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Eaton Cutler-Hammer SLX9000 Drive

1. Reference potentiometer Terminal Signal Description 1 10 kQ 10 Vrer Reference output Voltage for potentiometer etc ROREM Al1 Analog input voltage range Voltage input frequency reference 0 10V DC 3 Al1 I O Ground Ground for reference and controls 4 Al2 Analog input current range Current input frequency reference 5 Al2 GND 9 20 mA PO Or Orr 6 24V Control voltage output Voltage for switches etc max 1A 7 GND 1 O ground Ground for reference and controls E d Se ee 8 DIN1 Start forward Contact closed start forward programmable L s PEE 9 DIN2 Start reverse Contact closed start reverse programmable Lo Pi Zo non 10 DIN3 Multi step speed selection 1 Contact closed multi step speed programmable 11 GND I O ground Ground for reference and controls 18 AO1 Output frequency Programmable J19 AO1 Analog output Range 0 20 mA RL max 5002 ma 4A RS 485 Serial bus Differential receiver transmitter B RS 485 Serial bus Differential receiver transmitter 30 24V 24V auxiliary input voltage Control power supply backup 21 RO1 Relay output 1 Programmable D RO1 ei FAULT 23 RO1 Table 4 2 Al1 Configuration When Programmed as DIN4 Terminal Signal Description m P d 4 1 10 Vref Reference output Voltage for potentiometer etc 2 Al1 or Analog input voltage range Voltage input frequency reference DIN4 0 10V DC MF2 MF3 l Voltage
2. Figure 5 7 Selection of Control Place For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Keypad Reference The keypad reference submenu R3 2 displays and allows the operator to edit the frequency reference The changes will take place immediately This reference value will not however influence the rotation speed of the motor unless the keypad has been selected as the active control place Note The maximum difference between the output frequency and the keypad reference is 6 Hz The program automatically monitors the keypad reference value You may edit the reference value pressing the ENTER button is not necessary See Figure 5 6 Keypad Direction The keypad direction submenu displays and allows the operator to change the rotating direction of the motor This setting will not however influence the rotation direction of the motor unless the keypad has been selected as the active control place Note See Table 5 6 for how to change the rotation direction STOP Button Activated By default pushing the STOP button will always stop the motor regardless of the selected control place You can disable this function by giving parameter 3 4 the value 0 If the value of this param
3. Gui GD ee VOL A v Cay typ READY so chm so CL M OU nd Inn dg Vad Figure 5 5 Monitoring Menu MN04003020E For more information visit www EatonElectrical com 5 7 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Table 5 5 Monitored Signals Code Signal Name Unit ID Description V1 1 Output frequency Hz 1 Frequency to the motor V1 2 Frequency reference Hz 25 V1 3 Motor speed rpm 2 Calculated motor speed V1 4 Motor current A 3 Measured motor current V1 5 Motor torque 96 4 Calculated actual torque nominal torque of the motor V1 6 Motor power 96 5 Calculated actual power nominal power of the motor V1 7 Motor voltage V 6 Calculated motor voltage V1 8 DC link voltage V 7 Measured DC link voltage V1 9 Unit temperature eC 8 Heatsink temperature V1 10 Analog input 1 13 Al1 V1 11 Analog input 2 14 AI2 V1 12 Analog output current mA 26 AO1 V1 13 Analog output current 1 mA 31 expander board V1 14 Analog output current 2 mA 32 expander board V1 15 DIN1 DIN2 DIN3 15 Digital input statuses V1 16 DIE1 DIE2 DIE3 33 I O expander board Digital input statuses V1 17 RO1 34 Relay output 1 status V1 18 ROE1 ROE2 ROE3 35 I O exp board Relay output statuses V1 19 DOE1 36 O
4. RII R10 R c29 d REJ a L R14 RE R12 R15 2 72 5 N20 R49 C8 S ud V6 c RI C6 ex E vi c V22 T2 Figure C 1 Expander Board OPTAI 1 O Terminals on OPTAI Table C 1 1 O Terminals of Board OPTAI Parameter Terminal Setting Description X4 12 24V Control voltage output voltage for switches etc max 150 mA 13 GND Ground for controls e g for 24V and DO 14 DIN1 DIGIN B 1 Digital input 1 15 DIN2 DIGIN B 2 Digital input 2 16 DIN3 DIGIN B 3 Digital input 3 X2 24 ROT DIOUT B 1 Relay output 1 NO Common Switching capacity 24V DC 8A 25 RO1 Normal aa Da Open X3 28 Ti DIGIN B 4 Thermistor input Rtrip 4 7 KQ PTC 29 TI Note The 24V control voltage terminal can also be used to power the control module but not the power module MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com For more information visit www EatonElectrical com C 1 SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 C 2 For more information visit www EatonElect
5. MN04003020E For more information visit www EatonElectrical com 3 1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Cable and Fuse Sizes Table 3 2 Cable and Fuse Sizes for SLX9000 380 500V Terminal Cable Size Min Max Mains Main Ground Control Relay Cable Terminal Terminal Terminal Terminal Frame Horsepower l A Fuse A Cu mm mm mm mm mm MF4 1 5 7 9 10 3x1 541 5 1 4 1 2 5 5 15 5 2 5 MF4 6 12 16 3x2 54 2 5 1 4 1 2 5 5 1 5 5 2 5 MF5 7 1 2 16 20 3x44 4 1 10 1 10 b 1 5 5 2 5 MF5 10 22 25 3x646 1 10 1 10 5 1 5 5 2 5 MF5 15 31 35 3x10 10 1 10 1 10 b 1 5 5 2 5 MF6 20 25 38 45 50 3x10 10 2 5 50 Cu 6 35 5 1 5 5 2 5 6 50 Al MF6 30 61 63 3x16 16 2 5 50Cu 6 35 5 1 5 5 2 5 6 50 Al Note Cable recommendation is based on standard EN 60204 1 and PVC isolated cable where there is either one cable on a shelf temperature of 40 C or four cables on a shelf temperature of 30 C 3 2 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer April 2006 Mounting of Cable Accessories SLX9000 Adjustable Frequency Drives E
6. 5 4 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 A d Y Cay A WD Um LI M En E OD a WD aD A OCR I Av BLdg l r A z Browse Press to Reset amp Change F gu value A 3 Browse Y A Change A PACO value via Browse Y No editing Figure 5 4 Keypad Navigation Chart MN04003020E For more information visit www EatonElectrical com 5 5 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Table 5 4 Main Menu Functions Code Menu Min Max Selections M1 Monitoring menu V1 1 V1 24 See Page 5 7 for the monitoring values P2 Parameter menu P21 P2 10 P2 1 Basic parameters P2 2 Input signals P2 3 Output signals P2 4 Drive control P2 5 Prohibit frequencies P2 6 Motor control P2 7 Protections P2 8 Autorestar
7. Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Table 3 3 Mounting Procedure Continued 4 Re install the cable cover Mount the cable clamps with the three M4x16 screws as shown Note that the location of the grounding bar in FR6 MF6 is different from what is shown in the picture 5 Place the rubber grommets in the openings as shown 6 Fix the cable entry gland to the frame of the drive with the five M4x10 screws Close the cover of the drive MN04003020E For more information visit www EatonElectrical com 3 5 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Installation Instructions 1 Before starting the installation check that none of the components of the drive is live 2 Place the motor cables sufficiently far from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cables run in parallel with other cables note the minimum distances between the motor cables and other cables given in Table 3 4 The given distances also apply between the motor cables and signal cables of other systems The maximum length of the motor cables is 164 feet 50m for MF4 and 984 feet 300m for MF5 MF6 If the motor cables cross other cables it should be at an angle of 90 degrees
8. E T N Cutler Hammer SLX9000 Adjustable Frequency Drives User Manual April 2006 New Information MN04003020E For more information visit www EatonElectrical com For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in th
9. Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Keypad Pushbuttons The SLX9000 seven segment control keypad features seven pushbuttons that are used for the control of the DRIVE and motor and parameter setting Figure 5 2 Keypad Pushbuttons Table 5 3 Button Descriptions Indicator Description There are two operations integrated in this button The button operates mainly as RESET button except in the parameter edit mode The button operation is shortly described below The ENTER button serves for 1 confirmation of selections 2 fault history reset 2 3 seconds RESET is used to reset active faults Note The motor may start immediately after resetting the faults Browser Button Up Browse the main menu and the pages of different submenus Edit values Browser Button Down Browse the main menu and the pages of different submenus Edit values Menu Button Left Move backward in menu Move cursor left in parameter menu Exit edit mode Press for 2 to 3 seconds to return to main menu Menu Button Right Move forward in menu Move cursor right in parameter menu Enter edit mode START Button Pressing this button starts the motor if the keypad is the active control place See Page 5 10 STOP Button Pressing this button stops the motor unless disabled by parameter P3 4 See Page 5 1
10. Table 3 4 Cable Distances Distance Between Cables in Shielded Cable in Inches m Feet m 11 8 3 66 20 39 4 1 0 s164 50 3 If cable insulation checks are needed see Page 3 11 4 Connect the cables Strip the motor and mains cables as advised in Table 3 5 and Figure 3 3 Connect the mains motor and control cables into their respective terminals For Information on cable installation according to UL regulations see Page 3 11 Make sure that the control cable wires do not come in contact with the electronic components of the unit If an external brake resistor option is used connect its cable to the appropriate terminal Check the connection of the ground cable to the motor and the drive terminals marked with Q Connect the separate shield of the motor cable to the ground plate of the drive motor and the supply center Ensure that the control cables or the cables of the unit are not trapped between the frame and the protection plate 3 6 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Stripping Lengths of Motor and Mains Cables Ground Conductor Ground Conductor A1 C1 A2 C2 Mains Motor Figure 3 3 Stripping of Cables Table 3 5
11. 8 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 The value will not change unless the ENTER button is pressed Pressing Menu Button Left takes you back to the previous menu Several parameters are locked i e cannot be edited when the drive is in RUN status The drive must be stopped to edit these parameters The parameter values can also be locked using the function in menu S6 see Page 5 16 You can return to the Main Menu any time by pressing Menu Button Left for 1 to 2 seconds The basic parameters are listed in Chapter 6 You will find the complete parameter lists and descriptions in the Multi Control Application manual Once in the last parameter of a parameter group you can move directly to the first parameter of that group by pushing the Browser button up Once in the last parameter of a parameter group you can move directly to the first parameter of that group by pressing Browser Button Up See the diagram for parameter value change procedure in Figure 5 6 Gu G ip Poe Gu xm ad o m BS I 2 4 i L m l o o mo o o NN A aral A100 nin LILILI LILI LI Lh ILI Hz H PA l Hz Figure 5 6 Paramete
12. Frame Size W3 W4 W5 H6 H7 H8 H9 Dia B MF4 4 8 123 4 5 113 12 4 315 12 8 325 2 5 3 7 MF5 5 3 135 4 7 120 16 2 410 16 5 420 2 5 3 7 MF6 7 3 185 6 7 170 6 2 157 21 2 539 21 6 549 3 7 2 5 3 7 2 2 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Cooling Forced air flow cooling is used for frames MF4 MF5 and MF6 Enough free space needs to be left above and below the drive to ensure sufficient air circulation and cooling You will find the required dimensions for free space in Table 2 4 l O O DA Al e4 Nag i i 1 N I pa lt B gt lt B l Bad Pad i l l l l AIN Ll Figure 2 3 Installation Space Table 2 4 Mounting Space Dimensions Approximate Dimensions in Inches mm Frame A B C D MF4 79 20 79 20 3 94 100 1 97 50 MF5 79 20 79 20 4 72 120 2 36 60 MF6 1 18 30 79 20 6 30 160 3 15 80 A clearance around the drive see also B B clearance from one drive to another or distance to cabinet wall C free space above the drive D free space underneath the dri
13. O terminals e Turn the Start Stop switch to ON position e Change the frequency reference potentiometer e Checkin the Monitoring Menu M1 that the value of Output Frequency changes according to the change of frequency reference e Turn the Start Stop switch to OFF position 6 2 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Test B Control from the control keypad e Change the control from the I O terminals to the keypad as advised on Page 5 10 e Press the START button on the keypad e Move over to the Keypad Control Menu K3 and Keypad Reference submenu see Keypad Reference on Page 5 11 and change the frequency reference with the Browser up and down buttons e Checkin Monitoring Menu M1 that the value of Output Frequency changes according to the change of frequency reference e Press the STOP button on the keypad 9 Run the start up tests without the motor being connected to the process If this is not possible make sure that running each test is safe prior to running it Inform your co workers of the tests e Switch off the supply voltage and wait until the drive has stopped as advised on Page 6 1 Safety Precautions e Connectthe motor cable to the motor and to the motor cable terminals of
14. T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Sa Chapter 5 Menu Information Keypad Operation The control keypad is the link between the SLX9000 drive and the user The control keypad features an alphanumeric display with seven indicators for the Run status RUN counterclockwise clockwise READY STOP ALARM FAULT and three indicators for the control place I O term Keypad BusComm The control information i e the menu number the displayed value and the numeric information are represented with numeric symbols The drive is operable through the seven pushbuttons of the control keypad Furthermore the buttons can be used in setting parameters and monitoring values The keypad is detachable and isolated from the input line potential Indicators on the Keypad Display mA V s 96 kHz C F rpm kWh Figure 5 1 Control Keypad and Drive Status Indications MN04003020E For more information visit www EatonElectrical com 5 1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Drive Status Indicators The drive status symbols tell the user the status of the motor and the drive Table 5 1 Drive Status Indicators Indicator Description RUN RUN Motor is running Blinks wh
15. can set the fan to run continuously when the power is switched on or depending on the temperature of the unit If the latter function has been selected the fan is switched on automatically when the heatsink temperature reaches 60 C The fan receives a stop command when the heatsink temperature falls to 55 C However the fan runs for about a minute after receiving the stop command as well as after changing the value from 0 Continuous to 1 Temperature Enter the edit mode by pushing the Menu Button Right The present mode shown starts to blink Use the Browser buttons to change the fan mode Accept the change with the ENTER button or return to the previous level with the Menu Button Left HMI Acknowledge Timeout P6 7 3 This function allows the user to change the timeout of the HMI acknowledgement time Note If the drive has been connected to the PC with a normal cable the default values of parameters 6 7 3 and 6 7 4 200 and 5 must not be changed If the drive has been connected to the PC via a modem and there is delay in transferring messages the value of par 6 7 3 must be set according to the delay as follows Example e Transfer delay between the drive and the PC 600 ms e The value of par 6 7 3 is set to 1200 mS 2 x 600 sending delay receiving delay e The corresponding setting shall be entered in the Misc part of the file NCDrive ini Retries 2 5 AckTimeOut 1200 TimeOut 6000 It must also be considered that i
16. exp board Digital output 1 status V1 20 PID Reference 96 20 In percent of the maximum process reference V1 21 PID Actual value 21 In percent of the maximum actual value V1 22 PID Error value 22 In percent of the maximum error value V1 23 PID Output 23 In percent of the maximum output value V1 24 oo outputs 30 Used only in pump and fan control 1 2 3 Parameter Menu P2 Parameter values can be edited by entering the Parameter Menu from the Main Menu when the location indication P2 is visible on the display The value editing procedure is presented in Figure 5 6 Pressing Menu Button Right once takes you to the Parameter Group Menu G Locate the desired parameter group by using the Browser buttons and press Menu Button Right again to see the group and its parameters Use the Browser buttons to find the parameter P you want to edit Pressing Menu Button Right takes you to the edit mode As a sign of this the parameter value starts to blink You can now change the value in two different ways e Set the desired value with the Browser buttons and confirm the change with the ENTER button Consequently the blinking stops and the new value is visible in the value field e Press Menu Button Right once more Now you will be able to edit the value digit by digit This may come in handy when a relatively greater or smaller value than that on the display is desired Confirm the change with the ENTER button 5
17. the set minimum and maximum frequencies Table 5 22 Bit Definitions Description Bit Value 0 Value 1 RUN Stop Run DIR Clockwise Counterclockwise RST Rising edge of this bit will reset active fault RDY Drive not ready Drive ready FLT No fault Fault active W No warning Warning active AREF Ramping Speed reference reached Z Drive is running at zero speed F Flux Ready Fieldbus Parameters RS 485 Communication Status 16 10 1 With this function you can check the status of the RS 485 bus If the bus is not in use this value is 0 XX yyy xx 2 0 64 Number of messages containing errors yyy 0 999 Number of messages received correctly Fieldbus Protocol P6 10 2 With this function you can select the fieldbus communications protocol 0 Not used 1 Modbus protocol MN04003020E For more information visit www EatonElectrical com 5 25 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Slave Address P6 10 3 Sets the slave address for the Modbus protocol You can set any address between 1 and 255 Baud Rate P6 10 4 Selects the baud rate used with the Modbus communication 0 300 baud 1 600 baud 2 1200 baud 3 2400 baud 4 4800 baud 5 9600 baud 6 19200 baud 7 38400 baud 8 57600 baud Stop Bits P6 10 5 Sets number of stop bits used in Modbus co
18. y IRR Le Y 9G GG Y DAWA eee eee 5 25 Table 5 21 Speed Reference ees 5 25 Table 5 22 Bit Definitioris socle Re el Y ned LABI ee eed Qtr eed id 5 25 Table 7 1 Monitoring Values nnn 7 2 Table 7 2 Basic Parameters Control Keypad Menu P2 B2 1 7 3 Table A 1 Fault Codes iacu dicli ose dees eee NG DENTS LUNG fe ee zik NENG A 1 Table B 1 I O Terminals of Board OPTAA 2220 n B 1 Table C 1 I O Terminals of Board OPTAI 00 ccc eee eee eee n C 1 iv For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Sa Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below A WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product Th
19. 0 STOP button also serves for activating the Start Up Wizard see Page 6 4 0 010 lolo MN04003020E For more information visit www EatonElectrical com 5 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Menu Navigation The data on the control keypad are arranged in menus and submenus The menus are used for the display and editing of measurement and control signals parameter settings see Page 5 8 and reference value see Page 5 11 and fault displays see Page 5 11 Location gt Figure 5 3 Keypad Display Data The first menu level consists of menus M1 to E7 and is called the Main Menu The user can navigate in the main menu with the Browser buttons up and down The desired submenu can be entered from the main menu with the Menu buttons When there still are pages to enter under the currently displayed menu or page the last digit of the figure blinks and you can reach the next menu level by pressing Menu Button Right The control keypad navigation chart is shown in Figure 5 4 Please note that menu M1 is located in the lower left corner From there you will be able to navigate your way up to the desired menu using the menu and browser buttons You will find more detailed descriptions of the menus later in this chapter
20. 1 0 00 Par 2 1 2 Hz 10 00 105 P2 1 20 Preset speed 2 0 00 Par 2 1 2 Hz 50 00 106 P2 1 21 Automatic restart 0 1 0 731 0 Not used 1 Used P2 1 22 Parameter conceal 0 1 1 115 SEE parameters and menus visible 1 Only group P2 1 and menus M1 H5 visible 7 4 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer April 2006 ees Appendix A Fault Codes SLX9000 Adjustable Frequency Drives When a fault is detected by the drive s control electronics the drive is stopped and the symbol F together with the ordinal number of the fault the fault code and a short fault description appear on the display The fault can be reset with the RESET button on the control keypad or via the I O terminal The faults are stored in the Fault History Menu M5 which can be browsed Table A 1 contains all the fault codes Table A 1 Fault Codes Fault Code Fault Possible Cause Solution 1 Overcurrent Drive has detected too high a current Check loading 54xln in the motor cable Check motor e sudden heavy load increase Check cables e short circuit in motor cables e unsuitable motor 2 Overvoltage The DC link voltage has exceeded Set the deceleration time longer the limits defined in Table 1 4
21. 3 Run 5 Fault 16 8 6 2 2 Slot D program version 86 9 Al mode P6 9 1 AIA1 mode 0 1 0 0 Voltage input 1 Current input Types MF4 MF6 P6 9 2 AIA2 mode 0 1 1 0 Voltage input 1 Current input S6 10 Fieldbus parameters 16 10 1 Communication status 5 14 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer April 2006 Table 5 8 System Menu Functions Continued SLX9000 Adjustable Frequency Drives Code Function Max Unit Default Cust Selections P6 10 2 Fieldbus protocol 1 1 1 0 Not used 1 Modbus protocol P6 10 3 Slave address 1 255 Addresses 1 255 P6 10 4 Baud rate 0 300 baud 1 600 baud 2 1200 baud 3 2400 baud 4 4800 baud 5 9600 baud 6 19200 baud 7 38400 baud 8 57600 baud P6 10 5 Stop bits P6 10 6 Parity type P6 10 7 Communication timeout Copy Parameters 0 300 Not used 1 second 2 seconds etc Nj O Na Oj O The Copy parameters submenu S6 3 is located under the System menu The SLX9000 drive allows the user to store and load two customized parameter sets all parameters included in the application not the system menu parameters and to load back the factory default parameter values Parameter Se
22. 6 2 0 cee ee ee 4 1 Figure 4 3 Jumper Selection for SLX9000 MF4 MF6 00 00 cece eee 4 4 Figure 4 4 Location of Jumper Blocks in the Control Board of MF4 MF6 4 5 Figure 4 5 Motor Thermistor PTC Connection lees 4 6 Figure 5 1 Control Keypad and Drive Status Indications eee 5 1 Figure 5 2 Keypad Pushbuttons eee 5 3 Figure 5 3 Keypad Display Data 0 00 cece een 5 4 Figure 5 4 Keypad Navigation Chart nn 5 5 Figure 5 5 Monitoring Menu 02 20 cee eee ee 5 7 Figure 5 6 Parameter Value Change Procedure illii eller en 5 9 Figure 5 7 Selection of Control Place lille 5 10 Figure 5 8 Normal State No Faults 0000 eee nee 5 11 Figure 5 9 Fault Display nn 5 12 Figure 5 10 Fault History Menu en 5 12 Figure 5 11 Storing and Loading of Parameter Sets a 5 15 Figure 5 12 Parameter Locking ee 5 16 Figure 5 13 Default Page Function eh 5 17 Figure 5 14 Timeout Time Setting 0 0 0 cece ee 5 17 Figure 5 15 HMI Acknowledge Timeout 00 e eee eee 5 19 Figure 5 16 MWh Counter Reset 00 00 cece cece eee tenet eee ene 5 20 Figure 5 17 Expander Board Information Menu lesser 5 22 Figure 5 18 Modbus Interface 0 0 ccc een eee teen eens 5 22 Figure 6 1 SLX9000 Start Up Wizard 00 0 cee ees 6 4 F
23. 8 6 4 40 8 3 1 5 37 558 541 519 237 105 165 195 148 15 5 9 19 MN04003020E For more information visit www EatonElectrical com 2 1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 H7 Dia B ii P 1 i W5 Flange Opening 1 1 1 i 1 I 1 1 W4 W3 5 Y NAG iz H6 sh H9 Figure 2 2 SLX9000 Dimensions NEMA Type 1 and NEMA Type 12 with Flange Kit MF4 MF6 Table 2 2 Dimensions for SLX9000 MF4 MF6 with Flange Kit Frame Approximate Dimensions in Inches mm Size W1 W2 H1 H2 H3 H4 H5 D1 D2 Dia A MF4 5 0 4 5 13 3 12 8 12 9 1 2 9 7 5 3 0 3 128 113 337 325 327 30 22 190 77 7 MF5 5 6 4 7 17 0 16 5 16 5 1 4 E 8 4 3 9 3 143 120 434 420 419 36 18 214 100 7 MF6 7 7 6 7 22 0 21 6 22 0 1 2 8 9 3 4 2 3 195 170 560 549 558 30 20 237 106 7 Table 2 3 Dimensions for the Flange Opening MF4 MF6 Approximate Dimensions in Inches mm
24. A 7 GND I O ground Ground for reference and controls 8 DIN1 Digital input 1 Ri min 5 kQ 9 DIN2 Digital input 2 10 DIN3 Digital input 3 11 GND I O ground Ground for reference and controls 18 AOQ1 Analog signal output Output signal range 19 AO1 GND Analog output common Current 0 4 20 mA R max 5009 or A RS 485 Serial bus Differential receiver transmitter bus impedance 120Q B RS 485 Serial bus Differential receiver transmitter bus impedance 1209 30 24V 24V auxiliary input voltage Control power supply backup 21 RO1 1 Relay output 1 Switching capacity 24V DC 8A 22 RO1 2 250V AC 8A BEN 125V DC 4A 23 RO1 3 Relay output terminals are galvanically isolated from the I O ground MN04003020E For more information visit www EatonElectrical com 4 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Jumper Selections on SLX9000 Basic Board The user is able to customize the functions of the drive to better suit an application by selecting certain positions for the jumpers on the SLX9000 board The positions of the jumpers determine the signal type of analog input terminal 2 and whether the termination resistor RS 485 is used or not The following figures present the jumper selections of SLX9000 drives Jumper Block X8
25. A 1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives Table A 1 Fault Codes Continued E T N Cutler Hammer April 2006 Fault Code Fault Possible Cause Solution 16 Motor e motor overheating has been Decrease the motor load overtemperature detected by drive motor If no motor overload exists check the temperature model temperature model parameters e motor is overloaded 17 Motor underload Motor underload protection has tripped 22 EEPROM Parameter save fault Contact your Cutler Hammer checksum fault e faulty operation distributor e component failure 24 Counter fault 9 Values displayed on counters are incorrect 25 Microprocessor e faulty operation Reset the fault and restart watchdog fault e component failure Should the fault re occur contact your Cutler Hammer distributor 29 Thermistor fault The thermistor input of option board Check motor cooling and loading has detected increase of the motor Check thermistor connection temperature If thermistor input of the option board is not in use it has to be short circuited 34 Internal bus Ambient interference or defective Should the fault re occur contact communication hardware your Cutler Hammer distributor 35 Application fault Selected application does not Contact your C
26. Cable Stripping Lengths Approximate Dimensions in Inches mm Frame A1 B1 C1 D1 A2 B2 C2 D2 MF4 59 15 1 38 35 39 10 79 20 28 7 1 97 50 28 7 1 38 35 MF5 79 20 1 57 40 39 10 1 18 30 79 20 2 36 60 39 10 1 57 40 MF6 79 20 3 54 90 59 15 2 36 60 79 20 3 54 90 59 15 2 36 60 MN04003020E For more information visit www EatonElectrical com 3 7 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Installation of Cables to SLX9000 MF4 MF6 Figure 3 4 SLX9000 MF4 DC Terminals Brake Resistor Terminals Mains Cable Motor Cable Ground Terminals Figure 3 5 Cable Installation in SLX9000 MF4 3 8 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Figure 3 6 SLX9000 MF5 DC Terminals Brake Resistor Terminals Mains Cable V Motor Cable Ground Terminals Figure 3 7 Cable Installation in SLX9000 MF5 MN04003020E For more information visit www EatonElectrical com 3 9 For Sales and Support Contact Walker EMD Toll f
27. EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 List of Figures Figure 1 1 SLX9000 Block Diagram 0 hen 1 3 Figure 2 1 NEMA Type 1 and NEMA Type 12 SLX9000 Drive Dimensions MFA MFO er ERE ek IC ea ER ERRARE d a Rd aa 2 1 Figure 2 2 SLX9000 Dimensions NEMA Type 1 and NEMA Type 12 with Flange Kit MF4 MF6 seueeeeeeeeee eee 2 2 Figure 2 3 Installation Space hn 2 3 Figure 2 4 Changing of EMC Protection Class MF4 left and MF5 right 2 4 Figure 2 5 Changing of EMC Protection Class MF6 2n 2 4 Figure 3 1 Power Connections MFA MF6 00 cece eee nen 3 1 Figure 3 2 Cable Accessories leeleleeeeee ehh 3 3 Figure 3 3 Stripping of Cables ern 3 7 Fig re 3 4 S EX9000 MP4 us cee deka ener BG Mech die E daa a DR cusa fa D 3 8 Figure 3 5 Cable Installation in SLX9000 MF4 0 cece eee eee 3 8 Figure 3 6 SEX9000 MES xa an ad aan eme rr e Lah EUR Rie hn ja s Re 3 9 Figure 3 7 Cable Installation in SLX9000 MP3 essere 3 9 Fig re 3 8 SEX9000 MEO estremi ree ER KG LLANA ee E Re paar Roe T dra a 3 10 Figure 3 9 Cable Installation in SLX9000 MF6 eee 3 10 Figure 4 1 Option Board Slots D and E in Frames MFA4 MF6 2 aaa 4 1 Figure 4 2 Control Connections MF4 MF
28. Gap ap LI AN l Figure 5 12 Parameter Locking Keypad Settings In the Keypad Settings submenu under the System menu you can further customize your drive operator interface Locate the Keypad Setting submenu S6 6 Under the submenu there are two pages P associated with the keypad operation Default Page P6 6 1 Here you can set the location page to which the display automatically moves as the Timeout Time see below has expired or as the power is switched on to the keypad Press the Menu Button Right once to enter the edit mode Pressing the Menu Button Right once again makes you able to edit the number of the submenu page digit by digit Confirm the new default page value with the ENTER button You can return to the previous step anytime by pushing the Menu Button Left Note If you set a page that does not exist in the menu the display will automatically move to the last available page in the menu 5 16 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Gc li Gc li Gu a gt CL Ky Go CL aa ap 7 i 0CC 1 sony SANG 6 Lash oo AN o o
29. I occ nike wed e ERG ESSE eS Eee R EE OnE xpi Adt de ES 4 1 Control ConriectlOns sulle ade Eli er4 hl R3 Re YG eee 9 Gies 4 1 Control Input Output c uds rer pere eed ARS 4 2 Motor Thermistor PTC Connection ne 4 6 CHAPTER 5 MENU INFORMATION see nn 5 1 Keypad Operation hh mh 5 1 Indicators on the Keypad Display 4 000 eee eee 5 1 Numeric Indicators ehh 5 2 Keypad Pushbuttons sx srei nana na a bene dee bee eek ee mx nos mom Ede bee 5 3 Menu Navigation hh 5 4 CHAPTER 6 START UP eeeeeee een nhan 6 1 Safety Precautions ehh 6 1 Sequence of Operation vac mamana true exe exam danas PARI BANNA oce e e de 6 2 Start Up Wizard ehh 6 4 CHAPTER 7 BASIC APPLICATION ssee han 7 1 Monitoring Values Control Keypad Menu M1 24 0c eee eee eee 7 2 Parameter List i cose ou RR RE ee eee ee bi pde X RR dian 7 3 CHAPTER A FAULT CODES seen A 1 CHAPTER B EXPANDER BOARD OPTAA 000 ccc cece e B 1 Description of Expander Board OPTAA 2 2 2 2 B 1 I O Terminals on OPTAA 222 ehh B 2 CHAPTER C EXPANDER BOARD OPTAI seen C 1 Description of Expander Board OPTAl 2 ee C 1 VO Terminals on OPTAN secca eidem oeron irdi Romer kr Enc ma ed oe dae C 2 ii For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker
30. Jumper Block X13 Al1 Mode Al2 Mode ejje eoe eee eee 0 0 AI1 Mode 0 20 mA Current Input Al2 Mode 0 20 mA Current Input ee e 0 ee e 0 Al1 Mode Voltage Input 0 10V Al2 Mode Voltage Input 0 10V ee A e o e Al2 Mode Voltage Input O 10V Differential Jumper Block X9 e e Termination Resistor RS 485 Is in Use eo ee Termination Resistor RS 485 Is Not Used Factory Default Figure 4 3 Jumper Selection for SLX9000 MF4 MF6 A CAUTION Check the correct positions of the jumpers Running the motor with signal settings different from the jumper positions will not harm the drive but may damage the motor Note If you change the Al signal content also remember to change the corresponding parameters S6 9 1 6 9 2 in System Menu 4 4 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 x13 pede X9 X8 ta Figure 4 4 Location of Jumper Blocks in the Control Board of MF4 MF6 MN04003020E For more information visit www EatonElectrical com 4 5 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives Moto
31. Rating hp Rating SLX001A2 4A1B0 FR4 1 2 2 1 1 2 3 3 SLXF15A2 4A1B0 1 1 2 3 3 2 4 3 SLX002A2 4A1B0 2 4 3 3 5 6 SLX003A2 4A1B0 3 5 6 4 7 6 SLX005A2 4A1B0 4 7 6 5 9 SLX006A2 4A1B0 5 9 7 1 2 12 SLX007A2 4A1B0 FR5 7 1 2 12 10 16 SLX010A2 4A1B0 10 16 15 23 SLX015A2 4A1B0 15 23 20 31 SLX020A2 4A1B0 FR6 20 31 25 38 SLX025A2 4A1B0 25 38 30 46 SLX030A2 4A1B0 30 46 40 61 1 4 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Table 1 4 Technical Information Description Specification Mains Connection Input Voltage Vin 380 500V 15 to 10 three phase Input Frequency 45 66 Hz Connection to Mains Once per minute or less normal case Motor Connection Output Voltage 0 Vi Continuous Output Current ly Ambient temperature max 50 C overload 1 5 x ly 1 min 10 min lj Ambient temperature max 40 C overload 1 1 x 1 min 10 min Starting Torque 15096 Low overload 20096 High overload Starting Current 2 x IH 2 secs every 20 secs if output frequency 30 Hz and temperature of heatsink lt 60 C Output Frequency 0 320 Hz Frequency Resolution 01 Hz Control Characteristics Control Method Frequency control V f Open Loop Senso
32. ability for motor and drive system P2 1 3 Acceleration time 1 0 1 3000 0 S 1 0 103 P2 1 4 Deceleration time 1 0 1 3000 0 S 1 0 104 P2 1 5 Current limit 0 1xl 1 5 xl A IL 107 NOTE Formulas apply approximately for drives up to MF3 For greater sizes consult the factory P2 1 6 Nominal voltage of 180 690 V 240V 230V 110 the motor 480V 400V P2 1 7 Nominal frequency 30 00 320 00 Hz 50 00 111 Check the rating plate of the of the motor motor P2 1 8 Nominal speed of 300 20 000 rpm 1440 112 The default applies for a 4 pole the motor motor and a nominal size drive P2 1 9 Nominal current of 0 3 x IL 1 5 x IL A IL 113 Check the rating plate of the the motor motor P2 1 10 Motor coso 0 30 1 00 0 85 120 Check the rating plate of the motor P2 1 11 Start function 0 1 0 505 0 Ramp amp 1 Flying start P2 1 12 Stop function 0 1 0 506 0 Coasting 1 Ramp P2 1 13 V f optimisation 0 1 0 109 0 Not used 1 Automatic torque boost P2 1 14 I O reference 0 4 0 117 0 Al1 1 Al2 2 Keypad reference 3 Fieldbus reference FBSpeedReference 4 Motor potentiometer P2 1 15 Al2 signal range 1 2 2 390 Not used if Al2 Custom min gt 0 or Al2 custom max lt 100 120 20mA 2 4 20mA 3 20 10V 4 2 10V MN04003020E For more information visit www EatonElectrical com 7 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Te
33. allations only A CAUTION Do not perform any measurements when the drive is connected to the power supply A CAUTION After having disconnected the drive from the power supply wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicator through the keypad base Wait 5 more minutes before doing any work on drive connections A CAUTION Do not perform any voltage withstand tests on any part of drive There is a certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product A CAUTION Prior to measurements on the motor or the motor cable disconnect the motor cable from the drive A CAUTION Do not touch the IC circuits on the circuit boards Static voltage discharge may damage the components A CAUTION Check the correct positions of the jumpers Running the motor with signal settings different from the jumper positions will not harm the drive but may damage the motor MN04003020E For more information visit www EatonElectrical com vii For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Grounding and ground fault protection The SLX9000 drive must always be grounded with a ground conductor connected to the ground terminal The ground fault protection inside the drive only protect
34. ck the keypad connection and communication keypad and the drive is broken keypad cable fault 53 Fieldbus fault The data connection between the Check installation fieldbus master and the fieldbus If installation is correct contact your board is broken Cutler Hammer distributor 54 Slot fault Defective option board or slot Check that the board is properly installed and seated in slot If the installation is correct contact your Cutler Hammer distributor 55 Actual value Actual value has exceeded or fallen supervision 9 below depending on para 2 7 22 the actual value supervision limit para 2 7 23 Programmable MN04003020E For more information visit www EatonElectrical com A 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 A 4 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 EE Appendix B Expander Board OPTAA Description of Expander Board OPTAA Description O expander board with one relay output one open collector output and three digital inputs Allowed slots SLX9000 board slot E Type ID 16705 Terminals Two terminal block
35. com SLX9000 Adjustable Frequency Drives Table 5 16 Output Process Data E T N Cutler Hammer April 2006 Addr Modbus Register Name Scale Type 2101 32101 42101 FB Status Word Binary coded 2102 32102 42102 FB General Status Word Binary coded 2103 32103 42103 FB Actual Speed 0 01 96 2104 32104 42104 Motor speed 0 01 Hz 2105 32105 42105 Motor speed 1 Rpm 2106 32106 42106 Motor current 0 1 A 2107 32107 42107 Motor Torque 0 1 Yo of nominal 2108 32108 42108 Motor Power 0 1 Yo of nominal 2109 32109 42109 Motor Voltage 0 1 V 2110 32110 42110 DC Voltage 1 V 2111 32111 42111 Active Fault Fault code Table 5 17 Input Process Data Addr Modbus Register Name Scale Type 2001 32001 42001 FB Control Word Binary coded 2002 32002 42002 FB General Control Word Binary coded 2003 32003 42003 FB Speed Reference 0 01 96 2004 32004 42004 PID Control Reference 0 01 96 2005 32005 42005 PID Actual Value 0 01 96 2006 32006 42006 2007 32007 42007 2008 32008 42008 2009 32009 42009 2010 32010 42010 2011 32011 42011 Table 5 18 Status Word 15 14 s 12 1 fio Je Je s 4 B 2 1 o F z JAREF w FLT DIR RUN RDY Information about the status of the device and messages is indicated
36. counter 1 Clear MWh trip counter T6 8 2 3 Operating days trip counter MN04003020E For more information visit www EatonElectrical com 5 13 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Table 5 8 System Menu Functions Continued Code Function Min Max Unit Default Cust Selections T6 8 2 4 Operating hours hh mm trip counter ss P6 8 2 5 Clear operating 0 No action time counter 1 Clear T6 8 2 3 T6 8 2 4 S6 8 3 Software info 16 8 3 1 Software package Scroll information with menu button right 16 8 3 2 System SW version 16 8 3 3 Firmware interface 16 8 3 4 System load S6 8 4 Application info S6 8 4 1 Application A6 8 4 1 1 Application ID A6 8 4 1 2 Application version A6 8 4 1 3 Firmware interface S6 8 5 Hardware info 16 8 5 2 Unit voltage V 16 8 5 3 Brake chopper 0 Not present 1 Present S6 8 6 Options S6 8 6 1 Slot E OPT Note the submenus do not show if no option board is installed 16 8 6 1 1 Slot E status 1 5 1 Connection lost 2 Initializing 3 Run 5 Fault 16 8 6 1 2 Slot E program version S6 8 6 2 Slot D OPT Note the submenus do not show if no option board is installed 16 8 6 2 1 Slot D status 1 5 1 Connection lost 2 Initializing
37. current input frequency reference MF4 MF6 Can be programmed as DIN4 3 Al1 I O Ground Ground for reference and controls 4 Al2 Analog input current range Voltage or current input frequency 5 Al2 GND 0 10V DC or current range reference 0 20mA 6 24V Control voltage output 7 GND I O ground Ground for reference and controls 4 2 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer April 2006 Control Terminal Signals Table 4 3 Control Input Output Terminal Signals SLX9000 Adjustable Frequency Drives Terminal Signal Description 10 Vier Reference voltage Maximum current 10 mA 2 Al1 Analog input voltage MF4 MF6 Selection V or mA with jumper MF4 and larger voltage or block X8 see Page 4 2 current Default 0 10V Ri 200 kQ 0 20 mA Ri 250W 3 Al1 Analog input common Differential input if not connected to ground Allows 20V differential mode voltage to GND 4 Al2 Analog input voltage or Selection V or mA with jumper block X13 current MF4 MF6 Default 0 20MA Ri 250 Q 0 10V Ri 200 kQ 5 Al2 Analog input common Differential input Allows 20V differential mode voltage to GND 6 24 Vout 24V auxiliary output voltage 10 maximum current 100 m
38. ding to UL regulations is found on Page 3 11 The fuses also function as cable overload protection These instructions apply only to cases with one motor and one cable connection from the drive to the motor In any other case ask the factory for more information Table 3 1 Cable Types Required to Meet Standards 1st Environment Restricted Distribution 2nd Environment Cable Type Level H C Level L Level T Level N Mains Cable 1 1 1 1 Motor Cable 39 2 1 Control Cable 4 4 4 4 Level C EN 61800 3 A11 1st environment unrestricted distribution EN 61000 6 3 Level H EN 61800 3 A11 1st environment restricted distribution EN 61000 6 4 Level L EN 61800 3 2nd environment Level T Consult Eaton Level N Consult Eaton 1 Power cable intended for fixed installation and the specific mains voltage Shielded cable not required 2 Power cable equipped with concentric protection wire and intended for the specific mains voltage 3 Power cable equipped with compact low impedance shield and intended for the specific mains voltage 4 Screened cable equipped with compact low impedance shield 360 grounding of both motor and FC connection required to meet the standard Frames MF4 MF6 A cable entry flange should be used when installing the motor cable at both ends in order to reach the EMC levels Note The EMC requirements are fulfilled at factory defaults of switching frequencies all frames
39. ds of the drive except for the galvanically isolated I O terminals are live when the drive is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury 2 The motor terminals U V W and the DC link brake resistor terminals are live when the drive is connected to DC supply even if the motor is not running 3 The control l O terminals are isolated from the mains potential However the relay outputs and other l O terminals may have a dangerous control voltage present even when the drive is disconnected from power supply 4 Do not make any connections when the drive is connected to the power supply 5 After having disconnected the drive wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicator through the keypad base Wait 5 more minutes before doing any work on drive connections Do not open the cover before the time has expired 6 Before connecting the drive to power supply make sure that the drive s front cover is closed 7 The heatsink of types MF2 and MF3 may be hot when the drive is in use Coming in contact with the heatsink may cause burns MN04003020E For more information visit www EatonElectrical com 6 1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hamme
40. e break depends on the used baud rate Table 5 15 Modbus Commands Supported by SLX9000 Function Broadcast Code Function Name Address Messages 03 Read Holding Register All ID numbers No 04 Read Input Register All ID numbers No 06 Preset Single Register All ID numbers Yes 16 Preset Multiple Register All ID numbers Yes Termination Resistor The RS 485 bus is terminated with 1202 termination resistors in both ends SLX9000 has a built in termination resistor which is switched off as a default See the jumper selections in Chapter 4 Modbus Address Area The Modbus bus of SLX9000 uses the ID numbers of the application as addresses The ID numbers can be found in the parameter tables of the application manual When several parameters monitoring values are read at a time they must be consecutive 11 addresses can be read and the addresses can be parameters or monitoring values Modbus Process Data Process data is an address area for fieldbus control Fieldbus control is active when the value of parameter 3 1 Control place is 2 fieldbus The contents of the process data has been determined in the application The following tables present the process data contents in the Multi Control Application MN04003020E For more information visit www EatonElectrical com 5 23 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd
41. e components of the power unit of the drive are live when the SLX9000 drive is connected to power supply Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The control unit is isolated from mains potential A WARNING The motor terminals U V W T1 T2 T3 and the DC link brake resistor terminals in SLX9000 21 1 kW are live when drive is connected to mains even if the motor is not running A WARNING The control l O terminals are isolated from the mains potential However the relay outputs and other l O terminals may have dangerous control voltage present even when the drive is disconnected from the power supply A WARNING The drive has a large capacitive leakage current A WARNING If the drive is used as a part of a machine the machine manufacturer is responsible for providing the machine with a main switch EN 60204 1 A WARNING Only spare parts delivered by Eaton can be used A WARNING If the motor thermistor is connected to DIN3 the instructions on Page 4 6 must be followed otherwise a serious safety hazard may result from the connection vi For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Cautions A CAUTION The SLX9000 drive is meant for fixed inst
42. e situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage 4a WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery MN04003020E For more information visit www EatonElectrical com V For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Warnings Cautions and Notices Read this manual thoroughly and make sure you understand the procedures before you attempt to install set up or operate this Cutler Hammer SLX9000 Adjustable Frequency Drive from Eaton s electrical business Warnings A WARNING Only a competent electrician may carry out the electrical installation A WARNING Th
43. e too short a deceleration time e high overvoltage spikes in supply 3 Ground Fault 9 Current measurement has detected Check motor cable and motor that the sum of motor phase currents is not zero e insulation failure in cables or motor 8 System fault e component failure Reset the fault and restart e faulty operation Should the fault reoccur contact your Cutler Hammer distributor 9 Undervoltage DC link voltage is under the voltage In case of temporary supply voltage limits defined in break reset the fault and restart the e most probable cause too lowa drive Check the supply voltage If it supply voltage is adequate an internal failure has e drive internal fault occurred pne Contact your Cutler Hammer distributor 11 Output phase Current measurement has detected Check motor cable and motor supervision that there is no current in one motor phase 13 Drive Heatsink temperature is under 10 C undertemperature 14 Drive Heatsink temperature is over 90 C Check the correct amount and flow of overtemperature cooling air Overtemperature warning is issued Check the heatsink for dust when the heatsink temperature Check the ambient temperature exceeds 85 C Make sure that the switching frequency is not too high in relation to ambient temperature and motor load 15 Motor stalled 9 Motor stall protection has tripped Check motor Programmable MN04003020E For more information visit www EatonElectrical com
44. e use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice Cover Photo Cutler Hammer SLX9000 Adjustable Frequency Drive MN04003020E For more information visit www EatonElectrical com For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Remi Table of Contents SAFETY 22 AA ND LIA EUN EG Be IISQUE Head UTE caine NE V Definitions and Symbols ee V Hazardous High Voltage 222 e V Warnings Cautions and Notices nn vi CHAPTER 1 OVERVIEW esee Rh 1 1 Receiving and Inspection 000 cece eee 1 1 DLO FAG M PDC PTT DOE 1 2 Maintenance eee 1 2 Technical Data ze penses ee dr Gd lees nha hahah LG wai 1 2 CHAPTER 2 INSTALLATION sseeeee eee ha 2 1 MOUNINO PLE 2 1 COONING rn 2 3 Changing EMC Protection Class fromHtoT cc eee eee eee 2 4 CHAPTER 3 POWER WIRING 0 00 ccc cece eee han 3 1 Power Connections es 0c084 KARLA ANNA Vee oe ceed eet bbs Soe ee hed ae bs 3 1 Installation Instructions 3 6 CHAPTER 4 CONTROL WIRING 0 00 e cee eee eee ees 4 1 Control UN
45. en the stop command has been given but the frequency is still ramping down D Indicates the direction of motor rotation STOP CD Indicates that the drive is not running READY READY Lights up when AC power is on In case of a fault the symbol will not light up ALARM CE Indicates that the drive is running outside a certain limit and a warning is given FAULT CD Indicates that unsafe operating conditions were encountered due to which the drive was stopped Control Place Indicators The symbols I O term Keypad and Bus Comm see Table 5 2 indicate the choice of control place made in the Keypad control menu M3 see Table 5 6 Table 5 2 Control Place Indicators Indicator Description 1 O Terminal aD O terminals are selected as the control place i e START STOP commands or reference values etc are given through the I O terminals Keypad Control keypad is selected as the control place i e the motor can be started or stopped or its reference values etc altered from the keypad Bus Comm ED The drive is controlled through a fieldbus Numeric Indicators The numeric indications provide the user with information on present location in the keypad menu structure as well as with information related to the operation of the drive 5 2 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700
46. er Reset Software Into Submenu S6 8 3 The following information can be found under the Software Info submenu S6 8 3 Table 5 11 Software Information Pages Page Content 16 8 3 1 Software package 16 8 3 2 System software version 16 8 3 3 Firmware interface 16 8 3 4 System load 5 20 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Application Information Submenu S6 8 4 You can find the following information from the Application Info submenu S6 8 4 Table 5 12 Application Information Pages Page Content A6 8 4 1 Application D6 8 4 1 1 Application ID D6 8 4 1 2 Version D6 8 4 1 3 Firmware interface Hardware Information Submenu S 8 5 You can find the following information from the Hardware Info submenu S6 8 5 Table 5 13 Hardware Information Pages Page Content 16 8 5 2 Unit voltage 16 8 5 3 Brake chopper Connected Options Submenu S6 8 6 The Connected options submenu S6 8 6 shows the following information on the option board connected to the drive Table 5 14 Connected Options Submenu Page Content S6 8 6 1 Slot E option board 16 8 6 1 1 Slot E option board status 16 8 6 1 2 Slot E program ver
47. eter is O the STOP button will stop the motor only when the keypad has been selected as the active control place Note See Table 5 6 for how to change the value of this parameter Active Faults Menu F4 You can enter the Active Faults menu from the Main Menu by pressing Menu Button Right when the location indication F4 is visible on the keypad display The memory of active faults can store a maximum of five faults in the order of appearance The display can be cleared with the RESET button and the read out will return to the same state it was in before the fault trip The fault remains active until it is cleared with the RESET button or with a reset signal from the I O terminal Note Remove external Start signal before resetting the fault to prevent unintentional restart of the drive Figure 5 8 Normal State No Faults MN04003020E For more information visit www EatonElectrical com 5 11 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives Fault Types E T N Cutler Hammer April 2006 The drive has two types of faults These types differ from each other on the basis of the subsequent behavior of the drive See Table 5 7 OC GG D Um D ap PATAS Cul d bu I lds r l E LAN 3 Figure 5 9 Fault Display Table 5 7 Fault Types Fault Ty
48. etrical three phase PWM modulated AC voltage to the motor The control keypad constitutes a link between the user and the drive The control keypad is used for parameter setting reading status data and giving control commands Instead of the control keypad a PC can also be used to control the drive if connected through a cable and a serial interface adapter optional equipment The drive can be supplied with control I O boards OPTAA OPTAI OPTB or OPTC All sizes have an internal brake chopper For more information contact Eaton The input EMC filters are internal and included as standard 1 2 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Brake Resistor Power Module r n m HERE cuc ml l i Brake 3 i Chopper IGBT Mains Integrated Input Module Rectifier Inverter Motor i a A UO s ensors L1 4 YY jl T U l L24 AMA N i 2 K t l L34 NAMA 4 T tg IW Charg Res gt l T A a E E 4 4 l TE l l ME l ey l ll Fdo d bil I P l Su
49. ic Brake Chopper Options B Internal Brake Chopper Circuit Input Options 1 3 phase EMC H 480V Drives up to 30 hp lu are only available with Brake Chopper Option B Factory promise delivery Consult Sales Office for availability MN04003020E For more information visit www EatonElectrical com 1 1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Storage If the drive is to be kept in storage before use make sure that the ambient conditions are acceptable Storing temperature 40 to 158 F 40 to 70 C Relative humidity 9596 no condensation Maintenance In normal conditions Cutler Hammer drives are maintenance free However we recommend to clean the heatsink using e g a small brush whenever necessary Most drives are equipped with a cooling fan which can easily be changed if necessary Technical Data SLX9000 is a compact drive with ratings ranging from 1 to 30 hp It is well adapted for HVAC and OEM applications where its uses are almost unlimited The Motor and Application Control Block is based on microprocessor software The microprocessor controls the motor basing on the information it receives through measurements parameter settings control I O and control keypad The IGBT Inverter Bridge produces a symm
50. iguration 4 2 Table 4 2 AI1 Configuration When Programmed as DIN4 00 0c eee eee 4 2 Table 4 3 Control Input Output Terminal Signals llle 4 3 Table 5 1 Drive Status Indicators nasasa ccc eee eee eens 5 2 Table 5 2 Control Place Indicators 0 ccc cece eee n 5 2 Table 5 3 Button Descriptions 0 0 2 cee eee 5 3 Table 5 4 Main Menu Functions 00 cece eee ees 5 6 Table 5 5 Monitored Signals cece eee eee een eens 5 8 Table 5 6 Keypad Control Menu Selections llle 5 10 Table 5 7 Fault Types ss eee ete E pesados oS hE eae Pee eee eae 5 12 Table 5 8 System Menu Functions 00 ccc cece eee eee eee eee 5 13 Table 5 9 Counter Pages 0 ccc eee eee eee eens 5 19 Table 5 10 Trip Counter Pages 00 cece eee eee eee nena 5 20 Table 5 11 Software Information PageS cc ansann eee eens 5 20 Table 5 12 Application Information Pages llle 5 21 Table 5 13 Hardware Information Pages 0c c eee eee nee nes 5 21 Table 5 14 Connected Options Submenu 000 cee eee eee eens 5 21 Table 5 15 Modbus Commands Supported by SLX9000 aaa 5 23 Table 5 16 Output Process Data c ccc ee n 5 24 Table 5 17 Input Process Data 0 0 0 5 24 Table 5 18 Status Word oki e l4 yl de RD DIESE Xd ox 5 24 Table 5 19 Actual Speed hh 5 24 Table 5 20 Control Word i2
51. igure B 1 Expander Board OPTAA 1 ccc eee eens B 1 Figure C 1 Expander Board OPTAI 2 00 c cece teeta C 1 MN04003020E For more information visit www EatonElectrical com iii For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 List of Tables Table 1 1 SLX9000 AF Drive Catalog Numbering System 00 cen eee 1 1 Table 1 2 NEMA Type 1 Power Ratings 2 cece eee eee eee 1 4 Table 1 3 NEMA Type 12 Power Ratings eee 1 4 Table 1 4 Technical Information nn 1 5 Table 2 1 SLX9000 Drive Dimensions csse 2 1 Table 2 2 Dimensions for SLX9000 MF4 MF6 with Flange Kit 2 2 Table 2 3 Dimensions for the Flange Opening MFA MF6 slslssss 2 2 Table 2 4 Mounting Space Dimensions eene 2 3 Table 2 5 Required Cooling Air een 2 3 Table 3 1 Cable Types Required to Meet Standards a 3 1 Table 3 2 Cable and Fuse Sizes for SLX9000 380 500V a aaa 3 2 Table 3 3 Mounting Procedure 4 lee 3 4 Table 3 4 Cable Distances nannan nananana 3 6 Table 3 5 Cable Stripping Lengths 000 c cece eee 3 7 Table 3 6 Tightening Torques of Terminals llle 3 11 Table 4 1 Multicontrol Application Default Input Output Conf
52. in the Status word The Status word is composed of 16 bits the meanings of which are described in Table 5 19 Table 5 19 Actual Speed 15 14 13 12 11 10 9 8 7 6 5 4 2 1 0 MSB LSB This is actual speed of the drive The scaling is 10000 10000 In the application the value is scaled in percentage of the frequency area between set minimum and maximum frequency 5 24 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Table 5 20 Control Word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 RST DIR RUN In SLX9000 applications the three first bits of the control word are used to control the drive However you can customize the content of the control word for your own applications because the control word is sent to the drive as such Table 5 21 Speed Reference 15 14 13 12 n 10 Jo 8 6 5 4 s 2 l1 o MSB LSB This is the Reference 1 to the drive Used normally as Speed reference The allowed scaling is 10000 10000 In the application the value is scaled in percentage of the frequency area between
53. l 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Table 7 2 Basic Parameters Control Keypad Menu P2 gt B2 1 Continued Code Parameter Min Max Unit Default Cust ID Note P2 1 16 Analog output 0 12 1 307 0 Not used function 1 Output freq 0 fmax 2 Freq reference 0 77 3 Motor speed 0 Motor nominal speed 4 Output current 0 I motor 5 Motor torque 0 T Motor 6 Motor power 0 Paotor 7 Motor voltage 0 U Motor 8 DC link volt 0 Unmotor 9 PI controller ref value 10 PI contr act value 1 11 PI contr error value 12 PI controller output P2 1 17 DIN2 function 0 10 1 319 0 Not used 1 Start Reverse 2 Reverse 3 Stop pulse 4 External fault cc 5 External fault oc 6 Run enable 7 Preset speed 2 8 Motor pot UP cc 9 Disable PID Direct freq reference 10 Interlock 1 P2 1 18 DIN3 function 0 16 6 301 0 Not used 1 Reverse 2 External fault cc 3 External fault oc 4 Fault reset 5 Run enable 6 Preset speed 1 7 Preset speed 2 8 DC braking command 9 Motor pot UP cc 10 Motor pot DOWN cc 11 Disable PID PID control selection 12 PID Keypad ref 2 selection 13 Interlock 2 14 Thermistor input See Page 4 6 15 Force CP to I O 16 Force CP to Fieldbus P2 1 19 Preset speed
54. l com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer April 2006 Kasi Chapter 2 Installation Mounting MF4 MF5 and MF6 The drive is mounted with four screws or bolts depending on the unit size Enough space needs to be maintained around the drive to ensure sufficient cooling see Table 2 4 and Figure 2 3 SLX9000 Adjustable Frequency Drives Also make sure that the mounting plane is relative even I amp WI BA EW R2 ka Heo X E n R1 kasa H3 ne Bee 39 Se zy Figure 2 1 NEMA Type 1 and NEMA Type 12 SLX9000 Drive Dimensions MF4 MF6 Table 2 1 SLX9000 Drive Dimensions Knockouts Frame Approximate Dimensions in Inches mm Weight Inches mm Size hp IH H1 H2 H3 D1 D2 D3 W1 W2 W3 R1 dia R2 dia Lbs kg NT O D MF4 1 5 12 9 12 3 115 75 3 0 5 0 5 0 3 9 3 11 0 3 1 1 28 327 313 292 190 77 126 128 100 13 7 5 MF5 7 1 2 15 16 5 16 0 15 3 8 4 3 9 58 5 6 139 5 3 17 9 2 1 5 37 419 406 389 214 100 148 143 100 13 7 8 1 1 1 28 MF6 20 30 22 0 21 3 20 4 9 3 42 65 76 5
55. m E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 System Menu S6 You can enter the System Menu from the Main menu by pressing Menu Button Right when the location indication S6 is visible on the first line of the keypad display The controls associated with the general use of the drive such as keypad settings customized parameter sets or information about the hardware and software are located under the System Menu Table 5 8 has a list of the functions available in the System Menu Table 5 8 System Menu Functions Code Function Min Max Unit Default Cust Selections S6 3 Copy parameters P6 3 1 Parameter sets 0 Select 1 Store set 1 2 Load set 1 3 Store set 2 4 Load set 2 5 Load factory defaults 6 Fault 7 Wait 8 OK 6 5 Security P6 5 2 Parameter lock 0 1 0 0 Change Enabled 1 Change Disabled S6 6 Keypad settings P6 6 1 Default page 0 1 1 P6 6 3 Timeout time 5 65535 s 1200 S6 7 Hardware settings P6 7 2 Fan control 0 0 0 Continuous 1 Temperature only sizes MF4 and larger P6 7 3 HMI acknowledg 200 5000 mS 200 timeout P6 7 4 HMI number of 1 10 5 retries S6 8 System info S6 8 1 Counters menu C6 8 1 1 Mwh counter KWh C6 8 1 2 Operating days hh mm counter SS C6 8 1 3 Operating hours hh mm counter SS S6 8 2 Trip counters T6 8 2 1 MWh trip counter kWh P6 8 2 2 Clear MWh trip 0 No action
56. mmunication 0 1 stop bit 1 72 stop bits Parity Type P6 10 6 Here you can select the type of parity checking used with the Modbus communication 0 None 1 Odd 2 Even Communication time out P6 10 7 If communication between two messages is broken for a longer time than that defined by this parameter a communication error is initiated If the value of this parameter is 0 the function is not used 0 Not used 1 1 second 2 2 seconds etc Expander Board Menu E7 The Expander board menu makes it possible for the user 1 to see which expander board is connected to the control board and 2 to reach and edit the parameters associated with the expander board Enter the following menu level E with the Menu Button Right You can view and edit the parameter values in the same way as described on Page 5 8 Further Keypad Functions The SLX9000 control keypad embodies additional application related functions See Eaton s Multicontrol Application Manual for more information 5 26 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 EC a 3 Chapter 6 Start Up Safety Precautions Before start up note the following directions and warnings A WARNING 1 Internal components and circuit boar
57. nal level of the interface is in accordance with the RS 485 standard RS 485 Transceiver Control Terminal oe cl e RS 485A I 1 e I Terminal Resistor 120 X7 gt MF2 MF3 X9 gt MF4 MF6 Figure 5 18 Modbus Interface Protocol Modbus RTU Baud rates 300 600 1200 2400 4800 9600 19200 38700 57600 bit s Signal level RS 485 TIA EIA 485 A Input impedance 2 kQ 5 22 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Modbus RTU Protocol Modbus RTU protocol is a simple but effective fieldbus protocol Modbus network has a bus topology where every device has an individual address With the help of the individual bus addresses the commands are directed to the single devices within the network Modbus supports also broadcast type messages that are received by every device of the bus Broadcast messages are sent to the address 0 which is reserved for these messages The protocol includes CRC error detection and parity check for preventing the handling of messages containing errors In Modbus the data is transferred in hex mode asynchronically and a break of approximately 3 5 characters is used as an end character The length of th
58. nclosed with your drive you have received a plastic bag containing components that are needed for the installation of the mains and motor cables in the drive aa Fo om 6 D o e a oc umi Figure 3 2 Cable Accessories Components 1 Grounding terminals MF4 MF5 2 5 Screws M4x10 5 2 Cable clamps 3 6 Screws M4x16 3 3 Rubber grommets sizes vary from class 7 Grounding cable clamps MF6 2 to class 3 8 Grounding screws M5x16 MF6 4 4 Cable entry gland 1 Note The cable accessories installation kit for drives of protection class NEMA Type 12 includes all components except 4 and 5 MN04003020E For more information visit www EatonElectrical com 3 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Table 3 3 Mounting Procedure 1 Make sure that the plastic bag you have received contains all necessary components 2 Open the cover of the drive 3 Remove the cable cover Observe the places for a the grounding terminals MF4 MF5 b the grounding cable clamps MF6 3 4 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N
59. nt Limit A P2 1 6 Motor Un V P2 1 2 Max Freq Hz P3 1 Control Place Std 1 Standard muummmmmummuauuumuauuuuuuuuuuuuanuuuuue a High Performance uuuuuuumuuuuuunmuuuuumuuuuuuuumumuuuuumuuuuumuuuuuuuumuuuuuuumnuuu In 208 230V drives this value is 230V Figure 6 1 SLX9000 Start Up Wizard N IMPORTANT Start Up Wizard returns all other parameters to factory defaults Note See the application manual for detailed parameter descriptions 6 4 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 En Chapter 7 Basic Application On the next pages you will find the list of parameters that are essential for the commissioning of the drive You will find more details of these and other special parameters in the application manual Note If you wish to edit the special parameters you must set the value of par 2 1 22 to 0 Column explanations Code Location indication on the keypad Shows the operator the present param number Parameter Name of parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value Given if available Default Value preset by factory Cust Customer s own se
60. ntervals that are shorter than the AckTimeOut time cannot be used in NC Drive monitoring Enter the edit mode by pushing the Menu Button Right Use the Browser buttons to change the acknowledgement time Accept the change with the ENTER button or return to the previous level with the Menu Button Left See Figure 5 15 for how to change the HMI acknowledgement timeout 5 18 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Figure 5 15 HMI Acknowledge Timeout Number of Retries to Receive HMI Acknowledgement P6 7 4 With this parameter you can set the number of times the drive will try receive acknowledgement if this does not succeed within the acknowledgement time P6 7 3 Enter the edit mode by pushing the Menu Button Right The present value shown starts to blink Use the Browser buttons to change the amount of retries Accept the change with the ENTER button or return to the previous level with the Menu Button Left System Information In the submenu S6 8 under the System menu you can find drive related hardware and software information as well as operation related information Enter the Info menu by pressing the Menu Button Right Now you can browse through the informa
61. o o A A F d i Ir Confirm Change iii y WN T _ Figure 5 13 Default Page Function Timeout Time P6 6 3 The Timeout Time setting defines the time after which the keypad display returns to the Default page P6 6 1 Enter the edit mode by pressing Menu Button Right Set the desired timeout time and confirm it with the ENTER button You can return to the previous menu at any time by pressing Menu Button Left Note This function cannot be disabled qp dio KW Pe 3 ME an dip EF Confirm Change Coto be JS gt DI E I E gt 4M LI Cancel LS IL LILI IC LLLI 5 s s f KU Figure 5 14 Timeout Time Setting MN04003020E For more information visit www EatonElectrical com 5 17 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Hardware Settings In the Hardware settings submenu S6 7 you can further customize the settings of the drive with three parameters Fan control HMI acknowledgement timeout and HMI retry Fan Control P6 7 2 Note Only the higher power modules of MF3 have been equipped with a cooling fan in lower power modules of MF3 the cooling fan is available as optional equipment If the cooling fan has been installed in MF3 it runs continuously when the power is switched on Sizes MF4 and larger This function allows you to control the drive s cooling fan You
62. oduct check that no signs of transport damages are to be found on the product and that the delivery is complete compare the catalog number of the product to the code below see Table 1 1 If the drive has been damaged during shipping please contact the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately Table 1 1 SLX9000 AF Drive Catalog Numbering System SLX 010A 1 42A 1 BO s TM Product Family Options SLX Open Drives Options appear in alphabetical order Extended I O Card Options Horsepower Rating AA 3 DI 1 RO NO NC 1 DO 001 1 hp 007 7 1 2 hp Al 3 DI 1 RO NO 1 TI F15 1 1 2 hp 010 10 hp B2 1 RO NC NO 1 RO NO 1 Therm 002 2 hp 015 15 hp B4 1 Al mA isolated 2 AO mA isolated 003 3 hp 020 20 hp 1 ext 24V DC EXT 24V DC 005 5 hp 025 25 hp B5 3 RO NO 006 6 hp 030 30 hp Communication Cards CA Johnson Controls N2 AFD Software Series Cl Modbus TCP A Standard Software E RE DP C4 LonWorks C5 Profibus DP D9 Connector Enclosure C6 CANopen Slave 1 NEMA Type 1 2 NEMA Type 12 C7 DeviceNet Voltage Rating Board Modifications 4 480 380 500 V 0 No Standard Boards 2 Conformal Varnished Coating Keypad A Alphanumer
63. pe Symbol Meaning A Alarm This type of fault is a sign of an unusual operating condition It does not cause the drive to stop nor does it require any special actions The A fault remains in the display for about 30 seconds F Fault An F fault makes the drive stop Actions need to be taken to restart the drive Note Fault Codes are listed in Appendix A Fault History Menu H5 You can enter the Fault History menu from the Main Menu by pressing Menu Button Right when the location indication H5 is visible on the keypad display All faults are stored in the Fault History menu where you can browse them with the Browser buttons You can return to the previous menu any time by pressing Menu Button Left The memory of the drive can store a maximum of 5 faults in order of appearance The latest fault is indicated by H5 1 the one before that by H5 2 and so on If there are 5 uncleared faults in the memory the next fault will erase the oldest fault from the memory Pressing the ENTER button for about 2 to 3 seconds resets the whole fault history 18 9 aa ro BB 1 Press to Reset CI u Figure 5 10 Fault History Menu 5 12 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd co
64. plitude 1G at 15 8 150 Hz Shock UPS Drop Test for applicable UPS weights EN 50178 IEC 68 2 27 Storage and shipping max 15G 11 ms in package Enclosure Class NEMA Type 1 IP21 or NEMA Type 12 IP54 EMC Immunity Complies with EN 50082 1 2 EN 61800 3 Emissions MF4 MF6 EMC level H EN 61800 3 1996 A11 2000 1 environment restricted use 2 environment Safety EN 50178 EN 60204 1 CE UL cUL FI GOST R IEC 61800 5 see unit nameplate for more detailed approvals Control Connections Analog Input Voltage 0 10V Ri 200 ka Resolution 10 bit accuracy 1 Analog Input Current 0 4 20 mA Ri 250Q differential Digital Inputs 3 positive logic 18 24V DC Auxiliary Voltage 24V 1596 max 100 mA Output Reference Voltage 10V 396 max load 10 mA Analog Output 0 4 20 mA R max 5002 Resolution 16 bit Accuracy 1 Relay Outputs 1 programmable change over relay output Switching capacity 24V DC 8A 250V AC 8A 125V DC 4A Protections Overvoltage Protection 380 500V DC 911V DC Undervoltage Protection 380 500V DC 333V DC Ground Fault Protection In case of ground fault in motor or motor cable only the drive is protected Unit Overtemperature Protection Yes Motor Overload Protection Yes Motor Stall Protection Yes Motor Underload Protection Yes Short Circuit Protection of 24V Yes and 10V Reference Voltages Overcurrent Protection Trip limit 4 0 lj instantaneously 1 6 For more information visit www EatonElectrica
65. poration is a diversified industrial manufacturer with 2005 sales of 11 1 billion Eaton is a global leader in electrical systems and components for power quality distribution and control fluid power systems and services for industrial mobile and aircraft equipment intelligent truck drivetrain systems for safety and fuel economy and automotive engine air management systems powertrain solutions and specialty controls for performance fuel economy and safety Eaton has 59 000 employees and sells products to customers in more than 125 countries For more information visit www eaton com Eaton Electrical Inc 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www EatonElectrical com 2006 Eaton Corporation All Rights Reserved A Printed in USA O u r a m m e r Publication No MIN04003020E CPG m April 2006 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com
66. pply Measurements th l l EE ES UE NM Gate Motor I Drivers Control I uP l EE ERE SEEN Control Module SOME DOREM Control Keypad l l Motor and Application c I Control l i I l l l l l l l l MENU EE Senn ENR ore ee eee RE Nu ONES PEN NES This measuring method only in Sizes MF5 and larger Figure 1 1 SLX9000 Block Diagram MN04003020E For more information visit www EatonElectrical com 1 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Power Ratings Table 1 2 NEMA Type 1 Power Ratings High Overload Low Overload 15096 IH 110 li Catalog Frame Current Current Number Size hp Rating hp Rating SLX001A1 4A1B0 FR4 1 2 2 1 1 2 3 3 SLXF15A1 4A1B0 1 1 2 3 3 2 4 3 SLX002A1 4A1B0 2 4 3 3 5 6 SLX003A1 4A1B0 3 5 6 4 7 6 SLX005A1 4A1B0 4 7 6 5 9 SLX006A1 4A1B0 5 9 7 1 2 12 SLX007A1 4A1B0 FR5 7 1 2 12 10 16 SLX010A1 4A1B0 10 16 15 23 SLX015A1 4A1B0 15 23 20 31 SLX020A1 4A1B0 FR6 20 31 25 38 SLX025A1 4A1B0 25 38 30 46 SLX030A1 4A1B0 30 46 40 61 Table 1 3 NEMA Type 12 Power Ratings High Overload Low Overload 150 IH 110 lL Catalog Frame Current Current Number Size hp
67. r April 2006 Sequence of Operation 1 Dh omp Carefully read the safety instructions in the front of this manual and above and follow them After the installation make sure that e both the drive and the motor are grounded e the power supply and motor cables comply with the requirements given in Chapter 3 e the control cables are located as far as possible from the power cables see Chapter 3 and the shields of the shielded cables are connected to protective ground The wires may not touch the electrical components of the drive e Foroption boards only make sure that the common ends of digital input groups are connected to 24V or ground of the I O terminal or the external supply Check the quality and quantity of cooling air See Chapter 2 Mounting Space Dimensions Check the inside of the drive for condensation Check that all Start Stop switches connected to the I O terminals are in Stop position Connect the drive to power supply Set the parameters of group 1 according to the requirements of your application see application manual At least the following parameters should be set e motor nominal voltage e motor nominal frequency e motor nominal speed e motor nominal current You will find the values needed for the parameters on the motor nameplate Note You can also run the Start Up Wizard See Page 6 4 Perform run test without motor Perform either Test A or Test B Test A Controls from the I
68. r Thermistor PTC Connection There are three ways to connect a PTC resistor to SLX9000 E T N Cutler Hammer April 2006 1 With optional board OPTAI recommended method SLX9000 drive equipped with OPTAI fulfills IEC 664 if the motor thermistor is insulated effective double insulation With optional board OPTB2 SLX9000 drive equipped with OPTB2 fulfills IEC 664 if the motor thermistor is insulated effective double insulation With the digital input DIN3 of SLX9000 drive The DING is galvanically connected to other I Os of SLX9000 This is why reinforced or double insulation of the thermistor IEC 664 is absolutely required outside the drive in the motor or between the motor and the drive 24V Terminal 6 External Risistor 4 7 KO to 5 6 kQ DIN3 Terminal 10 Part 2 1 18 14 External PTC Risistor GND Terminal 11 Figure 4 5 Motor Thermistor PTC Connection Note The drive trips when PTC impedance exceeds 4 7 kQ We strongly recommend the use of OPTAI or OPTB2 board for motor thermistor connection A WARNING If the motor thermistor is connected to DIN3 the instructions above must be followed otherwise a serious safety hazard may result from the connection 4 6 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E
69. r Value Change Procedure MN04003020E For more information visit www EatonElectrical com 5 9 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives Keypad Control Menu K3 E T N Cutler Hammer April 2006 In the Keypad Control Menu you can choose the control place edit the frequency reference and change the direction of the motor You can enter the submenu level by pressing Menu Button Right Table 5 6 Keypad Control Menu Selections Parameters in Menu K3 Selections P3 1 Selection of control place 1 I O terminals P3 4 Stop button activation 2 Keypad 3 Fieldbus R3 2 Keypad reference P3 3 Keypad direction 0 Forward 1 Reverse 0 Limited function of Stop button 1 Stop button always enabled P3 5 PID reference 1 P3 6 PID reference 2 Selection of Control Place There are three different places sources where the drive can be controlled For each control place a different symbol will appear on the alphanumeric display e O terminals e Keypad panel e Fieldbus You can change the control place by entering the edit mode with Menu Button Right The options can then be browsed with the Browser buttons Select the desired control place with the ENTER button See Figure 5 7 aD Cm lorem 4
70. rd mA 32 V1 15 DIN1 DIN2 DIN3 15 Digital input statuses V1 16 DIE1 DIE2 DIES 33 I O expander board Digital input statuses V1 17 RO1 34 Relay output 1 status V1 18 ROE1 ROE2 ROE3 35 I O exp board Relay output statuses V1 19 DOE1 36 I O exp board Digital output 1 status V1 20 PID Reference 20 In percent of the maximum frequency V1 21 PID Actual value 21 In percent of the maximum actual value V1 22 PID Error value 22 In percent of the maximum error value V1 23 PID Output 23 In percent of the maximum output value V1 24 Autochange outputs 1 2 3 30 Used only in pump and fan control V1 25 Mode 66 Shows the current drive configuration mode selected with start up wizard 0 No mode selected Default 1 Standard 2 Fan 3 Pump 4 High performance 7 2 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Parameter List Table 7 2 Basic Parameters Control Keypad Menu P2 B2 1 Code Parameter Min Max Unit Default Cust ID Note P2 1 1 Min frequency 0 00 Par 2 1 2 Hz 0 00 101 P2 1 2 Max frequency Par 320 00 Hz 50 00 102 NOTE If fmax gt than the motor 2 1 1 synchronous speed check suit
71. rds Fieldbus Boards 1 and Expanders _ Slot D Fieldbus Boards Figure 4 1 Option Board Slots D and E in Frames MF4 MF6 Allowed Option Boards in MF4 MF6 See below for the allowed option boards in the two slots on MF4 MF6 drives SLOT D C3 C4 C6 C7 JCI SLOT E AA JAI B1 B2 B4 CJ B5 B9 C2 C3 C4 C6 C7 C8 CI CJ When two option boards are used the one in slot E has to be OPTAI or OPTAA Do not use two OPTB or OPTC boards Also combinations of OPTB and OPTC boards are prohibited See descriptions for OPTAA and OPTAI option boards in Appendixes B and C Control Connections The basic control connections are shown on Page 4 2 The signal descriptions of the Multicontrol Application are presented below and in the application manual 9 10 11 18 19 A B 30 QOOOCOUOUO 1 2 3 4 5 6 7 8 2 2 23 QO0O0UO000O00 I 00 Figure 4 2 Control Connections MF4 MF6 MN04003020E For more information visit www EatonElectrical com 4 1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives Control Input Output E T N Cutler Hammer April 2006 Table 4 1 Multicontrol Application Default Input Output Configuration
72. ree 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Figure 3 8 SLX9000 MF6 DC Terminals Brake Resistor Terminals Mains Cable CG Terminals Motor Cable Figure 3 9 Cable Installation in SLX9000 MF6 3 10 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Cable Installation and the UL Standards To meet the UL Underwriters Laboratories regulations a UL approved copper cable with a minimum heat resistance of 60 75 C must be used The tightening torques of the terminals are given in Table 3 6 Table 3 6 Tightening Torques of Terminals Tightening Torque Tightening Torque Frame Nm in Ibs MF4 5 6 4 5 MF5 1 2 1 5 10 13 MF6 4 35 Cable and Motor Insulation Checks 1 Motor cable insulation checks Disconnect the motor cable from terminals U V and W of the drive and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MQ 2 Mains cable insulation checks Disconnect the mains cable from terminal
73. rical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 MN04003020E For more information visit www EatonElectrical com C 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 C 4 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Company Information Eaton s electrical business is a global leader in electrical control power distribution and industrial automation products and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton s electrical business provides customer driven solutions under brand names such as Cutler Hammer Powerware Durant Heinemann Holec and MEM which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www EatonElectrical com Eaton Cor
74. rless Vector Control Switching Frequency 1 16 kHz Factory default 6 kHz See Parameter 2 6 8 Frequency Reference Analog Input Resolution 1 10 bit accuracy 196 Keypad Reference Resolution 01 Hz Field Weakening Point 30 320 Hz Acceleration Time 1 3000 sec Deceleration Time 1 3000 sec Braking Torque DC brake 3096 Ty without brake option Ambient Conditions Ambient Operating Temperature 14 F 10 C no frost to 122 F 50 C ly 14 F 10 C no frost to 104 F 40 C IL Storage Temperature 40 to 158 F 40 to 70 C Relative Humidity 0 95 RH non condensing non corrosive no dripping water Air Quality Chemical Vapors IEC 721 3 3 unit in operation class 3C2 Mechanical Particles IEC 721 3 3 unit in operation class 392 Altitude 100 load capacity no derating up to 1000m 1 96 derating for each 100m above 1000 max 3000m MN04003020E For more information visit www EatonElectrical com 1 5 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Table 1 4 Technical Information Continued Description Specification Ambient Conditions Continued Vibration 5 150 Hz EN 50178 EN 60068 2 6 Displacement amplitude 1 mm peak at 5 15 8 Hz Max acceleration am
75. s screw terminals M2 6 and M3 no coding Jumpers None Board parameters None En m TI S EN TH H C5 Jal BES ie Z eem Ls 3 LOW C7 geles o pz SN lt ci gama AS 80 z a2 lalo BBS Al C15 Paa 50 p BIS 9 l o o ba 6 R44 S lt a KI UL E ENT N Q d QNS S 3 R8 Cl Figure B 1 Expander Board OPTAA 1 O Terminals on OPTAA Table B 1 I O Terminals of Board OPTAA Parameter Terminal Setting Description x3 1 24V Control voltage output voltage for switches etc max 150 mA 2 GND Ground for controls e g for 24V and DO 3 DIN1 DIGIN x 1 Digital input 1 4 DIN2 DIGIN x 2 Digital input 2 5 DIN3 DIGIN x 3 Digital input 3 6 DO1 DIOUT x 1 Open collector output 50 mA 48V X5 24 RO1 NC DIOUT x 2 Relay output 1 NO Switching capacity 24V DC 8A m Rowe S RT 26 RO1 NO Note The 24V control voltage terminal can also be used to power the control module but not the power module MN04003020E For more information visit www EatonElectrical com B 1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www
76. s L1 L2 and L3 of the drive and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MQ 3 Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000V The insulation resistance must be gt 1MQ MN04003020E For more information visit www EatonElectrical com 3 11 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 3 12 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 aagos Chapter 4 Control Wiring Control Unit In frames MF4 MF6 there are two option board connectors SLOT D and SLOT E see Figure 4 1 Newest software supports hardware with two board slots Also older software versions can be used but they will not support hardware with two board slots _ Slot E I O Boa
77. s the drive itself against ground faults in the motor or the motor cable Due to the high capacity currents present in the drive fault current protective switches may not function properly If fault current protective switches are used they need to be tested with ground fault currents present during possible fault situations Motor and Equipment Safety A CAUTION Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started A CAUTION Set the maximum motor speed frequency according to the motor and the machine connected to it A CAUTION Before reversing the motor make sure that this can be done safely A CAUTION Make sure that no power correction capacitors are connected to the motor cable A CAUTION Make sure that the motor terminals are not connected to mains potential viii For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Sl Chapter 1 Overview Receiving and Inspection Cutler Hammer SLX9000 Adjustable Frequency Drives from Eaton s electrical business have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer However after unpacking the pr
78. sion S6 8 6 2 Slot D option board 16 8 6 2 1 Slot D option board status 16 8 6 2 2 Slot D program version In this submenu you find information about the option board connected to the control board see Chapter 4 You can check the status of the slot by entering the board submenu with the Menu Button Right and using the Browser buttons Push the Menu Button Right again to display the status of the board The selections are shown in Table 5 8 The keypad will also display the program version of the respective board when you push either one of the Browser buttons For more information on the expander board related parameters see Page 5 26 MN04003020E 5 21 For more information visit www EatonElectrical com For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Gu GG oD 0 D aD CEAR CCCs JJ LILI HIS Figure 5 17 Expander Board Information Menu Al mode The parameters P6 9 1 and P6 9 2 select the analog input mode P6 9 1 appears only in classes MF4 MF6 0 voltage input par 6 9 1 default 1 current input par 6 9 2 default Note Make sure that the jumper selections correspond to the selections of this parameter See Figure 4 3 Modbus Interface SLX9000 has a built in Modbus RTU bus interface The sig
79. t P2 9 PID control P2 10 Pump and fan control See the Multi control application manual for detailed parameter lists K3 Keypad control menu P3 1 P3 6 P3 1 Selection of control place R3 2 Keypad reference P3 3 Keypad direction P3 4 Stop button activation P3 5 PID reference 1 P3 6 PID reference 2 F4 Active faults menu Shows the active faults and their types H5 Fault history menu Shows the fault history list S6 System menu S6 3 S6 10 S6 3 Copy parameters S6 5 Security S6 6 Keypad settings S6 7 Hardware settings S6 8 System info S6 9 Al mode S6 10 Fieldbus parameters Parameters are described on Page 5 13 E7 Expander board menu 5 6 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Monitoring Menu M1 You can enter the Monitoring menu from the Main menu by pressing Menu Button Right when the location indication M1 is visible on the display Figure 5 5 shows how to browse through the monitored values The monitored signals carry the indication V and listed in Table 5 5 The values are updated once every 3 seconds This menu is for signal checking The values cannot be changed To change values of the parameters see Page 5 8
80. the drive e Make sure that all Start Stop switches are in Stop positions e Switch the supply voltage ON e Repeat test 8A or 8B 10 Connect the motor to the process if the start up test was run without the motor being connected e Before running the tests make sure that this can be done safely e Inform your co workers of the tests e Repeat test 8A or 8B MN04003020E For more information visit www EatonElectrical com 6 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Start Up Wizard SLX9000 has a built in start up wizard that speeds up the programming of the drive The wizard helps you choose between four different operating modes Standard Fan Pump and High Performance Each mode has automatic parameter settings optimized for the mode in question The programming wizard is started by pressing the STOP button for 5 seconds when the drive is in stop mode See Figure 6 1 for the procedure Start Up Wizard 4 Push the button Start Mode rpmn In A Done LA Std nnn LILILI Push 5 seconds 2 Select the El paaa to activate in mode See stop mode table below a Tune 5 Diad x it Tune 7 por 4 airim HA at P2 1 5 Curre
81. tion pages with the Browser buttons Counters Submenu S6 8 1 In the Counters submenu S6 8 1 you can find information related to the drive operation times i e the total numbers of MWh operation days and operation hours passed so far Unlike the counters in the trip counters menu these counters cannot be reset Note The operation time counter days and hours always runs when the power is on Table 5 9 Counter Pages Page Counter C6 8 1 1 MWh counter C6 8 1 2 Operation day counter C6 8 1 3 Operation hour counter MN04003020E For more information visit www EatonElectrical com 5 19 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Trip Counters Submenu S6 8 2 Trip counters menu S6 8 2 are counters with values of which can be reset i e restored to zero You have the following resettable counters at your disposal Table 5 10 Trip Counter Pages Page Counter C6 8 2 1 MWh counter P6 8 2 2 Clear mWh counter T6 8 2 3 Operation day counter T6 8 2 4 Operation hour counter P6 8 2 5 Clear operation time counter Note The trip counters only run when the motor is running Example When you want to reset the operation counters you should do the following Figure 5 16 MWh Count
82. ts S6 3 1 On Parameter sets page S6 3 1 push the Menu Button Right to enter the Edit menu You can store or load two customized parameter sets or load back the factory defaults Confirm with the ENTER button Wait until 8 ZOK appears on the display Om Oza Dm aD D aD DE a ri n NN Ka NA LI a aS aD 7a M l v EA ssa Figure 5 11 Storing and Loading of Parameter Sets MN04003020E For more information visit www EatonElectrical com 5 15 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Security The Security submenu S6 5 under the system menu has a function that allows the user to prohibit changes to the parameters Parameter Lock P6 5 2 If the parameter lock is activated the parameter values cannot be edited Note This function does not prevent unauthorized editing of parameter values Enter the edit mode by pushing the Menu Button Right Use the Browser buttons to change the parameter lock status 0 changes enabled 1 changes disabled Accept the change with the ENTER button or return to the previous level with the Menu Button Left GG GG p MB om GD TON DTI g LI as i Li AL 2 iN Z NY J READY Ogm Ogm Go CN Go UC
83. tting ID D number of the parameter used with PC tools On the parameter code parameter value can only be changed after the drive has been stopped MN04003020E For more information visit www EatonElectrical com 7 1 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Monitoring Values Control Keypad Menu M1 The monitoring values are the actual values of parameters and signals as well as statuses and measurements Monitoring values cannot be edited See Page 5 7 for more information Table 7 1 Monitoring Values Code Parameter Unit ID Description V1 1 Output frequency Hz 1 Frequency to the motor V1 2 Frequency reference Hz 25 V1 3 Motor speed rpm 2 Calculated motor speed V1 4 Motor current A 3 Measured motor current V1 5 Motor torque 96 4 Calculated actual torque nominal torque of the unit V1 6 Motor power 96 5 Calculated actual power nominal power of the unit V1 7 Motor voltage V 6 Calculated motor voltage V1 8 DC link voltage V 7 Measured DC link voltage V1 9 Unit temperature C 8 Heatsink temperature V1 10 Analog input 1 V 13 AI1 V1 11 Analog input 2 14 Al2 V1 12 Analog output current 26 AO1 V1 13 Analog output current 1 expander board mA 31 V1 14 Analog output current 2 expander boa
84. utler Hammer function distributor 39 Device removed option board removed Reset e drive removed 40 Device unknown Unknown option board or drive Contact your Cutler Hammer distributor 41 IGBT temperature IGBT Inverter Bridge Check loading overtemperature protection has Check motor size detected too high a motor current 44 Device change option board changed Reset e option board has default settings 45 Device added 9 e option board changed Reset e option board has default settings 50 Analog input Current at the analog input is Check the current loop circuitry lin 4 mA selected 4 mA signal range 4to e control cable is broken or loose 20 mA signal source has failed 51 External fault Digital input failed Digital input has Check the programming and the been programmed as external fault device indicated by the external fault input and this input is active information Check also the cabling of this device Programmable A faults only For more information visit www EatonElectrical com For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com MN04003020E E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Table A 1 Fault Codes Continued Fault Code Fault Possible Cause Solution 52 Keypad The connection between the control Che
85. ve Table 2 5 Required Cooling Air Frame Cooling Air Required cfm MF4 41 MF5 112 MF6 250 MN04003020E For more information visit www EatonElectrical com 2 3 For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 Changing EMC Protection Class from H to T The EMC protection class of SLX9000 drive frames MF4 MF6 can be changed from class H to class T with a simple procedure presented in Figure 2 4 2 5 Remove this screw Remove this screw Remove this screw Figure 2 5 Changing of EMC Protection Class MF6 Note Do not attempt to change the EMC level back to class H Even if the procedure above is reversed the drive will no longer fulfill the EMC requirements of class H 2 4 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com E T N Cutler Hammer SLX9000 Adjustable Frequency Drives April 2006 Casa Chapter 3 Power Wiring Power Connections B B R UTI VT2WT3 WB EOOO000 Figure 3 1 Power Connections MF4 MF6 Use cables with heat resistance of at least 70 C The cables and the fuses must be dimensioned according to Tables 3 1 and 3 2 Installation of cables accor
86. walkeremd com SLX9000 Adjustable Frequency Drives E T N Cutler Hammer April 2006 B 2 For more information visit www EatonElectrical com MN04003020E For Sales and Support Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com FTIN April 2006 Cutler Hammer recs Appendix C Expander Board OPTAI Description of Expander Board OPTAI O expander board with one relay output NO three digital inputs and one thermistor Description Allowed slots Type ID Terminals Jumpers input for SLX9000 drives SLX9000 board slot E 16713 Two terminal blocks screw terminals no coding None Board parameters None SLX9000 Adjustable Frequency Drives Vs vit V26 g v LL s sse v22 c12 V26 C15 7 vx E a CI Reo E59 R7 R3 Cl6 C2 cei cas E lt icio v24 ie s v21 mai 26 Z R20 V2 Rao E ex 3 c C24 a c4 R17 R43 Rai

Eaton Cutler-Hammer SLX9000 Drive

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