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1. GONIC PAD Ultrasonic Flow Meters ProSerie gineering and Technical Data PE SONIC PRO Hybrid Ultrasonic Flowmeter Selectable Doppler or Transit Time Non Invasive clamp on transducers High quality QVGA display NEMA 4X IP 66 washdown enclosure 8 OOOO OO Full function front panel interface Model 3C1A1 Smart external communications A Process control features 2 Year warranty Includes portable carrying case A hicbabediedde 1 COC ee NEMA4X Ce Se SS Applications Features e Sewage e Selectable Doppler or Transit Time operating mode e Custom quality metric algorithms and DSP technology ensures reliable high e Wastewater accuracy measurements e Pulp amp Paper Slurries e Quick and easy clamp on transducer installation Proprietary AGC Automatic Gain Control algorithm eliminates manual gain adjustment e DI water e Three display options user programmable via 5 button menu driven interface S3 e Discharge water option display without menu access S2 option and no display S1 option e Factory configured for easy installation Includes five user programmable e Caustics password protected configurations for multiple user and portable applications e High quality 320 x 240 pixel QVGA backlit LCD e Data logging to standard SD Card format User configurable to time interval flow e Ground water rate and total set point triggers 500 000 events with included 32MB SD Card2. e Chemical Slurries e Food and Beverage e Isolated 4 20 mA output fully configurable e 0 1000Hz Pulse output fully configurable e Optional computer connection via RS 232 RS 485 USB Ethernet Permits remote access and control of all functions including real time display system configuration data logging remote data capture and process control functions Software permits remote internet access through local network set up e Petrochemical e Any sound conducting liquid e Optional process control via three independently configurable 10 amp form C relays Configure to flow rate for high low range rate alarm or to flow total for either manual trigger batch operations or flow triggered batch operations TDS 85000 102 rev 05252010 SONIC PAO Ultrasonic Flow Meters Engineering and Technica Data Specifications General Operation Measuring Principle Hybrid User selectable Doppler or Transit Time operating modes Fluid Types Virtually any acoustically conductive fluid Transit time mode from 0 to 10 0 to 100 000 ppm particulate Doppler from 0 02 to 15 200 to 150 000 ppm 50 micron particles Fluid Velocity Range 0 25 to 30 feet per second 0 07 to 9 meters per second Flow Sensitivity 0 001 feet per second 0 0003 meters per second Nominal Pipe Sizes 2 0 inch 100 inch 63mm to 2500mm Pipe Liner Materials Most plastic liners Pipe Materials Most metal and plastic pipes Pipe Material P
3. 00 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 500 13mm 500 13mm 500 13mm 500 13mm 500 13mm 2 00 50mm 2 00 50mm 1 00 25mm 500 13mm 2 00 50mm 500 13mm 500 13mm 500 13mm 500 13mm 500 13mm 500 13mm Note The outside surface of the pipe must be clean and smooth Insulation coatings rust and other surface imperfections should be removed before installing the transducers The inside surface of the pipe must be smooth to properly reflect the sound wave Straight Lengths of Pipe Requirements l Straight Lengths of Pipe Required Type of Disturbance Upstream from Transducers Downstream from Transducers Note The Sonic Pro s sound wave beam is only affected by fluid that actually passes through the beam and therefore the meter will not measure with high accuracy if the fluid velocity is not consistent across the entire pipe diameter Flow disturbances such as pumps elbows tees and valves in the flow stream can cause swirl patterns and vortices that will affect the measurement Install the transducers on a straight run of pipe as far as possible from any disturbances The distance required for high accuracy will depend on the type of disturbance Fla
4. an be used to configure the meter Many common fluids are listed in the software and can be selected directly from the menu Provided the speed of sound in the fluid is known custom unknown fluids can be input manually by the user A list of various fluids and their sound speeds are provided in the user manual Flow Stream Requirements The Sonic Pro s sound wave beam is only affected by fluid that actually passes through the beam and therefore the meter will not measure accurately if the fluid velocity is not consistent across the entire pipe diameter Flow disturbances such as pumps elbows tees and valves in the flow stream can cause swirl patterns and vortices that will affect the measurement Install the transducers on a straight run of pipe as far as possible from any disturbances The distance required for accuracy will depend on the type of disturbance Minimum Straight Pipe Length Requirements The meter s accuracy is affected by disturbances such as pumps elbows tees valves etc in the flow stream Install the meter in a straight run of pipe as far as possible from any disturbances The distance required for accuracy will depend on the type of disturbance Type of Disturbance Straight Lengths of Pipe Required Upstream from Transducers Downstream from Transducers 5 x Nominal Pipe Size 5 x Nominal Pipe Size 7 x Nominal Pipe Size 5 x Nominal Pipe Size 90 Elbow 10 x Nominal Pipe Size 5 x Nominal Pipe Size Two 90 Elbow
5. asonic Flow Meters Engineering and lechnical Data Installation Fluid Requirements The Sonic Pro series Hybrid Ultrasonic Flow Meters can measure fluid flow in virtually any fluid in which sound waves can travel The Sonic Pro meters are considered hybrid because they can measure fluid flow using either the Doppler or Transit Time methods The Sonic Pro ultrasonic sound transducers are clamped to the outside of the pipe wall and include no moving parts This method of flow measurement is safe non intrusive and very easy to service The Doppler measurement method requires particles be present in the flow stream to reflect the sound waves The meter may be operated in the Doppler mode when the fluid contains 0 02 to 15 200 to 150 000 ppm of particles The Transit Time measuring method requires relatively clean fluid to enable the sound waves to complete their circuit The meter may be operated in the Transit Time mode when the fluid contains 0 to 10 0 to 100 000 ppm of particles To allow for changes in the fluid s particle count the Sonic Pro monitors the signal gain and employs an Automatic Gain Control AGC algorithm that periodically adjusts the gain maintain the optimum power level The speed at which sound travels in the fluid must be known The factory will configure the meter for a Known fluid during the initial configuration The Sonic Pro model S3c includes a 5 button user interface and remote PC software that c
6. ated 4 20 mA output fully configurable invertible e 0 1000 Hz Pulse output fully configurable invertible Data Logging Date time stamped flow rate and flow total data in FAT32 file format easily imported into Excel Configurable to trigger on time interval 1 999 999 sec rate and or total set point values Over 500 000 log events possible with included 32MB SD Card Process Control Three independently configurable 10 amp Form C NO NC relays e Configure to flow rate for high low range rate alarm Programmable release values enable auto release or manual latching operation e Configure to flow total for manual trigger batch operations or automatically triggered timed batch operations External Communications Computer connection via RS 232 RS485 USB Ethernet e Includes user communication and configuration software e Permits remote internet access through local network set up e Remotely access and upload data logging files Clamp On Transducers Housing NEMA 6P IP67 Nickel plated aluminum SS clamps amp hardware Dimensions 3 12H x 2 95W x 1 60D in 79H x 75W x 41D mm Weight excluding cable 0 8 Ib 0 4 kg each Cable Shielded coaxial RG U Type 59 PVC jacket black ROHS Compliant Standard length 10 ft 3m Optional lengths available 25 ft 7m 50 ft 15m 100 ft 30m Pipe Surface Temperature 20 F to 250 F 34 C to 121 C TDS 85000 102 rev 05252010 PAo i SONIC PARO Ultr
7. cles be present in the flow stream to reflect the sound waves Note Do not attempt to measure very low flow velocities in the Doppler mode the particles can fall out of suspension resulting in error or failure Pipe Requirements Pipe Size Ranges and Maximum Wall Thickness Pipe Material Doppler Mode Pipe Size Range Transit Time Mode Pipe Size Range Max Pipe Wall Brass Naval FRP fiberglass Reinforced Plastic Iron cast Iron ductile Polyethylene HDPE Polyethylene LDPE Polypropylene PVC CPVC 304 Stainless Steel 304L Stainless Steel 316 Stainless Steel Steel 1 carbon hard Steel carbon Titanium 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 1 to 100 25mm to 2500mm 1 to 100 25mm to 2500mm 1 to 100 25mm to 2500mm 1 to 100 25mm to 2500mm 1 to 100 25mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 1 1 2 to 100 40mm to 2500mm 1 1 2 to 100 40mm to 2500mm 1 1 2 to 100 40mm to 2500mm 1 1 2 to 100 40mm to 2500mm 1 1 2 to 100 40mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 1
8. ipe Size Ranges 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 2 to 100 63mm to 2500mm 500 13mm 2 to 100 63mm to 2500mm 500 13mm 1 to 100 25mm to 2500mm 200 Tn 2 to 100 63mm to 2500mm Steel 1 carbon hard 2 to 100 63mm to 2500mm 500 13mm Steel carbon 2 to 100 63mm to 2500mm 500 13mm Titanium 2 to 100 63mm to 2500mm 500 13mm Note Consult the factory for an updated list of pipe materials Max Pipe Wall 500 13mm 500 13mm 500 13mm a ee ee ee eee eee eee eee ed Accuracy Transit Time Accuracy at at Nominal Pipe Sizes Flow Rate Averaging Time 5 0 Seconds default setting 1 of rate gt 1 ft sec 0 01 ft sec lt 1 ft sec 1 of rate gt 5 ft sec 0 05 ft sec lt 5 ft sec 2 of rate gt 12 ft sec 0 25 ft sec lt 12 ft sec 1 0 Seconds 0 5 Seconds Flow Rate Averaging Time 5 0 Seconds default setting Doppler Accuracy at Nominal Pipe Sizes 2 of rate gt 5 ft sec 0 10 ft sec lt 5 ft sec 2 of rate gt 8 ft sec 0 20 ft sec lt 8 ft sec 2 of rate gt 12 ft sec 0 25 ft sec lt 12 ft sec 1 0 Seconds 0 5 Seconds Shipping Specifications Carton Dimensions 21 x 17 x 9 1 2 Carton Weight 24 Ibs 10 9 Kg SPU Signal Processing Uni
9. iron cast E firon ductile SSS e yn SOS amp _ Polyethylene HDPE CE 1 ead O 0 TM 85 x N i K v oS L Stainless Steer304 IM Stainless Steel 3s0a IN Stainless Steel 316 SSS 0 Steel 1 Carbon hardened P Steet carbon SS a Titanium x User configured 1 Unless equipped with the communications option and user software models S1 and S2 are factory configurable only 2 Smart Communications Option B process control relays requires either the S3 configurable display or the communications option for relay configuration 3 Other display volume units including custom units are available Contact the factory for ordering information 4 Not all pipe sizes pipe pressure ratings pipe materials and fluids are shown here Contact the factory for more information 5 The basic Sonic Pro model number includes one set of transducers Optional transducer set ordering information is shown to enable ordering replacement or secondary sets All trademarks are the property of their respective owners TDS 85000 102 rev 05252010
10. nge Reducer 90 Elbow Two 90 Elbows 1 Direction Two 90 Elbows 2 Directions Gate valve Pump TDS 85000 102 rev 05252010 SONIC PRO Ultrasonic Flow Meters Engineering and lechnical Data Display Options Model S3 Display The S3 display option allows full access to the configuration menus directly from the front panel Keypad Display 320 x 240 pixel QVGA backlit LCD Display Languages English Spanish French or German Keypad Five button tactile switch keypad Security Master and configuration passwords Display Volume Units Model S2 Display The S2 display option allows the user to clear the accumulated total to zero if allowed by configuration and to swap the rate and total display fonts Access to the configuration menu is not available from the keypad The meter is factory set for one pipe application only Pipe material and dimensional changes fluid selections output signal scaling and other features of the meter are not accessible The communications option is required to access to the configuration menus Model 1 Display The S1 display option does not include a local display The meter is factory set for one pipe application only Pipe material and dimensional changes fluid selections output signal scaling and other features of the meter are not accessible The communications option is required to access to the configuration menus Display None C
11. onfigurable Rate and Total units Rate display in feet or meters per second Display 320 x 240 pixel QVGA backlit LCD Display Time Units Seconds minutes hours days Communications Options Any Sonic Pro model can be equipped with a Communications Package that includes Ethernet USB RS 232 and RS 485 connections and proprietary Sonic Pro User PC Software When connected to a PC computer running the Sonic Pro software the user can access the configuration menu for program editing and data logging downloads directly into a PC The Sonic Pro Software user interface mimics the S3 model 5 button touch pad so learning to use the software application is simple Simply clicking on the buttons is the same as pressing the buttons on the Sonic Pro SPU touch pad Pressing and holding shift while clicking on a button simulates pressing and holding a button on the touch pad S3 Series Hybrid Ultrasonic Flowmeter 3 T 0 94 Ma0 1505 U S Galani Minute 6 631 Process Control Options Any Sonic Pro model can be equipped with a Process Control Relay Package that includes three independently programmable 10 amp relays However relay programming requires the Model S3 programming features or the Communications package to function Models S1 and S2 cannot access the relay functions unless connected to the communications Software Each relay can be configured to respond to changes in either the measured rate of flow or the accum
12. s 1 Direction 15 x Nominal Pipe Size 5 x Nominal Pipe Size Two 90 Elbows 2 Directions 20 x Nominal Pipe Size 5 x Nominal Pipe Size Gate valve or Pump 25 x Nominal Pipe Size 5 x Nominal Pipe Size Transducer Mounting Location The meter can be mounted on horizontal or vertical runs of pipe Mounting on the sides 3 o clock and 9 o clock position on horizontal pipe is recommended Mounting anywhere around the diameter of vertical pipe is acceptable however the pipe must be completely full of fluid at all times Back pressure is required on downward flows to ensure a full pipe See the minimum straight length of pipe requirement chart above The meter will measure flow from either direction as positive NO Pipe must be full Air bubble Down flows OK gt must have L gt 10D need See minimum straight length requirements above NO Sediment 3of6 TDS 85000 102 rev 05252010 SONIC PRO Ultrasonic Flow Meters Engineering and Technical Data Application Qualifier Fluid Requirements Doppler Operation Transit Time Operation e Must conduct sound e Must be relatively clean fluid e Must conduct sound e Must contain sound reflecting particles such as air bubbles sand etc Transit Time measurement requires relatively clean fluid Fluids containing from 0 to 10 0 to 100 000 ppm of particles are acceptable Doppler measurement requires 0 02 to 15 200 to 150 000 ppm parti
13. t Enclosure NEMA 4X IP66 Powder coated aluminum SS clamps and hardware Dimensions 11 00H x 8 60W x 5 00D inches 279H x 218W x 127D mm Weight 9 5 Ib 4 3 Kg Mounting Wall pipe vertical or horizontal or panel mounting Hardware included Panel opening 10 63H x 8 10W inches 270H x 206W mm Panel Depth Rear 2 78 inches 71 mm Front 2 18 inches 55 mm Power Requirements 95 264 VAC 50 60Hz or 15 30 VDC 30 watts maximum Operating Temperature 14 F to 140 F 10 C to 60 C Storage 40 F to 158 F 40 C to 70 C Display 320 x 240 pixel QVGA backlit LCD UV resistant Simultaneous Rate and Total 10 digit maximum exponent to E 32 Decimal location configurable to 10 places Display Languages English Spanish French or German selectable Keypad Five button positive action tactile switch keypad Security Programmable master password and individual configuration passwords Display Volume Units Independently configurable Rate and Total display units in U S Gallons ounces barrels US liquid barrels US oil cubic ft acre ft Imperial British gallons liter cubic meter or user defined custom units Rate display in feet or meters per second Display Time Units Seconds minutes hours days Display Output Response Time Selectable 0 25 0 50 1 0 default 2 5 5 0 seconds Flow Rate Display Averaging Selectable 0 50 1 0 2 5 5 0 default 10 0 seconds Data Outputs e Isol
14. ug Power cord without attachement plug Transducer Model and Cable Length A1 Model Awith 10 ft cable Model Awith 25 ft cable Model Awith 50 ft cable Model Awith 100 ft cable o N A Sele ct from options list sure R res re ing select from options ist Ci Select from options ist Display Volume Units G L F A M PM Minutes CS PHiHours O O o SSS es Select from options fist D J G M AL E Sample model number e Optional replacement set of transducers Notes SonicPro Transducer Pipe Size A Pipe 1 to 100 25mm to 2500mm Cable Length 010 10 feet 025 25 feet 050 50 feet 100 100fect_ Blue White Tel 714 893 8529 Fax 714 894 9492 IPS Pipe Size 2 1 2 ae a je z z 3 z 24 lt a a N A BlATolwlwloly y Ny N NM a s s s QIN J BlAIN IQ Metric Pipe Size N 5 O N o O alo 3 3 3 3 3 3 e 355mm 400mm 450mm 500mm 560mm 630mm 710mm 800mm 000mm ser config wly y yy l a sla ajoja lN alolo a 3 3 3 3 3 3 3 1 3 PE aada aae aa e Haa Cii 5300 Business Drive Huntington Beach CA 92649 Ue eC www blue white com Email sales blue white com C_ sch30 ASTM D 1785 J sch 160 ASTM D 1765 C_ SDR21 ASTMD 2241 SSCS Aa Brass Naval B Copper SSS IC FRP iberglass reinforced plastic D
15. ulated total flow value When assigned to monitor flow rate high low range rate alarms are possible When assigned to monitor accumulated total manual trigger batch operations or automatically triggered timed batch proportional feed operations are possible eceee aooga a it g ae 3 Pag le 5 of 6 TDS 85000 102 rev 05252010 SONIC PARO Ultrasonic Flow Meters Engineering and lechnical Data Dimensions 8 600 in 3D0 0in Signal mmmO W42 Rate U S Gallons min 3D 0 0 in Signa BmBO W42 Rate U S Gallons min 10 38 in 264 mm 11 70 in 297 mm 11 00 in 7 826 in 279 mm 199 mm 1 60 in 41mm i 2 95 in 75mm I TRANSDUCER Series A With Wall Mount Hardware Model Number Matrix Sonic Pro Ordering Information Sonic Pro Part Number Matrix Base Electronics Package Factory configured without display Factory configured with display 1 Factory configured with user configurable display Smart Communications and Control Communications Includes Ethernet USB RS 232 RS 485 connections and user configuration and monitoring PC software Process control Includes three 10 amp form C relays 8 i e aa eee N conmuncatanecplon O Power Supply Cord Rating and Plug Type 1 U S 125V with NEMA 5 15 plug 2 European 250V with CEE 7 VII plug 3 U S 250V with NEMA 6 15 pl
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