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PHD User Manual
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1. e Note Programmable versions of the 8360 and 9360 series will be available soon 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 ge PHD User Manual 4 Select the Output Type The output type is selected based on the Unit Type chosen in Step 4 e NOTE The desired programming will not be achieved if the incorrect Output Type is choosen Unit Type 9960 this sensor series has several different versions of programmable types e 0 5V Ratio This is a 9960 5A Input Output version 0 5V Input for 0 5V Output e PWM This is a 9960 5X2 Input Output version 5V Input only e 0 5V Non Ratiometric This is a 9960 9X2 Input Output version 9 30V Input for 0 5V Output e 0 10V Non Ratiometric This is a 9960 15X Input Output version 15 30V Input for 0 10V Output e 4 20mA This is a 9960 9X1 Input Output version 9 30V Input for 4 20mA Output OutputType C 5X1 0 5V Ratio SA2 PWM 9X2 0 5V Non Ratio 15X 0 10V Non Ratio 9X1 4 20mA 5 Define the Rotation Direction of the sensor In the Rotation Direction box there are two options Clockwise CW and Counterclockwise CCW e CW Choose Clockwise for both outputs if the desired output slopes you are programming occur when the rotor is rotated clockwise when viewed from the rotor side of the sensor e CCW Choose Counterclockwis
2. 201 PM File folder supportfiles 1212 2012 307 PM File folder L mdistid 12 12 2012 3 07 PMI ID File 1 KB l setup exe 1 20 201212 29 PM Application 1 382 KB 12122012 307 PM Configuration sett 10 KE 4 Run through PHD install and click Next gt gt until the installation is complete Destination Directory Select the pimay nstalabon drectory All software wall be installed in the follovang locations To nstall solbvare into diferent locations cick the Browse button and select another drecton C Program Files BEI Sensors Directory for National Instruments products 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 3 PHD User Manual 5 Once the software has finished installing the PHD Drivers will automatically be installed Welcome to the Device Driver Installation Wizard This wizard helps you install the software drivers that some computers devices need in order to work Completing the Device Driver Installation Wizard You can now connect your device to this computer If your device came with instructions please read them first Driver Name Status w BEI Sensors CDM Driver Ready to use v BEI Sensors CDM Driver Ready to use 7 Click Finish You have successfully installed the PHD software and drivers 8 Remove the USB flash drive 9 Restart the compute
3. PHD User Manual b Rotate the part in the appropriate direction In this example Counter Clockwise as selected in the Rotation Direction field to the next programming point Point B and click Program B without moving the part from the desired position Sensor 1 Sensor 2 6 If you have selected something other than a 2 Points programming option repeat steps 4 amp 5 for the remaining points Otherwise you may release the part and click Finalize Programming to finish the programming process Sensor 1 Sensor 2 Finalize Verify Programming Parameter erm 7 You may now repeat the process for the other sensor The procedure is the same if you have selected Synchronous Programming 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 11 PHD User Manual Step 6 View output and verify configuration 1 If you wish to verify the output of the programmed sensor select the View Output button on the lower right hand section of the screen to bring up a real time graph of the sensor output 2 Rotate the part to observe how it s output changes View Output 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 12 PHD User Manual Saving and Loadin
4. right type of sensor has been selected Verify that the correct rotation direction has been chosen Recall The rotation direction is defined as the direction of Sensor Programs Backwards rotation when viewing the sensor from the shafted side Insure that the correct values have been selected for the programming points Insure that all connections to the sensor are solid and free of contaminates An intermittent connection can Cause issues Senet Programs neon Check all programming parameters for errors Check that the correct sensor type has been selected and the proper output type to correlate with that sensor Output correlation can only be guaranteed by using the sensor Outputs Don t Correlate Simultaneous Programming option Even with this it is possible for slight variations to exist There are a few reasons that this message may appear Attempting to program a Non BEI Part e Attempting to program a Non Programmable BEI Error Message Part installed is not a Part BEI Sensors part An error occurred at the factory and the part was incorrectly coded If you feel this is the case please contact BEI Sensors Goleta for assistance 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 14
5. BEIsensors PHD User Manual Table of Contents SEE EE 2 Install PHD Software rrarrarennrnarennrnnrnnnennrnnnennrnasnnnenusnnnenernusnneenusnnennesnnne 3 Connect PHD Equipment arrurnarnarvnnnnevnvrnernnrnunnnennnnnnenenneenennernuennsnnseneee 5 Connect Sensor to the PHD Programmer ararurnnnnnnnnnnnnnennnnnnennnnnnnnnennene 6 Run PHD Application arrernrnarnnrnornavnrnernnnnrnurnennanunnernannsnurnannsnuenernenueneene T Verify Parameters and Program Sensor rrarnanrnnrnnnnnnrnannnnennnnnannennnnn 10 View Output and Verify Configuration rrarrarrnrrrarrnrrrarnannnnrnannnnrneennne 12 Saving and Loading PrOGraMs ccsecseccecceeceeeeeeeeeceeeeeeeeeeeeeeeeeeeeeess 13 Troubleshooting ve 14 A brand of PHD User Manual Overview BEI Sensors introduces the Programmable Hall Device PHD an easy way to take control of custom izing BEI Hall effect sensors output This compact system interfaces with your PC to BEI Hall effect sensors and provides users with the ability to create output functions that meet specific requirements The system includes proprietary PHD software compatible with Windows XP 7 or Vista the PHD programming unit power cord and a USB computer interface cable Cables to interface the PHD to specific sensor connectors are sold separately A positions fixture is recommended if the sensors are not programmed after installation in the final assembly The PHD programm
6. Edge Falling Edge 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 9 PHD User Manual Step 5 Verify Parameters and Program the BEI Sensor 1 Click Verify Parameters for either Sensor 1 or Sensor 2 This step checks to make sure that all the needed values have been entered correctly e If there is an error the software will indicate what ur Synchronus Programming needs to be fixed Sensor 1 Sensor 2 e If there is no error the software will grey out the Verify sensor under program Parameters ae ae 2 Click Begin Programming to start the programming process this initializes the chip and prepares it for programming F k ET EE a Pe AE an e Te Are I5 F j j ir mL Ab dr Rt Ji LUFTE i 5 gt nt So sensor 1 Sensor 2 3 If you want to insure correlation between the two Sensors select Synchronous Programming e NOTE This feature is only available if Sensor 1 and Sensor 2 have the same Programming Points selected 4 Position the sensor at the desired location for Point A and click Program A without moving the part Sensor 1 Sensor 2 Program z BEIsensors 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com Specification No 02135 Rev 5 23 p
7. e for both outputs if the desired output slopes you are programming occur when the rotor is rotated counter clockwise when viewed from the rotor side of the sensor Rotation Direction 6 Define the Programming Points for Sensors 1 and 2 Sensor 1 and Sensor 2 do not have to have the same number of programming points You are able to choose where in the rotational angle each of these points are as well as the output percentage at each point For example 3 Point options are most commonly defined as Point A percentage of output at beginning of travel Programming Points1 e Point B between Points A and C usually midway 50 se e Point C percentage of output at end of travel e The percentage output for Point A and Point C depends on your 4 Points needs For proper operation the for Points A B and C must be pe greater than the Clamp Low and less than the Clamp High 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 8 3 Points PHD User Manual 7 Define four additional parameters for the part e Hysteresis The Hysteresis option allows you to to Hysteresis independently program the amount of hysteresis each output Travel Deg will have A value of zero degrees will give the minimum amount Clamp Low of hysteresis and 11 degrees w
8. g Programs Once you have selected the parameters to program you can choose to save those settings to use at another time using the File menu in the software 1 Select File in the top menu barand then click Save and store the file on your computer for later use 2 Select Load to open a previous saved program Save LCtrl Load Ctr bot Ctr 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 13 PHD User Manual PHD Troubleshooting Problem Soluton The most likely cause of an invalid installation relates to computer security software Does Not Install Correctly Uninstall the software and re install being sure to right click the setup exe file and select Run as Administrator Make sure that the PHD is properly connected to the computer and is running the software via the supplied USB Computer Interface Cable Verify that the red indicator light on the PHD is lit This Software Does Not Find the Hardware indicates that the PHD is receiving power Validate that the Drivers installed correctly by going to Start gt gt Control Panel gt gt Device Manager There should be no devices with a yellow exclamation point Make sure that the sensor is connected correctly re Software Doesn t See the Sensor versed leads will prevent the communication process Verify that the
9. ill give the maximum amount of Clamp High hysteresis This value is most commonly set to zero e Travel Deg The Travel option allows you to program the rotational angle you want to resolve Values from 1 to 360 are valid however the linearity of the output may be negatively impacted for angles less than 15 It is possible to program a separate angle for each of the sensor s outputs however a Slightly different programming sequence from this example is required e Clamp Low and Clamp High Allows you to independently set min max percentage limits for each output These limits restrict each output from going beyond the limit programmed Clamp High and Low work exactly the same way for the Non Ratio Metric and PWM units as it does for the Ratiometric For example assuming 5VDC is supplied to the sensor s input the output would be as follows Clamp Low Clamp High Min Max Vout V o f o o 1 o oss m 124 8 If PWM was selected as the Output Type two additional parameters must be set e PWM Frequency is the output frequency which the PWM unit will output at this value is CONSTANT and does not change with output location PWIM Frequeny1 PWM Polarity determines how the Duty Cycle changes based on the position of the shaft e Rising Edge 0 High at 0 position 100 High at tr 100 position V r Falling Edge 0 High at 0 position 100 High at 100 position T mu Rising
10. ing process uses simple 6 step procedure 1 Install the PHD software 2 Connect PHD equipment 3 Connect the programmable sensor to the PHD Programmer using the Sensor Interconnect Cable 4 Run PHD application and create the configuration profile on a PC 5 Verify parameters and configure the sensor by manually rotating the sensor through the desired range of motion and selecting the programming points in the PHD application 6 View output and verify the sensor is configured as desired NORTH AMERICAN POWER CORD COUNTRY SPECIFIC SETS AC ADAPTOR AVAILABLE Co TO CUSTOMERS fh PCORLAPTOP BEI PROGRAMMABLE SENSOR SOLD SEPARATELY SENSOR INTERCONNECT CABLE SOLD SEPARATELY 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 2 PHD User Manual Step 1 Install PHD Software 1 Insert USB flash drive provided with the PHD and install software Desktop and start menu shortcuts will be created 2 Click Open folder to view files General options p using Windows Explorer EE inde a een u fer a hey hr I DOW WS Backup Speed up my system Lip oa a m using Windows ReadyBoost View more AutoPlay options in Control Panel 3 Right click setup exe and select Run as Administrator Name Date modified Type di bin 12 12 2012 3 06 PM File folder d license 11 27 2012
11. r 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 4 PHD User Manual Step 2 Connect PHD Equipment ENE ETEN PE ENE KREERTE JR TE NVE TVERS GLEN STELT SPRER ER SN LE EKN NG KNR BEI PROGRAMMABLE SENSOR NORTH AMERICAN SOLD SEPARATELY i POWER CORD COUNTRY SPECIFIC SETS AC ADAPTOR AVAILABLE De lt ii l SENSOR INTERCONNECT CABLE Se SOLD SEPARATELY CPE EEE EEE EEE EEE EEE EEE EEE EEE EEE EEE HEHEHE HEHEHE 1 Connect the USB A end of the Computer Interface Cable to the USB port on your computer 2 Connect the USB B end of the Computer Interconnect Cable to the USB port on the Programmer 3 Connect the AC Power Cord to the AC Adaptor 4 Connect the AC Adaptor to the Programmer 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 5 PHD User Manual Step 3 Connect BEI Programmable Sensor to PHD Programmer 1 Connect the 25 pin connector end of the Sensor Interconnect Cable to the Programmer 2 Connect the 6 pin or 3 pin connector end of the Sensor Interconnect Cable to the BEI Programmable Sensor 3 Plug the AC Power Cord into an outlet and move the power switch on the Programmer to the 1 or on position The green and red lights should be lit e Verify that the Windows Driver Install
12. was successful A small bubble should appear alearting you that the PHD has been detected i Installing device driver software Click here for status Installing device driver software Programmable Hall Device Searching Windows Update gne device driver je from EE EE might take a while e After a moment of searching Windows will locate the drivers and the PHD Programmer will be ready to use 7230 Hollister Avenue Goleta California 93117 Tel 805 968 0782 Fax 805 968 3154 www beisensors com BEIsensors Specification No 02135 Rev 5 23 2013 6 PHD User Manual Step 4 Run PHD Application and create the desired program 1 Run the PHD Application It will automatically find and connect to the PHD Programmer Welcome Welcome to the Programmable Hall Device PHD Field Programming Software Please wait a moment as the software attempts to locate and connect to the PHD Programmable Hall Device Hall Device BEIsensors ie 2 If the software cannot find a PHD Programmer a No PHD Device Found message will appear e Note The user can continue without a PHD Device connected to create programming profiles for later use If there is no Programmer connected a Connect to PHD dialog will appear Once you have connected the programmer select Connect to continue Connect to PHD 3 Select the Unit Type This is the series of BEI s programmable sensor you will be programming
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