PULSE Automatic Shaker Machine User`s Manual
Contents
1. TEXT 1 4 After clamping is over ensure container is clamped properly display will show ENSURE TIGHTNESS amp PRESS RUN DISPLAY EMERGENCY em P ENSURE TIGHTNESS amp Honana Feri nd TEXT 1 5 After you press RUN machine will start shaking for specified time During this period the display will show MIXING amp countdown the time During mixing if anybody tries to open the door please refer sub menu 1 5 DISPLAY EMERGENCY PULSE 19009 25 7 TEXT 1 6 After completion of shaking display will show MIXING COMPLETE then top table will go to upward direction slightly from the container so that the container can be released during this period display will show DECLAMPING DISPLAY EMERGENCY 29846 14 Page 12 Version 1 1 TEXT1 7 The message PLEASE OPEN THE DOOR amp REMOVE THE CONTAINER indicates the completion of whole operation Buzzer sound will be heard DISPLAY PULSE Ne JE PLEASE OPEN THE DOOR amp mail Ed THE CONTAINER m TEXT 1 8 When you take out the container display will show INSERT THE CONTAINER amp CLOSE THE DOOR Now the machine is ready for next operation DISPLAY EMERGENCY a m INSERT CONTAINER amp CLOSE DOOR TEXT 1 9 If abnormal sound came from machine or you want to stop the machine during mixing then press Emergency button to stop mixing between2. PPAR ENTERPRISES PRIVATE LIMITED PULSE Automatic Shaker Machine User s Manual Plot No 89 Udayan Industrial Estate 3 Pagladanga Road Kolkata 700015 Phone 91 33 23234538 32918078 Fax 91 33 2353 6547 email info parenterprise com Website www parenterprise com Version 1 1 PPAR ENTERPRISES PRIVATE LIMITED CONTENTS ke a 1 AA 3 3 DeO 5 4 s RENT 6 Technical 7 O aaO APA AA 9 7 Operation through 5 20000000 10 8 Schematic Connection Diagram for 19 9 Poster 20 10 Daily meme eene 21 MITTIT 22 Version 1 1 Fe ENTERPRISES PRIVATE LIMITED 1 INTRODUCTION Purpose and use of this manual Automatic Shaker Machine Model PULSE This manual provide guideline on the operation routine maintenance amp trouble shooting necessary to uphold the machine performance over time It is aimed at the machine user who must have the necessary training and professional skill to use similar automatic machines It also contains all the information available at the time of publication regarding the automatic Shaker machine Model PULSE Page 1 Version 1 1 ENTERPRISES PRIVATE LIMITED an
3. soft cloth month tm ES Dipping neutral lotion n MCB OFF MCB ON Clean with soft cloth Dipping neutral lotion launder with water if the paint overflows Wipe with dry cloth Wipe off the Apply new One old lubricating oil month lubricating oil and leftover TIE ROD Page 21 Version 1 1 PAR ENTERPRISES PRIVATE LIMITED 11 Operational view Step 1 Step 3 CE Step 9 Version 1 1 Fe ENTERPRISES PRIVATE LIMITED Step 1 Switch ON the power supply Step 2 Open the door Step 3 Load the paint container on the bottom table for shaking Step 4 Close amp lock the door as per display message Step 5 Operate through software for shaking Step 6 Machine is Shaking amp Display shows the time countdown Step 7 After shaking open the door as per display message Step 8 Release the container Step 9 THE MACHINE IS READY FOR ANOTHER OPERATION Page 23 Version 1 1
4. TEXT 1 5 TO 1 6 Page 13 Version l 1 SES PRIVATE LIMITED PRIVATE LIMITED TEXT 1 10 After that display will show RELEASE EMERGENCY DISPLAY EMERGENCY PULSE RELEASE EMERGENCY 39888 1 11 After that display will show PRESS RESET When you press reset Top Table will release the container Page 14 Version 1 1 dbi t PRIVATE LIMITED een SUB MENU 1 1 TEXT 1 1 1 For setting the mixing time between 0 1 minute 6 seconds to 9 9 minutes 594 seconds press or T button button increments 6 seconds 5 fern 0 99 p 1 1 1 2 T button decrements 0 1 minute Otherwise press declamp button to change the container size TEXT 1 1 3 After setting the mixing time press the RUN button to store the set time 15 Version l 1 PRIVATE LIMITED 6 SUB MENU 1 2 TEXT 1 2 1 If press and hold the declamp button the top table will m
5. is strictly forbidden to bypass or disable the protections or safety devices fitted in the machine THE MACHINE IS NOT EXPLOSION PROOF AND MUST NOT BE USED IN AREAS AT RISK FOR EXPLOSION The packing must be handled only by skilled personnel using appropriate handling equipment and according to the instructions given in the corresponding chapter The panels must be kept closed at all times Only qualified or trained personnel are authorized to access the electrical and mechanical parts of the machine for maintenance and repairs Access of electrical and mechanical parts of the machine by unauthorised person is not desirable The panels are not equipped with safety limit switches must kept closed all time Always unplug the power supply cable from the socket outlet before carrying out any maintenance operations During installation maintenance and repairs to the machine any operation that involves direct contact with internal parts must be carried out with the machine off and with the power supply cable unplugged from the socket outlet Any intervention inside the machine when panels are open and when the machine is connected to power must be carried out by qualified or appropriately trained personnel Page 4 Version 1 1 PAR ENTERPRISES PRIVATE LIMITED 3 Definitions ES personnel qualifications Indicate the minimum qualifications level according to the below OPERATOR A person familiar with the
6. ELCOME TO COLOURFUL WORLD And beep sound will be heard ee l Welcome to aColourful DE 93 9 world TEXT 1 1 After that top table will start to move in the upward direction the display will show INITIAILIZING When top table will reaches to top most level display will show INSERT CONTAINER amp CLOSE THE DOOR Please refer sub menu 1 1 DISPLAY EMERGENCY gt d ie INITIALIZING DISPLAY EMERGENCY e gt amp m INSERT CONTAINER amp CLOSE i THE DOOR Page 10 0 Version l 1 PPAR ENTERPRISES PRIVATE LIMITED TEXT 1 2 After Placing desired container Set time amp close the door If you want to go with previously set mixing time Press otherwise press T T to change mixing time Please refer sub menu 1 2 DISPLAY EMERGENCY T 2 OOO te TEXT 1 3 After you press run top table will start move in the downward direction for clamping the container When the machine will find a container it will stop its downward movement amp it will hold the container tightly During this period display will show WAIT CLAMPING If the machine dose not finds any container refer sub menu 1 3 DISPLAY EMERGENCY 2 amp amp Page 11 Version l 1 PPAR ENTERPRISES PRIVATE LIMITED
7. R SUPPLY FREQUENCY AC Motor Rating Phase DC Motor Rating Time Settings Clamping De clamping Min Max Container Height Max Container diameter Maximum Container Size Max Safe Operational Weight WIDTH DEPTH HEIGHT TOTAL MACHINE WEIGHT TOTAL PACKED MACHINE WEIGHT Version 1 1 Fe ENTERPRISES PRIVATE LIMITED 220V AC 50 60 Hz 1 HP 1425 RPM Single 24V 0 1 0 2 0 1 9 9min Automatic Automatic 75mm 420mm 300mm 20Ltr 32Kgs 730 mm 760 mm 1170 mm 240 Kgs 270 Kgs Page 7 Ex VAT LIMITED 6 INSTALLATION by Qualified personnel Only qualified or appropriately trained personnel are authorised to install the machine Before installing the machine read the instructions in this manual carefully to ensure the safety of the personnel involved and avoid damaging the machine Once the machine has been unpacked and placed in its operating site it must be installed Conditions for proper installation You must also prepare an electrical power line in accordance with the voltage and frequency required by the machine The line must be protected from overloads short circuits and direct contacts according to current regulations Check the grounding of the power supply system as required by local regulations before powering the machine Na Installing accessories Standard and optional accessories are normally pre install
8. Read this manual carefully before using the machine This manual is organised into separate chapters each of which refers to a specific topic The manual is to be considered is an integral part of the machine and must be stored with care We recommend that you store it close to the machine so that it is easily accessible Use the manual in such a way as to avoid damage of its contents do not remove tear or rewrite any portion of its contents If itis lost or partially or fully ruined we recommend that you request for a new manual from the manufacturer Give copy of this manual to any other user owner of the same model machine for help Some of the illustrations in this manual were taken from prototype some details may differ on machine in standard production Page 2 Version 1 1 Fe ENTERPRISES PRIVATE LIMITED 2 GENERAL INFORMATION AN General safety warnings This PLUSE Shaker Machine has been designed and manufactured in observance of essential safety requirements All measures and precautions were taken during its design manufacture testing and installation to ensure the highest possible level of safety considering rational use of the machine Page 3 Version 1 1 PA ENTERPRISES PRIVATE LIMITED READ THE SAFETY WARNINGS CAREFULLY BEFORE USING THE MACHINE WARNINGS Do not operate the machine before reading and understanding the guidelines in this manual It
9. ed on the machine Only in certain situations do they need to be installed Main plug top Main power supply to the machine Machine main switch MCB The double pole MCB protect the line and neutral in the electrical equipments MCB In ON position 1 ON the machine is powered In OFF position O OFF the power is cut off to the machine Page 8 NENNEN 0 Version 1 1 ENTERPRISES PRIVATE LIMITED Un pack the machine carefully e Read the instruction manual Place the machine on leveled floor e Please follow the steps below as per figure shown for unlocking the machine STEP 3 Step 1 Lock handle is visible from outside e Plug the main cable into the 220V AC 50Hz supply line e Turn ON the MCB switch e Look at the display which shows the instructions through software amp check the whole System operation Power Supply e Separate 220VAC 50Hz power supply is required to run the machine e Earthing of the machine is must e Check the power supply before switching ON the machine e If the power supply is ok then plug in the machine cable into the mains socket and put the main switch ON e The glowing of the display panel board LCD confirms that power is coming up to the control circuit of the machine Page 9 Version 1 1 PPAR ENTERPRISES PRIVATE LIMITED 7 Operation through software MAIN MENU At The beginning switch ON the machine LCD shows the message W
10. ove in the upward direction During this period display will show DECLAMPING DISPLAY EMERGENCY lt gt 29999 m gt TEXT 1 2 2 After setting the container size press the RUN button Page 16 Version l 1 PPAR ENTERPRISES PRIVATE LIMITED SUB MENU 1 3 TEXT 1 3 1 If the system dose not find any container before touching the bottom table it will show CAN buzzer sound will be heard DISPLAY EMERGENCY 999 mq TEXT 1 3 2 The top table will start to move in the upward direction amp stops after little declamping DISPLAY EMERGENCY 40009 7 us Page 17 Version 1 1 PRIVATE LIMITED SUB MENU 1 4 TEXT 1 4 1 During shaking if somebody tries to open the door the system will stop its operation amp display will show PRESS RESET amp buzzer sound will be heard TEXT 1 4 2 When you press reset machine will declamp the container display will show DECLAMPING DISPLAY EMERGENCY 2990 m Page 18 Version 1 1 PRIVATE LIMITED s SCHEMATIC CONNECTION DIAGRAM FOR a v 5 Page 19 Version 1 1 ENTERPRISES PRIVATE LIMITED 9 Trouble shooting PROBLEM M C is getting hang or panel switches are the not working does not move the display Fig 10 1 Machine is not working Fig 10 2 Abnormal Sound Clam
11. ping of Table not Working Fig 10 3 Can slipping or crushing PROBABLE CAUSE 1 An unwanted surge passed through the mother board or processor did not reset well 1 Faulty main power supply Or SSR 2 Door is not closed properly 1 Check the levelling 2 Slack Belt 1 Problem in electric cable line for sensor and clamping motor Clamp pressure need to check ACTION 1 Reset the M C by RESET switch or switch OFF main power supply of M C Wait for 30 second and then switch ON main power 1 If found faulty repair it or Change SSR 2 Close the door Properly 1 If found fault rectify it 2 Tighten the motor pulley Open the top cover of cabinet If any problem in cable repair it Open top cover amp increase pressure by knob clockwise amp rotating anticlockwise to decrease pressure Version 1 1 PICTURE SSC DOOR SWITCH Page 20 PPAR ENTERPRISES PRIVATE LIMITED 10 Daily maintenance Maintenance Content Check security devices Fig 12 1 Outside cleansing Fig 12 2 Inside cleansing Lubricate transmission TIE ROD Fig 12 3 Switch on the power supply ala all 1 2 3 _ Switch OFF the power supply Switch on the power first adjust work position and then switch off the power Check the 10 days condition Of door switch and Emergency switch Clean with One
12. use of colorants to produce paints or similar products assigned to operate and use the machine by its controls and to load and unload production materials with all safety devices enabled He or she must work only in safety conditions MAINTENANCE TECHNICIAN Specialist prepared and trained in a technical field mechanical and electrical and assigned to work on the machine to perform adjustments repair breakdowns or carry out maintenance Page 5 Version l 1 PA ENTERPRISES PRIVATE LIMITED 4 FEATURES General description The vibrator type automatic shaker machine is designed and manufactured based on internationally accepted technology The vibration generated by the machine ensures fast and complete mixing of the containerized paint The machine is fully automatic with LCD panel safe compact attractive outlook and user friendly gt Specific Advantage Durable Structure Long Life Span High Performance User Programmable Timer gt Efficiency e High Speed Mixing Arrangement e High Performance on Heavy Load amp Continuous Operation gt Operator Friendly e Operator Easy Guided By Display Panel Customizing e Programmable Shaking Time Set Up By Individual Choice Safety e Automatic Clamping amp Unclamping of the Container Page 6 Version 1 1 5 TECHNICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS MECHANICAL SPECIFICATIONS POWE
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