User Manual Installation, OS20
Contents
1. 6 Figure 2 Patch cables for operating the device 1 Connection cables M12 4 on M12 4 crossed 2 Connection cables M12 4 on M12 4 1 to 1 3 Connection cables M12 4 on RJ45 crossed 4 Connection cables M12 4 on RJ45 1 to 1 5 M12 MDI 6 Shield 7 M12 MDI 8 M12 MDI X via autocrossing port 9 RJ45 MDI terminal device 10 RJ45 MDI X Switch 2 2 Display elements Note The table 4 on page 12 informs you about the positions of the display elements OS20 Unmanaged Release 03 12 10 17 Device state These LEDs provide information about conditions which affect the operation of the whole device LED Display Color Activity Meaning P1 Supply Green Lights up The supply voltage is on voltage 1 None The supply voltage is too low P2 Supply Green Lights up The supply voltage is on voltage 2 None The supply voltage is too low Port state The green and yellow LEDs at the individual port display port related information LED Display Color Activity Meaning LS DA Link status None No valid connection Green Lights up Valid connection Yellow Flashing Data traffic OS20 Unmanaged 18 Release 03 12 10 3 Technical data General technical data Dimensions WxHxD Weight Power supply Redundant power supply 184 mm x 189 mm x 70 mm 1300 g Note Ensure that the externally power unit connected upstream fulfills one of following conditions NEC Class 2 Limited Power Source based on EN60952. Hirschmann Automation and Control GmbH Stuttgarter Str 45 51 72654 Neckartenzlingen Tel 49 1805 141538 The product can be used in the industrial sector Interference immunity EN 61000 6 2 2005 Emitted interference EN 55022 2006 A1 2007 Class A Warning AN This is a class A device This device can cause interference in living areas and in this case the operator may be required to take appropriate measures Warning A N The assembly guidelines provided in these instructions must be strictly adhered to in order to observe the EMC threshold values FCC note This device complies with part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 this device must accept any interference received including interference that may cause undesired operation OS20 Unmanaged Release 03 12 10 7 Appropriate testing has established that this device fulfills the requirements of a class A digital device in line with part 15 of the FCC regulations These requirements are designed to provide sufficient protection against interference when the device is being used in a business environment The device creates and uses high frequencies and can radiate same and if it is not installed and used in accordance with this operating manual it can cause radio transmission interference The use of this device in a living area can also cause interference and in this case the u
3. 22 The device has a certification based on a specific standard only if the certification indicator appears on the housing However with the exception of Germanischer Lloyd ship certifications are only included in the product information under www beldensolutions com OS20 Unmanaged Release 03 12 10 A Further Support Technical Questions and Training Courses In the event of technical queries please contact your local Hirschmann distributor or Hirschmann office You can find the addresses of our distributors on the Internet www beldensolutions com Our support line is also at your disposal Tel 49 1805 14 1538 Fax 49 7127 14 1551 Answers to Frequently Asked Questions can be found on the Hirschmann internet site www beldensolutions com at the end of the product sites in the FAQ category The current training courses to technology and products can be found under http www hicomcenter com Hirschmann Competence Center In the long term excellent products alone do not guarantee a successful customer relationship Only comprehensive service makes a difference worldwide In the current global competition scenario the Hirschmann Competence Center is ahead of its competitors on three counts with its complete range of innovative services Consulting incorporates comprehensive technical advice from system evaluation through network planning to project planing Training offers you an introduction to the basics product briefi
4. the above table see table 2 Accessories Note Some products recommended as accessories do not support the entire temperature range specified for the device They can thus restrict the possible range of usage for the overall system Note Unsealed accessory parts are not suitable for use within an IP54 area The following accessory parts are unsealed RJ45 adapters Name Order number Pocket Guide 280 710 851 Cable socket ELWIKA 5012 PG7 933 175 100 5 pin M12 socket for supply voltage Field attachable 5 pin M12 socket A coded with two cable outputs RKC5 Duo M12 connector D coded 934 445 001 Connection cable with M12 connector D coded 934 497 00x Transition M12 D coded to RJ45 934 498 001 Underlying norms and standards Name EN 50121 4 2006 Railway applications EMC emitted interference and interference immunity for signal and telecommunication systems EN 50155 2007 Railway applications electronic systems in railway vehicles EN 55022 2006 A1 2007 IT equipment radio interference characteristics EN 61000 6 2 2005 Generic norm immunity in industrial environments EN 61131 2 2007 Programmable logic controllers FCC 47 CFR Part 15 2009 Code of Federal Regulations Germanischer Lloyd Ship Applications Classification and Construction Guidelines VI 7 3 Part 1 Ed 2003 RL 72 245 EWG 2009 19 EG e1 type certification for use in vehicles Table 8 List of norms and standards OS20 Unmanaged Release 03 12 10 21
5. to 70 C Rated voltage range DC 24 36 48 V DC Note For the railway standard EN50155 use 24 V DC and 36 V DC exclusively Max voltage range DC min 9 6 to max 60 V DC Not for EN IEC UL 60950 Connection M12 type Railway along track Railway train German Lloyd E1 Unmanaged Hirschmann IP 54 11 i h Serre 6 a octopus 0 OO 0s20 1 O G Q Unmanaged 2O 7 ETHERNET Switch e e sO u 5 LI Produktcode TP Ports 1 LED display elements Device Status see on page 18 Device Supply voltage 1 state Supply voltage 2 2 100 Mbit s ports see on page 15 10 100 Mbit s twisted pair connection 3 Connection Power supply see on page 13 Connecting the plug for the supply voltage 4 Grounding screw M3 5 Product code see table 3 6 LED display elements port state see on page 18 Port state Table 4 Overview display elements and interfaces OS20 Unmanaged 12 Release 03 12 10 2 Assembly and start up The devices have been developed for practical application in a harsh industrial environment The installation process is correspondingly simple On delivery the device is ready for operation The following procedure has been proven to be successful for the assembly of the device Unpacking and checking Connecting the plug for the supply voltage Installing the device a
6. 0 1 Operating voltage Overload current protection at input Insulation voltage between operating voltage connections and housing Climatic conditions Surrounding air temperature during operation Humidity Non replaceable fuse Air pressure Climatic conditions during storage Surrounding air temperature Humidity Air pressure Protection class Mounting Flat surface mounting Screw type Pollution degree EMC and immunity EMV interference immunity IEC EN 61000 4 2 Electrostatic discharge Contact discharge Air discharge Electromagnetic field 80 2 700 MHz IEC EN 61000 4 3 OS20 Unmanaged Release 03 12 10 Rated voltage range DC 24 36 48 V DC Note For the railway standard EN50155 use 24 V DC and 36 V DC exclusively Max voltage range DC min 9 6 to max 60 V DC Not for EN IEC UL 60950 707 VDC 40 C to 70 C 10 to 95 non condensing minimum 795 hPa 2000 m maximum 1060 hPa 400 m 40 C to 85 C 10 to 95 non condensing minimum 700 hPa 3000 m maximum 1060 hPa 400 m IP 54 M5 2 6 kV 8 kV 20 V m 19 EMV interference immunity IEC EN 61000 4 4 Fast transients burst Power line 2kV Data line 4kV IEC EN 61000 4 5 Voltage surges Power line 1 kV line line Power line 2 kV line earth Data line 1kV IEC EN 61000 4 6 Line conducted interference voltages 10V 150 kHz 80 MHz EN 61000 4 9 Impulse shaped magnetic fields 300 A m EMC emitted interference EN
7. 039771001031210000 H HIRSCHMANN A BELDEN BRAND User Manual Installation OS20 Unmanaged ee a aA a S3 4 1 1 PIt 2 N C g 3 P 4 P2 5 N C 6 SZ OS20 001000TSTSTAFUHB OS20 Unmanaged Technical Support Release 03 12 10 HAC Support Belden com The naming of copyrighted trademarks in this manual even when not specially indicated should not be taken to mean that these names may be considered as free in the sense of the trademark and tradename protection law and hence that they may be freely used by anyone 2010 Hirschmann Automation and Control GmbH Manuals and software are protected by copyright All rights reserved The copying reproduction translation conversion into any electronic medium or machine scannable form is not permitted either in whole or in part An exception is the preparation of a backup copy of the software for your own use For devices with embedded software the end user license agreement on the enclosed CD applies The performance features described here are binding only if they have been expressly agreed when the contract was made This document was produced by Hirschmann Automation and Control GmbH according to the best of the company s knowledge Hirschmann reserves the right to change the contents of this document without prior notice Hirsch
8. 55022 Class A Yes FCC 47 CFR Part 15 Class A Yes German Lloyd Classification Construction Guidelines VI 7 3 Part 1 Yes Ed 2001 Stability Vibration IEC 60068 2 6 Test FC test level according to IEC 61131 2 Yes Germanischer Lloyd Guidelines for the Performance of Type Yes Tests Part 1 IEC 870 2 2 table 3 normal installation according to EN Yes 61850 3 EN 61373 Category 1 Class A broadband noise Yes installation in acc with EN 50155 Shock IEC 60068 2 27 Test Ea test level according to IEC 61131 2 Yes IEC 870 2 2 table 3 normal installation according to EN Yes 61850 3 EN 61373 Category 1 Class A broadband noise Yes installation in acc with EN 50155 Network range TP port Length of a twisted pair segment typ 100 m cat5e cable with 100BASE TX Table 7 TP port 1OBASE T 100BASE TX Power consumption power output Name Maximum power consumption Power output OS20 001000T5T5TAFUHB 5 8 W 19 8 Btu IT h Scope of delivery The cable socket ELWIKA 5012 PG7 933 175 100 included in the delivery supports a temperature range from 25 C to 70 C It can thus restrict the possible range of usage for the overall system OS20 Unmanaged 20 Release 03 12 10 Device Scope of delivery OS20 001000T5T5TAFUHB Octopus device Cable socket ELWIKA 5012 PG7 for supply voltage Protective caps for sealing unused ports Installation user manual Order numbers product description You can obtain the product code for the devices order number from
9. ata are adhered to Make sure the environment does not heat the device It can be mounted on temperature isolating material O Use the device only in an environment within the pollution degree specified in the technical data Qualification requirements for personnel Qualified personnel as understood in this manual and the warning signs are persons who are familiar with the setup assembly startup and operation of this product and are appropriately qualified for their job This includes for example those persons who have been trained or directed or authorized to switch on and off to ground and to label power circuits and devices or systems in accordance with current safety engineering standards trained or directed in the care and use of appropriate safety equipment in accordance with the current standards of safety engineering trained in providing first aid General safety instructions Please note that products recommended as accessories may have characteristics that do not fully correspond to those of the corresponding product This may limit their possible usage in the overall system Electricity is used to operate this equipment Comply with every detail of the safety requirements specified in the operating instructions regarding the voltages to apply see page 5 Non observance of these safety instructions can therefore cause material damage and or serious injuries L Only appropriately qualified personnel should work on t
10. ay be in danger Supply voltage The supply voltage is electrically isolated from the housing L Use undamaged parts O Relevant for North America For use in Class 2 circuits Only use copper wire conductors of class 1 75 C 167 F L Ensure that the externally power unit connected upstream fulfills one of following conditions NEC Class 2 Limited Power Source based on EN60950 1 Shielding ground Note The shielding ground of the connectable twisted pair lines is connected to the housing as a conductor L Beware of possible short circuits when connecting a cable section with conductive shielding braiding Housing Only technicians authorized by the manufacturer are permitted to open the housing The device is grounded via the separate ground screw L Make sure that the electrical installation meets local or nationally applicable safety regulations Warning AN HOT SURFACE RISK OF BURNING Warning AN If the surrounding air temperature exceeds 55 C install the device exclusively in restricted access locations according to EN 60950 1 Environment The device may only be operated at the specified surrounding air temperature temperature of the surrounding air at a distance of up to 5 cm 1 97 in from the device and relative air humidity specified in the technical data OS20 Unmanaged Release 03 12 10 5 O Install the device in a location where the climatic threshold values specified in the technical d
11. heading depending on the degree of danger posed Danger AN Means that death serious physical injury or significant damage to property will occur if the corresponding safety measures are not carried out Warning AN Means that death serious physical injury or significant damage to property could occur if the corresponding safety measures are not carried out Caution AN Means that minor physical injury or damage to property can occur if the required safety measures are not carried out Note Contains important information on the product on how to manage the product or on the respective section of the documentation to which your special attention is being drawn Certified usage The device may only be employed for the purposes described in the catalog and technical description and only in conjunction with external devices and components recommended or approved by the manufacturer The product can only be operated cor rectly and safely if it is transported stored installed and assembled pro perly and correctly Furthermore it must be operated and serviced carefully Certifications product code Operational environment see table 2 and table 3 F In the inside of buildings In the inside of trains In the inside of ships In the inside of vehicles Table 1 Operational environment OS20 Unmanaged Release 03 12 10 Warning A N Do not use the device in safety related applications in particular where life and limb m
12. his device or in its vicinity These personnel must be thoroughly familiar with all the warnings and maintenance procedures in accordance with this operating manual L The proper and safe operation of this device depends on proper handling during transport proper storage and assembly and conscientious operation and maintenance procedures Never start operation with damaged components Only use the devices in accordance with this manual In particular observe all warnings and safety related information LI Any work that may be required on the electrical installation may only be carried out by personnel trained for this purpose OO OS20 Unmanaged Release 03 12 10 National and international safety regulations L Make sure that the electrical installation meets local or nationally applicable safety regulations CE marking The devices comply with the regulations contained in the following European directive s 2004 108 EG Directive of the European Parliament and the council for standardizing the regulations of member states with regard to electromagnetic compatibility 72 245 EWG 2009 19 EG Guideline for standardizing the regulations of member states relating to radio interference from motor vehicles Certified devices are marked with an e1 type approval indicator In accordance with the above named EU directive s the EU conformity declaration will be at the disposal of the relevant authorities at the following address
13. ices of the MICE family backbone devices of the MACH family the BAT wireless transmission system the EAGLE security system products for the LION control room MACH 100 family The table 2 informs you about the identification characteristics of your device Product code Order number OS20 001000T5TS5TAFUHB 942 025 001 Table 2 Device types product code order number The product designation of your device is made from combining the product characteristics in accordance with the following table The corresponding short designation is in column 3 OS20 Unmanaged 10 Release 03 12 10 Item Characteristic Characteristic Description value 1 2 3 4 OS20 5 6 7 Number 00 Special ports 8 9 Number 10 100 Mbit s ports 10 11 Number 00 1000 Mbit s ports 12 13 Uplink ports T5 14 15 Uplink ports T5 16 Temperature T range 17 Operating voltage A see on page 13 Connecting the plug for the supply voltage 18 Certifications F 19 Software variant U 20 Configuration H 21 Device model B Table 3 Combination options OS20 Unmanaged Release 03 12 10 Octopus without 1000 Mbit s ports device without PoE ports 0x PoE ports 10 x 100 Mbit s ports see on page 15 10 100 Mbit s twisted pair connection 0x 1000 Mbit s ports 1x 100 Mbit s ports see on page 15 10 100 Mbit s twisted pair connection 1x 100 Mbit s ports see on page 15 10 100 Mbit s twisted pair connection Extended 40 C
14. ll the device exclusively in restricted access locations according to EN 60950 1 Note To protect the exposed contacts of the components still to be installed from dirt connect the individual system components in a dry and clean working area Seal unused ports with the protection caps supplied Note Connectors are not electrical isolating devices Therefore first plug the connector into the power supply plug and then switch on the power supply L Install the device in a location where the climatic threshold values specified in the technical data are adhered to Make sure the environment does not heat the device It can be mounted on temperature isolating material Prepare the drill holes at the installation point Mount the device on a level surface with four M5 screws O OS20 Unmanaged 14 Release 03 12 10 183 8 mm 7 24 inch o A O j 00000 Q 00000 ym N rx Rey uh E a he oe sy D D 171 8 mm 6 77 inch 2 08 inch Figure 1 Dimensions Grounding the device The device is grounded via the separate grounding screw M3 LI Use toothed washers to ensure good electrical conductivity at the connection Note The shielding ground of the connectable twisted pair lines is connected to the housing as a conductor 2 1 4 Connecting the supply voltage starting up L Mount the plug for the supply voltage on the front of the device When y
15. mann can give no guarantee in respect of the correctness or accuracy of the information in this document Hirschmann can accept no responsibility for damages resulting from the use of the network components or the associated operating software In addition we refer to the conditions of use specified in the license contract You can get the latest version of this manual on the Internet at the Hirschmann product site www beldensolutions com Printed in Germany Hirschmann Automation and Control GmbH Stuttgarter Str 45 51 72654 Neckartenzlingen Germany Tel 49 1805 141538 OS20 Unmanaged 039 771 001 03 1210 15 12 10 Contents Safety instructions About this Manual Legend 1 Device description 2 Assembly and start up alling the device 1 Unpacking and checking 2 Connecting the plug for the supply voltage 3 Installing the device and grounding 4 Connecting the supply voltage starting up 5 Connecting the data lines 2 2 Display elements 3 Technical data A Further Support OS20 Unmanaged Release 03 12 10 10 13 13 13 14 15 15 17 19 23 Safety instructions This documentation contains instructions which must be observed to ensure your own personal safety and to avoid damage to devices and machinery Notes on safety This manual contains instructions to be observed for ensuring your personal safety and for preventing damage The warnings appear next to a warning triangle with a different
16. nd grounding Connecting the supply voltage starting up Connecting the data lines 2 1 Installing the device 2 1 1 Unpacking and checking L Check that the contents of the package are complete see page 20 Scope of delivery L Check the individual parts for transport damage 2 1 2 Connecting the plug for the supply voltage A 5 pin M12 connector A coding supplied is used to connect the power supply For the supply voltage the following applies Operating voltage Rated voltage range DC 24 36 48 V DC Max voltage range DC min 9 6 to max 60 V DC Note For the railway standard EN50155 use 24 V DC and 36 V DC exclusively The input voltage is electrically isolated from the housing You can supply the supply voltage redundantly with no load distribution OS20 Unmanaged Release 03 12 10 13 Note Ensure that the externally power unit connected upstream fulfills one of following conditions NEC Class 2 Limited Power Source based on EN60950 1 Figure Pin Function Power supply 1 Plus terminal of the supply voltage Supply voltage 1 2 Not connected 3 Minus terminal of the supply voltage Supply voltage 1 and 2 4 Plus terminal of the supply voltage Supply voltage 2 5 Not connected Table 5 Pin assignment of the 5 pin M12 connector for connecting the supply voltage 2 1 3 Installing the device and grounding Installing the device Warning AN If the surrounding air temperature exceeds 55 C insta
17. ng and user training with certification Support ranges from the first installation through the standby service to maintenance concepts With the Hirschmann Competence Center you have decided against making any compromises Our client customized package leaves you free to choose the service components you want to use Internet http www hicomcenter com OS20 Unmanaged Release 03 12 10 23 fh HIRSCHMANN A BELDEN BRAND
18. ou connect the supply voltage you start up the device 2 1 5 Connecting the data lines You can connect terminal devices and other segments at the ports of the device via twisted pair cables 10 100 Mbit s twisted pair connection These connections are M12 sockets OS20 Unmanaged Release 03 12 10 15 10 100 Mbit s ports enable the connection of terminal devices or independent network segments according to the IEEE 802 3 100BASE TX 10BASE T standard These ports support Autonegotiation Autopolarity Autocrossing State on delivery autonegotiation activated The socket housing is electrically connected to the housing Figure Pin Function 3 4 1 TD Transmit Data 2 RD Receive Data 3 TD Transmit Data 9 1 4 RD Receive Data Housing shield Table 6 Pin assignment of a TP TX interface M12 socket O Install the data lines according to your requirements L Use a shielded CAT5 cable L Use a shielded 4 pin M12 plug L Connect the cable shield to the connector housing The patch cables for operating the device are shown in the following figure OS20 Unmanaged 16 Release 03 12 10 TX 1 1 TX RX 2 2 RX TX 3 3 TX RX 4 4 RX 6 6 5 2 8 TX in 1 RX RX 2 2 TX TX 3 3 RX RX 4 4 TX 6 6 5 3 9 TX i 1 TX RX 2 x 2 TX De 3 3 RX RX 4 6 RX 6 6 5 4 10 TX 1 1 RX RX 2 2 RX TX 3 3 TX RX 4 6 TX 6
19. ser is obliged to cover the costs of removing the interference Recycling note After usage this product must be disposed of properly as electronic waste in accordance with the current disposal regulations of your county state and country OS20 Unmanaged Release 03 12 10 About this Manual The Installation user manual contains a device description safety instructions a description of the display and the other information that you need to install the device Legend The symbols used in this manual have the following meanings Listing O Work step Subheading OS20 Unmanaged Release 03 12 10 9 1 Device description The OS20 Unmanaged devices are designed for the special requirements of industrial automation They meet the relevant industry standards provide very high operational reliability even under extreme conditions and also long term reliability and flexibility The devices allow you to set up switched industrial ETHERNET networks that conform to the IEEE 802 3 and 802 3u standards using copper wires in a line structure The devices work without a fan The 10 twisted pair ports are M12 sockets The twisted pair ports support Autocrossing Autonegotiation Autopolarity Mount the device on a level surface with four M5 screws The Hirschmann network components help you to establish continuous communication across all levels of the company Connect your devices to devices of the Open Rail family dev
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