76xx/7200/7400 Utility Interface Box User`s Manual
Contents
1. 7200 7400 Scanners CiMAX 76xx Scanner Pin Name Function Name Function 1 CHASSIS Chassis ground CHASSIS Chassis ground 2 TX232 TX485 Main port Host TXD Host port 3 RX232 RX485 Main port Host RXD Host port 6 76xx 7200 7400 Utility Interface Box Rev E February 2002 TABLE 3 Utility Box DB25 Pin Assignments Continued Making Connections 4 RTS232 TX485 Main port NC No connect 5 CTS232 RX485 Main port NC No connect 6 NC No connect IN3 Input 3 7 SGND Signal ground SGND Signal ground 8 NO READ No Read output OUT1 Output 1 9 VS Presence supply 12V Power supply voltage 10 NC No connect NC No connect 11 RIGHT Right output OUT2 Output 2 12 RIGHT Right output SGND Signal ground 13 VS Power supply 12V Power supply voltage 14 WRONG Wrong output OUT3 Output 3 15 WRONG Wrong output SGND Signal ground 16 NC No connect NC No connect 17 NC No connect NC No connect 18 PS Presence sensor IN1 Input 1 Rev E February 2002 76xx 7200 7400 Utility Interface Box Making Connections TABLE 3 Utility Box DB25 Pin Assignments Continued 19 PS Presence sensor IN2 Input 2 20 RXAUX Auxiliary port TERMRXD Terminal port 21 TXAUX Auxiliary port TERMTXD Terminal port 22 NO READ No Read output NC No connect 23 CTSAUX Auxiliary port NC No connect 24 RTSAUX Auxiliary port NC No conne2. 76xx 7200 7400 Utility Interface Box User s Manual EM 63217 2E Rev E SICK Auto Ident Inc 5 Shawmut Road Canton MA 02021 781 302 2500 FAX 781 828 3150 Copyright SICK Auto Ident Inc This manual and the software described in it are copyrighted with all rights reserved Under the copyright laws no part of this publication may be reproduced stored in a retrieval system or transmitted in any form by any means electronic mechanical by photocopying recording or otherwise without prior written permission of SICK Auto Ident Inc Information furnished by SICK Auto Ident Inc is believed to be accurate and reliable and is subject to change without notice However no responsibility is assumed by SICK Auto Ident Inc for its use or any errors that may appear in this document nor for any infringements of patents or other rights of third parties which may result from its use Factory Authorized Training SICK Auto Ident Inc provides comprehensive product training Contact the SICK Auto Ident Inc Training Coordinator at 1 888 264 4641 for in house and on site class schedules and rates Getting Assistance If you have questions or comments please contact SICK Auto Ident Inc at 1 888 264 4641 For additional assistance contact e Order Processing Option 1 e Technical Support Option 2 e Field Service Contracts Option 3 e Customer Service Fax 781 828 3150 Product names mentioned herein are for identi
3. D ONLY BY A QUALIFIED ELECTRICIAN Rev E February 2002 76xx 7200 7400 Utility Interface Box 1 Introduction Features The main features of the Utility Boxes are 1 Presence input connection for CiPro 7200 7400 NPN or PNP presence sensor 3 input connections for CIMAX 76xx 3 output connections Main plug in connector for RS232 or RS485 communication DB9F Auxiliary plug in connector for RS232 communication DB9M Three LEDs controlled by the scanner s output signals Jumper selectable The top plate with the connectors and components must be mounted onto the junction box as shown in Figure 1 76xx 7200 7400 Utility Interface Box Rev E February 2002 Introduction FIGURE 1 76xx 7200 7400 AC DC Utility Interface Box Note Lead all wiring through the large knockout holes in the junction box using proper bushing hardware Rev E February 2002 76xx 7200 7400 Utility Interface Box 3 Introduction Description The 76xx 7200 7400 AC DC Utility Interface Box A1 63207 2 AC Utility Box and the 76xx 7200 7400 DC DC Utility Interface Box A1 63207 3 DC Utility Box consist of a printed circuit board mounted on a cover plate which is intended to fit within a quad utility box These utility boxes provide power to a CIMAX 76xx CiPro 7200 or a CiPro 7400 scanner and allow easy connection to scanner inputs outputs and communications signals AC Input Power A1 63207 2 only The terminal block TB1 on the
4. XAUX DB9M Pin 2 to GND DB9M Pin 5 to RTSAUX DB9M Pin 4 to CTSAUX DB9M Pin 1 to Rev E February 2002 Scanner n 1 Main port Utility Box DB9 RX232 DB9F pin 3 TX232 DB9F pin 2 GND DB9F pin 5 CTS DB9F pin 4 RTS DB9F pin 1 76xx 7200 7400 Utility Interface Box 19 Scanner Setup Setting up a Pass through configuration requires setting software parameters Refer to the CiPro 7200 7400 User Manuals for specific information FIGURE 4 Pass Through Configuration Setup DB9F Utility Box 3 DB25 TB2 DB9M scanner 3 Presence Sensor 20 DB9F Host PC Utility Box 2 DB25 TB2 DB9M scanner 2 Presence Sensor aux port 76xx 7200 7400 Utility Interface Box DB9F Utility Box 1 DB25 TB2 DB9M scanner 1 Presence Sensor Rev E February 2002 aux port Technical Specifications Electrical Input power A1 63207 2 100 240VAC 50 60Hz Input power A1 63207 3 18 36VDC Output voltage to scanner 12VDC Output power max 15W Operating temperature 0 55 C Inputs One Presence Sensor input CiPro 7200 7400 Configurable as NPN or PNP Three inputs CIMA X 76xx 12VDC provided for
5. ations The factory default jumper positions are for a CIMAX 76xx scanner For a CiPro 7200 7400 NPN presence sensor place one shunt over pins and 2 and the other shunt over pins 3 and 4 Presence will be active when a low signal is placed on the P input e For a CiPro 7200 7400 PNP presence sensor place one shunt over pins 2 and 3 and the other shunt over pins 4 and 5 Presence will be active when a high signal is placed on the P input For a CiMAX 76xx scanner place one shunt over pins 2 and 3 and the other shunt over pins 6 and 7 Inputs will be active when a low signal is placed on any of the three inputs 12 76xx 7200 7400 Utility Interface Box Rev E February 2002 FIGURE 2 Presence Sensor Jumper Settings Position for CiPro 7200 7400 Making Connections Position for CiPro 76xx NPN sensor PNP sensor OO Olo O O J2 O OIO OO O J2 a era us 12 V 2V cad l O OJO OJO OF J2 a _ 12 V cal Rev E February 2002 76xx 7200 7400 Utility Interface Box 13 Scanner Setup Scanner Setup Setting Scanner Parameters To set the CiPro 7200 7400 scanner parameters connect a straight through type 9 pin male female cable between the Utility Box Main DB9F and a PC serial port Then use the C1IWINSET Windows based program to set scanner parameters as desired Scanning in the CiPro 7200 7400 V
6. ct 25 SGND Signal ground NC No connect Main and Auxiliary Communications Ports The Main DB9 socket on the cover plate is for access to the Main Host communications port Use a straight through 9 pin male female cable to connect the Utility Box DB9 to a PC serial port to program the scanner and receive data 8 76xx 7200 7400 Utility Interface Box Rev E February 2002 TABLE 4 Main DB9F Pin Out Pin Name Function 1 MAINRTS TX485 Main port output 2 MAINTX232 TX485 Main port output 3 MAINRX232 RX485 Main port input 4 MAINCTS RX485 Main port input 5 SGND Signal ground 6 7 8 9 NC No connect Making Connections The AUX DB9 plug on the cover plate is for access to the AUX communications port Use a straight through 9 pin male female cable to connect the Utility Box DB9M to an additional standard utility box if that scanner is set up in pass through mode The Auxiliary port is also used in CiPro 7200 7400 verifier mode Rev E February 2002 76xx 7200 7400 Utility Interface Box Making Connections TABLE 5 Auxiliary DB9M Pin Assignments Pin Name Function 1 AUXCTS Auxiliary port handshake input Verifier Mode 2 AUXRX232 Auxiliary port RS232 input 3 AUXTX232 Auxiliary port RS232 output 4 AUXRTS Auxiliary port handshake output Verifier Mode 5 SGND Signal ground 6 7 8 9 NC No connect Presence Sensor Input and Scanner Outputs The t
7. e the jumper and restore any cabling previously removed 10 From the CiWINSET Device Control panel press the Get button The scanned in Verifier label should appear in the Verifier Code Values parameter Rev E February 2002 76xx 7200 7400 Utility Interface Box 15 Scanner Setup 11 12 13 14 15 16 76xx 7200 7400 Utility Interface Box Rev E February 2002 Set the Store verifier HW parameter to Disabled Set the Auxiliary Interface Mode parameter to the desired value Set the Operating Mode parameter to the desired value From the CiWINSET Device Control panel press the RAM EEPROM button until EEPROM is displayed then press the Send button Press the RAM EEPROM button until the desired value is displayed Scanner Setup Setting Up for Master Slave Configurations Omni directional reading systems with a single Master and up to 5 Slaves can be assembled using the Utility Boxes Each scanner is connected to a multi drop RS485 network via its Main port This requires creating a 3 wire cable with multiple male DB9 connectors one for each scanner connecting to pins 2 TX485 1 TX485 and 5 GND The DB9s are then plugged into each scanner Utility Box The Presence inputs are jumpered together on all Utility Boxes and connected to the single Presence sensor The Master scanner can communicate with the PC host over the AUX port of the Standard Utility Box DB9M Setting up a Master Slave configuration requires
8. erifier Code The CiPro 7200 7400 scanner can scan in a code which will be used as the Verifier code The Utility Box provides an easy method to use this feature The procedure requires setting parameters from CiWINSET and installing a hardware jumper Note Scanning in the Verifier label saves the full scanner configuration all parameter settings including the scanned in Verifier code to the scanner s memory EEPROM Make sure ALL parameters have the correct values before performing this procedure 1 Set the Multi label parameter to Disabled 2 Set the group of parameters under Code 1 Type Digit Number etc for the Verifier label to be scanned 14 76xx 7200 7400 Utility Interface Box Rev E February 2002 Scanner Setup 3 Set the Auxiliary Interface Mode parameter to Disabled 4 Set the Operating Mode parameter to any value except Test Note It is recommended that you set this parameter to Automatic label is scanned automatically when the scan line falls on it 5 Set the Code Verifier parameter to Enabled 6 Set the Store verifier HW parameter to Enabled 7 Jumper the RTSAUX pin to the CTSAUX pin do this by removing any cable connected to the AUX port and jumper pins and 4 of the Utility Box DB9M plug on the Standard Utility Box 8 Scan the Verifier label If the Operating Mode parameter is set to Automatic simply present the label to the scanner 9 Remov
9. erminal block TB2 on the printed circuit board is used to access scanner inputs and outputs and provides 12V for Presence sensor and or relays Note Although the input and outputs are opto isolated at the CiPro 7200 7400 scanner they are single ended referenced to Signal ground on the Utility Box terminal strip 10 76xx 7200 7400 Utility Interface Box Rev E February 2002 TABLE 6 TB2 Pin Out Making Connections Pin Name CiPro 7200 7400 function CiMAX 76xx function 1 GND Signal ground Signal ground 2 12V Power for presence sensor relays Power for presence sensor relays 3 O1 Scanner output No Read Output 1 No Read Led 4 02 Scanner output Right Output 2 Match Led 5 O3 Scanner output Wrong Output 3 No Match Led 6 GND Signal ground Signal ground 7 11 P Input from presence sensor PNP Input 1 8 12 P Input from presence sensor NPN Input 2 9 13 Not used Input 3 10 GND Signal ground Signal ground Rev E February 2002 76xx 7200 7400 Utility Interface Box 11 Making Connections Setting LED Output Jumpers The jumpers JH1 JH2 JH3 are used to connect outputs 1 2 3 to the LEDs respectively These are set to OFF in the default position The LEDs are pulled up to 12V and should be used only if no output connections are made to TB2 Setting Presence Sensor Jumpers The jumper header J2 is used to configure the interface box for various types of input configur
10. fication purposes only and may be trademarks and or registered trademarks of their respective companies OMNI CiComm CiFrame CiMenu CIMAX CiPRO CiBOS Scanstar Starnode and TALL Other references to trademarks are the rights of their respective owners Printed in the United States of America Contents Contents CHAPTER 1 Setup and Use 1 Introduction 1 Features 2 Description 4 AC Input Power A1 63207 2 only 4 DC Input Power A1 63207 3 only 5 Making Connections 6 Scanner to Utility Interface Box 6 Main and Auxiliary Communications Ports 8 Presence Sensor Input and Scanner Outputs 10 Setting LED Output Jumpers 12 Setting Presence Sensor Jumpers 12 Rev E February 2002 76xx 7200 7400 Utility Interface Box iii Contents Scanner Setup 14 Setting Scanner Parameters 14 Setting Up for Master Slave Configurations 17 Setting Up for Pass Through Configurations 19 Technical Specifications 21 Electrical 21 Inputs 21 Outputs 21 Communications 22 Cables 22 Mechanical Assembly 23 Printed Circuit Board 24 Index 25 76xx 7200 7400 Utility Interface Box Rev E February 2002 Introduction CHAPTER 1 Setup and Use Introduction This manual describes the functionality and use of the following products e A1 63207 2 76xx 7200 7400 AC DC Utility Interface Box e A1 63207 3 76xx 7200 7400 DC DC Utility Interface Box WARNING THIS PRODUCT IS INTENDED ONLY FOR INSTALLATION IN AN ELECTRICAL JUNCTION BOX AND SHOULD BE INSTALLE
11. printed circuit board is used to connect a 100 240VAC source TABLE 1 AC Input Power Pin Name Function 1 LINE 100 240VAC Line Brown 2 NEUT 100 240VAC Neutral Blue 3 CHG 100 240VAC Ground Green Yellow 4 76xx 7200 7400 Utility Interface Box Rev E February 2002 DC Input Power A1 63207 3 only The terminal block TB3 on the printed circuit board is used to connect an 18 36 VDC source Introduction Note Do not connect Input Ground to Earth Ground Earth Ground is used for shielding purposes TABLE 2 DC Input Power Pin Name Function 1 DCIN DC Input Voltage 2 DCIN DC Input Ground 3 CHG Earth Ground Rev E February 2002 76xx 7200 7400 Utility Interface Box Making Connections Making Connections Scanner to Utility Interface Box The DB25 plug on the Utility Box cover plate mates with the DB25 socket that terminates the CiPro 7200 and CiPro 7400 scanner cable When connecting the CIMAX 76xx scanner you must use either A1 63345 1 or A1 63345 2 8 foot cables All power communications input and output signals are present on the DB25 The A1 63345 2 cable makes no communication connections to the CIMA X 76xx scanner so communications must be made to the scanner itself The A1 63345 1 rev B and A1 63345 2 rev C have the additional input 3 connection if required Previous revisions of these cables do not TABLE 3 Utility Box DB25 Pin Assignments CiPro
12. sensor power Outputs Three outputs No Read Match and No Match 12VDC provided for relay power Rev E February 2002 76xx 7200 7400 Utility Interface Box Technical Specifications 21 Technical Specifications Communications Full access to Main port RS232 Access to Auxiliary port RS232 Ability to scan Verifier code CiPro 7200 7400 Cables A1 63345 1 CiMAX 76xx full connectivity 8 foot cable A1 63345 2 CiMAX 76xx non communication 8 foot cable 966 0128 1 2 meters 9 pin male female cable 22 76xx 7200 7400 Utility Interface Box Rev E February 2002 Mechanical Assembly Mechanical Assembly FIGURE 5 Utility Box A1 63207 2 3 Rev E February 2002 76xx 7200 7400 Utility Interface Box 23 Mechanical Assembly Printed Circuit Board FIGURE 6 Printed Circuit Board 24 76xx 7200 7400 Utility Interface Box Rev E February 2002 Index A AC Input Power 4 Auxiliary Ports 8 C Connections scanner to interface box 6 D DB9 pin out of auxiliary 10 pin out of main 9 DC Input Power 5 Rev E February 2002 Index F Features 2 M Main Ports 8 Mechanical Assembly 23 P Presence Sensor Input 10 S Scanner Outputs 10 Scanning in CiPro 7200 7400 verifier code 14 Setting LED output jumpers 12 presence sensor jumpers 12 scanner parameters 14 Setting Up master slave configurations 17 pass through configurations 19 Specifications 21 76xx 7200 7400 Utility Interface Box 25
13. setting scanner multi drop addresses and setting software parameters Refer to the CiPro 7200 7400 User Manuals for specific information Rev E February 2002 76xx 7200 7400 Utility Interface Box 17 Scanner Setup FIGURE 3 Master Slave Configuration Setup 18 1 2 5 MAIN 112 5 MAIN 1 2 5 MAIN DB9F DB9F DB9F Utility Box SUVE Utility Box Utility Box f MASTER LAV DB25F Scanner DB25F Scanner DB25F Scanner TB2 DB9M TB2 DB9M TB2 DB9M AUX AUX AUX oe Host ensor PC 76xx 7200 7400 Utility Interface Box Rev E February 2002 Scanner Setup Setting Up for Pass Through Configurations Pass through daisy chain mode also requires custom cabling The first scanner in the chain is connected to the PC host via its Main port using a straight through 9 pin male female cable from Utility Box 1 to the PC serial port Scanner 1 AUX port is connected to Scanner 2 Main port using a straight through cable Scanner 2 AUX port is connected to Scanner 3 Main port using a straight through cable and so on down the line Each scanner has its own Presence sensor Wire each scanner to scanner cable as follows Scanner n AUX port Utility Box terminal strip TXAUX DB9M Pin 3 to R
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