Projector Enclosure - Technical Innovation
Contents
1. FK SENSOR HH AC HEATER S UT IN E OPTIONAL Tornado Enclosure User Manual page 21 amp TEMPEST lighting inc DEC3 2 Main Functions 1 Sense current to projector lamp on off CON OD WwW A YU N Record lamp hours Monitor temperature and humidity inside Enclosure Maintain temperature at safe operating level Prevent condensation Isolate projector in case of unsafe temperature Report status over RDM Optional remote projector relay control over DMX DEC3 2 s function depends on whether the projector lamp is on or off Lamp ON Fans on Heater off Monitor temperature and humidity Isolate projector power if temperature exceeds max limit Record lamp hours Lamp OFF Monitor temperature and humidity o If temp below bottom setting run heater o If temp above top setting run fans o Iftemp in normal range run anti condensation routine Factory Settings Basic Mode In most applications DEC3 2 will operate correctly with its factory default settings in Basic operating mode You do not need to do anything Please skip to the Power Connections section below If your needs are more complex read on Tornado Enclosure User Manual page 22 amp TEMPEST lighting inc Operating Modes DEC3 2 may operate in one of four modes set using either the Front Panel or by RDM control In all configurations the projector inside the enclosure may also be an RDM e2. amp TEMPEST lighting inc VINSIAVETIGEI i i 7 Blizzard Projector Enclosure Heater Fan On Relay Temp Lamp amp J TEMPEST EY OY amp For the following products Le manufactured after August 2011 Tempest Lighting Inc 13110 Saticoy Street Unit C N Hollywood CA 91605 USA Baby Blizzard Blizzard Tel 1 818 787 8984 Blizzard Stretch Fax 1 818 982 5510 Blizzard X Stretch info tempestlighting com www tempestlighting com In the interest of continuous product improvement notice Neither Tempest Lighting Inc nor its repre arising from it lent is Subject to change without eld liable for expense or injury August 2012 Tempest Lighting Inc All Rights Reserved TEMPEST lighting inc Table of Contents 1 DAOC GON agili 5 Diner 6 2 idiot 8 PRIVI Lan 9 MOUnibacaa 9 Mounting the Projector in the Blizzard Enclosure 13 3 Vie 16 One orTwo PoWerCIicdist iaia 17 Indoor Enclosures and HUSH Boxes with MiniDEC Control 18 MIBNIDECODSFA tonica lei 19 4 Outdoor Enclosures Digital Enclosure Control 20 DECS Z S AENA UC ll 21 DECS 2 Main FUNCOM Sasainn E E O 22 Factory Settings Basic MOG csssccssssssccsssssssccccsssssscccessssenceussscscesssessessssessecsssss 22 Operating Node diana annie 23 DEC3 2 Control Parami eterna ai 24 PND ONNE U ON epee ener mene ere ear een A er eee emcee eer er nee Ty eer E E 25 DMX WSU W
3. 8 Troubleshooting This is a guide to the general symptoms problems and solutions that may occur during the lifetime of your enclosure However it is important to remember that problems may occur within the projector itself and these must also be considered Projector does not have power Check power switch of projector Note the following actions should be performed by a licensed electrician If power is on check wiring including metering supply voltages enclosure must receive 200 240VAC to operate properly If LEDs on the DEC3 control panel controller are lit check the Lamp Relay LED If it is on meter power in receptacle If no power is present at the receptacle contact technical support In case of over temperature the power disconnection is an intended function of the enclosure and is for the protection of the projector which is not meant to operate in extreme conditions In this case the problem will only continue until temperature drops to acceptable levels It is possible that the air intake or exhaust has become clogged leading to higher temperatures inside the enclosure Make sure that these areas are clear the filters are clean and the fans are working properly Projector turns on and off repeatedly Check that vent areas and airways are clear If so ambient temperature may be too high see over temperature note above or projector may have internal problem Fans are not spinning Fan cords may have become dis
4. Tornado Enclosure User Manual page 33 Firmware Upgrade over RDM Firmware Upload Remote Device Manutacturer DEC3 MK 2 Controller software Version 00 12 File Select Select a file to upload 0 Tornado Enclosure User Manual amp TEMPEST lighting inc DEC3 2 firmware is field upgradeable using RDM A field upgrade requires a JESE RDM TRI MKI interface to be connected to the DMX network on which the DEC3 2 is located and the use of JESE GetSet software page 34 amp TEMPEST lighting inc 5 Closing up the Enclosure 1 Check all electrical connections 2 Clear the enclosure and projector of all dust and debris 3 Check that the power switch on the projector is in the ON position 4 Complete all signal connections following projector manufacturer s instructions 5 Test projector Vv 6 Tie down cables so that they will not touch heaters or fans 7 Replace the cover on the Blizzard base This may require two people Congratulations Your system is now ready for use Tornado Enclosure User Manual page 35 TEMPEST lighting inc 6 Operation Enclosure must receive power at all times It is an active climate controlled enclosure and will not provide proper protection for the projector inside if it is not connected to AC power Unless the enclosure or projector is undergoing routine maintenance the globe should
5. amp TEMPEST lighting inc STATUS DISPLAY View current status information using the arrow keys to scroll through a Humidity relative humidity in b Firmware version c Lamp Hours elapsed d Current being drawn by projector light projector in amps e PCB temperature f Air temperature in degrees C or F RESET LAMP HOURS Reset each time you change the lamp in the projector projector Make this a part of your maintenance instructions HUMIDITY SET The humidity level above which the heater kicks in to remove humidity from incoming air default 80 permissible range 50 90 SET FAN OVERRUN Fan will keep running after projector lamp is sensed to change from ON to OFF to allow the lamp to cool safely Default is 5 minutes permissible range 0 15 minutes SET TEMP RANGES Set three temperature trigger points for Bottom Top and Cutoff temperatures in C TEMP BOTTOM default 10 C permissible range 0 10 C TEMP TOP default 40 C permissible range 35 45 C TEMP CUTOFF default 15 C permissible range 0 15 C SET TEMP CORF Choose to display temperature values in Celsius or Fahrenheit default Celsius Note that temperature settings must be entered in Celsius Tornado Enclosure User Manual page 32 amp TEMPEST lighting inc RDM Monitoring and Configuration All the features accessible over the DEC3 2 control panel are also available over RDM Just how this information is displayed will
6. 3 EN61000 4 4 pr EN61000 4 5 EN61000 4 6 EN61000 4 8 EN61000 4 1 1 and are in compliance with the following standards or specifications according to the Low Voltage Directive 73 23 EEC EN60598 1 This declaration is made by the manufacturer Tempest Lighting Inc 13110 Saticoy Street Unit C North Hollywood CA 91605 USA This declaration is based on tests that were conducted on the submitted samples of the above mentioned products Detailed results can be referred to test reports CET TE200909 and LVT Te200909 y Dated Octobdr Jel 20 09 Signature JWA VAI La Tempest Lighting Inc amp TEMPEST lighting inc Tornado Enclosure User Manual page 3 This is to certify that the following products 6500 US Baby Blizzard force cooled 230V 6505 US Baby Blizzard force cooled 230V 6510 US Baby Blizzard DEC3 Enclosure Control 230V 6515 US Baby Blizzard DEC3 Enclosure Control 230V 6550 US Blizzard DEC3 Enclosure Control 230V 6555 US Blizzard Stretch DEC3 Enclosure Control 230V 6556 US Blizzard X Stretch DEC3 Enclosure Control 230V 6560 US Blizzard Force cooled 230V 6565 US Blizzard Stretch Force cooled 230V 6566 US Blizzard X Stretch Force cooled 230V Have been tested and approved to standards UL 508 electrical and UL 50 environmental as NEMA 3R enclosures for use in the United States and Canada This declaration is made by the manufacturer Tempest Lighting Inc 13110 Saticoy S
7. advisories Icon Key Valuable information MW Electrical Warning aa Safety Information Tornado Enclosure User Manual page 5 amp TEMPEST lighting inc Dimensions Baby Blizzard 9 23cm 9 23cm Do not mount in p greas Shaded arav 12 30 5cm 15 38 1cm 22 55 9cm 26 66cm Enclosure Weight 29lb 13kg 1 2 Maximum Projector Dimensions and Power ESS ai 17 43cm 17 43cm Maximum Projector Power Standard Versions 700W Low Noise Versions 350W Tornado Enclosure User Manual page 6 amp TEMPEST lighting inc Blizzard and Stretch Blizzard i Il 5 Mi CJ No attachment in k i shaded areas 15 38 1cm gg i 38 1cm 12 30 5cm 30 51cm 16 41cm A B O O Maximum Projector Dimensions a m m l oa a i D a i n EJ Ey E E F Model Description A B C D E F Weight 6550 US Blizzard DEC3 Enclosure Control 120V 31 79cm 33 84cm 14 36cm 10 25cm 24 61cm 26 66cm 77 b 35kg 6550 IN Blizzard DEC3 Enclosure Control 230V 31 79cm 33 84cm 14 36cm 10 25cm 24 61cm 26 66cm 77 b 35kg 6555 US Blizzard Stretch DEC3 Enclosure Control 120V 41 104cm 45 114cm 16 41cm 12 30cm 35 89cm 26 66cm 971b 44kg 6555 IN Blizzard Stretch DEC3 Enclosure Control 230V 41 104cm 45 114cm 16 41cm 12 30cm 35 89cm 26 66cm 971b 44kg 6556 US Blizzard X Stretch DEC3 Enclosure Control 120
8. azero Par re SOV SLOC LZL X1LA ASL 0 ASL O NEUTRAL NEUTRAL CUT LINK 2 PLACES FOR SPLIT FEED GROUND OPERATION GROUND LIVE Projector and Fan LIVE Fan LIVE Projector Single Feed Wiring Feed the controller with a single maintained supply The enclosure should be powered 24 7 The projector must be switched off when needed using the projector s control system Twister ships configured for single feed wiring operation Split Feed Wiring You may switch off the supply to the projector without interfering with the cooling fan operation Connect feeder wires as shown AND CUT THE COPPER LINK ON THE MiniDEC BOARD IN TWO PLACES AS SHOWN Fan circuit should be maintained 24 7 Fan Wire HUSH versions Connect the remote fan wire to the terminal marked FAN on the MiniDEC board Replace MiniDEC Cover Tornado Enclosure User Manual page 18 TEMPEST lighting inc MiniDEC Operation The MiniDEC controller monitors current going to the projector inside the Blizzard enclosure and also heat inside the enclosure When it detects that the projector is on and or the internal temperature is getting warm MiniDEC runs the enclosure fan MiniDEC Operation is completely automatic Summary MiniDEC detects current to projector gt 1 5amps Fan on MiniDEC detects current to projector drop below lamp 5 minute fan cool down then fan off MiniDEC detects temperature 25 35 C 77 95 F Pulse fan to
9. be in place and locked down at all times Only authorized personnel should open the enclosure see maintenance warnings in the next section If the ambient temperature is high enough the over temperature shutdown feature may engage and temporarily cut off power to the projector Once the temperature reaches acceptable levels power will be automatically restored Tornado Enclosure User Manual page 36 TEMPEST lighting inc 7 Routine Maintenance It is very important to perform routine maintenance on both the enclosure and the projector within Failure to do so may reduce lifetime for both the enclosure and the projector Note Maintenance schedules depend on location and environment The times given here are general guidelines for you to use It is up to you to judge whether maintenance should be done more often We do advise doing these tasks no less often than mentioned here Safety ahd Although maintenance can be performed while the enclosure is powered it is safer to carry it out with the power disconnected with proper lockout and tag out procedures followed Be aware that once the enclosure has had power applied to it the heater will get hot and the fans will start to turn Make sure that your hands are clear of these areas before applying power to the enclosure Only authorized personnel should perform maintenance on the enclosure or projector Do not service the unit in the rain or other adverse
10. change air every minute MiniDEC detects temperature gt 35 C 95 F Switch Fan on MiniDEC LED Indicator For information and faultfinding there is an LED indicator on the MiniDEC control board Function as follows LED OFF MiniDEC is not powered or power supply has failed rei FD ON MiniDEC is functioning normally and projector power is lt lamp a mama LED blinking slowly Projector Power gt 1 amp fan on ee ee eB LED blinking rapidly Projector power has dropped below lamp Fan is running for five minutes for five minute cool down Tornado Enclosure User Manual page 19 amp A TEMPEST lighting inc 4 Outdoor Enclosures Digital Enclosure Control Heater Fan TEMPEST T DEC3 2 that s Digital Enclosure Control third Generation revision 2 is the brain of your Tempest enclosure It will maintain the internal environment in a comfortable temperature and humidity range and prevent condensation the real killer of outdoor equipment DEC3 2 monitors internal temperature humidity and lamp current at all times and uses this information to control the enclosure s lamp relay fan s and heater s It can report back over the DMX cable using the RDM protocol Remote Device Management if desired Tornado Enclosure User Manual page 20 amp TEMPEST lighting inc DEC3 2 Schematic Enclosure Feed always ON Split Feed optional l i Cut links for split feed
11. depend on the RDM interface used These screen shots were taken running the GetSet program in Windows 7 and connecting to a DEC3 2 controller using a RDM TRI MK1 interface both from JESE Ltd www jese co uk Remote Device Porameter key Tempest Lighting Inc Required Parameter Show DECS ME Controller Supported Parameter Software Version Manutacturer Parameter 00 12 ESTA Rasarvad Paramater Root and Sub Devices Supported Parameters QUELED_MESSAGE SATUS MESSAGES STATUS 1 DESCRIPTION CLEAR STATUS IC PABAMETER_DESCRIFTICHN DEVICE _MOGEL_OESCRIPTION Slick on Hem te Activate MANUFACTURER _LABEL DEWICE LABEL Oh PERSONALITY DM_PERSOMALITY_DF SCRIPTION OM START_ADORESS SLUT INFI SLOT DESCRIPTION DEFALILT_SLOT_ ALE This view shows a single Options Tools Help DEC3 2 test unit that has been correctly discovered and labeled by the GetSet software suite and a log of RDM DEC3 2 Test Unit Relative Humidity messages This RDM interface provides a Sensor Relative Humidi MY graphic view of the various 40 sensor functions supported by DEC3 2 Important Check that your RDM interface 0 100 1 Device discovered in 0 3 seconds Humidity vendor has tested his interface Normal Range Delta Range Min Max Min Max 10 0 90 0 49 6 50 4 with Tempest enclosures and all other RDM devices you plan to use on the same network
12. weather conditions snow sleet high winds etc Be aware that the cover is a large object that can be awkward to handle especially when standing on a ladder or scaffolding Inspection Checklist Every Three 3 Months daO CGC O O OC 0 All weep drain holes should be clear All vents should be free of debris Enclosure should be free of debris both inside and out Bolts should be tight Lid seal should be in good condition Check seal inside and out for gaps Window should not be cracked Fans should be moving it will be necessary to have the power on to check this with corresponding indicator status Except for the last two items concerning globe and fan problems with any of these things can be easily remedied Contact technical support for problems with the last two items Tornado Enclosure User Manual page 37 TEMPEST lighting inc Air Filters Every Three 3 Months The air filters should be removed and cleaned on a regular basis To remove filters pull them directly out of the cowls The filters can be cleaned by running water from a hose and do not require any special solution To reinstall push filter back into place Projector Review the manufacturer s instructions for proper maintenance of your projector Remember the enclosure simply protects the projector and is not a substitute for regular maintenance Tornado Enclosure User Manual page 38 TEMPEST lighting inc
13. will be hanging upside down It s important to be sure that the projector to be used supports this feature usually referred to as Ceiling Mount mode before commencing installation Air vents for Base up operation When the Blizzard is used base up remove all air vents invert and replace to prevent rainwater ingress Air vent inverted for base up operation Tornado Enclosure User Manual page 11 amp TEMPEST lighting inc Drainage Outdoor Enclosures Only Drainage holes are provided in the top and bottom of the Blizzard enclosure The holes in the cover top are plugged with 10 32 screws and sealing washers Important Drainage in base up installations 1 Remove the drainage plug screws from the cover 1 2 Replace in the corresponding holes in the base 2 Tornado Enclosure User Manual page 12 amp TEMPEST lighting inc Mounting the Projector in the Blizzard Enclosure aka If the Blizzard enclosure is suspended from a ceiling or overhang this MUST be done by at least two people 1 Find the best location for the projector clamp s avoiding contact with access doors vents and control on the projector top 2 Make sure that all four Projector clamp threaded rods are screwed into the projector tray and locked in place with the locknut provided Remove the projector clamp bars 4 Place the projector on the projector tray If hanging the projector upside down one person
14. IFIED ELECTRICIAN IN COMPLIANCE WITH LOCAL NORMS AND STANDARDS Cut here for split supply operation oes OOGO 000060008096 Fan1l Proj rojector Fan2 receptacle Heater s Projector Supply Enclosure Supply split mode 100 250VAC 50 60Hz Note wire colors may differ depending on applicable electrical standards European wire colors are shown here te IMPORTANT MAKE SURE THAT TERMINAL SCREWS ARE FULLY BACKED OUT BEFORE INSERTING WIRES Tornado Enclosure User Manual page 27 amp TEMPEST lighting inc Common Feed operation factory default av Enclosure and projector share the same electrical circuit Circuit must be powered ON 24 7 Connect incoming power to the terminals labeled MAINS E Earth Ground L Live 7 N Neutral gt COLOCO EL N Tornado Enclosure User Manual page 28 amp TEMPEST lighting inc Split Feed Operation Enclosure and projector have separate electrical feeds The enclosure circuit must be powered ON 24 7 When splitting the feeders both circuits should be on the same phase and at the same supply voltage POCA a 1 Use a wire cutter to cut the copper links on the Pirama DEC3 2 board in four places i 2 Connect incoming ENCLOSURE power to the terminals labeled MAINS This supply MUST be maintained 24 7 E Earth Ground L Live N Neutral 3 Connect incoming PROJECTOR power to the E L N E L N terminals labeled SPLIT Pr
15. V 49 124cm 51 130cm 16 41cm 12 30cm 42 107cm 26 66cm 1061b 48kg 6556 IN Blizzard X Stretch DEC3 Enclosure Control 230V 49 124cm 51 130cm 16 41cm 12 30cm 42 107cm 26 66cm 1061b 48kg 6560 US Blizzard Force cooled 120V 31 79cm 33 84cm 14 36cm 10 25cm 24 61cm 26 66cm 671b 30kg 6560 IN Blizzard Force cooled 230V 31 79cm 33 84cm 14 36cm 10 25cm 24 61cm 26 66cm 671b 30kg 6565 US Blizzard Stretch Force cooled 120V 41 104cm 45 114cm 16 41cm 12 30cm 35 89cm 26 66cm 871b 40kg 6565 IN Blizzard Stretch Force cooled 230V 41 104cm 45 114cm 16 41cm 12 30cm 35 89cm 26 66cm 871b 40kg 6566 US Blizzard X Stretch Force cooled 120V 49 124cm 51 130cm 16 41cm 12 30cm 42 107cm 26 66cm 961b 47kg 6566 IN Blizzard X Stretch Force cooled 230V 49 124cm 51 130cm 16 41cm 12 30cm 42 107cm 26 66cm 961b 47kg Maximum Projector Lamp Power 1 300 Watts Note Draw Latch Clearance Allow adequate clearance for all latches Tornado Enclosure User Manual page 7 TEMPEST lighting inc 2 Installation Safety and Warnings These warnings are for your protection Failure to comply may result in serious injury or death Tempest Lighting Inc assumes no responsibility for damages or injury incurred by misuse or mishandling of product cha Do not attempt to install or operate the enclosure before fully reading and understanding this manual Never allow anyone who has not read this manual to open the
16. connected Check connections between fan and cord Fans may be obstructed Shut off power to enclosure and check for obstructions Turn power back on to see if fans will start spinning If fans do not turn and display on temperature controller is lit contact technical support If fans do not turn display is not lit then enclosure is not receiving power Turn off all power and check wiring If the wiring is correct contact technical support Excessive debris in unit Filter may not be fully pushed into cowl Check for gaps Excessive water in enclosure Weep drain holes may be clogged Clear them Latches do not latch properly Check for obstructions Tornado Enclosure User Manual page 39 TEMPEST lighting inc 9 Limited Warranty INSPECTION WARRANTY RETURNS A Customer at its sole expense shall inspect all Goods promptly upon receipt and accept all Goods that conform to the specifications or catalog All claims for any alleged defect in or failure of the Goods or Seller s performance to conform to the Contract capable of discovery upon reasonable inspection must be set forth in a written rejection notice detailing the alleged non conformity and be received by Seller within thirty 30 calendar days of Customer s receipt of the Goods Failure by Customer to notify Seller of the alleged non conformity within thirty 30 days will be conclusive proof that the Goods have been received by Customer without defects or dama
17. curity use a bolt or padlock to lock one or more of the latches using the security ring provided The latch tension is Insert a padlock in adjusted by turning the one or more fi screw clockwise to security rings for O tension anti clockwise to additional security loosen Tornado Enclosure User Manual page 14 amp TEMPEST lighting inc Blizzard HUSH Installing the Remote Fan Kit Blizzard HUSH enclosures feature a remote fan that needs to be installed separately Blizzard HUSH enclosures are equipped with sound insulation inside the enclosure plus a remote fan kit Hose Adapter Hose Adapter Sound Insulation i 25 7 6m Insulated Flexible Duct 1 Attach a Hose adapter plate to the exhaust air location on the right side of the rear panel using the four 8 32 screws provided 2 Thread the fan cable through the padded hose provided using a fish tape Pass the fan cable through the hose adapter and connect to the FAN terminals inside the enclosure passing the fan cable through the rubber grommet in the side of the electrical cover 4 Attach one end of the hose to the hose adapter plate using one of the clamps provided Attach the other end to the Fan assembly in the same way taking care not to crimp the fan cable 6 Feed the hose through the wall or ceiling to a suitable location and screw in place This will normally be either in a large ceiling void or in a remote location with access to outs
18. enclosure or perform maintenance on the projector within Never leave the enclosure unattended when open Always make sure all bolts and latches are tight and safety locks are in place after performing any form of maintenance on the unit Do not open any electrical boxes until power has been shut off to all supply lines to the enclosure including the one powering the projector Do not open the enclosure in wet weather Tornado Enclosure User Manual page 8 amp TEMPEST lighting inc Planning Snow clearance MINIMUM 24 60cm Allow at least 24 60cm clearance behind enclosure for access and ventilation ec c 24 60cm Enclosures with Digital Enclosure Control MUST be powered 24 7 365 d Warning In most cases this installation cannot be safely completed by 1 person Mounting The Blizzard enclosure is provided with a pair of Unistrut channels on the enclosure base for mounting to your structure You may use standard Unistrut accessories or purchase mounting kits from Tempest Lighting four kits are required per enclosure Each Enclosure must be mounted with FOUR points All mountings must be made using the two Unistrut channels on the base of the enclosure Tempest Lighting recommends the use of stainless steel mounting hardware akd IMPORTANT SAFETY NOTICE Installer must ensure that all mounting points are secure and conform to local safety regulations Tempest Lig
19. ensure that any DMX splitters or other routing devices used are rated for RDM as well as DMX use Tempest strongly recommends working with a qualified RDM system integrator when designing an RDM network Go to www tempestlighting com for contact information RDM and RDM Integration DEC3 2 s RDM implementation allows system integrators to set up remote control and status monitoring of all attributes and sensors including e Relative Humidity e Air Temperature e PCB Temperature e Lamp Current e Elapsed Lamp Hours e Lamp Relay Status e Fan Relay Status e Heater Relay Status e DMX Status e DMX Start Address e DMX Personality RDM Mode e Device Type e Device Label e Software Version DMX RDM is an effective and powerful tool for commissioning and monitoring an installation particularly in large systems For further guidance please RDM consult a qualified RDM system integrator Tempest Lighting warrants DEC3 2 to be compliant with the RDM standard but is not an RDM systems integrator and can offer only basic guidance on RDM utilization Tornado Enclosure User Manual page 26 amp TEMPEST lighting inc Power Connections IMPORTANT Tempest enclosures are supplied for either 120VAC 50 60Hz or 208 240VAC 50 60Hz operation Tempest Lighting is not liable for damage or failure to operate correctly due to connection to an inappropriate electrical supply ALL ELECTRICAL CONNECTIONS MUST BE UNDERTAKEN BY A QUAL
20. further written deduction or credit authorization following Seller s inspection to confirm nonconformity or defect Seller will charge to Customer any and all costs incurred by Seller in connection with the handling shipping inspection and disposition of any returned Goods that are determined by Seller not to have been nonconforming upon Delivery or as to which the warranty hereunder is not applicable D UPON ANY PROPER RETURN PURSUANT TO PARAGRAPH C ABOVE WHETHER IN CONNECTION WITH A REJECTION OF GOODS OR AN ALLEGED BREACH OF WARRANTY AND BASED UPON THE CONDITIONS SET FORTH IN THIS PARAGRAPH 7 SELLER AGREES THAT IT WILL AS THE SOLE AND EXCLUSIVE REMEDY UNDER THE CONTRACT OR OTHERWISE FOR ANY NONCONFORMITY OR BREACH OF WARRANTY AND AT SELLER S SOLE ELECTION i REPAIR SUCH GOODS OR ii REPLACE SUCH GOODS Tornado Enclosure User Manual page 40 amp TEMPEST lighting inc Tempest Product Support Step 1 Step 2 First contact your local Dealer for support Your dealer is best placed to respond quickly to your needs If your dealer is unable to answer your questions please contact Tempest Lighting 13110 Saticoy Street North Hollywood CA 91605 USA Tel 1 818 787 8984 Fax 1 818 982 5582 info tempestlighting com Visit our web site for current information and specifications www tempestlighting com Tornado Enclosure User Manual page 41
21. ge and in the quantities specified on the bill of lading and shall constitute an irrevocable acceptance of the Goods and a waiver of any such claim in connection with the Goods B Seller warrants to Customer only that the Goods will be free from defects in material and workmanship at the time of delivery and subject to the exceptions and conditions set forth below for the following period the Warranty Period twelve 12 months from the date of shipment by Seller Seller may provide additional years of warranty coverage beyond 12 month at the rate of 2 5 of the net sale price per year up to a total of four additional years coverage beyond the standard 12 month warranty period Seller will remedy a defect as set forth in paragraph 7 D below the Warranty The Warranty is subject to each of the following exceptions and conditions 1 Customer must promptly and in all events within the Warranty Period notify Seller of any alleged defect in a written notice the Notice which shall set forth the quantity catalog number finish original purchase order number Seller s invoice number on which Goods were originally billed and a statement of the alleged defect along with digital photographs showing such defects where feasible 2 The Warranty shall not apply i to any claimed defect that was capable of discovery upon reasonable inspection and deemed to be waived under paragraph A above ii to any Goods that have been subject to misu
22. hting Inc accepts no responsibility for damage or injury arising from inappropriate or unsafe installation Tornado Enclosure User Manual page 9 TEMPEST lighting inc 4900 MB Stainless Steel Unistrut channel nut bolt and washer Four required per enclosure 4900 MC Stainless Steel Unistrut channel nut bolt and pipe clamp for pipes 1 5 38mm to 2 50mm OD Four required per enclosure 4925 MC Stainless Steel Unistrut channel nut bolt and pipe clamp for pipes 2 50mm to 2 5 64mm OD Four required per enclosure Blizzard and Stretch Blizzard Baby Blizzard Suggested layout for mounting plate using four Suggested layout for mounting plate using four 4900 MB kits 4900 MB kits 10 0 254mm 10 0 254mm Mounting holes 0 532 13mm 4 places Side Mounting holes 0 532 13mm 4 places 12 0 305mm Front Back 15 0 381mm Front Back Mounting plate Guidelines Use 6mm or greater aluminum or stainless steel plate Do not obstruct wiring access Tornado Enclosure User Manual page 10 amp TEMPEST lighting inc 2 4 Mounting Base down and Base up AII Blizzard enclosures are designed to be mounted base down on a solid structure using Unistrut mounting hardware They may also be suspended from an overhang ceiling or truss using the same hardware Note that in this event it will be necessary to flip the projector image since the projector itself
23. ide air 7 DONOT EXTEND the hose beyond its 25 7 6m length It has been tested at this length and extending it further may reduce cooling efficacy inside the enclosure Tornado Enclosure User Manual page 15 TEMPEST lighting inc 3 Wiring N Allelectrical work must be carried out by a properly licensed electrician in compliance with local electrical standards Failure to observe this point will void the factory warranty for the Tempest Enclosure Switch off power to the branch circuit carefully following lockout and tag out procedures Failure to do so could cause serious injury or death 2 You will need two electrical junction boxes located within a short distance from the enclosure one for power one for signal usually CAT5 Use outdoor rated flexible conduit between the box and the enclosure 3 AC and signal circuits must be wired in separate conduits 120VAC or nee 208VAC or 230VAC Picture Source c s Power Signal Flexible Conduit The conduit entry holes accept US conduit fittings and international 20 22mm OD conduit fittings pas 22 2mm Tornado Enclosure User Manual page 16 One or Two Power Circuits Single Feed Split Feed Tempest enclosures may be wired on single or double line supplies On a single feed both enclosure and projector are permanently on With a double line supply you can switch off the projector when not in use while the enclos
24. ie rai 25 Remote Device Management RDM i 26 Power COnneC UON oeseri ranie a EEEN 27 Common Feed operation factory default 28 Split Feed Operation 29 Control Interface amanti 30 RDM Monitoring and Configuration 33 Firmware Upgrade over RDM 34 5 Closing Up ie EMCIOSU E ima 35 6 OL 36 7 Rotine Maintenant Eses E 37 8 FroupIEshootiia sila 39 9 LIMI VV AI ANNU APEE A EA E A A EN A ENE EA I EE A S T 40 Tempest Product SuUpport essseeessseeessseeressrrresssrrersssrrrsssrerssreressreressreressreeressseeesseeee 41 Tornado Enclosure User Manual page 2 Declaration of Conformity This is to certify that the following products 6500 IN 6505 IN 6510 IN 6515 IN 6550 IN 6555 IN 6556 IN 6560 IN 6565 IN 6566 IN Baby Blizzard force cooled 230V Baby Blizzard force cooled 230V Baby Blizzard DEC3 Enclosure Control 230V Baby Blizzard DEC3 Enclosure Control 230V Blizzard DEC3 Enclosure Control 230V Blizzard Stretch DEC3 Enclosure Control 230V Blizzard X Stretch DEC3 Enclosure Control 230V Blizzard Force cooled 230V Blizzard Stretch Force cooled 230V Blizzard X Stretch Force cooled 230V Part number may be followed by suffix H I or O are in Compliance with the following standards or specifications according to the EMC Directive 89 336 EEC EN55015 EN61000 3 4 EN61000 3 5 EN61000 4 2 EN61000 4
25. mation being received this is normal page 30 amp TEMPEST lighting inc Control Interface Operation The Control Interface is normally LOCKED To UNLOCK hold ESC and OK together for 5 seconds You are now in the CONTROL MENU ke Mo LIL 2 LL fam P Ad Use W to scroll up and down the menu Press OK to enter a menu item Use W to set the item parameter or to scroll to the next menu level Use ESC to go BACK and OK to confirm settings To LOCK hold ESC for 5 seconds Menu will time out after ten minutes Control Menu SET DMX ADDRESS in Monitor DMX or Service modes Select a DMX starting address in the range 001 to 510 1 Lamp Relay In Service Mode an addition two slots are available 2 Fan Relay 3 Heater Relay Note that the DMX control is designed using a SAFETY pile on Logic So the DMX input can only override automatic settings in a safe manner SET DMX MODE From the Front Panel this menu item allows the user to check and if necessary change the RDM mode BASIC MONITOR CONTROL SERVICE Standalone operation no DMX RDM factory default Standalone plus support for RDM remote configuration and monitoring Monitor plus use of a single DMX address to control Lamp relay Monitor plus use of three DMX slots to control Lamp heater and fan Important Please ensure that the DEC3 2 is NOT left in Service Mode Tornado Enclosure User Manual page 31
26. must hold the projector in position while another person secures the projector clamp bars in place 5 Replace the projector clamp bars and tighen the nuts above and below each end of each projector clamp DO NOT OVERTIGHTEN 6 Ensure that the projector is securely held before proceeding further Note You can still adjust the projector pan and tilt by loosening the projector clamp adjusting the projector feet then re tightening the projector clamp to hold the projector firmly in place Note BABY BLIZZARD is equipped with a load strap to secure the projector in place Projector L ani Clamp a 4I Rubber l Pad Threaded i Rod D Lock Nut Projector Tray 7 Connect the projector power cable to the projector and plug into the receptacle provided inside the enclosure Note International Versions IN part suffix are equipped with CE17 16amp outlets US Versions US part suffix have NEMA L6 20 outlets Baby Blizzard has an IEC outlet 8 Connect projector signal cables 9 Tie down any cables away from the exhaust fan 10 Power up the projector check functions and adjust focus 11 Replace the enclosure cover Tornado Enclosure User Manual page 13 amp TEMPEST lighting inc 12 Make sure that all latches are securely fastened The latches are adjustable and should be checked periodically since the rubber seal may compress slightly over time 13 For additional se
27. nabled device Basic Mode factory setting e Standard temperature settings e DMX and RDM disabled e Best for standalone operation Monitor Mode e As Basic mode plus e RDM status reporting e RDM configuration settings may be changed remotely or at the enclosure control panel e DEC3 2 does not require a DMX signal to operate Control Mode e As Basic mode plus e Enclosure functions as a 1 channel DMX device with remote control of the lamp relay o DMX level gt 75 enables normal relay operation normally ON o DMX level lt 25 disables normal relay operation relay turns OFF o This allows you to force a hard reset of the lamp relay in the event of a projector malfunction e Control mode is recommended for show control applications but can be risky in live show operation Service Mode e For trained service personnel only e Normal operation is suspended and the enclosure functions as a 3 channel DMX device o Lamp Relay o Fans o Heater e Service mode is ONLY for troubleshooting DO NOT use Service mode for normal Operation Tornado Enclosure User Manual page 23 amp TEMPEST lighting inc DEC3 2 Control Parameters Temperature Settings Lamp relay open Lamp OFF Cutoff Temp Range 0 15 C Default 15 C Top Set Range 35 45 C Default 40 C Bottom Set Range 0 10 C Default 10 C Humidity DMX Address Fan Overrun Temp C F Lamp Hours Notes 1 The Cutoff Temperatu
28. ojector Enclosure Power Power E Earth Ground L Live N Neutral Tornado Enclosure User Manual page 29 Control Interface LED Indicators Heater Fan Lamp On Lamp Relay Temp DMX SHORT PULSES green EHEHEHE E E ON Green SS OFF PULSES green ie a ON Green ON Green le Sei OFF ON Green OFF ON Green ON Red FLASHING Red HENEEEE OFF ON GREEN eee Rena ON RED Tornado Enclosure User Manual amp TEMPEST lighting inc k Ue LL A gt LL P a Lamp is off Temperature is normal Heater is pulsing to prevent condensation Temperature is LOW Heater is ON Lamp is on Temperature is normal Lamp is off Temperature is normal Fan is moving small amount of air to prevent condensation Lamp is ON or Temperature is HIGH Fan is cooling enclosure Current sensing shows lamp is ON Lamp hour counter is running Current sensing shows lamp is OFF Lamp hour counter is not running Lamp relay is closed normal Projector power receptacle is energized Lamp relay open due to overtemp or DMX control Projector is electrically isolated Temperature is in normal range Temperature is above Top setting or below bottom setting Temperature is above Cutoff level Projector power is isolated DEC3 2 is in BASIC Mode DMX not used Good DMX or RDM data packet received Control Mode DMX Fail Monitor Mode No RDM infor
29. re is an incremental temperature range above the Top Set temperature So the default 15 C cutoff and 40 C Top Set means that the lamp relay will open when a temperature of 55 C is reached 2 In moving light enclosures the temperature sensor is located in the exhaust airflow Temperatures shown may be higher than those around the projector 3 We recommend using the factory default settings for several weeks or months before making any changes In most cases they will not be necessary Range 50 90 Default 80 The threshold at which incoming air is more aggressively heated to remove moisture Range 001 510 Default 001 Sets the DMX address for the lamp relay control Range 1 15 minutes Default 5 minutes Time that the enclosure fan s will run after the projector projector lamp is turned off Display Degrees Celsius or Fahrenheit Default Celsius Note that temperature settings must always be Celsius Default 0000 Counts lamp hours you must reset to zero when changing lamps Tornado Enclosure User Manual page 24 amp TEMPEST lighting inc DMX Connections DMX refers to USITT DMX512 a commonly used control protocol in the entertainment industry running over RS485 Consult USITT DMX installation guidelines when laying out a system or employ a qualified DMX system integrator A DMX network will be required if a The projector inside the enclosure requires a DMX control signal b You wish to monitor the enclosu
30. re using RDM c You wish to control the enclosure lamp relay over DMX DMX Terminations Note DMX will not normally be used in projector installations Pinout 1 Ground 2 Data 3 Data DMX Connectors 1 DMX IN from network A ti 2 DMX OUT to projector or to network if not controlling projector DMX OUTto DMX IN from 3 next DMX device outside world DMX IN from projector 4 DMX OUT to network If the enclosed projector does not use DMX then connector 2 on the controller is DMX OUT for the enclosure DMX Line Terminations DMX cable runs must be terminated at the far end of the cable run with a termination resistor as detailed in the DMX512 standard DMX terminal Pinout Detail The individual projectors installed inside the AIA AIA AA AIA DDD OOO OE Ao Tempest enclosures must NOT be terminated 6 G G G It is recommended that any line termination is DMX OUT DMXIN DMXOUT DMXIN done using the 3 pin terminal connector fitted LIGHT LIGHT to the DEC3 2 control circuit board Tornado Enclosure User Manual page 25 amp TEMPEST lighting inc Remote Device Management RDM RDM refers to ANSI E1 20 a control protocol in the entertainment industry used for device configuration and monitoring and essentially an extension of DMX512 The use of RDM is optional and uses the same RS485 cable connection as DMX512 so no additional wiring is required The user must
31. se abnormal service or handling or altered or modified in design or construction iii to any Goods repaired or serviced by any person other than Seller s authorized service personnel or to Goods installed other than according to installation instructions or iv with respect to normal wear and tear 3 Seller makes no Warranty with respect to parts or components that are not the product of Seller and specifically makes no warranty whatsoever for equipment housed inside enclosure products manufactured by Seller 4 The Warranty is Seller s exclusive warranty with respect to the Goods Seller makes no warranties guarantees or representations express or implied to Customer except as set forth in this section ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR USE OR FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED AND DISCLAIMED C Seller will accept the return of Goods properly rejected under paragraph A above or as to which Notice of an alleged breach of Warranty has been timely given and such Goods may be returned to Seller freight prepaid but only upon Customer s receipt of Seller s written return material authorization RMA and shipping instructions The RMA shall be void if the Goods are not received within 45 days after issuance of the RMA No deduction or credit in respect of any rejected or returned Goods shall be taken until Customer has received Seller s
32. treet Unit C North Hollywood CA 91605 USA This declaration is based on tests that were conducted on the submitted samples of the above mentioned products Listing Report No 3198609LAX 001a refers Signature WAU Tempest Lighting Inc Tempest Lighting Inc gt 13110 Saticoy Street North Hollywood CA 91605 USA TEMPEST www tempestlighting com info tempestlighting com q Toetie t 1 818 787 8984 licia f 1 818 982 5582 Tornado Enclosure User Manual page 4 amp TEMPEST lighting inc 1 Introduction Products Covered by this Manual 6500 Baby Blizzard Force cooled 6505 Baby Blizzard Force cooled Low noise 6510 Baby Blizzard DEC 3 2 6515 Baby Blizzard DEC3 2 Low noise 6550 Blizzard DEC3 2 Enclosure Control 6555 Blizzard Stretch DEC3 2 Enclosure Control 6556 Blizzard X Stretch DEC3 Enclosure Control 6560 Blizzard Force cooled 6565 Blizzard Stretch Force cooled 6566 Blizzard X Stretch Force cooled 6590 BK Blizzard Remote Fan Soundproofing Kit 6590 BK2 Stretch Blizzard Remote Fan Soundproofing Kit Notes Part suffix US for North American electrical systems Part suffix IN for European 230V electrical systems North American versions are 208VAV as standard 1 20VAC available to order Using This Manual Please read this manual in its entirety before starting work All the information contained is important and should be read carefully before proceeding Heed all warnings and
33. ure continues to protect it 24 7 Indoor Enclosures amp Hush Boxes Single Feed Enclosure and Projector must be rated for the same voltage Supply must be rated for projector current plus 10 watts Supply may be switched off when projector is not in use Indoor Enclosures amp Hush Boxes Split Feed Enclosure power must be on when projector is on Projector power may be switched independently Enclosure fan power must be rated for 10 watts Projector power must be rated for the projector see projector manual Projector and enclosure power must be same voltage Outdoor Enclosures Single Feed Enclosure and projector are permanently on Enclosure and Projector must be rated for the same voltage Supply must be rated for projector current plus 150 watts Supply must be permanently ON Outdoor Enclosures Split feed Enclosure power must be permanently on Projector power may be switched off Enclosure power must be rated for 1150 watts Projector power must be rated for the projector see projector manual Projector and enclosure power must be same voltage TEMPEST Tornado Enclosure User Manual page 17 amp TEMPEST lighting inc Indoor Enclosures and HUSH Boxes with MiniDEC Control Remove the DEC cover inside the back of the enclosure Connect AC Wiring to MiniDEC Controller Single Feed Operation Split Feed Operation it ID EETA Meo BIO EOD sso oe 90 GLOE LZV ALA ASL 0 ASL O Mato mirato
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