2. Installation
Contents
1. Module Type JKM 2 JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM OOP 205P 210P 215P 220P 225P 230P 235 P 240P 245P 250P Maximum Power at 200Wp 205Wp 210Wp 215Wp 220Wp 225Wp 230Wp 235Wp 240Wp 245Wp 250Wp STC Pmax Maximum Power Voltage 28 7V 28 8V 29 0V 29 1V 29 2V 29 4V 29 6V 29 8V 30 0V 30 2V 30 4V Vmp Maximum Power Current Amp 6 97A 7 12A 7 24A 7 39A 7 53A 7 65A 7 78A 7 89A 8 01A 8 12A 8 23A Open circuit Voltage Voc 36 2V 36 3V 36 4V 36 5V 36 6V 36 7V 36 8V 36 9V 37 2V 37 4V 37 6V Short circuit Current Isc 7 65A 7 76A 7 88A 7 99A 8 10A 8 25A 8 35A 8 47A 8 56A 8 69A 8 81A Maximum system Voltage 1000VDC Dimensions 1650x992x45 64 97x39 06 x1 77 inch 1650x992x50 64 97x39 06 x1 97 inch Maximum rated current series A 15A Solar JinKO Building Your Trust in Solar Rev C 5 4 Electrical specifications of JKMxxxM 72 xxx 250 315 Series polycrystalline solar modules Module Type JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM 250M 255M 260M 265M 270M 275M 280M 285M 290M 295M 300M 305M 310M 315M Maximum Power at STC Pmax 250Wp 255Wp 260Wp 265Wp 270Wp 275Wp 280Wp 285Wp 290Wp 295Wp 300Wp 305Wp 310Wp 315Wp 36 5V 35 6V 35 8V 35 8V 35 9V 36 1V 36 3V 36 8V 37 2V2. 37 6V 38 0V 38 2V 38 5V 38 7V Maximum Power Current Imp 7 02A 7 16A 7 26A 7 40A 7 52A 7 61A 7 71A 7 74A 7 79A 7 85A 7 90A 7 09A 8 05A 8 13A Open circuit Voltage Voc 44 3V 44 4V 44 6V 44 8V 45 0V 45 3V 45 4V 45 4V 45 7V 46 0V 46 4V 46 8V 47 1V 47 4V Short circuit Current Isc 7 75A 7 90A 8 00A 8 13A 8 35A 8 37A 8 39A 8 41A 8 50A 8 59A 8 67A 8 72A 8 78A 8 85A Maximum system Voltage 1000VDC Dimensions 1956x992x50 77 01 39 08 x1 97 inch 15A Maximum rated current series A 7 Solar Jinko Building Your Trust in Solar Rev C 5 5 Electrical specifications of JKMxxxP 72 xxx 250 315 Series polycrystalline solar modules Module Type JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM 250P 255P 260P 265P 270P 275P 280P 285P 290P 295P 300P 305P 310P 315P Maximum Power at STC Pmax 250Wp 255Wp 260Wp 265Wp 270Wp 275Wp 280Wp 285Wp 290Wp 295Wp 300Wp 305Wp 310Wp 315Wp 34 7V 34 9v 35 0v 35 1V 35 2V 35 4v 35 5v 36 0V 36 4V 36 8V 37 2V 37 4v 37 7V 37 9V 7 20A 7 31A 7 43A 7 55A 7 67A 7 77A 7 89A 7 92A 7 97A 8 02A 8 07A 8 16A 8 22A 8 31A 43 5v 43 7V 43 9V 441V 44 2v 44 4V 44 5V 44 7V 44 9V 45 2V 45 4V 45 6V 45 8V 46 1V Short circuit Current Isc 8 11A
3. Rev C rubber soles Keep the PV module packed in the carton until installation Do not touch the PV module unnecessarily during installation The glass surface and the frame may be hot There is a risk of burns and electric shock Do not work in rain snow or windy conditions Due to the risk of electrical shock do not perform any work if the terminals of the PV module are wet Use insulated tools and do not use wet tools When installing PV modules do not drop any objects e g PV modules or tools Make sure flammable gasses are not generated or present near the installation site Insert interconnect connectors fully and correctly Check all connections The interconnect cable should be securely fastened to the module frame Cable support should be done in a way to avoid the connector from scratching or impacting the back sheet of the module Do not touch the terminal box and the end of the interconnect cables connectors with bare hands during installation or under sunlight regardless of whether the PV module is connected to or disconnect from the system Do not expose the PV module to excessive loads on the surface of the PV module or twist the frame Do not hit or put excessive load on the glass or back sheet this may break the cells or cause micro crack During the operation don t use sharp tools to wipe the back sheet and glass it would leave scratch on the module Do not drill holes on
4. Sola JinKO Building Your Trust in Sola anr Rev C Photovoltaic Module User Manual Table of Contents 1 General INIOMMNAN OM ianisindesiuawecamsanrcnnmesunduncnseedennnseensieantereniciacnie 2 4 1 1 Overview 1 2 Applicable Products 1 3 Warning 2 INS aM NU ssa es E intalluiadiatdouigam ia hcenlidiniaatoavnelaiuiatius 5 11 2 1Installation safety 2 2Installation condition 2 2 1 Operation condition 2 2 2 Site selection 2 2 3 Tilt angle selection 2 3 Mechanical Installation introduction 2 3 1 Fixation with screw 2 3 2 Fixation with clamps 3 Wiring and CONNGCHON wise ciciescsieisiccessiccsssenmneesensnersnerseamessennei wen 12 14 4 Maintenance and Cale visi scniaeivsienscsnaiecwiaus seninnias sexsintunaeedevsdaewsnes san 14 15 5 Electrical SPECUICAUON iain cca cance niin tnccrnedtcennctniaanniiantanniinduiaenimiiann 15 20 6 Disclaimer of NADY iicinsiecdissicentcedenieddntnicenmendeinauacuancadwndadawiunn 21 7 Contact us Sola JinKO Building Your Trust in Sola anr Rev C 1 General Information 1 1 Overview Thanks for choosing Jinko Solar PV modules In order to ensure the PV modules to be installed correctly please read the following operation instructions carefully before installing and using the modules Please remember that the products would generate electricity and certain safety measures need to be taken to avoid danger 1 2 Applicable Products This document is applicable to the s
5. 8 20A 8 30A 842A 8 59A 8 70A 8 81A 8 85A 8 89A 8 95A 8 98A 9 05A 9 08A 9 12A Maximum system Voltage 1000VDC Dimensions 1956x992x50 77 01x39 08 x1 97 inch 15A Maximum rated current series A 5 6 Electrical specifications of JKMxxxM 60 xxx 200 250 Series Monocrystalline solar modules Solar JinKO B5ullding Your Trust in Solar Rev C Module Type JKM 2 JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM y 00M 205M 210M 215M 220M 225M 230M 235M 240M 245M 250M Maximum Power at 200Wp 205Wp 210Wp 215Wp 220Wp 225Wp 230Wp 235Wp 240Wp 245Wp 250Wp STC Pmax Maximum Power Voltage 28 8V 29 0V 29 2V 29 3V 29 5V 29 7V 29 9V 30 0V 30 2V 30 4V 30 6V Vmp Maximum Power Current dnp 6 94A 7 07A 7 19A 7 34A 7 46A 7 57A 7 69A 7 83A 7 95A 8 06A 8 17A Open circuit Voltage Voc 36 5V 36 6V 36 7V 36 8V 36 9V 37 0V 37 1V 37 2V 37 3V 37 4V 37 6V Short circuit Current Isc 7 51A 7 62A 7 76A 7 85A 7 97A 8 08A 8 20A 8 31A 8 45A 8 58A 8 70A Maximum system Voltage 1000VDC Dimensions 1650x992x45 64 97x39 06 x1 77 inch 1650x992x50 64 97x39 06 x1 97 inch Maximum rated current series A 15A Solar JinkOoO Building Your Trust in Solar Rev C 6 Disclaime
6. Xuri District Shangrao Economic Development Zone Jiangxi Province CHINA Postcode 334100 Tel 86 793 861 8987 Fax 86 793 8461 152 Customer Service cs jinkosolar com 21
7. please follow the National Electrical Code or other national code Under normal conditions a photovoltaic module is likely to experience conditions that produce more current and or voltage than reported at standard test conditions Accordingly the value of Isc and Voc marked on this module should be multiplied by 1 25 when determining component voltage ratings conductor current ratings fuse sizes and size of controls connected to the PV output Once the PV module has been shipped to the installation site all of the parts should be unpacked properly with care Do not stand or step on the PV module like below pictures show this is prohibited and There can be risks of micro crack which may cause a sharp declince of module s power performance what s more it may threat your safty Only PV modules with the same cell size should be connected in series During all transportation situations please make sure no huge shock for the vehicle or the modules as this may damage the module or lead the cell to be crack During all transportation situation never let the module fall down from the vehicle house or hands This will break the cells of the modules Do not clean the glass with chemicals Do not disconnect any of the module when it is under load 2 Installation 2 1 Installation safety Always wear protective head gear insulating gloves and safety shoes with Solar JinKO Building Your Trust in Solar
8. area Clamp Frame long side Middle modules installation Mounting rail M8screw Figure 4 above PV module installed at short side with Clamp fitting method Module type Cell type i Pe quantiy aB J K m JKMxxxM 72 Mono 612 1580 808 50 200 5 12 JKMxxxM 96 Mono 812 1575 1082 50 260 5 12 JKMxxxP 60 Poly 610 1650 992 50 240 5 12 JKMxxxM 60 Mono 610 1650 992 50 240 5 12 JKMxxxP 72 Poly 612 1956 992 50 240 5 12 Table 2 above Mechanical dimensions when modules installed at short side with Clamp fitting method 10 Solar JinKO Building Your Trust in Solar Rev C 3 Wiring and connection a Before this procedure please read the operation instructions of the PV system carefully Make wiring by Multi connecting cables between the PV modules in series or parallel connection which is determined by user s configuration requirement for system power current and voltage b PV module connected in series should have similar current Modules must not be connected together to create a voltage higher than the permitted system voltage 1000VDC as reference the maximum number of modules in series N can be easily calculated by dividing the Maximum System Voltage of the modules by the respective Voc value of the module Any more please always take into consideration the variation of the voltage under different temperatur
9. e Front protective glass is utilized on module Broken solar module glass is an electrical safety hazard may cause electric shock and fire These modules cannot be repaired and should be replaced immediately Electric Shock and Burn Hazard This photovoltaic module produces Electricity when exposed to the sun warning To reduce the risk of electrical shocks or burns modules may be covered with an Opaque material during installation to avoid shocks or burns The installation work of the PV array can only be done under the protection of sun sheltering covers or sunshades and only qualified person can install or perform maintenance work on this module Follow the battery manufacture s recommendations if batteries are used with module Do not use this module to replace or partly replace roofs and walls of living buildings Do not install modules where flammable gas may be present Do not touch live terminals with bare hands Use insulated tools for electrical connections Use insulated tools for electrical connection 8 Solar JinKO Building Your Trust in Solar Rev C Do not remove any part installed by Jinko Solar or disassemble the module All instructions should be read and understood before attempting to install wire operate and maintain the module Please don t lift up PV modules using the attached cables or the junction box All PV systems must be earthed If there is no special regulation
10. the frame it may cause corrosion of the frame For BIPV or roof mounting structure when install the modules please try to follow the from top to bottom and or from left to right principle and don t step on the module that will damage the module and would be dangerous for personal safety 2 2 Installation Condition 2 2 1 Climate condition Please install the modules in the following conditions a Operating temperature within 40 C 4 F to 85 C 185 F b Relative humidity within 45 to 95 Note The mechanical load bearing include wind and snow loads of the module is based on the mounting methods The professional system installer must be responsible for mechanical load calculation according to the system design 2 2 2 Site selection Solar JinKO Building Your Trust in Solar Rev C In most applications Jinko solar PV modules should be installed in a location where they will receive maximum sunlight throughout the year In the Northern Hemisphere the module should typically face south and in the Southern Hemisphere the modules should typically face north Modules facing 30 degrees away from true South or North will lose approximately 10 to 15 percent of their power output If the module faces 60 degrees away from true South or North the power loss will be 20 to 30 percent When choosing a site avoid trees buildings or obstructions which could cast shadows on the solar photovoltaic modu
11. IZONTAL Figure1 PV module title angle Solar JinKO Building Your Trust in Solar Rev C For standalone systems with batteries where the PV modules are attached to a permanent structure the tilt angle of the PV modules should be selected to optimize the performance based on seasonal load and sunlight In general if the PV output is adequate when irradiance is low e g winter then the angle chosen should be adequate during the rest of the year For grid connected installations where the PV modules are attached to a permanent structure PV modules should be tilted so that the energy production from the PV modules will be maximized on an annual basis 2 3 Mechanical Installation introduction Solar PV modules can be mounted using the following methods Note All installation methods herein are only for reference and Jinko solar will not provide related mounting components the system installer or trained professional personnel must be responsible for the PV system s design installation and mechanical load calculation and security of the system Note before installing you should confirm below important things 1 Visual check before installation to make sure there is no bug in the packing and junction box as well as the surface of module If have remove and clean it 2 Check the series number is right or not Note Jinko modules are designed to meet a maximum positive or upward and negative or do
12. e frame using the hole and hardware provided Not that a stainless steel star washer is used between the ground wire and module frame see picture Solar JinKO Building Your Trust in Solar Rev C below This washer is used to avoid correosion due to dissimilar metals Tighten the screw securely M3 nut Spring Washer Star Washer is Plain Washer Grounding Hole M3x1Snum Screw Figure 5 The graph of Grounding Cable f Follow the requirements of applicable local and national electrical codes g These modules contain factory installed bypass diode if these modules are incorrectly connected to each other the bypass diodes cable or junction box may be damaged h The cable of the junction box is 900mm as showed in below picture please take the cable length into consideration before designing the wiring layout 90mm _ gt Connector 4 Maintenance and care Junction box a A built up of dust or dirt on the module s front face will result in a decreased energy output Clean the panel s preferably once per annum if possible depend on site conditions using a soft cloth dry or damp as necessary b Never use abrasive material under any circumstances c Examine the PV module s for signs of deterioration Check all wiring for possible rodent damage weathering and that all connections are tight and corrosion free of JinkO Building Your Trust in Sola olar Rev C Check electrical leakag
13. e to ground d Check fixing screws and mounting brackets are tight adjust and tighten as necessary 5 Electrical specification The module electrical rating are measured under Standard Test Conditions which are 1000W m2 irradiance with AM 1 5 spectrum and 25 deg 77 F ambient temperature The module might produce more or less voltage or current than rating value in uncertainty condition Accordingly the values of Isc and Voc marked on this module should be multiplied by a factor of 1 25 when determining component voltage ratings conductor current ratings fuse sizes and size of controls connected to the PV output Tables below are electrical characteristics of PV products at STC and the tolerance of Isc Voc Vmp and Imp is 10 Solar JinKO Building Your Trust in Solar Rev C 5 1 Electrical specifications of JKM xxxM 72 xxx 160 200 Series Monocrystalline solar modules Nadie Type JKM JKM JKM JKM JKM JKM JKM JKM JKM 160M 165M 170M 175M 180M 185M 190M 195M 200M Maximum Power at STC Pmax 160Wp 165Wp 170Wp 175Wp 180Wp 185Wp 190Wp 195Wp 200Wp Maximum Power Voltage Vmp 35 0V 35 3V 35 5V 35 8V 36 0V 36 4V 36 6V 36 8V 36 9V Maximum Power Current Imp 4 57A 4 67A 4 79A 4 90A 5 00A 5 09A 5 19A 5 30A 5 42 A Open circuit Voltage Voc 43 9V 44 1V 44 3V 44 7V 44 8V 45 0V 45 2V 45 4V 45 6V Short circuit Current Isc 4 93A 5 02A 5 12A 5 23A 5 29A 5 43A 5 56A 5 67A 5 80A Maximum sys
14. ed on each long or short sides of the module Depending on the local wind and snow loads if excessive pressure load is expected additional clamps or support would be required to ensure the module can bear the load The applied torque should be big enough to fix it steadily about 8 Newton meter for safety you d better follow the clamps manufacture s recommendation Please find detailed mounting information in the below illustration the mounting place distance is suggested bigger than J and less than K as shown below o _ Solar Jinko Building Your Trust in Solar Rev C The movement of the mounting rail and the clamps center line are recommended to be within the black arrow area Mounting rail M8screw Figure3 above PV module installed at long side with Clamp fitting method quantity A B J K OM JKMxxxM 72 Mono 612 1580 808 100 460 5 12 JKMxxxM 96 Mono 812 157541082 100 460 5 12 JKMxxxP 60 Poly 610 1650 992 100 480 5 12 JKMxxxM 60 Mono 610 1650 992 100 480 5 12 JKMxxxP 72 Poly 612 1956 992 100 560 5 12 Table 1 above Mechanical dimensions when modules installed at long side with Clamp fitting method o _ Solar Jinko Building Your Trust in Solar Rev C Clamp ea Mounting rail The movement of the mounting rail and the clamps center line are recommended to be within the black arrow
15. eries of solar module as listed below JKMxxxM 72 xxx 160 200 in increment of 5 JKMxxxM 72 I xxx 160 200 in increment of 5 JKMxxxM 96 xxx 220 270 in increment of 5 JKMxxxM 96 I xxx 220 270 in increment of 5 JKMxxxM 60 xxx 200 250 in increment of 5 JKMxxxP 60 xxx 200 250 in increment of 5 JKMxxxP 60 I xxx 200 250 in increment of 5 JKMxxxP 72 xxx 250 305 in increment of 5 JKMxxxM 72 xxx 250 305 in increment of 5 Make sure the array of modules installed within the Maximum permitted system voltage and the rating current and voltage of the sub equipments such as regulators and inverters The maximum permitted system voltage DC of the modules sold in Europe is 1000V This module has a Class C Fire Rating and must be installed over a roof which is with appropriate fire resistance Before mounting the module please consult your local building department to determine approved roofing materials The modules are qualified for application class A and modules qualified for safety through EN IEC 61730 within this application class are considered to meet the requirements of Safety Class II 1 3 g PV modules generate DC electrical energy when exposed to sunlight or other o Solar JinKO Building Your Trust in Solar Rev C light sources Active parts of module such as terminals can result in burns sparks and lethal shock Artificially concentrated sunlight shall not be directed on the module or panel
16. es the Voc of the modules will be rise when the temperature drops For example with JKM190M 72 modules Max System voltage is 1000V the maximum series modules configuration number should NEVER can exceed N 22 1000V 45 2V 22 1 c PV module connect in parallel should have similar voltage As reference the maximum number of modules in parallel M can be easily calculated by dividing the maximum rated current indicated in the electrical specification below by Isc value of the module and then plus 1 Any more please always take into consideration the variation of the current under different temperatures the Isc of the modules will be rise when the temperature goes up d Open the connection box of the control system and connect the cabled from the PV arrays to the connection box in accordance with the installation indication of the PV control systems The cross sectional area and cable connector capacity must satisfy the maximum short circuit of PV system For a single component we recommended the cross sectional area of cables is 4mm and the rated current of connectors is more than 10A otherwise cables and connectors will become overheating for large current Please pay attention the temperature limit of cables is 85C and the temperature limit of connector 105 C e All module frames and mounting racks must be properly grounded in accordance with local and national electrical codes Attach the equipment grounding conductor to the modul
17. les especially during the winter months when the arc of the sun is lowest over the horizon Shading causes loss of output even though the factory fitted bypass diodes of the PV module will minimize any such loss Do not install the PV module near naked flame or flammable materials When solar modules are used to charge batteries the battery must be installed in a manner which will protect the performance of the system and the safety of its users Follow the battery manufacturer s guidelines concerning installation operation and maintenance recommendations In general the battery or battery bank should be away from the main flow of people and animal traffic Select a battery site that is protected from sunlight rain snow debris and is well ventilated Most batteries generate hydrogen gas when charging which can be explosive Do not light matches or create sparks near the battery bank When a battery is installed outdoors it should be placed in an insulated and ventilated battery case specifically designed for the purpose Do not install the PV module in a location where it would be immersed in water or continually exposed to water from a sprinkler or fountain etc 2 2 3 Tilt angle selection The tilt angle of the PV module is measured between the surface of the PV module and a horizontal ground surface Figure 1 The PV module generates maximum output power when it faces the sun directly ann a N N wopuLE TILT ANGLE HOR
18. r of Liability Because the use of the manual and the conditions or methods of installation operation use and maintenance of photovoltaic pv product are beyond Jinko s control Jinko does not accept responsibility and expressly disclaims liability for loss damage or expense arising out of or in any way connected with such installation operation use or maintenance No responsibility is assumed by Jinko for any infringement of patents or other rights of third parties which may result from use of the PV product NO license is granted by implication or otherwise under any patent or patent rights The information in this manual is based on Jinko s knowledge and experience and is believed to be reliable but such information including product specification without limitations and suggestions do not constitute a warranty expresses or implied Jinko reserve the right to change the manual the PV produce the specifications or product information sheets without prior notice 20 e Solar JinKoO Building Your Trust in Solar Rev C 7 Contact us Jinko Solar Co Ltd Shanghai Office 16F Building No 2 428 South Yang Gao Road Shanghai China Postcode 200127 Tel 86 21 60611781 Fax 86 21 68761115 Jinko Solar Co Ltd Jiangxi Manufacture base No 1 Jingko Road Shangrao Economic Development Zone Jiangxi Province China Postcode 334100 Tel 86 793 85881 88 Fax 86 793 8461 152 Jinko solar Import and Export co LTD
19. tem Voltage 1000VDC Dimensions 1580x808x35mm 62 20x31 81x1 38inch 1580x808x45mm 62 20x31 81x1 77inch Maximum rated current series A 10A Solar JinKO Building Your Trust in Solar Rev C 5 2 Electrical specifications of JKMxxxM 96 xxx 220 270 Series Monocrystalline solar modules TN JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM JKM yp 220M 225M 230M 235M 240M 245M 250M 255M 260M 265M 270M Maximum P t aximum Power 2 220Wp 225Wp 230Wp 235Wp 240Wp 245Wp 250Wp 255Wp 260Wp 265Wp 270Wp STC Pmax Maximum P aumum Ower ag ov 48 3v 485v asv 49ov 494v 495v so ov sosv st ov 51 5V Voltage Vmp Maximum Power Assa 466A 4 744 481A 489A 499A 5 058 5 10A 5 158 5 20A 5 240 Current Imp P 58 8V 58 9V 59 1V 59 1V 595V 59 7v 59 9V 605V 61 4V 617v 623v Voltage Voc a noe ewe 5 01A 5 11A 519A 519A 5 35A 5 50A 5 61A 5 66A 5 72A 5 77A 5 82A Current Isc ial aximum system 1000VDC Voltage Dimensions 1575x1082x45 62 01x42 6 x1 77 inch 1575x1082x50 62 01 42 6 x1 97 inch Maximum rated current series A 15A Solar JinKO Building Your Trust in Solar Rev C 5 3 Electrical specifications of JKMxxxP 60 xxx 200 250 Series polycrystalline solar modules
20. wnward pressure of 30 lb ft When mounting modules in snow prone or high wind environments Special care should be taken to mount the modules in a manner that provides sufficient design strength while meeting local code requirements 2 3 1 Screw fitting The frame of each module has 8 mounting holes Length Width 14mm 9mm used to secure the modules to support structure you can use the four symmetry holes close to the inner side on module frame If excessive wind or snow load are expected you must use all the eight mounting holes The module frame must be attached to a mounting rail using M8 corrosion proof screws together with spring washers and flat washers in eight symmetrical locations on the PV module The applied torque should be big enough to fix it steadily Please find detailed mounting information in the below illustration z Solar JinKO Building Your Trust in Sola Rev C elght 9x14 mounting holes M8 screw Washer Mounting rail Figure 2 above PV module installed with Screw fitting method 2 3 2 Fixation with clamps at long side or short side The module clamps should not come into contact with the front glass and must not deform the frame Be sure to avoid shadowing effects from the module clamps The module frame is not to be modified under any circumstances When choosing this type of clamp mounting method please be sure to use at least four clamps on each module two clamps should be attach
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