Leica iCON excavate iCP31 User Manual
Contents
1. ll eca Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE Power 12 24 V DC 6A max Labelling Cradle icP31_009 TYPE MMB1300 P N 764910 S N XXXXX XXX WMO e feica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE ower 12 24 V DC 6A max iCON excavate iCP31 Safety Directions 87 iCON excavate iCP31 Safety Directions Labelling Junction Box Labelling Boom 1 Sensor icP31_010 TYPE XJB 16 P N 779080 S N XXXXXXXX 88 eca Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CEK icP31_011 TYPE MSS300 P N 761693 S N XXXXXXXX e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE X Power 12 24 V DC 6A max Labelling Boom 2 Sensor Labelling Stick Laser Sensor iCON excavate iCP31 Safety Directions TYPE MSS304 P N 762316 S N XXXXXXXX CLCa Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CER Power 12 24 V DC 6A max TYPE MSS301 P N 761694 S N XXXXXXXX e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX C Power 12 24 V DC 6A max 89 iCON excavate iCP31 Safety Directions Labelling Bucket Sensor 90 MSS310 360 deg bucket sensor P N 795199 eica ll Il I il CH 0488 Hee2. 5 Dual Slope Mode Description Turn on the display Press the Enter button lt You will now enter the User Menu 1 2 3 Press the right arrow to select the option DUAL SLOPE 4 5 6 Press the up arrow to turn DUAL SLOPE ON or OFF Leave the User Menu by pressing the button Adjustment of Y slope Press the or button until the display shows the desired value Setting the Direction of X Turn the machine so that the bucket points towards the Direction of X Press the button which sets the Direction of X K It is very important to set the Direction of X in Dual Slope Mode 8 9 Adjustment of X slope Press the or button until the display shows the desired value Adjust the offset underneath the laser beam by pressing the or button until the display shows the desired value iCON excavate iCP31 Dual Slope Mode 37 iCON excavate iCP31 Dual Slope Mode 38 The display to the right indicates 1 The bucket selected is No 1 RBOI BUCKETO1 2 The value in red 4 14 indicates the distance to 4 ONGRADE H ET 3 The desired offset is set to 5 00 4 The X slope is 4 0 5 REACH 0 61 means that the bucket has been Lox moved 61 cm closer to the machine since the button was pressed 6 The Y slope is 1 0 a 7 A laser beam is used as reference G3 Q set X dir 8 The distance is measured vertically Q Example The laser blue is adjus
3. BUCKET02 14 Height measurement direction NORMAL VERTICAL Reference Method LASER BUCKET Direction of X Tilt Slope display Active when Tilt Sensor is connected Actual Bucket Slope Y Slope Quick Settings Setting Direction of X Selected bucket Distance to ONGRADE Desired OFFSET Bucket position display m Reach measurement n X Slope Cradle a icP31_003 a Power and data transfer LED indicators b Holding magnets c On off switch d Release button for control box iCON excavate iCP31 System Overview 15 iCON excavate iCP31 System Overview 16 1 2 Getting Started System start To get the system started complete the following steps 1 Snap control box onto cradle To connect the control box to the cradle 1 Put the control box on the holding hooks in the bottom of the cradle 2 Then snap the control box onto the cradle by pressing it towards the cradle icP31_004 2 Turn on the control box icP31_005 To turn the system on and off use the power switch on the right side of the cradle This is the master switch for the entire system Removing the box will also turn off the S power To release the control box simply press the release button at the bottom of the cradle pull the control box towards you and then lift it away from the cradle iCON excavate iCP31 System Overview 17 iCON excavate iCP31 System Overview
4. The person responsible for the product must make all users fully aware of the existing dangers Inadequate securing of the working site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the working site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic If computers intended for use indoors are used in the field there is a danger of electric shock Precautions Adhere to the instructions given by the computer manufacturer with regard to field use in conjunction with Leica Geosystems products If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people may sustain injury Precautions When setting up the product make sure that the connecting cables are correctly adapted fitted secured and locked in position Avoid subjecting the product to mechanical stress A Warning If the product is improperly disposed of the following can happen e f polymer parts are burnt poisonous gas are produced which may impair health e If batteries are damaged or are heated strongly they can explode and cause poisoning burning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorised persons to use it in cont
5. 1 3 Single Slope System Basic system a Bucket Sensor b Stick Laser Sensor c Boom 1 Sensor YE On excavators with two booms a sensor is mounted on each boom Basic system with Articulated Boom a Bucket Sensor b Stick Laser Sensor c Boom 2 sensor d Boom 1 sensor eS On excavators with 2 booms a sensor is mounted on each boom iCON excavate iCP31 System Overview 19 iCON excavate iCP31 System Overview 20 1 4 Dual Slope System Pro system a Bucket Sensor b Stick Laser Sensor c Boom 1 Sensor d Rotation Sensor se Besides being a rotation sensor the Rotation Sensor also functions as a Pitch and Roll sensor Pro system with Articu lated boom a Bucket Sensor b Stick Laser Sensor c Boom 2 Sensor d Boom 1 Sensor e Rotation Sensor YE Besides being a rotation sensor the Rotation Sensor also functions as a Pitch and Roll sensor iCON excavate iCP31 System Overview 21 iCON excavate iCP31 System Overview 22 1 5 Tilt Slope System Pro system with Tilt slope a Tilt Bucket Sensor b Bucket Sensor c CAN Junction box d Stick Laser Sensor e Boom 1 Sensor f Rotation Sensor Tilt a The Tilt Bucket Sensor is connected via the CAN Junction Box Pro system with Tilt slope and Articulated boom a Tilt Bucket Sensor b Bucket Sensor c CAN Junction box d Stick Laser Sensor e Boom 2 Sensor f Boom 1
6. 4 1 When you are at the Main Screen you can press the button to enter the settings of the selected profile How to set up change a 1 Turn on the iCON excavate iCP31 Control Box profile by stating the 2 Enter the User Menu by pressing the Enter button lt 4 length and slope 3 Select the menu option PROFILES by pressing the left right arrows qp 4 At the menu option PROFILES you can select a profile number by pressing the up down arrows A small icon will indicate which profile is activated for example Gp Profile number O indicates that iCON excavate iCP31 is not running in profile mode Profile number 11 is a Demo profile that cannot BUCKETO1 0 00 LONG SLOPE be changed i 0 0 Sc 5 When you have selected a profile from 1 10 press the Enter button lt to activate the selected profile 0 131100 4x 6 Press the right arrow to set up change the selected profile iCON excavate iCP31 User Menu 57 iCON excavate iCP31 User Menu 58 7 Press the or button to state the length 11 Press the or button to state the slope of of the first stretch of the profile SLOPE the first stretch of the profile LENGTH 44 LENGTH Press the down arrow w to get to the next stretch of the profile 10 Press the or button to state the length of the next stretch of the profile Press the or button to state the slope
7. 14 2 Protection class Temperature Control Box General Technical Data 94 Unit Protection class Control Box IP67 All Sensors IP68 Cradle IP54 Junction Box IP68 Can Junction Box IP68 Unit Operating temperature C Storage temperature C All Units 20 to 70 40 to 80 Parameter Specification Voltage range 24V DC Nominal Voltage Range 10V 30V Current consumption lt 200mA 24VDC Graphic display 4 LCD colour screen Keypad 18 keys with backlight Interfaces Infrared Dimensions 12 5 x 18 x 3 7 cm Weight 0 5 kg Cradle Parameter Specification Voltage range 12 24 Volts dc nom Current consumption lt 2 5A with control box connected and no load at 12 V Output 2 x RS232 RX TX 12V 2Amp GND 2 x MikroCAN and J1939 Communication Infrared 1 Mbit Dimensions 12 4 x 15 2 x 4 4 cm Weight 0 320 kg Bucket Sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 1 x CAN M12 Dimensions 2 5x2 5x5 cm Weight 0 100 kg Stick Laser Sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Range 19 cm to 150 m depended on laser iCON excavate iCP31 Technical Data 95 iCON excavate iCP31
8. screen bg Q set REACH 0 00 Prof BUCKETO1 0 00 OFFSET LONG SLOPE 0 0 48 os Standard bucket view Q set REACH 0 00 Prof BUCKETO1 0 00 OFFSET LONG SLOPE 0 0 Reversed bucket view 20 Press the right arrow gt until the display shows BUCKET WIDTH 21 BUCKET WIDTH Measure the bucket width and press the up down arrows amp until the display reads the width Vv The bucket sensor has now been calibrated a BUCKET WIDTH 22 Press the right arrow until the display shows TILT ZERO 23 TILT ZERO This sub menu is used to calibrate the tilt bucket this way ft Move the bucket to a position where the bucket is level 0 fa Use a spirit level to check that the bucket is level and press the button t 0 lo E 24 Press the right arrow gt until the display shows AUGER LENGTH This menu option is only used when an Auger is attached to the machine If an Auger is not attached then Auger Length should be set to 0 000 25 Measure the length of the auger from the swivel joint to the tip of the drill bit and press the up down arrows until the display reads the length The Auger has now been calibrated a AUGER LENGTH 26 Press the right arrow gt until the display shows DOG BONE L4 iCON excavate iCP31 User Menu 49 iCON excavate iCP31 User Menu 50 27 28 29 30
9. Contes e The X and Y tell you how far the auger is from center e Inthe right top corner is the high shown relative to zero e Inthe lowest right corner you can see X and Y this indicate how much you have moved the auger away from the first hole 0 00 0 02 e If you move the auger 2 meters in the X direction Y top and will drill a new hole the place the Auger 2 3 cm y J Ba above the ground and press the F3 button PAR X 0 02m center Pa Y 0 26m e The circle and the ring will now be on top of each other and you can start drill X dir Center iCON excavate iCP31 Special Working Situations 67 iCON excavate iCP31 Special Working Situations 68 How to use the Auger To use a Auger on your excavator please follow the procedure below 1 Place the auger over the first point you want to drill X top 2 Press the X dir button and set the direction gi San 0 00 Select 1 or 2 points option with the up or down arrows and press Enter 3 Press the 0 00 button when the auger and direc tion are placed and set correct 4 Start drilling o 6m X 0 00M ps Y 0 00m X dir Center CS When drilling the next hole just move the upper part of the excavator not the tracks and use the X and Y for placing the next hole Press Center F3 when the auger is placed correct and then start drilling K The X and Y direction can be affected by iron objects around the machine Example Y
10. DOG BONE L4 a This sub menu is only used when bucket sensor is mounted on the dog bone T Press the right arrow gt until the display shows BUCKET NAME BUCKET NAME This sub menu is used to give the various buckets a name after they have been cali brated If you state as the first letter in the name the iCON excavate iCP31 will generate the names BUCKET 1 BUCKET 2 etc according to the number of buckets you have calibrated to the system By pressing the left right arrows q you can move the position of the cursor By pressing the up down arrows amp you can change the letter Press the button three times to leave the User Menu BUCKET POINT BUCKET INDICATOR BUCKET GREENBAND TILT GREENBAND 7 4 Description At this option you choose which bucket point is used for height measurements You can choose between 5 settings e MIDDLE LEFT or RIGHT side of the bucket as reference point The chosen bucket point is shown with a green indication There are 2 other possibilities where the bucket point auto a matically changes between e Closest the bucket point that is closest to the surface or e Lowest the bucket point that is lowest without regard to the surface Ea oe a Closest b Lowest The chosen bucket point is shown with a blue indication Enables or disables the bucket and tilt angle indicators Sets the sensitivity of the bucket angle indicator Sets the sensitivity of the ti
11. Junction Box Serial No Type Boom 2 Sensor Serial No 2 Type Tilt Bucket Sensor Serial No Type Remote Display Serial No iCON excavate iCP31 Introduction 3 iCON excavate iCP31 Introduction Symbols The symbols used in this manual have the following meanings Type Description A Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A Warning Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury A Caution Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury and or appreciable material financial and environmental damage er Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner About This Manual iCON excavate iCP31 The iCON excavate iCP31 System is a basic machine control system that provides the oper ators with a visual reference of the bucket position The iCON excavate iCP31 Control Box is designed to be easy to use and provides the operator with a range of information and setups to assist in all aspects of machine control Major components The iCON excavate iCP31 System consists of several components depending on the type of machine and the customers needs to perfo
12. Sensor g Rotation Sensor Tilt WE The Tilt Bucket Sensor is connected via the CAN Junction Box iCON excavate iCP31 System Overview 23 iCON excavate iCP31 System Overview 24 2 Setting the Direction of X Description The Direction of X is the main direction of the excavator boom It is very important to set the Direction of X when working in Dual Slope Mode There are two ways to set the Direction of X The traditional way is to use one point where the correct Direction of X is already known The more advanced way is to use the two point method You can use this method when working with a string line for example One point method This is how you set the Direction of X using the one point method 1 Press the button which will open the Direction of X menu 2 Select One point method by pressing the og BUCKETO1 up down arrows 0 00 REACH X SLOPE 0 00m___0 0 Esc iCON excavate iCP31 Setting the Direction of X 25 iCON excavate iCP31 Setting the Direction of X 3 Turn the machine so that the boom points towards the Direction of X 4 Press the Enter button lt to save the Direction of X 26 Two point method This is how you set the X direction using the two point method 1 Press the button which will open the Direction of X menu 2 Select Two point method by pressing the up arrow 3 Press the Enter button lt to enter the two point method o
13. Slope Mode with Laser Basic operation 1 Make sure that INTEGRATED is selected in the menu option SETUP instructi ieee HEIGHT gt LASER MODE Bug jy 2 Make sure that the rotation laser is activated 3 Move the Laser Sensor so that it can detect the laser beam When the sensor detects the beam the message NEW REF 0 00 PRESS L S KEY is shown in the display When the sensor approaches the beam the LED diodes on the left and right side of the control box will flash slowly in the direction in which the sensor is to be moved in order to detect the laser beam When the green 10 0 19 diodes flash quickly the sensor is able to detect the beam 4 Press the ta button to set the reference point When the display flashes the message LASER the reference point has been accepted The values of actual Offset and desired Offset depend on the actual position of stick and bucket iCON excavate iCP31 Single Slope Mode with Laser 33 iCON excavate iCP31 Single Slope Mode with Laser Setting the desired Press the 4 or button until the display shows the desired value offset f KE The reference point is the laser beam Example If you want to enter a offset of 5 0 m below the laser beam press the button until the display shows the value 5 00 BI BUCKETO1 00 200m OFFSET 3 00 m REACH LONG SLOPE 0 38 0 0 Q set Prof Digging with slope in Press the or button until
14. Technical Data 96 Parameter Specification Laser requirement All Rotating Lasers visible HeNe invisible Infrared diodes Laser Operating range 55 mm Dimensions 8x12x3 cm Weight 0 750 kg Tit Bucket Sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 1 x CAN M12 Dimensions 2 5x2 5x5 cm Weight 0 100 kg Rotation sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions o 7 cm height incl Mast 80 cm Weight 0 500 kg Can Junction Box Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 8x12x3cm Weight 0 750 kg Angle sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 8x12x3cm Weight 0 750 kg iCON excavate iCP31 Technical Data 97 iCON excavate iCP31 Technical Data 98 14 3 Conformity to National Regulations regulations Box is in compliance with the essential requirements and other relevant provi sions of the applicable European Directives The declaration of conformity may Conformity to national C Hereby Leica Geosystems AG declares that the iCON excavate
15. This menu option is used to set in which unit the angle is measured You can choose between per cent per thousand gon degrees or relative This menu option is used to set how loud the iCON excavate iCP31 Control Box is to beep You can choose between off low normal and loud This menu option is used to set the light intensity in the display You can choose between the values from O to 15 This menu option is used to set how high up the pivot points are allowed to get The value is the distance from the lowest pivot point You can save the value by moving the bucket to a desired alarm height and pressing the button iCON excavate iCP31 User Menu 43 iCON excavate iCP31 User Menu 44 REVERSED VIEW 7 2 GREENBAND MODE GREENBAND YELLOWBAND This menu option is used to reverse the view You can choose between OFF or ON og BUCKETO1 KJ BUCKETO1 0 00 OFFSET LONG SLOPE 15 0 UNS SUNS Q set Prof Q set Prof SETUP HEIGHT This menu option is used to set the position of the greenband centred above or below the defined on grade level Greenband is the interval in which the green light flashes This menu option is used to set when the green diode diodes in the middle of the remote display and on the Control Box respectively start to light The value is the distance from when the green diodes start to light until when the red arrow and diode start t
16. iCON excavate iCP31 Reversed Bucket 62 9 Quick Settings General How to make a Quick Setting The basic idea of Quick Settings is to make it possible for the user to change between 10 different settings Each setting includes values for Offset Slope in X direction Tilt Slope Datum Height Direc tion of X and the bucket selected 1 Turn on the iCON excavate iCP31 Control Box 2 Enter Quick Setting by pressing the button 3 Select the Quick Setting number you want to make by pressing the up down arrows 2 The green bar indicates which Quick Setting will be A active when you return to working mode Gi 0 0 0 Bit 0 00 0 0 lt x 0 00 0 0 fee 0 00 0 0 fee 0 00 0 0 k 0 00 0 0 fee 0 00 0 0 fee 0 00 0 0 Ak 4 Press the Enter button lt to enter the values for the selected Quick Setting You will return to working mode 5 Enter the values by using the normal buttons for Offset Slope Bucket etc The values will be stored as a Quick Setting and you can start to dig iCON excavate iCP31 Quick Settings 63 iCON excavate iCP31 Quick Settings 64 How to change 1 Enter Quick Setting by pressing the button You will see a green and a red bar between Quick Settings 2 The red bar indicates the settings you had before entering Quick Setting 3 The green bar indicates the settings that you will have when leaving Quick Setting and return to working mode by
17. iCP31 Control be consulted at http www leica geosystems com ce 15 International Limited Warranty Software Licence Agreement International Limited Warranty Software Licence Agreement This product is subject to the terms and conditions set out in the International Limited Warranty which you can download from the Leica Geosystems home page at http www leica geosystems com internationalwarranty or collect from your Leica Geosystems distributor The foregoing warranty is exclusive and is in lieu of all other warranties terms or conditions express or implied either in fact or by operation of law statutory or otherwise including warranties terms or conditions of merchantability fitness for a particular purpose satisfac tory quality and non infringement all of which are expressly disclaimed This product contains software that is preinstalled on the product or that is supplied to you ona data carrier medium or that can be downloaded by you online pursuant to prior author isation from Leica Geosystems Such software is protected by copyright and other laws and its use is defined and regulated by the Leica Geosystems Software License Agreement which covers aspects such as but not limited to Scope of the License Warranty Intellectual Property Rights Limitation of Liability Exclusion of other Assurances Governing Law and Place of Jurisdiction Please make sure that at any time you fully comply with the terms and
18. machine manufacturer for instructions before mounting the product iCON excavate iCP31 System Overview 10 The general principle of The sensors feed information to the iCON excavate iCP31 Control Box which makes the the iCON calculations excavate iCP31 System You just establish a known reference point for example Laser beam or stake and then enter the required offset and grade after which you are ready to start digging On the iCON excavate iCP31 Control Box you can overlook all guidance and status informa tion on the LCD display Bright numbers and possibility for guidance by audio signals also make you able to determine if you are HIGH ON GRADE or LOW Power supply The control box is powered from a cradle based on a sophisticated induction solution while communication data is transferred wirelessly via infrared between the cradle and the control box Leica Geosystems recommends to use the MMB1300 Cradle for control box Cradle will be used throughout this manual Handling precautions The iCON excavate iCP31 System is a precision system and should be treated with care When using the system with a rotating laser please make sure that the laser is calibrated and set up correctly Safety information If using a rotating laser as reference do not stare into the laser beam when the laser is working For more information please see the documentation of your laser iCON excavate iCP31 Control Box
19. non Leica Geosystems accessories Person in charge of the product A Warning A Warning Responsibilities Leica Geosystems AG CH 9435 Heerbrugg hereinafter referred to as Leica Geosystems is responsible for supplying the product including the user manual and original accessories in a completely safe condition The manufacturers of non Leica Geosystems accessories for the product are responsible for developing implementing and communicating safety concepts for their products and are also responsible for the effectiveness of those safety concepts in combination with the Leica Geosystems product The person in charge of the product has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To be familiar with local regulations relating to safety and accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe The person responsible for the product must ensure that it is used in accordance with the instructions This person is also accountable for the training and the deployment of personnel who use the product and for the safety of the equipment in use This product may be installed on building machinery only by an appropriately trained and qualified specialist iCON excavate iCP31 Safety Directions 79 iCON excavate iCP31 Safety Directions 80 13 5 A Warning A caution A Warning
20. pressing the FJ button 4 To select a Quick Setting move the green bar up or down by pressing the up down a arrows v 10 Special Working Situations 10 1 Tilt Sensor Description Under special circumstances you may experience that the option Tilt sensor cannot follow the right measure height This will affect the height value that is shown in the upper red display The value will jump This can happen during a pull please just ignore it and continue the system will then settle back and show the right height The above mentioned situation will appear when the Delta Angle is in vertical position 5 like shown in the drawing below iCON excavate iCP31 Special Working Situations 65 iCON excavate iCP31 Special Working Situations 66 Solution e Move the machine closer to the profile so that you do not have to open the bucket fully or e Move the machine on top of the profile and work from the bottom to the top 10 2 Using an Auger Explanation of the e The drill bit tip will be shown as a circle and have work screen the color Green 0 5 cm or Red 5 cm e The top point of the auger will be shown as a ring and have the color Blue 0 5 cm or Orange 5 cm e The inner part of the cross hairs will be highlighted when the drill bit and top of the drill is within the specified tolerance lis al 2 03n X 0 00m e The X and Y top tell you how far the top of the NG i Y 0 00m auger is from zero X dir
21. A Warning Hazards of Use Only Leica Geosystems authorised service workshops are entitled to repair these products Installing near mechanically moving machine components may damage the product Precautions Deflect the mechanically moving machine components as far as possible and define a safe installation zone Beware of inadequate steering if machine is defective like after a crash or other damaging events or alterations to the machine Precautions Periodically perform control measurements and field adjustments on the machine as speci fied in the User Manual While working construction and grading should be checked by appropriate means for example spirit level tachymeter before and after important meas uring tasks While steering or navigating the machine accidents may occur due to a the operator not paying attention to the surroundings persons ditches traffic etc or b malfunctions of a system component interference etc Precautions The operator assures that the machine is operated guided and monitored by a qualified user e g driver The user has to be able to take emergency measures for example an emergency stop A Warning A caution AN Danger A Warning The absence of instruction or the inadequate imparting of instruction can lead to incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precaution
22. F Y SLOPE 12 0 Q set X dir 00 iCP31_001 a Graphical display b Offset indication LED s c Setup buttons d Speaker e Selection of bucket f Function buttons g Navigation button iCON excavate iCP31 System Overview 11 iCON excavate iCP31 System Overview 12 Description of buttons ies ct FF e J Description Increases decreases slope in Y direction Increases decreases slope in X direction Increases decreases offset Bigg Load and Store height Reset button Used for setting the reference level and resetting earlier values in the menu BWHOS Selecting a bucket Navigation button Allows you to navigate through the menus Press left right arrows to move between bucket items Naming convention within this manual e lt 1 Enter button e p Left Right arrow buttons e amp Up Down arrow buttons Quick settings Up to 10 user settings can be stored 7 X direction Used for setting the x direction a N Ble Gye LED Display fof al I bs c RA LG d j d A 2 feica icon j a Tilt Bucket indication c Position of the bucket is ON GRADE b Position of the bucket is HIGH d Position of the bucket is LOW iCON excavate iCP31 System Overview 13 iCON excavate iCP31 System Overview LCD Display a gt Da N
23. LUME LIGHT INTENSITY ALARM HEIGHT REVERSED VIEW ETUP HEIGHT GREENBAND MODE GREENBAND YELLOWBAND YELLOW BEEP REFERENCE OFFSET HEIGHT DIRECTION LASER MODE ETUP BUCKET CALIBRATE BUCKET V SELECT BUCKET TOOL TYPE J a LEFT RIGHT BUCKET LEN BUCKET ANGLE BUCKET FLAT ANGLE BUCKET WIDTH TILT ZERO AUGER LENGTH DOG BONE L4 BUCKET NAME iCON excavate iCP31 User Menu Tree 41 iCON excavate iCP31 User Menu Tree BUCKET POINT BUCKET INDICATOR BUCKET GREENBAND TILT GREENBAND DUAL SLOPE MEASURE PROFILE CABLE DETECTION MODE RANGE MIN RANGE MAX RESPONSE ALARM VOLUME 3D GPS MODE SERVICE MENU Password protected menu for support personnel only 42 7 User Menu Enter the User Menu 7 1 UNITS LENGTH UNITS ANGLE BEEP VOLUME LIGHT INTENSITY ALARM HEIGHT To enter the User Menu press the Enter button lt Select a menu option by pressing the left right arrows qp Press the Enter button lt 4 to enter the sub menus Change a value by pressing the up down arrows SETUP SYSTEM This menu option is used to set in which unit the length is measured You can choose between meters inches or feet
24. Leica iCON excavate iCP31 User Manual e Version 1 1 English when it has to be right Seica Geosystems iCON excavate iCP31 Introduction Introduction Purchase AW Congratulations on your purchase of iCON excavate iCP31 machine control system iCON excavate iCP31 System is an ideal tool for increasing productivity in all aspects of the construction earthmoving industry This manual contains important safety directions as well as instructions for setting up the system and operating it Refer to chapter 13 Safety Directions for further information Read carefully through the User Manual before you switch on the product To ensure safety when using the system please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by the e Machine manufacturer e Controller manufacturer and e Sensor manufacturer Product identification The type and serial number of your products are indicated on the label on the base of the unit Enter the model and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop Type Control Box Serial No Type Cradle Serial No 7 Type Junction Box Serial No Type Boom 1 Sensor Serial No Type Stick Laser Sensor Serial No Type Bucket Sensor Serial No Type Rotation Sensor Serial No Type Can
25. T XC14 v2 4 0 t VALUE 2 131 0 210 78 VERS ION RS10A200 RS10A200 XIS1 202 XIS1L203 IS3 3 01 I 2 3 01 RS10A200 ENAB STAT On the diagnosis screen you can see a detailed system status information The most important columns are the last two ENAB and STAT They will show if there is a deviation e ENAB tells the setting for the sensor that has been made in the technical menu When the sensor is activated YES will be shown e STAT tells if the sensor is working ON shows that the sensor is working OFF shows a failure either in the sensor or in the cable connection from the previous sensor this is meant from the cabin and out towards the bucket e tells that the Bucket Sensor needs to be recalibrated Please contact your local dealer e tells that the Tilt Sensor is not working correctly Please contact your local dealer iCON excavate iCP31 Diagnose Screen 71 iCON excavate iCP31 Diagnose Screen 72 12 12 1 General information Periodic checks 12 2 Transport in the field Transport in a road vehicle Shipping Field adjustment Care and Transport General Notices Servicing the system only requires a minimum of time All electronic components are enclosed in robust housings to safeguard them against mechanical damage If any iCON excavate iCP31 components are subjected to severe impact be sure to check for proper operation prior to performing any work
26. Use 78 13 4 Responsibilities 79 13 5 Hazards of Use 80 13 6 Electromagnetic Compatibility EMC 84 13 7 FCC Statement Applicable in U S 86 14 Technical Data 93 14 1 Accuracy of the System 93 14 2 General Technical Data 94 14 3 Conformity to National Regulations 98 15 International Limited Warranty Software Licence Agreement 99 General A Warning A Warning iCON excavate iCP31 System Overview System Overview Product Description and Features The iCON excavate iCP31 System from Leica Geosystems consists of a iCON excavate iCP31 Control Box with a varying number of sensors depending on which system is installed on the excavator The control box has buttons surrounding the screen for user input The 3 5 colour display incorporates a state of the art LCD colour screen making it easy to use even in bright sunny conditions The iCON excavate iCP31 System is very easy to upgrade from e g Single Grade to Dual Grade You just need to add the requisite sensors to your excavator Please contact your local dealer for details The rugged IP67 enclosure is designed for harsh environments This product may be installed on building machinery only by an appropriately trained and qualified specialist Unauthorised modification of machines by mounting the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask
27. arrows qp 3 Press the Enter button lt to enter the menu option CALIBRATE BUCKET 4 Press the Enter button lt to enter the menu option v SELECT BUCKET 5 Select the bucket you want to calibrate It is possible to select between 30 buckets iCON excavate iCP31 User Menu 45 iCON excavate iCP31 User Menu 46 6 Press the right arrow to enter the menu option TOOL TYPE Select which tool type you want to calibrate Bucket or Auger Press the right arrow to enter the menu option BUCKET LEFT RIGHT 8 Select whether the bucket sensor is placed left or right 11 12 13 14 When making your choice you must look on the lid of the sensor If the lid is turned against the left side then you must choose LEFT and vice versa Note if you choose the wrong side the bucket and the graphics will work upside down Press the right arrow gt until the display shows TILT Select NO if the bucket is not a tilt bucket Otherwise select which tilt unit to use with the bucket The system allows you to associate any one out of 5 tilt units to each bucket Tilt units can be used with several buckets which is relevant when using a tilt coupling Press the right arrow gt until the display shows option BUCKET LEN Measure the distance between the pivot point of T the bucket and the edge of the bucket k a BUCKET LEN Press the up down arrows until the display shows the distance between the pivot point an
28. conditions of the Leica Geosystems Software License Agreement Such agreement is provided together with all products and can also be referred to and downloaded at the Leica Geosystems home page at http www leica geosystems com swilli cense or collected from your Leica Geosystems distributor You must not install or use the software unless you have read and accepted the terms and conditions of the Leica Geosystems Software License Agreement Installation or use of the software or any part thereof is deemed to be an acceptance of all the terms and conditions iCON excavate iCP31 International Limited Warranty Software Licence Agreement 99 iCON excavate iCP31 International Limited Warranty Software Licence Agreement 100 of such License Agreement If you do not agree to all or some of the terms of such License Agreement you may not download install or use the software and you must return the unused software together with its accompanying documentation and the purchase receipt to the dealer from whom you purchased the product within ten 10 days of purchase to obtain a full refund of the purchase price iCON excavate iCP31 International Limited Warranty Software Licence Agreement 101 Total Quality Management Our commitment to total customer satisfaction Leica Geosystems AG Heerbrugg Switzerland has been certified as being equipped with a quality system which meets the International Standards of Quality Management and Quality S
29. d the edge of the bucket BUCKET LEN that you have measured in step 12 Press the right arrow until the display shows BUCKET ANGLE 15 Move the bucket of the excavator to a position where the line between the pivot point of the bucket and the edge of the bucket is in a straight vertical plane To make sure that the line is in a straight vertical plane we recommend that you use a spirit level In calm weather it is also possible to hold a plumb line to the pivot point and let it hang straight down Then 3 move the bucket until the leading edge touches the string a BUCKET ANGLE 16 Press the button when the bucket is in the position described before in step 15 17 Press the right arrow until the display shows BUCKET FLAT ANGLE 18 Move the bucket of the excavator to a position where the bucket can be used to level the surface evenly This part of the calibration is used to set how the move ments of the bucket are shown on the Control Box The position you put the bucket into will correspond to the middle diode of the Bucket Angle Indicator on the Control Box See section LED Display in the Chapter System Overview a BUCKET FLAT ANGLE 19 Press the button when the bucket is in the position described before in step 18 iCON excavate iCP31 User Menu 47 iCON excavate iCP31 User Menu gt You can mount a reversed Bucket Calibrate the reversed Bucket as normal and the graphic will reverse the Bucket on the
30. damages or defects e Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems e Inadequate safeguards at the work site for example working on roads e Controlling of machines moving objects or similar monitoring application without addi tional control and safety installations A Warning Adverse use can lead to injury malfunction and damage It is the task of the person responsible for the equipment to inform the user about hazards and how to counteract them The product is not to be operated until the user has been instructed how to work with it A Warning Unauthorised modification of machines by mounting the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting the product iCON excavate iCP31 Safety Directions 77 iCON excavate iCP31 Safety Directions 78 13 3 Limits of Use Environment Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments AN Danger Local safety authorities and safety experts must be contacted before working in hazardous areas or in close proximity to electrical installations or similar situations by the person in charge of the product 13 4 Manufacturer of the product Manufacturers of
31. ess the button to save this point as the second point The slope and distance between the points is shown in the display Place the bucket at the third farthest point of the profile between the points is shown in the display Place the bucket at the fourth farthest point of the profile Press the button to save this point as the fourth point The slope and distance between the points is shown in the display Continue this operation until you have saved all points in your profile You can save up to 10 points in a profile You can get a graphic view of your profile by pressing the button 14 Press the Enter button lt two times to save and J BUCKETO1 leave the profile LONG SLOPE 4 1 The green vertical line indicates your O point the farthest point of the profile iCON excavate iCP31 User Menu 55 iCON excavate iCP31 User Menu 56 The O point can be moved the following way i N Enter the profile Use the up down arrows to move the red bar to the point that you want to be your new O point Press the button SET 0 0 0 131100 4 e The green area indicates that this area is included DOQEE BUCKETO1 in the profile and your bucket is working in this area right now e The blue area indicates that this area is included in the profile but your bucket is not working in this area right now e The red area indicates that this area is NOT included in the profile LONG SLOPE
32. he connecting cables Dry the products at a temperature not greater than 40 C 108 F and clean them Do not repack until everything is completely dry 13 Safety Directions 13 1 General Description The following directions should enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these direc tions and adhere to them iCON excavate iCP31 Safety Directions 75 iCON excavate iCP31 Safety Directions 76 13 2 Permitted use Adverse use Intended Use e Control of machine tool for generic working in height slope and if present side shift based on reference height reference line and machine geometry e Detection of machine geometry by machine mounted slope and rotation sensors e Detection of a desired reference height and or slope by laser or sonic sensors e Recording measurements e Computing by means of application software e Guidance of the operator e Use of the product without instruction e Use outside of the intended limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is specifically permitted for certain functions e Modification or conversion of the product e Use after misappropriation e Use of products with obviously recognizable
33. ied out or to pre define various distances with a slope to match After defining the distances or copying a job you can then dig the job at a stretch S When you work in profile mode you will only be able to work with slope in one direction and a laser as reference line cannot be used So before you start make sure that Dual Slope mode is disabled How to copy save a job 1 Turn on the iCON excavate iCP31 Control Box that already exists 2 Enter the User Menu by pressing the Enter button lt 3 Select the menu option PROFILES by pressing the left right arrows qp 4 At the menu option PROFILES you can select a BUCKETO1 profile number by pressing the up down arrows A small icon will indicate which profile is activated for example Gp Profile number O indicates that iCON excavate iCP31 is not running in profile mode Profile number 11 is a Demo profile that cannot be changed iCON excavate iCP31 User Menu 53 iCON excavate iCP31 User Menu 54 5 Oo CON O 10 Press the button to save this point as the third point The slope and distance 12 13 When you have selected a profile from 1 10 press the Enter button lt to activate the selected profile Place the bucket at the farthest point of the profile you want to copy save Press the button to LOG Save this point as the first point of the profile Place the bucket at the second farthest point of the profile Pr
34. lt angle indicator This means how fast you want the lamps in the Tilt Slope display to react 0 5 corresponds to an accuracy of about 2 cm working with a bucket of 1 m DUAL SLOPE Turns the dual slope mode of the iCON excavate iCP31 on or off Dual slope operation is described in section 5 Dual Slope Mode iCON excavate iCP31 User Menu 51 iCON excavate iCP31 User Menu 52 7 5 Description MEASURE With this menu option you can let the iCON excavate iCP31 calculate slope height and length in relation to 2 reference points You can choose which of the values is to be shown in the upper display Press the up down arrows to select the value To let the iCON excavate iCP31 calculate slope height and length follow this procedure 1 Place the tip of the bucket on the first reference point 2 Press the button to save the first reference point 3 Place the tip of the bucket on the second reference point The upper blue box shows the slope height or length according to which value you have selected If you want to work with the calculated slope height and length press the button to save the second reference point After saving the second reference point iCON excavate iCP31 automatically leaves the User Menu and returns to working mode There is no timeout at this menu option 7 6 PROFILE General information The basic idea of making profiles is either to copy save a job that is already carr
35. o enter a offset of 5 0 m press the button until the display shows the value 5 00 The display to the right indicates 1 The bucket selected is No 1 PI BUCKETO1 2 The value in red 5 00 indicates the distance to 00 ONGRADE r 3 The desired offset is set to 5 00 00 4 The X slope is 0 0 no slope 5 The bucket tip is used as reference 6 The distance is measured vertically LONG SLOPE 7 REACH 0 38 means that the bucket has been a 8 0 0 7p moved 38 cm closer to the machine since the button was pressed iCON excavate iCP31 Single Slope Mode without Laser 31 iCON excavate iCP31 Single Slope Mode without Laser 32 Digging with slope in X direction Moving the excavator Press the or button until the display shows the slope desired Example If you want a slope where the excavation is getting shallower as the bucket comes nearer the excavator press the right button until the display shows the desired slope 5 Positive slope 1 Make sure that OFF is selected in the menu option SETUP HEIGHT gt LASER MODE 2 Put the bucket at a place that can be reached again after moving the excavator 3 Press the tA button to store the position The red display will flash to indicate that the position is stored 4 Move the excavator and put the bucket at exactly the same place where the position above was stored 5 Press the button again to load the position 4 Single
36. o light This menu option is used to set when the yellow diodes on the remote display and on the Control Box respectively start to light The value is the distance from when the yellow diodes start to light until when the green diodes start to light YELLOW BEEP REFERENCE OFFSET HEIGHT DIRECTION LASER MODE 7 3 CALIBRATE BUCKET This menu option is used to enable or disable the audible indication of being in the yellow band This menu option is used to set the reference height when the button is pressed The iCON excavate iCP31 is capable of measuring the height of the bucket point over the defined on grade plane either strictly vertical or normal to the defined on grade plane Use this option to set the desired height direction You can choose between NORMAL and VERTICAL This menu option is used to choose the nulling method You can choose between OFF and INTEGRATED e For OFF the method is as described in section 3 Single Slope Mode without Laser e For INTEGRATED the method is as described in section 4 Single Slope Mode with Laser SETUP BUCKET In order to calibrate the bucket sensor you must input some information about the length and angles of the bucket to the iCON excavate iCP31 System Follow the instructions below to do so 1 Press the Enter button lt You will now enter the User Menu 2 Select the menu option SETUP BUCKET You select a menu option by pressing the left right
37. of the next stretch of the profile The length and slope between the points are shown in the display Repeat the procedures 10 and 11 until you have stated all the stretches you want to include in the profile You can state up to 10 stretches in the profile You can get a graphic view of your profile by pressing the left arrow q and subsequently the button 12 Press the Enter button lt two times to save and leave the profile 7 7 CABLE DETECTION Description Please refer to the Cable Detection EZiDIG User Manual regarding the settings for CABLE DETECTION iCON excavate iCP31 User Menu 59 iCON excavate iCP31 User Menu 7 8 Description 7 9 Description 3D GPS MODE 60 This menu option enables or disables 3D mode In 3D mode the iCON excavate iCP31 communicates with an external 3D machine control system to provide control of the excavator in three dimensions When 3D MODE has been selected the icon will be shown in the display Q set REACH 0 46 Prof 0 00 ET LONG SLOPE 0 SERVICE MENU Password protected menu for support personnel only 8 Reversed Bucket Description You can mount a reversed bucket Calibrate the reversed Bucket as standard bucket and the graphic will reverse the bucket on the screen 6 __ Standard bucket view Reversed bucket view iCON excavate iCP31 Reversed Bucket 61
38. ons 86 13 7 A Warning A Warning FCC Statement Applicable in U S This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio commu nication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Labelling Control Box icP31_008 iCP31 Excavator 2D Panel P N 798667 il gt XXXXXXXX il
39. ou want to drill 4 holes a b c and d Hole b is to be drilled 1 m in the X axis from hole a Hole c is to be drilled 1 m in the X axis and 1 m in the Y axis from hole a Hole d is to be drilled 1 m in the Y axis from hole a iCON excavate iCP31 Special Working Situations 69 iCON excavate iCP31 Special Working Situations ONO 12 13 Place the auger over hole a Press the X dir button and set the direction Select 1 or 2 points option with the up or down arrows and press Enter Press the 0 00 button when the auger and direc tion are placed and set correct Start drilling Move the auger without moving the tracks of the machine until the display reads X 1 00m and Y 0 00m Press Center F3 Start drilling Move the auger without moving the tracks of the machine until the display reads X 1 00m Y 1 00m Press Center F3 Start drilling 11 Move the auger without moving the tracks of the machine until the display reads X 0 00m Y 1 00m Press Center F3 Start drilling 70 11 Diagnose Screen Description This is a diagnose tool to view the status of sensors and error messages If a cable breaks or a sensor is dead it is easily possible to verify where the problem is To activate this screen you must push the left right arrows 4 at the same time Example of a diagnose screen SENSOR XIS1LASER RS10 FLUX EXTENS ION CABLE DE
40. r i CH 9435 Heerbrugg S N XXXXXXXX Made in Denmark 20XX imum E Z Labelling Compas and Pitch Roll Sensor TYPE MRS300 P N 761696 I CH 9435 Hoorn CH 9435 Heerbrugg S N XXXXXXXX Stica Made in Denmark 20XX 12 24 V DC 6A max Labelling Can Junction Box TYPE MJB300 P N 761697 S N XXXXXXXX e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX A MA Power 12 24 V DC 6A max Labelling Tilt Bucket Sensor P N 7952 95200 S N 131441XX TT MSS309 Tilt bucket sensor Power iCON excavate iCP31 Safety Directions 91 iCON excavate iCP31 Safety Directions Labelling Remote Display TYPE MLB 300 P N 773702 AAI S N 181441XX nA Seica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CER Power 12 24 V DC 6A max 92 14 Technical Data 14 1 Accuracy of the System Digging system dual Accuracy depends upon various factors including the calibration accuracy the size of the slope machine worn out Joints if the excavator is placed on stable ground The accuracy of the system is 0 2 of the reach of the machine measured at the bucket point when the machine is positioned on a level surface Accuracy of the rotation sensor Accuracy of the rotation sensor is 2 or better iCON excavate iCP31 Technical Data 93 iCON excavate iCP31 Technical Data
41. r manufacturers for example field computers personal computers two way radios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers and two way radios pay attention to the infor mation about electromagnetic compatibility provided by the manufacturer Disturbances caused by electromagnetic radiation can result in erroneous measurements Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation for example near radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions A Warning If the product is operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends iCON excavate iCP31 Safety Directions 85 iCON excavate iCP31 Safety Directi
42. ravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regulations in force in your country Always prevent access to the product by unauthorised personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or received from your Leica Geosystems dealer iCON excavate iCP31 Safety Directions 83 iCON excavate iCP31 Safety Directions 84 13 6 Description A Warning A caution A caution Electromagnetic Compatibility EMC The term Electromagnetic Compatability is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic distur bances to other equip ment Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used in conjunction with accessories from othe
43. rm their earthmoving tasks The basic components of the systems are the iCON excavate iCP31 Control Box angle sensors and cabeling Purpose of this manual The purpose of this manual is to explain the features and operation of the iCON excavate iCP31 System The specific uses of the systems are varied This manual is not intended to teach each specific use iCON excavate iCP31 About This Manual 5 iCON excavate iCP31 Table of Contents Table of Contents In this manual Topic Page 1 System Overview 9 1 1 Product Description and Features 9 1 2 Getting Started 16 1 3 Single Slope System 18 1 4 Dual Slope System 20 1 5 Tilt Slope System 22 2 Setting the Direction of X 25 3 Single Slope Mode without Laser 31 4 Single Slope Mode with Laser 33 5 Dual Slope Mode 37 6 User Menu Tree 41 7 User Menu 43 7 1 SETUP SYSTEM 43 7 2 SETUP HEIGHT 44 7 3 SETUP BUCKET 45 7 4 DUAL SLOPE 51 7 5 MEASURE 52 7 6 PROFILE 53 7 7 CABLE DETECTION 59 7 8 3D GPS MODE 60 7 9 SERVICE MENU 60 8 Reversed Bucket 61 9 Quick Settings 63 10 Special Working Situations 65 10 1 Tilt Sensor 65 10 2 Using an Auger 67 11 Diagnose Screen 71 12 Care and Transport 73 12 1 General Notices 73 12 2 Transport 73 12 3 Storage 74 12 4 Cleaning and Drying 74 iCON excavate iCP31 Table of Contents iCON excavate iCP31 Table of Contents 13 Safety Directions 75 13 1 General 75 13 2 Intended Use 76 13 3 Limits of
44. s 09 0 REACH 0 00m BUCKETO1 0 00 X SLOPE 0 0 Esc 2 Point X dir Touch the string on the left side of the machine with center of bucket Press Enter to continue 4 Place the center of the bucket on point 1 left side of the machine 5 Press the Enter button lt to save point 1 a Point 1 left side of the machine b Point 2 right side of the machine iCON excavate iCP31 Setting the Direction of X 27 iCON excavate iCP31 Setting the Direction of X 6 Place the center of the bucket on point 2 right side of the machine 7 Press the Enter button lt to save point 2 The Direction of X has now been set to be exactly between the two points that were touched 28 2 Point X dir Touch the string on the right side of he machine with center of t bucket Press Enter to continue Esc a Point 1 left side of the machine b Point 2 right side of the machine oS BUCKETO1 0 00 REACH X SLOPE 0 00m__0 0 Esc iCON excavate iCP31 Setting the Direction of X 29 iCON excavate iCP31 Setting the Direction of X 30 3 Single Slope Mode without Laser Setting the desired 1 Make sure that LASER MODE is set to OFF Bucket is selected as reference in the aes menu option SETUP HEIGHT gt LASER MODE 2 Press the or button until the display shows the desired offset value Example If you want t
45. s All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the product Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important operations Because of the risk of electrocution it is very dangerous to use poles and extensions in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environ ment first contact the safety authorities responsible for the electrical installations and follow their instructions If the product is used with accessories for example masts staffs poles you may increase the risk of being struck by lightning Precautions Do not use the product in a thunderstorm iCON excavate iCP31 Safety Directions 81 iCON excavate iCP31 Safety Directions 82 A Warning A Warning A Warning A caution During dynamic applications there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around for example obstacles excavations or traffic Precautions
46. ted to the following slopes 4 0 in the X direction and 1 0 in the Y direction 1 Turn on the display 2 Press the Enter button lt You will now enter the User Menu 3 Select DUAL SLOPE by pressing the right arrow p 4 Select ON by pressing the up arrow 5 Leave the Menu by pressing the button 6 Set the desired Y Slope by pressing the or button 1 0 K Positive slope if the excavation gets deeper from the machine and to the right 7 Turn the machine so that the bucket points to the direction of X Press the button 8 Press the or button until the display shows the desired value for X Slope 4 0 K Positive slope if the excavation gets deeper from the machine and towards the bucket 9 Adjust the offset underneath the laser beam by pressing the or button until the display shows the desired value 10 Move the Laser Sensor so that it can detect the laser beam When the display reads NEW REF 0 00 PRESS L S BUTTON you must press the button and you can start digging with Dual Slope 11 iCON excavate iCP31 remembers the X direction so you do not have to change the setting for X direction until you have a task for which the direction of X differs from the present setting iCON excavate iCP31 Dual Slope Mode 39 iCON excavate iCP31 Dual Slope Mode 40 6 Use r Menu Tree User Menu tree sS ETUP SYSTEM UNITS LENGTH UNITS ANGLE BEEP VO
47. the display shows the slope desired X direction KE The slope you enter on the display must always be the same as the slope of the rotation laser e Example If you want a slope of 2 where the excavation is E BUCKETO1 getting shallower as the bucket comes nearer the 4 14 OFFSET excavator press the button until the display shows the value 2 0 REACH LONG SLOPE QS 2 0 Q set Prof iCON excavate iCP31 Single Slope Mode with Laser 35 iCON excavate iCP31 Single Slope Mode with Laser 36 Moving the excavator 1 Make sure that INTEGRATED is selected in the menu option SETUP HEIGHT gt LASER sis move QA 2 Move the excavator to the desired location 3 Move the Laser Sensor so that it can detect the laser beam When the sensor detects the beam the message NEW REF 0 00 PRESS L S KEY is shown in the display When the sensor approaches the beam the LED diodes on the left and right side of the control box will flash slowly in the direction in which the sensor is to be moved in order to X SLOPE detect the laser beam When the green diodes flash quickly the sensor is able to detect the beam 1 0 019 4 0 f Q set Xdir O O OOO Q set X dir 4 Press the LZ button to set the reference point When the display flashes the message LASER the reference point has been accepted The values of actual Offset and desired Offset depend on the actual position of stick and bucket
48. with the system Transport When transporting the equipment in the field always make sure that you carry the product in its original transport container Never carry the product loose in a road vehicle It can be affected by shock and vibration Always carry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration After transport inspect the field adjustment parameters given in this user manual before using the product iCON excavate iCP31 Care and Transport 73 iCON excavate iCP31 Care and Transport 74 12 3 Product Field adjustment 12 4 Product Cables and Plugs Damp products Storage Respect the temperature limits when storing the equipment particularly in summer if the equipment is inside a vehicle Refer to 14 Technical Data for information about tempera ture limits After long periods of storage inspect the field adjustment parameters given in this user manual before using the product Cleaning and Drying Blow off dust Use a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these may attack the polymer components Keep plugs clean and dry Blow away any dirt lodged in the plugs of t
49. ystems ISO standard 9001 and Environmental Management 1SO 9001 1SO 14001 Systems ISO standard 14001 Original text Printed in Switzerland 2013 Leica Geosystems AG Heerbrugg Switzerland 798777 1 1 0en Ask your local Leica Geosystems dealer for more information about our TQM program Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg e Switzerland when it has to be right etca Phone 41 71 727 31 31 www leica geosystems com Geosystems
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