SiloMan II - Sysmetric. Simply accurate.
Contents
1. SILO DEFINITION AA NA 10 4 RAW MATERIALS sss cciisecccsiketeosccaciccctecstebeccssenseicesonecsensesusctsedcecnestensdeesessenssbes 11 Al ACTIONS A Belek as Reese eed a vanes 11 4 2 HIELOS cots cece es as esas tha A a es each a es aaa 11 1 Introduction Siloman is a software system for managing Sysmetric s silo control systems Whereas the silo control system offers basic control over filling the silos and low material level alarms Siloman offers the ability to see the content and quantity of the materials in the silos and to document all operations carried out on the silo system This manual describes Siloman software version Il 1 1 Standard features Supports measurement of the amount of material in silo either by direct weight measurement or by measuring material level in silo laser yoyo device Supports filling through the rotary valve station or the tanker Supports emptying of silos if supported by the control system All operations done through the software e g filling a silo changing material measuring material level are logged to a history database and can be viewed later Based on material amount measurement and filling history the active batch batch of material coming out of the silo is shown and logged The software is based on a client server foundation which allows all users of a local area network to view and operate the system All system parameters number of silos dimensions of each silo2. includes this silo or all the silos The list can be exported to a csv file to be opened by Excel 3 2 1 Filling history Show the filling history according to the filling procedure described in chapter 3 1 1 3 2 2 Material changing Shows material changing history 3 2 3 Amount history Shows silo amount history The amount is measured and registered at shift changing start filling end filling or yoyo manual activation 3 2 4 Amount graph Shows a graph of the silo amount as mentioned above for a specific silo or all of the silos 3 3 Silo definition A screen for silo definition Silo name number measurements measuring method laser yoyo weight upper and lower sensors etc 10 4 Raw Materials The raw material list should always be kept updated as the recipes are based on it The raw material table should be updated at the ERP and downloaded to SiloMan except in the case where there is no ERP In this case the material table should be handled on the SiloMan Clicking ee button will open the following dialog box k CatalogNu Full Name Short Name Bulk Density Density Material Type ID code 0 00 0 000 O fullName_01 null null null 0 fullName_02 null null null 0 fullName_03 null null null Dow H313 022 DowH313 0 56 1 000 Moplen HP 520 H HP 520 H 0 53 1 000 Ciba Atmer TM 129 TM 129 0 56 1 000 Moplen HP 502 H HP 502 H 0 56 1 000 Adstif 840 K Adstif 840 0 56 1 00
3. list of materials etc are configurable and can be changed with the proper authorization level 2 Main Screen Viewing Silo System Status The status of the silo system is shown on one screen which is also the main screen of the software This screen is immediately shown upon activation of the software 2 1 Silo icon Each silo has a designated icon with a cut showing the material level The batches are displayed as different colors if there are several batches in a silo they are displayed as being one on top of the other Different types of silos silos that don t look the same and behave differently use different icons The weight and filled percentage is shown on top of the silo s icon The silo s name and short material name is shown beneath it Pointing at the silo s icon will show its complete material name and the current batch the bottom batch The filling percentage and material amount are calculated based on the measurement method as follows e Height measuring device yoyo laser Based on laser height and silo s physical size the material volume is calculated Material amount percentage is material volume divided by silo volume Material weight is material volume times the bulk density of the material e Weighing Material weight is directly measured and material volume is calculated by dividing by bulk density Material amount percentage is material volume divided by silo volume At the top and bottom
4. 0 Purell RP 270 G RP 270G 0 56 1 000 Moplen RP 340 H RP 340 H 0 56 1 000 Moplen RP 241 H RP 241 H 0 56 1 000 Clyrell 7173 XCP 7173 XCP 0 56 1 000 Adflex x 500 x 500 0 56 1 000 Dow DPP D213 00 Inspire DowD213 0 56 1 000 Dow A338 2N Dow R338 0 56 1 000 Moplen EP 440 G EP 440 G 0 56 1 000 Biesterfield BP PP OMO 100 G 100 GA03 0 56 1 000 Biesterfield BP PP COPO R 200 R200 C402 0 56 1 000 Exxon 1004 YB LLDPE 0 56 0 918 Bl 2 4 1 Actions 4 1 1 Edit and erase The same as Excel o 0000000000000000 4 1 2 Adding Simply write at the bottom last raw of the table 4 1 3 Save Clicking will save and remain open whereas clicking y will save and close the dialog box 4 2 Fields 4 2 1 Catalog Number Material catalog number 4 2 2 Full Name Material name 11 4 2 3 Short name Material short name up to 10 characters used for limited space If a short name is not defined SiloMan will use the full name which might be truncated 4 2 4 Bulk Density The vendor bulk density used for weight calculation according to height measuring and the silos dimensions On weighed silos the calculation is done for the height and filling percentage 4 2 5 Density Melt density used for weight per meter calculation optional 4 2 6 Material Type Numeric field used for defining and displaying material groups enabling for example to show whether the material is the main material an additive or c
5. SiloMan II Silo System Management Software USER S MANUAL MANUAL NUMBER SILOMAN II June 2005 Sysmetric claims proprietary rights to the material contained herein It shall not be reproduced disclosed or used for manufacturing purposes without the express written permission of Sysmetric ltd Copyright 2003 2005 Sysmetric ltd P O B 1055 Afula 18550 Israel Tel 972 4 6405857 Fax 972 4 6405911 Email info sysmetric ltd com http www sysmetric ltd com 1 INTRODUCTION scscssssssssscsscsssssscssesssscsscssesecsecseesosacsasosssssesscsesscsssessseasessoe oes 3 t l STANDARD FEATURES oei e a aa E aa aaa ia roi erie e enea 3 2 MAIN SCREEN VIEWING SILO SYSTEM STATUS oncocicccinnocinocconocconncinccss 4 PAA E NA RE NON 4 eds AUTHORIZATION aise ss 255 sii Stes de A A ai 5 LOMA A ata 5 LORO UA A AR A AAA AI A a Aid 5 Users definition A A a aaa 5 3 SILO ZOOMING DRILLDOWNDecccccnccconocconocconocconoconncconncconnacinncconoccnnoccnnaccnnoceso 7 Belin ACTIONS e rE r E KE ta sevees coals vcnce Svc E EA E EEE AR GA 8 3 1 1 PULLIN AAEE EEEE O A AE NE E A EE A A 8 3 1 2 EMP a TO to tild 9 3 1 3 Changing material NAME sn aeeoa iassa tR a A E RE ra a STen 9 3 1 4 YOVOMACTIVGLION A as 9 3 1 5 Filling certificada di diia 9 IS a EKON DVN S E NA 10 321o Filling history A A E O AE EE S EETA RS 10 2 2 Material changing sencer es kesh A ai 10 EDS Amount histo Na a EEEE EREA EAEE E AEAEE 10 J24 N Amoun erap ad 10 513
6. g a silo icon will open a property page for controlling its features Silo s property page example Silo 11 Activate yoyo 3 1 Actions Silo s actions Filling Emptying are controlled from the filling blower electric cabinet panel Starting the blower is enabled only after Fill silo or Empty silo action is invoked from the silo s property screen Once the blower is active or ready for action the correct source icon will appear next to the filled silo 3 1 1 Filling Clicking the Fill silo button will open the following dialog box A la Selected silo fs ilo 11 Material Dow R338 2N Details Filling Source Driver s name Truck v wii Smith Material amount Delivery card No E 00346 Batch Container No 00456 46 v Fill up the details and press OK The blower can now be turned on the green light on the pushbutton flashes The operator can start and stop the filling blower as wished Once the blower is stopped for more than 15 minutes the filling is disabled e g the green light on the pushbutton is off and the source icon next to the silo disappears It is worth filling in this form even if there is no PLC control over the blower power supply because this way the database is kept informed and the Siloman reports are accurate 3 1 2 Emptying In places where Emptying exists push pull blower clicking the Empty silo button will open the following dialog box Emp
7. lly when the program has been idle for half an hour Users definition The program administrator can define new users and their privileges Access privileges are granted to authorization groups each user is associated with one of these groups Clicking the El button on the program s toolbar will invoke the users definition dialog box Users definition dialog box example OK 1 1 System administrator Es 11111111111 222222222222 System administrator Cancel El Ofer Ofer_PC System administrator m ofer mobile System administrator Dperator line Operator Line Operator Add Es repE ditor 111 Recipe Editor Es ShiftM an 111 Shift Manager Delete m Tomer Tomer_Computer System administrator Ei tomerg Tomer Goshen Line Operator user username Guest The addition deletion and modifying of users can be done here Clicking the Add or Edit button will invoke the following dialog box EXA a Nick repEditor Name 111 User Type Recipe Editor y Password I Computer A xX Nick Login user name Name Used to show the user s name on the left hand side of the program status bar User Type Authorization group for this user Password Login password Computer Check to define this user as the computer s default the computer which has the same computer name as this user similar to Nick will start up using this user s authorization 3 Silo Zooming Drilldown Double clickin
8. of the silo icon there are two squares which are related to the silo full and silo empty sensors The top square is red if the silo is full and green otherwise The bottom square is red if the silo is empty and green otherwise Main screen example l silos client a lol x gt PIB x iles Silo 11 Silo 12 Silo 13 Silo 14 Container 1 Container 2 Container 3 Container 4 Dow R338 LLDPE HP 520 H al 7173 XCP Adstif 840 EP 4406 RP 2706 SuperUser a 2 2 2 Authorization To prevent unauthorized use of the system the various operations of the program are security dependent E g every user will only have access to their individual authorized features Each computer has its own default authorization used upon program start and logout Login To perform an operation that is not allowed on a certain computer the user must login and grant the authorization according to the given user name and password Clicking the Pl button on the program s tool bar will invoke the login dialog box which asks for the user name and password After login the authorization will remain according to the new user Logout When the operation that required the use of a different user name has been completed the user should logout by clicking the al button on the program s toolbar The program will logout and return to the computer s default authorization thus preventing unauthorized actions Logout occurs automatica
9. olor and display them according to their groups 4 2 7 ID Code Numeric material code transferred to the PLC upon material changing at the silo or hopper loader to be used where the ID module IDMan is installed The PLC will check on both sides of the pipe connection for the same ID code and will set the alarm if they do not match 12
10. tying 21x Selected silo silo 11 Material Dow R338 2N Target Another silo y Silo Silo 14 y Material amount TONs E SA x Fill in the details and press OK If the destination is Another silo the Silos list will contain only the silos holding the same material 3 1 3 Changing material name Clicking the Change material button will open a Change material dialog box allowing choosing a different material for the silo Material changing is enabled only if the silo is empty e g the silo s empty indication is red 3 1 4 Yoyo activation Clicking the Activate yoyo button will cause this silo s yoyo to start measuring Normally at the end of each shift the heights of the silos are measured and registered to the database In case of a yoyo measuring device this value is frozen until the next measurement occurs end of the shift therefore sometimes manual yoyo activation is needed 3 1 5 Filling certification Zooming on a silo on the Properties tab there is a Filling allowed checkbox The filling process mentioned above is enabled only if this checkbox is checked If not the silo will be marked with a red cross Silo 3 on the main screen picture above This prevents filling errors guaranteeing that only the silo marked as filling allowed can be filled while all the rest are blocked 3 2 History tabs Shows the history of the actions of the silo The list is limited by the time definition and
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