INSTRUCTION SHEET FC5A Series
Contents
1. FC5A EXM1M ul gia S B amot IS sE 0Dono0o000 BAaEQO 0880 iS ga 3 P LE 9a i 2 S A o Sa F ls os Sa oe Gl 8 98 4 Sa ore ls ols Sa 2 9 ie Sa Sus ls ls S et ls R Sa ca Hs os ARE a fs ES Sa E Lt ls fs O UT Jed ey de FC5A KX1C Expansion interface cable d Max 8 modules S ois Hs os ls os Hs es ys es ys ls ys os Gs ols ls os ls es ys es ls ls Hs os Hs os ls os ls es ys as ys ls ys SNERRE oo es 21 E s 77 E s 2 Y E s 2 P E 9 2 gs22 8 fi El 8 j 8 fi El 8 j AS f El 8 j p p me E _ E E sk OH 8 4 st OS 4 Oey Hl 8 4 Gs ls Gis ls ls ys os 4 8 4 2S 4 OH 8 4 Se os AS H 2S j AS H 2S j S E ls os 8 ys 8 os is As 2o f Gs 8 8 ls ys Go 8 4 BS H 8 4 AlS H 8 es ys es ls ls ys ys 8 ys 8 oes ls cs als cs ls fs as w eo eeo ee ws Oy ORT OR OR OR FCSA EXM1S 6 Connecting of expansion interface cable2. You can use cable type Expansion Interface Module connecting Master FC5A EXM1M and Slave FC5A EXM1S with expansion interface cable FC5A KX1C After making sure power supplies are turn off connect expansion interface calble to expansion interface cable connector and secure it using screws Use the optional expansion interface cable FC5A KX1C for connection between the expanion interface master and slave modules Tightening Torque 0 25 to 0 31 N m XA standard size installed expansion interface cable Dimensions in mm Before installing or removing the expansion interface cable turn off the power to the CPU module and expansion interface module Otherwise the Expansion Interface module or CPU module may be dameged or the Microsmart may not operate correctly 60 0X 70 0 60 0 70 0 ao 4 lt lt _ 0 l ss el 00 I o _ o o P o FC5A EXM1M FC5A EXM1S Screws Screws Connecting of power supply FC5A EXM1S Turn off the power to the expansion interface slave module before wiring Tightening Torque 0 5 N m FC5A EXM2 Perform wiring with terminal block removed from the Expansion Interface module After connecting the terminal block to the
3. connector secure it using the screws Tightening Torque 0 5 N m FC5A EXM1M FC5A EXM2 FC5A EXM1S i 24VDC QO eo HHS 1 P 9dAYZ NaS D 8 Applicable Ferrule Dimensions To crimp the ferrules show below use a special crimping tool CRIMPFOX ZA 3 For 1 cable connection For 2 cable connection 7 0mm 6 0mm la p 8 0mm h L I Al 1 8 RD Al 1 5 8 BK Al 0 5 8 WH 8 0mm gt Al TWIN 2 x 0 75 8 GY Al TWIN 2 x 0 5 8 WH indicates the Type No of Phoenix Contact 9 Recommended Screwdriver When wiring the Phoenix Contact terminal block use the recommended screwdriver Phoenix Contact Type No SZS 0 6 x 3 5 SZS 0 4 x 2 5 10 Safety Precautions Special expertise is required to use the MicroSmart Read this instruction sheet and the user s manual to make sure of correct operation before starting installation wiring operation maintenance and inspection of the MicroSmart Keep this instruction sheet at the end user All MicroSmart modules are manufactured under IDEC s rigorous quality control system but users must add a backup or failsafe provision to the control system using the MicroSmart in applicat
4. B 982 1 TIDEC INSTRUCTION SHEET microoSmart_ __ _ pentra FC5A Series This sheet provides brief operating instructions of the MicroSmart Expansion Interface Module For details see the FC5A User s Manual Expansion Interface Module expands I O point of FC5A FC5A type CPU can normally connect a maximum of seven I O modules Using the expanion interface module make it possible to connect additional eight I O modules to expand another 256 I O points The maximum number of I O points are 512 including the I Os in the CPU module Expansion Interface Modules are available in two mounting styles for integrated mounting and separate mounging For integrated mounting expansion interface module FC5A EXM2 is mounted next to the seventh I O module and more I O modules are mounted next to the expansion interface module For separate mounting expanion interface master modue FC5A EXM1M and expansion interface slave module FC5A EXM1S are used The expanion interface master module is mounted at the end of I O moudles the expansion interface slave module is used at the beginning of the other I O modules and master and slave modules are connected with expansion interface cable FC5A KX1C Expansion module can be used with FC5A Slim CPU Module FC5A D32kK3 FC5A D32S3 FC5A D16RK1 FC5A D16RS1 only Verify the type number of the CPU module before using Note that the Expansion Interface module cannot be used with FC5A all in one type CPU mod
5. ch may cause heavy accidents provide a monitor circuit outside of the MicroSmart Do not disassemble repair or modify the MicroSmart modules IDEC CORPORATION http www idec com 2006 6
6. ices are used where inattention might cause personal injury or damage to equipment The MicroSmart is designed for installation in equipment Do not install the MicroSmart outside equipment Install the MicroSmart in environments described in the user s manual If the MicroSmart is used in places where the MicroSmart is subjected to high temperature high humidity condensation corrosive gases excessive vibrations and excessive shocks then electrical shocks fire hazard or malfunction will result The environment for using the MicroSmart is Pollution degree 2 Prevent metal fragments and pieces of wire from dropping inside the MicroSmart housing Ingress of such fragments and chips may cause fire hazard damage or malfunction Use wires of a proper size to meet voltage and current requirements Tighten terminal screws to a proper tightening torque of 0 5 N m power supply terminals or 0 25 to 0 31 N m expansion interface cable screws Use an IEC60127 approved fuse on the power line and output circuit to meet voltage and current requirements Recommended fuse Littelfuse 5x20mm slow blow type 218000 series Type T This is required when exporting equipment containing MicroSmart to Europe Use an EU approved circuit breaker This is required when exporting equipment containing MicroSmart to Europe If relays or transistors in the MicroSmart output modules should fail outputs may remain on or off For output signals whi
7. ions where heavy damage or personal injury may be caused in case the MicroSmart should fail Install the MicroSmart according to instructions described in this instruction sheet and the user s manual Improper installation will result in falling failure or malfunction of the MicroSmart Make sure that the operating conditions are as described in the user s manual If you are uncertain about the specifications contact IDEC in advance In this instruction sheet safety precautions are categorized in order of importance to Warning and Caution Warning notices are used to emphasize that improper operation may cause severe personal injury or death Turn off the power to the MicroSmart before starting installation removal wiring maintenance and inspection on the MicroSmart Failure to turn power off may cause electrical shocks or fire hazard Emergency stop and interlocking circuits must be configured outside the MicroSmart If such a circuit is configured inside the MicroSmart failure of the MicroSmart may cause disorder of the control system damage or accidents This equipment is suitable for use in Class I Division 2 Groups A B C D or non hazardous locations only Warning Explosion Hazard Substitution of components may impair suitability for Class Division 2 Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous Caution not
8. ster module cannot be connected to the right of the expanion interface moudle Only one expansion module can be used with the CPU module I O module are 8 after the expansion interface Expansion Interface Module FC5A EXM2 Max 8 modules aN amma B ommi 00000000 BaEGOO OO0000088 000000 F l I i l i l I l i 1 i i a HESE EESI yt DOME A DOS A eae i i i i l b umumii DDLODDDODOOOD e DODO ooo looeeeceeeeeeeee nimimm ommmmmmmm0 200000000 ima bo Dee FC5A EXM2 Expansion Interface Master and Slave Module FC5A EXM1M FC5A EXM1S
9. ules FC4A slim type CPU modules and FC4A all in one type CPU Modules i i Type Module Name Type No Remarks Expansion Interface Module FC5A EXM2 For integrated mounting Expansion Interface Master Module FC5A EXM1M Expansion Interface Slave Module FC5A EXM1S For Separate mounting Expansion Interface Cable 1 0m FC5A KX1C 2 Wiring Use one power supply to power the CPU module and the expansion interface module or expansion interface slave module Slim type Expandion Interface Slave Module CPU Module Expansion Interface Module 24VDC 24VDC i AA i 2 D 2 FUSE ao Dimensions FC5A EXM2 X 8 5mm when the clamp is pulled out Dimensions in mm 4 Parts Description FCSA EXM2 Expansion Connector Power Power LED PWR1 2 Run LED RUN Error LED ERR Power Terminal Block FCSA EXM1S Protection Sticker Don t Remove Power LED PWR1 Expansion Run LED Connector RUN etre LED Power LED KERR PWR2 Expansion 1 Expansion Interface Interface Cable Connector Cable Connector Power Terminal Block 5 Assembling Modules The maximum numbers of digital module DC input modules digital output modules mixed I O modules can be connected to the right of expansion interface module AC input module analog I O modules and AS Interface ma
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