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QP View Genius Adapter Quick Start Guide
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1. QuickPanel View Genius Interface Adapter IC754GENO001 Quick Start Guide Monday October 1 2007 Introduction This document is a brief introduction to the configuration of the QuickPanel View OPV and Q Ao Control s QPC Genius Interface adapter The card can be used in both QP View with a PLC Access Driver and with the QuickPanel Control when using a Control I O nei Only a basic configuration example will be provided for the ggap si o aT dedi a NANA me VIGN using the PLC Access Driver and the t will be GE Fanuc Technical Support Ag e ants ee a ave pes S patenti to M Machi ine Edition Software as well as the QPV QPC The GE Fanuc 90 30 Genius Bus Controller IC693BEM331 will be utilized t to interface with the adapter and a certain level of competence with the 90 30 will als be required References QuickPanel Control View Communication Module Quick Installation Guide Genius Interface Adapter IC754GEN001 GFK 2297 Series 90 30 Genius Bus Controllers User S Manual GFK 1034B us I O System and Communications User s Manual GEK 90486F 1 Installation This document will only provide a brief overview of the IC754GEN001 s installation and will not cover the 90 30 Genius Bus Controller For a more detailed explanation as to the cable types distances restrictions etc please refer to the manuals listed in the reference section of this document The Genius Interface card has a four pin
2. Two devices are created under the Genius Driver a GlobalData Transmit device and another called Device2 The Global Data transmit will be used to transmit the Global Data to the GBC and the Device2 device will be used to receive the Global Data coming from the GBC to the QPV As the GBC was setup to send out 16 bits and to receive 16 bits the same lengths will be set for the QPV eee Ay PLC ACCESS Drivers 51 16 bits are setup for the QPV to a i si transmit Inspector a Fly PLC Access Drivers ee 6 GE Genius Dewicez GlobalbataTransmit 16 bits are setup for the QPV to Supplemental Files receive from the GBC at SBA 31 x TE b PR Dpt Ma ES Pro Inspector Device Mame Device Scan Rate 1000 Enable Conditional Scann False PLC Target None SBA al Global Data Size bit 16 Global Data Type Discretes Datagrams Enabled Data Length Validation Disabled For more information as to the settings for the GE Genius Device please refer to the PME Help files pe Shared Variables Project List 11 Variables are not setup to P ERRE rene Saal be used by the device to Paste Ctrl pass values to and from the iat ae ae OPV This is done by right Export me clicking the Variable List Sort By DINT heading and selecting Report SUE er New Variable Filter By WORD Filter Configuration DWORD Delete Unused Variables REAL Refresh Variable Reference
3. bottom rows of pilot lights are linked to Q00001 Q00015 in the PLC By setting these pilot lights to the on state the values are reflected at the PLC 01010101 01010101 4I00113 LOLOLOLO 10101010 SQOU0001 By setting values in the two variables that were setup for the Datagram device these values are reflected in the PLC s reference addresses AI0001 and AI0002 Address 0 eee 555 SAIOO00I 01010101 01010101 100113 LOLOLOLO 10101010 5400001 Troubleshooting Some things to look for when the QuickPanel View is not communicating with the PLC 1 What are the LED s on the GBC and the QPV s adapter doing 43304 Wo COMM OK LEDI REMOVABLE TERMINAL ASSEMBLY Status LEDs The LEDs on the front of the GBC indicate its operating status and should be on during normal operation Module OK Shows the status of the GBC This LED turns on after power up diagnostics are completed Comm OK Shows the status of the bus This LED is on steadily when the bus is operating properly It blinks for intermittent bus errors and is off for a failed bus It is also off when no configuration has been received trom the PLC CPU DIP Switches Host Connector Bottom Side Genius Connector Seriali X1 seral x2 Shield In Shield Out GENIUS OK I FD COMM OK LED Indicators The Genius Interface module has two LED indicators on the front of the module These are used for displayin
4. connector as follows Shield In Shield Out Devices can be connected in any physical sequence on the bus The Genius bus connector has four terminals for the bus cable Serial 1 X1 Serial 2 X2 Shield In and Shield Out Connect the Serial 1 terminal of each connector to the Serial 1 terminal of the previous device and the next device Connect the Serial 2 terminal of each connector to the Serial 2 terminals of the previous device and the next device Shield In of each connector must be connected to Shield Out of the preceding device For the first device on the bus Shield In can be left unconnected For the last device on the bus Shield Out can be left unconnected Terminating Start End Terminating Resistor of Bus of Bus Resistor Shield In Shield Ou DIP Switch Settings Bus Termination Resistor Setting A bus must be terminated at each end by the correct impedance for that cable type IMpedance will be 75 100 120 or 150 ohms Install the appropriate terminating resistor across the Serial 1 and Serial 2 terminals The Genius Interface has on board termination resistors that can be selected by the DIP switch setting Up to four termination resistors can be set depending upon the Genius cable The default switch setting is none You must set the DIP switch to the proper termination value unless your Genius cable already has a terminating resistor installed in which case you should keep the DIP switch default se
5. ect F1 while highlighting the GBC in the PLC s Hardware Configuration in the Navigator Later in this document the QP View s Genius Adapter will be configured for SBA 30 so we will not setup the GBC to receive Global Data from the QP View 4 The only configuration that is required for the GBC s Global data production is to set the length This data is broadcast on the Bus and is available for all devices that are capable of consuming the data 25 Generic ZOMM 0s IDO o 1200000 0 ThacpAtertheGecicsiond B Generic ZOMM 0 ZAMM 0 000001 0 the data length is 16 This J on 100113 16 means that the GBC will be sending 16 bits out on the bus starting at 100113 to 100128 Any device capable of receiving Global Data QPV in this case can consume it 5 Forthe GBC s Global Data Consumption the length also needs to be setup as well as the SBA to consume the data from Later in this section this section the GENOO1 will be setup using SBA 30 16 bits of data are being 29 Generic 0000 I call I oa I d by the GBC at SBA 30 Generic 00000 16 4000 0 00000 31 from the OPV at SBA 30 6 The PLC s Configuration is now Stored to BI the Controller and put into Run Mode 428 QP_Genius_adapter Sp serra i eds Date Add Component Add all components i Remove Component Rename F Delete Pel Seb as Achive Target Validate F7 te Download to Controller Fe Upload from Controller Downl
6. er Slot 3 IC693ACC300 16 point input simulator Slot 4 1IC693MDL940 discrete Output Module _ j 2 There are 2 portions to the GBC s configuration the module configuration and the Global Data configuration The Module s configuration can be seen by right clicking the GBC in the Hardware Configuration and selecting Configure Mi SE e Bus_Controller sd jo ie 2a Data Watch Lists Alin Hardware Configuration Ul Main Rack 1C693CH53911 Fi Mi PWR IC693P WR321 ffl Slot 1 1C693CPU364 E Eee TE al Slot 3 IC693ACC Configure Enter n ne tailing cut en g si Copy Ctrl C A J s70 Faste Ctr Q soeg add Module Ins Y sosi Replace Module i A Sanr Delete Module Del The module s settings are now seen be 2 Panell OP_GENOD1 Infoviewer A 0 2 IC693BEM331 Bus_Controller sua ff Bus Conta Settings Global Data Power Consumption u Data Wi Parameters Values B Hardy Seral Bus Address SBA al jii ma Data Rate bps 153 6 Kbps Standard P f Input Default Off DE al Series 6 Reference l da gl Status Reference Type 100161 la j Status Length ae al Output at Start Enabled dA g Device Type Controller 2 Lu g 2 2 2 n g 2 2 ail g g S iu o 4 eee For this example we are going to leave the entries at their default values This means that the GBC is going to be located at Serial Bus Address SBA 31 and the baud rate f
7. g the status of the module LED LED Description Status S The Genius Interface can send and receive data on the serial bus An error has been detected in communications on the Fino serial bus oo Power is available to the Genius Interface and the onboard self diagnostics passed The watchdog timer has timed aut indicating a board failure 2 The GBC s Status bits Monitoring GBC and Bus Device Status Once per bus scan the Series 90 30 PLC reads the status bits from the GBC An application program logic can monitor the selected I memory area regularly to check on the operating status of the GBC and the devices on its bus This is especially recommended it the data default parameter has been set to HOLD hold last state If the GBC status bit 1 the GBC is on the bus and configured If the GBC status bit 0 the GBC is either not present or not configured For devices _ If the status bit 1 the device is configured and present on the bus _ If the status bit 0 at least one of the following conditions exists the device is not present on the bus the device is not configured the device is configured but I O lengths are mismatched 4 Is the Bus properly terminated Terminating the Bus The bus must be terminated at both ends Py its CUI ira la list of suitable cable types in the Genius I O System and Communications User s Manual includes the termination requirements for each cable type If t
8. he GBC is at the end of the bus install a resistor of the appropriate impedance across its Serial 1 and Serial 2 terminals as If you need to install the terminating resistor across terminals different than those used for the signal wires attach jumper wires between the signal wire terminals and the resistor terminals to prevent the bus from becoming unterminated if the Terminal Assembly is removed Failure to do so will cause the entire bus to be disrupted whenever the faceplate is removed
9. les are created and their Device will set to the Datagram device These variables will be linked to the PLC at AI0001 and AI0002 Inspector do Variable YP_GENOO Name Datagram words Description Publish True Mark As Used False Array Dimension 1 Data Source PLC Access Device datagram LO Address BANZ Data Type DINT Curent alue 0 Jac hehe n General 16 The variables are dragged out to the Screen to create data links ak Component Li lt Add All Components na Remove Component Li ti n H 17 A Download and Start is now performed to the Li age ie en n CEREA e QPV Logging Alarns Inspector Variable JP_GENOO1 Name Description Publish Mark s Used Array Dimension 1 Data Source Device VO Address Data Type Current Value Inihal Wh ie Datagram word True False 0 PLC Access datagram reel DINT 0 i x General Logging Alarms Target Name Type Description Set as Active Target Validate F7 Download FS Upload Download and Start Go Online Offline Commands Li Show Runtime 18 Data can now be simulated from the QPV to the PLC By setting the Switches on the Input Simulator in the 90 30 rack the top two rows of pilot lights will reflect the states of the switches As the switches are linked to I O addresses 100113 100128 the same states of the references are seen on the pilot lights that we created 7 The two
10. oad and Start Go Offline Online Commands d E iil Chew Gaimbkirne 7 Now the QPV has to be configured The First step is to add an HMI Component to the Target By rig ht clicking the Ta rget the Add Component component can be added ee ee ee SE ET i 4 Remove Component PR Opt Es Util Rename F2 Delete Del nspector Set as Active Target Target A TE 7 Validate FF 8 Once the HMI component has been added to the Target the GE Genius PLC Access driver can now be added El QP_GENOO1 H Alarm Groups H Application Scripts By right clicking the PLC Access f Data Watch Lists Drivers heading the driver can be E 8 Global Functions aur Graphical Panels daa a l Paneli aes E Languages Fr Logging Groups i fe Message Grids Proficy Drivers AB DEI ca Supplemente AB DH455 2 Web Documents AB DHPlus AB TEPIIP CTC Serial DeviceNet Inspector o DirectNet 305 DirectNet 405 205 GE Genius Property Inspector Noo SE SNP 9 Once the Driver has been added the GENOO1 needs to be configured The SBA and the Baud Rate will be set The Baud rate defined in the Driver configuration needs to match the setting for the GBC s baud rate Seay PLC Access Drivers Device By selecting the GE Genius Driver GlobalDataTransmit a Supplemental Files the configuration settings are seen in the Inspector window oy Documentation Files 10
11. or the bus will be 153 6 Kops standard The parameters on the settings tab can are explained in detail if the IC693BEM331 is highlighted and the F1 key is pressed There are 2 methods of communication between the GBC and the QPV Global Data and Datagrams Only the Global data method requires any configuration in the PLC For this example the 90 30 will be setup to consume 16 bits of Global Data to turn on the relay outputs of the IC693MDL940 in slot 4 and to transmit 16 bits of Global Data to the QPV to reflect the status of the switches of the IC693ACC301 in slot 3 By creating some pilot lights on a graphical panel later in this document we will be able to simulate the 90 30 s outputs and inputs 4 The GBC s Global Data tab is selected Settings Global Data Fower Consumption SEA Input 1 Adc Length Input 2 Adc Input 2 Len Output 1 Ad Output 1 Le Output 2 Ai Output 2 Le i Generico i ZI0000 i ZA 0001 0 4 00001 ZAQ0001 0 1 Generic 100001 0 ZAI0001 0000 AQ 0001 0 2 Generic 4100001 RI ZA 0001 RI 4 00001 ZAB 00T 0 3 Generic ZI00001 ZAI0001 0000 Z40 0001 0 4 Generic 100001 RI ZAI0001 0 00001 ZAQ0001 O S Generic 100001 T ZAI0001 0 4U00001 0 Z40 0001 0 Generic 100001 i ZA 0001 4 00001 Z400001 0 T Generic 100001 T ZAI0001 0 4U00001 0 ZA 0001 O a Generic 4100001 RI ZA4 0001 0 400001 Z400001 0 For a more detailed explanation of the fields on the Global Data tab please sel
12. s IRFAI Two Boolean arrays will be created with array dimension 1 equal to 16 One array will be for the Global date being passed by the QPV to the GBC using the two different devices Global Data to the GBC Inspector New Yariable Global data_to_ GBC Global Data From the GBC New Yariable i Wa lavigator ma e 12 Now the variables are dragged out on rable Mame Global_data_from_the_GBC Target OP_GENOOT M Array Size 16 x D Cancel atiable List Sorted by Name Filter No System Variables QP _GENOOL Global_data_from_the_GBC i to Panel 1 to create pilot lights for simulation x Inspector anable QF_GENO0 Mame Description Publish Mark As Used Array Dimension 1 Array Dimension 2 Data Source Device LO Address Data Type Current Value Initial value Default Display Format Retentive General Logging Alarms Global data_from_the_GBC True False 16 0 PLC Access Device 0 EDOL Off Off Off Off OF Off Off OF OFF OFF Off OI Off Off Ot Off Off Off Off Off OF OFF Off OI On Off False LE EP AI IIS SAGO dage aris Sly PLC Access 13 A Datagram does not require any configuration be made at the PLC s GBC To send a datagram to the GBC from the OPV a new Device is created Inspector 14 The new Device will provide a two word data connection between the OPV and the GBC at SBA 31 15 Two variab
13. tting DIP Switch Settings Default setting Using the GEN001 with QP View with the GE Genius PLC Access Driver PLC Configuration The setup will have the QP Genius Adapter used by a Quick Panel View communicating to a 90 30 Genius Bus Controller GBC Two I O cards will be used in the 90 30 rack to simulate the data being passed to and from the QPC to the PLC Start by creating a new empty project New Project x Project Name Set as default Project Template IO Project Location E y Computer Empty Project This template creates a completely empty project Using this template requires the most work but also provides the greatest flexibility Other templates automatically add various components targets or For this configuration two Targets Neva will be added the OPV and the 90 30 EE il PLC EEE OPC_Genius_adapter F Bus_Controller E e OP_GENOOI BM Fip Eva 2 int saf DE ry Bus_Controller sa Data Watch Lists El fim Hardware Configuration ss fi Main Rack IC693CH5391 ii LP PWR ICES3PWR321 s fi Slot 1 IC693CPU364 i fi Slot 2 IC693BEM331 i ff Slot 3 106934CC300 a fi Slot 4 IC693MDL940 iu p Slot 5 1 a Slot 6 1 A oo Slot 7 iu J Slot an E U Slot an a A Sini x L The PLC rack for this example will be as follows Slot 0 IC693PWR321 Power Supply Slot 1 1C693CPU364 CPU Slot 2 IC693BEM331 Genius Bus Controll
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