Force Test Stands Series TSF User`s Guide - Mark-10
Contents
1. 2 800 71 1 122122 2 300 584 MOUNTING PLATE pO TOP VIEW 2011 4 TSFH MOUNTING PLATE TOP VIEW 10 32 UNF 2B X0 36 DEEP X25 0 50 12 7 TYP 0 50 12 7 17 1 433 MG 16 1 408 MAX EG BG Q 4 35 110 f i 5 00 127 0 6 0 152 304 772 0 ENTE ER ENS User s Guide OTHER MARK 10 PRODUCTS A full line of force and torque measurement products and related items in cluding force gauges torque gauges force and torque test stands sensors grips software and more WARRANTY Mark 10 Corporation expressly warrants to its buyer for three 3 years from the date of delivery that the goods sold are free from defects in workmanship and materials Mark 10 Corporation will at its option repair or replace or refund the purchase price of goods found to be defective This remedy shall be the buyer s sole and exclusive remedy Any modification abuse exposure to corrosive environment or use other than intended will void this warranty This warranty is in lieu of all other warranties including implied warran ties of merchantability and fitness for an intended purpose In no event shall Mark 10 Corporation be liable for any incidental and consequential damages in connection with goods sold or any part thereof 1 0 ili ME Mark 10 Corporation h2. accurate readings It is recommended that the test stand can be secured to a work bench see your model s Operation section for further details MIAIRAIK 11 0 E Series TSF TSFM500 TSFM500H SAFETY TIPS e Wear eye and face protection when testing Although the test stand has relatively slow moving mechanisms be aware of the dangers posed by potential energies that can accumulate in the sample during testing Keep away from the moving parts of the test stand e Never operate the test stand if there is any visible damage to the power cord or the control unit The test stand is powered by 110 220 volts that are present in both the power cord and the control unit Any contact with this high voltage can cause serious injury or even death e Ensure that the control unit be kept away from water or any other electri cally conductive liquids at all times sure the electrical outlet powering the test stand has local earth ground 3 hole outlet e not remove the cover of the control unit or motor drive unless instructed to do so by a Mark 10 representative Always disconnect power before removing the cover Use Mark 10 replacement parts only if any repairs are needed SETUP Place the stand on a clean flat and level work area that meets the criteria out lined in the work area safety instructions For accurate readings the area should be free of vibrations If desired the stand can be mounted to the
3. necessary for your test sample Make sure these items are set up secure and safe manner 4 Begin the test by turning the hand wheel clockwise for compression or counter clockwise for tension The gauge bracket s height can be adjusted along the column Loosen the four screws that secure the bracket to the column adjust to the desired height and retighten the screws Note To maintain smooth operation of the test stand avoid overloads and repetitive shock loads Optional Equipment Digital Travel Display Kit This travel indicator has a 5 digit display 0 0005 0 01 mm resolution and a computer interface for automated data collection If purchased at the same time as the test stand no setup is needed Otherwise it may be easily installed by the user SPECIFICATIONS Load capacity 1000 Ib 4500 Maximum travel 4 102 mm Travel rate 0 013 0 34 mm rev Weight test stand only TSF 33 Ib 14 5 kg TSFH 27 Ib 12 3 kg DO ZN ER ER S Series TSF TSF TSFH DIMENSIONS in mm LR 5 16 18 UNC 2B X0 600 DEEP TSF l m TO 7 300 185 4 5 8 ou 35 1101 4 o ee BASE PLATE x 5 BOTTOM VIEW L 10 32 UNF 2B X 0 360 DEEP 25 0 500 127 TYP 0 500 12 7
4. screws not included Use the included mounting hole drill template to accurately drill the holes Testing can take place without securing the test stand in such a manner however it is strongly recommended that the stand be secured 2 Install a force gauge onto the gauge plate with four thumb screws All Mark 10 force gauges mount directly to the stand without adapters 3 Install any required attachments including grips adapters and other materi als necessary for your test sample Make sure these items are set up in a secure and safe manner 4 Power on the control unit further instructions to follow For fine adjustment or otherwise manual testing turn the knob on the right hand side of the stand clockwise for compression counterclockwise for tension DA EXEIES ER Series TSF TSFM500 TSFM500H The gauge bracket s height can be adjusted along the column Loosen the four screws that secure the bracket to the column adjust to the desired height and retighten the screws Note To maintain smooth operation of the test stand avoid overloads and re petitive shock loads Optional Equipment Digital Travel Display Kit This travel indicator has a 5 digit display 0 0005 0 01 mm resolution and a computer interface for automated data collection If purchased at the same time as the test stand no setup is needed Otherwise it may be easily installed by the user Limit Switches Adjust the switches ve
5. work area with two 5 16 screws Included is a mounting hole drill template for quick setup Before the stand can be mounted the belt cover surrounding the fine adjustment knob on the right hand side of the stand has to be removed Using a flat screwdriver loosen the four captive screws and slide off the cover After the two 5 16 screws holding the stand are tight place the belt cover back into place While making sure that there is no contact with the fine adjustment knob tighten the screws in the four corners BE User s Guide TSFM500 TSFM500H With the base removed the test stand can be easily integrated into large sys tems such as production lines In general the stand can be mounted on any angle upside down for example although extra care should be taken during installation and operation After the stand is in a stable and secure position install a force gauge with four thumb screws provided All Mark 10 gauges mount directly without adapters Plug the control unit cable into the 9 pin male connector located above the mo tor in the rear of the stand Plug the power cord into the remote console and the other end into a wall out let Turn on the power with the switch located on the control unit beside the power cord The test stand is now ready for operation OPERATION 1 Mount the test stand to a firm flat and level working surface for maximum safety and accuracy using four 5 16
6. Force Test Stands Series TSF MODELS TSFM500 TSFM500H amp TSFH User s Guide ERST Series TSF Thank you Thank you for purchasing a Mark 10 Series TSF Force Measurement Test Stand We are confident that you will get many years of great service from this product Mark 10 test stands are ruggedly built for many years of service in laboratory and industrial environments This User s Guide provides unpacking setup and operator instructions Dimen sions and specifications are also provided for each model For additional infor mation or answers to your questions please contact us Our technical support and engineering teams will be eager to assist you Thank you again for your purchase and happy testing TABLE OF CONTENTS LIST OF INCLUDED ITEMS 3 UNPACKING AND SETTING UP 3 MODELS TSFM500 amp 4 INANE 4 4 Operation ET 5 Optional Equipment 6 Using the Control Unit 6 eT 7 BIDDER 8 MODELS TSF amp TSFH sese 9 elei 9 Optional Equipment 9 iiec iei aded aba ted tede Debe 9 10 OTHER MARK 10 PRODUCT
7. S 11 WARRANTY iter rr ep deep tret coats 11 User s Guide LIST OF INCLUDED ITEMS Quantity TSF TSFH TSFM500 TSFM500H Force measurement test stand measurement test stand ae UR Thumb screw for gauge mounting 6 32 Thumb screw for gauge mounting 10 32 Mounting hole drill template 1 Attachment kit includes four hooks small medium large and extra large 2 and 3 diameter compres sion plates two couplers 10 32 and 5 16 18 1 2 1 1 20F adapter plate with four mounting screws and 1 2 20M to 5 16 18M adapter Control unit with power cord TSFM500 and 4 4 TSFMB00H only UNPACKING AND SETTING UP 1 Carefully unpack the test stand from the box and inspect for any damage Check the contents to ensure that you have received a test stand complete with all accessories see the list of included items above Remove the foam from the middle portion of the test stand column and re move the plywood caps by unscrewing the pair of screws at each end For models TSF and TSFM500 install the base with four 5 16 18 x 1 screws and the top cap with two 1 4 20 x 5 8 screws For models TSFH and TSFMS500H install the two column caps with two 1 4 20 x 5 8 screws each Store all packaging materials for possible future use Place the stand on a firm flat and level working surface free from vibration to ensure
8. UNC 2B X 0 600 15 2 DEEP x4 TSFM500 OPTIONAL DIGITAL TRAVEL DISPLAY 7 30 185 4 14 5 374 MAX MG 13 5 343 MAX EG BG 31 5 800 BASE PLATE BOTTOM VIEW 10 32 UNF 2B X 0 360 DEEP 25 0 500 12 7 TYP 0 500 12 7 3 26 82 8 TYP 2 300 58 4 2 76 70 1 MOUNTING PLATE TOP VIEW 7 9 201 9 4 239 10 32 2 F X0 36 DEEP TSFM500H osop27 _ xes TYP 0 50 12 7 MOUNTING PLATE 2 80 71 1 TOP VIEW 2 30 58 4 17 1 433 MAX MG OPTIONAL DIGITAL TRAVEL DISPLAY 46 1 EG BG 10 0 254 E 127 0 6 0 152 30 4 772 1 0 User s Guide TSF TSFH OPERATION 1 Mount the test stand to a firm flat and level working surface for maximum safety and accuracy using four 5 16 screws not included Use the included mounting hole drill template to accurately drill the holes Testing can take place without securing the test stand in such a manner however it is strongly recommended that the stand be secured especially for large forces 2 Install a force gauge onto the gauge plate with four thumb screws All Mark 10 force gauges mount directly to the stand without adapters 3 Install any required attachments including grips adapters and other materials
9. as been innovator the Force and Torque measurement fields since 1979 We strive to achieve 10096 customer satisfaction through excellence in product design manufacturing and customer support In addition to our standard line of products we can provide modifications and custom designs for OEM applications Our engineering team is eager to satisfy any special requirements Please contact us for further information or suggestions for improvement MACL 11 0 We make a measurable difference in force and torque measurement Mark 10 Corporation 11 Dixon Avenue Copiague NY 11726 USA 1 888 MARK TEN Tel 631 842 9200 Fax 631 842 9201 Internet www mark 10 com Email info mark 10 com REV 20710
10. rtical positions by loosening and re tightening the wing Screws A limit condition is indicated by an amber light on the front surface of each sensor Upper limit switch while a limit condition exists the slider will not move up Lower limit switch while a limit condition exists the slider will not move down Using the Control Unit UP Press and hold for tension release button to stop motion Located on the face of the Control Unit DOWN Press and hold for compression release button to stop motion Located on the face of the Control Unit SPEED CONTROL DIAL Adjust speed by turning the dial 0 2 5 5 in min 5 140 mm min Located on the face of the Control Unit POWER SWITCH Use this switch in the left rear of the Control Unit to turn on and turn off power to the test stand Power is indicated by an amber light on the face of the Control Unit D ENEEIES ER User s Guide TSFM500 TSFM500H POWER PLUG RECEPTACLE Located in the left rear of the Control Unit Plug the power cord in here CONTROL CABLE Plug this cable into the lower male connector on the test stand adjacent to the motor SPECIFICATIONS Universal input 80 240 VAC 50 60 Hz 1 2A 250V 3AG SLO BLO 500 36 Ib 16 3 k Weight test stand only 30 Ib Control unit weight 2 7 10 1 2 kg ER ER S Series TSF TSFM500 TSFM500H DIMENSIONS in mm 5 16 18
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