A1SD75M1/M2/M3 Positioning Module User`s Manual
Contents
1. B V Spanish Bangkpongpang Yannawa Branch Bangkok 10120 Carretera de Rubi 76 80 Tel 66 2 682 6522 08190 Sant Cugat del Valles Indonesia P T Autoteknindo SUMBER MAKMUR Barcelona Spain Jl Muara Karang Selatan Block A Utara Tel 34 93 565 3131 No 1 Kav No 11 Kawasan Industri France Mitsubishi Electric Europe B V French Pergudangan Jakarta Utara 14440 Branch Tel 62 21 663 0833 India Messung Systems Put Ltd 25 Boulevard des Bouvets F 92741 Electronic Sadan NO 111 Unit No15 Nanterre Cedex France M I D C BHOSARI PUNE 41 1026 TEL 33 1 5568 5568 Tel 91 20 712 2807 South Africa Circuit Breaker Industries LTD Australia Mitsubishi Electric Australia Pty Ltd Tripswitch Drive Elandsfontein Gauteng 348 Victoria Road PostalBag No 2 South Africa Rydalmere N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE 1 8 12 OFFICE TOWER Z 14F HARUMI CHUO KU 104 6212 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper2. IB 66714 type SW1IVD AD75P Operating Manual 133915 IB 66900 13J948 GX Configurator AP Version 1 Operating Manual Correspondence to EMC DIRECTIVE For instructions to make the PLC compatible with EMC standards refer to EMC AND LOW VOLTAGE DIRECTIVE in PLC CPU User s Manual Hardware When the PLC CPU user s manual Hardware does not include Chapter 3 EMC AND LOW VOLTAGE DIRECTIVE refer to QnA Series CPU Compatible High Speed Accessing Basic Base Unit Additional Explanation for Product Conforming to EMC Standards IB 68837 optional 1 Overview This manual describes how to install A1SD75M1 M2 M3 Positioning Module hereafter abbreviated as A1SD75 and how to wire them with external devices After unpacking A1SD75 please confirm that the following products are contained A1SD75M1 PositioningModule 1 T A1SD75M2 PositioningModule dl 1 0 ea a Connector 10136 3000VE External connector Model Connect 2 Performance Specifications The performance specifications for the A1SD75 are shown below Specifications Maximum output command Mpps speed oe connection distance Grail distance of SSCNET cable 30m 98 43 ft etween servos Number of occupied I O points 32 points Internal current consumption 5VDC 0 7A or less Flash ROM write counts Max 100 000 times Access counts to the FeRAM when the absolute position Max 9 999 900 000 times detection system is employed 130 5 12 H x34 5
3. 1 36 W x93 6 3 69 D mm inch PSG O 0 35kg 3 Names of Each Part The following shows the name of each part Atsp75m1 TAXI N X X A1SD75M1 Y SSCNET A1SD75M1 front view O m O A1SD75M2 Y SSCNET A1SD75M2 front view Atsp75u3 AX3 A1SD75M3 Y SSCNET 6 A1SD75M3 front view 17 segment LED e The operation state 1 of the axis 2 is indicated RUN The LED of the axis in operation is flashing TEST All LEDs are turned on AX1 to 3 ERR The LED of the axis where an error occurred is flashing Mode switch e A selector switch that changes the mode e The mode is changed each time the switch is pressed connection e Connector for connection to peripheral device connector External device e Connector for mechanical system input or manual connection pulsar connector The applicable wire size for the connector is AWG 24 to 30 0 05 to 0 2 The pin layout for the included external device connector is as follows Perform wiring according to the interface omomoi The pin layout viewed from the top is shown The connector pins are referred to as 1 to 36 SSCNET connection Connector for SSCNET compatible servo amplifier connector 4 Loading and Installation The following is explanations of the handling precautions and installation environment which is
4. MITSUBISHI A1SD75M1 M2 M3 Positioning Module User s Manual Hardware Thank you for buying the Mitsubishi general purpose programmable logic controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL A1SD75M U E H W MODEL ee 13J884 IB NA 66734 G 0409 MEE PISEC 1996 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read before starting use When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly These precautions apply only to Mitsubishi equipment Refer to using CPU module user s manual for a description of the PLC system safety precautions These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION Procedures which may lead to a dangerous condition and DANGER cause death or serious injury if not carried out properly Procedures which may lead to a dangerous condition and Z CAUTION cause superficial to medium injury or physical damage only if not carried out properly Depending on circumstances procedures indicated by CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Al
5. binet M4 screw 12 The influence of noise may be reduced by mounting ferrite cores to the cable connected to the AD75 as a noise reduction technique For the noise reduction techniques related to connection with the servo amplifier also refer to the Instruction Manual of the servo amplifier 13 If compliance with the EMC Directive is not required the influence of external noise may be reduced by making the configuration compliant with the EMC Directive For the configuration compliant with the EMC Directive refer to Chapter 3 EMC Directive Low Voltage Directive in the User s Manual Hardware of the used CPU module 14 An effect may be produced on external noise by mounting ferrite cores or noise filter Dower supply line filter to the power supply line of the PLC as a noise reduction technique Example Ferrite core Type ZCAT 3035 1330 TDK ferrite core e Noise filter Type MXB 1210 33 DENSEI LAMBDA noise filter 5 2 Interface as Pin eer External wiring Internal circuit number When not using upper A limit switch When not using lower limit switch Manual pulser MR HDP01 Wiring Signal name requirement Near point dog signal Upper limit signal Lower limit signal Stop signal Speed position switch signal External start signal Common PULSER Manual A pulser phase A PULSER A PULSER Ma
6. common to modules when handling A1SD75 from unpacking to installation For the details of loading and installation of the module refer to User s Manual of PLC CPU module to be used 4 1 Handling precautions 1 Because the case of the module is made of resin be careful not to drop it or expose it to strong impact 2 Do not remove the printed circuit board of the module from the case This may cause malfunctions 3 Be careful not to let foreign matters such as filings or wire chips get inside the module during wiring When such matters do enter be sure to remove them 4 Execute tightening of the module s installation screws within the range indicated below Tightening torque range Module fixing screw M4 screw 78 to 118 Necm 4 2 Installation environment Do not install the A series PLC in the following environments 1 Where the ambient temperature exceeds the 0 to 55 C range 2 Where the ambient humidity exceeds the 10 to 90 RH range 3 Where condensation is produced by sudden temperature changes 4 Where corrosive or combustible gas is present 5 Where dust iron powder and other conductive powder oil mist salt or organic solvents are prevalent 6 In direct sunlight 7 Where a strong electric or magnetic field is generated 8 Where vibration and shock may be transmitted directly to the module 5 Wiring The wiring precautions for the AD75 are described below 5 1 Precautions for wirin
7. el U S A Mitsubishi Electric Automation Inc Hong Kong Ryoden Automation Ltd 500 Corporate Woods Parkway Vernon 10th Floor Manulife Tower 169 Electric Hills IL 60061 Road North Point HongKong Tel 1 847 478 2100 Tel 852 2887 8870 Brazil MELCO TEC Rep Com e Assessoria China Ryoden Automation Shanghai Ltd Tecnica Ltda 3F Block5 Building Automation AV Paulista 1471 Conj 308 Instrumentation Plaza 103 Cao Bao Rd Sao Paulo City Sao Paulo State Shanghai 200233 China Brazil Tel 86 21 6475 3228 Tel 55 11 283 2423 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd RD Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea HAN NEUNG TECHNO CO LTD Tel 49 2102 486 0 1F Dong Seo Game Channel Bldg U K Mitsubishi Electric Europe B V UK 660 11 Deungchon dong Kangsec ku Branch Seoul Korea Travellers Lane Hatfield Herts AL10 Tel 82 2 3660 9552 8XB UK Singapore Mitsubishi Electric Asia Pte Ltd Tel 44 1707 276100 307 ALEXANDRA ROAD 05 01 02 Italy Mitsubishi Electric Europe B V Italian MITSUBISHI ELECTRIC BUILDING Branch SINGAPORE 159943 Centro Dir Colleoni Pal Perseo Ingr 2 Tel 65 6473 2308 Via Paracelso 12 20041 Agrate B Thailand F A Tech Co Ltd Milano Italy 898 28 29 30 S V City Building Office Tel 39 039 6053344 Tower 2 Floor 17 18 Rama 3 Road Spain Mitsubishi Electric Europe
8. g 1 Perform wiring of the AD75 correctly while checking the terminal arrangement 2 Solder or crimp the external device connection connector correctly An improperly soldered or crimped connector may cause malfunctions 3 Be careful to avoid entry of chips wiring dust and so on inside the AD75 Otherwise fire failure or malfunction may be caused 4 Be sure to install a cover for the external device connection connector if no external device is connected Otherwise malfunction may be caused 5 Connect the external device connection connector SSCNET connection connector and peripheral device connection connector with the connector of the AD75 Check that the connector snaps An improperly connected connector will cause poor continuity possibly causing erroneous inputs or outputs 6 Do not pull the cable when removing the cable from the AD75 or servo amplifier Hold and pull the connector connected to the AD75 or servo amplifier If the cable connected to the AD75 or servo amplifier is pulled a malfunction may be caused As well the AD75 servo amplifier or cable may be broken 7 Disconnect the external device connection connector and SSCNET connection connector when the system is stopped If the external device connection connector or SSCNET connection connector is disconnected during operation of the system the system will be stopped 8 Route the cables connected to the AD75 in a duct or fix them If cables are not ro
9. ke sure to switch all phases of the external power supply off before mounting or removing the module If you do not switch off the external power supply it will cause failure or malfunction of the module Remove the external device connector and SSCNET connector after the system has been stopped The system will stop if they are removed while the system is running When performing test operation set the parameter for the speed limit value to a slow setting and prepare for an immediate stop of the module should a dangerous condition occur during operation verification Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so can cause the module to fail or malfunction USAGE PRECAUTIONS CAUTION Exercise caution when the reference axis speed for interpolation operation has been specified since the speed of the opposite axis Second axis can get greater than the set speed speed limit value DISPOSAL PRECAUTIONS CAUTION When disposing of this product treat it as industrial waste About the Manuals The following product are available for this equipment Refer to the table given below to choose suitable manuals Detailed Manual Manual No ae Positioning module type A1SD75M1 M2 M3 AD75M1 M2 M3 IB 66715 User s Manual 13J870 Related Manual Manual No Nadel ones Positioning module software package
10. mounting holes in the base module and tighten the screws using the specified torque If the module is not properly installed it may result in malfunctions failure or fallout Verify that the external device connector SSCNET connector and RS 422 connector are securely attached to the connectors on the module Confirm that they connect with an audible click If not attached properly a contact error may occur resulting in incorrect input or output Always attach a cover to connectors that are not used If not covered malfunctions may occur Do not directly touch the module s conductive parts or electronic components Doing so could cause malfunction or failure in the module WIRING PRECAUTIONS CAUTION Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires failure or malfunction Perform soldering of the external device connector and SSCNET connector after verifying the pin layout Perform soldering of those connectors correctly False soldering may cause short circuits and malfunctions STARTUP AND MAINTENANCE PRECAUTIONS DANGER Switch off all phases of the externally supplied power used in the system when cleaning the module If you do not switch off the external power supply it will cause malfunctions of the module Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire Ma
11. nual B pulser phaseB PULSER B O Wiring required A Wiring performed as required The terminal connected to the common line may be either positive or negative 6 External Dimensions A1SD75M1 is shown Aisp75m1 TAX XX NM Printed ow ee coha circuit board iTo A1SD75M1 WSSCNET Unit mm inch External dimensions are the same for A1SD75M1 M2 and Ms Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office T
12. uted in the duct or no fixing measures are taken to them drifting or moving cables breakage of the AD75 servo amplifier or cable due to a carelessly pulled cable or malfunction caused by a poorly connected cable may be caused 9 Do not tie the AD75 cable with the main circuit cable power cable or a load cable for other than the programmable logic controller or do not route the AD75 cable near them Separate these by 100 mm as a measure Otherwise noise surge or induction may cause a malfunction 10 When routing the AD75 cable near a power cable at a distance smaller than 100 mm use a shielded cable for a countermeasure against noise Connect the shielding wire of the shielded cable securely to the panel of the AD75 Shielding wire processing example Ground a 2mm or a thicker grounding wire in the shortest path Ground to the panel of the AD75 securely Zp Lb Nyt N Lp a Strip the sheath of the shielded cable Za Remove the shielding wires from the e shielded cable and solder them to the grounding cable 11 To comply with EMC and low voltage directives use shielded cables and AD75CK cable clamp made by Mitsubishi Electric to ground to the panel Inside control panel How to ground shilded cable using AD75CK Shielded cable Shielding wires oY 4 gt Ze of OR Grounding terminal a 9 Grounding terminal installation screw M4x8 screw Screw for mounting to control ca
13. ways forward it to the end user on DESIGN PRECAUTIONS DANGER Configure a safety circuit so that the safety of the overall system is maintained even when an external power error or PLC error occurs An accident may occur by a false output or a malfunction 1 Outside of the PLC construct mechanical damage preventing interlock circuits such as emergency stop positioning upper and lower limit switches 2 During zero return operation the module is controlled by two data zero return direction and zero return speed and speed begins to decelerate when the near point dog turns on If the zero return direction is set incorrectly the module may continue to operate without decelerating To prevent damage to the module in such cases configure an interlock circuit outside the PLC CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 9 inch or more from each other Not doing so could result in noise that would cause malfunction INSTALLATION PRECAUTIONS CAUTION Use the PLC in an environment that meets the general specifications contained in this manual Using this PLC in an environment outside the range of the general specifications could result in electric shook fire malfunction and damage to or deterioration of the product Insert the tabs at the bottom of the module into the
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