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PIG Waste Compactor Manual

1. PIG Spark Resistant Compactor DESCRIPTION An air operated spark resistant compaction device used to reduce waste to a fraction of its original volume Packaging 1 Box Pallet Color Black Silver Weight 486 165 Per Pallet 1 Dimensions Overall 31 1 2 W x 67 1 8 H x 38 D Composition Aluminum Ram Base Retaining Pin Ram Guard Surround Shield Frame Hot Rolled Steel Minimum Air Required 80 PSI 10 CFM Air Average Cycle Time 2 Minutes 1 minute down 1 minute up May vary according to air pressure FEATURES BENEFITS components that a drum may come in contact with are made of aluminum with air driven hydraulics Spark resistant Compacts up to 6 to 1 depending on material Reduces disposal costs by having less drums to dispose of Use with absorbents rags paper or anything that is soft rather than hard and non metallic Minimizes waste Air driven hydraulic pump preset at 2 500 PSI Provides 12 000 Ibs of downward force Ram guard covers the top of drum Prevents any possible hand injuries Microswitch prevents use of compactor until cover is shut Safety interlock Compactor will not run unless frame is locked into the upright position Manually operated on off air valve Unit will not operate unless the valve is depressed When valve is released compactor shuts off 23 Item DRM655 7851 Page 2 FEATURES BENEFITS Continued
2. PUMP Wand Aluminum Hose Static Dissipative Wetted Pump Parts Polypropylene SS and Teflon Minimum Air Required 80 PSI 10 CFM Air Average Cycle Time 2 Minutes 1 minute down and 1 minute up May vary according to air pressure Pump Wetted Parts SS Filled Acetal Center Body Polypropylene Check Valve Stainless Steel Diaphragm O Ring Teflon Pump Output 13 GPM self priming FEATURES BENEFITS All components that a drum may come in contact with are made of aluminum with air driven hydraulics Spark resistant Compacts up to 6 to 1 depending on material Reduces disposal costs by having less drums to dispose of Use with absorbents rags paper or anything that is soft rather than hard and non metallic Minimizes waste Air driven hydraulic pump preset at 2 500 PSI Provides 12 000 Ibs of downward force 25 DRM656 7852 Page 2 FEATURES BENEFITS Continued Ram guard covers the top of drum Prevents any possible hand injuries Microswitch prevents use of compactor until cover is shut e Safety interlock Compactor will not run unless frame is locked into the upright position Manually operated on off air valve Unit will not operate unless the valve is depressed When valve is released compactor shuts off Tilt back frame Allows drum to be filled with materials without having to move drum away from compactor Raised aluminum base plate Centers the drum under
3. position and the locking pins are fully extended Check power supply to the unit Loose Ram Plate Ram plate is loose Run the compactor empty to full extension of hydraulic cylinder Allow unit to build full pressure this will lock the cylinder in place so it can be tightened or removed CAUTION Loosen set screw before attempting to tighten or remove ram plate 17 Section II Air Compactors 1 Setup Instructions 1 Remove PIG Waste Compactor from pallet and place on floor 2 If desired permanently mount the compactor to the floor using the pre drilled holes in the base Up to 1 2 floor anchors can be used Floor anchoring not required for operation anchors not included 3 Remove the yellow plug in the top of the air pump with wrench Replace with the attached black vent cap Do not over tighten the vent cap with wrench 4 Remove the pipe plug from the air intake pipe located on the back of the unit attached to the side of the Rear Pivot Part 19 on exploded view 5 Screw a male air connect chuck into the 3 8 pipe 6 Attach air chuck and air line both not included to male air connect 7 Ground unit to earth ground with provided grounding wire Note A ground is provided with DRM654 amp DRM655 Note An in line air filter included and oiler not included should be used with this unit 18 2 Operating Instructions Always wear the proper safety equipment when operating this unit 1 Open safet
4. 1 1 33 P1020 90 Degree Connector 3 5 34 F1654 3 4 10UNC X 6 Grade 5 Hex Head Cap Screw 1 1 35 F1655 3 4 10UNC Nylon Self Locking Hex Nut 1 1 36 F1216 1 4 20UNC X 1 Flat Countersink Allen Head 4 4 37 155186 Garlock Bushing 1 1 38 F1966 1 2 X 2 1 2 Galvanized Pipe Nipple 1 1 39 DRM316A1 2 Clip Pin 2 2 1 1 40 DRM316A1 5 0 06 Heavy Compression Spring 12 Item Part Description DRM652 7848 DRM653 7849 Quantity Quantity 41 P1105 0 055 Compression Spring 1 1 42 F1048 10 32UNF X 3 8 Button Head Screw 2 2 43 F1204 1 4 X 1 4 with 10 32 UNF Thread 2 2 44 F1347 5 16 18UNC X 3 4 Carriage Bolt 2 2 45 P1015 Hydraulic Cylinder 18 CRSS 1 1 46 F1468 3 8 16UNC X 3 4 Carriage Bolt 2 2 47 F1922 3 8 Snap Binding Screw Post 8 8 48 F1923 Nylon Flat Washer 8 8 49 P1155 Safety Interlock Switch with Key 1 1 50 F1425 3 8 16UNC X 1 Grade 8 Flange Bolt 12 12 51 F1426 3 8 16UNC Grade 8 Flange Nut 8 8 52 F1421 3 8 16UNC Hex Whiz Lock Nut 6 6 53 F1339 5 16 18UNC Hex Whiz Lock Nut 6 8 54 F1338 5 16 18UNC X 3 4 Hex Flange Whiz Lock Bolt 2 4 55 600143 6 Shock Mounting Bracket 1 1 56 P1151 Fixed Force Gas Spring 1 1 57 P1152 Gas Spring End Fitting 2 2 58 P1154 Gas Spring Ball Stud 2 2 59 P1153 Gas Spring Safety Clip 2 2 60 F1159 1 4 20UNC X 1 2 Hex Head Cap Screw 4 4 61 F1199 1 4 20UNC X 3 4 Grade 5 Hex Head Cap Screw 6 6 62 F1214 1 4 20UNC x 1 2 82 Deg Socket Flat Cap Screw 2 2 63 F1152 1 4 20UNC Center Hex Head Lock Nut 8
5. 32UNC Nylon Self Locking Hex Nut 10 10 10 75 F1468 3 8 16UNC X 3 4 Carriage Bolt 2 2 2 76 F1039 8 32UNC X 1 2 Slotted Head Machine Screw 8 8 8 77 F1065 10 24UNC X 5 8 Slotted Head Machine Screw 2 2 2 78 F1054 10 Steel Flat Washer 2 2 2 79 F1722 10 24UNC Nylon Self Locking Hex Nut 2 2 2 80 600103 Locating Pin 0 1 1 81 600104 Non Sparking Kit 0 1 1 82 600104 3 Aluminum Round Disc 0 1 1 83 600107 Brass Grounding Washer 0 1 1 84 P1090 Beam Clamp 0 1 1 85 P1091 Terminal Lug 0 1 1 86 P1092 6 Green Ground Wire 0 1 1 87 F1219 1 4 20UNC X 1 Brass Hex Head Screw 0 1 1 29 Description DRM654 7850 DRM655 7851 DRM656 7852 No No Quantity Quantity Quantity 88 F1220 1 4 20UNC X 1 Brass Flat Countersink Allen Head 0 7 7 91 P1088 1 2 Male Nipple with 1 2 Hose Barb 0 0 2 92 P1089 1 2 Female Nipple with 1 2 Hose Barb 0 0 1 93 P1086 Pump Model 66056 2A4 0 0 1 94 P1093 1 2 X 90 Degree Elbow Brass 0 0 1 95 P1094 1 2 X 3 Nipple Brass 0 0 1 96 P1087 Ring Terminal 0 0 1 97 150150 Pump Guard 0 0 1 98 150146 Hose Bracket 0 0 1 99 F1938 3 8 B I P X 1 1 2 Nipple 0 0 1 100 DRM345 8 3 8 X 48 Black Air Hose 0 0 1 101 A116 6 3 8 Ball Valve 0 0 1 102 P1097 1 2 Hose Clamp 0 0 3 103 F1940 1 4 Pipe X 3 8 Hose Barb 0 0 1 105 DRM345 10 3 8 Pipe X 3 8 Hose Barb 0 0 1 106 F1215 1 4 20UNC X1 1 2 Hex Head Cap Screw 0 0 4 108 F1939 3 8 Hose Clamp 0 0 2 109 P1083 1 2 Reinforced Hose X 7 0 0 2 110 600099 3 18 Aluminum Wan
6. 8 64 F1200 1 4 Star Lock Washer 8 8 65 F1215 1 4 20UNC X 1 1 2 Grade 5 Hex Head Cap Screw 0 4 66 F1197 1 4 Lock Washer 4 8 67 F1158 1 4 20UNC X 1 2 Allen Head Set Screw 2 2 68 150146 Hose Bracket 0 1 69 P1018 Knob Selector Switch 0 1 70 P1011 Extraflex Conduit 1 5 ft 6 5 ft 71 F1191 1 4 20UNC Brass Tip Hex Socket Set Screw 1 1 72 P1037 1 2 Conduit Lock Nut 2 3 73 F1719 10 24UNC X 1 1 2 Slotted Head Machine Screw 2 4 74 F1722 10 24 Nylock Nut 0 4 75 F1039 8 32UNC X 1 2 Slotted Head Machine Screw 10 10 76 F1038 8 32UNC Nylon Self Locking Hex Head Nut 12 12 77 F1720 10 24UNF X 1 Slotted Head Machine Screw 1 3 78 P1126 Rubber Bumper 0 2 79 F1054 10 Flat Washer 4 6 80 P1025 Contact Block 0 1 81 600021 Electric Pump Guard 0 1 82 P1009 Shur Flow Pump W Filter amp W Fittings 0 1 83 P1085 1 2 1 0 Reinforced PVC Tubing 0 14 ft 84 F1949 5 8 Hose Clamp 0 3 85 600020 Base Pump Mounting Plate 0 1 86 F1945 1 2 Pipe X 1 2 Hose Barb 0 1 87 DRM345 9 Wand 0 1 13 Item Part Description DRM652 7848 DRM653 7849 Quantity Quantity 88 F1053 10 24UNC Star Lock Hex Head Nut 5 5 89 F1704 Internal Star Lock Washer 11 13 90 F1036 8 32UNC X 1 1 2 Slotted Head Machine Screw 4 4 91 F1057 10 32UNF X 3 8 Hex Head Green Ground Screw 0 1 92 F1035 8 External Star Lock Washer 0 2 93 P1024 4 X 2 Electrical Box 0 1 94 F1069 10 32UNF X 3 8 Slotted Head Machine Screw 0 1 97 P1127 Cord Connector 0 1 99 P1141 10 Cup Washer 1 1 100 P
7. Tilt back frame Allows drum to be filled with materials without having to move drum away from compactor Raised aluminum base plate Centers the drum under the ram plus it prevents the bottom of the drum from bowing under compaction force View port on ram guard Allows the user to view compacting ram and any liquids that may accumulate Holes drilled in base plate Allows unit to be mounted to floor Floor anchoring is not required Drain holes in ram plate Allows liquids to rise to the top when compacting Retaining pin Keeps drum located and secure underneath ram Compactor includes an attached grounding wire Allows user to ground unit for added safety ncludes air line filter Removes water from air line and extends the life of the pump APPLICATIONS To assist in waste minimization allows the user to fit more soft waste in each disposal drum IMPORTANT It is the user s responsibility to ensure waste entered into drum will not generate a spark by itself or by coming in contact with the drum Rev 10 01 97 24 Product Data Sheet Item DRM656 7852 PIG Spark Resistant Compactor With Waste Pump DESCRIPTION An air operated spark resistant compaction device used to reduce waste to a fraction of its original volume Packaging 1 Box Pallet Color Black Silver Weight 524 Ibs Per Pallet 1 Dimensions Overall 31 1 2 W x 67 1 8 H x 38 D Composition Compactor See DRM655
8. compactor empty to full extension of hydraulic cylinder Allow unit to build full pressure this will lock the cylinder in place so it can be tightened or removed CAUTION Loosen set screw before attempting to tighten or remove ram plate 33 Section III Air Waste Pump 1 Optional Waste Pump Waste Pump Assembly Item DRM345 7818 34 WASTE PUMP PARTS LIST DRM345 Item No Part No Description Quantity 1 150123 Base Plate 1 2 150140 Rear Pivot 1 3 150150 Pump Guard 1 4 666053 311 Diaphragm Pump 1 5 150146 Hose 1 6 F1938 3 8 x 1 1 2 Pipe Nipple 1 7 A116 6 3 8 Ball Valve 1 8 DRM345 8 3 8 x 48 Black Air Hose 1 9 DRM345 9 1 2 x 18 PVC Pipe 1 10 DRM345 10 3 8 Pipe x 3 8 Hose Barb 1 11 F1939 3 8 Hose Clamp 2 12 F1940 1 4 Pipe x 3 8 Hose Barb 1 13 F1946 1 2 90 Deg PVC Elbow 1 14 F1947 5 8 x 7 Clear Hose 2 15 F1948 1 2 x 3 PVC Pipe Nipple 1 16 F1184 1 4 20UNC x 1 Hex Head Bolt 4 17 F1196 1 4 Flat Washer 4 18 F1338 5 16 18UNC x 3 4 Hex Head Flange Bolt 2 19 F1339 5 16 18UNC Hex Head Flange Nut 2 20 DRM345 21 Spacer 1 21 F1949 5 8 Hose Clamp 3 22 F1164 1 4 Lock Washer 4 23 F1943 1 2 Pipe x 5 8 Hose Barb 3 New Pig One Pork Avenue Tipton PA 16684 0304 35
9. drum Designed to compact absorbents rags paper filters and trash The unit is NOT for use with metal flammables wood or other hard materials or crushing steel drums Rev 10 01 97 10 4 Exploded View Electric Operated Compactors PANEL DETAIL Revision 3 2 19 98 11 5 Parts List ELECTRIC COMPACTOR S PARTS LIST Item Part Description DRM652 7848 DRM653 7849 No Quantity Quantity 1 150123A Base Plate Locating Ring 1 1 2 150123 7 Steel Round Disc 1 1 3 600018 Pump Mount Plate 1 1 4 150134 Bottom Stop Plate 1 1 5 150136 Locating Pin 1 1 6 150138 Latch Cover 1 1 7 150141 Hinge Pin 2 2 8 600017 Electric Mounting Box 1 1 9 150137 Top Stop Plate 1 1 10 150139A Tilt Guide 1 1 11 150142 Latch Pin 2 2 12 150143 Pivot Bar 1 1 13 DRM316A1 1 Handle Assembly 1 1 14 150122 Center Support 1 1 15 600143A Front Dome Cover Ass y 1 1 16 600143B Rear Dome Cover Ass y 1 1 17 150132 4 Plexiglass Sight Window 1 1 18 150123 Base Plate 1 1 19 1111 14 X 1 HWH T Screw 4 4 20 600018 4 J Bolt 2 2 21 600019 Pendant Holder 1 1 22 600087 Aluminum Dome Plate 1 1 23 150125 A Frame Assembly 1 1 24 150140 Rear Pivot Support 1 1 25 600018 5 Electric Pump Clamp 2 2 26 P1008 Electric Hydraulic Pump W Hand Remote 1 1 27 P1014 29 5 Hydraulic Hose W Fittings 1 1 28 P1013 38 5 Hydraulic Hose W Fittings 1 1 29 P1012 Electric Enclosure Box 1 1 30 P1010 Limit Switch 1 1 31 P1016 Conduit Fitting 1 1 32 P1017 Straight Connector
10. of compactor until cover is shut Manually operated on off air valve Unit will not operate unless the valve is depressed When valve is released compactor shuts off Tilt back frame Allows drum to be filled with materials without having to move drum away from compactor Safety interlock Won t run unless the unit is in the locked upright position Raised steel base plate under drum Prevents the bottom of the drum from bowing under the pressure of compaction View port on ram guard Allows the user to safely view what is happening in the drum without opening the lid Mounting holes in the base plate Allows permanent mounting to floor 21 Item DRM654 7850 Page 2 FEATURES BENEFITS Continued Drain holes in the ram plate Allows liquid collected on the top of the ram plate to drain back into the drum when the plate is lifted Retaining pin Keeps drum located and secure underneath ram Includes air line filter Removes water from air line and extends life of pump Waste pump available DRM345 Allows liquids to be pumped from waste drum APPLICATIONS Designed to assist in waste minimization programs by allowing the user to fit more soft waste in each disposal drum Designed to compact absorbents rags paper filters and trash The unit is NOT for use with metal wood or other hard materials flammables or crushing steel drums Rev 10 01 97 22 Product Data Sheet Item DRM655 7851
11. the ram plus it prevents the bottom of the drum from bowing under compaction force View port on ram guard Allows the user to view compacting ram and any liquids that may accumulate Holes drilled in base plate Allows unit to be mounted to floor Floor anchoring is not required Drain holes in ram plate Allows liquids to rise to the top when compacting Retaining pin Keeps drum located and secure underneath ram Compactor includes an attached grounding wire Allows user to ground unit for added safety Includes air line filter Removes water from air line and extends the life of the pump Factory installed non metallic groundable diaphragm pump out kit Static buildup bleed off provides superior compatibility with harsh industrial solvents and other volatile materials APPLICATIONS To assist in waste minimization allows the user to fit more soft waste in each disposal drum IMPORTANT It is the user s responsibility to ensure waste entered into drum will not generate a spark by itself or by coming in contact with the drum Rev 10 01 97 26 4 Exploded View Air Operated Compactors Revision 1 11 6 97 27 5 Parts List AIR OPERATED COMPACTOR S PART LIST Description DRM654 7850 DRM655 7851 DRM656 7852 No Quantity Quantity __Quantity 1 150123A Base Plate Locating Ring 1 0 0 2 150123 7 Steel Round Disc 1 0 0 3 150141 Hinge Pin 2 2 2 4 150134 Bottom Stop Plate 1 1 1
12. 1019 Closing Button 1 0 101 P1050 13 16 Nylon Finishing Plug 2 1 102 F1983 Flat Washer 1 2 14 6 Electrical Schematic for DRM652 7848 is S PLEASE NOTE WRES ARE THE STANDARD OLOR CODES AS STATED EXCEPT HAND SWITCH SAFETY LIMIT SWITCH SAFETY LIMIT SWITCH ON THE HYDRAULIC PUMP s ya PAINT SCREW HEADS WHITE POSITIVE BROWN WIRE NEUTRAL BLUE WIRE TERMINAL BLOCK WIRE COLOR CODES CR POSITIVE BLACK WIRE NEUTRAL NEUTRAL WHITE WIRE GROUND GREEN WIR GROUND N ABBREVIATIONS FOR WIRE COLOR CODES came BLACK WIRE BK GROUND SCREW ENCLOSURE BLUE WIRE BL BROWN WIRE BR GREEN WIRE GR WHITE WIRE WH 15 7 Electrical Schematic for DRM653 7849 HAND SWITCH TILT SAFETY LIMIT SWITCH COVER SAFETY UMIT SWITCH O TERMINAL BLOCK IN ENCLOSURE POSITIVE IN NEUTRAL IN GROUND IN GROUND SCREW IN ENCLOSURE PLEASE NOTE ALL WIRES ARE THE STANDARD COLOR CODES AS STATED EXCEPT ON THE HYDRAULIC PUMP POSITIVE BROWN WIRE NEUTRAL BLUE WIRE WIRE COLOR CODES POSITIVE BLACK WIRE NEUTRAL WHITE WIRE GROUND SCREW GROUND GREEN WIRE ENCLOSURE ABBREVIATIONS FOR WIRE COLOR CODES BLACK WIRE BK BLUE WIRE BL BROWN WIRE BR GREEN WIRE GR WHITE WIRE WH 16 8 Preventative Maintenance 1 Check hydraulic oil level Should be approximately 1 from top of f
13. 5 150137 Top Stop Plate 1 1 1 6 150135 Pump Mount Bracket 1 1 1 7 150138 Latch Cover 1 1 1 8 150136 Locating Pin 1 0 0 9 150122 Center Support 1 1 1 10 150133 Micro Switch Mount 1 1 1 11 150139A Tilt Guide 1 1 1 12 150142 Latch Pin 2 2 2 13 600150 2 Outer Micro Switch Guide 1 1 1 14 600150 3 Inner Micro Switch Guide 1 1 1 15 600143 6 Shock Mounting Bracket 1 1 1 16 600143A Front Dome Cover 1 1 1 17 600143B Rear Dome Cover Ass y 1 1 1 18 150132 4 Plexiglass Sight Window 1 1 1 19 150140A Air Fitting Assembly 1 1 1 20 DRM316A1 1 Handle Assembly 1 1 1 21 150123 Base Plate 1 1 1 22 150125 A Frame Assembly 1 1 1 23 150140 Rear Pivot Support 1 1 1 24 600087 Aluminum Dome Plate 1 1 1 25 F1159 1 4 20UNC X 1 2 Hex Head Cap Screw 2 2 3 26 F1216 1 4 20UNC x 1 Flat Countersink Allen Head 4 0 0 27 F1158 1 4 20UNC X 1 2 Allen Head Set Screw 2 2 2 28 F1654 3 4 10UNC X 6 Grade 5 Hex Head Cap Screw 1 1 1 29 F1655 3 4 10UNC Nylon Self Locking Hex Nut 1 1 1 30 F1425 3 8 16UNC X 1 Grade 8 Flange Bolt 12 12 12 31 F1426 3 8 16UNC Grade 8 Hex Head Flange Nut 9 9 9 32 F1421 3 8 16UNC Hex Head Whiz Lock Nut 5 5 5 33 F1199 1 4 20UNC X 3 4 Grade 5 Hex Head Cap Screw 8 4 4 34 F1152 1 4 20UNC Center Hex Lock Nut 5 5 5 35 F1164 1 4 Lock Washer 4 1 5 36 F1049 10 X 1 Hex Washer Head Screw AB 4 4 4 37 F1338 5 16 18UNC X 3 4 Hex Head Whiz Lock Screw 2 2 4 38 F1339 5 16 18UNC Hex Head Whiz Lock Nut 4 4 6 39 N11 417B 1 4 O D Polyethylene Tubing
14. 7 7 T 40 F1048 10 24UNC X 3 8 Button Head Machine Screw 2 2 2 28 Description DRM654 7850 DRM655 7851 DRM656 7852 No No Quantity Quantity Quantity 41 F1200 1 4 Star Lock Washer 2 2 2 42 F1196 1 4 D X 1 O D Flat Washer 0 0 5 44 155186 Garloc Bushing 1 1 1 45 214C Air Valve 2 2 2 46 1169 45 Male Swivel Elbow 4 4 4 47 F1032 8 32UNC X 1 Slotted Head Machine Screw 2 2 2 48 F1031 8 32UNC Hex Head Nut with Star Lock Washer 2 2 2 49 F1923 Nylon Flat Washer 8 8 8 50 F1922 3 8 Snap Binding Screw Post 8 8 8 51 1168 4 6 Male Connector 1 1 1 52 F1204 1 4 X 1 4 with 10 32UNC Thread 2 2 2 53 DRM316A1 2 Clip Pin 2 2 2 54 DRM316A1 5 0 06 Heavy Compression Spring 1 1 1 55 P1105 0 055 Compression Spring 1 1 1 56 1169X4X6S Male Swivel Elbow 1 1 1 57 PA50D Hydraulic Pump 1 1 1 58 8936 0369 Air Valve 1 1 1 59 P1015 Hydraulic Cylinder 18 CRSS 1 1 1 60 F1971 3 8 X 2 1 2 Pipe Nipple 1 1 1 61 P1104 3 8 Air Filter 1 1 1 62 F1191 1 4 20UNC Brass Tip Hex Socket Set Screw 1 1 1 63 600018 4 J Bolt 1 1 1 64 150135 1 Air Pump Clamp 1 1 1 65 150143 Pivot Bar 1 1 1 66 600150 1 Micro Switch Activator 1 1 1 67 H42508X16 16 Hydraulic Hose W Fittings 1 1 1 68 H42508X24 24 Hydraulic Hose W Fittings 1 1 1 69 P1151 Fixed Force Gas Spring 1 1 1 70 P1152 Gas Spring End Fitting 2 2 2 71 P1153 Gas Spring Safety Clip 2 2 2 72 P1154 Gas Spring Ball Stud 2 2 2 73 F1036 8 32UNC X 1 1 2 Slotted Head Machine Screw 2 2 2 74 F1038 8
15. PIG Waste Compactor Manual Model Numbers DRM652 7848 Electric Waste Compactor DRM653 7849 Electric Waste Compactor with Waste Pump DRM654 7850 Air Waste Compactor DRM655 7851 Spark Resistant Waste Compactor DRM6656 7852 Spark Resistant Waste Compactor with Waste Pump DRM345 7818 Air Waste Pump Kit Shown DRM653 7849 Electric Compactor with Waste Pump New Pig One Pork Avenue e Tipton PA 16684 0304 Introduction Section I Electric Compactors 1 Setup Instructions Operating Instructions Product Data Sheets Exploded View Parts List Electrical Schematic for DRM653 7849 Preventative Maintenance 2 3 4 5 6 Electrical Schematic for DRM652 7848 2 7 8 9 Trouble Shooting Guide Section II Air Compactors Setup Instructions Operating Instructions Product Data Sheets Exploded View Preventative Maintenance 2 3 4 5 Parts List 6 7 8 Trouble Shooting Guide Section III Waste Pump Optional Waste Pump Table of Contents Page 3 Page 4 Pages 5 6 Pages 7 10 Page 11 Pages 12 14 Page 15 Page 16 Page 17 Page 17 Page 18 Pages 19 20 Pages 21 26 Page 27 Pages 28 30 Page 31 Page 32 Page 33 Pages 34 35 Introduction Waste Compactor Waste disposal is one of the most challenging issues industries face today The average disposal cost for a 55 gallon drum can range from 200 700 Further complicating the disposal picture is the s
16. d 0 0 1 30 6 Air Schematics DRM654 7850 amp DRM655 7851 Air Schematic PLUG ATR INLET T gt PART 150140 PNEUMATIC MOTOR DRIVING HYDRAULIC PUMP PART PASOD NORMALLY OPEN VALVE PART 214 DRM656 7852 Air Schematic OSCILLATING FLUID PUMP P1086 BALL VALVE PART A116 6 AIR INLET T gt Las gt MUFFLER 1501405 PNEUMATIC MOTOR DRIVING HYDRAULIC PUMP NORMALLY OPEN VALVE FARTS PASOD PART 214C 31 7 Preventative Maintenance 1 Clean Bowl Filter Keep air dry 2 Add a small amount of air tool oil or light weight machine oil to air line Note An automatic oiler may be added to the air line on the unit but do not over oil 3 Check hydraulic oil level Should be approximately 1 from top of filler hole Use a general purpose medium weight hydraulic fluid New Pig Item DRM673 4 Check for loose nuts bolts and pins 5 Check Ram Plate to insure that it is secure to the hydraulic cylinder shaft Run unit empty to full extension of the hydraulic cylinder Allow the unit to build full pressure this will lock the cylinder in place so that it can be tightened or removed Caution Loosen set screw before attempting to tighten or remove ram plate 32 8 Trouble Shooting Guide Hydraulic pump runs but ram will not move Low air pressure Air pressure should be between 80 PSI and 120 PSI Hydraulic fluid is low Use a medium weight hydrau
17. e Up to 1 2 floor anchors can be used Floor anchoring not required for operation anchors not included 3 Power source required 120 Volt AC with 15 amp breaker 4 Wire unit to terminal block inside closure through hole marked 120 Volt AC 15 amp as shown in schematic Note wiring should be performed by a qualified electrician 2 Operating Instructions Always wear the proper safety equipment when operating this unit 1 Open safety cover 2 Tilt unit back with drum in place to facilitate loading 3 Return to upright locked position and close safety cover 4 Move directional lever on electric pump to the down position and depress operation button to compact Continue to compact until the pump stops reaching maximum pressure 5 To raise the ram release button to stop move directional lever on electric pump to the up position and depress operation button Note Unit will not operate if the unit is not in the upright position or safety cover is not closed Product Data Sheet Item DRM652 7848 PIG Electric Compactor DESCRIPTION An electric operated compaction device used to increase the amount of waste that can fit into a disposal drum Packaging 1 Box Pallet Color Black Yellow Weight 506 lbs Per Pallet 1 Dimensions Overall Dimensions 67 1 8 H x 31 1 2 W x 38 D Ram Diameter 22 O D Hand Remote Cord Length 6 Composition Hot rolled steel structural c channel and alumi
18. hrinking number of active landfills As a result companies are pursuing innovative ways to reduce their disposal costs In 1994 New Pig developed the PIG Waste Compactor to compact absorbents and other soft wastes The Compactor significantly reduces waste to a fraction of its original volume resulting in dramatically lower disposal costs The original pump kit captures segregated liquids for reuse or recycling To determine just how much money a PIG Waste Compactor could save you we conducted a research study Our results found that 100 of users significantly reduced the number of drums they sent out for disposal Compaction ratios ranged from a high of 6 1 to a low of 2 1 New Pig s Product Development Team has designed the following features to insure safe operation an improved ram guard completely encloses the top of the drum and drum door interlocks prevent access during operation In fact the PIG Waste Compactor is approved by the Canadian Standards Association an OSHA recognized testing laboratory Use your PIG Waste Compactor to crush e Absorbents Wipers Rags e Plastic e Paper e Cardboard Paper filters Other soft materials not recommended for wood metal or other hard materials Section I Electric Compactors 1 Setup Instructions 1 Remove PIG Waste Compactor from pallet and place on floor 2 If desired permanently mount the compactor to the floor using the pre drilled holes in the bas
19. iller hole Use a general purpose medium weight hydraulic fluid New Pig Item DRM673 2 Check for loose nuts bolts and pins 3 Check Ram Plate to insure that it is secure to the hydraulic cylinder shaft Run unit empty to full extension of the hydraulic cylinder Allow the unit to build full pressure this will lock the cylinder in place so that it can be tightened or removed Caution Loosen set screw before attempting to tighten or remove ram plate Tighten set screw after adjusting 9 Trouble Shooting Guide Hydraulic pump runs but ram will not move Hydraulic fluid is low Use a medium weight hydraulic fluid and fill to within 1 of the top of filler hole with the ram in the up position Up and down lever is not fully engaged Make sure lever is moved completely to the up or down position Breather cap on the hydraulic pump is closed Open cap Waste pump runs but will not pump Check hoses for obstructions Check filter screen and clean Hydraulic pump will not run e Safety cover micro is not fully engaged Make sure it is fully closed Safety cover micro is out of alignment Adjust micro so it is fully engaged when cover is in the closed position Tilt micro is not fully engaged Make sure the compactor is in the upright position and the locking pins are fully extended and depressing the micro Tilt micro is out of alignment Adjust micro so it is fully depressed when compactor is in the upright
20. ily available 12 000 Ibs of downward compaction force High compaction capacity Self priming 3 to 4 gal min diaphragm waste pump High output pump that can run dry without damage 20 mesh easy clean filter system Keeping large particles from damaging and clogging pump Item DRM653 7849 Page 2 FEATURES BENEFITS Continued Corrosion and chemically resistant No metal parts coming in contact with liquids being pumped Tilt back frame Allows drum to be filled with materials without having to move drum away from compactor Safety interlock Won t run unless the unit is in the locked upright position One minute cycle time Compacts quickly and saves time Compacts as many as 6 drums into 1 Reduces waste stream and disposal costs Hand Remote Control Easy operation Automatic shut off Unit will only run when the button is depressed Drain holes in the ram plate Allows liquid collected on the top of the ram plate to drain back into the drum when the plate is lifted Raised steel base plate under drum Prevents the bottom of the drum from bowing under the pressure of compaction Mounting holes in the base plate Allows permanent mounting to floor View port on ram guard Allows the user to safely view what is happening in the drum without opening the lid APPLICATIONS Designed to assist in waste minimization programs by allowing the user to fit more soft waste in each disposal
21. lic fluid and fill to within 1 of the top of filler hole with the ram in the up position Water and dirt in the air supply Drain water and clean filter bowl Add a small amount of air tool oil or light weight machine oil to the air line Up and down lever is not fully engaged Make sure lever is moved completely to the up or down position Breather cap on the hydraulic pump is closed Open cap Waste pump runs but will not pump Check hoses for obstructions Check filter screen and clean Pump will not run Check air supply Add a small amount of air tool oil or light weight machine oil to the air line Hydraulic pump will not run Check air supply Air pressure to unit should be between 80 psi and 120 psi Water and dirt in the air supply Drain water amp clean filter bowl Add a small amount of air tool oil or light weight machine oil to the air line Safety cover micro is not fully engaged Make sure it is fully closed Safety cover micro is out of alignment Adjust micro so it is fully engaged when cover is in the closed position Tilt micro is not fully engaged Make sure the compactor is in the upright position and the locking pins are fully extended and depressing the micro Tilt micro is out of alignment Adjust micro so it is fully depressed when compactor is in the upright position and the locking pins are fully extended Loose Ram Plate Ram plate is loose Run the
22. nto the drum when the plate is lifted APPLICATIONS Designed to assist in waste minimization programs by allowing the user to fit more soft waste in each disposal drum Designed to compact absorbents rags paper filters and trash The unit is NOT for use with metal flammables wood or other hard materials or crushing steel drums Rev 10 01 97 Product Data Sheet Item DRM653 7849 PIG Electric Compactor With Waste Pump DESCRIPTION An electric operated compaction device used to increase the amount of waste that can fit into a disposal drum Includes a waste pump that allows removal of free standing liquids from the compaction process Packaging 1 Box Pallet Color Black Yellow Weight 524 Ibs Per Pallet 1 Dimensions Overall Dimensions 67 1 8 H x 31 1 2 W x 38 D Ram Diameter 22 O D Hand Remote Cord Length 6 Waste Pump Hoses Intake Outlet 5 8 LD x 7 Composition Hot rolled steel aluminum and structural c channel Power Supply 120 VAC Amp Draw 10 amps under maximum load Motor 1 2 HP 3450 RPM Elec Connection Power supply connection to be provided by customer Waste Pump 3 to 4 gal min Average Cycle Time 1 Minute FEATURES BENEFITS CSA UL approved Tested to meet safety requirements Ram Guard covers top of drum Prevents any possible hand injuries Microswitch prevents use of compactor until cover is shut 120 VAC 10 AMP hydraulic pump Easy power supply is read
23. num Power Supply 120 Vac Amp Draw 10 amps under maximum load Motor 1 2 HP 3450 RPM Elec Connection Power supply connection to be provided by customer Average Cycle Time 1 Minute FEATURES BENEFITS CSA UL approved Tested to meet safety requirements Ram Guard covers top of drum Prevents any possible hand injuries Microswitch prevents use of compactor until cover is shut 120 VAC 10 AMP hydraulic pump Easy power supply is readily available 12 000 Ibs of downward compaction force High compaction capacity Compacts as many as 6 drums into 1 Reduces waste stream and disposal costs One minute cycle time Compacts quickly and saves time Hand Remote Control Easy operation Tilt back frame Allows drum to be filled with materials without having to move drum away from compactor Safety interlock Won t run unless the unit is in the locked upright position Item DRM652 7848 Page 2 FEATURES BENEFITS Continued Automatic shut off Unit will only run when the button is depressed Raised steel base plate under drum Prevents the bottom of the drum from bowing under the pressure of compaction View port on ram guard Allows the user to safely view what is happening in the drum without opening the lid Mounting holes in the base plate Allows permanent mounting to floor Drain holes in the ram plate Allows liquid collected on the top of the ram plate to drain back i
24. y cover 2 Tilt unit back with drum in place to facilitate loading 3 Return to upright locked position and close safety cover 19 4 Move directional lever on air hydraulic pump to the down position and depress operation button to compact Continue to compact until the pump stops reaching maximum pressure 5 To raise the ram release button to stop move directional lever on air hydraulic pump to the up position and depress operation button Note Unit will not operate if the unit is not in the upright position or safety cover is not closed 20 Product Data Sheet Item DRM654 7850 PIG Compactor Air DESCRIPTION An air driven hydraulic compaction device used to increase the amount of waste that can fit into a disposal drum Packaging 1 Box Pallet Color Black Yellow Weight 506 165 Per Pallet 1 Dimensions Overall Dimensions 67 1 8 H x 31 1 2 W x 38 D Ram Diameter 22 O D Composition Hot rolled steel structural c channel and aluminum Minimum Air Required 80 psi 10 cfm air Average Cycle Time 2 Minutes 1 minute up 1 minute down vary according to air pressure FEATURES BENEFITS Compacts as many as 6 drums into 1 Reduces waste stream and disposal costs Air driven hydraulic pump preset at 2 500 PSI Provides 12 000 Ibs of downward force Ram Guard covers top of drum Prevents any possible hand injuries Microswitch prevents use

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