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User Manual - G2 Motion LLC

1. USER MANUAL SYMBOLS O Link to product related video Q Link to specific product information Download a file 4 www 3DPunlimited com Create or Determine object download a Load the file ae 3D model into the 3D Ba E i Save export printing software Ae ae lo se the file in stl of your choice le ogi A or obj format IS Send the gcode to the printer via computer USB or SD card Slice the file saving the file as gcode Monitor the printer Printed Part LCD SCREEN OPERATION The 3DP1000 printer can be independently operated through the use of the LCD Screen and the SD Card supplied with the printer l Process a 3D model using the software of your choice on any computer does not need to be connected to the printer 2 Output a gcode and save it to an SD card 3 Insert the SD card into the card reader located on the side of the LCD screen on the printer 4 Visit www 3dpunlimited com for instructions on how to utilize the LCD screen to independently operate your 3DP1000 printer without the connectivity of a computer www 3DPunlimited com 5 Unpacking WHAT S IN THE CRATE e 3DPI1000 Printer with LCD Screen o Filament Guide e 3DP1000 User Manual 1 Spool of PLA Filament e SD Card with Start Up Configuration and Calibration Files e Filament Spool Holder UNPACKING THE PRINTER e The 3DPI1000 printer will arrive in an industrial str
2. 27 TOTO baa nara ass AAA 28 Lera 29 TemMpPerdlures 4 4 oe a dos oo a eG BH A e sE 30 Ist Prints Calibration Test amp Future Prints o 31 Troubleshooting Frequently Asked Questions o ooa a 32 Information Warranty Service amp Support 33 www 3DPunlimited com 1 Introduction 3DP1000 SPECIFICATIONS Printer Type FFF Fused filament fabrication is an additive manufacturing technology commonly used for modeling rapid prototyping and production applications Build Area 1 meter x 1 meter x 0 5 meter 39 3 x 39 3 x 19 6 Layer Resolution Down to 70 microns 0 0027 Note Accuracy is dependent upon slice settings geometry print speed filament quality and a range of other factors Under average conditions it is typical to hold layer resolution of 100 microns with a well tuned and calibrated printer configuration Filament Diameter 3 mm 0 118 Nozzle Diameter 0 4 mm 0 015 Connectivity to Laptop USB Non Standard Options Consult factory for non standard options such as dual extruder enclosure system and other special requirements PHYSICAL DIMENSIONS amp WEIGHT Overall Width 1 422 meters 56 Overall Depth 1 676 meters 66 Overall Height 1 524 meters 60 Approx System Weight 400 lbs Shipping Crate Dimensions 1 524 m x 1 828 m 5 ft x 6 ft Approx Shipping Weight 1200 lbs includes crate TEMPERATURE Ambient Operatin
3. Calibration1 40mm cube Calibration2 binka test FUTURE PRINTING Congratulations You have successfully set up your 3DP1000 printer For future prints follow the standard 3DP workflow Create or Determine object download a Load the file parameters E Slice the file 3D model into the 3D size quantity Save export printing software resolution infill the file in stl of your choice wall thickness or obj format supports etc saving the file as gcode Send the Printed Mento oy Part inte pH computer USB or SD card You have reached the end of the instructions dedicated to Simplify 3D www 3DPunlimited com 31 Tips amp Tricks Troubleshootin g FAQ FREQUENTLY ASKED QUESTIONS Q What is open source and how does it relate to the printers from 3DP Unlimited A The term Open Source most commonly refers to a computer program or programs in which the source code is available to the public for use and can be modified from its original design The 3DP1000 printer from 3DP Unlimited utilizes open source software and control platforms This provides a cost effective and easy to use interface with the printer Q What type of 3D printer is the 3DP1000 A The 3DP1000 utilizes FFF Fused Filament Fabrication printing technology where a filament of one material plastic wax metal etc is deposited on top of or alongside the same or similar material making a joint by heat or adhe
4. Prototype Production Platform User Manual www 3DPunlimited com About the 3DP1000 E 4 9 o O Watch the video Why Large Format 3D Printing Tools Required e Phillips Head Screwdriver e 3 mm Allen Wrench or Hex Key Single or dual extruder options are available Robust SIMO Series linear actuators pe from PBC Linear provide smooth 29 and accurate motion control Nema 23 stepper motors with integrated amplifier and 800 microstepping 1000 mm x 1000 mm A print bed with heated z 0 gt Yi y hi Y RA a o a E P a SE a a i i s i in _ E aka a n A 4 o YN Mk i de 7 NE ay a q Pi 1 E Poet k a o L Ma T i E A pe gt z a aa a r i i gt n_n E 1 A d Wi a borosilicate glass Finished industrial cart provides additional storage WHO IS 3DP UNLIMITED 3DP Unlimited a division of PBC Linear is a company of skilled mechatronics engineers who embrace rapid advances in technology to innovate design and build next generation equipment for additive manufacturing Having personal experience with inconsistent results produced by traditional 3D printer designs 3DP Unlimited is committed to building on industrial strength linear motion components actuators and motors while maintaining affordable flexibility with open source control solutions Introduction to the 3DP1000 Printer Specifications A oe bbw ee
5. Seller shall not be liable to buyer for any lost profits or other economic loss of buyer or any direct indirect special consequential incidental or other similar damages arising out of any breach of this agreement by seller Any obligations of seller pursuant to this agreement or the failure of the goods to perform in any particular manner In no event shall the liability and or obligations of 3DP Unlimited arising out of the purchase of equipment by you or others exceed the purchase price of the 3DP1000 3D printer Q www 3dpunlimited com SERVICE 8 SUPPORT Support Visit the website for literature and video documentation to quickly answer common questions regarding your printer www 3dpunlimited com support Email your technical question Include images of the problem if necessary Support 3dpunlimited com Sales sales 3dpunlimited com Marketing marketing 3dpunlimited com www 3DPunlimited com 33 Why Play Around with Ordinary 3D Printers e Prototype Production Platform 3DP Unlimited PO Box 6980 Rockford IL 61125 marketing 3dpunlimited com www 3DPunlimited com 2014 3DP Unlimited All rights reserved Preliminary document specifications and other information subject to change 3DP 002 r2 12 2014
6. adhesion of your printed parts Each material you use will likely require a different bed temperature e For easy removal of large or small parts simply turn your bed temperature down to 20 C You will hear the plastic loosening and the part will pop off the print bed 30 www 3DPunlimited com Software Choice 2 Simplify 3D Suggested Temperatures RECOMMENDED MATERIAL EXTRUDER TEMP BED TEMP PLA 195 210 C 70 C ABS 240 250 C 115 C Ninja Flex 220 230 C 40 50 C Nylon 230 265 C 115 C PC 250 C 125 130 C HIPS 230 C 80 C PVA 200 C 85 C Note The temperatures shown above are intended to provide a starting point when initially using different materials Fine tuning and temperature adjustments should be expected Also see filament manufacturer recommended temperatures Software Choice 2 Simplify 3D Calibration amp Test Tst Prints CALIBRATION amp TEST PRINTS e Verify your print bed is level using the bed leveling file supplied Bed level test stl and making adjustments as it prints e Use the recommended slice settings found on page 27 to prepare and print the supplied calibration files Monitor your printer during all prints to verify quality a Calibration 40mm cube stl b Calibration2 binka test st e Once your machine is calibrated you are ready to go Prepare and print 3dp1000 born on stl and then the sky is the limit Enjoy your 3DP1000
7. ee bee baba eda be Ree DE MOP oe ew See es 2 Features amp Benefits eee a a ee eee aS a a ORE ASS 3 Safety Symbols amp Guidelines o o aaa 4 Typical 3D Printing Workflow 2 a 5 Unpacking the Printer 6 Initial Printer Setup ACUGIOF Alignment a La 44445 G46 4 44 eo RADA A 8 OWEN a roses daa i Peet wee he ear ES ve dee e eRe 8 USB CONMMECION 3 ssp oras rara eG aoeaeeeeateeeetanhaee 4 Rabo eos 4 7 Installation of Filament on the Spool Holder 2 a 9 Download amp Install Software Repetier Host amp AA 10 IE 10 The guidelines for using Repetier Host and Simplify 3d are separated in this User Manual to provide an uninterrupted flow of information Repetier Host guidelines begin on page 11 Simplify 3D guidelines begin on page 22 Software Settings Initial Setup o o 11 Printer Preparation Initial Setup o o o o o o oo o 18 Repetier Foii Sending gcode to the Printer 2 0 a 16 File Processing Key Considerations 2 o o 17 EE 6 E da AAA E EE e e AA A 18 Leveling ed oe ee BAR ER Ae ee eee eee 19 TEMPS ge ao oe eae Pee ee wa ee ee 20 Ist Prints Calibration Test amp Future Prints 2 a a a a a o 21 Software Settings Initial Setup 2 o ooo 22 Printer Preparation Initial Setup 2 o e e 23 Simplify 3D Sending gcode to the Printer o o o o o 26 File Processing Key Considerations 2
8. hardware on the printer Important Each 3DP1000 is tested and calibrated prior to shipping but it is important to verify the functionality of the sensors in case of damage or movement during the shipping process e Hold a piece of metal such as a quarter under each sensor location The red light indicates the sensor is operational e Contact 3DP Unlimited if sensors are non operational Do not attempt to operate printer INSTALL THE DRIVER 5 CONNECT THE USB Any computer that will be connected to the printer Locate the USB cord on the front of the printer via USB needs to have the driver installed prior to Plug the USB cord into your computer Annen Follow the Install Software Software Settings and Printer Launch the file Taurino DriverSetup zip provided on the Prep guidelines in the next sections of this User Manual SD card and follow the installation instructions for completing the connection between your computer and the printer Download Taurino DriverSetup zip INSTALL THE SPOOL The filament spool holder is located on the back side of the printer Press the latch on the left side of the filament spool holder to release the rod Slide the filament roll onto the rod Secure the filament by snapping the rod back into place www 3DPunlimited com 9 Install Software Repetier Host or Simplify 3D INSTALL RECOMMENDED SOFTWARE The 3DP1000 printer from 3DP Un
9. to a first Filament Bead layer that is not adhered to the print bed and a failed print e If the Z Gap is too small the extruded filament is pushed down creating a wider bead than intended Z Gap Too Small ie as well as an uneven layer height Additionally a Z Gap that does not allow sufficient room for the filament to extrude can cause backpressure and problems with the extruder Filament Bead How to Enter the Z Offset Apply the Z Offset that was provided with the purchase of your 3DP1000 printer 1 Repetier Host Slicer tab Configure Slicer Printer Correct Z Gap Settings tab enter Z offset in mm 2 Adjust the Z Offset if necessary to achieve a good Filament Bead filament bead in your initial calibration prints 28 www 3DPunlimited com Software Choice 2 Simplify 3D Key Considerations File Processing LEVELING THE PRINT BED Why is Leveling Important A level print bed is critical to overall print quality especially for consistent first layer adhesion Tools Required e Metric Allen Wrench or Hex Key Set If one section of the print bed is lower than another the first layer might not adhere properly If one section of the print bed is higher than another the glass might block the filament from flowing freely O Download Bed level test st from the nozzle How to Level the 3DP1000 Print bed l Link to article The Importance of a Socket Head Screw for raising and lowe
10. 1 Process a 3D model using the software of your choice Output a gcode and save it to an SD card Insert the SD card into the card reader located on the side of the LCD screen on the printer Rh WN Visit www 3dpunlimited com for instructions on how to utilize the LCD screen to independently operate your 3DP1000 printer without the connectivity of a computer 26 www 3DPunlimited com Software Choice 2 Simplify 3D Key Considerations File Processing Z GAP LEVELING AND TEMPERATURE Your 3DP1000 printer was calibrated and leveled prior to shipping However calibration test prints are recommended due to changes that may have occurred during the shipping process The proper calibration of three factors is paramount to producing successful prints with the 3DP1000 3D printer 1 ZGap 2 Bed Leveling 3 Temperature of Nozzle and Extruder Use the files on the supplied SD card the recommended settings shown below Do For Successful 3D Printing o Link to article The Two Things You Must and the detailed instructions on the following pages to properly calibrate and test your printer Files on Supplied SD Card DOWNLOAD 1O FILE NAME Config Slicer 3dp1000 ini BASIC INSTRUCTIONS Use with Repetier Host Slicer software Load configuration file to import standard operational settings for the 3DP1000 printer Config S3D 3dp1000 fff Use with Simplify 3D software Load configuration file to import stand
11. DP7000 printer has a unique Z Gap which requires a Z offset entry in the Slicing software before slicing www 3DPunlimited com 17 Software Choice 1 Repetier Host File Processing Key Considerations Ki Z GAP What is Z Gap The Z Gap is the distance your extruder is away from the glass of the print bed when it begins extruding Each 3DP1000 printer is equipped with X Y and Z axis position sensors So the Z Gap can be thought of as the The Z Offset in Slic3r space between the Home Z setting and the place where the extruder needs to be compensates for the Z Gap to lay down the first layer of filament in the 3DP1000 Printer In order to adjust the Z Gap you need to define the Z Offset in the software prior to slicing e Each 3DP1000 printer has a unique Z Offset supplied with the printer which compensates for the Z Gap Nozzl Z Gap Too Large i Why is Z Gap and Z Offset Important e Ifthe ZGap is too large the extruded filament bead PP will not contact the glass properly resulting in a round bead of filament This could lead to a first Filament Bead layer that is not adhered to the print bed and a failed print e If the Z Gap is too small the extruded filament is pushed down creating a wider bead than intended Z Gap Too Small ie as well as an uneven layer height Additionally a Z Gap that does not allow sufficient room for the filament to extrude can cause backpressure and problems with the extrud
12. HE FILAMENT The standard nozzle for a 3DP1000 printer is 4 mm which requires 3 mm filament However filament diameters vary depending on manufacturer For consistent layer resolution and high print quality two measurements are recommended Measure the filament diameter with a micrometer in several areas along the filament roll Enter the actual diameter in the slicing software a Simplify 3D Edit Process Settings Other tab Process Mare Procesal Select rc la 3091000 001 import emo Ema i som Pimek 7 Generale Support extruder Lyer it supot Tempemture cooing Gode sopts Other advanced G6 ae Pimp darter 215000 Fo mm 5 LOAD THE FILAMENT l Feed the filament through the filament guide loop Press and hold the bolt on the extruder to release the hob while pressing firmly to insert the filament Filament Note Hold the filament firmly and exert pressure until it begins to extrude from the bottom of the nozzle Make sure the extruder is heated prior to loading filament 2 With the z axis raised up from the glass extrude a length of filament until it is flowing from the extruder in a smooth consistent bead a Simplify 3D Machine Control Panel Jog Controls tab click the value to extrude Colada bey Drea Teepe Ah rd 24 www 3DPunlimited com Guide gt J i Loop Software Choice 2 Simplify 3D Tools Required e Micrometer Software Choice 2 Sim
13. In order for your prints to adhere to the borosilicate glass it needs to be sticky We have found that using a sugary substance such as beer or soda works quite well Pour a liberal amount onto the build area Spread it around let it dry and repeat The stickier the glass is the better your print will stick Make sure you have covered the entire area that your print will touch If you start your print and one area is not sticking add more sticky substance to that area Note Do not use glass cleaner or alcohol on the glass Use the same sticky substance between prints to remove any debris REMOVE Z STOPS Z Stops are used for holding the Z axis position during shipping Remove the two Z Stops prior to homing Raise the Z axis slightly to remove the Z Stops l Press the button on the LCD Screen select Prepare select Move Axis select Move 1 mm select Z Axis turn knob right to move Z axis up 2 Raise the Z axis using your computer software a Repetier Host In the Manual Control tab click the Z arrow 8 HOME THE X Y Z AXES There are two ways to home the X Y Z axes 1 Press the button on the LCD Screen select Prepare select Auto home 2 Home the axes using your computer software a Repetier Host In the Manual Control tab click the Home button Home individual axis X Y Z or all axes Always home all axis prior to printing www 3DPunlimited com 15 Sy Software Choice 1 R
14. Save export printing software resolution infill the file in stl of your choice wall thickness or obj format supports etc saving the file as gcode Send the gcode to the Printed Monitor Part the printer printer via computer USB or SD card You have reached the end of the instructions dedicated to Repetier Host If you would like to skip the instructions dedicated to Simplify 3D and go straight to Section 7 Troubleshooting on page 32 www 3DPunlimited com 21 Software Choice 2 Simplify 3D f o ejs Software Settings Initial Setup SIMPLIFY 3D Software Settings Begin the setup process by selecting Add a new process from the Processes section in the lower left corner of the screen Add the settings for the 3DP1000 by clicking Import in the FFF Fused Filament Fabrication Settings screen Download Config S3D 3dp1000 fff Step 1 Connect Step 2 Import FFF Setting for 3DP1000 Step 3 Import Model Step 4 Adjust the Process that specifies how your model will be constructed Note A Process is a collection of settings including Speed size temperature Support structures print resolution infill etc Export and re name each unique process on your local machine for future use Visit http www simplify3d com support for software usage instructions Q Link to article Hands on with Simplify 3D General Setinga rfl Percentage E brade Layer infil Support Temperature
15. anipulate geometry repair models generate G Code instructions verify tool paths manually control your machine and print parts alll from the same program This is an easy to use and highly effective alternative to open source programs www simplify3d com Follow detailed user instructions for Simplify 3D beginning on page 22 10 www 3DPunlimited com GJ Repetier i De Builder 30 printer Deki de Builder 10 kik de Bulder 10 ua j qf ire cups q ring dr yr iai Par Follow detailed user instructions for Repetier Host beginning on page 11 Incredible Performance Unmatched Print Capabilities Hal Aa el Ar pi al de A aa part ar eee l pisik hapit did pl py AT AL Gee i adorar cs lr ps ij ai par ee bel pial parii dl bam Aa pep Aiie Software Sulte a he jib bbhH Gearon arh chi yey paa idii he piii agh qei pe pmlpegsHa ringi oe etree ppa pal eee pap ii ida a hipa fu dd mbein a pal paalag bhii eee pe po a mr sr rs ype Software Choice 1 Repetier Host Initial Setup Software Settings REPETIER HOST Software Settings Begin the setup process by selecting Printer Settings from the upper right corner of the screen Add the settings for the 3DP1000 printer as shown below Tab 1 Connection Tab 2 Printer Tab 3 Printer Shape Tab 4 Advanced gt p B jo B a ie oe ee tn riet tsal Visit http www repetier com documentation repetier host for software usa
16. ard operational settings for the 3DP1000 printer Bed level test stl Apply suggested print settings Output gcode Run this print to verify the bed is level Make adjustments to bed while print is running until a uniform bead is printed Calibration1 40mm cube st Apply suggested print settings Output gcode Run this print to test quality Calibration2 binka test st Apply suggested print settings Output gcode Run this print to test quality 3dp1000 born on stl Apply suggested print settings Output gcode Run this print to test quality 200000 O Taurino DriverSetup zip This is the driver that must be installed on your computer before plugging into the printer via the USB Suggested Print Settings Suggested Temperatures RECOMMENDED MATERIAL EXTRUDER TEMP BED TEMP PLA 195 210 C 70 C ABS 240 250 C 115 C Ninja Flex 220 230 C 40 50 C Nylon 230 265 C 115 PC 250 C 125 130 C HIPS 230 C 80 C PVA 200 C 85 C Note The temperatures shown above are intended to provide a starting point when initially using different materials Fine tuning and temperature adjustments should be expected Also see filament manufacturer recommended temperatures FILES INCLUDED WITH PRINTER BOTTOM SOLID APPROX ON SD CARD LAYER HEIGHT PERIMETERS TOP SOLID LAYERS LAYERS INFILL PRINT TIME Calibration1 40mm
17. configuration file to import standard operational settings PLA 195 210 C 70 C for the 3DP1000 printer Use with Simplify 3D software Load configuration ABS 240 250 C 115 C 2 O Config S3D 3dp1000 fff file to import standard operational settings for the 3DP1000 printer Ninja Flex 220 230 C 40 50 C Apply suggested print settings Output gcode Run this 3 O Bed level test st print to verify the bed is level Make adjustments to bed Nylon 230 265 C 115 C while print is running until a uniform bead is printed PG 250 C 125 130 C ca g Apply suggested print settings Output gcode 4 O Calibration1 40mm cube stl Run this print to test quality HIPS 230 C 80 C E cui Apply suggested print settings Output gcode 5 O Calibration2 binka test st Run this print to test quality O PVA 200 C 85 C Taurino DriverSetup zip Suggested Print Settings FILES INCLUDED WITH PRINTER BOTTOM SOLID APPROX ON SD CARD LAYER HEIGHT PERIMETERS TOP SOLID LAYERS LAYERS INFILL PRINT TIME Calibration1 40mm cube stl 24 1 0 3 0 21 hr Calibration2 binka test stl 24 2 3 3 5 A6 hr Bed level test st 24 10 0 0 0 20 hr 3dp1000 born on stl 24 2 3 3 ES 1 hr Note The suggested print settings shown above are intended to provide a starting point when initially using the 3DP1000 printer These settings are user defined in the slicing software and therefore can be adjusted for each print Additionally 3
18. cooing Gtode sota Oher as sama sacro Primary Extruder Toolhead Extruder Tosha Index Peal i hora Data D O mn Extrusi n Mulspler LOT f Extrusi n id O dis GMa A Core Corral 22 www 3DPunlimited com Software Choice 2 Simplify 3D initial Setup Printer Prep p CONNECT YOUR COMPUTER Launch Simplify 3D and click to open the Machine Control Panel Then click Connect in the upper left corner of the screen If you are not immediately connected Click Refresh Give your computer a moment to search then click the arrow to select the new port that was found il l afresh bos fuer boa C3 CJ CI C3 C3 CI 2 HEAT THE EXTRUDER There are two ways to preheat the extruder 1 Press the button on the LCD Screen select Prepare select Preheat PLA 2 Preheat using your computer software a Simplify 3D In the Machine Control Panel set the temperature and click On Refer to the Suggested Temperature table on page 30 HEAT THE PRINT BED Set the print bed heat to 70 C This is your initial bed temperature Additional heat may be necessary depending on what print material is used Refer to the Suggested Temperature table on page 30 Note Turning the bed heat on in the setup process will allow time to reach optimal temperature O Download the manufacturer s user manual www 3DPunlimited com 23 Printer Prep Initial Setup ES MEASURE T
19. cube stl 24 1 0 21 hr Calibration2 binka test stl 24 2 5 A6 hr Bed level test st 24 10 0 20 hr 3dp1000 born on stl 24 2 3 1 hr Note The suggested print settings shown above are intended to provide a starting point when initially using the 3DP1000 printer These settings are user defined in the slicing software and therefore can be adjusted for each print Additionally 3DP7000 printer has a unique Z Gap which requires a Z offset entry in the Slicing software before slicing www 3DPunlimited com 27 Software Choice 2 Simplify 3D File Processing Key Considerations A Z GAP What is Z Gap The Z Gap is the distance your extruder is away from the glass of the print bed when it begins extruding Each 3DP1000 printer is equipped with X Y and Z axis position sensors So the Z Gap can be thought of as the The Z Offset in Slic3r space between the Home Z setting and the place where the extruder needs to be compensates for the Z Gap to lay down the first layer of filament in the 3DP1000 Printer In order to adjust the Z Gap you need to define the Z Offset in the software prior to slicing e Each 3DP1000 printer has a unique Z Offset supplied with the printer which compensates for the Z Gap Nozzl Z Gap Too Large i Why is Z Gap and Z Offset Important e Ifthe ZGap is too large the extruded filament bead PP will not contact the glass properly resulting in a round bead of filament This could lead
20. e Jog Controls tab Home individual E D IM Deo axis X Y Z or all axes EP DE Always home all axes prior to printing www 3DPunlimited com 25 Software Choice 2 Simplify 3D Sending gcode to the Printer There are three ways to send a gcode file to the 3DP1000 printer 1 Save the gcode on the SD card and put the SD card in the slot located on the LCD Screen Press the button on the LCD Screen select Print from SD 2 Save the gcode on the SD card and put the SD card in the slot located on the LCD Screen Print from the SD card using Simplify 3D In the Machine Control Panel select Print from SD Card This will open the contents of the sd card Select the gcode file you want then press the gt print button 3 Print from your computer using the USB connection and Simplify 3D a Import your object modify the process settings then click Prepare to Print In Preview Mode you can select Begin Printing over USB or Save Tool paths to Disk b In the Machine Control Panel select Print browse to locate the gcode file on your computer then press the gt print button rhe iniia al pro ery a br it ea o oar Saws J es Jr La He abl E Cunhan Carera Tuski bd Felis Hias Fond thes i ind aaa ip Perl i aie Bal Ji de tad da C ma mapsa a prlde BH ma if de a O m om LCD SCREEN OPERATION
21. e for a 3DP1000 printer is 4 mm which requires 3 mm filament However filament diameters vary depending on manufacturer For consistent layer resolution and high print quality two measurements are recommended Measure the filament diameter with a micrometer in several areas along the filament roll Enter the actual diameter in the slicing software a Repetier Host Slicer tab Configure Filament Settings tab 5 LOAD THE FILAMENT 1 Feed the filament through the filament guide Press and hold the bolt on the extruder to release the hob while pressing firmly to insert the filament Filament _ Guide gt ff Loop Note Hold the filament firmly and exert pressure until it begins to extrude from the bottom of the nozzle Make sure the extruder is heated prior to loading filament 2 With the z axis raised up from the glass extrude a length of filament until it is flowing from the extruder in a smooth consistent bead a Repetier Host Manual Control tab Set Extrude length mm click the Y to extrude eo eea 7 Emei x 220000 220 5 Tem o0c 0 A Speed jnm imin mt Fan Extrude fm 50 tH io Fietract fam 13 a an Output 0 0 Debug Options 14 www 3DPunlimited com Software Choice 1 Repetier Host Tools Required e Micrometer Software Choice 1 Repetier Host initial Setup Printer Prep 6 PREPARE THE PRINT BED Prepare the build area for printing
22. ength wood crate Please take a moment to review the unpacking procedure to ensure the safety of the unpacker as well as the printer e A phillips head screw driver is required for uncrating the printer al OPENING THE CRATE The crate is equipped with a hinged front panel that is attached by wing nuts and bolts Open the crate by unscrewing the six wing nuts from the sides of the front panel There are three nut and bolt combinations on each side Keep the nuts and bolts in a safe place to be re inserted for crate storage ofter the printer is removed Once the bolts are removed the panel should be safely opened from the top down with the hinged bottom creating a ramp for the printer to be easily wheeled out of the crate 6 www 3DPunlimited com Unpacking RELEASE SUPPORTS Use a phillips head to unscrew and remove the wood support at the front of the printer Tools Required e Phillips Head Screwdriver 3 ROLL OUT THE PRINTER The 3DP1000 printer is mounted on an industrial strength cart with wheels allowing for easy movement Use extreme caution Roll the printer forward and out of the crate Avoid contact with the actuators and motors on either side of the printer CAUTION gt Avoid contact with wiring and the padding on the shipping supports www 3DPunlimited com 7 Initial Printer Setup Move the X axis all the way to the end of the build area as shown Gently push b
23. epetier Host Suggested Temperatures RECOMMENDED MATERIAL EXTRUDER TEMP BED TEMP PLA 195 210 C 70 C ABS 240 250 C 115 C Ninja Flex 220 230 C 40 50 C Nylon 230 265 C 115 PC 250 C 125 130 C HIPS 230 C 80 C PVA 200 C 85 C Note The temperatures shown above are intended to provide a starting point when initially using different materials Fine tuning and temperature adjustments should be expected Also see filament manufacturer recommended temperatures Software Choice 1 Repetier Host Calibration amp Test Tst Prints CALIBRATION amp TEST PRINTS e Verify your print bed is level using the bed leveling file supplied Bed level test stl and making adjustments as it prints e Use the recommended slice settings found on page 17 to prepare and print the supplied calibration files Monitor your printer during all prints to verify quality a Calibration 4O0mm cube stl b Calibration2 binka test stl e Once your machine is calibrated you are ready to go Prepare and print 3dp1000 born on stl and then the sky is the limit Enjoy your 3DP1000 Calibration1 40mm cube Calibration2 binka test FUTURE PRINTING Congratulations You have successfully set up your 3DP1000 printer For future prints follow the standard 3DP workflow Create or Determine object download a Load the file parameters Slice the file 3D model into the 3D size quantity
24. epetier Host Sending gcode to the Printer There are three ways to send a gcode file to the 3DP1000 printer 1 Save the gcode on the SD card and put the SD card in the slot located on the LCD Screen Press the button on the LCD Screen select Print from SD Note See LCD Screen Operation section below for operating the prnter entirely with the LCD screen 2 Save the gcode on the SD card and put the SD card in the slot located on the LCD Screen Print from the SD card using Repetier Host Click SD Card This will open the contents of the sd card Select the gcode file you want then press the gt print button 3 Print from your computer using the USB connection and Repetier Host Click Load This will allow you to load the gcode file into Repetier Host Then click Run Job to send the file to the printer Ma Wer Cola Tepes Bibi Tor Hp File Wiw Config Temperatese Printer Took Help z 3 ph il gt i i KAE n 0 5 8 BES o 9 ES Disconmect Load Het Pot Rua Job Kiijeb Cid Togghelog Show Filament Hide Travel Cc E J Wi A LCD SCREEN OPERATION 1 Process a 3D model using the software of your choice Output a gcode and save it to an SD card Insert the SD card into the card reader located on the side of the LCD screen on the printer a W N Visit www 3dpunlimited com for instructions on how to utilize the LCD screen to independently operate your 3DP1000 printer without the c
25. er Filament Bead How to Enter the Z Offset Apply the Z Offset that was provided with the purchase of your 3DP1000 printer 1 Repetier Host Slicer tab Configure Slicer Printer Correct Z Gap Settings tab enter Z offset in mm 2 Adjust the Z Offset if necessary to achieve a good Filament Bead filament bead in your initial calibration prints 18 www 3DPunlimited com Software Choice 1 Repetier Host Key Considerations File Processing LEVELING THE PRINT BED Why is Leveling Important A level print bed is critical to overall print quality especially for consistent first layer adhesion Tools Required e Metric Allen Wrench or Hex Key Set e If one section of the print bed is lower than another the first layer might not adhere properly e If one section of the print bed is higher than another the glass might block the filament from flowing freely Download Bed level test stl from the nozzle How to Level the 3DP1000 Print bed l Use the recommended print settings found on page 17 and the provided Z offset of your machine to slice export gcode and print the provided file Bed level test stl Monitor the print As the filament is printed raise or lower each section of the print bed where the filament bead is not consistent until a consistent bead is produced 2 There are eight 8 locations for leveling the bed each with a Socket Head Screw for raising and lowing the pri
26. g Temperature Needed 15 32 C 60 90 F ELECTRICAL AC Input Option 1 110 V 15 Amp 60 Hz Option 2 220 V 13 6 Amp 60 Hz 2 www 3DPunlimited com 100 long w door MECHANICAL Build Platform Heated borosilicate glass 5 mm thick XYZ Axes Lead screw driven SIMO Series linear actuators from PBC Linear Screw max values 640 RPM 16000 mm min 267 mm sec Stepper Motors Nema 23 stepper motors from Applied Motion Products with integrated amplifier and 800 micro stepping as set at factory M S option up to 25000 available CLEARANCE DIMENSIONS Overhead view shows the necessary clearance 56 wide 72 long w door closed open RECOMMENDED SOFTWARE e Repetier Host Slic3r www repetier com www slic3r org Open source no cost or e Simplify 3D www simplify3d com Available for purchase Note Repetier Host and Slic3r are used in conjunction and can be downloaded simultaneously from the Repetier Host website Simplify 3D is used singularly to manipulate files and operate the printer MATERIAL OPTIONS Material Compatibility The 3DP1000 printer is capable of printing materials which are created for Fused Filament Fabrication FFF including but not limited to PLA Polylactic Acid ABS Acrylonitrile Butadiene Styrene PC Polycarbonate Nylon Ninja Flex PVA Polyvinyl Alcohol and HIPS High Impact Polystyrene Note Some materials may require increased bed and nozz
27. ge instructions A Check evry second O m ss rro 1 Be Di niy ag Si wii cl Pos 117 10 18 brina Fite Pans E p t a Zan T Ub Ping Pong Communicaters Sind onty after ch E Send ET Ato printer deplay A pipen og apenre epek fnd C Disable Heated Bed ater baia Wee ppe sen y br page er anes rg popes Th linge ll ba eri get a a pala by e ir Lija Ba ped Bet is det dhe cud aed ted Dae TAR www 3DPunlimited com 11 Software Choice 1 Repetier Host Software Settings Initial Setup SLIC3R Software Settings Begin the setup process by selecting the Slicer tab within Repetier Host Click the Configure tab to open Slic3r O Download Config Slicer 3dp1000 ini Add the settings for the 3DP1000 printer For each tab Print Settings Filament Settings Printer Settings choose File Load Config then select Config Slicer 3dp1000 ini from the supplied sd card Note Save the configuration files for each tab on your local machine for future use Tab 1 Print Settings Layers and perimeters Infill Speed Skirt and brim Support material Notes Output options Multiple extruders Advanced Tab 2 Filament Settings Filament Cooling Tab 3 Printer Settings General Custom G code Extruder 1 2 l i Quick Bice Co U Vis
28. ime without notice and is provided for convenience purposes only 3DP Unlimited reserves the right to change the information or revise this User Manual in its sole discretion at any time Nothing contained in this User Manual can be reproduced without written permission from 3DP Unlimited Use of the www 3dpunlimited com website constitutes acceptance of its Terms of Service and Privacy Policy Warranty 3DP warrants that goods supplied pursuant to the sale order shall conform to the description therein stated and shall be free from defects in material or workmanship This warranty shall be effective for a period of 90 days from the date of delivery of the goods to buyer The warranty is based upon the printer being used under the normal conditions described in the documentation provided to you Warranty covers replacement parts and not onsite service This warranty excludes i normal consumable or expendable parts such as nozzles ii repairs or replacements during the warranty period because of abnormal use misuse neglect or improper or unauthorized service 3DP Unlimited offers extended warranty options Please consult website or contact 3DP Unlimited at sales 3dpunlimited com to explore what option is best suited for you Seller disclaims all other warranties expressed or implied oral or written including without limitation the implied warranties of merchantability and fitness for a particular purpose Limitation of Liability
29. it http manual slic3r org for software usage Instructions Quick Stice and Sane As Cert AY Repeat Las Quick Seca Dine hiie Sice lo 56 Cola Repair STL file Preferences Quit 12 www 3DPunlimited com Software Choice 1 Repetier Host initial Setup Printer Prep p CONNECT YOUR COMPUTER Launch Repetier Host and click Connect in the upper left corner of the screen If you are not immediately connected Click Printer Settings in the upper right corner then Refresh Ports Give your computer a moment to search then click the arrow to select the new com port that was found Ss yd Ley o lara re lirai 2 HEAT THE EXTRUDER There are two ways to preheat the extruder 1 Press the button on the LCD Screen select Prepare select Preheat PLA 2 Preheat using your computer software a Repetier Host In the Manual Control tab set the temperature for Extruder 1 Refer to the Suggested Temperature table on page 17 HEAT THE PRINT BED Set the print bed heat to 70 C This is your initial bed temperature Additional heat may be necessary depending on what print material is used Refer to the Suggested Temperature table on page 17 Note Turning the bed heat on in the setup process will allow time to reach optimal temperature O Download the manufacturer s user manual www 3DPunlimited com 13 Printer Prep Initial Setup ES MEASURE THE FILAMENT The standard nozzl
30. le temperatures as well as additional ventilation O Watch the video What Materials Can Print on a 3DP1000 Q Suggested nozzle and bed temperatures page 17 3DP1000 Introduction FEATURES amp BENEFITS Large Format The 3DP1000 printer utilizes the durable SIMO Series linear actuators from PBC Linear for robust and accurate mechatronics while creating a huge workable print area of 1 0 meter x 1 0 meter x 0 5 meter 39 x 39 x 19 In fact the print area is 74 times larger than the average desktop 3D printer Precision SIMO Series linear actuators and Constant Force lead screws from PBC Linear enable repeatable accuracy over the life of the system resulting in print layer resolutions as fine as 70 microns Advantages e Print 1 to 1 scale prototypes and models on the large 1 0 m x 1 0 m x 0 5 m workable build area e Rapid prototyping is reality design and test models before mass production of engineered parts e Print multiple production parts in one build e Utilize the printer for smaller intricate parts that require high print resolution Open Source The term Open Source most commonly refers to a computer program in which the source code is available to the public for use and can be modified from its original design The 3DP1000 printer from 3DP Unlimited utilizes open source software and control platforms providing flexibility to the end user When compared to the average size desk
31. limited utilizes open source controls This allows users to select and use the software with which they are most comfortable 3DP Unlimited recommends the use of one of the following two choices This list provides easy access to software that 3DP Unlimited recommends The guidelines for using Repetier Host and Simplify 3d are separated in this User Manual to provide an uninterrupted flow of information Repetier Host guidelines begin on page 11 Simplify 3D guidelines begin on page 22 OPTION 1 REPETIER HOST Open Source Repetier Host is free open source software used to operate your 3D printer with controls for temperature speed flow and movement The program prepares the objects that you want to print allows you to duplicate rotate scale and arrange them on the print bed It also includes an interface with Slic3r for easy object manipulation and quality control for printing When downloading Repetier Host Slic3r is downloaded automatically Slic3r is a free open source software package for visualization and image analysis The program processes an stl file stereolithography file format cutting the model into horizontal slices called layers generating tool paths to fill them and calculating the amount of material that will be extruded Q www slic3r org www repetier com OPTION 2 SIMPLIFY 3D 140 Simplify 3D software contains everything you need to begin making parts on your new 3D printer Import and m
32. nt bed and a Button Head Screw for locking the position a Loosen the Button Head Screw but do not remove b Turn the Socket Head Screw clockwise to raise the print bed counter clockwise to lower the bed c Tighten the Button Head Screw to lock the leveled position of the bed Link to article The Importance of a Socket Head Screw Level Print Bed on a 3D Printer for raising and lowering the print bed Button Head Screw for locking the print bed into a set position www 3DPunlimited com 19 File Processing Key Considerations 13 TEMPERATURE Extruder Temperature Each material you use with the 3DP1000 printer will likely require a different temperature for the extruder Start with the temperatures provided and make adjustments as needed e if your extruder is not hot enough the filament may not adhere from layer to layer e If your extruder is too hot the filament may warp or you may see an unwanted variance in layer width Print Bed Temperature The print bed on the 3DP1000 printer is heated to provide better adhesion of your printed parts Each material you use will likely require a different bed temperature e For easy removal of large or small parts simply turn your bed temperature down to 20 C You will hear the plastic loosening and the part will pop off the print bed O Watch the video What Materials Can Print on a 3DP1000 www 3DPunlimited com 20 Software Choice 1 R
33. onnectivity of a computer 16 www 3DPunlimited com Software Choice 1 Repetier Host Key Considerations File Processing Z GAP LEVELING AND TEMPERATURE Your 3DP1000 printer was calibrated and leveled prior to shipping However calibration test prints are recommended due to changes that may have occurred during the shipping process The proper calibration of three factors is paramount to producing successful prints with the 3DP1000 3D printer 1 ZGap 2 Bed Leveling Link to article The Two Things You Must 3 Temperature of Nozzle and Extruder Do For Successful 3D Printing Use the files on the supplied SD card the recommended settings shown below and the detailed instructions on the following pages to properly calibrate and test your printer o Apply suggested print settings Output gcode EL Run this print to test quality Note The temperatures shown above are intended to provide a starting point when initially using different materials Fine tuning and temperature adjustments should be expected Also see filament manufacturer recommended temperatures This is the driver that must be installed on your computer before plugging into the printer via the USB Files on Supplied SD Card Suggested Temperatures DOWNLOAD FILE NAME BASIC INSTRUCTIONS AS MATERIAL EXTRUDER TEMP BED TEMP Use with Repetier Host Slicer software Load 1 O Config Slicer 3dp1000 ini
34. oth sides simultaneously so Initial alignment of the actuators must the actuators move smoothly until they reach the end be completed prior to powering up This will eliminate any racking or misalignment that occurred during shipping Note Racking of linear motion actuators can cause serious damage or breakage to mechanical hardware and or bracketry on the 3DP1000 printer Follow the Initial Actuator Alignment process to reduce the risk of racking iy Example of Racking To Be Avoided POWERING UP Plug in the power cords for the printer and bed heater Once the unit is plugged in turn it on using the two switches located on the control panel The control panel is located inside the cart toward the front of the printer If the cart is enclosed the control panel is located inside of the enclosure toward the front of the printer Important The yellow Power Off knob is the emergency shutoff for the machine It must be pulled out for the machine to be turned on and will immediately turn the power off when pushed in 8 www 3DPunlimited com Initial Printer Setup SENSOR VERIFICATION The 3DP1000 printer has three position sensors one for the X axis one for the Y axis and one for the Z axis These sensors prevent the extruder and or the actuators from travelling beyond the designated print area which can cause serious damage or breakage to the extruder glass and or the mechanical
35. plify 3D Initial Setup Printer Prep 6 PREPARE THE PRINT BED Prepare the build area for printing In order for your prints to adhere to the borosilicate glass it needs to be sticky We have found that using a sugary substance such as beer or soda works quite well Pour a liberal amount onto the build area Spread it around let it dry and repeat The stickier the glass is the better your print will stick Make sure you have covered the entire area that your print will touch If you start your print and one area is not sticking add more sticky substance to that area Note Do not use glass cleaner or alcohol on the glass Use the same sticky substance between prints to remove any debris REMOVE Z STOPS Z Stops are used for holding the Z axis position during shipping Remove the two Z Stops prior to homing Raise the Z axis slightly to remove the Z Stops l Press the button on the LCD Screen select Prepare select Move Axis select Move 1 mm select Z Axis turn knob right to move Z axis up 2 Raise the Z axis using your computer software a Simplify 3D In the Machine Control Panel select the Jog Controls tab click Z to move the Z axis up HOME THE X Y Z AXES There are two ways to home the X Y Z axes 1 Press the button on the LCD Screen select Prepare select Auto home 2 Home the axes using your computer software a Simplify 3D In the Machine Control Panel a anc click th
36. ring Use the recommended print settings found on page 28 and the provided Z offset of your machine to slice export gcode and print the provided file Bed level test stl Monitor the print As the filament is printed raise or lower each section of the print bed where the filament bead is not consistent until a consistent bead is produced There are eight 8 locations for leveling the bed each with a Socket Head Screw for raising and lowing the print bed and a Button Head Screw for locking the position a Loosen the Button Head Screw but do not remove b Turn the Socket Head Screw clockwise to raise the print bed counter clockwise to lower the bed c Tighten the Button Head Screw to lock the leveled position of the bed Level Print Bed on a 3D Printer the print bed Button Head Screw for locking the print bed into a set position www 3DPunlimited com 29 File Processing Key Considerations 13 TEMPERATURE Extruder Temperature Each material you use with the 3DP1000 printer will likely require a different temperature for the extruder Start with the temperatures provided and make adjustments as needed e if your extruder is not hot enough the filament may not adhere from layer to layer e If your extruder is too hot the filament may warp or you may see an unwanted variance in layer width Print Bed Temperature The print bed on the 3DP1000 printer is heated to provide better
37. rinter is available in both 110 and 220 volt The 110 volt system provides ample power for printing materials requiring bed temperatures below 70 C Materials requiring higher bed temperatures need 220 volts Q What is support material How does it work with a single extruder and or a dual extruder A Support structures can be generated in your 3D printing software They are used to hold up printed parts where the part is not supported generally any overhang over 45 will require supports When using a printer with a single extruder the support material is generated and then broken away after printing When using a machine with a dual extruder wash away support material can be utilized Q Can I use filament from any manufacturer A Yes The 3DP1000 is designed to accommodate filament from multiple manufacturers as long as it is 3 mm size Please visit our website at www 3dpunlimited com for more information TIPS amp TRICKS Please visit our website at www 3dpunlimited com for tips and tricks and valuable information designed to provide an enjoyable efficient and profitable 3D printing experience 32 www 3DPunlimited com Other Information Copyright 2014 by 3DP Unlimited All rights reserved Be advised of the following terms regarding this User Manual from 3DP Unlimited This document is preliminary All specifications and other information within this User Manual is subject to change at any t
38. sion Q What is the best print quality the 3DP1000 can do And what is the relationship between size quality and print time A The printer can achieve a layer resolution as fine as 70 microns A key consideration is the relationship between size quality and print time A part that is 75 mm x 75 mm x 25 mm with a 300 micron layer resolution may take 3 hours to print The same part with a 70 micron layer resolution may take up to 10 hours to print Using this premise imagine the time needed to print a part that is 1000 mm x 1000 mm x 500 mm How big can make my model The 3DP1000 print area is 1000 mm x 1000 mm x 500 mm What type of file do send to the printer And where can get files to print The file type that your printer requires is gcode which is created from a 3D model 3D models can be custom designed in CAD programs such as SolidWorks Auto CAD or Google SketchUp 3D models can also be found online at sites such as GrabCAD 3D Marvels 3D Via Google 3D Warehouse Turbosquid and Thingiverse Q What materials can use on the 3DP1000 printer The 3DP1000 printer is capable of printing any material 3 mm spools which is created for Fused Filament Fabrication FFF including but not limited to PLA Polylactic Acid ABS Acrylonitrile Butadiene Styrene PC Polycarbonate Nylon Ninja Flex and HIPS High Impact Polystyrene Q How much power is needed to operate the 3DP1000 printer A The 3DP1000 p
39. top 3D printer www 3DPunlimited com 3 Introduction 3DP1000 SAFETY GUIDELINES amp SYMBOLS Follow all safety guidelines when operating the 3DP1000 printer The 3DP1000 printer generates high temperatures in the print nozzle and the print bed do not touch when hot Allow the unit to cool before touching Due to high temperature outputs and moving parts the location where the printer is operating should be equipped with working smoke and flame detection The 3DP1000 printer melts material during printing Some materials may require ventilation Do not leave the 3DP1000 printer unattended while in operation The 3DP1000 includes linear actuators that move in multiple directions at variant speeds When in motion they can cause injury Keep all items clear of the moving actuators In case of emergency unplug the unit from the electrical outlet HOT SURFACE DO NOT TOUCH Warning Hot Surface A hot surface is located in the vicinity do not touch The 3DP1000 printer generates high temperatures in the print nozzle and the print bed Caution Keep Hands Clear Indicates a pinch hazard The 3DP1000 includes linear actuators that move in multiple directions at variant speeds When in motion they can cause injury Caution Starts and Stops Automatically The 3DP1000 s linear actuators start and stop automatically depending on the printing operation Always use caution around an operating printer

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