MANUAL Electric System Convector ESK 180-110
Contents
1. 8 D24 53 031 12 ESK 180 110 Installation gt Installation Preparation 1 Carefully remove the ESK from the packaging 2 Remove the protective covering of the convector trough 3 Under the protection cover marked with a point you will find the required accessories for connection 4 The final removal of the trough cover should only be made after construction is complete Height Adjustment There are 4 types of Adjustment Blocks for adjusting the height and level ling the convector unit e Outer Adjustment Blocks with Feet JBA 8 80 e Outer Adjustment Blocks with Anchors JBA 8 80 e Inner Adjustment Blocks with Anchors JBI 8 80 e Inner Adjustment Blocks with Feet JBI 8 80 6 Adjustment Blocks are included with delivery of each ESK 3 sets of Outer Adjustment Blocks Sled amp The number of included Adjustment Blocks JB is only enough for level ling purposes To handle a full load i e for traverse the ESK must be fur ther supported by either a pressure and heat resistant insulation or an increased number of Adjustment Blocks see free full load capacities gt Free Full load Capacity A A 500 mm A 400 mm Interior adjustment blocks for ESK on the fan side are only available with a distance of 500 mm p v Top view g 5 d The following applies for free complete step on ability in case of exterior adjustment blocks without supp2. Maintenance 3 Clean the Heat Exchanger b Manual storage Remove the Designer Grille To clean the hand accessible area of the heat oe exchanger we recommend a dry dust cloth or broom Hard to reach places can be cleaned with a vacuum cleaner equipped with a soft brush nozzle or a soft brush Replace the filter if needed and the Designer Grille 7 All trades participating on the installation connection and com missioning of the ESK need information from this manual in order to perform their work Please ensure that the manual is disclosed correspondingly after the termination of the individual parts of the work Please give this manual to the later users as a document for revision in the scope of commissioning and hand over of the equipment because it inclu des important notes on maintenance and care Danger of injuries Do not forget to secure the Designer grille roll gt Technical Support Technical support Mo to Thu 7 30 to 17 00 Uhr gt Declaration of Conformity Fr 7 30 to 15 00 Uhr Service Telephone 49 0 53 41 8475 470 The manufacturer declares in sole responsibility that the product Service Fax 49 0 53 41 8475 999 ESK complies with all applicable requirements of the guidelines E Mail service moehlenhoff de 2004 108 EG and 2006 95 EG Mailing Address The following standards were used for the assessment Mohlenhoff Warmetechnik GmbH e EN 60335 1 2002 Techniscal Support
3. e EN 60335 2 30 2003 A1 2004 MuseumstraBe 54a DE 38229 Salzgitter Germany gt Copyright This manual is protected by copyright All rights reserved It may not be copied reproduced abbreviated or transmitted neither in whole nor in parts in any form neither mechanically nor electronically without the pre vious consent of the manufacturer The basing information was evaluated thoroughly and arranged to the best knowledge Copyright 2009 8 D24 53 031 12 ESK 180 110 17 18 19 8 D24 53 031 12 ESK 180 110
4. Electric System Convector ESK 180 110 M hlenhoff W rmetechnik GmbH MuseumstraBe 54a DE 38229 Salzgitter Germany Internet www moehlenhoff com e mail contact moehlenhoff de gt Content Product overview nnnvvnnnnnvnnnnvvnnnnnvnnnnvnnnnnnnnnnnnnnn 2 Installation 8 Scope of Supply nunnnsesessennsennsnennnnnnnnnnnnnnnnnn 2 Installation Preparation seses 8 Standard Components s 2 Height Adjustment uuueennnennnnneennnnnn 8 Component for Night Setback Control 2 Free Full load Capacity 8 ONE LEN nn 3 Installation Preparation seses 9 Product informations urnsennnsnnsennnennnnennn 4 Protection Cover nneessnnsnnssnnnnnnnnnnnnnnnnnnnnnnn nn 9 Intended Use uuuunnneensnnnnnnnnnnnnnnnnnnn anne 4 System Extensions nnerssennnsnnnnnnnnnnnnnnnannnn nn 10 Product Description z2usrs44sunnnnnnnnnnnnnn nen 4 Electrical Connection 2uuu4nneer nennen 10 Areas of Application eenen 4 Circuit Plan ssrorenronnnnnvnnnorrnnnnnrnnnnnrnnrnnrrnnnnnnnnnn 11 Dimensions en 5 Internal Wiring smnnnrrnnannnvnnnrrrnnnnnvnnnnvrnnnnnnnnennn 12 Technical Data eronornnnnrnnnonvvnnnnrrnnrnronnrnrrnnennnn 5 Detailed Connection Plan sesen 12 Identification Label nenn 5 Connection Plan nuurssesnssnnnnnsnnnnnnnnnnnnnnnnn nn 13 PreconditiONS iio 6 Designer Grille Roll aseene 14 Expert Knowledge coccccncccccoccccononcc
5. anger of explosion e in wet areas Danger of malfunction e in areas with dusty or corrosive air Danger of malfunction gt Dimensions window side The convector lengths KL follow from the combination of heat ex changer that are 500 mm 1000 mm and 1250 mm with connection space on both ends of 250 mm each gt Technical Data electric 230 V AC 50 60 Hz see identification label 220 W 470 W 570 W Integrated switch at gt 70 C Integrated into heat exchanger for protection against defective thermostats or accidental covering of unit up to 3 x 6 3 AT circuit protection in connection boxes depending on variant IP 20 EN 60335 see identification label Window view right left on request Once the fuse is blown the unit must be reactivated by a qualified craftsman gt Identification Label um M hlenhoff Fensterseite Window side Product Informations Typ ESK 180 110 1250 ID Nr Auftrag Bestell Nr Pos 8 D24 53 031 12 MW 1 B92 24 200 0726 ESK 180 110 Preconditions gt Expert Knowledge These instructions require special knowledge corresponding to an officially acknowledged degree in one of the following professions Electrical Equipment Installer or Electronics Engineer Systems mechanic for sanitary heating and air condition technology according to the profession d
6. depending on its state of operation Danger of injuries Ensure during maintenance and cleaning work that no persons or animals step into or enter the open system convectors 16 The following procedures 1 3 can be performed by the end user 1 Clean the Designer Grille Dry Vacuum the Designer Grille at regular cleaning in tervals during normal cleaning Wet Loosen possible grille protectors with a No 3 Allen key as shown Designer Roll Up Grille Roll the cover grill up without bending or kinking e Clean in Washing Machine The DR is washing machine safe evenly up to a temperature of 60 C with normal non industrial strength dish washer cleaner After washing and drying the grille can be replaced on the convector trough and re secured e Cleaning without Washing Machine Remove the grille from the convector and unroll in a place where it can be cleaned For cleaning we recommend normal detergent and if needed a soft cleaning brush After washing and drying the grille can be replaced on the convector trough and re secured 2 Clean the Convector Trough Remove the Designer Grille and if needed the filter To clean the hand accessi ble area of the trough we recommend a dry dust cloth or broom Hard to reach places can be cleaned with a vacuum cleaner a soft brush nozzle can be useful Difficult to remove dirt can be removed with a moist towel Replace the filter if needed and the Designer Grille
7. designed for installation in the floor area screed level or cavity floor level and serves for cold air protection in front of floor level window facades or as complete heating system in winter gar dens The electric system convector is not a mobile room heating device after the installation it is a part of the building construction Mains connec tion must be performed as fixed connection Height adaptation is possible by means of adjustment blocks The convector is covered with a covering grille which can be removed by hand the designer roll grille The desi gner roll grille is fixed with roll grille protectors The Designer Roll Up Grille is subject to availability For safety re asons the Linear Grille may not be used in combination with the Electric System Convector gt Areas of Application The Electric System Convector ESK is used when the architectural situation requires an economical and comfortable room heating system For exa mple the high glass fagades of modern buildings make a cold air barrier necessary M hlenhoff under floor convectors in the ESK series are ideal for the fol lowing applications e rooms with quick heating demand exhibition rooms living areas winter gardens restaurants foyers and entry halls industrial areas office and administration buildings M hlenhoff convectors in the ESK product line may not be used in the following areas e in or near areas with danger of explosion D
8. ectors 10 gt Electrical Connection Note for electrical connection there are 3 heating element types e 220W 500 mm length e 470W 1000 mm length e 570W 1250 mm length All ESK are equipped with the ELS 1000 for the electrical connection Through this controller the resistance and control current are in relation to the connection conditions and power virtually independent With an AR 40xx a total of 15 ELS 1000 can be active Electrical voltage Danger to life Disconnect the entire system power to work on the Electric System Convector Installation gt Circuit Plan N L i g All connection and circuit diagrams are given without electrical protection devices measures AR 2010 S2 S AR 2010 K2 S AR 2010 C2 S DS 1000 Optional controller for temperature setback without an Alpha Thermostat Control 8 D24 53 031 12 ESK 180 110 11 Installation gt Internal Wiring Connecting box 1 gt Detailed Connection Plan y ELS 1000 N Connecting box 1 L u e ul PE eyo e o Heating cartridge HP 2 Thermostatic switch 2 z y gt Thermostatic switch 3 Alpha Thermostat Comfort ESO Ga En 230V AC DO Thermostatic switch 1 ILI Heating cartridge HP 1 Alpha Mounting Base AS 1000 12 Installation gt C
9. esignations officially announced in the Fe deral Republic of Germany as well as according to comparable professions within the European Community Law For the preparation of the manual a state of knowledge corresponding to a technician qualification in the mentioned occupational areas has been presupposed Therefore basic information from these occupational areas is not described separately gt Site of Installation M hlenhoff ESK are exclusively intended for a horizontal installation in floor areas M hlenhoff ESK can be installed in dry screed and cast plaster areas as well as in cavity floors If used in areas with mastic asphalt special measures have to be taken with respect to temperature shielding because no part of the ESK may become warmer than 120 C gt Installation Situation 1 Continuously elastic border strips 2 Border acoustic insulation 3 Connection line 4 Step on acoustic insulation The electrical connection is normally made on the right side of the unit when facing the window from the inside Screed and flooring particularly hardwood flooring can compress the trough of the under floor convector due to the thermal proper ties We recommend the planning and use of proper insulation duri ng the installation phase Operating Mode gt Convection Principle Natural Convection Heating 1 cooled air cold air gradient 2 warmed air for cold air barrier and room heating
10. k for engaging Alpha Actuators depen ding on the target and actual temperature PLUS Alpha Mounting Base AS 1000 Mounting Base and electrical connection for Alpha Thermostats Wall and electrical box mounting 2 x Designer SS Roll Up Grille with Roll Up Grille Guard gt Component for Night Setback Control Digital Timer DS 1000 Together with the digital timer the fan control with room thermostats and actuators make up for a comfortable and energy saving individual room control system br The 2 channel digital timer controls the desired setback 2xJB 8 80 without anchors 4x JB 8 80 with anchors ll The clearly visible LCD a ee keys Adjustment Blocks 8 80 Set allow convenient programming of the digital timer Product Informations Intended Use M hlenhoff Electric System Convectors are exclusively intended for heating in closed rooms for covering remaining heat demands or for the full hea ting of rooms in case of a corresponding heat demand gt Product Description The System Convectors from M hlenhoff are high quality and high value under floor devices that are precisely manufactured with current and pre cise technology The units are securely packed to prevent damage and wear during shipment Through incorrect use or intentional misuse the Electric System Convector could pose a danger to the user or a third party The electric system convector is
11. nonccnnananannoos AAA 15 Site of Installation nnn 6 Preparation for Start Up nuneeseensennnennnen 15 Installation Situation sses 6 Operation Use unenssssnsnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnn 15 Operating Mode 2 uu4s Henne 7 M intenance u n u 16 Convection Principle 220s4224044 Hrn 7 Maintenance Cleaning nesrsennnennnnnn 16 Declaration of Conformity een 17 Manual Storage nneerseennnnnnnnnnnnnnnnnnnnnnnnnn 17 Technical Support nneerseensnnnnennnnnnnnnnennnnnnnn 17 Copyright ee een 17 gt Symbol key A Warning Danger of electrical voltage A Warning Danger zone A Warning Hand injuries I N Y A Warning Hot surface Useful hint advice 8 D24 53 031 12 ESK 180 110 Product Overview gt Scope of Supply gt Standard Components Alpha Thermostat Standard AR 2010 S2 S 230 V 50 60 Hz Digital room temperature thermostat for controlling Alpha Actuators depending on target and actual tempe Electric System Convector ESK 180 110 Fatura OR M nienhott Alpha Thermostat Comfort AR 2010 K2 S 230 V 50 60 Hz Digital room thermostat with operating mode switch for engaging Alpha Actuators depending on the target and actual temperature OR Alpha Thermostat Control AR 2010 C2 S 230 V 50 60 Hz Digital room thermostat with operating mode switch and plug in digital cloc
12. onnection Plan zZ PE e PE PEL N PE PEL N PE PEL N h connection Throu FELLE LOOLNA AN F pe I F External timer with potential free contact for the control of reduction A further wiring of the mains line via the times without Alpha Thermostat connection terminals of the circuit boards is Alpha Thermostat 230 V AC Control e g DS 1000 inadmissible We therefore recommend cor with Mounting Base AS 1000 responding terminals to be provided by the customer 8 D24 53 031 12 ESK 180 110 13 Installation gt Designer Grille Roll Designer grille roll protector Danger of jamming Always fix the designer grille roll protector above the convector fan It serves as a protection against reaching into the fan Fit the designer grille roll into the convector trough in a way that a space of the size of a grille rod is over the recess in the side parts of the convector Insert the protector in a way that its medium part is located above the grille rod connectors gummed step on acoustic insulation and its exterior fixing lugs are located below the grille rod connectors Insert the designer grille roll into the system convector trough Using an Allen key size 3 push the fixing screws to the outside and thus the fixing lugs into the recesses of
13. ort e capacity up to 130 kg m if distance between support max 500 mm e capacity up to 180 kg m if distance between support max 400 mm Installation gt Installation Preparation gt Protection Cover N Y g To prevent the movement or warping of the ESK during the use of wet or hot screed we recommend that the unit be anchored in at least 4 points to the unfinished floor with Adjustment Blocks Remove the protective cover permanently only after finishing the installati on of the system convector and after finishing all building work By this you avoid contamination and damage to the system convector The electric connection side is marked on the protective cover Interior adjustment block Screw in the threaded bolts Interior adjustment block Height adjustment Levelling Outer adjustment block Latch into the trough profile 1 a Outer adjustment block Fix with screws 8 D24 53 031 12 ESK 180 110 Installation gt System Extensions System Connectors option SV System connectors serve for connecting two system convector troughs or two convector parts respectively Push the connectors in even distances into the grooves of the convector trough Pull together the convector troughs and fix the connection by me ans of stud screws M6 and an allen key of size 3 Mitre Fit GPS System convector parts with mitre fit are delivered ready to plug in they are also installed with system conn
14. the side parts Finally tighten the screws 14 Start up gt Preparation for Start up The ESK cannot be covered by any objects rugs furniture etc Danger of heat accumulation and damage The electrical installation of the entire system the component of which is the ESK was completed as described in this manual Electric e All power cable and control unit connections have been performed by a certified electrical tradesman and comply with all current and valid national standards for electrical devices e A check of all the electrical components including customer specified safety devices has been successfully performed gt Operation Use Switch on the electric circuit for the power supply of the ESK For AR 20xx x S the desired temperature can be set Further information can be found in the user manual of the Alpha Thermostat 15 8 D24 53 031 12 ESK 180 110 Maintenance gt Maintenance Cleaning Cover Grille see point 1 Ventilation duct 6 see point 2 Heat exchanger 12 see point 3 Electrical voltage Danger to life Perfom all maintenance and cleaning work on system convectors only under absence of voltage in particular in case or moist or wet cleaning For this switch off the corresponding fuse switches of the voltage supply Danger of burns Be always very careful during maintenance and re pair work near the heat exchanger The heat exchanger can become very hot
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