mipick MP Pick-to-Light System User Manual
Contents
1. 1 08 ENSE IF AT i EBE H A E Page 35 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 9 Versions Overview Remarks Descriptions 1 00 29 04 14 Document created 1 00m 29 04 14 Metrix Links added Certified per DIN EN ISO 9001 me tric electronics microSYST Systemelectronic GmbH Exclusive UK and Ireland Agent Metrix Electronics Ltd tel 0845 034 3234 www metrix electronics com Page 36 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de2. 11111111 11111111 11111000 00000000 and press the enter key e Repeatedly press the enter key until Your choice appears e Press 9 to save all settings gt the Telnet connection is interrupted Configuration of the Ethernet interface is now complete Now the control frame can be transmitted via the selected IP address TCP IP connection via port 10001 Page 19 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 5 2 Ethernet Communication The Ethernet interface of the distribution unit serves for the communication between a controller for example PC or PLC and the mipick devices Commands are sent from the controller to the interface via Ethernet and then forwarded to the particular mipick devices Status messages are sent from the mipick devices to the interface via RS485 and then forwarded to the controller via Ethernet The Ethernet interface acts as bus master at RS485 side As long as no commands are available the bus sharing units mipick devices are polled cyclically order address 0 to 63 0 to 63 or O to 127 0 to 127 If there happens an event at this for example button was pressed the mipick replies cor respondingly and then a related status message is sent via Ethernet If there is a command available for a certain RS485 add
3. Page 23 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 6 1 3 User Parameter Data User parameter data are not utilized by the interface However a test is run to determine whether or not the Profibus master transfers user parameter data If user parameter data are transferred Profibus initialization is disabled and the slave s parameters must be reconfigured Note Standard parameters configuration is required and is normally installed by the utilized DP configurators 6 1 4 Diagnosis Data The interface does not support any extended diagnosis data Default diagnosis is utilized Page 24 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 6 2 DP Communication The DP master handles the Profibus interface DP slave as a standard I O device This means there are DP output data which are cyclically transmitted to the slave and DP input data which are cyclically received from the slave The structure of the I O data is like follows DP OUT TBK QBS L A L D TA L DT JALD DP IN QBK TBS LBS AL D ALD ALD TBK Toggle byte for the commands QBK Confirmation byte for the commands TBK after data adoption LBK Length byte for th
4. 0 Fax 49 961 39166 10 www microsyst de info microsyst de Page 33 microSYST mipick M P User s Manual Query Display Content Data Address Length Command 0 127 255 Broadcast 1 05H Command Confirmation Data lt Address Length Command Value 0 127 2 05H 0 99 Query Software Version Data gt Address Length Command 0 127 255 Broadcast 1 06H Command Confirmation Data Address Length Command Software Version 12 bytes 0 127 13 06u HLxxxx Vx xx Query Input States Data Address Length Command 0 127 255 Broadcast 1 07H Command Confirmation Data lt Address Length Command Input States Bit 0 1 Input 1 set ST3 Bit 1 2 1 Input 2 set ST5 Bit 2 1 button pressed Opler 2 074 Bit 3 1 button pressed Bit 4 7 reserved 0 Page 34 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 8 Displayable Characters The data bytes are ASCII coded Kali CH TD P 0 sarp spaco H 1 ee H sun C Oo om T 2 a seme 1 dIE 5 Sanr s EIUI fu MEME sum TB U J 7 mme dU j j s5 jEB JM M h NENNEN 023 9 1175 L8 1 j P 4 E amp
5. 03 00 81 OC c Button of display 4 was released 04 03 00 80 OC Note Only one status message is transferred in the examples above but if there are several status messages they are received simultaneously Page 22 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 6 Profibus DP 6 1 Configuration of the Profibus Interface 6 1 1 GSDFile The device database file micrO5D0 which is part of the delivery is used for the integration of the Profibus DP interface DP slave to the Profibus Among other things it contains the necessary identifiers for the configuration of the in put output data widths see next chapters 6 1 2 Configuration Data With the configuration the user has the possibility to set an individual data width of the cyclic data exchange Therefore the following identifiers max 30 must be selected in any desired order The DP master transmits the identifier to the DP slave before it starts the cyclic data exchange X 0x10 1 Input Data X 0x11 2 Input Data 16 16 Input Output Data 16 bytes each The minimum number of input or output bytes is 6 bytes each The maximum number of input or output bytes is 200 bytes each but an overall length of 300 bytes input output must not be exceeded c Standard configuration Ox3F 16 input output bytes
6. Command 7 4 Additional Commands 8 DISPLAYABLE CHARACTERS 9 VERSIONS OVERVIEW microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST 35 36 Page 3 microSYST mipick M P User s Manual 1 General The light controlled picking and assembly with small parts warehouses and man ual assembly workstations reduces the error rate shortens the part search and simplifies training The limited space is an unsolvable task for a lot of pick to light systems With development of the mipick MP microSYST has found a solution for exactly this problem mipick MP stands for assembly and installation with little effort thanks to simpli fied wiring and newly developed software controlled programming The channel height of this display is only 30 mm width 80 mm space saving and efficient If the displays are mounted without space box widths of only 80 mm can be realised The display is equipped with two LED indicators red multi colored a metal confirmation push button and LED directional arrows A two digit 7 segment LED display with 14 mm digit height serves for a pleasant readability of values Fur thermore there s a membrane keypad for possible value corrections The communication with the displays happens via an RS485 interface the supe rior system is controlled via Ethernet and ensures a fast and reliable data tran
7. available in the DP IN area status messages without gap overall LBS bytes Every status message consists of address length and data 3 After the status messages have been read out the DP master must set the QBS to the value of TBS This should happen as fast as possible in order not to slow down the RS485 communication 4 Continue with point 1 Examples a Command confirmations to the command above 1 2 3 TBS changes DP IN hex XX 00 XX XX XX v DP IN hex Xx 01 03 04 01 80 Read out the status message LBS 3 Address 4 Length 1 Data 80 command confirmation Set QBS to the value of TBS Y DP OUT hex XX 01 XX XX XX Page 27 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual b Button of display 4 was pressed 1 TBS changes DP IN hex 2 XX 01 XX XX XX v DP IN hex XX 02 05 04 03 00 81 OC 2 Read out the status message LBS 5 Address 4 Length 3 Data 004 814 OCH event message button pressed display value 12 3 Set QBS to the value of TBS Y DP OUT hex XX 02 XX XX XX Note In the examples above only one status message is transmitted at once If there are more status messages available they are transmitted a
8. bus Addressing with software This is the perfect method to program complete picking systems All displays on the RS485 sub bus can be programmed in a simple way Systems with Ethernet are addressed via the Ethernet interface Systems with Profibus are addressed via RS485 The RS485 bus between distri bution unit and the display is interrupted and connected with the configuration PC via an USB RS485 converter Addressing with buttons Press confirmation button and button at the same time Connect the supply power Set the address with the buttons and Press confirmation button Page 13 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual Addressing with software e Select the interface and press button Verbindung herstellen establish connection EEE miprog v2 1 E nml xl Datei Extras M Schnittstelle Adressierung C R5485 Startadresse fo 4 COM Port com z automatisch weiter Adressieren TCP IP Aktuelle Adresse IP Adresse fi 92 168 3 55 Port 10001 Bee Adressierung starten Status Keine Verbindung hergestellt e Select the start address of the first pick display and if you have several displays the option automatisch weiter Adressieren automatically continue with addressing e After pressing button Adre
9. changed Bold framed positions are the default Switch S1 RS485 Bus Termination Bus termination must be set if the interface is on first postion within the RS485 bus Only DP addresses 0 to 126 are permitted DP address Bit 2 ON D DP address Bit2 ON 2 3 DP address Bit 2 ON 4 DP address Bit 24 ON 16 6 DDP address Bit2 ON 32 both OFF no Profibus bus termination 8 9 bothON Profibus bus termination set Switch S3 Options DIP ON OFF Test mode Every display shows its own RS485 ad dress There should not be Profibus com munication at the same time Use 128 RS485 addresses 0 127 for the RS485 cycle Normal mode Use 64 RS485 addresses 0 63 for the RS485 cycle enable the bus member message C2 bus member message C2 locked Transmit every status message immediately Accumulate status messages until separately to the DP master DP IN buffer is full or the current gt easier handling but slower polling cycle is finished Send bus member messages C1 C2 au Send bus member messages C1 tomatically at a change and after power up C2 only at a query CO C1 or C2 and every restart of DP communication GO IS Io Page 11 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de mi
10. 02 Bit 721 LED 2 fast blinking 11 dark Bit must be set for blinking 10 Options 3 Bit 020 Suppress leading zeros 1 Display leading zeros Bit 121 buttons locked Bit 221 count unlimited 0 to 99 0 count from 0 to preset value Bit 4 3 cycle duration for the change Wert Text 00 22s 0121 5s 1021 1s 1120 8s Bit 520 don t report buttons 521 report buttons Bit 7 6 reserved 0 Page 31 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual Command Confirmation 3 bytes 1 2 3 Address Length Command Confirmation 0 127 1 80H Event Message 5 bytes 1 2 3 4 5 4 Event Address Length Message Status Byte Value BitO Input 1 ST3 0 Contact OPEN 1 Contact CLOSED Bit1 Input 2 ST5 0 Contact OPEN 1 Contact CLOSED Bit 2 Status arrow UP Bit 3 Status arrow DOWN 0 127 3 00H 0 99 Bit4 Input button 0 Contact OPEN 1 Contact CLOSED Bit5 Input button 0 Contact OPEN 1 Contact CLOSED Bit 621 Display error reported Bit 721 Change flag for bit 0 1 4 and 5 Notes Bytes 6 and 7 value of the command define the proper display value of the pick display This value is reported in the event message after confirmation button was presse
11. Contains bit coded m b Additional event information 0 127 following 00H information to the bytes event that happened if the space of status byte is not enough All existing MIPICKs of the RS485 bus addresses 0 to 63 or 0 to 127 are always polled If the status byte in unequal to 0 OR at least one additional parameter byte is received an event is available It is forwarded from the interface to the controller then microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de Page 29 mipick M P User s Manual 7 2 3 Bus Member Message microSYST If the corresponding DIP switch is in position ON the bus member messages are sent automatically e after every change new bus member identified or not available anymore e every restart of the communication establishing the Profibus connection after completion of the currently running polling cycle Data Bus Member Address Length Message BTNO BTN7 Cu Bus member sates of the Bus member states of the bus addresses addresses O 7 or addresses 56 63 or 0 63 64 71 120 127 255 9 C2H bit 0 7 Bit 0 7 bus addresses 1 device available 1 device available 64 127 0 device not available 0 device not available only if 128 ad dresses are set with DIP switch The bus member messa
12. Interface Supply of RS485 bus and power for both display lines line 2 line 1 to the display shaft Page 16 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 4 2 Display Shaft The lateral shaft cover has a gland A slotted protective tube does the insertion of the flat ribbon cable into the shaft 4 3 mipick from distribution unit 4 4 Bus Termination The termination is plugged after the last display of the line Page 17 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual B Ethernet 5 1 Configuration of the Ethernet Interface The distribution unit is preset with the following network settings IP address 192 168 4 200 Net mask 255 255 255 0 Port 10001 To change these parameters proceed as follows Advice for Windows 7 users The Telnet client must be activated Start Control Panel Programs Turn Windows features on or off Telnet Client e Switch on the supply power and connect the distribution unit to the network hub with an RJ45 cable 1 1 cable or directly to a PC crosslink cable e Start the MS DOS entry prompt at your Windows PC With Windows 7 you must have extended rights Star
13. d The correction buttons and work with this value too Only numbers 304 394 or spaces 204 can be used for the value Bytes 4 and 5 text serve for the possibility to display an additional text or labeling The fields value and text are displayed alternately then The cycle duration can be adjusted with byte 10 options 3 If you don t need either field text or value just use the space 204 at the relevant position of the frame Both fields will not alternate at the display then Page 32 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de mipick M P User s Manual 7 4 Additional Commands Show Addresses microSYST Data gt Address Length Command 0 127 255 Broadcast 1 01H Command Confirmation Data Address Length Command 0 127 1 01H Delete Display Data gt Address Length Command 0 127 255 Broadcast 1 02H Command Confirmation Data lt Address Length Command 0 127 1 02H Lamp Test Data gt Address Length Command Lamp Test 01H start 0 127 255 Broadcast 2 04H 00H stop Command Confirmation Data gt Address Length Command 0 127 1 04H microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166
14. e commands TBS Toggle byte for the status messages QBS Confirmation byte for the status messages TBS after data adoption LBS Length byte for the status messages A Address of the pick display L Length of the data D Data max 20 bytes Commands and status messages are described in chapter Frame Structure Notes After the new start of the Profibus DP communication all DP OUT bytes and all DP IN bytes have the value 0 With the configuration the number of DP IN bytes and DP OUT bytes must be cho sen leastwise as large that the largest possible command or the largest possible status message has enough space The maximum I O width must not be exceeded see chapter configuration data Page 25 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 6 2 1 Transmit Commands The commands specify what shall be shown at the displays or how they shall be have The transmission of the commands happens from the DP master to the Profi bus interface DP slave and from here via the RS485 bus to the respective dis plays Procedure 1 In the DP OUT area commands you must enter the command or even several commands without gap Every command consists of address length and data 2 The length of all command bytes must be entered at LBK 3 Finally TBK
15. ert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 3 1 2 Distribution Unit for Profibus DP Interface Profibus mipick mipick Displays mipick Displays Line 2 Line 1 Profibus IN Profibus OUT 230 VAC Page 9 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual Interface Profibus mipick iface DP mipick HL0267 V1 02 A TT X buena t S te we w w w Status Meaning off Profibus DP connection established S m or RAM error if green LED is off red FAULT no RS485 response within the last 500 ms or RS485 communication stopped because a new status message is existent and the former status message has not been con firmed DP OUT QBS must be set to DP IN TBS off Controller is not working hardware error green RUN on Controllerisworking gt short off Profibus DP toggle byte was changed flickering command or status message transmitted blinking Page 10 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual Positions marked with m are fixed and must not be
16. firmations first one per existing bus member before you send a new command 1 second is enough Please note If you wait for several command confirmations they must not neces sarily arrive in the same order like the corresponding commands have been sent Its possible that an event message or ous member message intervenes be tween the single command confirmation frames Example The value 12 shall be shown at display with address 4 Send command via TCP IP in hexadecimal presentation 04 08 80 20 20 31 32 00 00 00 address 4 length 8 bytes data 80 20 20 31 32 00 00 00 Page 21 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 5 2 2 Receive Status Messages There are three types of status messages 1 Command confirmations command responses 2 Event messages for example button was pressed 3 Bus member messages device removed or added Status messages are sent to the controller with a TCP IP frame Every TCP IP frame can contain one or more status messages without gap Every status mes sage has the structure address length and data Examples a Command confirmation to the command above Receive the command confirmation via TCP IP in HEX representation 04 01 80 address 4 length 1 data 80 b Button of display 4 pressed 04
17. ges can be requested by transmitting the following com mand Address Length Data Interface Command 255 1 C1H Request bus member message C1H C24 Request bus member message C2u if 128 addresses COn Request bus member messages C14 and C2u if 128 addresses microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de Page 30 microSYST mipick M P User s Manual 7 3 Standard Control Command Command 10 bytes 1 2 3 Address Length Command 0 127 255 Broadcast 8 80H 4 5 6 7 Text of digit 1 Text of digit 2 Value of digit 1 Value of digit 2 ASCII code 20 7Fu ASCII code 30 39u 20H space Bit 7 1 if decimal point is desired 8 9 Options 1 Options 2 Bit 020 LED 1 on the top off Bit 021 Arrow up on 1 LED 1 on the top on Bit 121 Arrow down on Bit 121 LED 1 slow blinking Bit 221 LED 1 fast blinking Bit 221 Display slow blinking Bit 321 Display fast blinking Bit 5 3 000 LED 2 on the bottom off Bit 421 Delete LEDs automatically 001 blue if at least one of the two inputs is set 010 green Bit 5 1 Delete display automatically 100 red if at least one of the two inputs is set 110 yellow 011 2 cyan Bit 7 6 Brightness 101 2 magenta 00 bright 111 2 white 012 Bit 621 LED 2 slow blinking 1
18. is increased by one value 4 Now the DP slave starts to evaluate the commands and forward it to the corre sponding displays After this procedure is finished the QBK is set to the value of the previous changed TBK 5 If there are further commands available you can continue with point 1 Example The value 12 shall be shown at display 4 1 Input the command DP OUT hex 200 xx 00 04 08 80 20 20 31 32 00 00 00 2 Set LBK Y DP OUT hex 00 XX OA 04 08 80 20 20 31 32 00 00 00 3 Increase TBK Y DP OUT hex 01 XX OA 04 08 80 20 20 31 32 00 00 00 4 Wait for QBK DP IN hex 200 XX XX XX v DP IN hex 201 XX XX XX Page 26 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 6 2 2 Receive Status Messages There are three types of status messages 1 Command confirmations command responses 2 Event messages for example button has been pressed 3 Bus member messages device has been removed added The status messages must be fetched from the DP master as fast as possible oth erwise the RS485 communication with the displays can slow down or even stop un til the status messages are fetched Procedure 1 If the TBS changes there are status messages available for pickup 2 Now the status messages to be fetched are
19. microSYST me trix electronics mipick MP Pick to Light System User Manual microSYST Systemelectronic GmbH Exclusive UK and Ireland Agent Metrix Electronics Ltd tel 0845 034 3234 www metrix electronics com microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de mipick M P User s Manual Index 1 GENERAL 2 SYSTEM OVERVIEW 3 COMPONENTS 3 1 Distribution Unit 3 1 1 Distribution Unit for Ethernet TCP IP 3 1 2 Distribution Unit for Profibus DP 3 2 Pick Displays 4 WIRING 4 1 Distribution Unit 4 2 Display Shaft 4 3 mipick 4 4 Bus Termination 5 ETHERNET 5 1 Configuration of the Ethernet Interface 5 2 Ethernet Communication 5 2 1 Send Commands 5 2 2 Receive Status Messages microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST ona 12 15 16 17 17 17 Page 2 mipick M P User s Manual 6 PROFIBUS DP 6 1 Configuration of the Profibus Interface 6 1 1 GSD File 6 1 2 Configuration Data 6 1 3 User Parameter Data 6 1 4 Diagnosis Data 6 2 DP Communication 6 2 1 Transmit Commands 6 2 2 Receive Status Messages 7 FRAME STRUCTURE 7 1 Structure of Commands 7 2 Structure of Status Messages 7 2 4 Command Confirmation 7 2 2 Event Message 7 2 3 Bus Member Message 7 3 Standard Control
20. oSYST mipick M P User s Manual Interface Ethernet mipick Ji O O OO gN m o 0000 Ho PAB rdi PIS 3 sl NS aM LN pi r LINK Red No active TCP IP connection _ Status Meaning a Hee Full Duplex Page 7 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual Positions marked with m are fixed and must not be changed Bold framed positions are the default Switch S1 Options DIP ON Test mode Every display shows its own RS485 ad dress There should be no Ethernet com munication at the same time Use 128 RS485 addresses 0 127 for Use 64 RS485 addresses 0 63 Normal mode 2 the RS485 cycle for the RS485 cycle enable the bus member message C2 bus member message C2 locked 9 LL d M Send bus member messages C1 C2 Send bus member messages C1 4 automatically at a change and after the C2 only at a query CO C1 or C2 Ethernet connection has been estab 5 I 6 D 7 LR 8 pam aaa Switch S2 RS485 Bus Termination no bus termination Bus termination is set The bus termination must be set if the interface is connected at the first po sition within the RS485 bus Page 8 microSYST Systemelectronic GmbH Alb
21. pick M P User s Manual 3 2 Pick Displays Technical Data microSYST Current consumption Display type 7 segment LED Character height 14mm Digits 2 Display colour rot Operating voltage 24 VDC 20 32 mA at 24 V 0 77 W Data input RS485 with 115 kBaud Display see chapter Displayable Characters Addresses 0 99 Keypad membrane keypad with 2 buttons Safety push button metal design mechanical service life 1 000 000 cycles diameter 12 mm separately replaceable Signal lamp 1 x LED red 1 x LED multicoloured LED diameter 8 mm Housing aluminium anodised Dimensions 80 x 30 mm w x h Housing colour Shaft depth including display 30 mm natural with grey foil Mounting snap on mounting Protection front panel IP40 Operating temperature 0 50 C Storage temperature 25 70 C microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de Page 12 microSYST mipick M P User s Manual Addressing The address setting is done manually with buttons or automatically with the help of the software miprog Addressing with buttons This is preferred if only single displays have to be programmed for example if any display shall be replaced For this the pick display is only connected with power but not to the RS485
22. ress it is sent to the bus sharing unit instead of the polling frame The response of the mipick device is acknowledged via the Ethernet If there is identified that a new bus sharing unit was added or a former existing bus sharing unit does not respond correctly a special frame is received via the Ether net The controller can explicitly request this bus member message in order to get the current bus status Commands and status messages are described in chapter Frame Structure They have the following build up A L D Address of the pick display Length of the data Data 1 byte 1 byte n bytes Page 20 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 5 2 1 Send Commands The transmission of the commands happens from the controller to the Ethernet in terface and then via a RS485 bus to the concerning mipick devices With every TCP IP frame one ore several commands without gap are transmitted to the Ethernet interface Every command has the structure address length and data A new command must only then be sent to a certain address if the last command has been answered or at least approximately 1 second has elapsed Then the bus member has not answered or not answered correctly After a broadcast command you have to wait for the command con
23. s fer We are pleased to offer this display also as part of a complete system with indi vidual assembly workstation and software which is perfectly tailored to your ap plication Page 4 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 2 System Overview Main components of the system are distribution unit Controller and the pick displays The distribution unit serves as a converter from the system interface Ethernet TCP IP or Profibus DP to RS485 and provides the 24 VDC supply power Ethernet for the displays Profibus DP 230 VAC There are two internal connections that can operate up to 100 displays each Distribution Unit Pick Display E Pick Display j Y Pick Display Pick Display Bus Termination Bus Termination Page 5 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 3 Components 3 1 Distribution Unit 3 1 1 Distribution Unit for Ethernet TCP IP ZEN x v aS Ethernet TCP IP mipick Displays mipick Displays Line 2 Line 1 Page 6 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de micr
24. ssierung starten start addressing the cur rent RS485 address which shall be assigned is shown BL xd Datei Extras M Schnittstelle Adressierung C R5485 Startadresse E COM Port com z M automatisch weiter Adressieren TCP IP Aktuelle Adresse IP Adresse 192 168 3 55 1 Port fi 0001 Verbindung schlie en Adressierung beenden Status Verbindung hergestellt Now the LEDs of all displays are blinking and the current address is shown everywhere Press the button of that display which shall obtain this address e The current address is increased in the software Continue until all displays of the bus are addressed Stop the programming with button Adressierung beenden 2 stop addressing Page 14 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick MP User s Manual 4 Wiring Ethernet s a Profibus Distribution Unit 230 VAC display shaft 1 mipick MP 10pol flat ribbon cable mipick MP 2 10pol flat ribbon cable display shaft 2 Page 15 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual 4 1 Distribution Unit Supply power 230 VAC System Interface Ethernet Profibus DP Display
25. t gt All Programs gt Accessories gt double click at Command Prompt gt Run as Administrator e Enter the desired IP address for the device to the ARP table ARP S XXX XXX XXX XXX xx xx xx Xx Xx xx CR XXX XXX XXX XXX desired IP address XX XX XX XX XX XX Ethernet MAC address of the interface see label at the RJ45 socket Page 18 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick M P User s Manual e Establish a Telnet connection to port 1 TELNET XXX XXX XXX XXX 1 CR This connection will fail disconnect within 3 seconds However the IP ad dress of the interface is temporarily changed Close the Telnet window after acknowledging the error message e Establish a Telnet connection to port 9999 TELNET XXX XXX XXX XXX 9999 CR After the connection has been established immediately press the enter key within 5 seconds in order to enter the setup mode e Please do never select 7 Defaults Those settings do not match for the system e Enter 0 Server e Enter the desired IP address and press the enter key e Repeatedly press the enter key until Netmask Number of Bits for Host Part appears Enter here the number of free bits for the IP address f e 8 for the netmask 255 255 255 0 211111111 11111111 11111111 00000000 or 11 for the netmask 255 255 248 0
26. t the same time in order to utilize the available DP IN bytes as far as possible and accelerate the communication If DIP switch S3 3 is in ON position every status message is reported separately to simplify the evaluation at the DP master side Page 28 microSYST Systemelectronic GmbH Albert Einstein StraBe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de lt mipick M P User s Manual 7 Frame Structure 7 1 Structure of Commands microSYST Data Address Length Command 1 Parameter n Parameter 0 127 Number of for example 80H 255 following bytes control display Address 255 broadcast command This command is sent to all possible bus addresses 0 63 or 0 127 Only the really existing MIPICKS of the bus which are supported by the command evalu ate it and respond with a command confirmation 7 2 Structure of Status Messages 7 2 1 Command Confirmation Data 0 127 gt 1 Command confirmation for example 80H Possible response data Every command is receipted with a command confirmation With this the complete communication cycle from the controller to the MIPICKS and back again is guaran teed If necessary response data from the MIPICK is forwarded 7 2 2 Event Message Data Address Length Event Status byte 1 Parameter n Parameter message Number of
Download Pdf Manuals
Related Search