S.E.F.A - Vrielink Transfers
Contents
1. ns sss 11 a TEMPERATURE SETTING See instruction manual REG 2000 11 b TIME SETTING See instruction manual REG 2000 ie 11 2 PRESSURE ADJUSTMENT itt ndi e ERE RENI NEIN D RU RT EVEN ERE UE eme 11 3 ROTATION SPEED ADJUSTMENT cette e n ERR CE e ware RUE I ERE RR e etse at eU ee eme 11 4 STRETCHER STRENGTH asan nen reinen enne 11 J ROTATION TIME SETTING eie ett ta te oe REO a EE R EE E a E E E E dens 11 VII HEATING ELEMENT roses eet ea e eoe e a en a une Ue sU NUR NET Se EN Ee dont nn ENT tes eame w vns aro Ta et die 12 1 SECURITY MICRO SWITCH ADJUSTMENT ieii iieii iii ioiei enne 12 2 DISMANTLING FOR RESISTOR REPLACEMENT sise 12 IMPLANTATION OF THE EQUIPMENII A 13 IX ELECTRIC AND PNEUMATIC DIAGRANMS 14 Page N 1 SEFA x France I CONDITIONS OF GUARANTEE The guarantee period starts the day of putting the equipment into service at the user s place for a duration of one year and for a common use of 8 hours per day The guarantee is strictly limited to our equipments against the defects of matter and execution with the buyer s responsibility to prove the known d2. auaner 3uu0 0 323 3 40 4 g Suun ga4q3s 3 N Li lt P I NP lt L 3noH 204 2440 ND yeuGis Suuu ga4128 3 SURTIES SEFA BR 180 PCAS 219 Pal s p Parametres minuterie 1 PrSt on FrSt on SluL 2 YANN 277 062702 Funct 1 trr s IESSIME PAR IATE Page N 17 SEFA France OSI ed 30790772 avi NHSA 3MIZEGE e 3INAD4 DOLI 1 561 YM jeeejoeeeba c3113434 Pleiriele riufele risl Lesbien lt 022220020 Bibi SIN i e er fee n n ca S3H2ODS8 InvH SA 6 qum 9 sue 3HJUsd8 81 3111089 18 SEFA France V n3Nd Svod08l S8BSW3SN3 meam Oonbhbuneud DO CD Ie 121 LIYA m cw W TZ 2 BB fO BO v 70 731 wu BEL 53 O9ZLL QUHENLSNd IZ sees seema v swmowwIV sx HA DHIGNA Pe d FA EA3 EON uaa P aui Syne san 1 EM DS 1337 m snap nampa 34 At NC MD SHIN HLI LH 1319 TI234 Siva UI 1538 r ii K HBA HO H EBA D NAA S3ll3nosvo Seramni Page N 19
3. Check it and change it if necessary connection is faulty The rotation will not happen The plate will not go down gt compressed air gt Check if the network pressure is sufficient min 2 5 bars pressure is not sufficient The rotation will not gt jacks are faulty gt Check them and change them if necessary happen The stretchers will gt jacks are faulty gt Check them and change them if necessary not work Page N 10 SEFA France VI PRESS SETTINGS UTILISATION PAR DU PERSONNEL QUALIFIE 1 TEMPERATURE SETTINGS PRESSURE TIME These parameters must be programmed in the control electronic card thanks to the keyboard a TEMPERATURE SETTING See instruction manual REG 2000 b TIME SETTING See instruction manual REG 2000 2 PRESSURE ADJUSTMENT The jack pressure can be modified according to the user s need Use the pressure regulator situated on the left of the press The pressure will be displayed on the manometer dial in actioning the regulator clockwise you will increase the pressure in actioning the regulator anticlockwise you will decrease it 3 ROTATION SPEED ADJUSTMENT Use the flow reducers situated on the left of the machine They act on two small jacks visible on the frame 4 STRETCHER STRENGTH ADJUSTMENT Use the flow regulator situated on the right of the machine They act on the 2 small jacks cap stretchers 5 ROTATION TIME SETTING This setting
4. ONLY a ELECTRICAL BREAKDOWNS POSSIBLE SYMPTOMS BREAKDOWNS REPAIRS gt The fuses are out of order gt If no light on the press goes on check the fuse change it if necessary GENERAL FUSE situated in a casing next to the power cable plug 5 A To access it remove the power cable with the tip of a pen or a screwdriver lift the casing of the fuse You will find a replacement fuse in the square tube to put instead of the one in the clip CARD FUSE situated on the electronic card 0 8A The plate will not heat gt See messages displayed Use the manual REG 2000 and or contact your retailer on the LCD screen gt See messages displayed Use the manual REG 2000 and or contact your retailer ETENIM nad The pressing count gt The pneumo electric is gt Check if the pneumo electric is not faulty Replace it if down The rotation timer will gt connections are gt Check the state of the connections not count down disconnected gt security cover is gt Check that the security microswitches are not actionned activated gt magnetic microswitch gt Check that it goes on when it is activated Replace it if of the rotation jack is not necessary activated or is faulty The plate stays in gt The timer will not count gt Check it and change it if necessary low position down gt Check if the pneumo electric is properly activated b PNEUMATIC BREAKDOWNS gt The pneumo electric gt
5. button stretcher Cap stretcher Default led Heating plate with security cover Foot pedal 3 positions Emergency Display button stop tactile screen Bracket rotation jacks Rotation timer Flow reducer Flow dat for speed B cap stretchers adjustment bracket rotation Cap curve rubber Stretcher jack Electric connection main switch fuse clip This heat seal press is conform to article L 233 5 of labour laws to ensure the user s security Its design allows it to ensure an intensive production while keeping a total reliability This press was designed for an operator working opposite the machine Page N 4 SEFA x France IV USE OF THE MACHINE The BR 180 PCAS press was designed for transfer application of all qualities in great mass production This equipment was tested in our workshops to obtain a one year guarantee against any manufacturing vice The adjustments pneumatic electric and mechanic carried out by our technicians in workshop or in situ as well as the securities introduced on the machine must not be modified in any case Otherwise the company SEFA deny all responsibility on potential problems linked to the so called machine Before starting any operation of pressing it is recommended to read carefully the safety instructions as well as the directions for use The press will have to be used by an enabled person who would have been infor
6. is executed by the timer on the right of the press tico 741 HENGSTLER To modify the rotation time of the machine head Press on the keys 1 to 4 they allow to modify the figures of which they hold the number In any case do not touch keys P and E programming mode NB The time indicated must not be lower than 2 seconds Page N 11 SEFA France VII HEATING ELEMENT USE BY QUALIFIED STAFF ONLY A CAUTION operation to be done on cold plate in case of possible removal for maintenance Protections and security devices should not be modified They must be put together again A They must be kept in place and in good condition during normal operation 1 SECURITY MICRO SWITCH ADJUSTMENT Use an Allen key of 5 to remove the roundhead screws on top of the cover 1 Remove the protection cover 2 Unscrew the micro switch screws 3 Adjust the micro switch 4 for the sensitivity of the required security gt gt gt gt 1 3 Teflon 2 DISMANTLING FOR RESISTOR REPLACEMENT gt Unscrew the 4 screws M6 5 which hold the glastherms and the aluminium plaques gt Rock the security cover to reach the 2 screws fixing the back cover 6 gt Remove the heat element pulling them out of their casing Slide 5 support Thread guide Page N 12 SEFA France VIII IMPLANTATION OF THE EQUIPMENT Opened back cover diagram Pressure reducer Jack stop Rotation right jack Main swi
7. the heating plate temerature is lower than 25 C on the display unit 1 PARTS SUBJECTED TO WEAR AND TEAR On any order precise the reference the description and the quantity Reference Description Quantity ELECTRIC EQUIPMENT MIN 160 MULTIFONCTION TIMER 741 CAR 180 CARTRIDGE 300W FUS 149 FUSIE 5 A CAR 358 CONTROL ELECTRONIC CARD FIN 231 MICRO SWITCH WITH TONGUE AUT 195 PROGRAMMABLE AUTOMATON PNEUMATIC EQUIPMENT JACK 016 C50mm JACK 025 C140mm JACK 925 C140mm magn tique JACK Double Effect 80 C80 DIS 125 DISTRIBUTOR 5 2 G1 8 3 DIS 136 DISTRIBUTOR 5 3 G1 8 1 ELE 003 SOLENOID VALVE 220V PNE 054 PNEUMO ELECTRIC PRESS COVER MOU 001 SILICONE RUBBER 914x914x9 53 0 Page N 8 SEFA x France 2 REMPLACEMENT OF USED PARTS Silicone rubber mat Check that the plate is cold b Make sure that the curve surface is thoroughly clean Possibly use a soft solvent such as white spirit Usea tube of glue RTV 1 to stick the rubber to the curve in aluminium NB read the instructions on the tube packaging d The mat and the plate must be clean and dry before starting gluing e Spread a fine homogeneous coat of glue on the curve and immediately apply the cover making sure that there is no air lock NB an indented spatula similar to the one used to lay tiles would suit perfectly f Leave to settle overnight at room temperature with slight pressure and without heat 3 MAINTENANCE The heal seal presses SEFA require hardl
8. ING 81 5 Setthe pressure to 6 bars or fo define according to the type of transfer 6 Position the cap on the curve 7 Press on the red button situated on the curve support to action the cap stretcher if the cap is not properly positioned on its curve press on the stretcher red button see photo page 4 of the opposite curve without releasing action the one which corresponds to the station used The stretcher will release the cap and the user will be able to replace it Then press on the red button of the station used to stretch the cap 8 Adjust the transfer sheet 9 Onthe 1P Manu Auto button select the mode you wish 10 Atthe end of pressing the stretcher will automatically release the cap BONES 1 POSTE this selection allows the user to only work on one curve Y An impulse on the foot pedal will make the heating plate swivel in order to press one curve f on the first impulse on the pedal the heating plate swivel but does not press on the second impulse the cycle will start normally Y Atthe end of the timer count down the plate will go back up and will clear automatically to position itself above the opposite plate and will stay in position until the operator presses on the pedal to start a new cycle The plate will then come back pressing the used curve MANU this selection will authorize the use of the pedal Y When the operator presses on the pedal the heating plate will swivel to position itsel
9. SEFA x France S E F A 2 1 PASTABRAC B P 44 11260 ESPERAZA FRANCE Tel 33 0 4 68 74 05 89 Fax 33 0 4 68 74 24 08 www sefa fr E Mail contact sefa fr SEFA x France SUMMARY L CONDITIONS OF GUARANTEE su eee vane a uno se nero te eua e dre du ede vU e ne eva doa Noe eura et ERE Ea ae Seen 2 SPECIFICATION S S uw EEEE EEA M 3 GENERALITIES aeos iet atoi in in aS Sq Sua ese 4 IV MSE OB THE MACHINE S NER S EN ent Se na ondscese Best een see 5 1 SAEETY te eei tee i A T 5 2 INSTALLATIONS Re y rettet base cts eae Duque iti ves eee eyes E 7 3 DESCRIPTION OF DHE RUNNING CYCLE tere ee eee e EE eis es 7 V SEER VICE Deep 8 1 PARTS SUBJECTED TO WEAR AND TEAR n n 8 2 REMPLACEMENT OF USED PARTS tenerse trennen trennen innen nnne rennen nnne 9 3 MAINTENANGB 5 3 man dcm uU Dette em nt m p EU 9 4 POSSIBLE BRPA VA ONSE 10 a ELECTRICAL BREAKDOWNS esse 10 b PNEUMATIC BREAKDOWNS 22 10 VI Ld HUNE DA MM CD 11 1 TEMPERATURE SETTINGS PRESSURE TIME
10. efects Our responsibility is limited to the obligation to rectify or replace free of charge the parts acknowledged as faulty by ourselves and there will no claim for any indemnity whatever the reason given Parts replaced under the guarantee Remain our property Are the subject of an invoicing of deposit A credit of cancellation is activated as soon as the faulty parts are returned The return will have to occur ONE MONTH MAXIMUM after the intervention THE GUARANTEE DOES NOT COVER The retail consumables such as fuses bulbs transformers joint flexible devices The supplies which are not our own manufacturing undergo the guarantee of their manufacturer THE GUARANTEE DOES NOT APPLY To replacements nor repairs which would result from normal wear and tear of apparatus and machines of deteriorations and accidents coming from negligence defect of monitoring and maintenance defective use or modifications without our written agreement In case of vice coming from the material supplied by the buyer or a design imposed by the latter To repairs which would result from deteriorations or accidents occurred during transport To operations of maintenance and adjustments inherent in the use of the machine and indicated in the maintenance manual such as adjustments of intermediaries screwing of piping etc do not enter the clauses of guarantee For the pneumatic machines any trace of detergent oi
11. f above the opposite curve Arrived in position it will go down automatically At the end of the timer countdown the plate will go back up and will stay in position until the operator presses on the pedal to start a new cycle AUTO this selection prohibits the use of the pedal but needs the programming of a time on the timer situated to the right of the machine The operator will have to start the cycle pressing on the pedal the heating plate will swivel to position itself above the opposite curve Arrived in position it will go down automatically At the end of the timer count down the plate will go back up and will stay in position until the rotation time selected on the timer has run out Y This time is the difference between the time of unloading loading of an item on a curve and the pressing time As soon as this time has run out the plate rotation will happen automatically THE PRESSING TIME CAN BE INTERRUPTED AT ANY TIME USING THE PEDAL THE PLATE WILL THEN CLEAR THE PRESSING STATION AUTOMATICALLY Page 7 SEFA France V SERVICE USE BY QUALIFIED STAFF ONLY ANY SERVICE INTERVENTION MUST BE DONE WHEN THE MACHINE IS OFF AND LOCKED ELECTRIC AND PNEUMATIC ENERGIES UNPLUGGED It is recommended to have the following tools within reach End and cruciform screwdriver A set of spanners Small adjustable pliers Long and fine pliers with insulating handle A set of Allen keys A Before any handling check that
12. l in the pneumatic circuit inhibits the conditions of guarantee previously mentioned For any technical information or spare parts orders please give the reference number of the machine as well as its serial number Page N 2 SEFA France SPECIFICATIONS Poids en ordre de marche Weight in running order 155 kg Hauteur Height 570 mm Profondeur Depth 700 mm Largeur Width 970 mm Dimension du plateau Dimension of the heating plate 180 x 80 mm Alimentation lectrique Electric power supply 220 V Monophased earth 50 60 Hz Alimentation pneumatique Pneumatic power supply 10 bars maximum Puissance Power 900 W Amp rage Amp rage 4A R gulateur lectronique de temp rature affichage digital Thermoregulator Pr cis Accurate to 1 R glable de Range of control 0 to 255 C Minuterie lectronique Timer Pr cis a Accurate to 2 R glable de Range of control 1 to 255s Minuterie lectronique multigamme cycle Timer Pr cis a Accurate to 2 R glable de Range of control 0 01s to 9999h Pression de travail Working pressure Mini 2 bars Maxi 8 bars Cadence 1 700 pieces day Non contractual document according to the technical progress we reserve the right to modify the characteristics of our products Page 3 SEFA France GENERALITIES Pressure regulator reducer Pressing jack Manometer Air filter Red
13. med of the risks which can be caused by wrong use of the equipment 1 SAFETY THIS EQUIPMENT IS DESIGNED FOR SINGLE USE ONLY USE BY QUALIFIED STAFF ONLY International symbols Q OFF ON DANGER WARNING HOT SURFACE ELECTROCUTION RISK See You will find most of these symbols on the SEFA machines Some important points for the staff safety Avoid touching the hot parts of the equipment while in use Do not put your hands between the plates once the equipment is on During handling action make sure that the operator does not risk anything in terms of burn electrocution or others gt gt gt 5 SEFA x France Safety devices on the machine again in case of possible removal for maintenance The security protections and devices should not be modified They must be put together A They must be kept in place and in good condition during normal operation The BR 180 PCAS is equipped with safety devices protecting the operator from any risk of pinching The main safety elements are The heating plate cover It is linked to an electronic card by two cables If one of them happened to be disconnected the card would put itself in default and would block the machine This cover is positioned so that the heating plate is back inside this one if the cover meets an obstacle it will go back up and will touch the contacts situated on the top before the obstacle hits the heating plate If the o
14. perator hits the protection cover the rotation is immediately interrupted and the left light will go on To restart the cycle the operator will have to press on the R armement button so as to switch the right light If this light does not go off it means that the plate is not in thrust or that the security is not deactivated The emergency stop Situated in the middle of the front if the operator uses it it switches the machine off Checking of the operation of the safety device Try the emergency stop periodically Test the cover daily in touching it Ithe security led on the front should light on Page N 6 SEFA i France 2 INSTALLATION USE BY QUALIFIED STAFF ONLY A Do not manipulate the machine by the plates Unpack the machine from its box Place it on a stable table manipulating it by its frame After having properly positioned the equipment on its working place e Electrically plug the press 220 Volt Neutral Earth 50 or 60 Hertz e Pneumatically connect the press DN9 network pressure 8 bars 3 DESCRIPTION OF THE RUNNING CYCLE The operator will have to turn the main switch on so that the machine is powered up Press on the red switch On Off and on the R armement button order either way Set the temperature to 180 or to define according to the type of transfer See SETTING 1 Set the application time to 15 seconds or to define according to the type of transfer See SETT
15. tch fuse holder Pressure reducer on line Cover elements diagrammatic Connector Relay Aut t Relay P E P E EV EV EV d LY2 security pressing 1 4 5 Electro Right Left Electronic card pneumatic stretcher stretcher distributor of jack jack rotation jacks distributor 4 distributor 5 PE pneumo electric EV solenoid valve Page N 13 SEFA E France IX ELECTRIC AND PNEUMATIC DIAGRAMS ELECTRIC DIAGRAMS PNEUMATIC DIA GRAM Page N 14 ad au 4g ap S c I el V43S 90 90 22 5 3 sap ouawnu u alio e Nor wns apnuap 0022 DZ Yl IHAN 00 1 961 Yq IPAH umsuay 3aLeuoing z O1M INaS 3UDH MINHIN OS 934 1 Page 15 SEFA France aqznoB unepuay 4 O4p anapuag Entr es Automate a3sod un apou 43 11S5N3H ed uOliuvinH BAINU yuswana 3033 ddi ogno 0 294 044 10 4 510194 913 405 84492 4 4 nuu ayee 2014 au2no8 114 eBossaJ4d j g ajupgd ENTREES AUTUMATE CIND SEFA BR 180 PCAS 272 062702 PROG AJTOMATE ortake YANN sofa ER BRA IESSIME PAR IATE q LO dlu lu T L 5 L a l Z B Page N 16 SEFA x France aysno6 Anapuaz Sorties Autamate HOUR ANIPUSI 3uu0 044223 3 ed I T u
16. y any maintenance To ensure a good running follow the preventive instructions indicated below Do not heat up objects which could deteriorate or even cut the silicone rubber or damage the teflon surface of the heating plate Every so often and when the plate is cold clean the machine with a clean cloth and white spirit NB as this product is flammable use with care and keep it away from any heat source When the heating plate is hot and unused keep it in open position USE BY QUALIFIED STAFF ONLY Different codes delivered by the regulation card call for a service Code R1 Appears on the screen when the machine has been heating for 9 300 h that is to say about 5 years Do a general servicing See your retailer Code R2 Appears on the screen when the machine has reached 60 000 knocks Check the moving parts code R4 Code Appears on the screen when the machine has reached 240 000 knocks Change the pads Teflon and control the state of the micro switch and the resistors electric wires Code R4 Appears on the screen when the machine has reached 30 000 knocks Visually control the state of the electrical and pneumatic components as well as the state of the materials Code R5 Appears on the screen when the machine has reached 600 000 knocks Change the jack joints code R4 TO DELETE THE MESSAGE REGARGING THE SERVICING x 4 200 Page N 9 SEFA France 4 POSSIBLE BREAKDOWNS USE BY QUALIFIED STAFF
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