Bond-A-Matic - LOCTITE Equipment
Contents
1. a Turn on air supply o a 0 Turn switch to ON Clean flange or replace O ring Replace air switch Replace regulator Replace the tip and refer to Section 5 6 of this manual In the case of Instant Adhesives a piece of silicone tubing can be knotted up and then slipped over the end of the tip Switch to dispense with needles made of a different material a Increase reservoir pressure b Replace tip Replace feedline rebuild applicator Back screw out several turns Replace or rebuild applicator Clean the tube connector and secure the tube to the fitting Replace product feed line 7 10 Low Level Sensor Set Up and Calibration The low level sensor signals when the product level approaches empty by detecting a corre sponding change in capacitance and changes the state of the output at that time Either 110 volt 60 Hz or 10 to 35 volts DC are supplied to the unit depending on the model see Section 2 1 Loctite 250 mL 1 pound and 2 liter packages are compatible with the sensor when used with the basket holder To install and calibrate the low level sensor system a b Orient the basket holder so that the eccentric part of the holder is directly opposite the sensor opening Push down the basket holder until it is seated on the bottom of the reservoir Make cer tain that the two spring levers of the basket are i2. NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY LOCTITE AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR LOCTITE TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS LOCTITE EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM LOCTITE OR OTHERWISE U S A Henkel Corporation Engineering Adhesives 1001 Trout Brook Crossing Rocky Hill Connecticut 06067 Tel 860 571 5100 Fax 860 571 5465 www henkelna com www loctite com Canada Henkel Canada Corporation 2225 Meadowpine Blvd Mississauga Ontario Canada L5N 7P2 Tel 1 800 263 5043 within Canada Tel 905 814 6511 Fax 905 814 6522 Mexico Henkel Capital S A de C V Boulevard Magnocentro No 8 Piso 2 52760 Huixquilucan Estado de Mexico Technical Product Assistance 01 800 901 8100 within Mexico To place an order Tel 52 55 5836
3. 3644 Fax 52 55 5787 9404 www loctite com mx www equipment loctite com Visit us on the web for additional information diagrams products and our full line of equipment and designate trademarks of Henkel Corporation or its Affiliates registered in the U S Patent and Trademark Office Henkel Corporation 2008 All rights reserved 5358 P N982718 Rev B 08 2008
4. LOCTITE OPERATION MANUAL Bond A Matic 3000 982719 982722 Reservoir Systems 982720 982721 982723 982724 982726 982727 1 1 1 2 2 1 2 2 3 1 3 1 1 3 1 2 3 1 3 3 2 4 1 4 2 4 3 9 1 5 2 9 3 5 4 5 5 Contents Conventions Used in This Manual symbols Used for Emphasis For Your Safety cat6aeGGe Gad heeer iris Introduction Description we nil nine Items Supplied 444 chee i geet wi a ne Installation Space and Utility Requirements Pneumatic inna an bee owe ex a ere ects PCG ste son eect de tees pede tac Dimensions and Bench Space Requirements Installation Procedure i lt 222i diducan eee ees Control and Operation Explanation of Controls i wiacadere aed ae Loading the Reservoir Operating the Units as ees umadansimanererss Maintenance Vari Drop Applicator Feed LiNE ue aa cat ae oe ae sa Rae Yee Reservoir O RING cg 225 ascii ea eee widen Air Supply Gare iid cee keen dee Rak eee eae Spare PANS ns 4 0046 aaea eae a EE Troubleshooting Low Level Sensor Set Up and Calibration Warranty 4444414 4uuseiurveuuer 1 1 1 Conventions Used in This Manual Symbols Used for Emphasis Warning Refers to safety regulations and requires safety measures that protect the operator or other persons from injury Caution Emphasizes what must be done or avoided so that the unit or
5. Vari Drop Applicator Repair Kit 998149 Feed Line Black Tubing 10 meter 97972 Original equipment for Bond A Matic 3000 dispensers includes a 2 meter length of this lined black feed line This lined black feed line is recommended for all moisture and or light sensitive products such as instant adhesives and light curable adhesives Clear unlined tubing can be used for products that are not light or moisture sensitive such as anaerobic products Clear unlined tubing is available by ordering Feed line kit clear tubing 4 ft 997562 Feed line kit clear tubing 12 ft 997564 6 Troubleshooting Type of Malfunction Product cures in the dispensing tip Product does not dispense Air bubbles are in the product feed line Reservoir does not pressurize Vari Drop Applicator leaking Possible Causes a Air supply is not on Air switch is not on Air switch defective o a 0 Regulator defective a Idle period is too long b Product is incompatible with the dispense needle a Reservoir pressure is too low b Product is cured in the dispensing tip c Product is cured inside feedline applicator d Stroke adjustment screw turned in too far a Applicator pinch mechanism defective or cured product is in the pinch tube a The product feed tube is not properly connected b Feed line inside the reservoir is ruptured Cover O ring seal is defective Correction
6. extends into the tank measured from the bottom of the lid Tighten the tank lid fitting and slide a spring strain relief over the nut The anti bubble sleeve and adapter may be installed at the end of the feed line if desired The anti bubble adapter minimizes dripping and resulting bubbles in the feed line when the feed line is removed from the reservoir to install a new bottle of product 2 b If dispensing from a squeeze tube slide a spring strain relief onto the opposite end of the feed line and insert the feed line through the tank lid fitting so that approximately 2 inches extends below the bottom of the lid Tighten the tank lid fitting and slide a spring strain relief over the nut Install the tube adapter and nut sleeve onto the end of the feed line 3 Apply silicone grease liberally to the O ring seal face on the cover and to the threads of the clamping eye bolts to prevent the reservoir lid seal from bonding to its mating surfaces which could occur if there is product spillage 4 Connect the pneumatic supply to the 1 4 female NPT inlet fitting located at the lower right of the back panel refer to Section 3 1 1 for pneumatic requirements 5 Refer to Section 7 for low level sensor setup and calibration requirements 4 4 1 Control and Operation 4 Explanation of Controls 4 3 The Bond A Matic 3000 Dispenser control system consists of an on off air switch 1 a pressure regulator 2 a pressure gage 3 a quick exh
7. the air switch to the OFF position and open the relief valve to be sure that the reservoir pressure is completely vented b Loosen the three knobs securing the reservoir lid pivot back the I bolts and remove the lid c 1 Bottle loading place the new product bottle into the reservoir For level sensor equipped reservoirs be sure the bottle is fully inserted into the holder with the bottle shim in place Place the product feed line into the bottle and close the reservoir lid c 2 Tube loading unscrew counterclockwise the product tube from the tube adapter Apply a thin film of silicone grease Loctite part number 997569 to the threads of the new tube Open the end of the tube with the piercer on the tube cap Screw on the new tube and close the reservoir lid d Tighten the three knobs firmly by hand do not overtighten with a tool Control and Operation Cont Operation To operate the Bond A Matic 3000 dispenser a Load the reservoir with product refer to section 4 2 b Turn the regulator fully counterclockwise c Turn the air switch to ON d Depress the Vari Drop actuator lever to begin the dispense cycle Adjust the dispense rate using the pressure regulator the stroke adjustment screw on the Vari Drop actu ator lever and the size length and bore of the dispense tip Release the actuator lever to end the dispense cycle e To shut down the system turn the air switch to OFF For extended idle periods
8. tube adapter amp nut ferrule 982722 only 3 8 tank fitting and spring strain relief 982722 only h h l d l l d Bond A Matic 3000 Reservoir part 982720 982721 982723 982724 982726 amp 982727 1 Bond A Matic reservoir with 1 4 tank fitting 1 1 4 feed line amp spring strain relief 1 Anti bubble tip amp sleeve 1 Tube of silicone grease 1 Operation manual 1 Squeeze tube adapter amp nut ferrule 982723 982724 and 982727 only 1 3 8 tank fitting amp spring strain relief 982723 982724 and 982727 only Following components supplied with low level sensor equipped reservoir systems 1 Bottle holder and shim 1 Low level sensor 3 3 1 Installation Space and Utility Requirements 3 1 1 Pneumatic Clean dry air is essential to prevent contamination of the product being dispensed The air supply should be regulated to a pressure no greater than 125 psig 8 5 bar 0 and transient changes should not fall below the intended reservoir pressure filtered with a maximum of 50 microns dry especially when dispensing moisture sensitive products such as Instant Adhesives One option is a dryer such as Loctite Air Line Filter Dryer part number 996149 Another option is to use a dry inert gas such as argon or nitrogen appropriately regulated to a maximum of 125 psig in place of shop air The pneumatic inlet fitting has a 1 4 inch NPT female thread 3 1 2 Electrical Bond A Matic 3000 reservoir model
9. Drop applicator feed line and a selection of dispense needles Bond A Matic 3000 Reservoir systems are designed for integration into custom dispense systems Reservoir systems are therefore not supplied with feed line Vari Drop applicator or dispense needles Reservoir system models are available equipped with either an AC or a DC operated low level sensor The sensor provides an electrical output signal warning that the fluid reservoir is approaching empty All Bond A Matic 3000 dispenser and reservoir systems are designed to dispense Loctite products packaged in bottles and squeeze tubes All systems can accommodate 250 millimeter one pound one liter and two kilogram bottles as well as 200 gram squeeze tubes Summary of Bond A Matic 3000 Models Low Viscosity High Viscosity 0 15 psi 0 100 psi Regulator Range Regulator Range Bond A Matic 3000 Dispensers 982719 982722 Bond A Matic 3000 Reservoirs Without Low Level Sensor 982726 982727 With DC Low Level Sensor 982720 982723 With AC Low Level Sensor 982721 982724 2 2 2 Introduction Cont Items Supplied These components are supplied with the specified system Bond A Matic 3000 Dispenser part 982719 amp 982722 Bond A Matic reservoir with 1 4 tank fitting Vari Drop applicator kit Needle evaluation kit 1 4 feed line amp spring strain relief Anti bubble tip amp sleeve Tube of silicone grease Operation manual Squeeze
10. aust safety relief valve 4 and a flow control actuator on the Vari Drop applicator 5 Refer to the diagram on page 7 When the air switch is ON the reservoir is pressurized When the air switch is turned OFF the reservoir pressure will exhaust The pressure regulator and pressure gage allow adjustment of the reservoir pressure the pressure is increased by turning the regulator knob clockwise decreased by turning it coun terclockwise The gage indicates the pressure from 0 to 15 psig or 0 to 100 psig depending on the model The manually operated Vari Drop applicator is used to start and stop product flow The Vari Drop applicator valve is opened by depressing the actuator lever The stroke can be controlled by the adjustment screw on the actuator lever When the actuator lever is released an internal spring forces a clamping mechanism to close the pinch tube and stop the flow of product The quick exhaust valve automatically vents when the reservoir pressure exceeds 15 psig or 100 psig depending on the unit Loading the Reservoir Warning To avoid possible injury always make sure that any pressure within the reservoir is vented before removing the reservoir lid Caution Do not set the exposed product feed line onto the work surface as contaminants may be transferred to the product Caution Do not pour materials directly into the reservoir as this will allow material to enter the pneumatic control circuit a Set
11. greater than 2 weeks it is recommended that the product be removed from the reservoir and the feed line and that the Vari Drop applicator be replaced a a Oz PRESSURE SS PRESSURE REGULA is 5 5 1 5 2 5 3 5 4 Maintenance The Bond A Matic 3000 systems are designed to provide long reliable performance with a minimum of maintenance Normal maintenance activities are described below Vari Drop Applicator The Vari Drop Applicator can be rebuilt or replaced Refer to Section 5 5 for part numbers Directions are included with the replacement repair kit Feed Line Inspect the feed line on each bottle or tube replacement and replace the entire feed line if stress cracks or kinks are observed Refer to section 3 2 for installation instructions Reservoir O Ring Warning To avoid possible injury always make sure that any pressure within the reservoir is vented before removing the reservoir lid Inspect the o ring on each bottle or tube replacement and relubricate or replace as necessary Air Supply Routinely check the air supply to confirm that it is dry and free of contamination Refer to section 3 1 1 for requirements 5 Maintenance 5 5 Spare Parts Description Part No Tank Lid O Ring 981880 Low Level Sensor 110V 982731 Low Level Sensor 24V 982732 Silicone Grease 997569 Gel Kit 982450 Anti Bubble Components 992533 992663 Vari Drop Applicator 998130
12. ights Green Indicator Light ON sensor s internal contact closed Yellow Indicator Light ON sensor s internal contact open Once in this position turn the screw clockwise so that the light tripped by clockwise rotation just turns on 4 Now turn the screw clockwise an additional 1 2 turn 5 Remove the bottle and confirm that removing the bottle reverses the status of the indicator lights 7 Low Level Sensor Set Up and Calibration BACK FACE OF LOW LEVEL SENSOR COVER SCREW FOR OUTPUT STATUS NO NC SELECTOR SWITCH GREEN LED INTERNAL CONTACT CLOSED YELLOW LED INTERNAL CONTACT OPEN SENSITIVITY ADJUSTMENT SCREW SWITCH POSITION 90 250 VAC 10 35 VDC 0 NC NPN NC PNP NO 1 NC NPN NO PNP NG SWITCH POSITION 0 1 BRN L1 BRN Lt BLUE L2 BLUE L2 AC LOAD LOAD NO NC NPN SINKING OUTPUT NC NPN SINKING OUTPUT NO DC PNP SOURCING OUTPUT NO PNP SOURCING OUTPUT NC BRN PIN 9 24 BLK PIN 2 LOAD BLUE PIN 5 GND AS SHIPPED 12 8 Warranty Loctite expressly warrants that all products referred to in this Instruction Manual for the Bond A Matic 3000 Systems hereafter called Products shall be free from defects in materials and workmanship Liability for Loctite shall be limited at its option to replacing those Products which are shown to be defective in either materials o
13. n contact with the reservoir wall If they are not remove the basket and adjust the springs to a slightly more extended position see diagram Place a product package into the basket holder If the sensor face does not make contact with the bottle thread the sensor into the reservoir until it does make contact and secure its position by tightening the mounting nut Notice To reduce the amount of residual product remaining when the sensor reacts place the plastic bottle shim in the bottle holder underneath the bottle to raise its position with respect to the sensor d These sensors have a selector switch which allows you to change the state of the sensor s output to suit your specific needs see the sensor wiring diagram The sensors are shipped set up for the following outputs 24 VDC Version Normally open PNP 110 VAC Version Normally open NOTE The sensor cable plug is for interfacing with Loctite controllers If you are not using Loctite controllers simply remove the plug and wire as needed These sensors have a Sensitivity Adjustment Screw which allows you to fine tune how responsive the sensor is to the presence of product Calibration Procedure 1 Place a full bottle of product in the reservoir 2 Apply 24 VDC or 110 V 60 Hz to sensor per wiring instructions 3 Adjust the Sensitivity Adjustment Screw to the transition point where a slight rotation in either direction reverses the status of the indicator l
14. other property is not damaged Notice Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities For Your Safety For safe and successful operation of the unit read these instructions completely Loctite cannot assume responsibility if these instructions are not observed Refer to the appropriate Material Safety Data Sheets MSDS when handling any chemicals in connection with dispensing operations Wear protective gear safety glasses gloves aprons etc as required Make sure control air pressure is zero and that air is off and that no compressed air is trapped in the air lines Make sure product pressure is zero and that product is off and that no product under pressure is trapped in the product supply lines Product under high pressure can penetrate skin and other organs Always position the dispense nozzle so that it will not discharge in a dangerous manner Likewise position any disconnected hoses so that they will not discharge in a dangerous manner As a result of technical development the illustrations and descriptions in this instruction manual may deviate from the actual unit delivered Introduction Description The Bond A Matic 3000 is available configured as dispensing or reservoir systems refer to summary table of models in this section Bond A Matic 3000 Dispenser systems are supplied ready to dispense complete with the Vari
15. r workmanship or to credit the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefor by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within one year after the delivery of the Products to the purchaser No such claim shall be allowed in respect of products which have been neglected or improperly stored transported handled installed connected operated used or maintained or in the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Loctite the use of products parts or attachments which are not manufactured by Loctite No Products shall be returned to Loctite for any reason without prior written approval from Loctite Products shall be returned freight prepaid in accordance with instructions from Loctite NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM IS USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN LOCTITE CORPORATION PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION LOCTITE MAKES
16. s equipped with a low level sensor require an electrical supply of 24 VDC or 110 V depending on the sensor model see Section 7 3 1 3 Dimensions and Bench Space Requirements The Bond A Matic 3000 Dispenser weighs approximately 18 pounds 2 1 kg unfilled It must be located within a 48 inch radius approximately 1 2 m of the dispensing point A 12 inch clearance approximately 0 30 m is required above the unit to allow changing bottles or tubes Tight bends or kinks in the product feed line must be avoided on Qir CO Re 327 mm 12 875 _ PRESSURE REGULATOR PRESSURE A 337 mm 13 25 e 203 mm 8 K 250 mm 9 875 3 3 2 Installation Cont Installation Procedure Use the following procedure to install the Bond A Matic 3000 system 1 a For Bond A Matic 3000 Dispense systems connect the feed line to the Vari Drop Applicator and slide a spring strain relief over the nut 1 b For Bond A Matic 3000 Reservoir systems all external feed line connections will be unique to the specific applicator being connected to the reservoir 2 a If dispensing from a bottle slide a spring strain relief onto the opposite end of the feed line and insert the feed line through the tank lid fitting so that 9 3 4 inches
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