user`s and installation manual
Contents
1. 2 16 Always use and ask for original spare parts 2 417 As soon as the solar pumping station IDROSOLAR has finished its life cycle do not get rid of it in the environment Please contact the firms in charge for Waste Disposal dd BBC ELETTROPOMPE PART 3 TECHNICAL CHARACTERISTICS Performance characteristics with maximum irradiation Flow Pump P1 Solar Cable m h 0 0 6 12 18 24 3 36 42 48 54 6 66 72 Type modules Type KW n m DNM l min O 10 20 30 40 50 60 70 80 90 100 110 120 Total manometric head In meters Radial Impeller IDROSOLAR 1200 15 60 1 2 6 2 1 44 92 90 8 78 66 50 30 IDROSOLAR 1800 15 60 1H 8 2 1 15 126 122 119 113 101 86 67 44 IDROSOLAR 2800 23 60 2 8 12 2 1 15 193 188 182 173 154 131 102 68 IDROSOLAR 3600 30 60 3 6 16 2 1 15 251 245 238 225 201 171 134 89 IDROSOLAR 1200 9 100 12 6 2 1 15 57 55 54 53 50 46 41 34 26 18 IDROSOLAR 1800 9 100 1 8 8 2 1 1 2 80 78 77 76 74 71 GS 59 52 43 33 23 IDROSOLAR 2800 14 100 20 12 2 1 15 124 120 119 118 115 111 102 92 81 67 54 36 IDROSOLAR 3600 18 100 3 6 16 2 1 15 160 155 153 151 148 142 131 119 104 86 70 47 Performance characteristics with maximum irradiation Flow Pump P1 Solar Cable m h 0 45 6 7 5 9 10 5114 13 5 144 18 21 252 Type modules Type KW n m DNM l min O 75 100 125 150 175 190 225 240 300 350 420 Total manometric head In meters Radial Impeller IDROSOLAR 1200 6 180 12 6 2 2 3g 32 29 25 20 13 IDROSOLAR2. The electric pump will start or stop according to the status of the automatic devices i e float switches pressure switches etc SECTION 6 STOPPING AND CLEANING pm NEL Esos 6 1 Ihe operator must have read this user s and installation manual and particularly well read and understood the Safety Instructions of Section 2 6 2 Turn the SWITCH on O to stop the electric pump and extract the fuses 6 3 IN CASE OF LONG PERIODS OF STOP IT IS NECESSARY i a to turn the MAINS SWITCH on O and extract the fuses b CAUTION DANGER OF ELECTRIC SHOCK This operation shall be carried out by an ELECTRIC MAINTENANCE OPERATOR Disconnect the power supply cable from the terminal board of the MAINS SWITCH c Pull out the electric pump d Clean all its parts properly by using a hot water cleaner e Roll up the power supply cable f Store it in a place where the temperature does not fall below O 6 4 STOPPING AND CLEANING are completed SECTION 7 MAINTENANCE As for any maintenance repairing and cleaning that FOR LONG STOPS OR PERIODS OF IDLENESS excepted please contact BBC Elettropompe which will provide you with all relevant instructions 16 ag PBC GB ELETTROPOMPE SECTION 58 PROGRAMMING IDROSOLAR IS SUPPLIED ALREADY PROGRAMMED
3. d BBC ELETTROPOMPE USER S AND INSTALLATION MANUAL 5 Translation of the Original Instructions Photovoltaic pumping station IDROSOLAR 1200 1800 2800 3600 RUE fidrosolar Made in Italy Photovoltaic pumping station d BBC ELETTROPOMPE DIAGRAM Code Description L27 1ST ISSUE MANUAL UPDATING N of revision O1 Date Apr 2014 TABLE OF CONTENTS Secti Page on WARRANTY 4 SOME REMARKS ABOUT THE 4 USER S MANUAL PRELIMINARY INFORMATION 1 4 LETTER ON DELIVERY 1 1 4 MACHINE IDENTIFICATION 1 2 4 GENERAL INFO AT DELIVERY 1 3 4 DESCRIPTION OF THE 1 4 PHOTOVOLTAIC PUMPING STATION 5 IDROSOLAR USE PURPOSE SPECIFIC USE 1 4 1 5 IMPROPER USE 1 4 2 5 PLACE OF USE 1 4 3 5 MAIN PARTS OF PUMPING STATION 1 4 4 6 SAFETY INSTRUCTIONS 2 8 MAIN SYMBOLS AND THEIR 8 MEANING CONTENT 9 TECHNICAL FEATURES 3 11 HANDLING INSTALLATION AND 4 12 CONNECTION PRELIMINARY INFORMATION ABOUT 4 1 12 INSTALLATION AND CONNECTION ELECTRIC CONNECTION 4 2 15 WIRING 43 15 START STOPPING AND CLEANING 5 16 MAINTENANCE 6 16 SETTING 7 17 PROTECTION AND ALARMS 8 18 CE DECLARATION OF 25 CONFORMITY d BBC ELETTROPOMPE WARRANTY The products have a 24 months warranty against manufacturing defects starting from their installation The warranty is limited to either replacement or repairing at our workshop of d
4. Hz f XXX Hz Sense of rotation E lt Dry Run cosphi cosphi X XX Re start delay t XX min Digital Input 1 N O NG Change password 1 ENT DESCRIPTION Set the frequency to run the electric pump If during the test the motor runs in wrong sense it is possible to change the wiring sequence via software without physically changing wires at the terminals In case of dry running of the pump the cosphi reaches its lowest level To set this value contact the pump manufacturer or test by closing the suction and checking the value on the IDROSOLAR display a value can be set by assuming a dry cosphi equivalent to 6096 of the rated cosphi specified by the manufacturer Restart delay after a dry running alarm At each attempt 5 max the restart delay will be doubled By selecting N A normally open IDROSOLAR starts the motor if the digital input 1 is open the motor will be stopped if the digital input 1 is closed By selecting N C normally closed IDROSOLAR starts the motor if the digital input 1 is closed the motor will be stopped if the digital input 1 is opened Pressing ENT allows the installer level password 1st level to be changed default 001 20 d BBC ELETTROPOMPE 8 7 Advanced Parameters All the advanced parameters due to their importance are already set during initial setup cap 6 2 Initial Configuration However it is always possible to change indivi
5. 1800 6 180 1 8 8 2 2 53 46 43 39 34 28 24 13 IDROSOLAR 2800 9 180 2 8 12 2 2 80 68 64 58 51 42 36 20 IDROSOLAR 3600 12 180 3 6 16 2 27 107 92 85 77 67 55 A47 24 IDROSOLAR 3600 6 230 3 6 16 2 2 82 79 76 73 67 62 57 46 40 IDROSOLAR 2800 6 250 2 8 12 2 2 57 51 48 46 44 40 37 30 26 11 IDROSOLAR 3600 8 250 3 6 16 2 76 68 65 62 58 53 49 40 35 12 IDROSOLAR 3600 4 330 3 6 16 2 27 58 55 53 52 51 49 48 4 42 35 26 P1 Max input power Characteristics of each module Open circuit voltage Voc lt 40 V Maximum power voltage Vmp gt 29 V Maximum power rating Pmax 2240 Wp 10 df BBC ELETTROPOMPE SECTION 4 HANDLING INSTALLATION AND CONNECTION FN DENN bef Before starting the handling installation and connection read carefully the Safety Instructions at Section 2 and the Technical Features at Section 3 of this manual 4 1 PRELIMINARY HANDLING CONNECTION INFORMATION ABOUT INSTALLATION AND 4 1 1 CAUTION ABRASION Ihe personnel operating while handling and installing the electric pump shall wear gloves accident prevention shoes and helmet 0O99 4 1 2 Position the electric pump and relevant accessories near the place of installation by means of lifting equipment fork lift or hand pallet truck DANGER OF CRUSH SHOCK AND 4 1 3 While installing the solar pumping station IDROSOLAR NEVER work alone use safety belts and individual protectio
6. be lost and or should the label be unreadable C lil a 2 IDROSOLAR 1800 POMPA PUMP PANNELLI SOLARI SOLAR MODULE Per una corretta installazione leggere il manuale di istruzioni For a proper installation read the instruction manual 1 3 GENERAL INFORMATION AT DELIVERY The pumping station IDROSOLAR is shipped i inside a rigid packaging In any case when you receive it always check that the packaging must be integral the solar panels and its accessories have not been damaged Should there be any damage or missing parts inform the supplier the forwarding agent or his insurance company immediately providing him detailed information df BBC ELETTROPOMPE 1 4 DESCRIPTION OF PUMPING STATION IDROSOLAR 1 4 1 USE PURPOSE SPECIFIC USE The solar stations IDROSOLAR allow pumping water from a well with complete autonomy and can be easily installed anywhere there is a good solar radiation Using the sunlight they can produce the energy required to run the pump without batteries The IDROSOLAR stations are available in two versions depending on their maximum given power Each version can be combined with different types of pumps The number of revolutions of the electric pump is continuously adapted to available radiation maximizing the flow of the water pumped Thus the pump can run even with low solar radiation When the radiation grows the revolutions of the pump get higher and conse
7. electric protections is recommended In case of intervention of one of the protections check the reason before restoring the system Install the control and protection devices in rooms suitable to their IP protection degree 4 3 3 CONNECTION OF THE SOLAR PANELS Turn the MAIN SWITCH on O zero Ihe pre wired cables to connect to the solar panels come out from the lower side of the panel They must be wired respecting poles and colours 4 3 4 THE ELECTRIC CONNECTION is finished SECTION 5 START UP 5 1 The operator must have read this users and installation manual and particularly well read and understood the Safety Instructions of Section 2 5 2 Before starting the electric pump to be connected to make sure that there is liquid to be pumped inside the basin and that the electric pump is OK submersed 5 3 Make sure that either basin or pit are properly closed O 5 4 MANU AUTOR Before starting the electric pump turn the switch on MAN The electric pump is started and the extraction of liquid begins 15 d BBC ELETTROPOMPE O0 Turn the SWITCH on O to stop the O electric pump 5 6 The START UP is completed Du CHECK OF THE AUTOMATIC DEVICES Turn the switch on AUTO
8. has reached the maximum value accepted by the system Measured value has reached the minimum value accepted by the POSSIBLE SOLUTIONS Check the transducer LI Check the wiring of the transducer Check possible causes of reaching max value LI Check the max alarm value setting LI Check possible causes of reaching min value i e broken pipe the safety valve is open etc L Check the min alarm value setting system The current drawn by the U Increase the ramp up time load exceeds the capacity the IDROSOLAR is still able to continue to power the load for 10 minutes is still able to continue to give power to the load for 10 minutes with an output current of 10196 of the nominal value and for 1 minute with an output current of 110 of its nominal Make sure that the load current is at least 10 below the nominal current of the IDROSOLAR unit LI Check the voltage drop along the power cable of the motor Check the connections of the wires L Make sure that Master is not in the Menu level In this case exit from this level LI In SLAVE status where the alarm is displayed try to reset the alarm by pushing the STOP button The communication between master and slave s has been interrupted A button on the keyboard has been pressed for more than 150 seconds Digital input X open closed Make sure that no button is pressed CI Call assistance LI Check the input digital settin
9. 06 42 CE BAJA TENSION 2006 95 CE COMPATIBILIDAD ELECTROMAGNETICA 2004 108 CE y a las normas armonizadas siguientes SEGURIDAD DE LAS MAQUINAS UNI EN ISO 12100 Fossombrone 22 10 2013 Il Legale Rappresentgnte Mario Cecchin Via G Di Vittorio 9 61034 Fossombrone PU Italy Vad BBC Tel 39 0721 716590 ELETTROPOMPE Fax 39 0721 716518 24 PLATE DATA a BBC ELETTROPOMPE Via G Di Vittorio 9 61034 Fossombrone PU Italy Tel 39 0721 716590 Fax 39 0721 716518 www bbc it bbcpompe bbc it
10. IT IS READY TO BE USED IDROSOLAR Voc V F Hz Vmot V 1200 110 1800 11 2800 450 95 60 220 3600 600 12 60 230 8 1 IDROSOLAR Solar Use and Programming The IDROSOLAR software is extremely simple to use but it allows a wide variety of parameters to be set for the best calibration of the system The setting of the Parameters is organized in 2 levels 1 Installer Level A password is required for this level these parameters are adjustable by trained professionals Default password 001 2 Advanced Level Improper setting of these advanced parameters could compromise the integrity and the life of IDROSOLAR as well as that of the pump Default password 002 It is possible to set up a different password Installer and Advanced levels can be entered only with the correct password otherwise it is impossible to set up and or modify any parameters they can be only displayed 8 2 Display The screen is a back lit LCD displaying 2 rows of 16 digits each Alarms are indicated by an audible signal ENTER STOP motor Menu exit Scroll up Alarms reset START motor Scroll down 17 d BBC ELETTROPOMPE 8 3 Initial configuration When the IDROSOLAR pumping is switched on for the first time the LCD screen displays the initial setting menu The required parameters must be entered according to the pump installed and the characteristics of the system If the initial setting procedure is not co
11. SOLAR Dichiariamo che i prodotti sopraelencati sono conformi alle seguenti Direttive MACCHINE 2006 42 CE BASSA TENSIONE 2006 95 CE COMPATIBILITA ELETTROMAGNETICA 2004 108 CE ed alle seguenti norme armonizzate SICUREZZA DEL MACCHINARIO UNI EN ISO 12100 GB CE STATEMENT OF CONFORMITY Products IDROSOLAR We declare that the products listed above comply with the following Directives MACHINERY 2006 42 EC LOW VOLTAGE 2006 95 EC ELETROMAGNETIC COMPATIBILITY 2004 108 EC and to the following harmonised standards SAFETY OF MACHINERY UNI EN ISO 12100 FR DECLARATION CE DE CONFORMITE Produits IDROSOLAR Nous d clarons que les produits num res ci dessus sont conformes aux Directives suivantes MACHINES 2006 42 CE BASSE TENSION 2006 95 CE COMPATIBILITE ELECTROMAGNETIQUE 2004 108 CE et aux norme harmonis es suivantes S CURIT DES MACHINES UNI EN ISO 12100 DE KONFORMITATSERKLARUNG CE Produkte IDROSOLAR Wir den hier unterzeichnende da die vorgenannten Produkte entsprechen folgenden Richtlinien MASCHINENRICHTLINIE 2006 42 EG NIEDERSPANNUNGSRICHTLINIE 2006 95 EG RICHTLINIEN DER ELEKTROMAGNETISCHEN KOMPATIBILITAT 2004 108 EG und den folgenden harmonisierten Normen SICHERHEIT VON MASCHINEN UNI EN ISO 12100 ES DECLARACION CE DE CONFORMIDAD Productos IDROSOLAR Declaramos que los productos arriba indicados se hallan conformes a las Directivas siguientes MAQUINAS 20
12. WM 4 1 11 The preliminary information concerning HANDLING INSTALLATION AND CONNECTION are finished uJ 4 2 ELECTRIC CONNECTION 4 2 1 CAUTION During the operations of electric connection the DANGER OF ELECTRIC SHOCK is present For this reason the operation will have to be carried out only by trained personnel see EN 60204 1 point Do 4 2 2 Have the connection diagram at your disposal see 4 4 2 4 2 3 ELECTRIC PANEL TECHNICAL FEATURES Solar Inverter IDROSOLAR Facilities for pressure switch start stop float switch etc HAND OFF AUTO selector switch Indicator lights run alarm Fibreglass cabinet that can be fixed to the main structure Fuse holder with 10A rR 1000V fuses for photovoltaic systems Over current protection device for photovoltaic systems 16A 660V DC opening interlock 12 df BBC ELETTROPOMPE 4 2 4 SYMBOLS OF THE MAIN COMPONETS OF THE ELECTRIC PANEL QS1 IDROSOLAR F1 FU1 SW01 HL1 NO1 COM1 HL2 NO2 COM2 AUT STR 4 2 5 DRAWING Opening Interlock 2p 16A 660Vdc Solar Inverter Over current protection device for photovoltaic systems PVISPRO 3M 1000Vdc 10A rR 1000V Protective Fuse in ENTRANCE of the set of panels HAND OFF AUTO Selector switch for the electric pump led Indicator light for RUN led Indicator light for ALARM Auto
13. above the pictures Giving these notices the Manufacturer aims at drawing in unequivocal way the operator s attention to measures dangers and warning related to him her df BBC ELETTROPOMPE SECTION 1 PRELIMINARY INFORMATION 1 1 LETTER ON DELIVERY The pumping station IDROSOLAR is manufactured in compliance with the Directives 2006 42 CE 2006 95 CE and 2004 108 CE BBC informs that any modifications or tampering to the pumping station IDROSOLAR and or operations carried out in non compliance with the provisions of this manual especially the non observance of the Safety Regulations imply the non validity of the Warranty and make the EC Declaration of original Conformity invalid Please remind that The technical data are referred to the pumping station IDROSOLAR 1200 1800 2800 amp IDROSOLAR 3600 SEE SECTION 3 TECHNICAL FEATURES drawings and any other documents are owned by BBC which reserves all the relevant rihts and the same can not be put at third parties disposal without BBC written authorization For this reason any reproduction even if partially of text and illustrations is strictly prohibited 1 2 MACHINE IDENTIFICATION In case of contact with BBC or its customer service as to subjects related to the pumping station IDROSOLAR always mention the model Transcribe the type of electric pump so that a copy of the manual can be requested should this one
14. articulars Section 3 Furthermore he she will verify the presence of technological devices and sufficient room on all sides for any possible maintenance 2 2 See drawing 4 4 2 for the electric wiring 2 9 The personnel chosen for the handling of the electric pump and its accessories will have to wear gloves and accident prevention shoes 2 4 As for the handling operations of the unpacked machine See Section 4 Handling Installation and Connection 2 5 The operation of servicing maintenance repairing of the electric pump shall be carried out only by QUALIFIED ELECTRIC MAINTENANCE OPERATOR OR MECHANICAL MAINTENANCE OPERATOR who knows both safety instructions and content of this manual 2 6 ZERO POWER STATE Prior of carrying out any interventions switch it on O ZERO Remove fuses Indicate WORK IN PROGRESS by putting a e panel on mains switch Lock the panel remove the key and bring it with you THE SOLAR STATION IDROSOLAR IS d f equines WITH AUTOMATIC STARTING DEVICES THAT MIGHT START THE PUMP 2 1 The personnel prepared to operate on the solar station shall have the following IPD Individual Protection Devices at his disposal helmet protection glasses oxygen set safety sling gloves accident prevention shoes which shall be used when required The same personnel shall also Wear work overalls with closed cuffs Tie hair if this is long Never wear fluttering an
15. cted Ll Use the shortest possible motor cable 1 m lt 3 ft For longer lengths it is recommended to use shielded cables connecting the screen at both ends LI Separate signal motor and power supply cables Note To enable the restoration of the display screen when there are electromagnetic interferences the IDROSOLAR system periodically provides some fast refresh of the display 14 d BBC ELETTROPOMPE ELECTRIC CONNECTION Turn the MAIN SWITCH on O zero 4 3 1 Access to the terminal board Turn the MAIN SWITCH on O zero open the control panel end extract the fuses 4 3 2 ELECTRIC WIRING TO THE TERMINAL BOARD The electric pump is supplied with a four wire power supply cable The yellow green wire has to be connected to the earthling system Ihe remaining three wires must be connected to terminals U V W The wires coming from the photovoltaic system red black have a 6 mm section must be wired to terminals 1 and 2 Str1 string 1 for systems IDROSOLAR 1800 AUTOMATIC DEVICE AUT Automatic device i e float switch pressure switch etc NOTE High voltage might continue in the DC bus even when the LED are OFF Before touching any part of the frequency converter wait at least 5 minutes Check that all electric cables are in good state and the terminals are well tightened to relevant clamps A periodic check of the correct functioning of the
16. d or torn objects and or clothing i e necklaces watches rings bracelets scarves neckerchiefs ties etc ZC ZK 2 8 CAUTION DANGER OF INFECTIONS Before carrying out any interventions on the AN electric pump the personnel operating shall make sure to use all the hygiene and health measures 2 9 NOTE ir Do not move and do not handle the pumping station IDROSOLAR by using its cables dd BBC ELETTROPOMPE 2 10 CAUTION DANGER OF SHEARING CUTTING AND ABRASION Be extremely carefully while handling the aluminium parts of the station 2 11 Start the electric pump provided with the pumping station IDROSOLAR only when this is completely well fixed and permanently installed NEVER START IT WITHOUT LIQUID NO OK AN 2 15 CAUTION DANGER OF ELECTROCUTION The electric pump provided with the pumping station IDROSOLAR MUST NOT be used NOR started if somebody is in contact with the liquid to be pumped 2 13 IT IS FORBIDDEN TO CARRY OUT IMPROVISED REPAIRINGS JUST TO START WORKING IN ANY CASE 2 14 Make sure that there are no tools rags and other material left inside the electric panel or where it is installed 2 15 Since the electric pump can reach very high temperatures wait until it cools down before handling it
17. dual parameters or modify the password 2 PARAMETER DEFAULT DESCRIPTION Open Circuit Volt PV P 8 Open circuit voltage of PV strings Please refer to solar panels V XXX V Voc datasheet Rated motor voltage P 8 Motor rated voltage as shown in the motor plate V XXX V Vmot Average voltage drop due to the inverter is between 20 V and 30 V rms based on load condition Voltage boost Refers to the voltage increase during the start up of the motor V XX Warning An excessive value can seriously damage the motor Contact the motor manufacturer for further information Rated motor Amp P 8 I Rated current of the motor per it s nameplate indication XX X A increased by 10 The voltage drop caused by the inverter leads to higher input current than nominal Rated motor freq P 8 Hz Rated frequency of the motor f XXX Hz Max Freq P 8 Hz Maximum frequency of the motor f XXX Hz Min motor freq Minimum frequency of the motor Note for submersible pumps f XXX Hz with water filled motors it is NOT advisable to set the minimum frequency below 30 Hz in order to protect the integrity of the thrust bearings Ramp up time 4 Ramp up time Excessively long ramp up times can cause false t XX sec overload alarms Ramp down time 4 Ramp down time to reach zero speed t XX sec Ramp f min mot 1 5 Time to reach the minimum frequency of the motor and vice versa t XX sec PWM 2 5 Carrying
18. e of the Inverter on the display and an audible signal is XXXXX h xx m activated Pressing ENTER accesses Life of the motor IDROSOLAR lifetime XXXXX h xx m consumption statistic f 25 50 75 100 alarm list h XX XX XX XX mE To return to previous views press XXXXXXXXXXXXXXX ENTER XXXXXXX h XX m First row gives the status of IDROSOLAR Inv ON XXX X Hz IDROSOLAR is powered and is powering the motor showing its frequency Inv ON Mot OFF IDROSOLAR is powered but motor is not running Inv OFF Mot OFF IDROSOLAR is not powered 19 d BBC ELETTROPOMPE 8 5 Menu view By pressing ENTER when you are in the initial display MENU ENT to access the following MENUS will be shown MENU Install param MENU Advanced param MENU Retrieve init et MENU Change init set 8 6 Parameters of the Installer Installer password required to enter level 1 default 001 Advanced Password required to enter level 2 default 002 Installer password required to enter level 1 default OO1 It is possible to return to original set parameters Advanced Password required to enter level 2 default 002 Many of the Installer parameters are set during the Initial Configuration However through the Installer Parameters menu it is possible to change the set parameters or set others in order set properly the IDROSOLAR to the pumping system PARAMETER DEFAULT Operating frequency P 8
19. efective products or pieces and does not imply any possible request for indemnity The warranty does not include troubles due to wrong electric connection lack of suitable protection faulty assembling wrong operations defects of installation any kind of corrosion and abrasion due to the pumped liquid as well as non observance of the use provided for in the User s and installation Manual The warranty is not valid if products are disassembled repaired or tampered with by unauthorized personnel SOME REMARKS ABOUT THE USER S MANUAL The User s Manual is not one accessory but an integral part of the pumping station IDROSOLAR itself and represents a SAFETY MEASURE MANUALE D USO E INSTALLAZIONE IDROSOLAR 1800 IDROSOLAR 3600 Istruzioni Originali amp M fidrosolar Made in It aly Stazione di pompaggio fotovoltaica In order to make the consultation of the Manual easier each subject has been divided into numbered points which when required while acting are shown also on the drawings This manual has to be kept properly near the pumping station IDROSOLAR and delivered to any operator user or owner The manual shall not be damaged it must be kept integral do not tear any sheets be kept far from humidity and heat sources While consulting try not to damage its readability The sections to which to pay most attention are put into evidence with symbols and detailed illustrations
20. er temperature and lack of Water ELECTRIC PUMP Maximum immersion depth 150 m Maximum quantity of sand 150 g n Continuous Duty S1 Protection degree IP68 Insulation class F Rewindable motor Coolant filled asynchronous with short circuit rotor SOLAR PANEL Vacuum power Voc lt 40Vdc Max power Vmp gt 29Vdc Max power Pmax gt 240Wp df BBC ELETTROPOMPE SECTION 2 SAFETY INSTRUCTION While consulting this user s manual you will find some symbols that have a precise meaning CONVENTIONAL SYMBOLS AND THEIR DEFINITION AN CAUTION DANGER OF ELECTROCUTION It indicates to the concerned personnel that the described operation presents risk of electric shock if it is not carried out in compliance with the safety regulations A CAUTION GENERAL DANGER It indicates to the concerned personnel that the described operation presents risk of physical injury SPECIFIED IN TEXT AND SYMBOLS if it is not carried out in compliance with the safety regulations NOTE It indicates to the concerned personnel information whose subject is to be taken into particular consideration or is important Mt WARNING It indicates to the concerned personnel information whose subjects if not observed may provoke slight injury to persons or damage to the machine A OPERATOR Identifies qualified personnel that is to say with the specific skills required for manual operations The
21. frequency Switching frequency f XX kHz It is possible to choose PWM in the range of 2 5 4 6 8 10 kHz If long cables are used gt 20 m 6 ft submersible pumps it is recommended to install an inductive filter between the IDROSOLAR and the motor available on request and to set the value of PWM to 2 5 kHz This reduces the risk of voltage spikes which can damage motor and cable insulation 21 d BBC ELETTROPOMPE PARAMETER DEFAULT DESCRIPTION V f lin gt Quad XXX This parameter allows you to change the V f characteristic with which IDROSOLAR feeds the engine The linear characteristic corresponds to constant torque with variable speed The quadratic characteristic is normally used with centrifugal pumps The selection of torque characteristic should be done ensuring a smooth operation a lower energy consumption and a lower level of heat and acoustic noise Auto Restart If ON is selected after a lack of voltage IDROSOLAR returns to ON OFF its normal status Periodic autorun Periodic autorun of the pump after XX hours of inactivity t XX h Change password 2 Press ENT if you want to change the advanced level password ENT 2nd level default 002 SECTION 9 Protections and alarms Anytime a protection occurs a blinking message is displayed together with an audible alarm on STATUS in the initial view the protection is displayed by pressing the STOP button Only from
22. g Installers Parameters Menu Error XX slave detected LJ Check the status of the slave by Master If the cosphi of the pump is lower than the dry running cosphi for at least 2 seconds IDROSOLAR turns the pump off IDROSOLAR will try to start the pump automatically evry 10 20 40 80 160 minutes and then the pump is stopped ATTENTION if a dry running protection occurs IDROSOLAR will try to start the pump automatically Make sure to cut power supply before attempting any maintenance IDROSOLAR will stop the pump if the input motor current is higher than the set motor current for an extended time Press the START button to run the pump IDROSOLAR will stop the pump if the input voltage is higher than the set voltage for an extended time Press the START button to run the pump IDROSOLAR will stop the pump if the input voltage is lower than the set voltage for an extended time Press the START button to run the pump IT Costruttore e luogo di archiviazione del fascicolo tecnico GB Manufacturer and place where all technical records are filed FR Constructer et place ou tout le dossier technique est d pos DE Hersteller und Ort der Aufbewahrung der technischen Unterlagen ES Fabricante y el lugar donde todos los expedientes t cnicos se presentan BBC Elettropompe Srl 61034 Fossombrone PU ITALY Tel 39 0721 716590 Fax 39 0721 716518 www bbc it IT DICHIARAZIONE CE DI CONFORMITA Prodotti IDRO
23. matic device i e float switch pressure switch etc Set of panels FV connected in series WRU SOLAR N s gt e LO mo DC t9 G 3 gt y m a 0j O Z Z O z O U v Ww ne cs qui OK OO 2 2 Pe ee F1 Vx en PLoS QS1 2 7 2 2 10A gR 16A 660Vdc 3 4 5 6 Y FE RET SWOT 4 7 MAN o AUT L Sr U V HW SIR AU T A POMPA 1 13 M EE CoopoMPE GB 4 2 6 POWER CABLE The electric pump is supplied with a power cable 2 meter long IF THE LINE IS OVER 10 METRES DISTANT SEE THE TABLE OF THE BBC GENERAL CATALOGUE CABLE CHOICE If the line is over 5 metre distant please refer the table below Make ABSOLUTELY WATER PROOF JOINTS Size of the cable in mm Mod 4x1 5 4x 2 5 4x4 4X6 4 X 10 Maximum cable length in meters IDROSOLAR 1200 25 40 70 100 170 IDROSOLAR 1800 30 50 80 125 210 IDROSOLAR 2800 30 50 80 125 210 IDROSOLAR 3600 25 40 65 100 160 4 2 7 Electromagnetic compliance To ensure electromagnetic compatibility EMC of the system it is necessary to apply the following measures L Make sure that the system is equipped with proper EARTHLING and duly conne
24. mpleted properly it is impossible to run the pump Initial setting procedure can be repeated if necessary The initial setting procedure can be repeated by using the 2na level password A brief description of parameters and their allowable ranges are listed below Parameter Language Open circuit Volt PV Rated motor Volt V XXX V Rated motor Amp l XX X A Rated motor freq Default ENGLISH P 8 Voc P 8 Vmot P 8 In P 8 Hz Description End user communication language Open circuit voltage of PV strings Please refer to PV panels datasheet Motor rated voltage as shown in the motor plate Average voltage drop due to the inverter is between 20 Vand 30 Vrms based on load condition Rated current of the motor per it s nameplate indication increased by 10 The voltage drop caused by the inverter leads to higher input current than nominal Make sure motor is capable of accepting increased current Rated frequency of the motor per its nameplate Control mode MPPT Motor test START STOP Rotation sense 22 gt 74 E or Autorestart ON OFF INITIAL SETUP COMPLETED Press START STOP to run a test at rated frequency Warning make sure to run the system without damaging pump and system If during the test the motor runs in reverse it is possible to change the wiring sequence via software without physically changing wires at the terminals If ON is selected after a lack
25. n devices IPD HGOOOC 111 4 1 4 AN CAUTION DANGER OF INTOXICATION OR POISONING DUE TO TOXIC GAS Before installing the electric pump make sure that there is neither toxic nor inflammable gas 4 1 5 CAUTION DANGER OF SLIPPING Before installing the electric pump make sure that there is no mud in the place of installation 4 1 6 Make sure to have sufficient room in the place where solar pumping station IDROSOLAR will be installed TEE Enclose the barriers installation area with suitable d BBC ELETTROPOMPE 4 1 8 It is advisable to install a NON RETURN valve at least at 1 one metre from the delivery outlet to avoid a possible flow back of liquid through the delivery pipe 4 1 9 Make sure that the electric pump to be installed is suitable for the system see piping flow of the electric pump pipe length etc You can also consult the table of BBC General catalogue pressure loss AN it Perdtie di carico amp Bris rine ma le mi amp aam EI 18 nefa pgwE ghics A EE pa PEP ec PELEEREREEEPEESE iiErin EZ Acte rg jE PE nh I I P Tinn Pa m TOPE eee eee a uh ie ily DER siuii n PN Did i Pet Tes LI d a n mre LJE 25 4655 od beige arrupiads 19 mco ei AF dm NOTE xg 4 1 10 Before the installation read all the paragraphs 4 2 4 3 and 4 4 so as to be ready to any need
26. of voltage VASCO Solar returns to its normal status if VASCO Solar was powering the pump before the voltage drop it resumes powering the pump automatically Warning review the advice in chapter 1 Once the Setting procedure is completed you will get this indication on the display setting parameters are recorded by VASCO Solar these parameters can be set up individually in the INSTALLER Parameters menu or ADVANCED Parameters menu 18 G BBC GB ELETTROPOMPE em 8 3 Initial view When the IDROSOLAR pumping unit is switched on for the first time the display shows release of display software LCD X XX and the release of inverter software INV X XX as shown below LCD X XX INV X XX The following End User messages are displayed by pushing the scroll buttons Inv ON OFF Mot ON OFF P is the pressure value read by the p XX X bar pressure transducer By pressing ENTER the pressure set value is displayed lt XXX X gt Inv ON OFF Mot ON OFF V IN is the line voltage V IN XXX Hz Inv ON OFF Mot ON OFF is the current absorbed by the motor XX X A Inv ON OFF Mot ON OFF Cosphi index is the angle phi between the cosphi XXX voltage and current absorbed by the motor Inv ON OFF Mot ON OFF P is the power in Watts supplied to the P XXXXX IWI pump Inv ON OFF Mot ON OFF NORMAL status means no alarms SIATO NORMALE If an alarm occurs a message blinks Lif
27. operator is absolutely prohibited to carry out operations reserved to the ELECTRIC OR MECHANICAL MAINTENANCE OPERATOR Ui MECHANICAL MAINTENANCE OPERATOR Qualified technician able to manage the machine in normal conditions and able to operate on the mechanical parts in so to carry out all adjustments maintenance interventions and repairs required He she is not qualified to operate on electric systems with voltage presence b ELECTRIC MAINTENANCE OPERATOR OR TRAINED PERSON see EN 60204 1 point 3 52 Qualified technician able to operate the machine in normal conditions He she is put in charge of the interventions of electric adjustment maintenance and repairing He she is able to operate with voltage presence inside electric panels or control boxes 900090 PERSONAL PROTECTION The operator is OBLIGED to use devices for personal protection in presence of one of these symbols Is present RECOMMENDATION It is referred to a method of work experienced at the factory keeping in mind that each operator will develop his her own way to operate interventions are to be Any special maintenance evidenced by this symbol requested to BBC Elettropompe SPECIAL INTERVENTIONS df BBC ELETTROPOMPE CONTENT 2 1 Before installing the pumping station the customer shall make sure that the floor on which the machine will be installed is sufficiently levelled and can stand its weight see Technical P
28. quently the flow gets bigger When the radiation decreases passing clouds or different times of the day the performance of the pump is reduced but the system continues to supply water until the radiation does not fall below the minimum necessary for the operation In addition the system is completely protected against overvoltage over current and lack of water 1 4 2 IMPROPER USE CAUTION DANGER OF FIRE AND TOXICITY THE ELECTRIC PUMP MUST NOT BE USED TO PUMP DANGEROUS LIQUIDS either inflammable or toxic Any other use different from the PROVIDED USE FOR has to be considered as improper use 1 4 4 MAIN PARTS OF THE ELECTRIC PUMP 1 4 3 PLACE OF USE CAUTION DANGER OF EXPLOSION THE PUMPING STATION IDROSOLAR MUST NOT BE INSTALLED IN EXPLOSIVE PLACES CAUTION DANGER OF ELECTROCONDUCTION THE PUMPING STATION IDROSOLAR MUST NOT BE INSTALLED IN PLACES WHERE THERE ARE PEOPLE IN CONTACT WITH LIQUIDS i e swimming pools dd BBC ELETTROPOMPE 1 4 3 MAIN COMPONENTS OF THE SOLAR PUMPING STATIONS IDROSOLAR Description CONTROL PANEL Function MPPT Maximum Power Point Tracking that consents to maximise the electric power and the quantity of water pumped according to the different conditions of solar irradiation and ambient temperature Complete monitoring of the working parameters Complete protection of the pumps against overvoltage ov
29. this position STATUS in the initial view it is possible to try to reset the alarm if IDROSOLAR does not reset the alarm the message is displayed again together an audible DESCRIPTION OF THE ALARM OVERCURRENT Motor overload input MOT current of the motor is higher than the rated motor current setting parameter UNDER VOLTAGE Power supply too low OVER VOLTAGE Power supply too high OVER TEMP INV Overheating of the Inverter NO LOAD POSSIBLE SOLUTIONS L Make sure that the setting of the motor current is higher than the nominal Check other possible causes of over current Check the possible causes of low voltage Check the possible causes of over voltage LI Make sure than ambient temperature is less than 40 C 104 F Check if the cooling fan is working fine oO Reduce the PWM value Advance Parameter Menu Check if the load is duly connected to the terminals of IDROSOLAR NO WATER The motor cosphi is lower LJ Check if the pump is submersed DRY RUN cosPhi than the set value of dry running cosphi LI Check the set value of dry running cosphi Dry running cosphi is approximately 60 of the rated cosphi at rated frequency listed on the motor plate 22 d BBC ELETTROPOMPE MAX VALUE A LARM MIN VALUE A LARM IGBT TRIP ALARM NO COMMUNICA TION KEYBORAD FAULT ACTIVE DIG IN X ALARM SLAVE XX DESCRIPTION OF THE ALARM Sensor error Measured value
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