ExCam ® niteZoom User manual
Contents
1. Cam niteZoom User manual Q CON Prozessleittechnik GmbH Content 1 Document overview esse uui usu cs cac ta 4 MEE enel RETENTO 5 2 1 Parameters of the explosion protection u z02240020000000n0nn nenn anne anne nenn nenn D 2 2 Electrical DArAMeters ccccccceeccsececseeceeeeseeeceeeseueceeeeseesueeseeeseeeseuesaueeseeeseeesaes 5 23 Oy eEMC A RENE 5 2 4 Mechanical parameters cccccccscccseccsscccececseeceeeceseecseeseeecegeesseeseeeseueenseeseeesegs 6 2 5 emperature TANG esi cenetenectcndccinadcacertatcedeceandedamatdedndecutedenitacdadenaatcedetadiedenbatdedenas 6 20 OON ERR OT ne LU LL ee 6 2 7 23 BIBCIORICA TUN CUON S sus 7 3 Dae A e 8 4 Illustration of the model ROY crucen euere ae cuv reda rue veces veneuse sesteccaseatevaeens 8 5 COMMISSIONING ae en 9 5 1 Step SIS EA UU RR 9 5 2 Step 2 Electrical connection ooccccccnnccccnnnoconononocononacononannnonnnnnnnncnnnncnononenenon 10 5 2 1 OPO Eolo 8 1 74 10 0 y P Need 11 5 2 2 Termination of the connection cable pigtail cooooccccccccnnncoconnnnoconcnnccconnnnonanennnnoncnnnonos 11 5 2 9 Power supply amp protection nda dedicas 13 5 2 4 Power supply amp protection of the camera s power CirCUlt coocccocncocncccncccniconiconiconecanonanonanos 13 5 2 4 1 Power supply amp protection of the heating s power circuit opti2. it is mandatory that the proper functioning of the operating device in accordance with this user man ual and all other applicable regulation has been executed Attention N Incorrect installation and operation of the camera may lead to a loss of warranty 5 3 Step 3 Adjusting the picture Adjustment and optimization of the camera picture such as angle of view zoom focus back light compensation or IR cut filter are exclusively carried out electronically via the camera s control interface Mechanical settings at the camera s block module Sony FCB EX20DP are neither necessary nor allowed For example control functions can either be operated manually by the means of a Con trol Board which has a serial interface RS 422 and which supports the VISCA protocol EVI D70 D70P or interactively via the web interface of a video server figure 5 8 or the FCB Control Panel figure 5 7 The transmission rate of the sending and the receiving end has to be synchronous figure 5 6 Communication Port Com 1 Baudrate t ShBl bps tc 19200bp t 384 D0bps Figure 5 6 Setting the Baud transmission rate Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 15 of 24 Q SAMCON Prozessleittechnik GmbH 1 Fw gt FCB A to D_ SERIES Control Panel A eo Camera Select Function AEMode AESPOT WE Mode Display Sync RegisterSet Factory Set Privacy Zone Spherical PrivacyA Version Alarm MotionD AE Control Wh
3. 12 VDC to 30VDC 24 VDC 2 0 mA to 540 mA 6 5 W without heating 12 VDC to 24 VDC 24 VDC ca 1000 mA 10 Watt 9 4mm 150 mm PUR flame retardant according to IEC 60322 1 2 RAL 9005 matt 1 x 75 Q Koax 19 x 0 127 mm tinned AWG 24 plated copper braid shielded 2 x 2 x 0 25 mm twisted pair Cu shielded double wrapping foil 2 x 0 75 mm polyolefine insulated 2 x 0 75 mm polyolefine insulated Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 5 of 24 2 4 Mechanical parameters Housing material Glass material Protection level Weight T03 VA With K1 flange With K2 flange Dimensions T03 VA WxHxD K1 flange without pin and cable gland K1 flange with pin and cable gland K2 flange without pin and cable gland K2 flange with pin and cable gland Fitting of the flame proof gap Preventing the transmission of ignition cylinder T03 VA 2 5 Temperature range T03 VA X XXX X N without heating T03 VA X XXX X L with heating 2 6 Sensor Sensor Effective sensor resolution Horizontal resolution a AMCON k GmbH Stainless steel 1 4301 AISI 304 and Stainless steel 1 4305 AISI 303 Optional Stainless steel 1 4401 AISI 316 or Stainless steel 1 4404 AISI 316L Borosilicate IP 67 IEC EN 60529 ca 2 000 g ca 2 500 g 79x 79 x 128 mm 9 x 96 x 128 mm 9 x 79x 141 mm 9 x 96 x 141 mm Nominal diameter 57 mm ISO fit H8 f7 0 C to
4. 23 of 24 CON Prozessleittechnik GmbH Schillerstrasse 17 35102 Lohra Altenvers www samcon eu Info samcon eu fon 49 6426 9231 0 fax 31 SAMCON Prozessleittechnik GmbH 9 9 a 5 g ha a E a I y e in w ge gt o m O U o e
5. 50 C 20 C to 50 C 1 3 Super HAD CCD II technology PAL 440 000 pixel ca 752 x 582 NTSC 380 000 pixel ca 768 x 494 PAL 530 TV lines NTSC 530 TV lines Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 6 of 24 AMCON 2 7 Lens AF Zoom lens 10 x optical 4 x digital Focal distance f 5 1 mm to 51 0 mm Angle of view 52 wide to 5 4 tele Aperture F1 8 to F2 1 Minimal illumination 0 0004 lux 1 4 s 1 3 s mode amp ICR on Recommended illumination 100 to 100 000 lux Minimal object distance 150 mm wide 800 mm tele 2 8 Electronical functions e Electronical shutter function e Serial control via VISCA RS 422 e Composite video VBS video output 1 Vpp e Back Light Compensation BLC e Auto White Balance ATW e Aperture correction APC e DSP e SNR gt 50 dB Doc ID 131106 PTO3BA SS ExCam niteZoom_en_rev 01 page 7 of 24 SAIMCON k GmbH 3 Safety guidelines Please observe the safety guidelines indicated in the ATEX installation manual of the ExCam series 4 Illustration of the model key The following model options are currently available for the ExCam niteZoom Product name Model option ATEX housing Explosion Meter Cable Housing Type option group SKA02 termin heating ExCam niteZoom T03 VA B 005 K N TO3 VA B 005 K L TO3 VA B 005 P N TO3 VA B 005 P L T03 VA C 005 K N T03 VA C 005 K L T03 VA C 005 P N TO3 VA C 005 P
6. L 1 VA Execution in stainless steel 2 B Explosion group IIB standard all gases except hydrogen acetylene carbon disulphide C E Explosion group IIC all gases 3 Length of the connection line in meter 001 200 5 meter is the standard length 4 K Terminal block connection standard All signaling lines are spliced to single strands and furnished with wire end ferrules to allow connecting the camera to a terminal block P Plug termination Approximately 30 cm of the system cable s outer stealth is stripped The power supply strands RD BK are furnished with wire end ferrules The AWG24 cable is furnished with a BNC connector 5 N Normal Temperature 0 C 50 C L Low Temperature 20 C 50 C Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 8 of 24 SAMCON k GmbH 5 Commissioning Es Es Attention Please observe the national regulations regarding security installa tion and accident prevention e g DIN EN 60079 14 as well as the safety guidelines described in this user manual and the ATEX installa tion manual Attention Please observe the installation and commissioning advices described in the ATEX installation manual 5 1 Step 1 Installation Install the ExCam niteZoom at the desired location Mounting options accessories as well as safety guidelines are described in the ATEX installation manual of the ExCam Series Es Es A Attention Please o
7. 3BA SS ExCam niteZoom en rev 01 page 18 of 24 Q SAMCON k GmbH 6 Maintenance Servicing Alterations The national regulations concerning the maintenance and servicing of electrical devices within hazardous areas are to be observed The required maintenance intervals are specific to the individual devices The operating company has to determine these intervals depending on the application parameters Dur ing maintenance focus has to be put on checking parts concerning the ignition protection category such as the integrity of the housing the sealings and the cable glands If maintenance measures are necessary they have to be initiated and or executed 7 Repairs and Maintenance Repairs must only be carried out with original parts of SAMCON Prozessleittechnik GmbH Damaged pressure resistant housings have to be replaced completely If in doubt return the applicable part to SAMCON Prozessleittechnik GmbH Repairs concerning the explosion protection must only be carried out by SAMCON Prozessleittechnik GmbH or a qualified electrical technician authorized by SAMCON Prozessleittechnik GmbH in accordance with nationally applied regulations Rebuilding of or alterations to the devices are not permitted 8 Disposal Recycling When disposing of the device nationally applicable regulations must be observed This Document is subject to alterations and additions Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 19 of 24 9 Dra
8. 5 2 3 Power supply amp protection 5 2 4 Power supply amp protection of the camera s power circuit The power supply is to be carried out via the red RD as well as black BK strand Connection table Potential Color IEC 60757 Potential level Profile Comments CE 12 VDC 30 VD osm 0 VDC ozm SSS The camera s maximum power consumption is 6 5 Watt The dimensioning of the equipment or the supply protection depends on The selected power supply The cable length The national regulations The following safety recommendations may serve as a basis Supplied power Length system cable Recommended protection 12 VOC mT500mA HE 24 VDC mT200mA AA The release current of the protection has to be less than the maximum short circuit cur rent of the power supply switch mode power supply 5 2 4 1 Power supply protection of the heating s power circuit optional The power supply is to be carried out via the grey GY as well as the white WH strand Connection table Potential Color IEC 60757 Potential level Profile Comments 12 VDC 24WDO osm ooo o 0 VOC mm SS The heating s maximum power consumption is 10 0 Watt Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 13 of 24 s SAMCON k GmbH The dimensioning of the equipment or the supply protection depends on The selected power supply The cable length The national regulations The follow
9. Cam niteZoom is manufactured with a pigtail reflecting the desired cable length Any electrical work inside the camera s flameproof enclosure done by the user is prohib ited Depending on the model option the ending of the camera s cable connection is ei ther stripped and furnished with wire end ferrules or furnished with a BNC connector Doc ID 131106 PTO3BA SS ExCam niteZoom_en_rev 01 page 10 of 24 tozessleittechn k GmbH 5 2 1 Potential equalization Figure 5 1 Potential equalization T03 VA Depending on the housing execution the equipment s potential equalization is to be car ried out at the place indicated in above figure The profile of the potential equalization has to reflect the national grounding instructions min 4 mm Connection table Potential Color EC 60757 Profile Comments GNIVE amwW SS 5 2 2 Termination of the connection cable pigtail Corresponding to the selected model key the ExCam niteZoom can be delivered with the following cable termination options j e Figure 5 2 ExCam niteZoom T03 VA B XXX K N Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 11 of 24 Q SAMCON Prozessleittechnik GmbH Figure 5 3 ExCam niteZoom T03 VA B XXX K L T Ww Figure 5 4 ExCam niteZoom T03 VA B XXX P N Figure 5 5 ExCam niteZoom TO3 VA B XXX P L Doc ID 131106 PTO3BA SS ExCam niteZoom_en_rev 01 page 12 of 24 VICON bH
10. bserve the national regulations regarding security installa tion and accident prevention e g DIN EN 60079 14 as well as the safety guidelines described in this user manual and the ATEX installa tion manual Attention Please observe the installation and commissioning advices described in the ATEX installation manual Warning When the iris is open the camera must not be directed toward the sun as this can cause damages to the sensor Doc ID 131106 PTOSBA SS ExCam niteZoom en rev 01 page 9 of 24 Q SAMCON k GmbH 5 2 Step 2 Electrical connection Attention The electrical connection of the equipment must be executed by quali fied personnel only Attention It is mandatory that the housing of the ExCam Series has to be grounded via a PE connection Attention The minimum cable length of the connection line must not be less than one meter The connection cable has to be laid in a protected manner Attention Please observe the national regulations regarding security installa tion and accident prevention e g DIN EN 60079 14 as well as the safety guidelines described in this user manual and the ATEX installa tion manual 8808 The ExCam niteZoom is delivered with an electrical connection cable type SKAxx Sys tem Kabel Analog The maximum cable length is 200 m and can be determined individ ually to reflect the particular customer specifications The minimum cable length is 1 me ter The Ex
11. ing safety recommendations may serve as a basis Supplied power Length system cable Recommended protection 24 VDC mT SOmA T The release current of the protection has to be less than the maximum short circuit cur rent of the power supply switch mode power supply 5 2 5 Video picture connection CVBS Depending on the model key the video signal of the ExCam niteZoom is either provided with wire end K option or with a BNC connector P option The CVBS signal is only to be connected with the monitor the video matrix or the video server Connection table TO3 VA B XXX K L Potential Color IEC 60757 Potential level Profile Comments FBAS WHTBU 1 0 Vp p me negative OSmm rs GND BU OV fam Connection table TO3 VA B XXX P L Potential Color IEC 60757 Potential level Profile Comments FBAS Center Pin 1 0 Vp p sync negative BE AWG24 FBAS GND Sied bayoneta OV 5 2 6 Control interface RS 422 Potential Potential Color Comments Connection at the control board ExCam niteZoom IEC 60757 video server converter etc mw BA BN 02mm ng e YE OT hA GN 025mm ma n8 08 osm Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 14 of 24 s AIVICON k GmbH 5 2 Tests prior to switching on voltage Attention N Prior to commissioning all tests as indicated by the national regula tions have to be executed In addition
12. iteBalance BaudRate system Iris One Push Trigger 9600 bps D Zoom On Uit Close Open Refresh CameralD Tele Biss errem H Du Bee Stop lo ain VISCA No Low 0d8 High zai Refresh Once t q 7 15 ur AN ESE Clear Txt D Zoom Mode Separate Mode Shutter AutoSlowShutter C and Hist Slow 1 50 Fast ias en pe ExpComp ExpComp Combine Mode 012 3 4 5 Custom Set OOOO CC set Recall ee ee ee Recall Response Window Reset C C C C Reset 90 41 FF 980 51 FF a5 1bBute Memory Manual Facus uta write A PP qq mul D 00 nn OnePushaF Normal AutolCRMode ICR Mode Read ge ZEN OFF Or Off AF Sens Interval AF AutolCRLevelThresholdSET BE oom rigger joo SET Infinity Set Active 05 Interval n5 Control panel AXIS 241QA Video Server Live View Setup Help Auto focus On Off Video format Output 1 Output 2 Source Snapshot NE Motion JPEG v Q Qo Video 1 On Off 4 4 Backlight comp 4 On of N 4 Navigation mode Center Joystick Crosshair Show Hide IR cut filter Off Auto Close panel PAN Left ZOOM Wide Zn E mm ap Ctrl panel FOCUS Near U IRIS Close Figure 5 8 Control and visualization via a video server Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 16 of 24 Technical data Sony FCB EX20DP Figure 5 9 ExCam niteZoom lens and sensor board Motorzoom 10x optical zoom f 5 1 mm wide to 51 mm tele F1 8
13. nenn 12 Figure 5 6 Setting the Baud transmission rate 2u0022400000n00nnennn nenne nenne nennen 15 Figure 5 7 FCB Control Panel of the ExCam niteZoom 222u22240nennenenenenn nenn nenn nennen 16 Figure 5 8 Control and visualization via a video server uueenennesnenneenennenennnnennn nenne nenne 16 Figure 5 9 ExCam niteZoom lens and sensor board eeee 17 FIONSI ME CST c 20 Figure 9 2 TO3 VA K2 ccneueessssuenssnsennnnnnnnnnnonnnnnonennnonennnnnennnnnennnnnennnnnennennenne nenne ans n ann 20 Revision history Product ExCam niteZoom Title User manual for the ExCam niteZoom Doc Id 131106 PTO3BA SS ExCam niteZoom en rev 01 Author Dipl Ing S Seibert Date November 06 2013 Rev Index Comments Authorization of the ATEX Supervisor Nov 06 2013 S Seibert Compilation of the document gt Tested and approved Nov 7 2013 S Seibert 01 Aug 08 2014 T Gruber Revision and correction gt Tested and approved Aug 19 2014 S Seibert Doc ID 131106 PTO3BA SS ExCam niteZoom_en_rev 01 page 3 of 24 1 Document overview T03 ExCam Series ATEX EX Installation Manual EC Declaration of Conformity EC Type Examination ExCam vario User Manual Datasheet ExCam miniZoom User Manual Datasheet ExCam niteZoom User Manual Datasheet ExCam IP User Manual Datasheet ExCam HD User Manual Da
14. onal occccoccoccccncconncconnnnnno 13 525 Video piciure connecltor GV BS neues anne aaa 14 926 Oontreldterdes As A222 enter Er 14 5 2 7 IeSiSOnoOr tO SWITCHING OH voltage an as aan 15 5 3 Step 3 Adjusting the picture us222u00222sunennnenennnnnennn nenne nnenne nenne nenne nnnnnennn 15 531 Wrk plena ms 18 5 3 2 Opening the pressure resistant housing 0222200002020000nennnnnnnnnnnnnnnnnennnnnnnennnnnne nennen 18 6 Maintenance Servicing Alterations uuuusnn0000nnan0onnnnnnnnnnnnnnnnnnnnnnennnnnenn nn 19 7 FREDAIES and Maintenance smart aan ana ann en anne 19 8 DISpPoSsalr Recyeling eee ccc m 19 SN En 20 10 NOUS ee ea ee ee ee een 21 Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 2 of 24 Table of figures Figure 1 1 Document overview cccceccceccceeeceeeceseecseeseueceaceceeeceueceaeesseeseueseeeesseeseeeseeens 4 Figure 5 1 Potential equalization TO3 VA unuuessseensnenenenennnenenennnnnnenene nenn nenne nenn nenn nnnenn 11 Figure 5 2 ExCam niteZoom TO3 VA B XXX K N 2 2uossuenssenssennnnennnenennnnnnonnnenene nennen 11 Figure 5 3 ExCam niteZoom T03 VA B XXX K L uesnsenssenssennnnennnenennnnnnennnenenn nennen 12 Figure 5 4 ExCam niteZoom TO3 VA B XXX P N ooococcccocccoocococococnccococncncnononanonocnnnanonos 12 Figure 5 5 ExCam niteZoom T03 VA B XXX P L 22222002us0sssunnnnnnnennnnnnnnennne nenn nnn
15. tasheet The present document is marked in red SAIVICON K GmbH T08 ExCam Series ATEX IECEx Bergbau EX Installation Manual EC Declaration of Conformity EC Type Examination ExCam vario User Manual Datasheet ExCam miniZoom User Manual Datasheet ExCam niteZoom User Manual Datasheet ExCam IP User Manual Datasheet ExCam IP1354 User Manual Datasheet ExCam IP1355 User Manual Datasheet ExCam IPQ1755 User Manual Datasheet Figure 1 1 Document overview Doc ID 131106 PTO3BA SS ExCam niteZoom_en_rev 01 page 4 of 24 2 Technical Data AMCON k GmbH 2 1 Parameters of the explosion protection Identification marks according to Directive 94 9 EG Explosion protection gas Explosion protection dust EC type examination Inspection record Allowed ambient temperature 2 2 Electrical parameters Camera Supply voltage Reference power Power input Maximum power input Heating optional Supply voltage Reference power Power input Maximum power input 20 C 2 3 System cable SKAxx Outer diameter Max bending radius Material outer sheath Color outer sheath Video RS 422 Supply voltage camera Supply voltage heating x Il 2G zone 1 and 2 Ex II 2D zone 21 and 22 Ex d IIC T6 Gb or Ex d IIB T6 Gb Ex t IIIC T80 C Db IP67 TUV 09 ATEX 7697 X 194 Ex 697 00 09 20 C 50 C
16. to F2 1 52 0 wide 5 4 tele Mg ooo Effective pixel count 440 000 Synchronisation system Internal external V Lock MOD Min Object Distance 0 01 m wide end to 0 8 m tele end 0 15 m standard Information If not determined differently the default setting of the ExCam nite Zoom is wide angle This means that after the camera has been dis connected from the power supply and has been rebooted it is set to wide angle mode and standard focus auto functions are disabled In case that the ExCam niteZoom is supposed to resume certain set tings after the reboot it is possible to configure PRESETS via the FCB Control Panel the video server or the VISCA Control Board Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page 17 of 24 Q SAMCON k GmbH 5 3 1 Work preparation Note Depending on the zone classification DIN EN 60079 10 it might be necessary to obtain a work permit clearance When adjusting the camera settings potentially explosive atmosphere must be avoided by any means Attention Ex Please carry out any preoperational work carefully and in accordance with the applicable regulations 5 3 2 Opening the pressure resistant housing Opening the pressure resistance housing is not permitted Any maintenance or repair work must only be carried out by the manufacturer In case of noncompliance ATEX cer tification is voided and any claim under guarantee expires Doc ID 131106 PTO
17. wings O AMICON Prozessleittechnik GmbH 152 00 79 00 128 00 g i ON o f f TUS EN oN el o EM o pr P4 py 1 26 50 m ilem iij 25 00 pe e O Q 7 31 00 25 00 A 3 210 20 AN 1020 i A C 04 i 2 en JEE M Sis os sis Ra 1020 10 20 ble M a U s d hd A I Y HH 60 00 195 00 80 00 205 00 Figure 9 1 T03 VA K1 79 00 141 00 fo GN O oF 9 e Y o O NS 0102 y VA ji 0 _ sese EN J 1 JE L 46 80 s 26 50 25 00 61 80 118 70 31 00 25 00 F4 10 20 10 20 m i poar cl B c 2120 i a E o i H 2 k eis os sis SS y 810 20 dA n NY 1 b d iw J Lj 60 00 195 00 80 00 205 00 Figure 9 2 T03 VA K2 Doc ID 131106 PTO3BA SS ExCam niteZoom_en_rev 01 page 20 of 24 sal CON Prozessleittechnik GmbH 10 Notes Doc ID 131106 PTO3BA SS ExCam niteZoom_en_rev 01 page 21 of 24 O AMICON Prozessleittechnik GmbH Doc ID 131106 PTO3BA SS ExCam niteZoom_en_rev 01 page 22 of 24 O AMICON Prozessleittechnik GmbH Doc ID 131106 PTO3BA SS ExCam niteZoom en rev 01 page
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