceed to Sensor Wiring P age 63 See also Commissioning Page 65 5 4 4 Direct Mount Sensor Installation using Mounting Frames Spacer Bar and Spacing Guides The combination of mounting frames spacer bar and spacing guides is the recommended way to mount Direct Mode sensors The mounting frame establishes the axial alignment of the sensors and allows you to remove and replace either sensor while preserving their exact mounting location For Direct Mode mounting a spacer bar is used to establish the distance between sensors and a spacing guide to locate the sensors atthe nine o clock and three o clock positions Should the distance between sensors be beyond the span of a spacer bar a measuring tape can be used The Mylar spacing guide comes in various lengths
143. l SIEMENS SITRANS 5 2 2 Press Right Arrow key to access the Analog Out Setup menu 3 Press Right Arrow key twice to access the 101 option list lo1 gt Vfo SIEMENS SITRANS 5 2 4 Scroll to the desired data function by pressing Up Down Arrow keys 5 To store selection press ENTER gt 7 7 Setting Relays Use the Relay Setup menu to assign a function to channel relays The flow meter supports two types of relay outputs Alarm Relay and Pulse Relay Alarm Relay outputs operate in fail safe mode The relay s are energized under normal conditions an alarm condition causes the relay s to de energize until the alarm clears The Pulse Relay output supports batch relay functions with an output pulse width of approximately 50 ms maximum activation rate is 2 5 pulses per sec If Totalizer pulses exceed this rate excess pulses are stored in an overflow register This allows the relay to catch up when flow decreases enough Note The Reset Totalizer Y es No menu command clears all channel Totalizers plus the overflow register described above 020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 89 Functions 7 7 Setting Relays Relay 1 Function Assignments The flow meter provides one alarm relay Please refer to the Appendix A Page 127 for wiring details Relays respond to any of the alarm conditions or data functions included on the Relay 1 opti
144. l number but marked with either an A or B e g 100A and 100B Note Some sensors require a right angle adapter This adapter should be installed before placing the sensors in the tracks Prepare pipe for the track mounts by degreasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe conditioning material provided If this is a horizontal pipe place the track rail assembly against the pipe While holding track place second track on pipe directly underneath 180 and hold together in place Wrap the mounting strap around the pipe and through the strap guide Note For a vertical pipe installation use a tie tape or bungee cord to hold the two tracks in place while mounting Finger tighten the chain Tension Screw to secure the strap and tracks to the pipe FST020 IP 65 NEMA 4X Operating Instructions 2 2014 03086487 AH Connecting 5 4 Installing the Sensor Positioning Track Assemblies 1 Wrap a length of the Mylar spacing guide around the pipe and against the end of the track assemblies Ensure that the spacer guide edges on both sides align Arrange so that one end overlaps the other by least 8 cm 3 inches Trim to fit if necessary but in order to keep the end square be sure notto trim at the overlapping end D Trim material from inner edge if necessary Spacing Guide 3 8cm 3 inches O
145. l request 1021 Sensor 991 Universal Note The meter will automatically recommend a sensor depending on the application data that has been entered 5 03086487 43 Connecting 5 4 Installing the Sensor 4 Forthis example select the sensor model that appears on the sensor label and press ENTER gt Refer to sensor label figures above Sensor Model 21011 Universal SIEMENS SITRANS 5 2 5 Press the Down Arrow key to Sensor Size Press Right Arrow key and scroll to select the sensor size that matches the size indicated on sensor label then press ENTER 6 At Sensor Mount Mode press Right Arrow key Scroll to select R eflect or Direct mount then press ENTER 7 IMPORTANT Press the Up Down Arrows keys to scroll to Spacing Method and Number Index Record these numbers They will be used to mountthe sensors 8 Sensors can now be mounted Refer to the sensor mounting procedures and select the mounting mode desired 9 Once sensor mounting is complete proceed to Commissioning P age 65 57020 IP 65 NEMA 4X 44 Operating Instructions 2 2014 5 03086487 AH Connecting 5 4 Installing the Sensor 5 4 3 Reflect Mount using Spacer Bar Sensor Installation using Mounting Frames and Spacer Bar The spacer bar eliminates manual spacing measurements and provides rigidity for mounting the sensors while maintaining axial alignment Refer to Programming t
146. lation To eliminate this residual zero offset Siemens has developed several different methods to insure proper zero flow compensation The following paragraphs describe each method and when they should be used When the 1011HP sensors are mounted in the Reflect Mode configuration the AutoZero routine is automatically invoked at the end of the Initial Makeup Flow does not have to be stopped to perform AutoZero since only the pipe wall signal is used in determining the zero offset and not the liquid component The AutoZero routine performs a one time analysis of the pipe wall component of the ultrasound signal to quantify any residual mismatch in the hardware Once the AutoZero routine is complete the system memorizes this measured zero offset and subtracts this value from the flow reading The Actual Zero function simply averages the indicated zero flow readings over a user defined time period then stores this average value in memory Under normal operation the indicated flow reading is zero compensated by simply subtracting this memorized value from the uncompensated flow reading Actual Zero is the most positive method for zeroing the system however flow must be stopped with the line blocked if possible before invoking this function If stopping flow is not possible then an alternate zeroing method should be selected This routine involves swapping the Up and Down sensors on the pipe while keeping the cables attached such that the differ
147. le in the Internet at Technical support http support automation siemens com W W view en 16604318 FST020 IP 65 NEMA 4X Operating Instructions 2 2014 03086487 AH 107 Maintenance and Service 9 2 Technical support Service amp Support on the Internet In addition to our documentation we offer a comprehensive knowledge base online on the Internet at Support request http www siemens com automation support request There you will find e The latest product information FAQs downloads tips and tricks e Our newsletter providing you with the latest information about your products e A Knowledge Manager to find the right documents for you e Our bulletin board where users and specialists share their knowledge worldwide e Youcan find your local contact partner for Industry Automation and Drives Technologies in our partner database e Information about field service repairs spare parts and lots more under Services Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device Find your contact partner at Local contact person http www automation siemens com partner FST020 IP65 NEMA 4X 108 Operating Instructions 2 2014 A5E 03086487 AH Maintenance and Service 9 3 Return procedures 9 3 Return procedures Required forms FST020 IP 65 NEMA 4X Enclose the delivery note the cover note for return delivery and
148. liquid The bestlocation will be as free as possible from flow disturbances vibration sources of heat noise or radiated energy 3 Avoid mounting the sensors on a section of pipe with any external scale Remove all scale rust loose paint etc from the location 4 Do not mount the sensors on a surface aberration pipe seam etc 5 Do not mount sensors from different ultrasonic flowmeters on the same pipe Also do not run the sensor cables in common bundles with cables from other instrumentation Y ou can run these cables through a common conduit ONLY if they originate at the same transmitter 6 Never mount sensors under water unless you order submersible units and you install them in accordance with factory instructions 7 Avoid mounting sensors on the top or bottom of a horizontal pipe The best placement on a horizontal pipe is either the ten o clock and two o clock position for Reflect Mode or one sensor at nine o clock and one sensor atthree o clock for Direct Mode Mounting on a vertical pipe is recommended only if flow is in the upward direction When mounting on a vertical pipe flowing in a downward direction make sure there is sufficient back pressure in the system to maintain a full pipe 4 7 D ReflectMount Direct Mount Figure 5 9 Sensor Alignment Preparing the Pipe 1 Pick a mounting location with the longest straight run You must have
149. mitter Note Before creating a site select English or metric units from the Meter Facilities menu Select a Meter Type 1 After power up press ENTER key to access the top level of the Installation Menu 2 Single Channel meter type appears 3 Press Right Arrow key twice to select Channel Setup menu Meter Type Single Channel SIEMENS SITRANS 5 2 Note IMPORTANT Colon appears when menu item is selected for entry Create a Site 1 Press Right Arrow key and then Up Down Arrow keys to select Create Name Site 2 Press Right Arrow key to select the 2 symbol see figure below 3 To create site name use the lt Up Down gt and Right Arrow keys to select a name FST020 IP 65 NEMA 4X 32 Operating Instructions 2 2014 A5E 03086487 AH Connecting 5 3 Programming the Transmitter 4 Press ENTER key to save the Site name Create Name Site v SICH SIEMENS SITRANS 5 2 Create Kame 2 EI SIEMENS SITRANS 5 2 D Site name field is initially blank Indicates cell is ready to accept data Cursor shown in first character position Note To set English or Metric units In Meter Type menu scroll to Meter Facilities menu Press Right Arrow and select desired units Press lt ENTER gt to select Press Left Arrow and Up Arrow keys to return to Meter Type m
150. mping Control The flow meter provides two different data output filter types Time Average and SmartSlew Time Average recommended integrates the instantaneous flow rate over a selectable time period Use the Time Average function when stability in flow reading is essential A value entered in seconds sets the time it takes the flow meter to respond to a rate change The default is 10 seconds Enter any amount of time up to 60 seconds maximum S martSlew performs data scatter damping during steady flow periods while maintaining the ability to respond to changing flow rates SmartSlew values range from 1 to 9 Pick a higher number to slow flow meter response to a rate change Setting the Time Average default 1 From the Single Channel menu press the Right Arrow and then ENTER gt 2 Scroll to the Operation Adjust menu and press Right Arrow 3 Atthe Damping Control menu press the Right Arrow to Time Average and then Damping Control gt Time Average again SIEMENS SITRANS 5 2 4 To enable Time Average entry press Right Arrow 5 Use the keypad keys to type the new Time Average setting 6 register the new value press ENTER Setting S martSlew 1 From the Single Channel menu press the Right Arrow and then ENTER gt 2 Scroll to the Operation Adjust menu and press Right Arrow 3 Atthe Damping Control menu press the Right Arrow and scroll to S martSle
151. ng the Right Arrow key once again will cause the selection cursor to move to the other display line and so forth Note The selection cursor will turn off after a period of inactivity Up Down Arrows e Once a display line is selected as described above use the Up or Down Arrow keys to scroll through the available data items atthe selected display line These measuring parameters may include Vs M S Velocity F S Signal mV Valc Aeration Flow Total Flow etc FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 25 Connecting 5 1 Transmitter Wiring When satisfied with the item currently displayed stop scrolling and use the Right Arrow key to move to the other display line Once the display is set up in the desired configuration execute no further commands and the selection cursor will eventually turn off Note The System Menu can be invoked at any time by pressing the ENTER key Serial Interface Display The data menu displays provided via the FST020 serial interface mimic the more complex SITRANS F 1010 graphic displays Display and data item selection in these menus are accessed via the Up Down Arrow keys only Note The 2 x 16 alphanumeric display is not available via the serial port Siemens Channel 1 Channel 1 Select Meter Type Meter Type gt Single Channel Meter Facilities Language Figure 5 3 RS 232 Serial Port Menu Screen FST020 IP 65 NEMA 4
152. nt measured correction value is displayed Automatic 20 120 SIEMENS SITRANS 5 2 5 Press ENTER again to install this correction value that will now appear in the HF menu cell Note The value shown in the Automatic display line can not be changed and is for user information only 6 If you decide not to use the Automatic selection press any key other than ENTER to abort the operation 020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 123 Technical data 1 1 Input e Flow Range 12 m s 40 ft s bi directional e Flow Sensitivity 0 0003 m s 0 001 ft s flow rate independent Digital Inputs e Totalizer Hold Optically isolated diode Input voltage 2 10 VDC e Totalizer Reset Optically isolated diode Input voltage 2 10 VDC Output e Current 4 20mA Isolated externally powered 10 30 VDC e Relay Programmable Form C 250mA 30 VDC 3 VA max e Pulse Rate Optically isolated transistor 10mA 30 VDC max Accuracy e Flow 0 5 1 096 for velocities gt 0 3 m s 1 ft s e 4 20mA x 1 096 2 0 of span for assigned parameters e Pulse relay output 0 5 1 0 of flow e Batch repeatability 0 1596 e Zero Drift 0 196 of rate 0 0003 m s 0 001 ft s e Data refresh rate 5 Hz Transmitter O perating Conditions e Operating Temperature 10 to 50 C 14 F to 122 F e Storage Temperature 20 C to 60 C 4 F to 140 F Degree of Protection 65 4
153. o resume the installation procedure Otherwise press the Left Arrow to abort the installation and conducta thorough investigation Detection Fault If it appears that the flow meter cannot complete an Initial Makeup it means that the pipe and or liquid conditions do not permit a receive signal that meets the flow detection standards The system will not operate Attempt to improve operating conditions by reinstalling the sensors at a different spacing Offset or even at a different location on the pipe Switching from Reflect to Direct Mount may solve the problem However operation may not be possible if there is poor liquid or pipe wall sonic conductivity Note If you receive a Detection Fault message itis strongly recommended that the Services amp Support http www siemens com automation service amp support be contacted 112 FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Troubleshooting 10 2 Force Transmit 10 2 Force Transmit NOTICE Force Transmit and Force F requency diagnostic procedures The Force Transmit and Force Frequency diagnostic procedures are preconfigured at the factory and should only be implemented by approved Siemens personnel This diagnostic software routine allows the user to force a transmitting condition that can be used to search for an amplitude level ALC when Detection Fault or Low Signal alarms are present The
154. on list Table 7 7 Relay 1 Option List Not Used Not Active Power Off Power Off alarm occurs when power fails High Flow Flow rate exceeds high flow set point Low Flow Flow rate falls below low flow set point Flow Alarm Flow rate exceeds or falls below flow set points Fault Alarm System loses receive signal all paths in fault SoftFault Fault condition memory mode active Spacing Sensor spacing needs adjusting Empty Empty pipe alarm Aeration Aeration percentage exceeds alarm set point Interface Liquid interface setpoint exceeded Reverse Flow Flow is in negative direction Batch Tot Batch S ample total advances Assigning functions to Relay 1 1 From the Single Channel menu press the Right Arrow key and scroll down to I O Data Control 2 Press Right Arrow key and scroll down to Relay Setup Relay Setup SIEMENS SITRANS 5 2 3 Press lt Right Arrow gt key to access the Relay 1 Press lt Right Arrow gt key again to access the option list FST020 IP65 NEMA 4X 90 Operating Instructions 2 2014 A5E 03086487 AH Functions 7 8 Pulse Out Setup 4 Press the Up Down Arrow keys to the desired Relay assignment Relay 1 High Flow SIEMENS SITRANS 5 2 5 To store selection press ENTER key 7 8 Pulse Out Setup The flow meter pulse output can be configured for either a pulse output or a frequency output
155. onnect to the appropriate UP and DOWN sensor connectors 8 Connect the power cables to the appropriate power source 100 240 VAC 9 50 60 Hz or 11 5 28 5 VDC and power up unit A WARNING Circuit limited to 20 Amps The branch circuit must be limited to 20A or damage to the unit and personnel injury will result It is recommended that the circuit breaker be located near the transmitter Shock Hazard Will cause death or serious personal injury Disable power before servicing fuse F 1 FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 23 Connecting 5 1 Transmitter Wiring 9 If unitis operational turn power off close Keypad Enclosure Cover and secure the six cover screws torque to 6 in Ibs Note Do not position the transmitter in such a way that it is difficult to operate the circuit breaker or the disconnection device 10 Turn power on Within 10 seconds of power up the transmitter 2 line LCD display screen will appear Meter Type Single Channel SIEMENS SITRANS FSTO2O D Power up 2 Line LCD Display Screen Display Screen Activation At power up the 5 020 display screen will display one of the following e The scrolling Siemens Welcome Screen i e if no channel had been previously activated or e The active 5 last data screen displayed prior to turning off the instrument The alphanumeric LCD display screen of the FST02
156. operty read property multiple write property R 9 bject Types Support Device Analog Value Binary Value R e Object List Dx 0 28 0 10 R APDU Length Accepted 480 R Segmentation Supported 3 no segmentation R Local Time 10 36 13 R Local Date 1 21 2013 R APDU Timeout 0 R Number Of ADPU Retries 0 R Device Address Binding 0 R Database Revision 2 R Analog Value Object Property Identifier Description and or Example Value R W Object Identifier Unique Identifier e g 8388608 R Object Name see Analog Value Object List e g Flow R Object Type 2 Analog Value R Present Value REAL e g 402 3467 R Description Character String e g GAL MIN R Status Flags IN ALARM FAULT OVERRIDDEN OUT OF SERVICE R e g 0000 Event State 0 Normal R Out Of Service 0 False R FST020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 137 Appendix 5 Communications Binary Value Object Object List 138 Property Identifier Description and or Example Value R W Object Identifier Unique Identifier e g 20971525 R Object Name see list of Binary Value object s e g Aeration Alarm R Object Type 5 Binary Value R Present Value Binary e g 1 R Description Character String e g Aeration Alarm R Status Flags ALARM FAULT OVERRIDDEN OUT OF SERVIC
157. ou to set the Interface alarm relay trip point To enter an Interface Vs alarm trip point Interface Vs M S 22100 SIEMENS SITRANS 5 2 FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 103 Alarm error and system messages 8 2 Setting Alarm Levels Aeration Makeup Latch 104 1 Press the Right Arrow key to activate numeric entry 2 Use PC numeric keys or keypad keys to enter the Low Flow alarm trip point in selected flow rate units 3 To store data press ENTER The flow meter surpasses all other transit time systems in its ability to operate with substantial aeration caused by entrained gases mixing condition or cavitation Some applications may require an alarm indication if aeration exceeds a particular level The meter detects this aeration level and provides this data as an output The aeration percentage triggers the alarm relay whenever it meets or exceeds the threshold you set in this menu cell Note Severely aerated conditions may induce flow meter fault The 5096 default setting usually allows enough leeway for continued operation For intermittent faults see memory interval in the Output Control menu The Aeration alarm menu cell allows you to set Aeration percentage alarm relay trip point To setthe Aeration alarm Aeration 250 SIEMENS SITRANS 5 2 1 Press the Right Arrow key to activate numeric entry 2 Use PC numeric
158. play board connector circled in the figure below 4 22 Damage to the unit may occur D Fuse Fl GMA 2A 5 19 RS 232 Port DB9 Connector 15m 50 ft max length Input Power Connector P12 51 Keypad Enable S witch 1 0 Terminals 1 1 0 Input Cables 30m 98 ft max length 4 J8RS 485 Port Connector 30m Input Power Cables 98 ft max length 9 Sensor Cables 90m 300 ft max length Figure 5 1 Input Power Wiring Note Refer to figure above callouts D and 9 Maximum cable lengths cited may be extended with factory approval if necessary Locate power plug P 12 and loosen P 12 connector screws FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Connecting 5 1 Transmitter Wiring 5 As per local electric codes wire input power connector P 12 for AC or DC power depending on power supply provided Connector P 12 AC DC Wire Color 1 L1 POS Black 2 L2 N NEG White 3 GND GND Green Note Dress cables and make sure cable length is not excessive as to impede proper replacement of access cover 6 Insert AC or DC power wires into wire entry holes and secure by tightening wire clamp screws Note Power supply connector wires should be stripped stranded or solid conductors AWG 12 18 7 Pull sensor cables through transmitter case cable gland and c
159. pplications but cannot be accessed register directly It is used for relay control only If you assign the system relay to this function momentary 50 ms relay pulse occurs whenever the BATCHTOT register accumulates a specified liquid quantity In the Batch Sample Tot menu cell the required total flow volume is entered to activate the relay This numeric entry must reflect the selected flow total units The Scale menu cell shows the applicable flow total units The sign of the Batch Sample Total determines positive or negative accumulation Fl CLEAR Clears the Makeup Latch Refer to the Span Data menu Set Alarms and then the Makeup Latch Makeup Latch On Off option The flow meter stores positive and negative accumulations in separate independent registers Use the PC keyboard and numeric keys to control the flow Totalizer registers FST020 IP65 NEMA 4X 76 Operating Instructions 2 2014 5 03086487 Functions 7 2 7 2 Zero Flow Adjust Menu Zero Flow Adjust Menu Zero Flow Compensation Methods AutoZero Actual Zero ReversaMatic FST020 IP 65 NEMA 4X Unlike turbine flow meters ultrasonic transit time flow meters provide active flow measurement right down to zero flow however the measurement of the transit time delta is dependent on the similarity or match of the electronics cables and ultrasonic sensors Consequently some flow offset or zero offset may be present in any instal
160. quid Data View Only Site Setup Data View Only TestFacilities Enter From List Print Site Setup No Y es Site Created View Only Meter Preferred English Facilities Units Metric Table Setups Pipe Table Create EditPipe Enter From List Delete Pipe Enter From List Sensor Type Enter From List Logger Output Logger Yes No Control EstLogTime Left View Only Clear Logger Yes No Memory Log Memory Left View Only Control Defragment Yes No Analog Out Trim lol Operate Trim 9 Trim 4mA Clock Set Date MM DD YY Edit Date Time HH MM Edit Time FST020 IP 65 NEMA 4X Operating Instructions 2 2014 03086487 AH 71 Commissioning 6 3 Installation Menus Level A Level B Level C Level D see Level E Level F manual RS 232 Setup Data Logger Port Baud Rate Enter From List Parity Enter From List Data Bits 7 8 Line Feed Yes No Network ID Numeric Entry RTS Key Time Enter From List RS 485 Setup Protocol Modbus Baud Rate Enter From List Parity Enter From List Word Format Normal Reversed Address Enter From List BACnet Baud Rate Enter From List Address Enter From List Device Number Numeric Entry Network Number Numeric Entry Device Name Enter System Info Version View Only Reset Data Time View Only mm dd yy hh mm ss Op System P N View Only Checksum View only Code View Only System Time View Only mm dd yy hh mm ss Language Ente
161. r From List 57020 IP65 NEMA 4X 72 Operating Instructions 2 2014 5 03086487 Functions 7 7 1 Selecting Flow Units The Flow Total Units menu is available after selecting a meter type and measurement channel Use the Flow Total Units menu to select volumetric flow units and an associated time base for the flow rate and total outputs After making your selections a view only menu cell shows the resultant scaling Another menu cell lets you adjust the output resolution by selecting a display range Selecting Flow Volume Units The Flow Vol Units option list allows you to selectthe rate units the flow meter uses to report volumetric or mass flow If you select mass units the flow meter uses the specific gravity parameter to convert volumetric flow to mass flow The default in English Units for liquid is Gallons select a Volumetric unit 1 From the Meter Type menu press the lt Right Arrow gt key to select Single Channel and then press lt ENTER gt 2 The Channel Setup menu will appear 3 Scroll down to the Flow Total Units menu and press the lt Right Arrow gt key to select Flow Vol Units Flow Total Units SIEMENS SITRANS 5 2 FST020 65 NEMA 4X Operating Instructions 2 2014 A5E03086487 AH 73 Functions 7 1 Selecting Flow Units Totalizer Modes 74 4 Press the Right Arrow key to select the option list and use the Up Down Arrow keys to s
162. r numeric value 1 to 9 only Ltn mm in Spacing distance between the sensors It will be in inches or millimeters depending on default units Vf max The flow velocity in selected units corresponding to one whole cycle offset between upstream and downstream receive signals Vs max M S Maximum Vs for current sensor spacing Vs min M S Minimum Vs for current sensor spacing Empty Value of Empty Alarm Setting The meter will declare an empty status if signal strength drops below this value Samples Cycle Digital sampling rate Max Damping Maximum signal damping Use to average digital data when an unstable condition occurs Min Damping Minimum signal damping Use to average digital data when an unstable condition occurs HF Flow registration correction parameter The flow meter includes a Diagnostics Menu item that permits the entry of a flow registration correction parameter labeled This HF parameter is the input for a proprietary algorithm that automatically compensates for signal beam blowing thereby extending the upper flow limit of the flow meter The HF parameter should only be adjusted in cases where the user suspects that extreme flow velocity or a large delta time may be causing signal correlation problems Using the HF Menu Cell 120 Two methods for adjusting this parameter are provided via the HF menu cell located within the Diagnostics Site Setup submenu The Manual method provides direc
163. rate remains constant throughout the procedure To invoke ReversaMatic 1 2 From the Install Sensor menu scroll down to Zero Flow Adjust To access the ReversaMatic option press Right Arrow key and then scroll to R eversaM atic Press ENTER to invoke the routine The flow meter begins to measure the positive flow rate Positive flow refers to flow moving from upstream sensor location to the downstream sensor location Note top prompt line shows Reversamatic Action Upon completion the flow meter beeps and the display screen shows Reverse Sensors Press ENTER Now remove then remount the upstream and downstream sensors in their reversed positions Mount the Up sensor without removing its cable in the Down sensor cable location Mount Down sensor with its cable in the Up sensor cable location When remounting the sensors couple them to the pipe properly Press ENTER gt after re installing the sensors The flow meter measures the negative flow rate briefly then beeps and repeats the prompt Reverse Sensors Press ENTER Now remount the sensors for normal operation in their original orientation When remounting sensors couple them to the pipe properly Press ENTER gt after re installing the sensors This completes the ReversaMatic procedure The system s zero accuracy will be very close to that obtainable using the Actual Zero method providing flow remained constan
164. rientation attach the UP upstream and DN downstream cables to the sensors and make snug Attach the other ends to the UP and DN terminals of the transmitter Installing a 1012T Mounting Track in Direct Mode 56 The Sensor Installation procedures show how the automatic selection of sensors mounting mode and spacing method are established Examine the figure below which illustrates a typical Install Sensor menu screen The assignment of the mounting track part number and the designation of the number index are automatic To view this data atthe Install Sensor menu press the Right Arrow and scroll down to the appropriate menu cell Install Complete SIEMENS SITRANS 5 2 The combination of two Model 1012TN Mounting Tracks and a spacer guide is the recommended way to mount sensors in the Direct Mode This method ensures that sensors will align exactly 180 from each other and remain spaced the proper distance apart The Direct Mount configuration uses a set of two track rail assemblies one for each sensor installed 180 apart on the pipe The set includes FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Connecting FST020 IP 65 NEMA 4X 5 4 Installing the Sensor Reflect Mode Track Assembly This track rail includes the Tension Screw and REF hole to position one sensor Direct Mode Track Assembly This track rail has number index holes for inserting an index pin to
165. roll down to the Logger Control menu Logger Control SIEMENS SITRANS 5 2 To access the Output Logger menu cell press the lt Right Arrow gt key and again to access the option list Scroll to Y es by pressing Up Down Arrow key Output Logger Yes SIEMENS SITRANS 5 2 To transmit Logger contents to external device via the serial port press lt ENTER gt To stop printout press Left Arrow key Selecting Est LogTime Left 84 Est LogTime Left is a view only menu cell that shows an estimate of the amount of Logger time remaining in hours and minutes This menu cell becomes active after you enable datalogging The time is an estimated minimum since data compression is employed for improved storage efficiency From the Output Logger menu cell press the Down Arrow to view the Est LogT ime Left data FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Functions 7 5 Operation Adjust Menu Settings Clear Logger If you use the Logger in its default mode eventually you will use all the memory available for Logger storage When this occurs you will not be able to log more data until you free up the memory The Clear Logger command erases ALL stored Logger data Therefore you should evaluate the currently stored data and print any valuable information before using this command Note Saved Sites also consume Logger RAM Clearing
166. routine forces the flow meter to generate constant transmit bursts while reporting current receive signal strength for the user To initiate the Force Transmit function refer to the Short Burst detection mode example shown below Note The typical screens below are shown only when using a PC via the RS 232 port Setting a Force Transmit condition via RS 232 serial port FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 1 After Install command is invoked press the ENTER key 2 As the meter goes through the drives press ENTER again Siemens Dual Path 1 ABC Siemens Dual Path 1 ABC Install Completed Drive 0 Install Path 1 Install Path 1 Sensor Model 1011HP T1 Sensor Model 1011HP T1 Sensor Size B3 Sensor Size B3 Sensor Mount Mode Direct Sensor Mount Mode Direct Spacing Offset Minimum Spacing Offset Minimum Number Index 4 Number Index 4 Spacing Method Ltn Value in Install Complete Empty Pipe Set Zero Flow Adjust Spacing Method Ltn Value in Spacer Bar 1012TP 0 217 No 0 217 Install Install Complete Empty Pipe Set Channel Not Setup Zero Flow Adjust Channel Not Setup Spacer Bar 1012TP Channel Not Setup Channel Not Setup Install Sensor Install Sensor 113 Troubleshooting 10 3 S ystem Reset 3 A typical menu screen will appear as shown below and indicate the current ALC e g 50 This ALC number indicates the current r
167. s NI 3093415 Jdid HIOONS ATW2O1 3016 S3AVa N3S001 ATINSGYVD NOILISOd SQ33N 3043805 dI CIHS NO NOLIVTIVISNI 01 3320864 HIOOMS SI 329486 344 IHL 41 30119 ONUNNON IHL AVAIS JHL 71 4315 30109 3015 3150440 381 NO 03831132 SI TUNA 3094806 Jdid 3lviOM N338 30109 9NUNDOM JHL HOIHM 3 ONLINNON JHL NO 49 JHL 35001 JHL 30 3345NvoL WORI3AVIQ V 534055 5 03 3903 30109 30 SHIONT 9NlddVTN3AO 3406 3 ONLINNON JHL 30 30 15 9 SI 3903 30100 JHL ONY 530644 03 16 3HL 30 3 1 32 IHL S3IVOIONI SWAN JHL 30 OS 3OVld NI 3441 Jdid NO 30 n9 NOlISOd 38 N334I38 AVAJTIVH MMA OL NOM 3ONVISIO JHL IONI IHL NOliOd 9NiddVIN3AO JHL 30 3903 3HL lv IANI IHL 30 1404 Q3ddV13AO XMVW C3NOIIN 39 3 33v SHLONT 9NlddVTH3A0 JHL lvHL OS NOUISOd Jdid 381 ONnONY 30109 JHL 30 306 315
168. s Supported Indicating support for multiple character sets does not imply that they can all be supported simultaneously 0 ISO 10646 UTF 8 O IBM Microsoft DBCS O ISO 8859 1 ISO 10646 UCS 2 O ISO 10646 UCS 4 r1 JIS X 0208 ANSI X3 4 If this product is a communication gateway describe the types of non BACnet equipment networks s that the gateway supports This product is not a communications gateway ModBus ModBus is an open protocol that has been in existence since 1980 and has become a de facto standard for communication in supervisory and data acquisition applications It uses registers to address data which can be formatted in various types including REAL INTEGER amp BOOL coils The following ModBus Function Codes are supported 1 READ COIL ReadCoil 2 READ INPUT STATUS ReadCoil 3 READ HOLDING REGISTER S ReadRegister 4 READ INPUT REGISTER S ReadR egister 5 FORCE SINGLE COIL WriteCoil 6 PRESET SINGLE REGISTER WriteR egister 15 FORCE MULTIPLE COILS WriteCoil 16 PRESET MULTIPLE REGISTERS WiriteRegister Alarm Status Input Register Read Only FST020 IP 65 NEMA 4X Description Address Register Type Bytes Data Type Example Alarm Status 295 3xxxx Input Register 16 5 Operating Instructions 2 2014 5 03086487 141 Appendix 5 Communications
169. s invalid sensor spacing erroneous liquid pipe parameters or some other factor that prevents it from completing the Initial Makeup Solution This may be due to one ofthe following An out of range data entry e An invalid condition e g overlapping sensors in Reflect Mode If selecting Direct Mode does not resolve review all site setup and sensor installation choices particularly data entered for pipe and liquid e Reflect Mode the flow meter detects that the pipe wall signal may infringe upon the liquid signal Use Direct Mode instead Press ENTER Up Arrow Down Arrow or Left Arrow to abort install routine Continue programming other site data in anticipation of resolving the difficulty later Call technical support for help if necessary Low Signal Press ENTER During the Initial Makeup the flow meter decides thatthe level of the receive signal is insufficient for proper operation Some reasons for low signal are Invoking Install completed on an empty pipe e Coupling compound insufficient not applied or evaporated disconnected or broken sensor cable e The pipe needs to be conditioned at the mounting location e Flush out large air bubbles e The sensor cables are defective or not connected to the correct channel The Set Empty routine performed when pipe was NOT actually empty If you locate and correct the improper condition immediately press ENTER t
170. s present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be complied with The information in the relevant documentation must be observed Trademarks All names identified by amp are registered trademarks of Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rig
171. screen An internal process performed during installation where the flow meter acquires its receive signal and enhances other parameters for optimal operation at a site In process Makeup Installation Menu Interface m s LAPTOT Local Display Menu 148 An internal process where the flow meter recovers its Initial Makeup parameters after a fault condition interrupts operation The flow meter s overall menu structure It allows you to define all aspects of operation for the flow meter Refers to an alarm function that declares the passage of a liquid or gas interface by a comparison of the relative sonic velocities of the two liquids or two gases Refers to a system function that freezes the Totalizer display while the Totalizer continues to update its registers Refers to the transmitter integral display screen S ub sections of the Installation Menu that allow you to define specific operational functions 9 RS 232 Setup FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Glossary Menu Cell A location within a menu where you define either a single numeric value or option list selection that supports the Sub Menu s function Certain view only menu cells show reference data appropriate to the current application ModBus ModBus is an open protocol that has been in existence since 1980 and has become a de facto standard for communication in supervisory and data acquisition applications It u
172. sensor installation Dble Elbow Double in plane Elbows upstream of sensor installation Valve Consult Factory Expander Pipe expansion upstream of sensor installation Reducer Pipe reduction upstream of sensor installation Norm Entry Consult Factory Header Inlet Header or pipe manifold upstream of sensor installation Intrusions Consult Factory Save Rename Site Procedure Whenever new site configurations are added to an existing site that site must be saved again to retain the new site changes 1 To save all programmed data to site press lt Left Arrow gt and then scroll up to Channel Setup 2 Press Right Arrow key and scroll to Save Rename Site 3 Press Right Arrow key and then ENTER to save all programmed data to site To return to the top menu level continue to press the Left Arrow key Proceed to Sensor Installation P age 37 if necessary 36 FST020 IP 65 NEMA 4X Operating Instructions 2 2014 03086487 AH Connecting 5 4 Installing the Sensor 5 4 Installing the Sensor 5 4 1 Preliminary Installation Procedures Clamp on Sensor Mounting Modes Note When installing sensors do not key in the V M Version Modification label number as the Sensor Size Reflect and Direct mounting modes are supported for clamp on sensors The transmitter recommends a mounting mode after analyzing your pipe and liquid data entries However you can install clamp on sensors in
173. ses registers to address data which can be formatted in various types including real integer amp binary coils NEGFLOW Totalizer mode for negative flow total only NETFLOW Totalizer mode that combines positive and negative flow totals NOTOT S ystem function that disables the internal Totalizer Number Index Computed sensor spacing index based on the estimated sonic velocity measurement This Index can not be overridden by installer Numeric Data Refers to a value entered into a menu cell An example would be the pipe outer diameter Numeric Entry Refers to a number you type into menu cell that stores numeric data Numeric Keys Use the Numeric keys to type a numeric value where appropriate OpSys ROM The Read Only M emory that stores its basic operating instructions and permanent defaults 57020 IP65 NEMA 4X Operating Instructions 2 2014 5 03086487 149 Glossary Option List Parameters POSFLOW Register Sensor Site Name Site Setup Lists of options presented at menu cells that allow you to select either a single item or multiple items depending on the function that the menu cell controls Refers to value either numeric or list selection stored in a menu cell Totalizer mode for positive flow total only Refers to a memory location used by the flow meter to store data such as the flow total etc Refers to entire spool piece in some instances Flow sensors thatthe flow meter u
174. ses to measure the flow rate Also called transducer and abbreviated as Xdcr A user entered name that the flow meter associates with a stored Site Setup You retrieve a particular Site by selecting its name from a site name list A collection of parameters used by the flow meter to service a specific site or location The flow meter allows you to store several independent Site Setups Site Storage Memory Spacing Index Spacing Offset 150 Section of RAM allocated for permanent data storage This memory segment stores inactive site setups including a backup of active site The flow meter s Site Setup storage capacity depends on the dynamic memory allocation as dictated by each application In addition the flow meter uses Site Storage Memory to store configurable operating parameters such as pipe liquid or gas tables Refers to the Number Index used by the flow meter to determine the space between the upstream and downstream sensors on clamp on systems Fixed sensor offset assigned by the flow meter This can be overridden by the installer FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Glossary TOTCNT Transducer Vaer Vps Vs FST020 IP65 NEMA 4X A Totalizer pulse count function used for Batching or Sampling Also known as sensor The flow meter s aeration percent output The sonic propagation velocity of a pipe The sonic velocity of a liquid or gas Operating Instructions
175. t Using the Set Empty command Use Set Empty to enter a number that represents the signal strength level consistent with an empty pipe Set Empty uses non linear scaling There is no direct correlation between the number you enter and any standard amplitude unit If you set number too low the meter may not detect a true empty pipe If you set it too high it could trigger the empty pipe alarm suspending flow measurement even though the liquid is flowing To enter an Empty P ipe Alarm Threshold 1 From Channel Setup scroll down to Install Sensor 2 Press the Right Arrow key and scroll down to access the Empty P ipe Set option list 3 Press the Right Arrow key 4 Press Up Arrow to move the cursor to Set Empty Empty Pipe Set Set Empty SIEMENS SITRANS FSTO2O FST020 IP65 NEMA 4X 68 Operating Instructions 2 2014 A5E 03086487 AH Commissioning 6 3 Installation Menus 5 Press ENTER to view the current empty threshold number Empty Pipe Set 30 SIEMENS SITRANS 5 2 6 Use the numeric keys to type a new Set Empty number if desired 7 To store the Set Empty number press ENTER 6 3 Installation Menus FST020 Installation Menu Chart Use Left Right Up and lt Down gt arrow buttons to navigate the menu between levels and sub menus For example To navigate to Sensor Size Press MENU to return to Level A Press Right
176. t during this procedure NOTICE Preventing Flow Mis Registration A caution on the use of upper and lower flow limits used to prevent flow mis registration prior to using the Reversal Zero technique ReversaMatic If the negative flow rate that the flow meter reads in the step during which the sensors are reversed is more negative than the lower flow limit the meter will re register positive and the Reversal Zero cycle will thus be corrupted Therefore postpone the installation of upper and lower flow limits until the reversal zero procedure is executed successfully For pipes that combine large diameters with very high flow velocities it may be necessary to move the upper and lower flow limits out of the way until the reversal zero is completed Moreover pipes ofthis size frequently have excellent intrinsic zero performance and may not even need zeroing FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 79 Functions 7 2 Zero Flow Adjust Menu ZeroMatic Note ZeroMatic is used in the Reflect Mode only Invoking ZeroMatic clears any existing fixed zero offset Use this menu cell to select the ZeroMatic option If conditions permit the use of the Auto Zero function then the ZeroMatic option can be used as well To select and enable the ZeroMatic option 1 3 In the Install Sensor menu press Right Arrow key and scroll to the Zero Flow Adjust menu cell To access
177. t entry of this parameter and is primarily intended for the advanced user whereas the Automatic method allows the flow meter to automatically measure the required correction and install the parameter FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Troubleshooting 10 4 Site Setup Data Guidelines for use e This menu is only accessible for the sensor channel e The flow meter will inhibit the Automatic installation of the HF parameter if the flow rate is insufficient too low to accurately measure the required correction If the maximum flow rate for the application is relatively low then this correction is not be required e flow rate is very high and the flow meter is reporting erroneous or unstable flow then the flow meter may already be having trouble resolving the upstream and downstream signals In this event it may be necessary to first lower the flow rate to a moderate level before performing the Automatic HF adjustment Once this is done the flow meter should be able to properly measure the highest flow rates without problems e The limits of the HF parameter are 0 7 and any attempt to manually install a larger value will cause the flow meter to abort the installation of the parameter Note Pressing the Left Arrow key at any stage prior to accepting the measured value will abort the installation and return to the previous setting Accessing the HF Function 1 Atth
178. t to output Datalogger data to the printer or the Graphics screen when no Datalogger data exists or at the end of a transmitted file Set up the Datalogger No Sites Press Response while trying to recall delete a site Create a site ENTER setup when no sites are stored Security Response upon changing previously e Change switch position to Enable entered data when security switch is in Enter previously set security code Disable position or security code has been entered RTC Error Component level problem Meter requires service Request F Fault Alarm e Loss of signal strength ALC e Change of Rx signal location Beam Blowing Recouple sensors with fresh couplant e Install sensors in Direct mount mode e Note If problem persists call Tech support Re space The measured liquid sonic velocity Vs is more than 2596 of the average Vs range Assure proper pipe dimensions and or Liquid data entries are correct enter correct Sensor 5126 into the meter Install Sensor menu Confirm sensor spacing is correct by checking Install Sensor menu spacing parameters FST020 IP 65 NEMA 4X Operating Instructions 2 2014 03086487 AH 111 Troubleshooting 10 1 Troubleshooting Error or Message Invalid Setup use Direct Mode Probable Cause e During the Initial Makeup the system detect
179. ted flow rate units To store data press ENTER FST020 IP 65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH Alarm error and system messages 8 2 Setting Alarm Levels Low Flow The Low Flow alarm menu cell allows you to setthe Low Flow alarm relay trip point To set the Low Flow alarm trip point Low Flow GAL MIN 931 28 SIEMENS SITRANS 5 2 1 Press the Right Arrow key to activate numeric entry 2 Use PC numeric keys or keypad keys to enter the Low Flow alarm trip point in selected flow rate units 3 To store data press ENTER Interface Vs M S meters per second The meter continuously measures liquid sonic velocity Vs and tracks changes in this parameter dynamically It can compare sonic velocity differences in real time Its sonic velocity detection is so sensitive that it can quickly distinguish between two different liquids flowing through the same pipe To setthe interface alarm you select a detection trip point that falls in the middle of the Vs values of the two liquids For example if Liquid A has a sonic velocity of 1249 m s and Liquid B has a sonic velocity of 767 m s 1008 m s should be entered for the interface trip point The Interface Alarm becomes active when the measured Vs meets or exceeds the reference value you enter in this menu cell Note The valid Interface Vs range is 400 to 2100 m s The Interface Vs M S alarm menu cell allows y
180. the way that best suits your application and the sensor type you have purchased D Upstream Sensor Sonic Path Flow Direction Pipe 3 Downstream Sensor Figure 5 7 Reflect Mount Pipe shown from above in 12 o clock position Reflect mount is recommended whenever possible This is the simplest way to mount sensors Also Reflect mount resists abnormal flow profile conditions such as cross flow within the flow stream Reflect mount supports the AutoZero function which zeroes the flowmeter automatically without user participation In addition Reflect mount may be the only possibility if conditions do not allow access to the opposite side of the pipe Direct mount provides a shorter sonic beam path This usually improves performance with sonically attenuative liquids or pipe materials Direct mount is recommended for plastic pipes Compared to Direct mounting Reflect mount requires almost double the amount of mounting length Therefore Direct mount may be the only option if the availability of mounting space is limited FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 37 Connecting 5 4 Installing the Sensor D Upstream Sensor Pipe Flow Direction Downstream Sensor Sonic path Figure 5 8 Direct Mount Pipe shown from above in 12 o clock position Mounting Supplies The following items will be needed to mountthe sensors most are supplied e Flat
181. tions 2 2014 A5E 03086487 AH 81 Functions 7 3 Span Data To change the default S pan Data settings 1 At Meter Type press Right Arrow key to Single Channel and press ENTER 2 Scroll down to 5 5 et Cal and press Right Arrow key Span Set Cal SIEMENS SITRANS 5 2 3 At Span Data press the lt Right Arrow gt key again 4 Press Down Arrow to scroll to Max Flow GAL MIN Press Right Arrow key Input 100 flow rate numeric data for 20mA Press ENTER gt to store data Max Flow GAL MIN 0 00 SIEMENS SITRANS FSTO20 Input numeric flow data here 5 Min Flow GAL MIN will appear Press lt Right Arrow gt key to input 0 flow rate numeric data for Press ENTER gt to store data FST020 IP65 NEMA 4X 82 Operating Instructions 2 2014 A5E 03086487 AH Functions 7 4 Logger Control 7 4 Logger Control Logger Control Menu The Logger Control menu in the Meter Facilities menu provides the Logger controls for the flow meter measurement channel It allows the user to select data items alarm events logging interval and a destination for Logger reports Table 7 3 Logger Control Menu Option List Logger Control Output Logger No Yes EstLogTime Left Clear Logger No Yes Output Logger The Output Logger command sends data to an external device via the RS 232 serial port Est Logtime Left The Est Lo
182. um Digital Inputs 1 8 1 9 and 1 11 1 12 Vc 10V 0 02 x max 2 lt Vc lt 30 VDC 0 lt 10000 A 4 Flowrate Calibration Flowrate Calibration Methods The flow meter Calib Flowrate menu option in the S pan S et Cal menu provides three ways to condition the calibration performance of its flowrate output e Intrinsic factory set e Kc Slope Correction e MultiPoint Non Linear Intrinsic When selected the flow meter uses no slope adjustment at all Output data is still zeroed and corrected for Reynolds number but no slope adjustment is imposed on the flow meter s flow register Note You can select Intrinsic factory and or Kc Slope Correction calibration using the Calib Flowrate menu cell Selecting either of these external calibration modes will not eliminate the Intrinsic factory calibration The Calib Flowrate menu cell can be switched between Intrinsic and Kc at any time FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 131 Appendix A 4 Flowrate Calibration Kc Calibration For most applications the measured flow range produces a linear meter response Therefore the Kc slope correction calibration is the preferred method since it only requires a single correction factor for all the flow rates encountered Note Changing the calibration can cause profound changes in flow meter operating characteristics
183. verlapping Edge Figure 5 26 Wrapping the Mylar Spacing Guide around the pipe End View 2 Remove the spacer guide Measure or fold spacer guide to find its halfway distance Mark a center line and then tape spacer guide to pipe D Overlap Edge 3 Mark on Spacing Guide Mark or fold exactly at half way point 9 Circumference Figure 5 27 Finding the Halfway Distance FST020 IP65 NEMA 4X Operating Instructions 2 2014 A5E 03086487 AH 59 Connecting 5 4 Installing the Sensor 3 Use the edge of the Spacer Guide as a stop for both tracks to keep them parallel Adjust tracks as necessary 12 15 14 15 16 17 38 19 20 21 22 23 25 DIRECT on 12 15 14 15 16 D Align tracks with Spacer Guide edge Mylar Spacer Guide Halfway distance of Spacer Guide Figure 5 28 Track Rail Alignment 4 Loosen the mounting straps enough to allow you to rotate the track assembly until the center of one track aligns with the center line on the Spacer Guide and the center of the other track aligns at the point where the Spacer Guide ends meet The tracks should now be 180 apart Tighten both chains but not too tight FST020 IP65 NEMA 4X 60 Operating Instructions 2 2014 A5E 03086487 AH Connecting 5 4 Installing the Sensor Sensor Installation 1 Insert an index pin into the REF hole of the track marked Reflect Mode S pacing 2 Take one of the sensors and insert it between the tr
184. w and press ENTER FST020 IP65 NEMA 4X 86 Operating Instructions 2 2014 A5E 03086487 AH Functions 7 5 Operation Adjust Menu Settings 4 To access SmartS lew option list press Right Arrow 5 Use the keypad keys to type the new SmartSlew setting 6 To register the new value press ENTER gt Deadband Control Use the Deadband Control to instruct the flow meter to report zero flow if the flow rate falls below a specified level usually a very low rate It will prevent the possibility of data scatter a natural result of digital computation from causing false Totalizer accumulation during long non flowing periods Inspect the actual data scatter during zero flow conditions to find the proper Deadband setting for your application To edit Deadband default setting 0 000 From the Single Channel menu press the Right Arrow and then ENTER Scroll to the Operation Adjust menu and press Right Arrow Scroll to the Deadband Control menu Press Right Arrow gt to enable numeric entry Use the keypad keys to type in the desired rate using selected flow rate units A 0 HL To register the new value press ENTER Memory F ault Set Certain situations will interrupt data production e g an empty pipe or excessive aeration Use Memory F ault Set to select the flow meter response to such an interruption The F ault setting default will zero the flow rate output and declare
185. x0 AC power e Single Channel 7ME35701HB300xx0 DC power Figure 3 2 4X Transmitter 57020 IP 65 NEMA 4X 14 Operating Instructions 2 2014 5 03086487 AH Installing M ounting 4 4 1 Determining a location A WARNING Electrical Shock Hazard May cause death or serious personal injury Disconnect power before working on this product Upstream Downstream Avoid long drop lines downstream from the sensor to prevent the meter pipe from draining Avoid installing the sensor upstream of a free discharge in a drop line where possible Sensor Location in piping system The optimum location in the system depends on the application e Forliquid applications the presence of excessive gas or air bubbles in the fluid may result in erroneous measurements Therefore it is preferred not to install the sensor atthe highest point in the system where gas air bubbles will be trapped For liquids it is advantageous to install the sensor in low pipeline sections atthe bottom of a U section in the pipeline 4 2 Use according to specifications Use according to specifications covers e Use within technical limits e Consideration of liquid specifications and references e Consideration of specifications as to installation commissioning and maintenance FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 15 Installing Mounting 4 3 Application Gui
186. y Spacing Method View Only Ltn Value lt in gt View Only Install Complete No Install Select Install Empty Pipe Set Enter From List Zero Flow Adjust Enter From List Operation Adjust Damping Control Time Average SmartSlew Deadband Control Numeric Entry Memory F ault Set Fault Memory Memory Delay s N A Flow Total Units Flow Vol Units Enter From List Flow Time Units Enter From List Flow Disp Range Enter From List Flow Disp Scale Enter From List Total Vol Units Enter From List FST020 IP65 NEMA 4X 70 Operating Instructions 2 2014 A5E03086487 AH Commissioning 6 3 Installation Menus Level A Level B Level C Level D see Level E Level F manual Totalizer Scale Enter From List Total Resolution Enter From List Totalizer Mode Enter From List Batch Sample Tot Numeric Entry Reset Totalizer No Y es Span S et Cal Span Data Enter From List Numeric Entry Set Alarm Levels Enter From List Calib Flowrate Intrinsic Kc MultiP oint Logger Setup Logger Mode Enter From List Logger Setup Logger Data Enter From List Logger Interval Enter From List Logger Events Enter From List 10 Data Control Analog Out Setup Enter From List 10 Data Control Relay Setup Enter From List Pulse Output Enter From List Setup Diagnostic Data Flow Data Enter From List Diagnostic Data Application Info View Only Li
187. y Distance 14 Reinstall the spacing guide its left edge abutting the sensors edge mark on the pipe and the overlapping edge in line with the dot now a line on the pipe see C Tape it in this position on the pipe Take the second frame and place it against the edge of the guide with its tapered roller centered on the center mark on the guide FST020 IP 65 NEMA 4X 52 Operating Instructions 2 2014 5 03086487 AH Connecting 5 4 Installing the Sensor 15 Temporarily position the frame in the 3 o clock position opposite the mounted frame see below where it will be mounted Ensure thatthis is a smooth area without any raised spots seams etc Mark a generous area of 13mm 1 2 inch around the mounting frames on either side with a pencil or chalk Remove the frame and the Mylar guide D 9 5 3o lock Sensor Figure 5 23 Aligning the Sensors for Direct Mode operation End View 16 Prepare the area you marked by de greasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe conditioning material provided Clean the pipe of any debris and abrasive particles 17 Replace the Mylar guide back in the same position it was in and retape itto the pipe 18 P ut a mounting strap around the pipe and engage an end into adjusting screw screw should be pointing up 19 Position frame in the middle of area you have cleaned and centered
188. ypad System Reset There is a power on delay of a few seconds from the time power is applied to the flow meter to when the 16 x 2 Character LCD becomes active The reason for the delay is to allow the following system reset procedure to be performed FST020 IP 65 NEMA 4X Operating Instructions 2 2014 5 03086487 AH 115 Troubleshooting 10 3 S ystem Reset Clearing Active Memory To clear Active Memory using the Keypad 1 off power if it is currently on and the reapply power to the system 2 Press and hold the lt ENTER key during the power on delay Examine the first figure below and note the Clr Active Mem message on the LCD display Active Mem gt No SIEMENS SITRANS 5 2 Active Mem Yes SIEMENS SITRANS 5 2 3 Press the Right Arrow key Note that the greater than gt symbol changes to a colon Press the Down Arrow key to change the second line to Yes as shown in the figure above 4 Press the ENTER key to clear the contents of Active Memory but preserve any stored Site Setups 5 To restore operation create a new site setup or recall a stored site setup and then re select any Meter Facilities items RS 232 setup parameters that you may have edited originally FST020 IP 65 NEMA 4X 116 Operating Instructions 2 2014 A5E 03086487 AH Troubleshooting 10 3 System Reset Clearing All Saved Memory FST020 IP 65 NEMA
189. ypical Sensor Labels Made USA N117 Ex ia T5 Tamb 60 C 50 To 120 C PER SIEMENS DWG 1011NS9 7 XXXXUniversal SENSOR 1011P1PS B2 PART NUMBER BAR CODE A2 S N E0034B S N BAR CODE Universal sensor model number Sensorsize Figure 5 11 Sample Universal Sensor Label FST020 IP65 NEMA 4X Operating Instructions 2 2014 03086487 AH Siemens Industry Inc 1134 07 14 2012 C 1180 1010 402 rev 07 5 4 Installing the Sensor 41 Connecting 5 4 Installing the Sensor 42 1134 C E1180 Ex ia T5 Tamb 60 C Siemens Industry Inc Made in USA 07 14 2012 N117 50 To 120 C PER SIEMENS DWG 1013S S9 7 XXXXHiPrecision 1011SS D2T1C S9 SENSOR PART NUMBER BAR CODE V M B1 S N 48294A S N BAR CODE D HiPrecision sensor model number SensorSize Figure 5 12 Sample Hi Precision Sensor Label 1010 406 6 rev 06 Table 5 3 Universal Sensor Selection Chart Sensor Size Order Code Outer Diameter Range Outer Diameter Range mm inches Min Max Min Max A2 B 12 7 50 8 0 5 2 B3 C 19 127 0 75 5 C3 D 51 305 2 12 D3 E 203 610 8 24 E2 F 254 6096 10 240 Chart based on pipe size pipes other than steel FST020 IP 65 NEMA 4X Operating Instructions 2 2

Siemens SITRANS FST020 clamp-on ultrasonic flowmeter user

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