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CX902 (T-50) AIR STAPLER

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1. 902 50 AIR STAPLER User Manual 914773 45 CX902 AIR STAPLER NO PORTION OF THIS MANUAL MAY BE PRODUCED WITHOUT THE WRITTEN CONSENT OF CRAFTEX INDUSTRIES INC lt COPYRIGHT 2014 BY CRAFTEX INDUSTRIES INC TABLE OF CONTENTS General Safety Instructions for Pneumatic Tools CX902 Specific Safety INStrUCtiONS Inventory m a tutu na nana Saey Nose MECHANISME OMAN NAO Loading Operan IC Ola OOM Removing the Jammed Cleaning 9 Parts List Warranty 59413194 CX SERIEs GENERAL SAFETY INSTRUCTIONS FOR PNEUMATIC TOOLS Extreme caution should be used when operating all pneumatic tools Know your tool be familiar with its operation read through the user manual and practice safe usage procedures at all times Keep all guards and safety devices in place and in working order Always make sure to remove all the keys and wrenches before operation Always keep your work area clean and well lighted Do not use the pneumatic tools in damp or wet locations or where flam
2. Do not use the stapler if you are not sure about its indented operation Make sure you have read and understood all the safety instructions in the manual and you are familiar with your shaper before operating it If you fail to do so serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions RAFTEX CX902 50 AIR STAPLER CRAFTEX auns MODEL CX902 T 50 AIR STAPLER As part of the new line of Craftex CX Series Pneumatic Tools we are proud to offer the CX902 T 50 Air Stapler By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX902 is a professional tool and like all pneumatic tools proper care and safety procedures should be adhered to TOOL AIR FITTING This tool uses a 1 4 NPT male plug OPERATING PRESSURE 60 to 100 PSI 120 PSI AIR CONSUMPTION 0 98 SCFM 90 PSI STAPLER DIMENSIONS 9 5 24cm x 6 5 17cm x 2 5 6cm FASTENER SIZE Uses Arrow T 50 Staples and Similar Gauge 20 Length 1 4 6mm x 5 8 16mm Capacity 100 pieces TOOL WEIGHT Weight 3 8 lbs lt wae 5 UNPACKING The tool is properly packaged and shipped In a box When unpacking carelully inspect that the stapler has not b
3. CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labour unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will b
4. ace shield while operating this tool Do not connect the stapler to compressed air that exceeds 120 PSI Never point the stapler at others Always carry the stapler by handle Make sure the air hose is good condition and long enough to read your work area without stretching Always keep bystanders away at a safe distance while operation Make sure not to drive one staple on the top of the other The staple may deflect and cause injury Do not drive fasteners close to the edge of the work piece as the wood may split allowing the fastener to be deflected possibly causing injury Always disconnect the air hose before installing staples clearing a jam moving to another work area performing maintenance or when the tool is not in use Do not use a check valve or any other fitting that allows air to remain in the tool If used the tool can remain charged with air after disconnecting and this will be able to drive a fastener even after the air hose is disconnected possibly causing injury Do not connect the stapler pressurized oxygen or other combustible gases as a power source Only use regulated compressed air Do not use gasoline or any other flammable liquids to clean the stapler vapors in the stapler will ignite by a spark and cause it to explode Always use the fasteners for which the tool is designed lf the stapler is leaking air damaged or not working properly do not use it before repairing
5. e subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items will be returned to you pre paid by our choice of carriers e Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done e faster service it is advisable to contact the nearest Busy Bee location for pa
6. een damaged during transit INVENTORY Air Stapler 1 Carrying Case 1 Safety Goggles 1 D Bolj eTor Ol esssss s s s s s ss sss 1 E Hex Wrenches 2 Figure 1 Inventory SAFETY NOSE MECHANISM CX902 features safety nose mechanism which protects against accidental firing When the trigger is pressed the stapler will not fire until the safety nose mechanism is depressed Before using the stapler for the first time check the safety nose mechanism ensure proper function and safe use To check the safety nose mechanism Make sure the stapler is disconnected from the air supply Make sure the magazine is empty Make sure the trigger and the safety nose mechanism move up and down without sticking Connect the stapler to the air supply Without pressing the trigger depress the safety nose mechanism against a scrap piece of wood that is clean and free of any knots nails staples or other foreign objects e lf the stapler does not fire the safety nose mechanism is working f the stapler does fire the safety nose mechanism is not working Disconnect the air supply to the stapler and do not use the stapler until the safety nose mechanism is fixed Keep the stapler with its nose mechanism on the scrap wood and now pull the trigger and the stapler sh
7. mable liquids to clean this tool Vapours in the tool may ignite causing the tool to explode Failure to do so could result in serious personal injury or death CX902 Parts Diagram 2 lt gt lt 9 CX902 Parts List PART NO DESCRIPTION Q 19 2 00 00 0071 SCREW 4 18 6 3 A00 05 0001 WASHER 9 6 A02 00 0231 O RING 11 824 1 SPRING 8 A00 05 0091 9 A03 08 0051 FIRING VALVE PISTON 1 16 AO3 09 0021 1 GASKET 18 _A00 05 0041 ERING 552 20 AO3 10 0031 NOZZLE 22 4 05 03 0031 UPPER REMOTE HOUSING 1 23 A05 04 0041 CORE 1 28 A 05 01 0091 RELEASING BLADE 00110077 SPRING 22404010107 A03 17 0201 Prevent fall frane B 1 32 A03470211 Prevent fall frame B 1 33 A 02 00 1091 O RING 32 50 60 1 A10 02 xxx1 1F 36 A 01 01 0071 TORSION SPRING 0 902 Parts List re Prevent fall frame A Prevent fall frame A MAGAZINE SUPPORT 54 SCREW 4 6 60 A07 01 0611 NAIL TANK j 1 63 66 0200 0351 O RING 17 3 3 PISTON HEAD 68 4 00 06 0121 SPRING PIN 11 05 03 0011 TRIGGER VALVE SET s 7 07000261 _ MAGAZINE ASSEMBLY l X CRAFTEX XY cX WARRANTY
8. mable or noxious fumes may exist Always keep bystanders away or at a safe distance from your work area Disconnect the power source when changing drill bits hollow chisels router bits shaper heads blades Knives or making other adjustments or repairs Never leave a tool unattended while it is in operation Do not force the tool It will do a better and safer job at the rate for which it is designed Always use the right tool Do not attach any part to the tool for which it is not designed Always check the hose for any damage before using the pneumatic tool Disconnect the tool before servicing changing accessories or moving to another location Always check the tool for damaged or broken parts loosen screws or bolts or any other unsafe condition that may affect the tool operation Repair the damaged parts before operation Do not overreach Always keep proper footing and balance Always use safety glasses and a dust mask while operation Always keep your tool lubricated and clean for best and safest performance Be alert Do not use prescription or other drugs that may affect your ability or judgment to safely use your tool lt gt CRAFTE ORATE 3 CX SERIES CX902 AIR STAPLER SPECIFIC SAFETY INSTRUCTIONS Read and follow all the instructions and safety precautions in the user manual before operation For the protection of your eyes always wear safety glasses goggles or f
9. ould fire OILING THE STAPLER The CX902 Air Stapler needs to be lubricated before every use Place three to four drops of pneumatic tool oil provided In the stapler air inlet every two hours ol continuous use See figure 2 Figure 2 Lubricating the stapler LOADING THE STAPLER Disconnect the stapler form the air supply 902 accepts staplers with the following specifications Use arrow 50 Staples or similar Gauge 20 Length 1 4 6mm to 5 8 16mm Capacity 100 pieces Depress and hold the magazine cover lock while pulling the magazine cover back all the way Slide a strip of staples pointed end down into the magazine Push the magazine cover forward until it is locked in its place OPERATING THE STAPLER Before operating the stapler make sure you have read and understood the instructions given in this manual WARNING Lubricate the stapler with a few drops of oil as instructed in the manual before operating it Failure to do so could result in internal damage to the stapler and will void the warranty Always use the stapler first on a piece of scrap wood thick enough for the length of the staples loaded in the magazine before using it on the actual work piece To operate the stapler Connect the air supply hose to the stapler Check the work piece and make sure it is free of knots metals or any other foreign objects that will cause deflection Hold the stapler per
10. pendicular to the surface of the work piece Depress the safety nose mechanism against the wood and make sure your other hand and body parts are positioned out of the way of the potential of the staple in case of deflection Pull the trigger and drive the stapler into the work piece Remove the stapler and check the staple for proper depth lf the staple is shot too deep into the wood slightly decrease the air pressure lf the depth is too shallow slightly increase the air pressure 7 REMOVING JAMMED STAPLES Sometimes the staple gets jammed Jammed staple must be removed before using the stapler again To clear the jammed staple Disconnect the air supply to the stapler Push and hold the magazine lock pull the magazine loader all the way back Now use needle nose pliers to remove the jammed staple lf the jammed staple can be removed remove the cap screws securing the driver guide cover to the nose assembly Now the jammed staple should be visible Remove it with a pair of needle nose pliers Re install the driver guide cover and load a new staples stick Check the safety nose mechanism before using the stapler again CLEANING Always keep the stapler clean from dust chips sand and etc in the air connectors or into the body Use a good solvent to clean the nose assembly of the stapler and make sure the stapler is dry before using it again WARNING Do not use gasoline or flam
11. rts availability prior to bringing your product in for repairs 12

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