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Yamaha Corporation Yamaha X MAX 400 User Manual

1. The engine turns over and have a Yamaha dealer charge slowly the battery if necessary 3 Ignition Wipe off with a dry cloth and correct the gt Wet gt spark plug gap or replace the spark plug Operate the electric starter Remove the spark plug 1 and check the electrodes gt Dry gt Have a Yamaha dealer check the vehicle hate Hans 4 Compression The engine does not start Have a Yamaha dealer check the vehicle There is compression Operate the electric starter gt There is no compression gt Have a Yamaha dealer check the vehicle 6 36 PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled Place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap EWAT1041 There is Have a Yamaha dealer check The coolant level is low leakage and repair the cooling system Check the cooling system for leakage There is Wait until the Che
2. 1 Pass switch 20 2 Dimmer switch 20 20 3 Turn signal switch lt p 5 gt 4 Horn switch Poe Right 1 Hazard switch 2 Start switch 3 10 EAU12351 Pass switch 20 Press this switch to flash the headlight EAU12401 Dimmer switch 20 20 Set this switch to ZO for the high beam and to 20 for the low beam EAU12461 Turn signal switch lt gt To signal a right hand turn push this switch to c gt To signal a left hand turn push this switch to lt a When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch gt Press this switch to sound the horn EAU12722 Start switch With the sidestand up push this switch while applying the front or rear brake to crank the engine with the starter See page 5 1 for starting instructions prior to starting the engine INSTRUMENT AND CONTROL FUNCTIONS EAU41701 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunc tion EAU12734 Hazard switch A With the key in the ON or p lt posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in ca
3. ZAUM1129 Radiator fan fuse ECU fuse Backup fuse Signaling system fuse Headlight fuse Ignition fuse Spare fuse Hazard fuse 9 ABS control unit fuse 10 ABS motor fuse 11 ABS solenoid fuse DO ON nN PERIODIC MAINTENANCE AND ADJUSTMENT Specified fuses Main fuse 30 0 A Ignition fuse 10 0A Signaling system fuse 10 0A Headlight fuse 20 0A Hazard fuse 10 0A Radiator fan fuse 7 5 A ABS control unit fuse YP400RA 10 0 A ABS motor fuse YP400RA 30 0 A ABS solenoid fuse YP400RA 20 0 A Backup fuse 10 0 A 8 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 f the fuse immediately blows again have a Yamaha dealer check the electrical system 6 32 EAU34242 Replacing a headlight bulb This model is equipped with halogen bulb headlights If a headlight bulb burns out have a Yamaha dealer re place it and if necessary adjust the headlight beam PERIODIC MAINTENANCE AND ADJUSTMENT EAU24182 EAU39881 EAUM3062 Tail brake light Front turn signal light Replacing a rear turn signal This model is equipped with an LED If a front turn signal light does not light bulb type tail brake light come on have a Yamaha dealer check 1 Place the scooter on the center If the tail brake light does not come on _ its electrical circuit or replace the bulb stand have a Yamaha dealer check it 2 Open the seat See page 3
4. Railroad crossings streetcar rails iron plates on road construction sites and manhole covers be come extremely slippery when wet Slow down and cross them with caution Keep the scooter up right otherwise it could slide out from under you The brake pads or linings could get wet when you wash the scoot er After washing the scooter check the brakes before riding A SAFETY INFORMATION Always wear a helmet gloves trousers tapered around the cuff and ankle so they do not flap and a brightly colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable Use a strong cord to secure any luggage to the carri er if equipped A loose load will affect the stability of the scooter and could divert your attention from the road See page 1 3 DESCRIPTION EAU10411 Left view 2 12 3 4 5 6 7 12 11 10 9 8 Headlight page 6 32 9 Air filter element left page 6 18 Battery page 6 29 10 Engine oil filter element page 6 13 Main fuse page 6 31 11 Sidestand page 3 18 Coolant reservoir cap page 6 16 12 Front brake pads page 6 24 Coolant level check window page 6 16 Rear storage compartment page 3 16 V belt case air filter element page 6 18 Shock absorber assembly spring preload adjusting ring page 3 18 oo J O O1 R OC ND 2 1 Right view 1 Grab bar page 5 2 2 Seat page 3 16 8
5. 11 Reset the oil change indicator ac cording to the following proce dure To reset the oil change indicator 1 Turn the key to ON 2 Hold the OIL CHANGE button ZAUM1051 1 OIL CHANGE button 3 Release the OIL CHANGE but ton and the oil change indicator will go off TIP If the engine oil is changed before the oil change indicator comes on i e be fore the periodic oil change interval has been reached the indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time To reset the oil chan ge indicator before the periodic oil change interval has been reached fol low the above procedure but note that the indicator will come on for 1 4 sec onds after releasing the OIL CHAN GE button otherwise repeat the procedure 6 15 EAU20067 Final transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final transmis sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil by riding the scooter for several minutes and then stop the engine 2 Place the scooter on the center stand 3 Place an oil pan under the final transmission case to collect the used oil 4 Remove the fin
6. Changing the brake fluid 6 26 Checking and lubricating the Cables 6 26 Checking and lubricating the throttle grip and cable 6 26 Lubricating the front and rear brake levers 6 27 Checking and lubricating the centerstand and sidestand 6 27 Checking the front fork 6 28 Checking the steering 6 29 Checking the wheel bearings 6 29 BEG EEA tient 6 29 Replacing the fuses 0 6 31 Replacing a headlight bulb 6 32 Tail brake light 6 33 Front turn signal light 6 33 Replacing a rear turn signal light DUID aie aaa ee 6 33 Replacing the license plate light Dulb rssmrme ni nine dues 6 34 Auxiliary light 6 35 Troubleshooting 6 35 Troubleshooting charts 6 36 SCOOTER CARE AND STORAGE 7 1 Matte color Caution ccccceeeeeeee 7 1 Care honte ele 7 1 Storage eee ices aaua Msn ee atteinte 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 TABLE OF CONTENTS SAFETY INFORMATION EAU1026B Be a Responsible Owner As the vehicle s owner you are re sponsible for the safe and proper oper ation of your scooter Scooters are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every op
7. and then have a Yamaha dealer check the vehicle ECA11791 NOTICE If the multi function display indi cates an error code the vehicle should be checked as soon as pos sible in order to avoid engine dam age The self diagnosis device also detects problems in the immobilizer system circuits If a problem is detected in the immobi lizer system circuits the immobilizer system indicator light will flash and the multi function display will indicate an error code when the key is turned to ON TIP If the multi function display indicates error code 52 this could be caused by transponder interference If this error appears try the following ZAUM1012 1 Error code display 1 Use the code re registering key to start the engine TIP Make sure there are no other immobi lizer keys close to the main switch and do not keep more than one immobilizer key on the same key ring Immobilizer system keys may cause signal interfer ence which may prevent the engine from starting INSTRUMENT AND CONTROL FUNCTIONS 2 If the engine starts turn it off and try starting the engine with the standard keys 3 If one or both of the standard keys do not start the engine take the vehicle the code re registering key and both standard keys to a Yamaha dealer and have the stan dard keys re registered Clock mode To set the clock 1 Push the SELECT button and RESET button toget
8. bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 Recommended lubricant Yamaha cable lubricant or other suitable cable lubricant 6 26 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth PERIODIC MAINTENANCE AND ADJUSTMENT EAU23173 EAU23215 Lubricating the front and rear Recommended lubricant Checking and lubricating the Silicone grease i brake levers centerstand and sidestand Front brake lever Rear brake lever je 1 Centerstand The pivoting points of the front and rear brake levers must be lubricated at the intervals specifi
9. insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level TIP The engine oil should be between the tip of the dipstick and the maximum level mark 1 Engine oil filler cap 2 Dipstick 3 Maximum level mark 4 Tip of the engine oil dipstick 4 If the engine oil is not between the tip of the dipstick and the maxi mum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the oil filler hole and then tighten the oil filler cap To change the engine oil with or without oil filter element replace ment 1 Place the vehicle on the center stand 6 13 2 Start the engine warm it up for several minutes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase 1 Engine oil drain bolt 2 Gasket TIP Skip steps 5 7 if the oil filter element is not being replaced 5 Remove the oil filter element cover by removing the bolts NOTICE When removing the oil filter ele ment cover the compression spring will fall out Take care not to lose the compression spring ECA12912 1 Bolt 2 Oil filter element cover 6 Remove and replace the oil filter element and O rings PERIODIC MAINTENANCE AND ADJUSTMENT 1 Oil filter el
10. ist sense oar riei 3 14 Catalytic converters 8 15 Seati ea Ten Dana are 3 16 Storage compartments 3 16 Adjusting the shock absorber assemblies 3 18 Sidestand re 3 18 Ignition circuit cut off system 3 19 FOR YOUR SAFETY PRE OPERATION CHECKS 4 1 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting the engine 5 1 Starting Off ses iii 5 2 Acceleration and deceleration 5 3 Braking sintia anarian karige 5 3 Tips for reducing fuel consumption 5 4 Engine break in 5 4 ParKiNngssstsistsmee sereine pure 5 5 PERIODIC MAINTENANCE AND ADJUSTMENT 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plug 6 11 Engine oil and oil filter element 6 13 Final transmission oil 6 15 Coolants nn 6 16 Air filter elements and check hoses and V belt case air filter element 6 18 Checking the throttle grip free DAV tre 6 20 Valve clearance 6 20 WINGS sevecaatyutecaiseceuvetbestsvecsddescuute ced 6 21 Cast Wheels 6 22 Checking the front and rear brake lever free play 6 23 Checking the front and rear brake DAS issues 6 24 Checking the brake fluid level 6 24
11. meter and fuel level warning indi cator started flashing e a self diagnosis device a clock an ambient temperature display an oil change indicator a V belt replacement indicator TIP Besure to turn the key to ON be fore using the SELECT and RE SET buttons When the key is turned to ON all of the display segments of the multi function display will appear one after the other and then disap pear in order to test the electrical circuit For the UK the distance traveled is displayed in miles and the tem perature reading is displayed in C For other countries the distance traveled is displayed in kilometers and the temperature reading is displayed in C Odometer and tripmeter modes Pushing the SELECT button switch es the display between the odometer mode Odo and the tripmeter modes Trip in the following order Odo gt Trip 1 Trip 2 Odo INSTRUMENT AND CONTROL FUNCTIONS When approximately 2 0 L 0 53 US gal 0 44 Imp gal of fuel remains in the fuel tank the bottom segment of the fuel meter will start flashing and the display will automatically change to the fuel reserve tripmeter mode Trip F and start counting the distance trav eled from that point In that case push ing the SELECT button switches the display between the various tripmeter and odometer modes in the following order Trip F gt Trip 1 gt Tri
12. r placind fs aide aes Sak 6 33 Turn signal switch 3 11 Valve clearance Vehicle identification number INDEX W Wheel bearings checking Whe ls 4h nmstirnmhdhAss 10 2 Original instructions YAMAHA MBK Industrie Z I de Rouvroy 02100 Saint Quentin Soci t Anonyme au capital de 45 000 000 PRINTED IN FRANCE R C St Quentin B 329 035 422 2013 09 E
13. 16 3 Remove the rear storage com partment by removing the bolts 4 Remove the socket together with the turn signal light bulb by turn ing it counterclockwise 2 Storage compartment 5 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 6 33 ES ZA 1 Turn signal light bulb socket 6 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 1 Turn signal light bulb 2 Turn signal light bulb socket 7 Install the socket together with the bulb by turning it clockwise PERIODIC MAINTENANCE AND ADJUSTMENT 8 Place the rear storage compart ment in the original position and install the bolts 9 Close the seat 6 34 EAUM2203 Replacing the license plate light bulb 1 Remove the socket together with the bulb by pulling it out 1 License plate light bulb socket 2 3 4 Remove the burnt out bulb by pulling it out Insert a new bulb into the socket Install the socket together with the bulb by pushing it in PERIODIC MAINTENANCE AND ADJUSTMENT EAU54501 Auxiliary light This model is equipped with LED type auxiliary lights If an auxiliary light does not come on have a Yamaha dealer check it EAU25882 Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition
14. Fuel tank cap page 3 13 4 Fuses page 6 31 5 Centerstand page 6 27 6 Air filter element right page 6 18 7 Shock absorber assembly spring preload adjusting ring page 3 18 DESCRIPTION EAU10421 DESCRIPTION Controls and instruments OO M O O1 R OC ND 1 C A Rear brake lever page 3 12 Left handlebar switches page 3 10 Speedometer page 3 5 Multi function display page 3 6 Tachometer page 3 6 Right handlebar switches page 3 10 Front brake lever page 3 11 Throttle grip page 6 20 EAU10431 2 3 10 9 8 9 Front storage compartment B page 3 16 10 Main switch steering lock page 3 2 11 Coolant level check window page 6 16 12 Front storage compartment A page 3 16 EAU10978 Immobilizer system Vy 1 Code re registering key red bow 2 Standard keys black bow This vehicle is equipped with an immo bilizer system to help prevent theft by re registering codes in the standard keys This system consists of the fol lowing a code re registering key with a red bow two standard keys with a black bow that can be re registered with new codes atransponder which is installed in the code re registering key an immobilizer unit e an ECU INSTRUMENT AND CONTROL FUNCTIONS an immobilizer system indicator light See page 3 4 The key with the red bow is used to register codes in each standard key
15. LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it EAUM2971 p lt Parking The hazard lights and turn signal lights can be turned on but all other electri cal systems are off The key can be re moved The steering must be locked before the key can be turned to p lt INSTRUMENT AND CONTROL FUNCTIONS ECA11021 NOTICE Do not use the parking position for an extended length of time other wise the battery may discharge 3 3 EAU49394 Indicator lights and warning lights ZAUM1132 1 Turn signal indicator lights lt a and c gt 2 High beam indicator light 20 3 Engine trouble warning light 5 4 Anti lock Brake System ABS warning light for ABS models 5 Immobilizer system indicator light EAU11031 Turn signal indicator lights lt and i D The corresponding indicator light flashes when the turn signal switch is pushed to the left or right INSTRUMENT AND CONTROL FUNCTIONS EAU11081 High beam indicator light 20 This indicator light comes on when the high beam of the headlight is switched on 43024 EAU Engine trouble warning light This warning light comes on if an elec trical circuit monitoring the engine is not working correctly If this occurs have a Yamaha dealer check the self diagnosis system The electrical circuit of
16. To increase the spring preload and Spring preload setting the ignition circuit cut off system thereby harden the suspension turn Minimum soft which cuts the ignition in certain situa the adjusting ring on each shock ab 1 tions See the following section for an sorber assembly in direction a To de oe explanation of the ignition circuit cut crease the spring preload and thereby Maximum hard off system soften the suspension turn the adjust 4 ing ring on each shock absorber as sembly in direction b 3 18 EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly INSTRUMENT AND CONTROL FUNCTIONS EAU45053 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch and brake light switches has the following functions It prevents starting when the side stand is up but neither brake is applied It prevents starting when either brake is applied but the sidestand is still down It cuts the r
17. an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and ac cessories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessories and Modifications While you may find aftermarket prod ucts similar in design and quality to genuine Yamaha accessories recog A SAFETY INFORMATION nize that some aftermarket accesso ries or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the accessory b
18. and humidity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your scooter for several months 1 Follow all the instructions in the Care section of this chapter 2 3 SCOOTER CARE AND STORAGE Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to protect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap WARNING To prevent damage or injury from sparking make sure to ground the spark plug elec trodes while turning the en gine Over EwA10952 7 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the scooter s
19. cap 1 Place the fuel tank cap onto the fuel tank opening and turn the fuel tank cap clockwise 3 13 EWA11092 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 2 Close the lid turn the key clock wise to the original position and then remove it INSTRUMENT AND CONTROL FUNCTIONS EAU13222 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10882 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank Tn L 1 Fuel tank filler tube 2 Maximum fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts Eca10072 4 Be sure to securely close the fue
20. engine air filter elements need to be replaced and the V belt air filter element needs to be serviced more fre PERIODIC MAINTENANCE AND ADJUSTMENT Hydraulic brake service e Regularly check and if necessary correct the brake fluid level e Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid e Replace the brake hoses every four years and if cracked or damaged 6 7 EAU18772 Removing and installing pan els The panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed PERIODIC MAINTENANCE AND ADJUSTMENT EAUM3101 Panel A To remove the panel Remove the screws and then pull the panel outward 1 PanelA 2 Screw To install the panel Place the panel in the original position and then install the screws PERIODIC MAINTENANCE AND ADJUSTMENT 1 Screw Panel B ES To remove the panel 1 Open the front storage compart ment A See page 3 16 2 Remove the screw and then pull the panel off 1 Panel B 2 Screw To install the panel Place the panel in the original position and then install the screw Panel C To remove the panel 1 Open the front storage compart ment B See page 3 16 2 Remove the screw and then pull the panel off 6 9 1 Panel C 2 Screw To install
21. loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and lubrication chart 1 Place the vehicle on the center stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling OVEer Ewa10752 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings 6 29 EAU46344 ZA 1 Positive battery lead red 2 Negative battery lead black 3 Battery The battery is located behind panel D See page 6 8 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary securely tightened Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe EWA10761 burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case
22. of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 6 21 for tire specifications and more information on replacing your tires Transporting the Scooter Be sure to observe following instruc tions before transporting the scooter in another vehicle Remove all loose items from the scooter Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Secure the scooter with tie downs or suitable straps that are at tached to solid parts of the scoot er such as the frame or upper front fork triple clamp and not for example to rubber mounted han dlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard braking because the scooter could slide Apply the brakes slowly when stopping on a wet surface Slow down as you approach a corner or turn Once you have completed a turn accelerate slowly Be careful when passing parked cars A driver might not see you and open a door in your path
23. performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service EWA10322 EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide This scooter is designed for use on paved roads only If this scooter is operated in abnormally dusty mud dy or wet conditions the air filter el ement should be cleaned or replaced more frequently otherwise rapid engine wear may result Con sult a Yamaha dealer for proper maintenance intervals EWA10331 6 1 EWA15461 Brake discs calipers drums and linings can become very hot during use To avoid possible burns let brake components cool before touching them EAU17303 Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipme
24. properly seated in its PERIODIC MAINTENANCE AND ADJUSTMENT case Always replace both air fil ter elements at the same time otherwise poor engine perfor mance or damage to the engine may result The engine should never be operated without the filter elements installed other wise the piston s and or cylin der s may become excessively WOFMN Eca12924 6 Install the rubber caps To clean the air filter check hoses 1 Check the hose at the bottom of both air filter cases for accumulat ed dirt or water 1 Air filter check hose Right 1 Air filter check hose 2 If dirt or water is visible remove the hose clean it and then install it Cleaning the V belt case air filter el ement Remove panel A See page 6 8 Remove the left air filter case cov er Remove the V belt air filter case cover by removing the screws 6 19 2 V belt air filter case cover 4 Remove the V belt case air filter element by removing the screws 1 Screw 2 V belt case air filter element 5 Lightly tap the V belt case air filter element to remove most of the dust and dirt and then blow out the dirt with compressed air as shown Check the V belt case air filter ele ment for damage and replace it if necessary Install the V belt case air filter ele ment by installing the screws NOTICE Make sure that the V belt filter element is properly seated in its ca
25. systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills EWA15142 A WARNING When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water 6 35 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage PERIODIC MAINTENANCE AND ADJUSTMENT EAU42706 Troubleshooting charts Starting problems or poor engine performance 1 Fuel m gt There is enough fuel Check the battery Check the fuel level in the fuel tank The engine does not start Check the battery There is no fuel gt Supply fuel gt 2 Battery The engine turns over quickly The battery is good The engine does not start Check the battery lead connections Check the ignition Operate the electric starter gt
26. the brake system and electri cal circuits as soon as possible TIP The ABS warning light may come on while accelerating the engine with the scooter on its centerstand but this does not indicate a malfunction EAU38625 Immobilizer system indicator light The electrical circuit of the indicator light can be checked by turning the key to ON The indicator light should come on for a few seconds and then go off If the indicator light does not come on initially when the key is turned to ON or if the indicator light remains on have a Yamaha dealer check the electrical circuit When the key is turned to OFF and 30 seconds have passed the indicator light will start flashing indicating the im mobilizer system is enabled After 24 hours have passed the indicator light will stop flashing however the immobi lizer system is still enabled The self diagnosis device also detects problems in the immobilizer system circuits See page 3 8 for an explana tion of the self diagnosis device INSTRUMENT AND CONTROL FUNCTIONS EAUS1861 Speedometer ZAUM1005 1 Speedometer UK ONLY ZAUM1008 1 Speedometer The speedometer shows the riding speed 3 5 When the key is turned to ON the speedometer needle will sweep once across the speed range and then re turn to zero in order to test the electri cal circuit INSTRUMENT AND CONTROL FUNCTIONS EAU11873 Tachometer E
27. the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP This warning light will come on when the key is turned to ON and the start switch is pushed but this does not in dicate a malfunction EAUM3381 ABS warning light for ABS models In normal operation the ABS warning light comes on when the key is turned to ON and goes off after traveling at a speed of 10 km h 6 mi h or higher If the ABS warning light does not come on when the key is turned to ON comes on or flashes while riding does not go off after traveling at a speed of 10 km h 6 mi h or high er The ABS may not work correctly If any of the above occurs have a Yamaha dealer check the system as soon as possible See page 3 12 for an expla nation of the ABS If the ABS warning light does not go off after traveling at a speed of 10 km h 6 mi h or higher or if the warning light comes on or flashes while riding the brake system re verts to conventional braking If ei ther of the above occurs or if the warning light does not come on at EWA16041 3 4 all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yamaha dealer check
28. 0 mi and every 5000 km 3000 mi thereafter to indicate that the engine oil should be changed After changing the engine oil reset the oil change indicator See page 6 13 If the engine oil is changed before the oil change indicator comes on i e be fore the periodic oil change interval has been reached the indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time See page 6 13 The electrical circuit of the indicator can be checked by turning the key to ON The indicator comes on for a few sec onds and then goes off If the indicator does not come on have a Yamaha dealer check the electrical circuit TIP The oil change indicator may flash when the engine is revved with the scooter on the centerstand but this does not indicate a malfunction V belt replacement indicator V BELT This indicator flashes every 20000 km 12500 mi when the V belt needs to be replaced The electrical circuit of the indicator can be checked by turning the key to ON If the indicator does not come on have a Yamaha dealer check the electrical circuit 3 8 Self diagnosis device This model is equipped with a self di agnosis device for various electrical circuits If a problem is detected in any of those circuits the multi function display will indicate an error code If the multi function display indicates an error code note the code number
29. 00 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi EAU46911 ANNUAL CHECK Fuel line e Check fuel hoses for cracks or damage Ni Ni Spark plug e Check condition e Clean and regap e Replace e Check valve clearance 3 Valves e Adjust Every 40000 km 24000 mi 4 Fuel injection e Check engine idle speed V V V V V Muffler and ex e Check the screw clamp s for 5 haust pipe looseness V y y e Check the air cut off valve reed 6 Air induction sys valve and hose for damage J J N tem e Replace any damaged parts if necessary ITEM PERIODIC MAINTENANCE AND ADJUSTMENT General maintenance and lubrication chart CHECK OR MAINTENANCE JOB ODOMETER READING 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi EAU1770H ANNUAL CHECK Air filter elements e Replace Ni Air filter check hose e Clean Ni V belt case air filter element e Clean Ni Front brake e Check operation fluid level and vehicle for fluid leakage e Replace brake pads Whenever worn to the limit Rear brake e Check operation fluid level and vehicle for fluid leakage e Replace brake pads Whenever worn to the limit Brake hose
30. 3 When the oil change indicator flashes e Check oil level and vehicle for oil leakage Every 5000 km 3000 mi Engine oil filter ele ment e Replace 6 5 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING CHECK OR MAINTENANCE JOB 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi ANNUAL CHECK Cooling system e Check coolant level and vehicle for coolant leakage Ni e Change coolant Final transmission oil e Check vehicle for oil leakage e Change Ni Ni V belt e Replace When the V belt replace ment indicator flashes eve ry 20000 km 12500 mi Front and rear brake switches e Check operation Ni Moving parts and cables e Lubricate e Check operation e Check throttle grip free play and 26 Throttle grip FS y y adjust if necessary e Lubricate cable and grip housing 27 Lights signals and e Check operation J i J J TIP switches e Adjust headlight beam EAU34492 Engine air filters and V belt air filter with compressed air to avoid damaging them quently when riding in unusually wet or dusty areas e This model s engine air filters are equipped with disposable oil coated paper elements which must not be cleaned e The
31. 3 M C 64S Manufacturer model MICHELIN CITY GRIP Manufacturer model SAVA DIAMONDS MC28 Loading Maximum load YP400R 185 kg 408 Ib YP400RA 181 kg 399 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 220 kPa 2 20 kgf cm 32 psi Rear 250 kPa 2 50 kgf cm 36 psi Loading condition YP400R 90 185 kg 198 408 Ib YP400RA 90 181 kg 198 399 Ib Front 220 kPa 2 20 kgf cm 32 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 15 x MT3 50 Rear wheel Wheel type Cast wheel Rim size 13 x MT4 00 Front brake Type Dual disc brake 8 2 Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Single disc brake Operation Left hand operation Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 110 0 mm 4 33 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 92 0 mm 3 62 in Electrical system Ignition system TCI Charging system AC magneto Battery Model GT9B 4 Voltage capacity 12 V 8 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 55 0 W x2 Tail brake light LED Front turn signal light 12 V 10 0 W x2 Rear turn signal light 12 V 10 0 W
32. Since re registering is a difficult pro cess take the vehicle along with all three keys to a Yamaha dealer to have them re registered Do not use the key with the red bow for driving It should only be used for re registering the standard keys Always use a standard key for driving ECA11822 NOTICE DO NOT LOSE THE CODE RE REGISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom 3 1 mended to use either standard key and keep the code re regis tering key in a safe place Do not submerse any key in wa ter Do not expose any key to exces sively high temperatures Do not place any key close to magnets this includes but not limited to products such as speakers etc Do not place items that transmit electrical signals close to any key Do not place heavy items on any key Do not grind any key or alter its shape Do not disassemble the plastic part of any key Do not put two keys of any im mobilizer system on the same key ring Keep the standard keys as well as keys of other immobilizer systems away from this vehi cle s code re registering key Keep
33. YAMAHA EAU50921 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold YAMAHA YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka ken 437 0292 Japan DECLARATION of CONFORMITY We Company YAMAHA MOTOR ELECTRONICS CO LTD Address 1450 6 Mori Mori Machi Shuchi gun Shizuoka Ken 437 0292 Japan Hereby declare that the product Kind of equipment IMMOBILIZER Type designation 5SL 00 is in compliance with following norm s or documents R amp TTE Directive 1999 5 EC EN300 330 2 v1 3 1 2006 01 EN300 330 2 v1 5 1 2010 02 EN60950 1 2006 A11 2009 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC Place of issue Shizuoka Japan Date of issue 1 Aug 2002 Revision record No Contents Date 1 To change contact person and integrate type designation 9 Jun 2005 2 Version up the norm of EN60950 to EN60950 1 27 Feb 2006 3 To change company name 1 Mar 2007 version up of the following norm 4 EN300 330 2 v1 1 1 to EN300 330 2 v1 3 1 and EN300 330 2 v1 5 1 8 Jul 2010 EN60950 1 2001 to EN60950 1 2006 A11 2009 General manager of quality assurance div CENNO INTRODUCTION EAU10114 Welcome to the Yamaha world of motorcycling As the owner of the YP400R YP400RA you are benefiting from Yamaha s vast experience an
34. ZAUM1007 1 Tachometer 2 Tachometer red zone The electric tachometer allows the rid er to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electri cal circuit ECA10032 NOTICE Do not operate the engine in the ta chometer red zone Red zone 8250 r min and above EAUM2984 Multi function display Be sure to stop the vehicle before making any setting changes to the multi function display Changing settings while riding can distract the operator and increase the risk of an accident EWA12313 Oo SELECT RESET ree OCA t zamo FN ye 1 Clock 2 Ambient temperature display 3 Fuel meter 4 Odometer tripmeters fuel reserve tripmeter 5 6 7 SELECT button RESET button Coolant temperature meter 3 6 O our TEMP pa Ke 60 E O _ _ 30 1 V belt replacement indicator V BELT 2 Oil change indicator OIL CHANGE 3 Icy road warning indicator A The multi function display is equipped with the following a fuel meter a coolant temperature meter an odometer two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since the bottom segment of the fuel
35. al transmission oil filler cap and its O ring from the fi nal transmission case 1 Final transmission oil filler cap 2 O ring 8 Final transmission oil drain bolt 4 Gasket 5 Remove the final transmission oil drain bolt and its gasket to drain the oil from the final transmission case Install the final transmission oil drain bolt and its new gasket and then tighten the bolt to the speci fied torque O Tightening torque Final transmission oil drain bolt 20 Nm 2 0 m kgf 14 ft lbf 7 Refill with the specified amount of the recommended final transmis sion oil WARNING Make sure PERIODIC MAINTENANCE AND ADJUSTMENT that no foreign material enters the final transmission case Make sure that no oil gets on the tire or wheel EWA11312 Recommended final transmission oil See page 8 1 Oil quantity 0 25 L 0 26 US qt 0 22 Imp qt 8 Install the final transmission oil fill er cap and its new O ring and then tighten the oil filler cap 9 Check the final transmission case for oil leakage If oil is leaking check for the cause 6 16 EAU20071 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAUM3043 To check the coolant level 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion 2 Open th
36. apacity 0 31 L 0 33 US qt 0 27 Imp qt 6 Close the reservoir cap and then install the panel 6 17 7 Close the front storage compart ment EAU33032 Changing the coolant The coolant must be changed at the in tervals specified in the periodic main tenance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAUM3051 Air filter elements and check hoses and V belt case air filter element The air filter elements and the V belt case air filter element should be ser viced at the intervals specified in the periodic maintenance and lubrication chart Service all air filter elements more frequently if you are riding in un usually wet or dusty areas Replacing the air filter elements 1 Place the scooter on the center stand TIP Continue as follows for each air filter el ement 2 Remove the air filter case cover by removing the rubber caps and screws PERIODIC MAINTENANCE AND ADJUSTMENT Les IE 1 Screw 2 Air filter case cover 3 Rubber cap Right 2 Air filter case cover 3 Rubber cap 3 Pull the air filter element out 6 18 Left 1 Air filter element Right 1 Air filter element 4 Insert a new air filter element into the air filter case 5 Install the air filter case cover by installing the screws NOTICE Make sure that each filter ele ment is
37. asy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic main tenance and lubrication chart In addi tion the condition of the spark plug spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper can reveal the condition of the engine ating improperly Do not attempt to 1 Spark plug cap diagnose such problems yourself In To remove the spark plug 5 Remove the spark plug as shown Stead have a Yamaha dealer check 1 Place the vehicle on the center with the spark plug wrench includ the vehicle stand ed in the owner s tool kit 2 Check the spark plug for electrode 2 Open the seat See page 3 16 3 Remove the rear storage com partment by removing the bolts erosion and excessive carbon or other deposits and replace it if necessary Specified spark plug NGK CR7E 3 Measure the spark plug gap witha wire thickness gauge and if nec essary adjust the gap to specifi cation ZA 1 Spark plug wrench 1 Storage compartment 2 Bolt 6 11 PERIODIC MAINTENANCE AND ADJUSTMENT TIP 5 Close the seat If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight Ho
38. blems INSTRUMENT AND CONTROL FUNCTIONS EAU13446 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system EWA10863 WARNING The exhaust system is hot after op eration To prevent a fire hazard or burns e Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work e Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat 3 15 ECA10702 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter INSTRUMENT AND CONTROL FUNCTIONS EAU13933 Seat To open the seat 1 Place the scooter on the center stand 2 Insert the key into the main switch and then turn it counterclockwise to OPEN 1 Open TIP Do not push inward when turning the key 3 Fold the seat up Ay H ZAUM1016 1 Seat open position To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key from the main switch if the scooter will be left un attended TIP Make sure that the seat is properly se cured before riding 3 16 EAUM3002 Storage compartments Front s
39. by an ECU which will revert the system to conven tional braking if a malfunction occurs EWA16051 3 12 TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise can be heard from the front of the vehicle and if either brake lever is even slightly ap plied a vibration can be felt at the lever but these do not indicate a malfunction This ABS has a test mode which allows the owner to experience the pulsation at the brake levers when the ABS is operating How ever special tools are required so please consult your Yamaha deal er when performing this test ECA16121 NOTICE Keep any type of magnets including magnetic pick up tools magnetic screwdrivers etc away from the front and rear wheel hubs otherwise the magnetic rotors equipped in the INSTRUMENT AND CONTROL FUNCTIONS wheel hubs may be damaged re Fal tank EAUM2991 sulting in improper performance of uel tank Cap the ABS system To open the fuel tank cap 1 Front wheel hub 1 Fuel tank cap 2 Fuel tank cap cover 1 Insert the key into the lock and turn it counterclockwise The lock will be released and the lid can be pulled open 2 To remove the fuel tank cap turn it counterclockwise and then pull it off 1 Rear wheel hub To close the fuel tank
40. cified level e Check hydraulic system for leakage 6 23 6 24 6 24 Throttle grip e Make sure that operation is smooth e Check throttle grip free play e If necessary have Yamaha dealer adjust throttle grip free play and lubricate ca ble and grip housing Wheels and tires e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary 6 21 6 22 Brake levers e Make sure that operation is smooth e Lubricate lever pivoting points if necessary Centerstand sidestand e Make sure that operation is smooth e Lubricate pivots if necessary Chassis fasteners e Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals and switches e Check operation e Correct if necessary Sidestand switch e Check operation of ignition circuit cut off system e If system is not working correctly have Yamaha dealer check vehicle 4 2 EAU15952 Read the Owner s Manual carefully to become familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer EWA10272 WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury OPERATION AND IMPORTANT RIDING POINTS EAU48021 TIP This model is equipped with a lean an gle sensor to stop the engine in case of a tu
41. ck the coolant level in the no leakage Adee ee er AA engine has cooled reservoir and radiator The coolant level Start the engine If the engine overheats again have a is OK Yamaha dealer check and repair the cooling system TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible 6 37 EAU37834 Matte color caution ECA15193 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts SCOOTER CARE AND STORAGE EAU26096 Care While the open design of a scooter re veals the attractiveness of the technol ogy it also makes it more vulnerable Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go unnoticed on a car however it detracts from the overall appearance of a scooter Fre quent and proper care does not only comply with the terms of the warranty but it will also keep your scooter look ing good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a
42. d beyond The vehicle can now be operated nor mally ECA10311 NOTICE Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle OPERATION AND IMPORTANT RIDING POINTS EAU17214 Parking When parking stop the engine and then remove the key from the main switch Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned e Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire e Do not park near grass or other flammable materials which might catch fire EWA10312 5 5 PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1824 Periodic inspection adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible Safety is an obligation of the vehicle owner operator The most im portant points of vehicle inspection adjustment and lubrication are ex plained on the following pages The intervals given in the periodic maintenance charts should be simply considered as a general guide under normal riding conditions However de pending on the weather terrain geo graphical location and individual use the maintenance intervals may need to be shortened Failure to properly maintain the vehi cle or
43. d newest technology regard ing the design and manufacture of high quality products which have earned Yamaha a reputation for dependability Please take the time to read this manual thoroughly so as to enjoy all advantages of your YP400R YP400RA The Owner s Manual does not only instruct you in how to operate inspect and maintain your scooter but also in how to safeguard your self and others from trouble and injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your scooter and this manual If there is any question concerning this manual please consult a Yamaha dealer Please read this manual carefully and completely before operating this scooter EWA12412 IMPORTANT MANUAL INFORMATION EAU10134 Particularly important information is distinguished in this manual by the following notations This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a
44. e front storage compart ment A See page 3 16 TIP The coolant level must be checked on a cold engine since the level varies with engine tem perature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 3 Check the coolant level through the check window PERIODIC MAINTENANCE AND ADJUSTMENT TIP The coolant should be between the mi nimum and maximum level marks ZAUM1029 1 Maximum level mark 2 Minimum level mark 4 If the coolant is at or below the mi nimum level mark remove panel B See page 6 8 Open the reservoir cap and then add coolant to the maximum level mark WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA15162 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water ZAUM1030 since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 1 Coolant reservoir cap Coolant reservoir c
45. e type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction e Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves ECA17641 NOTICE Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake 6 25 fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22733 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica tion chart In addition have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake hoses Replace every four years PERIODIC MAINTENANCE AND ADJUSTMENT EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca
46. ed by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd Front tire Size 120 70 15 M C 56S Manufacturer model MICHELIN CITY GRIP SAVA DIAMONDS MC28 Rear tire Size 150 70 13 M C 64S Manufacturer model MICHELIN CITY GRIP SAVA DIAMONDS MC28 PERIODIC MAINTENANCE AND ADJUSTMENT EWA10472 Have a Yamaha dealer replace excessively worn tires Besides being illegal operating the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics 6 22 EAU21995 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or crack
47. ed in the periodic main tenance and lubrication chart 6 27 The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control Recommended lubricant Lithium soap based grease EWA10742 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23273 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EwA 10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly 6 28 ECA10591 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it PERIODIC MAINTENANCE AND ADJUSTMENT EAU45512 Checking the steering Worn or
48. ed wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torques PERIODIC MAINTENANCE AND ADJUSTMENT Fausosst There should be no free play at the Checking the front and rear brake lever ends If there is free play brake lever free play have a Yamaha dealer inspect the brake system A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci Valve stem locknut Rear dent 3 0 Nm 0 30 m kgf 2 2 ft lbf Front EWA14212 1 2 1 Valve stem nut 2 Valve stem locknut Tightening torques Valve stem nut 2 0 Nm 0 20 m kgf 1 4 ft Ibf ZAUM1049 1 No brake lever free play ZAUM1050 1 No brake lever free play 6 23 EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22431 Front brake pecs 1 Wear indicat
49. efore using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors e Accessories fitted to the han dlebar or the front fork area can create instability due to improp er weight distribution or aerody namic changes If accessories 1 4 are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects Wind may attempt to lift the scooter or the scooter may become unstable in cross winds These accessories may also cause instability when passing or being passed by lar ge vehicles e Certain accessories can dis place the operator from his or her normal riding position This improper position limits the freedom of movement of the operator and may limit control ability therefore such accesso ries are not recommended Use caution when adding electri cal accessories If electrical ac cessories exceed the capacity of the scooter s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power A SAFETY INFORMATION Aftermarket Tires and Rims The tires and rims that came with your scooter were designed to match the performance capabilities and to pro vide the best combination
50. em 3 19 Immobilizer Syste cccceeeeeeeeeees 3 1 Immobilizer system indicator light Indicator lights and warning lights 3 3 L License plate light bulb replacing 6 34 M Main switch steering lOCk 0 0 eee 3 2 Maintenance and lubrication periodic 6 4 Maintenance emission control SYSE ievveseecs iess isori epaia askies aa 6 3 Matte color caution wee 7 1 Model label 9 1 Multi function display 3 6 P Panels removing and installing 6 8 Parking Part locations 2 1 Pass Switohsien sereine 3 11 V Safe riding points Safety information Shock absorber assemblies ACjUSTING 2 22 02 testes ire names Sidestand Spark plug checking Specifications z Speedometer ss StartingOffssssrsririmanmen anatoa ranni cavers Starting the engine s Start SWITCN ss esssesesnens Steering checking SIOTAQR Lt reset se sE asi aS Storage Compartments eee 3 16 Tachomet r ssssssssis sense Tail brake light Throttle grip and cable checking and WDC ATING PEE cee ccetee menteur 6 26 Throttle grip free play checking TGS sement 6 21 TOON Kika cea denecectecveabes soeneuiadeenesteheceraeesey 6 2 Troubleshooting 6 35 Troubleshooting charts 6 36 Turn signal indicator lights 3 3 Turn signal light bulb rear
51. ement cover 2 O ring 3 Compression spring 4 Oil filter element 7 Install the compression spring and oil filter element cover by installing the bolts then tightening them to the specified torque Tightening torque Oil filter element cover bolt 10 Nm 1 0 m kgf 7 2 ft lbf TIP Make sure that the O rings are properly seated 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 6 14 Tightening torque Engine oil drain bolt 20 Nm 2 0 m kgf 14 ft lbf 9 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap Recommended engine oil See page 8 1 Oil quantity Without oil filter element replace ment 1 50 L 1 59 US qt 1 32 Imp qt With oil filter element replacement 1 70 L 1 80 US qt 1 50 Imp qt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down ECA11671 NOTICE Do not use oils with a diesel specification of CD or oils of a higher quality than specified In PERIODIC MAINTENANCE AND ADJUSTMENT addition do not use oils labeled ENERGY CONSERVING II or higher Be sure no foreign material en ters the crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause
52. engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter element replacement 1 50 L 1 59 US qt 1 32 Imp qt With oil filter element replacement 1 70 L 1 80 US qt 1 50 Imp qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt 8 1 Cooling system Coolant reservoir capacity up to the maximum level mark 0 31 L 0 33 US qt 0 27 Imp qt Radiator capacity including all routes 1 38 L 1 46 US qt 1 21 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 14 0 L 8 70 US gal 3 08 Imp gal Fuel reserve amount 2 0 L 0 53 US gal 0 44 Imp gal Fuel injection Throttle body ID mark 5RUG 20 Spark plug s Manufacturer model NGK CR7E Spark plug gap 0 7 0 8 mm 0 028 0 031 in Clutch Clutch type Dry centrifugal automatic Transmission Primary reduction ratio 1 000 Final drive Gear SPECIFICATIONS Secondary reduction ratio 6 643 31 14 x 42 14 Transmission type V belt automatic Operation Centrifugal automatic type Chassis Frame type Underbone Caster angle 28 00 Trail 100 mm 3 9 in Front tire Type Tubeless Size 120 70 15 M C 56S Manufacturer model MICHELIN CITY GRIP Manufacturer model SAVA DIAMONDS MC28 Rear tire Type Tubeless Size 150 70 1
53. erator should know the following requirements be fore riding this scooter He or she should Obtain thorough instructions from a competent source on all aspects of scooter operation Observe the warnings and mainte nance requirements in this Own er s Manual Obtain qualified training in safe and proper riding techniques Obtain professional technical ser vice as indicated in this Owner s Manual and or when made neces sary by mechanical conditions Never operate a scooter without proper training or instruction Take a training course Beginners should receive training from a cer tified instructor Contact an autho rized scooter dealer to find out about the training courses nearest you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto mobile scooter accidents Many accidents have been caused by an automobile driver who did not see the scooter Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore e Wear a brightly colored jac
54. ger should also observe the above precautions A SAFETY INFORMATION Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing carbon monoxide can cause head aches dizziness drowsiness nausea confusion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be pres ent even if you do not see or smell any engine exhaust Deadly levels of car bon monoxide can collect rapidly and you can quickly be overcome and un able to save yourself Also deadly lev els of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poi soning leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels Do not run engine in poorly venti lated or partially enclosed areas such as barns garages or car ports Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed To avoid the possibility of an accident use extreme caution when adding cargo or acces sories to your scooter Use extra care w
55. hazardous situation which if not avoided could result in A WARNING death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the NOTICE vehicle or other property TIP A TIP provides key information to make procedures easier or clearer Product and specifications are subject to change without notice IMPORTANT MANUAL INFORMATION EAUM1012 YP400R YP400RA OWNER S MANUAL 2013 by MBK INDUSTRIE 1st edition September 2013 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited Printed in France TABLE OF CONTENTS SAFETY INFORMATION 1 1 Further safe riding points 1 5 DESCRIPTION 2 1 Left ViOW iiine 2 1 Right view 2 2 Controls and instruments 2 3 INSTRUMENT AND CONTROL FUNCTIONS 3 1 Immobilizer system 3 1 Main switch steering lock 3 2 Indicator lights and warning fe 1e EPP 3 3 Speedometer 3 5 Tachometer ccccceescceeeeeeeeeeeeeeees 3 6 Multi function display 3 6 Anti theft alarm optional 3 10 Handlebar switches 3 10 Front brake lever 3 11 Rear brake lever 3 12 ABS for ABS models 2 05 3 12 Fuel tank cap 3 13 Fuel
56. he use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries e Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control e The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the scooter e The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suitable for off road use Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket substantial shoes trousers gloves etc is ef fective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns A passen
57. hen riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident Maximum load YP400R 185 kg 408 Ib YP400RA 181 kg 399 Ib When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the scooter as possible Securely pack your heaviest items as close to the center of the vehicle as pos sible and make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability Shifting weights can create a sud den imbalance Make sure that accessories and cargo are se curely attached to the scooter be fore riding Check accessory mounts and cargo restraints fre quently e Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender Such items can create unstable handling or a slow steering response This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is
58. her for at least two seconds 2 When the hour digits start flash ing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock 3 9 Ambient temperature display D CLOCK T0 E H amp TEMP HE 2 t 4 E N EO c TRIPA me LI 1 Ambient temperature display 2 Icy road warning indicator lap z 17 im Q WILLI This display shows the ambient tem perature from 9 C to 50 C in 1 C in crements The temperature displayed may vary from the ambient tempera ture The icy road warning indicator 4 will flash when the temperature is below 4 C TIP If the ambient temperature falls below 9 C a lower temperature than 9 C will not be displayed f the ambient temperature climbs above 50 C a higher temperature than 50 C will not be displayed INSTRUMENT AND CONTROL FUNCTIONS The accuracy of the temperature reading may be affected when rid ing slowly approximately under 20 km h 12 5 mi h or when stopped at traffic signals railroad crossings etc EAU12332 EAU1234F Anti theft alarm optional Handlebar switches This model can be equipped with an Left optional anti theft alarm by a Yamaha dealer Contact a Yamaha dealer for more information
59. ke linings with a help remove the moisture from the chrome aluminum and stainless regular brake disc cleaner or lens steel parts including the exhaust acetone and wash the tires with i system Even the thermally in warm water and a mild deter duced discoloring of stainless gent steel exhaust systems can be re Before operating the scooter moved through polishing test its braking performance 3 To prevent corrosion it is recom and cornering behavior mended to apply a corrosion pro io tection spray on all metal NOTICE including chrome and nickel plat CE a Apply spray oil and wax spar ed surfaces Hal and mak LS Loi ff 4 Use spray oil as a universal clean y AKE SUNE ore er to remove any remaining dirt 9 ye il t 5 Touch up minor paint damage AN APP Y ONON WAX SO Any rubber and plastic parts but caused by stones etc treat th ith tabl 6 Wax all painted surfaces a Pil a ENS 7 Let the scooter dry completely be Proc aga fore storing or covering it Avoid using abrasive polishing compounds as they will wear away the paint 7 3 EAU36564 Storage Short term Always store your scooter in a cool dry place and if necessary protect it against dust with a porous cover Be sure the engine and the exhaust sys tem are cool before covering the scooter ECA10821 NOTICE Storing the scooter in a poorly ventilated room or covering it with a tarp while it is still wet will allow water
60. ket e Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for scooter accidents to occur e Ride where other motorists can see you Avoid riding in another motorist s blind spot e Never maintain a scooter with out proper knowledge Contact an authorized scooter dealer to inform you on basic scooter maintenance Certain mainte nance can only be carried out by certified staff Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent driver s license e Make sure that you are qualified and that you only lend your scooter to other qualified opera tors e Know your skills and limits Staying within your limits may help you to avoid an accident e We recommend that you prac tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its con trols Many accidents have been caused by error of the scooter op erator A typical error made by the operator is veering wide on a turn due to excessive speed or under cornering insufficient lean angle for the speed e Always obey the speed limit and never travel faster than warrant ed by road and traffic condi tions A SAFETY INFORMATION Protective Apparel The majority of fatalities from scooter accidents are the result of head inju ries T
61. l tank cap Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If EWA15152 3 14 gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your clothes EAUM3110 Recommended fuel Premium unleaded gasoline Gaso hol E10 acceptable Fuel tank capacity 14 0 L 3 70 US gal 3 08 Imp gal Fuel reserve amount when the fuel level warning indicator flashes 2 0 L 0 53 US gal 0 44 Imp gal ECA11401 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use premium unleaded gas oline with a research octane number of 95 or higher If Knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce mainte nance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance pro
62. nt Maintenance replace ment or repair of the emission control devices and systems may be per formed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services PERIODIC MAINTENANCE AND ADJUSTMENT EAU17382 Owner s tool kit ZAUM1020 1 Owner s tool kit The owner s tool kit is located under the seat See page 3 16 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you PERIODIC MAINTENANCE AND ADJUSTMENT TIP EAU46862 The annual checks must be performed every year except if a kilometer based maintenance or for the UK a mileage based maintenance is performed instead From 50000 km 30000 mi repeat the maintenance intervals starting from 10000 km 6000 mi Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools data and tech nical skills Periodic maintenance chart for the emission control system CHECK OR MAINTENANCE JOB ODOMETER READING 1000 km 600 mi 100
63. nto spring 1 Clean the scooter with cold water and a mild detergent after the en gine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt ECA10792 2 Apply a corrosion protection spray on all metal including chrome and nickel plated surfaces to pre vent corrosion Cleaning the windshield Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a mild detergent and then wash it off thoroughly with water For additional cleaning use Yamaha Windshield Cleaner or another high quality wind shield cleaner Some cleaning com pounds for plastics may leave scratches on the windshield Before using such cleaners test an area ofthe SCOOTER CARE AND STORAGE EWA10943 A WARNING TIP Consult a Yamaha dealer for ad Contaminants on the brakes or tires f vice on what products to use can cause loss of control is Make sure that there is no oil or Washing rainy weather or humid windshield which does not affect your visibility and which cannot be easily recognized After cleaning 1 Dry the scooter with a chamois or an absorbing cloth wax on the brakes or tires If necessary clean the brake climates can cause the headlight lens to fog Turning the headlight on for a short period of time will 2 Use a chrome polish to shine discs and bra
64. o that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlet with a plastic bag to prevent moisture from entering it Remove the battery and fully char ge it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 6 29 Make any necessary repairs before storing the scooter SPECIFICATIONS Dimensions Overall length 2190 mm 86 2 in Overall width 780 mm 30 7 in Overall height 1385 mm 54 5 in Seat height 785 mm 30 9 in Wheelbase 1565 mm 61 6 in Ground clearance 103 mm 4 06 in Minimum turning radius 2500 mm 98 4 in Weight Curb weight YP400R 211 kg 465 Ib YP400RA 215 kg 474 lb Engine Engine type Liquid cooled 4 stroke DOHC Cylinder arrangement Single cylinder Displacement 395 cms Bore x stroke 83 0 x 73 0 mm 3 27 x 2 87 in Compression ratio 10 60 1 Starting system Electric starter Lubrication system Wet sump Engine oil Recommended brand YAMALUBE Type SAE 10W 30 10W 40 10W 50 15W 40 20W 40 or 20W 50 0 10 30 50 70 90 110130 F ESAE 1OW 40 SAE 10W 50 SAE 15W 40 Dd SAE 20W 50 7 _20 10 0 10 20 30 40 50 C Recommended
65. of contact administer the fol lowing FIRST AID e EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician e EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the PERIODIC MAINTENANCE AND ADJUSTMENT battery tends to discharge more quick ly if the vehicle is equipped with op tional electrical accessories ECA16522 NOTICE To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the model will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16303 2 If the battery will be stored for more than two months check it at least once a month and fully char ge it if necessa
66. off the center stand 2 Close the throttle completely 3 Start the engine by pushing the start switch while applying the front or rear brake 1 Grab bar 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off 1 Rear brake lever 2 Front brake lever 3 Start switch If the engine does not start re lease the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the 5 2 OPERATION AND IMPORTANT RIDING POINTS EAU16794 Front EWA10301 EAU16782 Acceleration and deceleration Braking Avoid braking hard or suddenly especially when leaning over to one side otherwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip Rear The speed can be adjusted by opening pery when wet Therefore slow and closing the throttle To increase down when approaching such the speed turn the throttle grip in di areas and cross them with cau rection a To reduce the speed turn tion the throttle grip in direction b Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult Cl
67. oline rust re movers or inhibitors brake fluid antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For scooters equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quality plastic polishing compound af ter washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor rosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads 7 2 TIP Salt sprayed on roads in the winter may remain well i
68. or groove Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear PERIODIC MAINTENANCE AND ADJUSTMENT indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU34211 Rear brake pads Have a Yamaha dealer check each rear brake pad for damage and measure the lining thickness and if necessary replace them as a set 6 24 EAU40262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary vet cu Front brake ES m TS zaumos7 1 Minimum level mark PERIODIC MAINTENANCE AND ADJUSTMENT Rear brake ZAUM1032 1 Minimum level mark Specified brake fluid DOT 4 EWA16011 WARNING Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys tem reducing braking performance Clean the filler cap before re moving Use only DOT 4 brake fluid from a sealed container Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age Refill with the sam
69. ored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage compartment Do not exceed the following loading limits Front storage compartment A 1 kg 2 2 Ib Front storage compartment B 1 kg 2 2 Ib Rear storage compartment 5 kg 11 Ib Maximum load for the vehicle YP400R 185 kg 408 Ib YP400RA 181 kg 399 Ib EWA16121 INSTRUMENT AND CONTROL FUNCTIONS i EALTASES Align the appropriate notch in the P EAUISS06 Adjusting the shock absorber A Ai fie ee the position in Sidestand assemblies dicator on the shock absorber eer Beet Use the spring preload adjusting 1 WARNING 2 tool included in the owner s tool f A Always adjust both shock absorber kit to make this adjustment assemblies equally otherwise poor handling and loss of stability may re sult Each shock absorber assembly is equipped with a spring preload adjust ing ring ZAUMO648 1 Sidestand switch ECA10102 The sidestand is located on the left NOTICE 2 side of the frame Raise the sidestand To avoid damaging the mechanism abis or lower it with your foot while holding do not attempt to turn beyond the 1 Position indicator the vehicle upright maximum or minimum settings 2 Spring preload adjusting ring 3 Spring preload adjusting tool TIP Adjust the spring preload as follows The built in sidestand switch is part of
70. ose the throttle completely Apply both front and rear brakes simultaneously while gradually in creasing the pressure N 5 3 OPERATION AND IMPORTANT RIDING POINTS EAU16821 Tips for reducing fuel con sumption Fuel consumption depends largely on your riding style Consider the follow ing tips to reduce fuel consumption Avoid high engine speeds during acceleration Avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traf fic lights or at railroad crossings EAU16842 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU34322 0 1000 km 0 600 mi Avoid prolonged operation above 4000 r min NOTICE After 1000 km 600 mi of operation be sure to replace the engine oil final transmission oil and the oil filter element ECA12932 1000 1600 km 600 1000 mi Avoid prolonged operation above 6000 r min 5 4 1600 km 1000 mi an
71. other immobilizer system r 5 EAEE keys away from the main switch Main switch steering lock as they may cause signal inter ference ZAUM1004 The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below TIP Be sure to use the standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for code re registering 3 2 INSTRUMENT AND CONTROL FUNCTIONS EAU34122 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF or the sidestand is moved down EAU10662 OFF All electrical systems are off The key can be removed Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EWA10062 EAU10685 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF position and then turn it to
72. p 2 Odo gt Trip ZAUM1010 1 Fuel reserve tripmeter To reset a tripmeter select it by push ing the SELECT button until Trip or Trip F push the RESET button for at least one second If you do not reset 3 7 the fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior mode af ter refueling and traveling 5 km 3 mi TIP The display cannot be changed back to Trip F after pushing the RESET button Fuel meter With the key in the ON position the fuel meter indicates the amount of fuel in the fuel tank The display segments of the fuel meter disappear towards E Empty as the fuel level decreases When the fuel level reaches the bottom segment near E the bottom segment will flash Refuel as soon as possible Coolant temperature meter With the key in the ON position the coolant temperature meter indicates the temperature of the coolant The coolant temperature varies with changes in the weather and engine load If the top segment and coolant temperature C H indicator flash stop the vehicle and let the engine INSTRUMENT AND CONTROL FUNCTIONS cool See page 6 37 ECA10022 NOTICE Do not continue to operate the en gine if it is overheating Oil change indicator OIL CHANGE This indicator flashes at the initial 1000 km 600 mi then at 5000 km 300
73. perature of the tires equals the ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total EWA10504 weight of rider passenger car go and accessories approved for this model Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 220 kPa 2 20 kgf cm 32 psi Rear 250 kPa 2 50 kgf cm 36 psi YP400R 90 185 kg 198 408 Ib YP400RA 90 181 kg 198 399 Ib Front 220 kPa 2 20 kgf cm 32 psi Rear 250 kPa 2 50 kgf cm 36 psi Maximum load YP400R 185 kg 408 Ib YP400RA 181 kg 399 Ib Total weight of rider passenger car go and accessories Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident EWA10512 6 21 Tire inspection 1 Tire sidewall 2 Tire tread depth The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the side wall is cracked have a Yamaha dealer replace the tire immediately Minimum tire tread depth front and rear 1 6 mm 0 06 in TIP The tire tread depth limits may differ from country to country Always com ply with the local regulations Tire information This model is equipped with tubeless tires Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompani
74. plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 7 1 ucts onto seals gaskets and wheel axles Always rinse the dirt and degreaser off with water Cleaning ECA10784 NOTICE e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughly cleaned with water di luted mild detergent with water may be used Be sure to rinse SCOOTER CARE AND STORAGE off any detergent residue using plenty of water as it is harmful to plastic parts Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gas
75. rnover In this case the multi func tion display indicates error code 30 but this is not a malfunction Turn the key to OFF and then to ON to clear the error code Failing to do so will pre vent the engine from starting even though the engine will crank when pushing the start switch 5 1 EAUS1893 Starting the engine ECA10251 NOTICE See page 5 4 for engine break in in structions prior to operating the ve hicle for the first time In order for the ignition circuit cut off system to enable starting the side stand must be up See page 3 19 for more information 1 Turn the key to ON The following warning light indi cator light and indicators should come on for a few seconds then go off Engine trouble warning light ABS warning light for ABS models Immobilizer system indicator light V belt replacement indicator Oil change indicator OPERATION AND IMPORTANT RIDING POINTS EGAISI25 battery Do not crank the engine e PAU4S093 NOTICE more than 10 seconds on any one Sang i th brake If a warning light indicator light or attempt ae coli ae baia holding the ECA11043 indicator does not go off see pages 3 3 3 6 3 8 3 8 or 3 8 for the corre NOTICE _ sponding warning light indicator For maximum engine life never ac light or indicator circuit check celerate hard when the engine is A Aisne ea es God grab bar with your right hand push the scooter
76. ry 3 Fully charge the battery before installation NOTICE When in stalling the battery be sure the 6 30 key is turned to OFF then connect the positive lead before connecting the negative lead ECA16841 ECA16531 NOTICE Always keep the battery charged Storing a discharged battery can cause permanent battery damage PERIODIC MAINTENANCE AND ADJUSTMENT EAUM3091 Replacing the fuses The fuse box which contains the fuses for the individual circuits is located be hind panel C See page 6 8 TIP The main fuse which is in a different and hard to reach location must be replaced by a Yamaha dealer ZAUM1058 1 Main fuse 2 Spare main fuse If a fuse for the individual circuits is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 TIP Fuse tongs are included in the owner s tool kit Use the tongs to remove and install a fuse 6 31 YP400R ZA uM1037 Radiator fan fuse ECU fuse Backup fuse Signaling system fuse Headlight fuse Ignition fuse Spare fuse Hazard fuse YP400RA
77. s e Check for cracks or damage e Check for correct routing and clamping e Replace Every 4 years Brake fluid e Replace Every 2 years Wheels e Check runout and for damage e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary Wheel bearings e Check bearing for looseness or damage 6 4 CHECK OR MAINTENANCE JOB PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi ANNUAL CHECK Steering bearings e Check bearing play and steering for roughness Ni Ni e Lubricate with lithium soap based grease Every 20000 km 12000 mi Chassis fasteners e Make sure that all nuts bolts and screws are properly tightened Front brake lever pivot shaft e Lubricate with silicone grease Rear brake lever pivot shaft e Lubricate with silicone grease Sidestand center stand e Check operation e Lubricate with lithium soap based grease Sidestand switch e Check operation Front fork e Check operation and for oil leak age Shock absorber as semblies e Check operation and shock ab sorbers for oil leakage Engine oil e Change See pages 3 6 and 6 1
78. se ECA12942 Install the V belt air filter case cov er by installing the screws Install the left air filter case cover Install the panel PERIODIC MAINTENANCE AND ADJUSTMENT EAU21385 Checking the throttle grip free play 1 Throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it 6 20 EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT EAU21877 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the tem
79. se of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard ECA10062 NOTICE Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge 3 11 EAU12902 Front brake lever 1 Front brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever toward the throttle grip INSTRUMENT AND CONTROL FUNCTIONS EAU12952 Rear brake lever 1 Rear brake lever The rear brake lever is located on the left side of the handlebar To apply the rear brake pull this lever toward the handlebar grip EAU54001 ABS for ABS models The Yamaha ABS Anti lock Brake System features a dual electronic con trol system which acts on the front and rear brakes independently Operate the brakes with ABS as you would conventional brakes If the ABS is activated a pulsating sensation may be felt at the brake levers In this situa tion continue to apply the brakes and let the ABS work do not pump the brakes as this will reduce braking ef fectiveness Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored
80. the panel Place the panel in the original position and then install the screw Panel D To remove the panel 1 Remove the quick fastener and then pull the under cowling off as shown TIP The quick fastener is removed by pushing the center pin in with a screw driver and then pulling the fastener out 1 Cowling 2 Quick fastener 2 Remove the cowling screws and then pull it off 1 Screw 2 Cowling 3 Remove the battery bracket bolts and then pull it off PERIODIC MAINTENANCE AND ADJUSTMENT 4 Remove the battery bracket and panel assembly by pulling it off as shown 2 Bracket 3 Bolt To install the panel 1 Place the battery bracket and panel assembly in the original po sition and then install the bolts 2 Place the cowling in the original position and then install the screws 3 Place the under cowling in the original position and then install the quick fastener 6 10 TIP To install the quick fastener push the center pin out so that it will protrude from the fastener head insert the fas tener into the under cowling and then push the protruding pin in until it is flush with the fastener head PERIODIC MAINTENANCE AND ADJUSTMENT EAU 4 Remove the spark plug cap To check the spark plug Checking the spark plug f 1 Check that the porcelain insulator The spark plug is an important engine around the center electrode of the component which is e
81. torage compartment A 1 Open 2 Storage compartment opening lever 3 Lid To open the storage compartment when it is locked insert the key into the lock turn it clockwise and then pull on the lever To open the storage compartment when it is unlocked simply pull on the lever To lock the storage compartment push the lid into the original position insert the key into the lock turn it coun terclockwise and then remove it Front storage compartment B To open the storage compartment pull on the lever 1 Open 2 Storage compartment opening lever 3 Lid To close the storage compartment push the lid into the original position WARNING Do not store heavy items in this compartment EWA11162 Rear storage compartment Two helmets can be stored in the stor age compartment under the seat See page 3 16 INSTRUMENT AND CONTROL FUNCTIONS 1 Rear storage compartment ECA10082 NOTICE Keep the following points in mind when using the storage compart ment Since the storage compartment accumulates heat when ex posed to the sun and or the en gine heat do not store anything susceptible to heat consum ables or flammable items inside it e To avoid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment 3 17 Since the storage compartment may get wet while the scooter is being washed wrap any articles st
82. unning engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system accord ing to the following procedure 3 19 With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is turned on 3 Turn the key on 4 Keep the front or rear brake applied 5 Push the start switch Does the engine start With the engine still off 6 Move the sidestand up 7 Keep the front or rear brake applied 8 Push the start switch Does the engine start With the engine still running 9 Move the sidestand down Does the engine stall The system is OK The scooter can be ridden 3 20 INSTRUMENT AND CONTROL FUNCTIONS e The vehicle must be placed on the center stand during this inspection e If a malfunction is noted have a Yamaha dealer check the system before riding The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The brake switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer FOR YOUR SAFETY PRE OPERATION CHECKS EAU15598 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance proced
83. ures and schedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11152 Before using this vehicle check the following points CHECKS e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage e Check oil level in engine Engine oil e If necessary add recommended oil to specified level e Check vehicle for oil leakage Final transmission oil e Check vehicle for oil leakage e Check coolant level in reservoir Coolant e If necessary add recommended coolant to specified level e Check cooling system for leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check brake pads for wear Front brake e Replace if necessary 6 23 6 24 6 24 e Check fluid level in reservoir e If necessary add specified brake fluid to specified level e Check hydraulic system for leakage 4 1 FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS Rear brake e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check brake pads for wear e Replace if necessary e Check fluid level in reservoir e If necessary add specified brake fluid to spe
84. wever the spark plug should be tightened to the specified torque as soon as possible 3 Install the spark plug cap 1 Spark plug gap TIP Make sure the spark plug wire is fas Spark plug gap tened in the clamp as shown 0 7 0 8 mm 0 028 0 031 in To install the spark plug 1 Clean the surface of the spark plug gasket and its mating surfa ce and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque zauioer 3 2 1 Spark plug cap Tightening torque 2 Spark plug lead clamp Spark plug 3 Spark plug lead 12 5 Nm 1 25 m kgf 9 04 ft Ibf 4 Place the rear storage compart ment in the original position and install the bolts 6 12 PERIODIC MAINTENANCE AND ADJUSTMENT EAUM3031 Engine oil and oil filter ele ment The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart and when the oil change indicator comes on To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean
85. will be needed when order ing spare parts from a Yamaha dealer A ABS for ABS models 3 12 ABS warning light for ABS models 3 4 Acceleration and deceleration 5 3 Air filter elements and check hoses and V belt case air filter element 6 18 Anti theft alarm optional 3 10 Auxiliary light 6 35 B Batter s haie aA aris tasted 6 29 Brake fluid changing 6 26 Brake fluid level checking Brake lever front Brake lever rear 3 12 Brake levers lubricating 0 6 27 aeoe PE are ARR 5 3 C Cables checking and lubricating Catalytic converters Centerstand and sidestand checking and lubricating seeen 6 27 Coolant siens series eeoenasees 6 16 D Dimmer switch 3 11 E Engine break in ccccceeeeeeeeeeeenees 5 4 Engine oil and oil filter element 6 13 Engine trouble warning light 3 4 F Final transmission oil 6 15 Front and rear brake lever free play Ch Cking ss i nse iiy 6 23 Front and rear brake pads checking 6 24 Front fork checking esseenn Front turn signal light CREER St Fuel consumption tips for reducing 5 4 Fuel tank cap Fuses replacing Handlebar switches Hazard switch s es za Headlight bulb replacing 6 32 High beam indicator light 3 4 Horn Swithin cieri a 3 11 l Identification numbers 0 0 eee 9 1 Ignition circuit cut off syst
86. x2 Auxiliary light LED License plate light 12V 5 0W x1 Meter lighting 12V 2 0Wx3 High beam indicator light 12V 1 4Wx1 Turn signal indicator light 12V 1 4Wx2 Engine trouble warning light 12V 1 4Wx1 ABS warning light YP400RA 12 V 1 4W x 1 Immobilizer system indicator light LED Fuses Main fuse 30 0A Headlight fuse 20 0A Signaling system fuse 10 0A Ignition fuse 10 0A Radiator fan fuse 7 5 Hazard fuse 10 0 A ECU fuse 10 0 A ABS control unit fuse YP400RA 10 0 A ABS motor fuse YP400RA 30 0 A ABS solenoid fuse YP400RA 20 0 A Backup fuse 10 0 A 8 3 SPECIFICATIONS CONSUMER INFORMATION EAU48613 Identification numbers Record the vehicle identification num ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen VEHICLE IDENTIFICATION NUMBER a MODEL LABEL INFORMATION EAU26411 Vehicle identification number 1 Vehicle identification number The vehicle identification number is stamped into the frame S 5 The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area 9 1 EAU26461 Model label 1 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This information

Yamaha Corporation Yamaha X MAX 400 User Manual

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