ZIM10-00290 Rev 0-4 TransTech III User Guide
Contents
1. PATENTS 6 382 271 6 062 275 6 247 509 6 435 223 6 474 370 6 619 335 A Start Resume Fluid Exchange B Drain C Low Vehicle Fluid D Complete E Start Engine TransTech HI SERVICE IN PROGRESS COMPLETE E START ENGINE FW STOP ENGINE ess EMPTY a WASTE MOTORVAC COM Begins service Starts exchanging new fluid for used fluid NOTE With DRAIN FILL and ENGINE START light on service is in progress Drains fluid from vehicle s transmission When performing filter change an alarm will sound when the transmission is empty Illuminates when fluid from the vehicle in service is low or empty Illuminates when service is complete or the stop button has been pressed Flashes when the vehicle s engine needs to be started Is on solid when the vehicle s engine is running and sufficient flow is seen from the transmission F Stop Engine G Fill Top Off H Low Clean Fluid I Stop J Emptv Waste Flashes when the vehicle s engine needs to be stopped Is on solid when the vehicle s engine is OFF Adds fluid to the transmission illuminates when clean fluid in the unit s clean tank is empty Stops alarm if alarm is sounding Pauses the service if alarm is not sounding Press Change Fluid button to resume service Empties used waste fluid from unit s waste tank New Feature Whenever the TransTech is reset with fluid in the waste tank the Empty Waste LED will flash Note Itis not2. 2 Remove the eight Phillip head screws from the unit s back panel Unsnap the lamp from back panel and set back panel aside 3 Locate the bell shaped plastic filter housing found at the top of each tank A clear plastic 1 2 hose runs from each filter housing to a pump NOTE Clean one filter at a time 4 Remove the lock clip from the bell shaped plastic filter Hold the bottom half of the filter while rotating the top half of the filter counter clockwise until the four lock tabs clear Then separate the two pieces by lifting up the top half of the filter D Use a fine pick or bent pin to pull screen away from the filter housing Clean screen 6 Assemble in reverse order NOTE Use caution not to pinch O ring on reassembly 7 Enter initials date and a check mark in the appropriate boxes of the Maintenance Record section of this user manual 24 Troubleshooting and Additional Help Refer to the list below troubleshooting assistance Possible Cause 1 Unit does not power up No Polarity is reversed on vehicle battery LED s are illuminated connection Check connection to battery for a loose condition Circuit breaker may be tripped Automatic reset Faulty battery Start light does not stop Observe pressure gauge to see if fluid pressure blinking when the engine is is reaching the machine started CLEAN FLUID and Inlet hose mav be reversed Vehicle mav have to be placed in neutral to achieve pressure Vehicle mav be of alo
3. MOTORVAG TRANSTECH Ili Transmission Service Svstem Part Number 500 1100P User Manual UNIT EQUIPPED WITH V 2 CONTROL BOARD TRANSTECH III MANUAL NUMBER ZIM10 00290 Rev 0 4 Table of Contents SATO CUI CH Oi latra 3 OVE EN Pere E ITA 4 System Features and Functions 5 Control Panel Features and Functions ii 6 FN 8 ROM VIE za ia nica na e ee 9 theory OF Operation oare a seaca a a ata ee doit ela 10 Saletv INIO MaU ON accea ate olita i lea iul da Buta tea atu aa Cu dlui Aaa uliul ada ia 12 BEIGE YOU BEGIN ed 15 First Fime OPEN pica 15 Transmission Service Procedure anxranxnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnennnnnnnnnnnnrnnnennnnnnnnennnnnnnnen 16 Frequently Asked QUESTIONS saa 22 Maintenance lecca 23 Maihtenance PIOGECULES narr tema oii aicea eee ee 23 Cleaning the Units Filter Screen eee eee eee era ae 23 Troubleshooting and Additional Help rrnnnvnnnvevnnnnnnnnennnnevnnnnrnnnvrnnnnnnnnvennnvennnvennnvnnnnuennn 24 ETO IGE LE L ila 25 P ii i Sei ir ia it aa vai i ui Matca i s alla aul a a 26 ete see xi ea tina ceata at dna aa o ca aaa aa ad ta a i dal pa aa 26 Ordening PANS aaora Bodega cod guri aaa dvi a ui ja int aliata ina 39 Introduction Congratulations on vour selection of the TRANSTEGH III Transmission Service Svstem Bv choosing this product vou are acquiring the most technologicallv advanced method available for automatic transmission service and f
4. Part Description 010 0027 Wheel 8 x 1 75 040 0604 Cap Nut 2 ID Push On 040 0507 Axle Bushing Black Nylon 010 5500 Axle Rear Wheels 2 x 20 875 g 010 6100 Swivel caster 010 6101 Swivel caster with brake lock 010 5004 Hose bracket 010 5602 Adapter tray 010 1052 Bottle for adaptor tray 011 0003 Adapter Tray Assembly TTIV 040 1200 screw 5 8 php x 6 for adapter box 040 2000 Flat washer 6 for adapter box 040 2200 Threaded Standoff for adapter box 010 6060 Reservoir cap 020 8043 Harness External Power 200 1604 Internal Light LED type 040 0613 screw Phillips stainless steel 6 32 Rear panel 040 0623 screw Allen Head 8 32 x 5 8 Control Panel 050 1000 Screen filter inline 7 MPT Pp 200 8665 Output Return hose assembly Clear braided ONE 080 0236 Female Quick Disconnect Yam barb Brass 080 6009 Hose Clamp Crimp Style Steel 200 8612 Disposal hose assembly 050 1928 Filter for Dirty hose assembly Wix 433097 200 9001 Pressure Gauge Assembly 0 160 psi 050 001 1 Gauge Only 050 1915 Lens Only 200 8906 Quick Reference Card 200 3100A Adapter Kit Standard 200 3101A Adapter Kit Deluxe 200 8643 Assembly Check Valve Clean Pump TTIII 030 0055 Ball Valve 1 4FNPT Brass Chrome Plated ORDERING PARTS Parts for the unit may be ordered by calling MotorVac Customer Service at 800 841 8810 or 714 558 4822 Please have your model and serial numbers available 40
5. s engine is running Read and understand the operator s manual before using the TRANSTECH Service system When using petroleum products always refer to the MSDS sheets and manufacturer s instructions for the proper procedure to handle emergency medical treatment cleanup handling and storage requirements Improper use of the TRANSTEGH Transmission Service System or exposure to exhaust gases can cause injurv Spilled transmission fluid on an engine can ignite Avoid exposure to flames sparks hot engine parts and other ignition sources Always keep fully charge fire extinguisher nearby The extinguisher should have a class B rating and be suitable for gasoline chemical and electrical fires Cleanup any oil spills immediately Dispose of contaminated cleanup material according to governing environmental laws Never look directly into the air induction plenum or carburetor throat when the engine is operating 13 11 12 13 14 15 16 17 20 21 22 23 24 25 26 21 28 29 30 ST 32 33 34 35 36 3 38 39 40 41 42 43 Always verify hose connections to the transmission s oil cooler lines before starting the vehicle s engine Explosion or flame or exposure to flammable liquid and vapors can cause injurv Flammable liquid transmission fluid can splash out of reservoir when filling or when unit is being moved Always keep Reservoir Cap secure except when fillin
6. e Push FILL button after service is complete or COMPLETE light is on see step below Fluid will flow into the vehicle s transmission only as long as button is pushed LOW CLEAN FLUID LIGHT e The light will be on when the clean fluid tank is empty down to the zero mark 11 GOMPLETE LIGHT e The COMPLETE light will turn on at end of service The unit will automatically revert to bvpass mode ENGINE START LIGHT e The light will flash if the engine needs to be started or if fluid flow needs increased e The light will be on solid when the engine is running indicating good flow from the vehicle ENGINE STOP LIGHT e The light will flash if the engine needs to be stopped turned off e After the engine is stopped turned off the light will be on steady EMPTY WASTE LIGHT A flashing empty waste LED after an exchange is complete or before one has began indicates that there is fluid in the waste tank If the EMPTY WASTE button is pushed at this time the unit will empty the waste tank to the zero line Note It is not necessary to empty the Waste Tank before performing an exchange If beginning an exchange with fluid in the waste tank ensure that there is less fluid in the clean tank than the remaining capacity of the waste tank Failure to do so will result in Waste Tank overflowing STOP SWITCH e Will turn off an alarm without stopping the machine when an alarm is sounding during the CHANGE FLUID mode when pushed on
7. Male O Ring Tvpe Flange Stvle 062 2000 Male Counterpart Adaptor 062 2005 Side LA X 080 0593 BMW Jaguar amp Mercedes fi 12mm Female Receptacle Flange w Type 062 2005 Female Side Counterpart Adaptor 062 2000 BMW Jaguar amp Mercedes 10mm Male O Ring Type Flange Style Counterpart Adaptor 062 2015 062 2010 Male Side O Ring P N 080 ai FK 080 0593 BMW Jaguar amp Mercedes Og 10mm Female Receptacle Flange Style 062 2015 Female Side Counterpart Adaptor 062 2010 4 011 0003 Adapter sorter rack for drain tray 33 Optional Transmission Adapters Continued PART amp NO APPLICATION hose ALLISON 1000 DURAMAX Female Counterpart Adaptor 062 2069 062 2068A ALLISON 1000 DURAMAX Male Receptacle Flange Type Counterpart Adaptor 062 2068 062 2069 ALLISON 1000 or SATURN with SPIN ON TRANSMISSION FILTER 062 2065 050 0077 Note O Ring is not included with adaptor Please remove o ring from the old filter and install in the Note Pull O Ring from adaptor oil filter amp install in the Note The center hole is 34 ID x adaptor 20 thread pitch 062 2072 G M CADILLAC CTS 34 Optional Transmission Adapters Continued PART amp NO APPLICATION Flow control adaptor 200 6100 Reduces flow from High flow vehicles installs on Inline return fluid line between vehicle Trans Tech lll unit Flow control adapter 2
8. dirty fluid tank 1 Connect the power cord to a 12 volt DC source 2 Direct the waste hose to a suitable disposal container If the EMPTY WASTE LED is on press the EMPTY WASTE button The unit will automatically pump out the dirty fluid 21 until the fluid level stops at the switch in the bottom of the tank The EMPTY WASTE LED will go off Press and hold the EMPTV WASTE button for 5 seconds to enter MANUAL WASTE mode Unit will beep Release the button The EMPTY WASTE LED will flash Press and hold the EMPTV WASTE button The pump will operate until the EMPTV WASTE button is released Tip the unit slightly backwards to let the fluid flow toward the back of the tank for complete evacuation Pressing the STOP button for five seconds will reset the unit 22 Frequentiv Asked Questions 1 How is the CLEAN FLUID tank completely emptied in order to change fluid type The TransTech III clean tank can be completely emptied First connect the positive battery cable to a battery s positive post Connect the negative battery cable to the batterv s negative post Install an adapter into the unit s clean side hose Insert the hose with adapter into a suitable container and tip the unit back slightly Press and hold the CHANGE FLUID button for five seconds DRAIN and FILL lights will blink Control board is now in manual mode Press the FILL button The pump will run until you release the FILL button The TransTech Ill seems to
9. increase level If dipstick level is high hold down DRAIN button to decrease level CHANGE FLUID Service is now complete Turn off vehicle disconnect adapters and power cord Reconnect vehicles cooler lines Restart vehicle amp check for leaks 19 12 Move TransTech unit to waste recycle area Insert waste hose into waste barrel Connect power cord to 12 volt batterv EMPTV WASTE light should be on Press EMPTV WASTE button Waste pump should run until fluid reaches zero level and then automatically shut off NOTE BOTH TANKS SHOULD BE ZERO WHEN THE UNIT IS STORED Optional Transmission Filter Change Pan Drop Style Service Procedure If the vehicle s transmission pan filter is to be replaced perform the following steps a Follow steps 1 thru 7 then press the DRAIN button on the unit s control panel Let the engine run until the unit s alarm sounds and the LOW VEHICLE FLUID and ENGINE STOP and ENGINE START lights are flashing This means that the transmission has emptied most of the fluid from the transmission s fluid pan Stop engine Press the STOP button once to cancel alarm NOTE Do not disconnect the power cord from the battery or move the Trans Tech once the service has begun CAUTION Do not let the engine run for more than one minute after the Low Vehicle Fluid light has lit Letting the transmission run for an extended period of time without fluid can cause serious damage to internal components b Replace or clean
10. necessarv Disconnect hoses from TRANSTECH and connect the vehicle s cooler lines to their original connection ports Start the engine check cooler lines for leaks and re tighten as necessary Step on the foot brake firmly then slowly shift the gear lever to Low Gear first gear then back to Park Do final check of transmission s fluid level Empty waste fluid tank Leave unit standing empty to the zero mark unit next service NOTE use of the H flow control adapter is optional If you choose to hook the TransTech IIl directly to the cooler lines and you do not have the clean and dirty hoses connected properly for the flow direction then the pressure gauge will drop to zero and the unit will not let you start the service Changing Fluid Types Follow these steps if it is necessary to completely empty the clean fluid tank in order to change to another type of fluid 1 Install an open adapter in the clean hose coupler Install hose into a capture container 2 Connect power cord to a 12 volt DC source Press the CHANGE FLUID for 5 seconds The unit will beep indicating it is in manual mode 3 Press amp hold the FILL button The pump will operate until the FILL button is released 4 Tip the unit slightly backwards to let the fluid flow toward the back of the tank for complete evacuation 5 Pressing the STOP button for five seconds will reset the unit Follow these steps if it is necessary to completely empty the
11. 00 6101 Reduces flow from High flow vehicles installs on incoming dirty fluid line between vehicle amp TransTech lll unit 6 SAE Flare European Vehicles Use with 061 0605 MQD X 1 4 MPT 080 0593 General Application p Use with 080 0592 35 36 200 0062 Flush tool canister Used to put flush chemicals into transmission cooler svstems No dipstick trans FORD F 350 TORQSHIFT 1 male deep flare 062 2071 FORD F 350 TORQSHIFT 1 female deep flare 062 2070 062 4400 double bump FORD 1 2 062 2073 MERCEDES BENZ 37 062 2074 MERCEDES BENZ 061 0008 45 Flare M 12 8 061 0010 45 Flare M 5 8 10 061 1008 Coupler Flare F 10 x 8 065 1033 Adapter Drain hook for oil flush 060 2000 GM 7 16 Inverted Flare Male 060 2005 GM 7 16 Inverted Flare Female 060 2010 GM 1 2 Inverted Flare Male 060 2015 GM 1 2 Inverted Flare Female 060 2020 GM 1 2 Hose 060 2025 VW M12 060 2030 VW M12 With O Ring 060 2035 Jeep 5 8 18 Male 060 2040 Jeep 5 8 18 Female 060 2045 Jeep SAE J512 45 degree Flare 5 8 Male 060 2050 Jeep SAE J512 45 degree Flare 5 8 Female 38 39 060 2055 Ford SAE J512 45 degree Flare 3 4 Female 060 2060 Ford SAE J512 45 degree Flare 3 4 Male Appendix C Parts Service Parts for the TRANSTECH Ill Transmission System Please refer to the part numbers below when ordering parts
12. 2 2060 28 Hose Clamp 7 8 I D max General Application 5 16 Flare 7 16 24 Domestic Vehicles Use with 062 0170 3 8 Flare 5 8 20 Domestic Vehicles Use with 062 0180 5 SAE Flare European Vehicles Use with 061 0605 amp 061 0005 optional 5 16 Male Flare Deep Ford Vehicles Use with 062 2060 or 062 0110 in old kits 3 8 Deep fitting flare male 5 16 Female Flare Deep Ford Vehicles Use with 062 0100 Replaces 062 0110 MQD X 3 8 FPT 080 0594 General Application Use with 080 0595 MQD X 3 8 MPT 080 0595 General Application Use with 080 0594 5 SAE x 6 SAE Union 061 0605 European Vehicles Use with 062 0140 or 060 3800 5 16 Female Flare 7 ie x 1 4 MPT i General Application Use with 060 1700 3 8 Female Flare x 1 4 MPT General Application Use with 060 1800 062 0180 Adapter 90 Degree 062 1034 3 8 Female Inv Flare 29 Deluxe Adapter kit 200 3101A Trans Tech IV Service Unit The most common applications are listed below other applications mav applv PART amp NUMBER DESCRIPTION 5 16 Male Tube with Locking Quick Connect Dodge Ford Vehicles Use with 060 1400 3 8 Male Tube with Locking Quick Connect Dodge Ford Vehicles FORD 3 8 double bump 062 4401 1 2 Open End Hose Chrysler V 10 Diesel Use with 062 2040 1 2 Male Tube with Locking Quick Connect Chrysler V 10 Diesel Use with 061 1550 3 8 Male Tube wit
13. ans Tech Ill be used Any vehicle with transmission cooler lines that will allow the unit to adapt to it Bear in mind that the unit is not designed to service large heavy duty vehicles such as buses and large trucks with Allison transmissions etc The Industrial TransTech should be used on these larger vehicles Medium duty trucks vans amp smaller busses may be used with the TransTech III by using the optional flow control adapter p n 200 6100 By controlling the higher flow rate going into the TransTech the machine is capable of performing the normal service procedure The TransTech Ill pump will pump about 1 gallon per minute with ATF of 50 degrees or warmer 7 Does the Trans Tech Ill generate pressure that could damage a vehicle in any way The Trans Tech Ill is designed to match the vehicle s rate of flow and will not harm any vehicle s transmission This unique patented feature is found only on TransTech units 23 Maintenance Maintenance Procedures The following maintenance procedures should be performed on a routine basis 1 Carefully clean the exterior with a soft cloth to keep the cabinet looking new Check the cabinet for dents or impact markings if found inspect for damaged components 2 Check all hoses and wires for cuts or frays 3 Clean the unit s filter screens after everv 100 services or 6 months which ever comes first Cleaning the Unit s Filter 1 Disconnect power harness from power source
14. e attempting silence the buzzer The that has caused another exchange Ni following the unit to lose Due to the probability LEDs track of how much Note Do not leave oil Of an overfill condition flash FILL fluid is in the Clean standing above the 0 the unit cannot recover Tank line of the clean tank from this error for extended periods Reset the unit to This alert prevents of time This may attempt further the unit from cause the unit to lose Operation overfilling the track of fluid levels transmission if there is a problem with the fluid level sensing system MOTORVAS TransTech iil ERVICE IN LOW e PROGRESS O LOW VEHICLE Q CLEAN FLUID L FLUID 6 COMPLETE START ENGINE TOP ENGIN STOP ENGINE e EJ PATENTS 6 382 271 6 062 275 6 247 509 6 435 223 6 474 370 6 619 335 MOTORVAC COM 26 Trans Tech Svstem Accessories Standard Adapter kit 200 3100A Trans Tech 3 Service Unit The most common applications are listed below other applications mav applv PART amp NUMBER 9 570 NI JGVW XYL80E3VS 791 060 1100 060 1500 2J DESCRIPTION 1 4 Male Bump Tube Most Asian Vehicles 5 16 Male Bump Tube Most Asian Vehicles 3 8 Male Bump Tube Most Asian Vehicles 1 4 Open End Hose Most Asian Vehicles 5 16 Open End Hose Most Asian Vehicles 3 8 Open End Hose Most Asian Vehicles S 060 0450 060 1700 062 0100 062 0120 06
15. er line at the easiest connection point and install adapters a At cooler line connection to radiator Connection is usually accessible from the top corner of the radiator could be on either top side b At clamped rubber hose connection to transmission cooler connections are usually accessible from the under side of the vehicle cooler is usually in front of radiator C At cooler line connecting to the transmission Connect the FLOW DIRECTION INDICATOR LOOP H adapter to the previously attached cooler line adapters Verify that the male to male quick disconnect is not installed in the H adapter NOTE The ball valve must be in the CLOSED position The valve handle is at a right angle to flow VERIFY THAT THE MALE TO MALE NIPPLES ARE REMOVED FROM THE HYDRAULIC COUPLERS See photo Valve Closed Couplers empty Part 200 8099 Patent Attach the unit to the vehicle s battery by connecting the units red battery clip to the positive battery terminal and connecting the black battery clip to a solid ground point as far from the battery as possible The ENGINE START light will be flashing NOTE The ENGINE START light must always be flashing before starting engine Start the vehicle s engine Note the direction of flow of the dirty fluid slightly open the valve if necessary from the cooler lines right or left side of the adapter After determining 18 10 11 direction of flow rotate the val
16. er using the connected adapters Ensure that both hoses have no kinks or visual damage Place the waste hose into the clean tank fill neck with the ball valve open Attach the units red battery clip to vehicle s positive battery terminal connect the black battery clip to a solid ground point as far from the battery as possible Press and hold the CHANGE FLUID button for 5 seconds until the unit sounds the alarm The FILL and DRAIN LEDs will flash Press and hold the CHANGE FLUID button again for 5 seconds until the unit sounds the alarm The DRAIN FILL and COMPLETE LEDs will cycle in a clockwise direction while the unit is performing the Auto Prime procedure The unit will pump fluid from the clean tank to the waste tank The unit will then set the waste tank zero level by pumping fluid from the waste tank into the clean tank Return the hoses to their original location The initial setup is complete WASTE HOSE INLINE RETURN HOSE CLEAN FLUID HOSE WASTE CLEAN ATF MOT gt FLOW Transmission Service Procedure Follow the steps below to connect the unit to the vehicle s transmission cooler lines Make sure the vehicle has at least 1 8 tank of fuel before beginning this process IMPORTANT Do not perform the transmission service if the vehicle s engine oil or coolant level is low If necessarv add motor oil and or coolant Do not perform service if new transmission fluid is below 50 degree
17. f no bypass flow is indicated DO NOT BEGIN SERVICE If the ENGINE START light is still flashing after the CHANGE FLUID button is pressed bvpass flow has not been achieved VERIFV good bvpass flow before beginning service Be aware of Low Flow Vehicles Tovota Chrvsler Mitsubishi Ford Explorer and Ford Ranger need to be in neutral with engine rpm held at 1800 the entire service Feel both lines for heat before pressing the CHANGE FLUID button Bypass flow must be achieved by performing one or more of the following procedures a b or c Also see troubleshooting section page 24 for additional bypass flow information a Verifv that the vehicle s parking brake is set and then place the gear lever in neutral b Accelerate and hold the vehicle s engine steadv at approximatelv 1 800 RPM c Verify that the vehicle s parking brake is set press and hold the vehicle s foot brake firmly then place the gear lever in drive Dodge amp Jeep 4 wheel drive d If pressure on the gauge drops to zero after beginning the service the clean and dirty hoses may be installed backwards Switch hoses amp restart Verify that waste tank is filling and clean tank is emptying Service should proceed automatically until fluid level in clean tank reaches zero level SERVICE COMPLETE light should come on and unit should switch back to bvpass flow Check vehicles dipstick level and adjust if necessary If dipstick level is low hold down FILL button to
18. g reservoir Explosion or flame can cause injury Transmission cooling systems may maintain residual pressure in connection lines to and from transmission and cooler radiator even after the engine has been turned off Wear safety goggles 18 19 Wear chemical resistant gloves when connecting or disconnecting fitting and adapters Chemicals can cause harmful byproducts do not add any chemicals to TransTech reservoir tank Use only approved automatic transmission fluid Do not swallow or ingest any chemicals Use with adequate ventilation Avoid breathing vapors Do not store chemicals in or on the machine other than automatic transmission fluid Improper use of transmission fluid can cause injury Over exposure can have harmful effect on eyes skin respiratory system and possible unconsciousness and asphyxiation Improperly blocked vehicles can move Set the parking brake and chock the wheels Moving vehicles can cause injury The engine cooling fan will cycle on and off depending on the coolant temperature and could operate without the engine running Wear safety goggles Always keep objects clothing and hands away from the cooling fans and engine parts Moving engine parts can cause injury Hot surfaces are present during and after running the engine Do not contact hot surfaces such as manifolds pipes mufflers catalytic converters or radiators and hoses Hot surfaces can cause injury Catalytic converters beco
19. h Locking Quick Connect G M 95 amp up vehicles Use with 060 1500 Replaces 062 2050 30 14mm x 1 5 Banjo Euro Asia Vehicles Use with 060 2740 060 2402 16mm Female 060 2600 14mm x 1 5 Banjo Bolt 060 2740 Euro Asia Vehicles Use with 060 2402 AR B 14mm Washer Euro Asia Vehicles Use with 060 2740 060 2741 14mm x 1 5 Cap Nut Euro Asia Vehicles 060 2742 Use with 060 2740 MQD X 1 4 FPT General Application 080 0592 Use with 080 0593 Ford retaining clip 31 Optional Transmission Adapters The following adapters are available for the TRANSTECH III The adapters listed are not included with anv configured adapter kits and are not sold in sets PART amp NO APPLICATION _ Volvo 850 Application re a Volvo V 70 All Wheel Drive Male O Ring Type Flange Style 062 2061 Male Side Counterpart Adaptor 062 2062 O Ring P N 080 3602 Note One O ring Volvo 850 Application Volvo V 70 All Wheel Drive el REE Female receptacle Flange Style Counterpart Adaptor 062 2061 062 2062 Female Volvo S Series Application Male O Ring Tvpe Push Lock Stvle Counterpart Adaptor 062 2064 Note Two O ring 062 2063 Male Side Q Rina P N 080 Volvo S Series Application Female Receptacle Push Lock Style Counterpart Adaptor 062 2063 062 2064 Female Side 32 Optional Transmission Adapters Continued PART amp NO APPLICATION BMW Jaguar 8 Mercedes 12 mm
20. ll the information you need to use the TRANSTECH III system Please make sure all technicians using the unit read this manual and have it within easv reach whenever the unit is being used The following is a quick reference to the information in this manual Svstem Features and Functions This chapter describes the TRANSTECH III Transmission Service Svstem s Switches Lights and Connections Safetv Information Adhere to the safety guidelines in this chapter at all times Before You Begin Follow the instructions in this chapter before using the unit for the first time Service Procedure This chapter contains step by step setup and service procedure for using the unit to drain the vehicle s transmission oil pan and or to exchange the fluid completely Frequently Asked Questions Contains helpful information to common questions Troubleshooting and Additional Help Turn to this chapter in the unlikely event you have problems with your TRANSTECH Ill system or need additional help Appendices Maintenance Accessories and Parts The appendices contain information regarding cleaning the filter screen viewing available accessories and replacement parts Svstem Features and Functions The front of the TRANSTECH III cabinet contains the control panel the fluid fill neck for adding new transmission fluid and the fluid level windows TransTecfia HI Front View Control Panel Features and Functions C LOW VEHICLE FLUID a
21. luid exchange The TRANSTEGH III System is a self contained system designed to connect to any automatic transmission through its cooling system lines Once the unit is connected it can be used to drain the fluid from the vehicle s transmission for filter replacement and or to completely exchange the transmission fluid with new fluid without removing the vehicle s transmission fluid pan With the engine idling the unit will receive the used fluid expelled by the vehicle s transmission fluid pump through one of the hoses connected to the transmission cooling system and supplies new fluid through the second hose connected to the other side of the disconnected transmission cooling line It is recommended that a vehicle s transmission lubrication system according to the vehicle owner s manual to obtain the highest lubricant protection to reduce friction from internal transmission components and thus increase the efficiency and life span of the transmission Please study this Operators Manual to become thoroughly familiar with the TRANSTEGH Ill Transmission Service System IMPORTANT The TRANSTECH III Transmission Service System is designed to work EXCLUSIVELY with transmission fluid and MotorVac brand chemicals Any operational failure through the use of other products except automatic transmission fluid in the TRANSTECH Ill System voids the manufacturer s warranty See warranty card for details Overview This manual contains a
22. ly once e Will pause the service and revert the system to bypass mode and hold the fluid level memory when pushed without the alarm sounding Press the CHANGE FLUID button to resume service SPEGIAL CONTROL FEATURES PRESS AND HOLD MODES Press and hold these buttons for five seconds to enable special functions RESET MACHINE press and hold STOP button for 5 seconds will cause a reset of the control board This will do the same as disconnecting the power cord 12 MANUAL EMPTY WASTE Press and hold the EMPTY WASTE button for 5 seconds to enable manual control of the waste pump The alarm will sound after the 5 seconds release the switch and the empty waste light will come on The waste pump can then be started and stopped by touching the empty waste switch MANUAL DRAIN amp FILL Press and hold the CHANGE FLUID button for 5 seconds The unit will beep indicating the machine is in manual mode The DRAIN amp FILL buttons are now active Press and hold to activate function When the button is released the drain or fill function will stop Safety Information and Precautions IN DANGER Vehicle exhaust gases contain Carbon Monoxide which is a colorless and odorless lethal gas Only run engines in well ventilated areas and avoid breathing exhaust gases Extended breathing of exhaust gases will cause serious injury or death IN WARNING Exhaust gases moving parts hot surfaces are present during and after the vehicle
23. me extremely hot Do not park a converter equipped vehicle over dry grass leaves paper or any other flammable material Do not touch a catalytic converter until the engine has been off for at least 45 minutes Catalytic converters can cause burns Cracked fan blade can become airborne Examine fan blades for cracks If found do not service the vehicle Flying objects can cause injury Batteries produce explosive gases and can explode resulting in injury 14 44 47 48 Wear safety goggles when working on or near batteries 45 46 Use in a well ventilated area Keep sparks and flames away from the battery and never lay tools equipment or other conductive objects on the battery When is connecting to the battery make sure the Unit S power switch is off Connect the positive lead of the unit to the positive lead battery first connect the negative lead of the unit to a solid ground point as far from the battery as possible Keep battery acid away from skin or eyes In case of eye contact flush with clean water for 15 minutes and get medical attention 15 AUTO PRIME For first time set up oniv Set Up Instructions 1 Check the output return hoses battery connections and all external components for damage Fill the CLEAN FLUID tank with approximately 6 quarts 5 7 liters of new ATF Connect two compatible adapters to each other secure tightly Attach the CLEAN FLUID amp INLINE RETURN hoses togeth
24. necessary to empty the Waste Tank before performing an exchange If beginning an exchange with fluid in the waste tank ensure that there is less fluid in the clean tank than the remaining capacity of the waste tank Failure to do so will result in Waste Tank overflowing Left View NI N N Y Y i N wi W N V A Adapter Tray Stores machine s service adapters B Disposal Hose Is inserted into the shop s fluid recycling container or into a suitable container for proper disposal of used transmission fluid C Quick Coupler Secures the unit s Return hose connection to the adapter connected to the vehicle s transmission s cooling system D Fill Neck Cap E Return Hose F Disposal Hose Check Valve Right View A Output Hose B Quick Coupler Access for filling new transmission fluid into unit s clean tank Connects transmission through its cooling system Prevents excessive drainage from waste hose opens automatically when EMPTY WASTE button is pushed Connects to the transmission s cooling system Secures the unit s output hose connection to the adapter connected to the vehicle s transmission cooling system C Serial Plate Identifies the unit s model and specific manufacturer s production number D Batterv Cables Positive red and negative black batterv connections 10 Theory of Operations Descriptions of the various operations control buttons and indicators that make up
25. s Fahrenheit IN WARNING AAA Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Verify that engine and machine are both off before connecting or disconnecting cooler lines or adapters Wear safety goggles Wear chemical resistant gloves when connecting or disconnecting fittings and adapters Wrap a shop towel around pressure fittings and adapters when disconnecting Avoid exposure to flames sparks hot engine parts and other ignition sources Explosion or flame or exposure to flammable liquid and vapors can cause injury 17 Warning Itis not necessary to empty the waste tank before beginning an exchange If beginning an exchange with fluid in the waste tank ensure that there is less fluid in the clean tank than the remaining capacity of the waste tank Failure to do so will result in waste tank overflowing il NOTE Add the correct amount of automatic transmission fluid into the TRANSTECH S clean tank reservoir See chart APPROXIMATED FLUSH CHART 4 Cvlinder vehicle 10 12 quarts 6 Cvlinder vehicle 12 14 quarts 8 Cvlinder vehicle 14 16 quarts Quantitv of fluid used per vehicle may varv depending on the condition of the fluid in the transmission being serviced Trucks and Step Vans mav have a larger transmission therefore mav use more fluid than specified in this chart Start engine let run until it reaches operating temperature turn engine OFF Locate and disconnect the cool
26. take longer to perform a service than when it was new If it appears that a service now takes longer replace the in line filter located in the DIRTY hose assembly Check the cleanable screen filter clean fluid tank located inside the machine This is accessed by removing the screws from the belt line between the upper cabinet and the lower cabinet Remove the fluid tank cap Then carefully tip the top cabinet toward the front The cap is hinged at the front The tank filters are located at the back on the siphon tubes between the two pumps How does the Trans Tech Ill know how much fluid to put into a vehicle It is up to the operator to determine the amount and type of fluid to be used for each service The Trans Tech Ill takes the amount of new fluid in the clean tank flushes it through the transmission and returns an equal amount of old used fluid in the unit s waste tank leaving the transmission with all new clean fluid at the same level it started with Reference the chart on page 4 3 step 1 What should I do when the machine will not perform a service If you are still unable to correct the problem call MotorVac Technical Support at 1 800 841 8810 for assistance Do I have to monitor the TransTech Ill during a service Although the Trans Tech Ill is designed to free up the operator s time it is advisable to remain within earshot of the unit to monitor any warning beeps should they occur On what vehicles can the Tr
27. the control panel are listed below OFF MODE e When the unit is connected to power an alarm will sound indicating power up all LED s will flash on and off and then the ENGINE START light will be flashing e When the vehicle is started the fluid and pressure from the vehicle should have reached the machine and the ENGINE START light will go steady on and the gauge will indicate the pressure coming in from the vehicle lt is now ready to begin a service if there is fluid in the clean fluid tank SERVICE MODES e Push DRAIN button to perform a drain pan service on vehicle The unit will automatically route the used fluid from the vehicle s transmission into the unit s waste tank until the transmission is empty and the pressure drops e Push CHANGE FLUID button to perform a fluid exchange The unit will route the used fluid from the vehicle s transmission into the unit s waste tank and supply an equal amount of new fluid from the unit s clean tank into the transmission During the service the ENGINE START lights will be on steady The DRAIN and FILL lights may go on and off periodically as the unit controls the fluid level in the vehicle DRAIN MODE at the end of service e After service is complete COMPLETE light is on if the transmission level needs to be lowered push the DRAIN button Fluid will drain only as long as the button is pressed flow will stop when the button is released FILL TOP OFF MODE at the end of service
28. the vehicle s transmission fluid filter and reinstall the transmission s oil pan following outside manufacturer s recommendations C Press the CHANGE FLUID button The unit will begin filling the vehicle s transmission corresponding to the amount of fluid previously emptied into the unit s WASTE tank d When the pan has been refilled the START light will flash and the alarm will sound until the vehicles engine is started and pressure is registered on the gauge The pump will be stopped until the Start light changes to solid After the START light changes to solid the DRAIN and FILL lights will be on The fluid exchange process is then restarted and the exchange will continue until the level in the clean tank gets to Zero Continue with the service until all fluid has been exchanged and the unit stops automatically The COMPLETE light will come on and unit will beep continuously until STOP is pushed e Let engine run for one minute then check the transmission s fluid level If level is low a When the complete light is on and the low clean fluid light is on Press and hold the FILL button for 10 15 seconds b Re check fluid level repeat step a if necessary 20 13 14 15 16 17 18 If level is high a When the complete light is on and the low clean fluid light is on press and hold the DRAIN button for 10 15 seconds b Re check fluid level repeat step a if necessarv Stop engine and let cool if
29. ve handle 90 OPEN Transmission flow is now in the closed loop or bvpass mode and fluid is circulating from the vehicle through the H adapter and back to the vehicle Attach the units hose marked DIRTY OIL to the fitting of the H adapter that indicated flow from the vehicle dirty side Attach the hose marked CLEAN OIL to the side of the adapter that indicated flow to the vehicle Must use male to male liquid adaptor Once unit s lines are connected to the H adapter CLOSE the H adapter valve handle See photo above The unit is now in bypass mode fluid flowing from the vehicle thru the Translech unit and back to the vehicle and is readv to begin service With the vehicle s engine still running the ENGINE START light should be ON solid The PRESSURE GAUGE will be reading the amount of pressure coming from the vehicle Check the transmission fluid level Feel the hoses for heat Heat in both hoses will verify good bvpass flow from vehicle through the unit and back to vehicle Transmission fluid will automaticallv circulate in bvpass mode until service is begun Press the CHANGE FLUID button The ENGINE START light will be on solid as will the DRAIN amp FILL lights indicating that the service is in progress Pressure reading on the gauge may drop slightly but there should still be pressure reading on the gauge If the gauge drops to zero when the service is started vou mav have the service hoses hooked up backwards I
30. w pressure design or have a thermostat Fluid is not going into the If the DRAIN LED is on indicating unit should be Waste tank during inline draining and there is pressure reading on the service gauge but no fluid is going into the waste tank then the solenoid valve is not switched Solenoid requires a good 12 volts Low batterv voltage defective power cable or poor wiring connector between the board and solenoid can cause this problem The unit performs poorly Verify that the tank filter screen has recently been cleaned Refer to the maintenance log in to view dates of services performed When first connected to a Verify good battery voltage 12 5 volts and battery all the unit s lights connection remain on and gives a steady Unit will not operate off a booster pack Connect tone to a new fully charged battery and try again Check wiring for damage 6 Unit will not start Light LED Check for residual pressure on the gauge on below the fill switch Pressure in the dirty hose or defective pressure switch or wiring 25 Error Alerts The TransTech III has been designed to stop the service and alert the operator in certain instances if the unit is not functioning properlv See below for details Alert Notification Cause Hardware Recovery Troubleshooting steps The alarm There is a Empty the Clean ATF sounds hardware or tank on the TransTech Press STOP button to software problem Ill befor
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