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User Manual - Affordable Scales & Balances
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1. 2 10 19 09 23 2010 100 00 Ib G 20 00 Ib T 80 00 Ib N 0 00 Ib GROSS ACCUM 272 00 Ib NET ACCUM TICKET EXAMPLE 8400 M022 01 Rev A 02 11 Page 91 190 Installation amp Technical Page 92 8400 M022 01 Rev A 02 11 190 Installation amp Technical 9 2 Preset Weight Comparators The Model 190 indicator has three 3 outputs which can be configured during setup to perform as Preset Weight Comparators PWC The output state of each PWC before reaching the preset weight is defined in section 4 4 SETUP the d aut Digital Output parameter With the PWC feature selected during operation the indicator will compare each enabled preset weight value with the displayed weight and then output a signal for each preset based on the comparison results 9 2 1 Entering Preset Weight Comparators Values 1 10 1 8400 M022 01 Rev A 02 11 To enter the Preset Weight Comparators values simultaneously press the Fn A key and the PRINT key Press the TARE key The display will change to show Fr the prompt for Print Ticket Format selection Refer to section 9 1 for details on selecting a Print Ticket Format Press the TARE key again to skip the Print Ticket Format selection The display will change to show FS E i Press the TARE key to display the current value of the first preset weight value If the setting displayed is acceptable press the TARE key again to save it Otherw
2. When the setting displayed is acceptable press the TARE key again to save it dPP Decimal Point Setting Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 XXXXXX 1 XXXXX X 2 XXXX XX 3 XXX XXX CAP Capacity Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new setting and then press the TARE key to save it Allowable capacity settings are 1 through 999 999 8400 M022 01 Rev A 02 11 190 Installation amp Technical Un ite Weighing Unit 2 Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 none 1 lb pounds 2 kg kilograms 3 oz ounces 4 g grams NOTE The selection for iin td can not be the same as in ik In addition dependent upon the selection for tin E the interval and decimal point settings not all unit combinations are available tr Az Zero Tracking Range Press the TARE key to show the current setting assigned to the Automatic Zero Tracking Rang
3. Description of Fn A Key Functions Function Hold Count Time and Date Peak Hold Checkweigher Live Weight Weight Accumulation Backlight Color 8400 M022 01 Rev A 02 11 Displa col u5A na Description or Setting X will be 1 if enabled 0 if disabled X will be 1 if enabled 0 if disabled HH hours MM minutes A for AM P for PM MM month DD day YY last two digits of year X will be 1 if enabled 0 if disabled Minimum acceptable weight prompt minimum acceptable weight value When the value for L o is greater than 0 the Checkweigher function is enabled Maximum acceptable weight prompt This prompt is displayed when the value for i o is greater than 0 maximum acceptable weight value X will be 1 if enabled 0 if disabled X will be 1 if enabled 0 if disabled Backlight Colors for normal operation and Checkweigher results Page 81 190 Installation amp Technical Page 82 8400 M022 01 Rev A 02 11 190 Installation amp Technical 6 3 Fn A Key Combination Features The Fn A key is also used in combination with the other keys on the keypad to access additional indicator features Those features and their associated key combinations are as follows Fn A ZERO KEY This combination will enter the Review mode of Setup and Calibration Refer to the Setup Review section of this manual for details Fn A NET GROSS KEY This combination will allow viewing of the Audit Trail Counte
4. 1 The display will show HI iz This is the first of five calibration weights This weight could be ZERO NO LOAD or the TEST WEIGHTS TEST LOAD 2 Press the TARE key to view the current setting 3 If the first calibration weight is to be ZERO NO LOAD press the TARE key 4 lf the first calibration weight is to be the TEST WEIGHTS TEST LOAD use the UNITS lt and Fn A keys to input the value of the test weights 5 Place the weights on the scale platform then press the TARE key 6 Starting at the left and proceeding right a series of dashes will appear on the display 7 Next starting at the left and proceeding right the dashes will disappear after which the display will show CAL 2 CAL Second Calibration Weight 1 The display will show CFL 2 This is the second of two calibration weights This weight could be ZERO NO LOAD or the TEST WEIGHTS TEST LOAD 2 Press the TARE key to view the current setting 3 If the second calibration weight is to be ZERO NO LOAD press the TARE key 4 lf the first calibration weight is to be the TEST WEIGHTS TEST LOAD use the UNITS lt and Fn A keys to input the value of the test weights 5 Place the weights on the scale platform then press the TARE key 6 Starting at the left and proceeding right a series of dashes will appear on the display 7 Next starting at the left and proceeding right the dashes will disappear after which the
5. Press the TARE key to show the current setting If the value displayed is acceptable press the TARE key to save it Otherwise use the Fn A and UNITS lt keys to enter a new value and press the TARE key to save it oP GC Operating Gravity Constant This is the acceleration of gravity value for the location where the scale will be operated Press the TARE key to show the current setting If the value displayed is acceptable press the TARE key to save it Otherwise use the Fn A and UNITS keys to enter a new value and press the TARE key to save it Consult the factory Tech Support for the Acceleration of Gravity value for your location 8400 M022 01 Rev A 02 11 Page 47 190 Installation amp Technical Page 48 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 8 Serial Input Output 5 10 With 5 a displayed press the TARE key The display will change to bd Proceed to the 5Hud parameter 5 10 With 5 27 displayed press the TARE key The display will change to no Press the Fn A key to toggle to 4 5 and then press the TARE key The display will change to 5 uz Proceed to the bud parameter Otherwise to skip Serial Input Output setup press the TARE key to advance to the Fr int prompt b8Ud Serial Interface Baud Rate Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to
6. Press the TARE key to show the current setting for the Count Print Location If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new location and then press the TARE key to save it ERCH Piece Weight Print Location Press the TARE key to show the current setting for the Piece Weight Print Location If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new location and then press the TARE key to save it rtf Carriage Return Line Feed Data Format Termination Data transmitted from the serial I O port can be terminated with a single carriage return and either no line feed or a single line feed command Press the TARE key to view the current setting A 4 5 on the display means the data will be terminated with a carriage return AND a line feed while a no on the display means the data will be terminated with a single carriage return only If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it 8400 M022 01 Rev A 02 11 Page 55 190 Installation amp Technical EoP End Of Print Line Feeds At the end of a data transmission to a printer the indicator can transmit a pre selected number of line feed commands to space the paper in the printer to the
7. Select Option Card Installed Select Option Card Baud Rate when Jt 0 or 1 Select Option Card Parity when F Oor 1 Enable or Disable Continuous Output to the Option Port If UFE andLlante 4E5 Select Continuous Output Format SMA or Cardinal Scoreboard Select Field Bus Option Baud Rate when Jt 2 Select Field Bus Option MAC Address when UP 2 Display Backlight Color Setup Select YES or NO Select Default Backlight Color Select Checkweigher Under Backlight Color Select Checkweigher Accept Backlight Color Select Checkweigher Over Backlight Color 8400 M022 01 Rev A 02 11 190 Installation amp Technical 9 OPERATION 9 1 Ticket Format Selection The 190 includes support for visual tickets Visual tickets are designed by the PC based programs Visual Print or nControl and then downloaded to the indicator The 190 allows one programmable format in addition to the standard print tab settings format Press the Fn A key then the PRINT key The display will change to show Prt Press the TARE key to show the current value pu ar If the setting displayed is acceptable press the TARE key again to save it 5 Otherwise press the Fn A key to toggle between the different available settings and then press the TARE key to save it Allowable settings are 0 print tab settings 1 visual ticket format NOTE When a print format is selected it will remain active until changed by the operator
8. of the scale s capacity can be zeroed This limit is selected during the setup and calibration of the indicator Note that the indicator will not respond to pressing the ZERO key unless the weight display is stable e When displaying a Tare weight pressing the ZERO key will clear the Tare value and set the display to Gross mode e When displaying the Peak weight pressing the ZERO key will clear the Peak weight e When displaying the Gross accumulator pressing the ZERO key will clear the Gross accumulator e When displaying the Net accumulator pressing the ZERO key will clear the Net accumulator Page 78 8400 M022 01 Rev A 02 11 190 Installation amp Technical Key Description TARE Enter The TARE key is used during normal operation to store the current Gross weight as the new Tare weight The display will change to the Net weight and the Net annunciator will turn on e Pressing the TARE key when in the Net weight mode will cause the display to show the Tare weight e During Setup pressing the TARE key will display the current setting of the parameter Pressing the TARE key a second time after changing parameter values or settings signals completion of the entry of data and causes the indicator to process the data entered NET GROSS The NET GROSS key is used to toggle between the Gross and Net weight modes The selected mode is indicated by turning on the appropriate annun
9. value of the test weights 5 Place the weights on scale platform then press TARE key 6 Starting at the left and proceeding right a series of dashes will appear on the display 7 Next starting at the left and proceeding right the dashes will disappear after which the display will show 715 Page 42 8400 M022 01 Rev A 02 11 190 Installation amp Technical CAL 5 Last Calibration Weight 1 8400 M022 01 Rev A 02 11 The display will show 44 S This is the fifth of the calibration weights This weight could be ZERO NO LOAD or the TEST WEIGHTS TEST LOAD If the fifth calibration weight is not going to be used press the UNITS lt key to skip LAL 5 and advance to 5 592 d prompt Otherwise proceed to the next step Press the TARE key to view the current setting If the fifth calibration weight is to be ZERO NO LOAD press the TARE key If the fifth calibration weight is to be the TEST WEIGHTS TEST LOAD use the UNITS lt and Fn A keys to input the value of the test weights Place the weights on the scale platform then press the TARE key Starting at the left and proceeding right a series of dashes will appear on the display Next starting at the left and proceeding right the dashes will disappear after which the display will show 5 amp 4 51 7 Page 43 190 Installation amp Technical Page 44 8400 M022 O1 Rev A 02 11 190 Installation amp Technical 4 6 6 Ca
10. 13 3 Power Supply Sub Aesembhy nr rr rr rr rr rn nr nr rr rr rr ran nn 119 13 4 AG Wiring Detail 2 3203 i225 tense m t cate Gade edela tada rr rr rr enn da nr rr alalt mida nn 120 8400 M022 01 Rev A 02 11 Page V 190 Installation amp Technical Page VI 8400 M022 01 Rev A 02 11 1 SPECIFICATIONS Power Requirements Enclosure Type Enclosure Size Operating Environment Display Transducer Excitation Signal Input Range Number of Load Cells Load Cell Cable Length Division Value Sensitivity NON COMMERCIAL NTEP CANADA Scale Divisions NON COMMERCIAL NTEP CANADA Internal Resolution Tare Capacity Sample Rate Auto Zero Range Weighing Units Keypad Standard I O 8400 M022 01 Rev A 02 11 190 Installation amp Technical 100 to 240 VAC 50 60 Hz at 0 4A Max Thermoplastic IP69K wall or desk mount 9 4 W x 6 4 H x 3 7 D 239mm W x 163mm H x 93mm D Temperature 14 to 104 F 10 to 40 C Humidity 90 non condensing maximum Six digit seven segment 1 0 high Backlit LCD 5 15 VDC 0 5 mV min to 40 mV max with dead load boost 6 each 350 OHM minimum resistance 1500 feet maximum 30 feet maximum without sense lines Consult factory for other requirements 1 2 or 5 x 10 1 0 1 0 01 0 001 commercial 0 to 99 non commercial 0 15 uV e 0 5uV e Class IHAL 0 5uV e Class III IIIHD 100 to 240 000 100 to 10 000 Class III IIIL 100 to 10 000 Class III IIIHD 1
11. Installation amp Technical Page 116 8400 M022 01 Rev A 02 11 190 Installation amp Technical 13 PARTS IDENTIFICATION 13 1 Front Sub Assembly 1 3 ES ITEM NO QTY PART NUMBER DESCRIPTION 593GR986 SERIAL TAG ASSY 6021 1286 SCW PAN HEAD PLASTIC THD ROLLING 4x1 4 PHIL DR Z PLATE 10 6021 1287 SCW PAN HEAD PLASTIC THD ROLLING 4x1 2 PHIL DR Z PLATE CONNECTOR GASKET 190 CENTER GASKET 190 8400 D003 0A PCB ASSY 190 CONTROLLER 190 OVERLAY PLASTIC FRONT 190 1 8400 D011 08 PLASTIC CENTER 190 8400 M022 01 Rev A 02 11 Page 117 190 Installation amp Technical 13 2 Rear Sub Assembly Ne O POWER SUPPLY SUB ASSY ITEM NO QTY PART NUMBER DESCRIPTION 3 6021 1286 SCW PAN HEAD PLASTIC THD ROLLING 4x1 4 PHIL DR Z PLATE 5 4 6021 1288 SCW FILLISTER MACHINE SCW 10 32X1 5 DL HOLE ONE WAY S S 6024 0037 WASHER LOCK HELICAL SP 10 REG SS 8 PLUG HOLE 0 343 X 0 187 X 1 LG SILICONE RUBBER 6610 2248 CONN GLAND 187 312 GRIP 599 MTG BLK 15 POWER CORD 18 3 SVT CEE 6 3 FT 16 LABEL 205 210 TERM BLOCK 21 O RING 190 28 PLASTIC BACK 190 29 1 8510 C346 0I LABEL CAUTION HIGH VOLTAGE Page 118 8400 M022 01 Rev A 02 11 190 Installation amp Technical 13 3 Power Supply Sub Assembly 20 RED ie dd 19 E GREEN GROUND ITEM NO QTY PART NUMBER DESCRIPTION 2 6021 0423 SCW PAN HEAD MACHINE SCW 04 40X 250
12. TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it YES Interval Settings int no Interval Setting int is allowed are 1 2 5 10 20 50 selectable from 1 to 99 When both LF i 4E5 and 58 45 the followings results occur Scale must have between 100 and 10 000 divisions Inhibit serial data during input tr Az Zero Tracking Range 0 5 or 0 to 3 L 4 Zero Range no HP Capacity 4 to OC When LEt 4E5 and 45H na the followings results occur Motion Range 1 4 Zero Range yes apacity 9 grads to OC rn 20 OD ti ti O _ 8400 M022 01 Rev A 02 11 Page 21 190 Installation amp Technical Page 22 11 LI t iz Weighing Unit 1 Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 1 lb pounds 2 kg kilograms 3 oz ounces 4 g grams int Interval Setting Press the TARE key to show the current setting Ifi FE 4 55 use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 1 2 5 10 20 or 50 If LF no use the Fn A and UNITS lt keys to enter a new setting and then press the TARE key to save it Allowable settings are 1 through 99
13. Weight Accumulation Function is Enabled Function is Disabled 8400 M022 01 Rev A 02 11 Page 71 190 Installation amp Technical Page 72 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 15 Display Backlight Color Setup Lol och With Col ar 5 displayed press the TARE key The display will change to show diLt Proceed to the dFit parameter Loor With Loit arr displayed press the TARE key The display will change to no Press the Fn A key to toggle to 4 5 and then press the TARE key The display will change to Fit Proceed to the GL parameter Otherwise to skip the Display Backlight Color setup press the TARE key to reset the indicator and return to the normal weight display dfit Default Display Backlight Color Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 No Backlight 1 Red Backlight 2 Green Backlight 3 Yellow Backlight 4 Blue Backlight Und Er Checkweigher Under Backlight Color Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 No Backlight 1 Red Backlight 2 G
14. desired position for withdrawal or for the next print Press the TARE key to show the current setting for the End Of Print Line Feeds If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new number of End Of Print linefeeds and then press the TARE key to save it Allowable settings are 0 through 99 Page 56 8400 M022 O1 Rev A 02 11 190 Installation amp Technical 4 10 Fine Span Adjustment load of 10 of Capacity on the scale before adjustments IMPORTANT The F5PAn FSPAN mode requires a F SPAN can be made Fine Span Adjustment from GC EU Prompt 1 FSPRA If Fine Span Adjustment is desired with the 5 47 prompt displayed press the UNITS lt key until the display shows the FSFAn prompt Place a calibrated test weight on the scale and press the TARE key The display will change to show the amount of the test weight ant will be displayed to the right of the annunciators and the annunciators will alternately flash off and on Press the Fn A key to increase the span by 0 5 division OR press the UNITS lt key to decrease the span by 0 5 division Press the TARE Key to exit the Fine Span Adjustment and advance to the 4 Gd prompt Fine Span Adjustment after pressing TARE atlast Pr ot prompt 1 8400 M022 01 Rev A 02 11 With 57 4n displayed press the TARE key 2 The display will change to
15. display will show CFL 3 8400 M022 01 Rev A 02 11 Page 41 190 Installation amp Technical CARL 3 Third Calibration Weight 1 The display will show L 3 This is the second of two calibration weights This weight could be ZERO NO LOAD or the TEST WEIGHTS TEST LOAD 2 Press the TARE key to view the current setting 3 If the second calibration weight is to be ZERO NO LOAD press the TARE key 4 lf the first calibration weight is to be the TEST WEIGHTS TEST LOAD use the UNITS lt and Fn A keys to input the value of the test weights 5 Place the weights on scale platform then press TARE key 6 Starting at the left and proceeding right a series of dashes will appear on the display 7 Next starting at the left and proceeding right the dashes will disappear after which the display will show CFL 4 CAL 4 Fourth Calibration Weight 1 The display will show L 4 This is the fourth of the calibration weights This weight could be ZERO NO LOAD or the TEST WEIGHTS TEST LOAD If the fourth calibration weight is not going to be used press the UNITS key to skip LOCH and advance to 5 5 d prompt Otherwise proceed to the next step 2 Press the TARE key to view the current setting 3 If the fourth calibration weight is to be ZERO NO LOAD press the TARE key 4 If the fourth calibration weight is to be the TEST WEIGHTS TEST LOAD use the UNITS lt and Fn A keys to input the
16. enn n nns rr rr rr rna nn 73 5 CALIBRATION SEAL E 75 5 1 Installing the Calibration Gezai 75 6 KEYPAD EE 77 6 1 Standard Key FUNCHONS s s ss tsovsissssssk den s snanek sek den ens TALLEL MA ia LEET 77 Gra FNA Key ae e 81 6 3 Fn A Key Combination Features 83 7 Ehe cteghicsbsuateeslonebseghienbuwsbedatentiinihseabusahecalivalentinwubenshiveldctinends 85 Kee Ter 85 E TE 88 8 INDICATOR SETUP REVIEW rstostsssasossnenesens osanonenecesass osannsenesnsoseindenekosasannsniereresnsn 89 8 1 ACCESSING Setup EE 89 9 OPERATION a ar ar re araa raara ara a raaa raa A ra a rA scvactsaucvindnaacwancsiacviaadand 91 9 1 Ticket Format Selection 91 9 2 Preset Weight Comparators ii 93 9 3 Hold FEUAGUOIM E 95 9 4 Count FUNGUO amm aid 97 9 5 Time and Date FURCIHONS lt lilla aaa 99 9 6 Peak Old FUNCIO EE 101 SEENEN 103 9 8 Live Weight PUNCHOM Eetika tellima kalalaevade laatade latgat kn 105 9 9 Accumulated Weight FUNCTION ee 107 10 ERROR MESSAGES 109 10 1 Before You Call Service 109 10 2 415144 Een 111 Page IV 8400 M022 01 Rev A 02 11 190 Installation amp Technical 11 EVENT COUNT RS ebete 113 TI 024075 018 8761910 ES a SD ii 113 11 2 Accessing the UE EE 113 12 TEST MODE DIAGNOSTICS nici 115 12 1 Test Mode Diagnostics Features Ae 115 12 2 Accessing Test Mode Diagnostics ee 115 13 PARTS IDENTIFICATION L ui 117 T3 Front SUD VASSOMOLY ee 117 13 2 Tel 118
17. events can be counted The configuration event counter 5 will be incremented once each time Setup mode is entered and a change is made to at least one configuration parameter Up to 10 000 configuration events can be counted 11 2 Accessing the Event Counters 1 With the indicator ON press the Fn key and then press the NET GROSS key 2 The display will change to show CFL 3 Press the TARE key The display will change to show the current value for the number of times the indicator has been calibrated Press the TARE key The display will change to show F 4 Press the TARE key The display will change to show the current value for the number of times the indicator has had a configuration change 9 Press the TARE key 10 The indicator will return to the normal weight display 1 Ss 01 8400 M022 01 Rev A 02 11 Page 113 190 Installation amp Technical Configuration Parameters USA Domestic or International LFE Legal For Trade Uniti Weighing Units 1 Primary Units Int Interval Setting dPP Decimal Point Precision CAP Capacity Un ite Weighing Units 2 Secondary Units tcf Zero Tracking Range trL 4 Zero Limit ug Power Up Zero deLt Digital Filter Number F Filter Level Amount b Filter Break Range Sr Sample Rate Uns Motion Range SC Stable Count Page 114 8400 M022 01 Rev A 02 11 190 Installation amp Technical 12 TEST MODE DIAGNOSTICS 12 1 Test Mode Diagnostics Features The Ca
18. has been damaged due to unusual wear abuse improper line voltage overloading theft fire lightning water pro longed storage or exposure while in purchaser s possession or acts of God unless otherwise stated herein This warranty does not apply to peripheral equipment not manufactured by Cardinal This equipment will normally be covered by the equipment manufacturer s warranty This warranty sets forth the extent of our liability for breach of any warranty or deficiency in connection with the sale or use of our product Cardinal will not be liable for consequential damages of any nature including but not limited to loss of profit delays or expenses whether based on tort or contract Cardinal reserves the right to incorporate improvements in material and design without notice and is not obligated to incorporate said improvements in equipment previously manufactured This warranty is in lieu of all other warranties expressed or implied including any warranty that extends beyond the de scription of the product including any warranty of merchantability or fitness for a particular purpose This warranty covers only those Cardinal products installed in the forty eight contiguous United States and Canada This warranty does not cover paint coatings due to the variety of environmental conditions Page 2 Ph 800 441 4237 Printed in USA A Cardinal Scale Manufacturing Co Webb City MO 64870 315 WARRANTY CAR G r e ch A Ai Cardi
19. no 3 4 5 Place a calibrated test weight on the scale Press the Fn A key to toggle to 4 5 and then press the TARE key The display will change to show the amount of the test weight an will be displayed to the right of the annunciators and the annunciators will alternately flash off and on Press the Fn A key to increase the span by 0 5 division OR press the UNITS lt key to decrease the span by 0 5 division Press the TARE key to exit the Fine Span Adjustment and advance to the 4 ir bd prompt Page 57 190 Installation amp Technical Page 58 8400 M022 O1 Rev A 02 11 190 Installation amp Technical 4 11 Display High Resolution Weight IMPORTANT The 5 H ir E57 mode requires a load of Hieft 10 of Capacity on the scale High Resolution Weight from 5Et UP Prompt 1 Har ESP If displaying High Resolution Weight is desired with the 5Etur prompt displayed press UNITS lt key until the display shows the Hair ES prompt Place a calibrated test weight on the scale and press the TARE key The display will change to show the amount of the test weight in high resolution mode 1 10 division an will be displayed to the right of the annunciators and the annunciators will alternately flash off and on Press the Fn A key to increase the span by 0 1 division OR press the UNITS lt key to decrease the span by 0 1 division Press the TARE key to exit the Display High Reso
20. or wires are exposed between the rear housing and front panel and then place the front panel onto the rear housing 3 7 4 Secure with the 4 screws removed earlier 8400 M022 01 Rev A 02 11 Page 13 190 Installation amp Technical Page 14 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 INDICATOR SETUP 4 1 Calibration Inhibit Jumper Your Model 190 indicator has been thoroughly tested and calibrated before being shipped to you If you received the indicator attached to a scale calibration is not necessary If the indicator is being connected to a scale for the first time or recalibration is necessary for other reasons proceed as indicated Calibration and Setup of the indicator is accomplished entirely by the keypad However it may require changing the position of the calibration inhibit jumper depending on the method of sealing required by your local metrology laws The calibration inhibit jumper J4 is located on the main printed circuit board and can only be accessed by removing the front panel of the indicator CAL Inhibit Jumper J4 Figure No 7 8400 M022 01 Rev A 02 11 Page 15 190 Installation amp Technical Page 16 A IMPORTANT The following setup parameters CAN NOT be changed with the calibration inhibit jumper J4 installed Domestic or International Legal For Trade Weighing Units 1 Primary Units Interval Setting Decimal Point Precision Capacity Weighing Units 2 S
21. part in 16 777 216 Scale Capacity 1 to 100 samples per second selectable 0 5 or 1 through 9 divisions Pounds Ounces Kilograms Grams Color Coded Capacitive Touch type 7 keys 1 bi directional RS232 Page 1 190 Installation amp Technical 1 1 Standard Features Push button tare function Gross tare net conversion Selectable key lockout Hi Resolution mode Adjustable filtering Gross and Net accumulators Single serial port Remote input line for Zero Tare Gross and Print 1000 feet maximum Programmable print format using Visual Print or nControl 1 Visual Ticket available SMA level 2 compliant serial communications For more information see http www scalemanufacturers org Field re programmable via PC interconnection Test feature performs display and internal tests Auto Shutoff and Sleep modes Battery operation Requires additional hardware and includes additional documentation 1 2 Optional Features Additional Serial Port Special Filtering and Column Mounting This feature requires additional hardware and includes additional documentation Page 2 8400 M022 01 Rev A 02 11 190 Installation amp Technical 2 PRECAUTIONS 2 1 Static Electricity A CAUTION This device contains static sensitive circuit cards and components Improper handling of these devices or hiss printed circuit cards can result in damage to or destruction of the component or card Such actual and or consequential dam
22. the TARE key to save it Allowable settings are 12 1200 Baud 24 2400 Baud 48 4800 Baud 96 9600 Baud 19 19 2k Baud 38 38 4k Baud 76 76 8k Baud 8400 M022 01 Rev A 02 11 Page 65 190 Installation amp Technical P t Optional Serial Interface Parity Setting Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 No Parity with 8 data bits 1 Odd Parity with 7 data bits 2 Even Parity with 7 data bits Conte Continuous Output on Optional Serial Interface Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it 4E5 Continuous Output on Optional Serial Interface na No Continuous Output on Optional Serial Interface IMPORTANT The setting for the 5 are only applied when the oF parameter is set to 1 and ootd parameter is set to YES t 4PE Continuous Output Format Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 Continuous Out
23. the current setting If the setting displayed is acceptable press the TARE key to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 1 2 or 3 Note that if you select 3 Custom Filtering two additional prompts will be displayed dOFLE 0 Filter Level 2 Break Range 1 1 Filter Level 6 Break Range 12 Sample Rate 2 2 Filter Level 20 Break Range 12 Sample Rate 1 3 CUSTOM FILTERING NOTE The prompts F Filter Level and 4 Break Range will only be displayed if you selected 3 Custom Filtering for the gF Digital Filtering prompt Digital Filtering Lt selections 0 1 and 2 have fixed factory settings for Filter Level Break Range and Sample Rate 8400 M022 01 Rev A 02 11 Page 27 190 Installation amp Technical Page 28 F Filter Level The filter level is a number from 1 to 99 that corresponds to the level of filtering with 1 being the least and 99 being the greatest Press the TARE key to show the current setting To accept the setting displayed press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new setting 1 to 99 and then press the TARE key to save it b Break Range The break range is a number from 1 to 255 that corresponds to the number of division change to break out of the filtering Press the TARE key to show the current setting for the
24. 02 11 190 Installation amp Technical 4 6 1 Dual Point with Zero First Zero Calibration This is a standard calibration method requiring one weight an empty scale and has one conversion factor This method uses two calibration points CAL i and LAL Z to establish a zero no load calibration value and to span the indicator The two points correspond to zero weight and the test load or test weight and can be applied in any order This method should be used for first time calibration and complete recalibration CAL Iz First Calibration Weight 1 The display will show L iz This is the first of two calibration weights This weight could be ZERO NO LOAD or the TEST WEIGHTS TEST LOAD 2 Press the TARE key to view the current setting 3 If the first calibration weight is to be ZERO NO LOAD press the TARE key 4 lf the first calibration weight is to be the TEST WEIGHTS TEST LOAD use the UNITS lt and Fn A keys to input the value of the test weights 5 Place the weights on the scale platform then press the TARE key 6 Starting at the left and proceeding right a series of dashes will appear on the display 7 Next starting at the left and proceeding right the dashes will disappear after which the display will show CAL 2 CAL Second Calibration Weight 1 The display will show CFL 2 This is the second of two calibration weights This weight could be ZERO NO LOAD or the TEST WEIGHTS TE
25. 22 01 Rev A 02 11 190 Installation amp Technical 4 5 1 Filter Setting Recommendations Non Critical Sample Rate If the sample rate is not critical as in static weighing set S es 08 Poe 621 SE e 1 F 6 6 12 57 2 or aAFLEz 2 200 br IC AU 1 Digital Filtering 1 selections 0 1 and 2 have fixed factory settings for Filter Level Break Range and Sample Rate Critical Sample Rate If the sample rate is critical as in a filling operation use Custom Filtering set JF Liz to 3 1 5r SAMPLE RATE 1 to 120 samples second determination Set the sample rate as close as possible to produce a display graduation change for every graduation of material added to the scale Material Flow Rate lbs second Resolution EXAMPLE 100lbs sec tolbs 10s s Dr 2 i BREAK RANGE 1 to 255 graduations determination Turn the filtering off by setting the Fi setting to 0 Operate the system as it will be normally used and by observation determine the number of grads of instability that needs to be filtered out Set the break range 4 to that value Weight Change le Graduation Value EXAMPLE 20 000 x 10lb capacity scale with 800lb variation in the weight display 800 10 3 F FILTER SETTING 1 to 99 determination Set to desired results 4 If stability is unacceptable with any setting of F reduce the sample rate and or increase the break range 4 setting for incre
26. 6 SCW PAN HEAD MACHINE SCW 04 40X 875 10 CABLE CLIP 1 X 1 GREY 12 WASHER LOCK INT TOOTH TYPE A Z PL 13 SPACER 6 X 187 NYLON 14 SPACER 4 40X 750 3 16 HEX ALU Z P 18 190 AC POWER CABLE See Section 12 4 AC Wiring Detail 19 DC POWER CABLE 190 20 8400 B019 08 POWER SUPPLY 190 22 1 8400 C005 08 POWER SUPPLY COVER 190 8400 M022 01 Rev A 02 11 Page 119 190 Installation amp Technical 13 4 AC Wiring Detail GREEN YELLOW Page 120 8400 M022 01 Rev A 02 11 STATEMENT OF LIMITED WARRANTY WARRANTY TERMS Cardinal Scale Manufacturing Company warrants the equipment we manufacture against defects in material and workmanship The length and terms and conditions of these warranties vary with the type of product and are summarized below PRODUCT MATERIAL AND SE E CORROSION ON SITE ERAN TYPE WORKMANSHIP allel DAUR See note 4 LABOR ANE See note9 See note 7 REQUIREMENTS 1 2 3 5 6 90 DAYS ABCD 1 5 6 8 90 DAYS ABCD VEHICLE SCALE WEIGHT INDICATORS VEHICLE SCALE LOAD CELLS Ex Hydraulic HYDRAULIC LOAD CELLS ALL OTHER CARDINAL PRODUCTS REPLACEMENT PARTS 1 2 5 6 A B C D E APPLICABLE LIMITATIONS AND REQUIREMENTS This warranty applies only to the original purchaser The warranty does not apply to equipment that has been tampered with defaced damaged or had repairs or modifications not authorized by Cardinal or has had the serial number altered defaced or removed This warranty is not appl
27. Add the number of pieces to the scale and press the TARE key N 0 oO P OW The display will change to show the number of pieces on the scale 8400 M022 01 Rev A 02 11 Page 97 190 Installation amp Technical 8 Additional pieces may be added and the display will show the total number of pieces 9 Press the NET GROSS key to return to the weight display After the average piece weight has been set pressing the Fn A key will go directly to displaying piece count To change the average piece weight press the Fn A key a second time and the fdo 5 prompt will be displayed To quit the sampling process without changing the average piece weight set the sample size to 0 and press the TARE key Page 98 8400 M022 01 Rev A 02 11 190 Installation amp Technical 9 5 Time and Date Functions With the Time and Date function enabled during setup of the indicator the function must be activated before it can be used Refer to section 4 15 Function Setup the Fini Dot dh parameter to enable the Fn A key Time and Date function NOTE With U5A 45 the date format is month day year If U5A no the date format is day month year 9 5 1 Set the Time 1 Press and hold the Fn A key until the display blanks 2 Once the display blanks release the Fn A key 3 Press the TARE key until the display shows the time prompt HH MM X Note that X will be A for AM or P for PM 4 lf the time displayed is correct press the TARE ke
28. Cable For installations with over 30 feet of cable between the indicator and the load cells sense wires should be used The sense wires must be connected between the SENS SENS terminals on the indicator and the EXCITATION EXCITATION wires of the load cells or the SENS SENS terminals of the load cell trim board or the section seal trim board 3 5 Sense and Dead Load Jumpers J1 SEN and J2 SEN Sense Jumpers If the sense leads are NOT used you must install the SEN and GEN jumpers at J1 and J2 near the P5 terminal block These jumpers connect the sense leads to the excitation leads If sense leads ARE used as in motor truck scales or installations with over 30 feet between the indicator and load cells these jumpers should be open on one pin only or removed J3 DEAD LOAD Dead Load Boost Jumper For scales with very low dead loads less than 10 of the combined load cell capacity connect the DEAD LOAD dead load boost jumper J3 near the P5 terminal block ARANCIA Ge Ku A Ki ENG TRE VGA ETN Re ite MORE ANAS UA I RL LT DSS RL ICE Nat d CAL LNMIBIT pur r Fe Caen came m SPR A E EE OK A3 van E Figure No 5 8400 M022 01 Rev A 02 11 Page 11 190 Installation amp Technical 3 6 Serial and I O Cable Installation 3 6 1 3 6 2 3 6 3 3 6 4 3 6 5 3 6 6 3 6 7 3 6 8 Remove the 4 screws securing the front panel to the rear housing and then loosen a gland c
29. DI Cardinal i M n Cardinal Scale Manufacturing Co Model 190 Indicator Installation Technical and Operation Manual 8400 M022 01 Rev A 02 11 190 Installation amp Technical Introduction Thank you for selecting and purchasing the Cardinal Model 190 Weight Indicator The Model 190 indicator was built with quality and reliability at our factory in Webb City Missouri and incorporates the latest in digital technology and innovative features for the weighing industry Configuration and upgrades can easily be performed in the field while still maintaining the rigid control the most demanding installations require This flexibility insures the Model 190 will be able to meet your weight indicating needs for years to come The purpose of this manual is to provide you with a guide through installation setup and operation of your new Model 190 Weight Indicator Please read it thoroughly before attempting to install your indicator and keep it handy for future reference Copyright All rights reserved Reproduction or use without expressed written permission of editorial or pictorial content in any manner is prohibited No patent liability is assumed with respect to the use of the information contained herein Disclaimer While every precaution has been taken in the preparation of this manual the Seller assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from use of the infor
30. E Selecting 0 disables this feature A of F Auto Shutoff The Automatic Shutoff feature will automatically turn the indicator off when it is not in use after a predetermined period of inactivity to prolong battery life To turn the indicator back on you must press the ON OFF key Press the TARE key to show the current status for this feature A number other than 0 indicates that the auto shutoff feature is enabled and the displayed number corresponds to the number of minutes of stable weight displayed before the indicator is turned off automatically If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new setting 0 to 10 and then press the TARE key to store the new setting NOTE Selecting 0 disables the Auto Shutoff feature Page 26 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 5 Analog to Digital Filtering A d With H d displayed press the TARE key The display will change to drii Proceed to the sft parameter A d With H dd displayed press the TARE key The display will change to no Press the Fn A key to toggle to 4 5 and then press the TARE key The display will change to 4FL Proceed to the dFLk parameter Otherwise to skip the Analog to Digital Filtering setup press the TARE key to advance to the LAL d prompt dF it Digital Filtering With 451 cz displayed press the TARE key to show
31. Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 Continuous Output uses SMA format 1 Continuous Output uses Cardinal Scoreboard format 4 8 1 SMA Continuous Output Format If SMA is selected data will be transmitted in the following format lt If gt lt S gt lt f gt lt N gt lt M gt lt f gt lt XXXXXX XXX gt lt UUU gt lt cr gt Where If Line Feed s Flags Z center of Zero O Overcap E zero Error e weight not currently being displayed r Range 1 n Mode G Gross T Tare N Net m Motion M Motion blank no motion f Custom Custom flag XXXXXX XXX Weight Ten characters including decimal point if any UUU Units Ib oz kg g cre Carriage hex OD Return Page 50 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 8 2 Cardinal Scoreboard Continuous Output Format If Cardinal Scoreboard is selected the data will be transmitted in the following format lt S gt lt XXXXXX gt lt d gt lt UU gt lt M gt lt CC gt lt Cr gt Where S Sign XXXXXX Weight d Decimal point uu Units m Mode CC Weight Status cr Carriage Return 4 8 3 Weight On Demand negative blank positive Six digits Added to string if enabled in setup LB OZ KG G G Gross N Net OC overcap CZ center of zero MO motion EE weight not currently being displayed hex OD If continuous output has
32. Function Active 4 Live Weight Function Not Active 5 Repeatedly press the TARE key to step through the remaining function prompts until the indicator returns to the weight display 9 8 2 Live Weight Function Operation With the Live Weight function enabled and activate make sure the scale platform is empty and then simultaneously press the NET GROSS and the UNITS lt key The Hold annunciator will flash Load the scale platform When a stable value has been reached the Hold annunciator will be on steadily and the display will lock Press the NET GROSS key to return to the weight display 8400 M022 01 Rev A 02 11 Page 105 190 Installation amp Technical Page 106 8400 M022 01 Rev A 02 11 190 Installation amp Technical 9 9 Accumulated Weight Function When the accumulated weight function has been enabled during setup of the indicator the function must be activated before it can be used Refer to section 4 15 Function Setup the Unt Dot dh parameter to enable the Fn A key Hold function NOTE If Legal For trade L F 4 5 has been selected in setup the Gross weight must return to zero before the next weighing operation to enable accumulation 9 9 1 Activate Accumulated Weight Function 1 Press and hold the Fn A key until the display blanks 2 Once the display blanks release the Fn A key 3 The display will change to show HI fu X the prompt and status of the Accumulated Weight function 4 If the s
33. Interference Problems prepared by the Federal Communications Commission helpful It is available from the U S Government Printing Office Washington D C 20402 Stock No 001 000 00315 4 Proper Disposal When this device reaches the end of its useful life it must be properly disposed of It must not be disposed of as unsorted municipal waste Within the European Union this device should be returned to the distributor from where it was purchased for proper disposal This is in accordance with EU Directive 2002 96 EC Within North America the device should be disposed of in accordance with the local laws regarding the disposal of waste electrical and electronic equipment It is everyone s responsibility to help maintain the environment and to reduce the effects of hazardous substances contained in electrical and electronic equipment on human health Please do your part by making certain that this device is properly disposed of The symbol shown to the right indicates that this device must not be disposed of in unsorted municipal waste programs Page II 8400 M022 O1 Rev A 02 11 190 Installation amp Technical TABLE OF CONTENTS SPECIFICATION LEE 1 TA Stand te Re 2 1 2 Optional Feature S sini ri OA OLI A 2 2 PRECAUTIONS asesiad ee eege ee am 3 2A Statie Ge ARE cette aal titer tia aa bine aaa ta 3 22 Batterie S cise et 3 3 INSTALLATION eege ee 5 3 1 Site Preparation Heouirements Ae 5 3 1 1 ENVIFORMENIAL Li ALn 5 3 1 2 Elec
34. ST LOAD 2 Press the TARE key to view the current setting 3 If the second calibration weight is to be ZERO NO LOAD press the TARE key 4 lf the first calibration weight is to be the TEST WEIGHTS TEST LOAD use the UNITS lt and Fn A keys to input the value of the test weights 5 Place the weights on the scale platform then press the TARE key 6 Starting at the left and proceeding right a series of dashes will appear on the display 7 Next starting at the left and proceeding right the dashes will disappear after which the display will show CFL 3 8400 M022 01 Rev A 02 11 Page 33 190 Installation amp Technical CAL 3 Last Calibration Weight 1 The display will show 41 3 This weight is not used 2 Press the UNITS lt key to skip LAL 3 and advance to 5Et Sir prompt Page 34 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 6 2 Dual Point without Zero False Zero Calibration This calibration method requires one test weight and establishes a new conversion factor only It is used to establish a false temporary zero zero without affecting the zero calibration value stored during the last calibration This is particularly useful in tank weighing applications where it may be impractical or impossible to completely empty the tank This method uses two calibration points AL iz and 4i The value of the test weight is entered when AL is displayed and the NET GROSS k
35. age IS NOT covered under warranty and is the responsibility of the device owner Electronic components must be handled only by qualified electronic technicians who follow the guidelines listed below ATTENTION ALWAYS use a properly grounded wrist strap when handling removing or installing electronic circuit cards or components Make certain that the wrist strap ground lead is securely attached to an adequate ground If you are uncertain of the quality of the ground you should consult a licensed electrician outermost edges NEVER touch the components component leads or connectors ALWAYS observe warning labels on static protective bags and packaging and never remove the card or component from the packaging until ready for use ALWAYS store and transport electronic printed circuit cards and components in anti static protective bags or packaging ALWAYS handle printed circuit card assemblies by the 2 2 Batteries CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS ATTENTION RISQUE D EXPLOSION SI LA BATTERIES EST REMPLACE E PAR UN TYPE INCORRECT REJETEZ LES BATTERIES UTILISE ES SELON LES INSTRUCTIONS 8400 M022 01 Rev A 02 11 Page 3 190 Installation amp Technical Page 4 8400 M022 01 Rev A 02 11 190 Installation amp Technical 3 INSTALLATION 3 1 Site Preparation Requirements The Cardinal Model 190 indicator is a precis
36. ased filtering 8400 M022 01 Rev A 02 11 Page 29 190 Installation amp Technical Page 30 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 6 Calibration The 190 indicator has six modes that can be used to perform calibration Four of the modes require a test load or test weights one requires the scale to be empty and at zero and the last uses the calibration C numbers from a previous calibration CAL With CHL displayed press the TARE key The display will change to LAL iz Proceed tothe AL iz parameter CALL With CHL d displayed press the TARE key The display will change to no Press the Fn A key to toggle to 4 5 and then press the TARE key The display will change to LAL iz Proceed to the LAL iz parameter Otherwise to skip Calibration press the TARE key to advance to the 5 o7 prompt During calibration it will be necessary to enter values using the 190 keypad Pressing the TARE key will cause the data entered or displayed to be retained and the 190 to advance to the next prompt The functions of numeric keys are replaced by using the UNITS lt and the Fn A keys The cursor location is identified by the blinking character and can be advanced to the left to the next position by pressing the UNITS lt key Pressing the Fn A key will change the blinking character to the next value 8400 M022 01 Rev A 02 11 Page 31 190 Installation amp Technical Page 32 8400 M022 01 Rev A
37. ation transformers power regulators uninterruptible power supplies or simple line filters 3 1 4 Transient Suppression The following recommendations will help to reduce transients 8400 M022 01 Rev A 02 11 Always use shielded cables to connect signal wires to the weight indicator Secure the cables in the cable clips provided inside the indicator Connect the cable shield indicator end only to a ground point inside the indicator Keep wires that extend beyond the shield as short as possible Do not run load cell or signal cables from the weight indicator along side or parallel to wiring carrying AC power If unavoidable position the load cell and signal cables a minimum of 24 away from all AC wiring Always use arc suppressors across all AC power relay contacts see recommendations at www paktron com pdf Quencharch_QRL pdf Use zero voltage switching relays optically isolated if possible Page 7 190 Installation amp Technical Page 8 3 2 Mounting Before beginning installation of your Model 190 Indicator make certain that it has been received in good condition Carefully remove it from the shipping carton and inspect it for any evidence of damage such as exterior dents or scratches that may have taken place during shipment Keep the carton and packing material for return shipment if it should become necessary It is the responsibility of the purchaser to file all claims for any damages or loss incurred duri
38. be activated before it can be used Refer to section 4 15 Function Setup the Fini Dot dh parameter to enable the Fn A key Hold function NOTE This function is not available when Legal For trade L F 4 amp 5 has been selected in setup In addition only one of the functions Hold Count Peak Hold Checkweigher or Live Weight can be active at a time 9 3 1 Activate Hold Function 1 Press and hold the Fn A key until the display blanks 2 Once the display blanks release the Fn A key 3 The display will change to show Hold X the prompt and status of the Hold function 4 If the setting displayed is acceptable press the TARE key to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Hold Function Active 4 Hold Function Not Active 5 Repeatedly press the TARE key to step through the remaining function prompts until the indicator returns to the weight display 9 3 2 Hold Function Operation 1 With the Hold function enabled and activated momentarily press the Fn A key and the display will lock at its current weight reading 2 Press the PRINT key to print the held reading 3 Press the NET GROSS ZERO TARE or UNITS lt key to release the hold and return to the weight display 8400 M022 01 Rev A 02 11 Page 95 190 Installation amp Technical Page 96 8400 M022 01 Rev A 02 11 190 Installation amp Technical 9 4 Count Function With the Count func
39. between showing the Net accumulator weight and the Net accumulator count 8 Press the TARE key to display the Gross accumulator again 9 Press the ZERO key to clear the displayed accumulator 10 Press the NET GROSS key to return to normal weight display Page 108 8400 M022 01 Rev A 02 11 190 Installation amp Technical 10 ERROR MESSAGES 10 1 Before You Call Service The Cardinal 190 Weight Indicator has been designed to provide you with years of trouble free operation However should you experience a problem please refer to the troubleshooting guide below before you call for service The following describes several types of symptoms along with suggested remedies PROBLEM POSSIBLE SOLUTIONS Display does not AC operation turn on Is the AC power cord fully inserted into the wall receptacle Check wall receptacle for proper AC power Try another electrical appliance in the same receptacle does it work Check the circuit breaker Has there been power failure Battery operation Check if battery is installed correctly Is battery discharged Replace or recharge Incorrect weight Has the indicator been calibrated displayed Insure that the scale platform isn t touching an adjacent object Check the load cell connector wiring If using four 4 wire load cells insure the sense lead jumpers J4 amp J5 are installed Have proper operation procedures been followed Indicator will not Refer
40. break range To keep the displayed setting press the TARE key Otherwise use the Fn A and UNITS keys to enter a new setting 1 to 255 and then press the TARE key to save it NOTE Selecting 0 disables this feature Sr Sample Rate Press the TARE key to show the current setting for the sample rate The setting displayed is the sample rate in samples per second Press the TARE key to save the displayed setting or use the Fn A and UNITS lt keys to enter a new setting 1 to 120 and then press the TARE key to save it UnS Motion Range Press the TARE key to view the current setting for the range of motion detection If the displayed setting is acceptable press the TARE key to save it Otherwise use the Fn A and UNITS lt keys to enter a new range the number of divisions of change permitted before indicating unstable and then press the TARE key to save the new setting Allowable range values are 0 through 99 divisions 5E Stable Count Press the TARE key to view the current setting for the number of consecutive stable weight readings before indicating stable weight This helps filter weight readings for stability when trying to capture stable weight If the displayed setting is acceptable press the TARE key to save it Otherwise use the Fn A and UNITS lt keys to enter a new setting and press the TARE key to save the new setting Allowable values for the stable count are 1 through 255 8400 M0
41. ciator on the display Note that if no valid tare weight has been entered pressing the NET GROSS key will cause a momentary display error not Ar E and the indicator will remain in the Gross weight mode When in Hold Count Peak weight Live weight or Accumulator display mode press the NET GROSS key to return the display to normal weight display mode UNITS lt Left Arrow The UNITS lt key is used for several functions e In normal operation the UNITS lt key is used to select the units in which the weight is to be displayed The available units of measure unit1 and unit2 are selected in setup The available units include pounds ounces kilograms and grams During setup the UNITS lt key is used to advance the cursor left to the next position when inputting setup parameters 8400 M022 01 Rev A 02 11 Page 79 190 Installation amp Technical Description Fn A Up Arrow The Fn A key is used for several functions e During indicator setup when a setup parameter not a parameter value or setting is displayed pressing the Fn A key will backup to the previous parameter prompt e Also during setup when a parameter value or setting is displayed pressing the Fn A key will toggle between the different available values or settings for that parameter In normal operation the Fn A key is used in conjunction with the other keys on the keypad to access additional indicator feat
42. e This is the value in scale divisions that will be automatically zeroed off If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are 0 disables Zero Tracking 0 5 or 1 through 9 eri 4 Zero Range Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it eri YES Eet Zoo 4 of scale capacity Full capacity no limit PUG Power Up Zero Feature Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it PUG YES HUD Zog Automatic Re Zero on No Re Zero on Power Up Power Up 8400 M022 01 Rev A 02 11 Page 23 190 Installation amp Technical Page 24 td 12 or 24 Time Format d Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Ot herwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Note that in the 24 hour format 12 is added to all times after noon i e 3 PM would be 1500 td id td 24 12 hour clock 24 hour clock 3PM display
43. e displayed weight is greater than the maximum acceptable weight the arrow over OUT3 gt the OVER annunciator will turn on and the display will change to the color selected in section 4 15 Display Backlight Color Setup When the displayed weight is within the range from minimum acceptable weight to maximum acceptable weight the arrow over OUT2 8 the ACCEPT annunciator will turn on and the display will change to the color selected in section 4 15 Display Backlight Color Setup 8400 M022 01 Rev A 02 11 190 Installation amp Technical 9 8 Live Weight Function With the Live Weight function enabled during setup of the indicator the function must be activated before it can be used Refer to section 4 15 Function Setup the Fini Dot dh parameter to enable the Fn A key Hold function NOTE This function is not available when Legal For trade L F 4 amp 5 has been selected in setup In addition only one of the functions Hold Count Peak Hold Checkweigher or Live Weight can be active at a time 9 8 1 Activate Live Weight Function 1 Press and hold the Fn A key until the display blanks 2 Once the display blanks release the Fn A key 3 The display will change to show X the prompt and status of the Live Weight function 4 If the setting displayed is acceptable press the TARE key to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it i Live Weight
44. e scale has changed This would occur for example if a guard rail has been added to the scale platform This method uses two calibration points LAL iz and L AL d The TARE key is pressed when 144 i is displayed and the ZERO key is pressed when HI 2 is displayed CAL iz First Calibration Weight 1 The display will show CFL iz This is the first of two calibration steps 2 Insure the scale is empty 3 Press the TARE key 4 Press the TARE key 5 Starting at the left and proceeding right a series of dashes will appear on the display 6 Next starting at the left and proceeding right the dashes will disappear after which the display will show CAL 2 CAL 2 Second Calibration Weight 1 The display will show 41 2 This is the second of two calibration steps 2 Press the ZERO key 3 The display will advance to 5E 51 7 8400 M022 01 Rev A 02 11 Page 39 190 Installation amp Technical Page 40 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 6 5 Multi Point Calibration This method requires up to four weights an empty scale and has up to four conversion factors This method uses up to five calibration points CAL iz LALGzi CALI CALY and CALS The five points correspond to zero weight up to three mid point weights and the test load or test weight and can be applied in any order This method can be used to correct for system nonlinearity CAL Iz First Calibration Weight
45. econdary Units Zero Tracking Range 4 Zero Limit Power Up Zero Digital Filter Number Filter Level Amount Filter Break Range Sample Rate Motion Range Stable Count 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 2 Calibration Data Entry finger touch to function The keypad will not operate with other items such as pen pencil or tools Ba STORM ZS D Lio The Model 190 uses a capacitive touch keypad that reguires a LE IN1 OUT1 OUT2 OUT3 lt gt O O gt PRINT ee ma Figure No 8 During the indicator setup and calibration process it will be necessary to enter operational parameters via the 190 keypad Pressing the TARE key will cause the data entered or displayed to be retained and the 190 to advance to the next prompt The functions of numeric keys are replaced by using the UNITS and the Fn A keys The cursor location is identified by the blinking character and can be advanced to the left to the next position by pressing the UNITS lt key Pressing the Fn A key will change the blinking character to the next value or setting Continue to press this key to toggle between the different available values or settings for the setup parameter Pressing the Fn A key when a setup parameter not a parameter value or setting is displayed will backup to the previous para
46. ed or the keys are pressed in the wrong order the indicator will turn back off 8400 M022 01 Rev A 02 11 Page 63 190 Installation amp Technical Page 64 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 13 Options Setup oft ion With af displayed press the TARE key The display will change to show ot Proceed to the ot parameter oPt With af displayed press the TARE key The display will change to na Press the Fn A key to toggle to 4 5 and then press the TARE key The display will change to 7 Proceed to the parameter Otherwise to skip the Options Setup press the TARE key to advance to the Fuata prompt oPt Option Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are 0 No Option Card Installed 1 Serial Interface Option Card Installed 2 Field Bus Option Card Installed O Prez and Lante are only applied when the oft parameter IMPORTANT The settings for the following prompts GHUd is set to 0 or 1 b8Ud Optional Serial Interface Baud Rate Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new baud rate for the serial ports and then press
47. eight and establishes a new conversion factor span without affecting the zero calibration value stored during the last calibration This minimizes placing and removing test weights and is especially useful when checking high capacity scales This method uses two calibration points 44 iz and 4i The value of the test weight is entered when AL is displayed and the ZERO key is pressed when 144 lt is displayed CAL iz First Calibration Weight 1 The display will show L iz This is the first of two calibration steps This weight is the TEST WEIGHTS TEST LOAD 2 Press the ZERO key 3 The display will show CAL 2 CAL Second Calibration Weight Place the weights on the scale platform Using the UNITS lt and Fn A keys input the value of the test weights Press the TARE key Starting at the left and proceeding right a series of dashes will appear on the display 5 Next starting at the left and proceeding right the dashes will disappear after which the display will show 5 amp 4 51 7 AO Nos 8400 M022 01 Rev A 02 11 Page 37 190 Installation amp Technical Page 38 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 6 4 Single Point for Zero Only Only Zero Calibration This calibration method requires no test weight an empty scale and establishes a new zero without affecting the conversion factor span This is useful to regain the full range of zero limit when the dead load of th
48. encounter an error code please refer to this list for the cause Error Cause A and Corrective Action B Py e O Looe 171 D gt Calibration required Calibrate the scale with test weights The analog input is off scale at the upper end of the input range Check wiring and load cell The analog input is off scale at the lower end of the input range Check wiring and load cell Lett Attempt to perform an illegal function 1 Performing a hold operation when the weight is invalid e g overcapacity 2 Attempting to clear Tare with Gross weight greater than zero Et i u5SA IG 3 Attempting to zero scale when there is motion present or the scale is over capacity 4 Attempting to zero scale when Gross weight is out of zero range tri 4 5 5 Attempting to print when scale is over capacity 6 Attempting to do a span adjustment with insufficient load on the scale 7 Attempting to tare scale when there is motion present or the Gross weight is below zero or over capacity This message is used with the battery operation and will turn ON to indicate the battery does not have a sufficient charge and reguires recharging If continued use furthers drains the battery no change in operation will occur until just before the battery voltage drops to a level where operation is affected At this level the indicator will automatically turn off Charge the batte
49. et outlet supplying power to the indicator should be on a separate circuit from the distribution panel and dedicated to the exclusive use of the indicator The socket outlet shall be installed near the equipment and shall be easily accessible Note that the power cord on the 190 serves as the power disconnect The wiring should conform to national and local electrical codes and ordinances and should be approved by the local inspector to assure compliance For outdoor operations the socket outlet must provide GFCI ground fault circuit interrupter protection On installations requiring 230 240 VAC power it is the responsibility of the customer to have a qualified electrician install the proper power cord plug that conforms to national electrical codes and local codes and ordinances 8400 M022 01 Rev A 02 11 190 Installation amp Technical 3 1 3 Electrical Noise Interference To prevent electrical noise interference make certain all other wall outlets for use with air conditioning and heating equipment lighting or other equipment with heavily inductive loads such as welders motors and solenoids are on circuits separate from the indicator Many of these disturbances originate within the building itself and can seriously affect the operation of the instrument These sources of disturbances must be identified and steps must be taken to prevent possible adverse effects on the instrument Examples of available alternatives include isol
50. etting displayed is acceptable press the TARE key to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it i Accumulated Weight Function Active 4 Accumulated Weight Function Not Active 5 Repeatedly press the TARE key to step through the remaining function prompts until the indicator returns to the weight display 9 9 2 Accumulated Weight Function Operation During operation the weight recorded when the PRINT key is pressed will be added to the accumulator This will be indicated by t ot AL being displayed briefly after the PRINT key has been pressed 1 To display the Accumulator simultaneously press the UNITS lt and TARE keys If Legal For trade 1 F 4 5 is on the gross load must be zero 2 The Gross accumulator weight will be displayed as indicated by the alternating 4 and 3 After a brief interval the display will show the number of Gross weight items accumulated indicated by the alternating 4 and 8400 M022 01 Rev A 02 11 Page 107 190 Installation amp Technical 4 The display will alternate between showing the Gross accumulator weight and the Gross accumulator count 5 Press the TARE key and the Net accumulator weight will be displayed indicated by the alternating n and 4 6 After a brief interval the display will show the number of Net weight items accumulated indicated by the alternating n and L 7 The display will alternate
51. ey is pressed when 41 Z is displayed CAL iz First Calibration Weight 1 The display will show CHL iz This is the first of two calibration weights This weight could be ZERO NO LOAD or the TEST WEIGHTS TEST LOAD 2 Press the TARE key to view the current setting 3 If the first calibration weight is to be ZERO NO LOAD press the TARE key 4 lf the first calibration weight is to be the TEST WEIGHTS TEST LOAD use the UNITS lt and Fn A keys to input the value of the test weights 5 Place the weights on the scale platform then press the TARE key 6 Starting at the left and proceeding right a series of dashes will appear on the display 7 Next starting at the left and proceeding right the dashes will disappear after which the display will show CAL 2 CAL Second Calibration Weight 1 The display will show 4 2 This is the second of two calibration steps 2 Remove the weights on the scale platform Press the NET GROSS key 4 Starting at the left and proceeding right a series of dashes will appear on the display 5 Next starting at the left and proceeding right the dashes will disappear after which the display will show 5 amp 4 51 7 8400 M022 01 Rev A 02 11 Page 35 190 Installation amp Technical Page 36 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 6 3 Single Point for Span Only Last Zero Calibration This calibration method requires one test w
52. hange to Hot d Proceed to the Hold parameter Otherwise to skip the Options Setup press the TARE key to advance to the LoL or 5 prompt IMPORTANT The Hold Count and Live Weight Features AN should not be enabled if the Legal For Trade option LFE YES was selected during setup In addition only one of the features Hold Count Peak Hold Checkweigher or Live Weight can be enabled at a time Hot d Hold Function Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are SES no Hold Function is Enabled Hold Function is Disabled Count Count Function Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are YES no Count Function is Enabled Count Function is Disabled 8400 M022 01 Rev A 02 11 Page 69 190 Installation amp Technical t dA Time and Date Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are YES no Time and Date is Enabled Time and Da
53. icable to equipment that has not been grounded in accordance with Cardinal s recommendations This equipment must be installed and continuously maintained by an authorized Cardinal dealer Applies only to components constructed from stainless steel This warranty does not apply to equipment damaged in transit Claims for such damage must be made with the responsible freight carrier in accordance with freight carrier regulations Warranty term begins with date of shipment from Cardinal Only if device is constructed for outdoor use Lifetime warranty applies to damages resulting from water lightning and voltage transients and applies only to the hydraulic load cell structure itself does not include pressure transducers rubber seals o rings and associated wiring Except for hydraulic load cells warranty coverage for damage resulting from lightning is valid ONLY when the device is installed in strict accordance with Cardinal s installation instructions including the use of recommended grounding and surge suppression circuitry IN MOTION VEHICLE SCALES ale e ef SCALE YES YES YES YES 90 DAYS ABCDE STRUCTURE Sg Page 1 Ph 800 441 4237 DI Cardinal E mail cardinal cardet com 203 E Daugherty 02 11 t j j A i ia Cardinal Scale Manufacturing Co Webb City MO 64870 ei ia EXCLUSIONS This warranty does not include replacement of consumable of expendable parts The warranty does not apply to any item that
54. igure No 12 8400 M022 01 Rev A 02 11 Page 75 190 Installation amp Technical Page 76 8400 M022 01 Rev A 02 11 190 Installation amp Technical 6 KEYPAD 6 1 Standard Key Functions The Model 190 is equipped with a 7 key Capacitive Touch keypad The keypad is used to enter commands and data into the indicator This section describes each key along with its normal function It is helpful to refer to the actual indicator while reading this section finger touch to function The keypad will not operate with The Model 190 use a capacitive touch keypad that reguires a other items such as pen pencil or tools SO sm N M 0 OHO EL Fa e GE IN OUT OUT2 OUT3 lt gt I E eardinalseale cot O O i PRINT Figure No 13 8400 M022 01 Rev A 02 11 Page 77 190 Installation amp Technical Key Description ON OFF The ON OFF key is used to turn the ON indicator on and off e Press the ON OFF key when the indicator is off to turn the indicator ON The 190 will perform a display test turn on all segments and then show the model number and software version e lf the indicator is already on press the ON OFF key and hold for 2 to 3 seconds When the display shows 7 F release the key to turn the indicator OFF ZERO The ZERO key is used to zero the weight display Up to the selected limit of 4 or 100
55. ion of true zero 4 STABLE This annunciator is turned on when the weight display is stable When off it means that the change in successive weight samples is greater than the motion limits selected during setup NET This annunciator is turned on when the displayed weight is Net weight Gross weight less Tare weight 6 GROSS This annunciator is turned on to show that gross weight is displayed Gross weight will be displayed when no tare weight is stored T TARE This annunciator is turned on to show that the displayed weight is the tare weight Ib pounds This annunciator is located to the right of the weight display and is turned on to show that the displayed weight unit is pounds oz ounces This annunciator is located to the right of the weight display and is turned on to show that the displayed weight unit is ounces 8400 M022 01 Rev A 02 11 Page 85 190 Installation amp Technical kg kilograms This annunciator is located to the right of the weight display and is used to indicate that the displayed unit of weight measurement is kilograms grams This annunciator is located to the right of the weight display and is used to indicate that the displayed unit of weight measurement is grams Ca COUNT This annunciator shows that the display is in the Count mode and the value displayed is in pieces the count quantity and not weight ACCUMULATOR This a
56. ion weight measuring instrument As with any precision instrument it requires an acceptable environment to operate at peak performance and reliability This section is provided to assist you in obtaining such an environment Environmental The 190 indicator meets or exceeds all certification requirements within a temperature range of 14 to 104 F 10 to 40 C In order to keep cooling requirements to a minimum the indicator should be placed out of direct sunlight and to provide adequate air circulation keep the area around the indicator clear Make certain the indicator is not directly in front of a heating or cooling vent Such a location will subject the indicator to sudden temperature changes which may result in unstable weight readings NOD ses 7 OF ei 8400 M022 01 Rev A 02 11 Page 5 190 Installation amp Technical Insure that the indicator has good clean AC power and is properly grounded In areas subject to lightning strikes additional protection to minimize lightning damage such as surge suppressors should be installed 3 1 2 Electrical Power The 190 has been designed to operate from 100 to 240 VAC 0 4A Max at 50 60 Hz Note that a special order is not required for operation at 230 240 VAC CAUTION To avoid electrical hazard and possible damage to the indicator DO NOT under Page 6 any circumstance cut remove alter or in any way bypass the power cord grounding prong The sock
57. ise use the Fn A and UNITS lt keys to enter a new value for the preset weight When the desired value is displayed press the TARE key to save it Continue with this procedure until a value for each preset to be used has been entered After the last preset value has been entered and the TARE key pressed the indicator will return to the weight display Page 93 190 Installation amp Technical Page 94 9 2 2 Preset Weight Comparators Operation The preset weight comparators are used to control peripheral devices used in some form of process control The number of comparators used depends upon system needs For example in a simple filling operation a single comparator may be used to open or close a gate which dumps material on the scale In a more complex application more comparators may be used for high speed low speed filling The sg aut Digital Output setup parameter selects how many comparators are being used and the state of the output when the scale weight is below the preset target or cutoff weight The output can be in one of two states connected to the common pin on the i o connector or not connected to the common pin on the i o connector When the scale weight is greater than or equal to the cutoff weight the output will change state 8400 M022 01 Rev A 02 11 190 Installation amp Technical 9 3 Hold Function With the Hold function enabled during setup of the indicator the function must
58. libration E Numbers calibration and or your scale is used in a commercial application and must be Legal for Trade you cannot use the C numbers to re calibrate IMPORTANT If any components have been changed that affect The numbers are displayed only during the Test mode operation by pressing the Fn A key then the UNITS lt key The numbers are shown at the end of the test operation and each number is displayed for approximately 4 seconds allowing you to record them Each number may be up to three 3 digits in length By recording these numbers you will be able to return the indicator to its present calibration settings without using test weights simply by entering the numbers 1 With AL z displayed press UNITS lt key 2 AtL prompt press TARE key to show current value of number 3 If z value displayed is acceptable press TARE key again to save it 4 Otherwise use Fn A and UNITS lt keys to enter a new value and then press the TARE key 5 Ad prompt press TARE key to show current value of 2 number 6 Hd value displayed is acceptable press TARE key again to save it 7 Otherwise use Fn A and UNITS keys to enter a new 2 value and then press the TARE key 8 Ati 3 prompt press TARE key to show current value of 3 number 9 If 3 value displayed is acceptable press TARE key again to save it 10 Otherwise use Fn A and UNITS
59. load cell junction box through the gland connector and into the enclosure 3 3 4 Referring to Figure No 3 remove 3 inches of the outer insulation jacket 3 3 5 Next remove 1 4 inch of insulation from each of the six wires and shield with sense leads or four wires and shield without sense leads 3 Figure No 3 8400 M022 01 Rev A 02 11 Page 9 190 Installation amp Technical 3 3 6 Remove the 7 connector terminal block connector from P5 on the 190 main board Grasp the terminal block connector and lift straight up away from the board 3 3 7 Referring to the table below and the labels on the circuit board for terminal connections connect each wire to the terminal block Load Cell Wiring Table Board Label Function Board Label Function EXC EXCITATION SIG SIGNAL SEN SENSE SEN SENSE SIG SIGNAL EXC EXCITATION SHLD SHIELD Connect the load cell cable shield wire here 3 3 8 To terminate a wire loosen the screws in the terminal block and then insert the wire into the terminal opening Tighten the screw to secure the wire in place See Figure No 4 Load Cell Shield Wire Insert wire and tighten screw Figure No 4 3 3 9 Repeat the procedure until all wires are in place 3 3 10 After all terminations have been made remove the excess cable from the enclosure Page 10 8400 M022 01 Rev A 02 11 190 Installation amp Technical 3 4 Load Cell Connections with Over 30 Feet of
60. lt keys to enter a new value and then press TARE key 11 At CH prompt press the TARE key to show current value of 4 number 12 If value displayed is acceptable press the TARE key again to save it 13 Otherwise use Fn A and UNITS lt keys to enter a new value and then press TARE key 14 The display will change to show 5 amp 4 51 7 8400 M022 01 Rev A 02 11 Page 45 190 Installation amp Technical Page 46 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 7 Set Gravity Constant The Cardinal 190 Weight Indicator is equipped with an acceleration of gravity function which means that it can be calibrated in one location and then adjusted to match the acceleration of gravity at the location where it will used DEE OC With 55 5 displayed press the TARE key The display will change to CHL OC Proceed to the CAL SL parameter DEE OU d With GC OC d displayed press the TARE key The display will change to no Press the Fn A key to toggle to 4 5 and then press the TARE key The display will change to AL SL Proceed to the LAL SL parameter Otherwise to skip the Set Gravity Constant setup press the TARE key to advance to the 5 od prompt CAL 9C Calibrated Gravity Constant This is the acceleration of gravity value of the location where the scale was Calibrated Set to 0 if calibrated at location of operation or if gravity constants are not going to be used
61. lution Weight and advance to i of ouk prompt High Resolution Weight after TARE pressed at F5PAn prompt 1 With 4 5 displayed press the TARE key 2 The display will change to no Pe 8400 M022 01 Rev A 02 11 Place a calibrated test weight on the scale Press the Fn A key to toggle to 5 and then press the TARE key The display will change to show the amount of the test weight in high resolution mode 1 10 division an 4 will be displayed to the right of the annunciators and the annunciators will alternately flash off and on Press the Fn A key to increase the span by 0 1 division OR press the UNITS lt key to decrease the span by 0 1 division Press the TARE key to exit the Display High Resolution Weight and advance to the ootd prompt Page 59 190 Installation amp Technical Page 60 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 12 Key Lockout Feature The Key Lockout Feature allows keys on the indicator to be disabled for use by the operator during normal operation During normal operation when the operator presses a locked key the display will show ot d for about a 1 2 second and the key will be ignored NOTE The Key Lockout Feature only disables keys for use during normal operation not setup and calibration LoColt With LoL aut displayed press the TARE key The display will change to show d Era Proceed to the ZEro parameter LEoUE With ootd displayed
62. mation contained herein All instructions and diagrams have been checked for accuracy and ease of application however success and safety in working with tools depend to a great extent upon the individual accuracy skill and caution For this reason the Seller is not able to guarantee the result of any procedure contained herein Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures Persons engaging the procedures do so entirely at their own risk PRECAUTIONS Before using this indicator read this manual and pay special attention to all WARNING symbols ELECTRICAL A STATIC IMPORTANT WARNING Gei SENSITIVE 8400 M022 01 Rev A 02 11 Page 190 Installation amp Technical FCC Compliance Statement Warning This equipment generates uses and can radiate radio frequency and if not installed and used in accordance with the instruction manual may cause interference to radio communications It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area may cause interference in which case the user will be responsible to take whatever measures necessary to correct the interference You may find the booklet How to Identify and Resolve Radio TV
63. meter prompt 8400 M022 01 Rev A 02 11 Page 17 190 Installation amp Technical Page 18 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 3 Accessing Setup 4 3 1 With the 190 ON press the Fn A and UNITS lt key simultaneously 4 3 2 Hold both keys until the display changes to 5f cuir 4 3 3 Release the keys to begin setup 4 3 4 Press the UNITS lt key to step to the beginning point of each setup section Ia See Note ugg L See Setup Mode starts at prompt SS A o Analog to Digital Filtering starts at lt t prompt Le Calibration starts at 44 i prompt EE SL Set Gravity Constant starts at 44 92 prompt Serial Input Output starts at 5 AL 2 prompt Pr ink Pr int Print Tab Settings starts at Port prompt Fine Span Adjustment ES Hsrt5e Display High Resolution Weight LL d Key Lockout Feature Setup JPE Configuration for Indicator Option Boards Function Setup d Display Colors Setup 4 3 5 If you press the TARE key at the 5 L prompt you may proceed through to the next section up to and including Col ar 5 by pressing the TARE key 4 3 6 To exit setup press the Fn A key with any of the menu selections displayed NOTE With the exception of the 5 UH prompt the prompts displayed for each section are different if you push the UNITS lt key to step through the prompts instead of pressing the TARE key to proceed through the section For example if you press
64. n and then press the TARE key to save it tAr E Tare Weight Print Location Press the TARE key to show the current setting for the Tare Weight Print Location If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS keys to enter a new location and then press the TARE key to save it nEt z Net Weight Print Location Press the TARE key to show the current setting for the Net Weight Print Location If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS keys to enter a new location and then press the TARE key to save it Page 54 8400 M022 01 Rev A 02 11 190 Installation amp Technical 9 ALL Gross Weight Accumulator Print Location Press the TARE key to show the current setting for the Gross Weight Accumulator Print Location If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new location and then press the TARE key to save it n ACE Net Weight Accumulator Print Location Press the TARE key to show the current setting for the Net Weight Accumulator Print Location If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS keys to enter a new location and then press the TARE key to save it Lount z Count number of pieces on the scale Print Location
65. nal nt Song REGISTERED 9001 Printed in USA Cardinal Scale Mfg Co PO Box 151 Webb City MO 64870 Telephone 417 673 4631 FAX 417 673 5001 www cardinalscale com Technical Support 866 254 8261 E mail techsupport cardet com
66. nctions Hold Count Peak Hold Checkweigher or Live Weight can be active at a time 9 6 1 Activate Hold Function 1 Press and hold the Fn A key until the display blanks 2 Once the display blanks release the Fn A key 3 The display will change to show FHai aX the prompt and status of the Peak Hold function 4 If the setting displayed is acceptable press the TARE key to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Peak Hold Function Active 4 Peak Hold Function Not Active 6 Repeatedly press the TARE key to step through the remaining function prompts until the indicator returns to the weight display 9 6 2 Peak Hold Function Operation When the Peak Hold function is active the largest weight value measured since Peak Hold was activated or cleared will be stored 1 To display the peak value momentarily press the Fn A key 2 To zero the peak value make sure there is no load on the scale and press the ZERO key 3 Press the NET GROSS key to return to the weight display 8400 M022 01 Rev A 02 11 Page 101 190 Installation amp Technical Page 102 8400 M022 O1 Rev A 02 11 190 Installation amp Technical 9 7 Checkweigher The Model 190 indicator has logic level outputs that can be used to control peripheral devices used to signal when the weight is within preset limits The output state of the Checkweigher before reaching the preset weight i
67. ng transit NOTE Should your Model 190 indicator come already installed on a scale the following information describing the installation of the indicator does not apply The Model 190 indicator is housed in a Thermoplastic IP69K wall or desk mount enclosure The gimbal may be mounted on a desktop or other smooth flat horizontal surface or may be mounted on a wall Refer to Figure No 1 for a layout of wall mounting bolts Clearance for Figure No 1 10 size screw If wall mounted make certain the mounting surface is strong enough to support the indicator The mounting location should be where the display is easily viewed while being close enough to provide the operator easy access to the keypad Carefully lay out the mounting hole locations then drill and install the anchor bolts Attach the gimbal to the wall and securely tighten the retaining bolts 8400 M022 01 Rev A 02 11 190 Installation amp Technical 3 3 Load Cell Connections CAUTION Disconnect any external load cell power supply before connecting load cells to the indicator Failure to do so will result in permanent damage to the indicator Scale Figure No 2 AC Power UO 100 240 VAC Serial Isolated 0 4 Amp Inputs Outputs 3 3 1 Remove the 4 screws securing the front panel to the rear housing 3 3 2 Referring to Figure No 2 choose a gland connector for the load cell cable and loosen it 3 3 3 Slip the single cable from the load cell or
68. nnunciator shows that the displayed value is the content of the accumulator DIGITAL INPUT This annunciator is used to signal that a remote key function has been activated Note that this annunciator is active only when the Digital Input feature has been enabled Refertothed in parameter in Setup v OUTI lt UNDER This annunciator is used to signal that the displayed weight is less than the minimum value of acceptable weight used in the Checkweigher feature or that preset 1 is active Note that this annunciator is active only when the Checkweigher feature or the preset feature has been enabled Refer to thed oi parameter in Setup Page 86 8400 M022 01 Rev A 02 11 190 Installation amp Technical OUT2 amp ACCEPT This annunciator is used to signal that the displayed weight is within the acceptable weight limits for the Checkweigher feature That is the weight is equal to or greater than the minimum acceptable weight and equal to or less than the maximum acceptable weight This annunciator is also used to indicate that preset 2 is active Note that this annunciator is active only when the Checkweigher feature or the preset feature has been enabled Refer to the d oi parameter in Setup OUT3 gt OVER This annunciator is used to signal that the displayed weight is equal to or greater than the minimum value of over weight used in the Checkweigher fea
69. not been selected for Serial Port 1 Cont1 NO the 190 indicator will respond to a weight request ENG The host device computer sends ENQ hex 05 The 190 will respond lt S gt lt XXXXXX gt lt d gt lt UU gt lt M gt lt CC gt lt Cr gt Where S Sign XXXXXX Weight d Decimal point UU Units m Mode CC Weight Status cr Carriage Return 8400 M022 01 Rev A 02 11 negative blank positive Six digits Added to string if enabled in setup LB OZ KG G G Gross N Net OC overcap CZ center of zero MO motion EE weight not currently being displayed hex OD Page 51 190 Installation amp Technical Page 52 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 9 Print Tab Settings Pr int With Pr int displayed press the TARE key The display will change to Port Proceed to the aort parameter Pr inte With Pr int displayed press the TARE key The display will change to no Press the Fn A key to toggle to 5 and then press the TARE key The display will change to Part Proceed to the Fork parameter Otherwise to skip the Print Tab Settings setup press the TARE key to advance to the FSF Anr prompt The general format for the input is A YY XX where A is the character identifying the data printed YY is the number of lines YY down and XX is the number of columns to Printed Data the right NOTE Enter 00 in either
70. onnector for the serial cable Refer to Figure No 2 for an illustration of the connector layout Slip the serial cable through the gland connector and into the enclosure Remove 3 of the outer insulation jacket then remove 1 4 of insulation from each of the wires refer to Figure No 3 Remove the 9 connector terminal block connector from P3 on the 190 main board Grasp the terminal block connector and lift straight up away from the board Referring to the table below and the labels on the circuit board for terminal connections connect each wire to the terminal block To terminate a wire loosen the screws in the terminal block and then insert the wire into the terminal opening Tighten the screw to secure the wire in place Repeat the procedure until all wires are in place After all terminations have been made remove the excess cable from the enclosure SERIAL INTERFACE INPUT OUTPUTS Terminal Function Terminal Function 1 TXD 5 IN 2 RXD 6 OUT1 3 GND 7 OUT2 4 12 24 DC 8 OUT3 9 COMMON Figure No 6 Page 12 8400 M022 01 Rev A 02 11 190 Installation amp Technical 3 7 Re Installing the Front Panel 3 7 1 After all terminations have been made remove the excess cable from the indicator enclosure and securely tighten each of the cable gland connectors 3 7 2 Use a wrench to insure the gland connectors are tight to maintain a water tight seal but do not over tighten them 3 7 3 Make certain no cables
71. press the TARE key The display will change to no Press the Fn A key to toggle to 5 and then press the TARE key The display will change to Er o Proceed to the d Era parameter Otherwise to skip the Key Lockout Feature setup press the TARE key to advance to the ot d prompt oEro z ZERO Key Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Untold Lold Key is Unlocked Enabled Key is Locked Disabled ERACE TARE Key Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Untold Lolo Key is Unlocked Enabled Key is Locked Disabled 8400 M022 01 Rev A 02 11 Page 61 190 Installation amp Technical n t NET GROSS Key Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it II I Untold Lold Key is Unlocked Enabled Key is Locked Disabled Un it 5 UNITS lt Key Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again
72. prompt 4 To exit Setup Review press the TARE key to step through the remaining prompts OR at anytime cycle the power press the ON OFF key twice td Time and Date Select 12 or 24 hour clock d in Digital Input Disable or Select key function d out Digital Output Disable or Select Preset Checkweigher function SLEEP Sleep Mode Disable or Select number of minutes before entering sleep mode H ott Auto Shutoff Disable or Select number of minutes before automatic shutoff 5 10 Serial Input Output Configuration Select YES or NO bAUd Select Serial Port Baud Rate Prt Select Serial Port Parity Cont iz Enable or Disable Continuous Output to the Serial Port EYPE Hee 12465 Select Continuous Output Format SMA or Cardinal Scoreboard 8400 M022 01 Rev A 02 11 Page 89 190 Installation amp Technical Page 90 Pr int Port Hour dite 9r055 baud Addr Color dFLt under ACEPE ofr Print Tab Settings Configuration Select YES or NO Disable or Select Serial Interface for Printing Time Print Location Date Print Location Gross Weight Print Location Tare Weight Print Location Net Weight Print Location Gross Weight Accumulator Print Location Net Weight Accumulator Print Location Count number of pieces on the scale Print Location Piece Weight Print Location Carriage Return Line Feed Data Format Termination End Of Print Line Feeds Options Configuration Select YES or NO
73. put uses SMA format 1 Continuous Output uses Cardinal Scoreboard format NOTE Refer to the Unt iz Continuous Output on Serial Interface 4 parameter for description of output formats Page 66 8400 M022 01 Rev A 02 11 190 Installation amp Technical IMPORTANT The following prompts su and cdr are only displayed when the a parameter is set to 2 b8Ud Field Bus Option Baud Rate Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new baud rate for the serial ports and then press the TARE key to save it Allowable settings are 0 125k 1 250k 3 500k Addr Field Bus Option MAC Address Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 through 63 8400 M022 01 Rev A 02 11 Page 67 190 Installation amp Technical Page 68 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 14 Function Setup FUNE With Find displayed press the TARE key The display will change to show Hold Proceed to the Hal d parameter FUNLE With Fun d displayed press the TARE key The display will change to no Press the Fn A key to toggle to 4 5 and then press the TARE key The display will c
74. rdinal Model 190 Weight Indicator has a comprehensive diagnostics feature that can allow it to self diagnose a problem After displaying the model number software revision and performing a display test the indicator will enter the diagnostics mode The diagnostics feature will check to ensure that the internal memory is functioning correctly that setup parameters as well as other operational parameters are within range and that the battery if equipped with batteries voltage is correct for operation 12 2 Accessing Test Mode Diagnostics To access the Test Mode Diagnostics feature with the indicator ON press the Fn key and then press the UNITS key Each test lasts about one second The model number 190 will be displayed The software version r will be displayed All horizontal segments will turn on and then off All vertical segments and decimal points will turn on and then off The key status arrows will turn on and then off Each weight mode annunciator Ib kg etc will turn on and then off Segr 248 100 e e The diagnostics feature will perform an internal memory check verify that the setup parameters and other operational parameters are within range and if eguipped with batteries that the voltage is correct for operation 8 SEkuFP and PASS will be displayed if everything passes the diagnostic check 9 The calibration numbers C1 to C4 will be displayed 8400 M022 01 Rev A 02 11 Page 115 190
75. reen Backlight 3 Yellow Backlight 4 Blue Backlight 8400 M022 01 Rev A 02 11 Page 73 190 Installation amp Technical ACEPE Checkweigher Accept Backlight Color Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 No Backlight 1 Red Backlight 2 Green Backlight 3 Yellow Backlight 4 Blue Backlight ofr Checkweigher Over Backlight Color Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 No Backlight 1 Red Backlight 2 Green Backlight 3 Yellow Backlight 4 Blue Backlight Page 74 8400 M022 01 Rev A 02 11 190 Installation amp Technical 5 CALIBRATION SEAL 5 1 Installing the Calibration Seal If your Model 190 Weight Indicator is used in a commercial application it must be tested and sealed by your local weights and measurements official The 190 is designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments Refer to Figure No 9 10 11 and 12 for details on the installation of the seal Figure No 9 G K Figure No 10 Figure No 11 F
76. remaining function prompts until the indicator returns to the weight display 8400 M022 01 Rev A 02 11 Page 103 190 Installation amp Technical Page 104 9 7 2 Entering Maximum Acceptable Weight Value 1 2 3 4 Wu Press and hold the Fn A key until the display blanks Once the display blanks release the Fn A key The display will change to show the first function prompt Repeatedly press the TARE key until the prompt is displayed Press the TARE key once again 6 The display will show the current value for the maximum 1 Oo acceptable weight If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new value for the maximum acceptable weight When the desired value is displayed press the TARE key to save it Repeatedly press the TARE key to step through the remaining prompts until the indicator returns to the weight display 9 7 3 Checkweigher Operation With the Checkweigher function enabled and activated during operation the indicator will compare the displayed weight with the preset values and display the results as under accept or over When the displayed weight is less than the minimum acceptable weight the arrow over OUT1 lt the UNDER annunciator will turn on and the display will change to the color selected in section 4 15 Display Backlight Color Setup When th
77. rs Refer to the View Event Counters section of this manual for details Fn A UNITS lt KEY This combination will enter the Test Mode Diagnostics Feature This feature is used to conduct a test of all display elements and perform self diagnostics Refer to the Test Mode Diagnostics section of this manual for details Fn A PRINT KEY This key combination is used for several functions Print formats are selected by using the Fn A key and PRINT keys in combination Note that when the PRINT key is pressed the indicator looks for the selected format If no visual ticket is found it reverts to the print tab settings Refer to section 9 2 1 for details on Ticket Format Selection This key combination is also used to enter the Preset Weight Comparators PWC weight values Refer to section 9 3 for details on Preset Weight Comparators 8400 M022 01 Rev A 02 11 Page 83 190 Installation amp Technical Page 84 8400 M022 01 Rev A 02 11 190 Installation amp Technical 7 ANNUNICATORS 7 1 Annunicators The Model 190 is equipped with annunciators that are turned on to indicate that the display is in the mode corresponding to the annunciator label or that the status indicated by the label is active This section describes each annunciator Refer to Figure No 13 for the location of the annunciators Symbol Name Description S0 ZERO This annunciator is turned on to indicate that the weight displayed is within 1 4 divis
78. ry pack or replace it 8400 M022 01 Rev A 02 11 Page 111 190 Installation amp Technical Error Cause A and Corrective Action B notfir The NET GROSS key was pressed when there is no stored tare AP A The load on the scale exceeds the capacity of the scale B Remove the excess load nf A The indicator is trying to display a positive number with more than six digits or a negative number with more than five digits B Return to Gross weight mode and review the Tare weight Might indicate incorrect calibration InSkb A Motion was present when a print was initiated B Wait for a stable indication before printing Page 112 8400 M022 01 Rev A 02 11 190 Installation amp Technical 11 EVENT COUNTERS 11 1 Event Counters A Category 1 Event Counter is provided on the 190 with two event counters that increment when a change is made to features that are required by NTEP or OIML to be sealed One counter is designated for calibration parameters and one is designated for configuration changes as required in NCWM Publication 14 2007 Each event counter s data is maintained in non volatile memory and can be viewed by a Weights and Measures inspector The calibration event counter FL will be incremented once each time Setup mode is entered and a change is made to at least one calibration parameter span adjustment coarse zero adjustment etc Up to 10 000 calibration
79. s 3 00 3PM displays 15 00 nz X Y Digital Input Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to select the X Y settings for the Digital Input and then press the TARE key to save it where X Input transition which activates selected keypad function O open to closed 1 closed to open Y Keypad function which will be performed 0 Digital Input is disabled 1 ZERO key function is performed when input goes from open to closed 2 PRINT key function is performed when input goes from open to closed 3 TARE key function is performed when input goes from open to closed 4 NET GROSS key function is performed when input goes from open to closed 11 ZERO key function is performed when input goes from closed to open 12 PRINT key function is performed when input goes from closed to open 13 TARE key function is performed when input goes from closed to open 14 NET GROSS key function is performed when input goes from closed to open 8400 M022 01 Rev A 02 11 190 Installation amp Technical d out X Y Digital Output Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to select the X Y settings for the Digital Output and then press the TARE key to save it where X State belo
80. s defined in section 4 4 SETUP the 9 out Digital Output parameter Note that these outputs are at logic level and cannot drive external devices directly Solid state relays can be used to accept the logic level outputs from the 190 and in turn drive the external device With the Checkweigher function enabled during setup of the indicator the function must be activated before it can be used Refer to section 4 15 Function Setup the Fund Fini parameter to enable the Fn A key Hold function NOTE Only one of the functions Hold Count Peak Hold Checkweigher or Live Weight can be active at a time 9 7 1 Activate Checkweigher and Set Minimum Acceptable Weight Value Press and hold the Fn A key until the display blanks Once the display blanks release the Fn A key The display will change to show the first function prompt Repeatedly press the TARE key until the i 0 prompt is displayed Press the TARE key once again oOo a R WO N The display will show the current value for the minimum acceptable weight u Checkweigher Function Not Active XXXXX Minimum Acceptable Weight Checkweigher is Active 7 If the setting displayed is acceptable press the TARE key to save it 8 Otherwise use the Fn A and UNITS lt keys to enter a new value for the minimum acceptable weight 9 When the desired value is displayed press the TARE key to save it 10 Repeatedly press the TARE key to step through the
81. te is Disabled PHotd Peak Hold Function Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are 5 no Peak Hold Function is Peak Hold Function is Enabled Disabled CHEC Checkweigher Function Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are YES no Checkweigher Function is Checkweigher Function is Enabled Disabled Ct Live Weight Function Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are YES no Live Weight Function is Live Weight Function is Enabled Disabled Page 70 8400 M022 01 Rev A 02 11 190 Installation amp Technical ACCU Weight Accumulation Function Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are YES no Weight Accumulation
82. the UNITS key with the 5 F displayed the next prompt displayed will be d If you step through the setup prompis by pressing the TARE key the next prompt displayed will be H dd In addition at a prompt with the 7 displayed you must press the TARE key again to proceed with that section To skip the section and advance you to the next menu selection press the TARE key twice 8400 M022 01 Rev A 02 11 Page 19 190 Installation amp Technical Page 20 8400 M022 01 Rev A 02 11 190 Installation amp Technical 4 4 Settings stored in the non volatile memory until setup is left If power is lost while in setup mode any changes made will be lost and the indicator will revert to the previous configuration IMPORTANT Calibration and configuration parameters are not SELU USR Domestic or International With SEE UF displayed press the TARE key The display will change to L 55 Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it 3E5 Domestic no International eri z 4 Zero Range no trL 4 Zero Range yes LAP Capacity 4 to OC LAP Capacity 9 grads to OC Date Format MM DD YY Date Format DD MM YY LFt Legal For Trade Press the TARE key to show the current setting If the setting displayed is acceptable press the
83. the YY po or XX location to disable the data from printing Port Select Serial Interface for Printing Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values are 0 Ticket Printing Disabled 1 Standard Serial Interface used for Printing 2 Optional Serial Interface used for Printing Serial Option Card must be installed 8400 M022 01 Rev A 02 11 Page 53 190 Installation amp Technical Hour Time Print Location Press the TARE key to show the current setting for the Time Print Location If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new location and then press the TARE key to save it dALE Date Print Location Press the TARE key to show the current setting for the Date Print Location If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new location and then press the TARE key to save it 3 055 Gross Weight Print Location Press the TARE key to show the current setting for the Gross Weight Print Location If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS keys to enter a new locatio
84. tion enabled during setup of the indicator the function must be activated before it can be used Refer to section 4 15 Function Setup the Unt Dot dh parameter to enable the Fn A key Count function NOTE This function is not available when Legal For trade L F 4 amp 5 has been selected in setup In addition only one of the functions Hold Count Peak Hold Checkweigher or Live Weight can be active at a time 9 4 1 Activate Count Function 1 Press and hold the Fn A key until the display blanks 2 Once the display blanks release the Fn A key 3 Press the TARE key until the display shows aunt X the prompt and status of the Count function 4 If the setting displayed is acceptable press the TARE key to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Count Function Active 4 Count Function Not Active 5 Repeatedly press the TARE key to step through the remaining function prompts until the indicator returns to the weight display 9 4 2 Count Function Operation 1 Press the Fn A key If no average piece weight has been set the D display will show Add 5 2 Repeatedly press the Fn A key to cycle through the sample sizes 5 10 25 50 and 75 pieces Alternatively press the UNITS lt key The digit will start to flash Repeatedly press the Fn A key until the desired value is displayed Press the UNITS lt key to select the next digit
85. to Error Codes section and make certain that display weight the al H message is not displayed If so and scale is not loaded perform the calibration procedure 8400 M022 01 Rev A 02 11 Page 109 190 Installation amp Technical The printer prints but does not use the Print Tab Settings or prints a test ticket The print tab setting or visual ticket format must be selected prior to beginning the weighing operation or just prior to printing the ticket To select the ticket format prior to beginning the weighing operation 1 Press the Fn A key then the PRINT key The display will change to the ooo ve cor 2 Press the TARE key to show the current value 3 If the value displayed is acceptable press the TARE key again to save it 4 If the displayed value is incorrect or another ticket format is desired use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable values for ticket formats are 0 print tab settings 1 visual ticket format NOTE When a print format is selected it will remain active until changed by the operator Page 110 8400 M022 01 Rev A 02 11 10 2 Error Codes 190 Installation amp Technical The Cardinal 190 Weight Indicator is equipped with software that indicates when an error in the operation takes place The following lists the error codes displayed by the 190 along with their meaning Should you
86. to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it 11 1 Untold old Key is Unlocked Enabled Key is Locked Disabled FUnE Fn A Key Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Untold Lold Key is Unlocked Enabled Key is Locked Disabled Pr int PRINT Key Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it ti I mi I Unlotad Lolo Key is Unlocked Enabled Key is Locked Disabled Page 62 8400 M022 01 Rev A 02 11 190 Installation amp Technical on ON OFF Key Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it ti I mi unLotd Lolo Key is Unlocked Enabled Key is Locked Disabled 1 briefly show L a a and then prompt the operator to press the IMPORTANT When the ON OFF key is locked the display will following keys in this order PRINT ZERO Fn A TARE 4 UNITS lt NET GROSS If no key is press
87. toggle to a new baud rate for the serial ports and then press the TARE key to save it Allowable settings are 12 1200 Baud 24 2400 Baud 48 4800 Baud 96 9600 Baud 19 19200k Baud 38 38400 Baud 76 76800 Baud Prt 4 Serial Interface Parity Setting Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it Allowable settings are 0 No Parity with 8 data bits 1 Odd Parity with 7 data bits 2 Even Parity with 7 data bits 8400 M022 01 Rev A 02 11 Page 49 190 Installation amp Technical Cont Continuous Output on Serial Interface Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it EE i 5 Continuous Output on Serial Interface oo No Continuous Output on Serial Interface If Lont iz YES Continuous Output is selected an additional prompt 4F will be displayed If fant iz mo No Continuous Output is selected proceed to the Weight On Demand section See Paragraph 4 8 3 t 4PE Continuous Output Format Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the
88. trical e 6 3 1 3 Electrical Noise Interference Ae 7 3 1 4 Transient Suppression E 7 SMod a A pisa A E Sok Si Bad A O A A 8 3 3 Load Cell COMMCCHOINS te deed edd 9 3 4 Load Cell Connections with Over 30 Feet of Cable nr rna 11 3 5 Sense and Dead Load Jumpers EE 11 3 6 Serial and I O Cable Installation sie etiam licia lati 12 3 7 Re Installing the Front Panel 13 4 INDICATOR SETU Paa a a aa a aa aar a eran ar aaa ra aa ariaa a isare 15 4 1 Calibration Inhibit Jumper 15 4 2 Calibration RE NR ue EE 17 4 3 Accessing Setup ia ads sd iris dd bsr Sedd Sr aac aA anata MEES 19 AEA BOS I OO RE O I O I I 21 4 5 Analog to Digital Fill nifig giglio iii al ALA rsa 27 4 5 1 Filter Setting Recommendations A 29 e Ee EN 4 6 1 Dual Point with Zero First Zero Calibration nn 33 4 6 2 Dual Point without Zero False Zero Calibration in 35 4 6 3 Single Point for Span Only Last Zero Calibration n 37 4 6 4 Single Point for Zero Only Only Zero Calibration n 39 4 6 5 Multi PeintGalibratioh ss dial nati licia 41 4 6 6 Calibration E NUMDEIS EE 45 8400 M022 01 Rev A 02 11 Page Ill 190 Installation amp Technical e Ee Constantia EE 47 Seele EE EE EE 49 49PRiint Re Rude EE 53 4 10 Fine Span Adjustment EE 57 4 11 Display High Resolution Weight Ae 59 Ae e e TEE 61 4 13 Options SOUP EE 65 4 14 F nction Setup EE 69 4 15 Display Backlight Color Setup rr rr
89. ture This annunciator is also used to indicate that preset 3 is active Note that this annunciator is active only when the Checkweigher feature or the preset feature has been enabled Refer to the d o parameter in Setup 8400 M022 01 Rev A 02 11 Page 87 190 Installation amp Technical 7 2 Battery Status Number of Bars Level of Charge 4 100 3 75 2 50 1 25 The battery status indicator will be displayed when a battery pack is installed The number of bars indicates the level of charge Note that as the battery approaches full discharge the outline of the battery will start to flash NOTE When the indicator is connected to an external power supply and is charging the battery the charge level status bars will scroll Page 88 8400 M022 01 Rev A 02 11 190 Installation amp Technical 8 INDICATOR SETUP REVIEW The 190 indicator allows several operational parameters to be reviewed and changed without breaking the calibration seal 8 1 Accessing Setup Review 1 With the indicator ON press Fn A key and then the ZERO key 2 The display will change to show lt the prompt for selection of a 12 or 24 hour clock 3 Press the TARE key to show the current setting If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A key to toggle to a new setting and then press the TARE key to save it and advance to the next
90. ures Page 80 PRINT PRINT Pressing the PRINT key during a weighing operation will add the displayed Gross weight or Net weight to the associated accumulator and send print ticket data to the serial interface selected during setup see Port NOTE The indicator will not respond to pressing the PRINT key unless the weight display is stable e If displaying Gross weight the only weight printed is Gross weight e If displaying Net weight the Gross Tare and Net weights are printed e When in Gross weight accumulator display mode pressing the PRINT key will print the Gross weight accumulator e When in Net weight accumulator display mode pressing the PRINT key will print the Net weight accumulator e When in Peak weight display mode pressing the PRINT key will print the Peak weight 8400 M022 01 Rev A 02 11 190 Installation amp Technical 6 2 Fn A Key Functions The Fn A key is used to select several additional functions that may have been enabled during the setup and calibration of the indicator Those functions include Hold Count Time and Date Peak Hold Checkweigher Live Weight Weight Accumulation and Backlight Color be enabled if the Legal For Trade option 1 F 4 5 was selected IMPORTANT The Hold Count and Live Weight functions cannot during setup In addition only one of the functions Hold Count Peak Hold Checkweigher or Live Weight can be enabled at a time
91. w cutoff O Output connected to common 1 Output not connected to common Y Preset Number or Checkweigher Mode 0 1 2 11 12 13 14 8400 M022 01 Rev A 02 11 Digital Output is disabled Output connected to common before cutoff with 1 active Preset Output connected to common before cutoff with 2 active Presets Output connected to common before cutoff with 3 active Presets Output connected to common before cutoff on Checkweigher Mode Output not connected to common before cutoff with 1 active Preset Output not connected to common before cutoff with 2 active Presets Output not connected to common before cutoff with 3 active Presets Output not connected to common before cutoff on Checkweigher Mode Page 25 190 Installation amp Technical SLEEP Sleep Mode Feature The Sleep Mode feature conserves battery power when the indicator remains unused for a selected period of time With the feature enabled the display will be blank Press the TARE key to show the current status of this feature If a number other than 0 is shown this feature is selected and the number shown corresponds to the number of minutes of a stable zero weight reading before the indicator enters the sleep mode If the setting displayed is acceptable press the TARE key again to save it Otherwise use the Fn A and UNITS lt keys to enter a new setting 0 to 10 and then press the TARE key to store the new setting NOT
92. y to save it 5 Otherwise press the Fn A key to toggle between A and P 6 Next press the UNITS lt key to select the digit of the minutes or hour to change 7 Press the Fn A key to change the digit s value 8 When the correct time is displayed press the TARE key to save it 9 Repeatedly press the TARE key to step through the remaining function prompts until the indicator returns to the weight display 9 5 2 Set the Date 1 Press and hold the Fn A key until the display blanks Once the display blanks release the Fn A key Press the TARE key until the display shows the date prompt If the date displayed is correct press the TARE key to save it Otherwise use the UNITS key to select the digit of the month day or year to change and then use the Fn A key to change the digit s value 6 When the correct date is displayed press the TARE key to save it 7 Repeatedly press the TARE key to step through the remaining function prompts until the indicator returns to the weight display oa BON 8400 M022 01 Rev A 02 11 Page 99 190 Installation amp Technical Page 100 8400 M022 01 Rev A 02 11 190 Installation amp Technical 9 6 Peak Hold Function With the Peak Hold function enabled during setup of the indicator the function must be activated before it can be used Refer to section 4 15 Function Setup the Unt Dot dh parameter to enable the Fn A key Hold function NOTE Only one of the fu
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