Industrial PC/AT™ Computer System
Contents
1. REAR PANEL KEYBD CONN TOUCHSCREEN ca 99274 001 i i 5 CONTROLLER z al Keon ISA TOUCHSCREEN 99390001 DE 98551 002 5 SKAM 32 POSITION BOARD AT BUS TOUCHSCREEN OPTION 99104 001 99222 001 FUNCTION KEYPAD aie ale ae 20 POSITION 5 99311001 8 8 99287001 KEYBD CONN 99237 001 ele 99308 001 8 5 GND LUG PWR SWITCH REAR PANEL A 58 870 FLOPPY u ER VER alg 189998 sgl E OR ng su 99305001 ge ele a 38 me i i DC POWER OR a SUPPLY 58 370 2 u HARD 9 gt 139992 99377 001 i ee OR OJO ATS 8 8 f i 24 HARD len sp ee a 99414 001 DRIVE z 22 E i CPU 99309 001 i 5 BOARD 8 P2 9 ATS ONLY Done vom PWR SUPPLY BRKT 99307 001 FAN Br2. 47 Environmental SpecificatiONS eiii 48 Regulatory 48 Appendix 53 COM1 COM2 Serial Port Connectors 53 VGA LGONNEEIOr rare 53 Parallel td cb 54 LAN RJ45 Connector SBC 370 54 Keyboard Connectors mararo u ds 54 Speaker Jack on Pentium CPU 55 Chapter One Introduction Chapter 1 Introduction Product Overview The 9450 Industrial Computer System puts the power and versatility of an IBM PC AT compatible computer in a package that makes sense for the factory floor and other harsh environments The Xycom 9450 Industrial PC AT Computer System features an open architecture to meet a variety of applications that require both a powerful PC and a durable industrial enclosure The system integrates a computer card cage mass storage display keypads and power supply in a truly industrial form factor The 9450 system includes a seven slot passive backplane an SVGA monitor hard and floppy disk drive facilities and data entry and function keypads The front panel is sealed to NEMA 4 NEM
3. 33 9450 Industrial PC AT Computer System Using the Programmable Keypad Utility 33 ANN ukata an aaa 34 ee D Mads 34 MENU a a au aa u a kD 35 vetted E 35 Files ra 35 Macros Menu a a 36 Upload MENU 38 Download Menu ieron an olaaa bed gate tas shod peed bed baa a el ate deena 39 A 39 CODES io AN 40 Chapter 5 Maintenance 43 adi 43 Replacing External L a aol ee AR an a aldara nee 44 Re ted een ee dee 44 Product Repair Program Returning a Unit to 45 Preparing the Unit for 45 gt tees
4. naa gate alta pia eae ated 25 Installing Operating Systems 25 Installing Driers es ae A 26 video DIV Sii 26 Mouss Drivers AES ios 26 Screen DINOrS u al D e han Verben 26 LAN RJ45 Gonnector CN10 aa 26 Misc llaneous DIIVETS vo uuu nm u a k 26 Installing the Serial Port FIFO 27 Installing the System into 27 MOUNtING Consideration S atten dit lea 27 System POWER aeta 28 Heat nn MMi eb vind kiasa tee dat 29 A sut ota eed genes Meals ka 29 Excessive Line Voltaj u en eh hited oid detente er 30 Mounting the M40 aA He dead 31 Available gt it Piette a dde et 31 Chapter 4 Programmable Keypad Interface Module Utility u 33 Loading the PKIM 40 1 11101000000010100000
5. optional built in mouse is located in the lower right hand cor ner of the front panel mounted to the access door It operates in the same manner as a conventional mouse Back Panel Figure3 2 illustrates the 9450 s back panel components TOUCH SCREEN MOUSE CABLE REAR PRODUCT CABLE OPTIONAL AT KEYBOARD 1 0 LABEL OPTIONAL VGA 2 Lo ETHERNET 11111 PARALLEL PORTA PS 2 MOUSE CONNECTOR COVERED BY LABEL POWER SWITCH HORIZONTAL POSITION HORI ZONTAL CONTRAST BRIGHTNESS PINCUSHION VERTICAL SIZE VERTICAL POWER VGA POWER KEY CABLE POSITION CABLE Figure 3 2 9450 Back Panel Components 16 Chapter Three Installation Note Some manual user adjustments may be needed when using this particular monitor in 1024x768 interlace mode as well as when shifting between video modes ON OFF Switch Power Receptacle Video Connector Video Controls Parallel Port PWR Key COM1 COM2 Ports Rear Keyboard Connector Ethernet Touch Screen Cable Place this switch in the OFF position switch should be out until the system is properly configured and con nected to a 115 VAC or 230 VAC power source The power receptacle is located to the right of the ON OFF switch The upper power outlet is for the monitor and the lower power outlet is for the main power source The plug and cord for the AC power and the monitor power must be securely positioned be
6. MONITOR 14 INCH VGA 8 BACKPLANE Ze 5 370 ACCESS 5 CNY 99437 001 99226 001 586 370 UN EXTERNAL BATTERY ACCESS 89 ONY 98782 001 E EZ H o 8 VGA VGA Figure 1 System Block Diagram 49 9450 Industrial Computer System Note Material 010 thk Aluminum with 090 thk domes Epoxy resin in the front side of the 3M 468 adhesive on the back side 0 042 1 07 R 0 83 21 08 4 Places 3 21 81 53 NOTE All dimensions are in inches mm Figure B 2 9450 Logo Dimensions Note Material 010 thk textured polyester overlay resin on the front side and 3M 467 adhesive on the back side gt 786 En Character color 5 420 light gray Helvetica medium font 25 height Background color PMS 426U charcoal gray Keypad color PMS 285U medium blue ES 062 R 4 455 4 F1 5 F6 F7 Fe Fo F10 F13 14 F15 16 17 F18 19 20 1 000 typ non accum 9 000 1 635 12 270 1 530 620 2 4 F12 Material 010 overlay 8 mil TEXTURED POLYESTER 8 2 mil 3M 467 adhesive Figure B 3 9450 Function Key Overlay 50 Appendix Block Diagrams Dimensions Inserts Note Material 007 thk Polyester with factory clear hardcoat on t
7. RX 75 W termination 75 W termination RX 75 W termination 75 W termination Keyboard Connectors Two standard five pin keyboard connectors are available on the 9450 One connector is on the front to the unit behind the floppy door and the other is located on the rear of the unit Figure C 1 illustrates the location of the pins 54 Appendix Pinouts Note There is also a PS 2 keyboard mouse connector on the CPU board that is on the CPU ORB This cannot be used while the AT keyboard is connected This will allow you to use both a PS 2 keyboard and mouse with the Y cable provided 10 2 fo Front View Figure C 1 Keyboard Connector Pin Location Front View Table C 5 Keyboard Pinout Speaker Jack on Pentium CPU only The speaker jack is a subminiature phone jack located on the CPU board Refer to the CPU manual for more information Table C 7 Speaker Jack Pin Signal Tip Source Current Sleeve GND 55 Index A ACCESS u sS aO as 16 B back panel component 17 BIOS Phoenix eur 11 bloGk diagrams sha gun au asna ii 49 C COMI and ie hae ee 53 COML COM2 ports 22212 17 Dorta cid liada 53 components A RN 18 connectors COM See keyboard keyb rd rear
8. cutout and finger tighten the 14 10 nuts onto the studs 7 Tighten the 14 10 nuts to 27 inch pounds Reattach the slide out computer module see Re installing the Slide out Computer Module section earlier in this chapter Available Power The 9450 s expansion power is limited as shown in Table 3 1 Table 3 1 9450 Available Current 31 Chapter Programmable Keypad Interface Module Utility Chapter 4 Programmable Keypad Interface Module Utility The 9450 incorporates a Programmable Keypad Interface Module PKIM utility which allows you to redefine keypad keys with new scan codes An external full stroke PC AT keyboard is used to access the utility This keyboard is not re definable Note The keypad switch arrays are disabled while the PKIM utility is running Loading the PKIM Utility The utility can be run from the disk or copied onto your hard drive To run the utility from the disk change the directory to the appropriate drive and type PKIM To load the utility onto your hard drive create a subdirectory for the files and copy all the files on the disk into that subdirectory Enter the subdirectory and type PKIM Using the Programmable Keypad Utility The PKIM utility uses a menu bar and pull down menu system All menu bars are dis played across the top of the screen Xycom PKIM Utility and the current menu title are shown at the bottom of the screen see Figure 4 1 A full st
9. enters through input output and power supply lines and may be coupled into lines electrostatically through the capacitance between these lines and the noise sig nal carrier lines This usually results from the presence of high voltage or long closed spaced conductors When control lines are closely spaced with lines carrying large cur rents the coupling of magnetic fields can also occur Use shielded cables to help mini mize noise Potential noise generators include relays solenoids motors and motor start ers especially when operated by hand contacts like push buttons or selector switches In accordance with National Electric Code specifications it is recommended that the high voltage and low voltage cabling be separated and dressed apart In particular the AC ca bles and switch wiring should not be in the same conduit with the PLC communication cables 29 9450 Industrial PC AT Computer System Excessive Line Voltage 30 The 9450 s power supply section is built to sustain line fluctuations of 90 131 VAC or 182 226 VAC and still allow the system to function within its operating margin As long as the incoming voltage is adequate the power supply provides all the logic voltages necessary to support the processor memory and I O In cases in which the installation is subject to unusual AC line variations a constant voltage transformer can be used to prevent the system from shutting down too often However a first step toward
10. keypad macros to the PKIM The macro set must reside in memory before it can be downloaded A checksum is calculated during transmission and an error message displays if an error occurs As the macro is sent PKIM programs its EEPROM with the new macros that become the new key definitions for the selected keypad Utilities Menu When Utilities is selected a menu bar displays four choices Func Lock ON Func Lock OFF Clear EEPROM and Exit Func Lock ON Turns on the function key interlock feature The function key interlock disables all function keys as long as one function key is pressed only one function key can be activated at one time Func Lock OFF Turns off the function key interlock feature allowing multiple function key presses Clear EEPROM Erases the EEPROM memory This will clear the entire set of keypad macros the contrast setting the backlight timeout setting and the function key interlock setting After using this feature the unit should be turned off and then on This will initialize the EEPROM with the default settings Returns to the Main Menu 39 9450 Industrial PC AT Computer System Codes Special PKIM codes replace the standard IBM scan codes for 101 key keyboard en hanced keys in macros that use these keys The special scan codes are listed below Table 4 1 Special PKIM Scan Codes Insert Home Page Up Delete End Page Down Up Arrow Left Arrow Right Arrow Down Arrow Forw
11. power cord power receptacle to a properly grounded 115 230 VAC 50 60 Hz outlet Attach the power cord to the lower power receptacle 4 Connect the 9 pin DB connector that is attached to the touch screen adapter board located in slot 5 optional feature 5 Turn on power to the unit by pressing the ON OFF switch The system will boot up at the C prompt if MS DOS is properly installed on drive C 6 Set the contrast and brightness controls on the back panel to the desired levels Install the application software via drive A located behind the access door on the front panel Chapter Two Testing Chapter 2 Testing Introduction Diagnostic tests are provided for systems shipped with DOS only to verify operation of 9450 system hardware functions If any of these tests fail either you do not have the cor rect default setting or there is a system failure Check the default settings and run the tests again If there is a failure contact Xycom s Product Repair amp Customization PR amp C Department see Chapter 5 Note Unexpected failures may occur if Xycom diagnostics are run with device drivers or memory resident programs installed on the system Remove these before running any diagnostics tests Checking System Setup Ensure that the Setup Menu is configured properly factory set configuration Access to the Setup Menu depends upon the CPU board installed in your system Phoenix BIOS To enter the Setup
12. the sec tion in this manual titled Installing External Hardware Options FAN POWER WIRE FRONT PANEL CPU BOARD SLIDE OUT MODULE TOP OPEN Am BACKPLANE Figure 3 3 Internal System Components Preparing the System for Use To prepare the system for use perform the steps listed below If you purchased any op tions install them according to the instructions in the next two sections 1 Connect the video cable to the 15 pin connector on the CPU board 2 Connect the PWR Key 15 pin cable to the PWR Key female receptacle located above the power receptacle 3 Attach the power cord from the monitor to the power receptacle Attach the power cord power receptacle to a properly grounded 115 230 VAC 50 60 Hz outlet Attach the power cord to the lower power receptacle 4 Connect the touch screen Chapter Three Installation Note If a touch screen has been factory installed there is an AT adapter board plugged into the backplane in slot 5 Connect the 9 pin cable from the monitor side to the 9 pin connector in slot 5 5 Press the ON OFF switch to turn on power to the unit The system will boot up at the C prompt if MS DOS is properly installed on drive C
13. the state of the click clicks are not supported on the 9450 are displayed on the menu bar and a graphic representation of the chosen keypad is shown Select Exit from the View Menu to return to the Macros Menu To select a key to view use the arrow keys to position the cursor on the desired key and press ENTER The macro is displayed as two lines ASCI and code The ASCII line displays each keycode as the keys it represents on the full stroke keyboard Special labels are used for certain keys e g Spc for space bar UAr for up arrow and bk for the break code prefix The code line is displayed in either Hex or decimal as explained below There is a one to one correspondence between the ASCII and code lines to help interpret the code line While viewing the macro the menu bar displays two options Exit and Hex Decimal Exit returns to the View Menu while Hex Decimal toggles between displaying the macro in hex or decimal format Default is Hex When Hex is chosen the keycodes are displayed as hexadecimal value scan codes When Decimal is chosen the keycodes are displayed as the decimal equivalent of the hex codes For example the macro abc would be displayed as 1 FO 1 32 F0 32 21 FO 21 in hex and 28 240 28 50 240 50 33 240 33 in decimal Chapter Four Programmable Keypad Interface Module Utility Teach Allows you to record up to 105 key strokes in a macro When selected a graphic representation of the keypad currently in m
14. 0FF EXE Installing the System into a Panel The 945075 rugged design allows it to be installed in most industrial environments The 9450 is generally placed in a NEMA 4 12 enclosure to protect against contaminants such as dust moisture etc Metal enclosures also help minimize the effects of electromagnetic radiation that may be generated by nearby equipment The remainder of this chapter contains guidelines for installing the 9450 Mounting Considerations Once you have found a location for the 9450 install it in the enclosure according to the manufacturer s instructions Consider the following points and precautions before plac ing the 9450 inside an enclosure Select enclosure that allows access to the 9450 ports and slide out computer mod e Account for the unit s depth as well as cabling when choosing the depth of the en closure e Mount the 9450 in an upright position e Place the 9450 at a comfortable working level 27 9450 Industrial PC AT Computer System Consider the location of accessories such as AC power outlets and lighting interior lighting and windows for installation and maintenance convenience Prevent condensation by installing a thermostat controlled heater or air conditioner Avoid obstructing air flow to allow for maximum cooling Place fans or blowers close to the heat generating devices If using a fan make sure that outside air is not brought i
15. 9 4971 Fax 734 429 1010 Northern Europe Sales 44 1604 790 767 XYCOM http www xycom com Southern Europe Sales 39 011 770 53 11 Open the Possibilities
16. 9450 Industrial Computer System 2001 XYCOM INC Printed in the United States of America Revision Record Revision Description Manual Released Manual Updated Manual Update incorporated PCN 188 Manual Updated Manual Updated Manual Updated Manual Updated A B C D E F G Xycom Automation Part Number 99446 001 G Trademark Information Brand or product names are registered trademarks of their respective owners Windows is a registered trademark of Microsoft Corp in the United States and other countries Copyright Information This document is copyrighted by Xycom Incorporated Xycom and shall not be reproduced or copied without expressed written authorization from Xycom The information contained within this document is subject to change without notice United States FCC Part 15 Subpart B Class A EMI Compliance Statement NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment gen erates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference
17. A 12 standards and the CRT is protected with an impact resistant Lexan shield The open architecture design accepts IBM PC XT or AT compatible cards The system comes with a Pentium or Celeron computer installed configuration de termined upon order The processor board combines all the functions of a complete IBM PC AT compatible computer on a single industrially hardened circuit board The system s works in a module design allows easy access to the boards switches power supply and disk drives The module is easily removed by loosening three thumb screws and sliding the module out 9450 Industrial PC AT Computer System Standard Features The 9450 offers the following standard features Pentium or Celeron CPU Seven slot PC AT passive backplane five slots available two full length two half length and one length AT slots 14 high resolution SVGA color monitor 32 data entry and 20 function keys IDE hard disk MS DOS Slide out computer module 150 watt power supply IBM PC AT XT compatibility External printer port External COM1 and COM2 ports Rugged front panel sealed to meet both NEMA 4 NEMA 12 specifications when panel mounted Optional Features The following optional items are also available with the 9450 Touch Screen Pre installed Microsoft Windows 95 or Windows NT operating systems Optional Monitor Resolution see appendix A Hardware Specifications Built in mouse COM por
18. Menu if the CPU board has a Phoenix BIOS press F2 when prompted Make the necessary changes by following the on screen directions General instructions for navigating through the Setup screens are described below Select menu Once you ve selected a menu press ENTER to validate your se lection e Select an item in the menu Once you ve selected an item press ENTER to vali date your selection ESC exits the menu You are prompted to save changes e change values ENTER selects a sub menu F9 automatically configures the system with the default values These values are de fined by the system configuration and the values are set in the Setup Menu F10 loads previous values 11 9450 Industrial PC AT Computer System AMI BIOS Consult the SBC 370 manual for information on how to access the setup menu Initiating the Tests You need the following equipment to test your system Xycom System Test Disk 3 5 inch DS HD disk bootable IBM PC AT compatible keyboard Centronics compatible printer cable Parallel printer Centronics style interface Two serial loopback test connectors refer to Figure 2 1 for pinout Scratch disk formatted 3 5 inch DS HD 1 44 Mbyte Preparing for the Tests Perform the steps below before starting the system test 1 12 Place the CPU board jumpers and switches to the factory set positions The numbers in parenthesis are the pins onto which to install the
19. Secure the board by replacing and tightening the screw that was removed in Step 3 6 Close the top cover and replace and tighten the three screws If the slide out com puter module was removed in Step 2 refer to the Re installing the Slide out Module section earlier in this chapter 24 Chapter Three Installation Installing External Hardware Options This section explains how to install external hardware options available with the 9450 External PS 2 mouse connector For Celeron units only a mouse can be connected to the PS 2 port on the CPU orb through the use of the Y adapter cable included with your unit see figure 3 6 Connect a mouse to the cable that has an icon of a mouse on it When the 9450 is shipped there is a label covering the keyboard mouse port that refers the user to this 9450 manual Figure 3 6 Y Adapter Cable Warning You cannot connect a mouse directly to the port on the rear of the 9450 without use of a Y adapter cable If you require the use of a PS 2 mouse on a 9450 with a Celeron processor you should remove the label covering the keyboard mouse port on the rear of the unit and connect the Y cable to it A PS 2 mouse can then be connected to the cable that has an icon of a mouse on it Since this unit has a keypad you cannot connect a separate keyboard to the Y cable Installing Operating Systems If you want to install a new op
20. Set the contrast and brightness controls on the back panel to the desired levels Install the application software via drive A located behind the access door on the front panel Installing Removing the Slide Out Computer Module The slide out computer module shown in Figure 3 4 allows access to the power supply and disk drives The PC add in boards can be replaced by removing the three screws on the hinged top cover 19 9450 Industrial PC AT Computer System IIIIIIIIIIIIIIII TOP SLIDE MOUNTED ON MONITOR SLIDE OUT MONITOR MODULE TOP SLIDE MOUNTED ON MODULE THUMB SCREW uU MODULE HANDLE Figure 3 4 Installing the Slide out Computer Module 20 Chapter Three Installation Removing the Slide Out Computer Module Figure 3 5 shows removal of the slide out computer module THUMB SCREW 3 MODULE HANDLE SLIDE OUT MODULE Figure 3 5 Removing the Slide Out Computer Module Follow the steps below to remove your slide out computer module 1 2 Disconnect cables VGA PWR Key Power and optional touch screen Loosen the three thumbscrews that attach the slide out computer module to the 9450 back panel Grasp the handle that protrudes from the back panel Pull straight back The module should slide out easily 21 9450 Industrial PC AT Computer System Note Place a hand underneath to support weight of module Re installing the Slide Out Computer Module After y
21. Time Clock Test LPT2 Printer Port Test 1 Serial Port Test C Hard Drive Interface Test 2 Serial Port Test D Hard Drive Interface Test 3 Serial Port Test A Floppy Drive Interface Test 4 h Serial Port Test B Floppy Drive Interface Test Coprocessor Test Keyboard Keypad Tests eo Adjustments Test Test Selected H m GQ DJ y ENTER START TESTING Use the letters to move the cursor and select deselect or use the arrow keys to move then use th SPACE key to select deselect a test or function Figure 2 2 Main Menu You can select tests individually However we recommend you use Auto select 4 which will select all the tests appropriate to your configurations Note Please read the DIAG TXT and CMOS TXT files on the diagnostics disk for detailed information Warning If your system has a solid state Flash drive installed avoid repeated running of op tion O the hard drive interface test The Flash drive has a limited number of writes to each logical sector Repeated writes from the diagnostic utility will prematurely shorten the life of the drive 13 Chapter Three Installation Chapter 3 Installation This chapter contains an overview of the 9450 hardware and I O locations as well as in stallation options System Components This section describes the 9450 s front and back panel components to familiarize you wi
22. and above of the utility include a mode for reprogramming keypads from a batch file This feature is useful if you wish to reprogram many units with customized keypad macros without having to enter the full PKIM utility for each unit Once the full utility has been used to create and save keypad macros the files containing these macros can be included on a disk with the PKIM utility and then used to reprogram other units from a batch file The command PKIM filename runs the PKIM utility batch mode where filename is the file containing the new keypad macros The filename extension must be included For example newdef32 pkm will reprogram the default values for the numeric keypad You may also specify multiple macro filenames in the PKIM line For example PKIM newdef32 pkm 20funcff pkm will reprogram both the numeric and the function key keypads 34 Chapter Four Programmable Keypad Interface Module Utility Main Menu The Main Menu provides six selections Exit Files Macros Upload Download and Utilities The Main Menu is shown in Figure 4 1 below Xycom PKIM Utility MAIN L Arrow R Arrow Enter Figure 4 1 Main Menu Exit Closes any open files and exits the utility ESC can also be used for this purpose and for exiting the other menus Files Menu Files containing keypad macro sets a macro for each key may be saved on disk and loaded into memory to view edit or download to the PKIM Some o
23. ard Slash Print Screens Sys Rq Pause Break Following are the default keypad key codes produced by the PKIM utility Table 4 2 Default Keypad Key Codes ESC 76H COMET eon rv 77H FOH END 69H F6 OBH 40 Chapter Programmable Keypad Interface Module Utility SPACE 29H 83H 3DH F10 3EH F11 12H 05H 46H F12 12H 06H 25H F13 12H 04H 2EH F14 12H OCH 26H 12H 5AH F19 12H 01H 45H F20 12H 09H 36H F15 12H 03H 41 Chapter Five Maintenance Chapter 5 Maintenance Preventive Maintenance The 9450 was designed to withstand the harsh environment of the factory floor Routine maintenance can help keep your 9450 in good operating condition Preventive mainte nance consists of several basic procedures and checks that will greatly reduce the chances of system malfunction Preventive maintenance should be scheduled along with regular equipment maintenance to minimize down time Some preventive measures are listed below Remove dust and dirt from PC components If dust builds up on heat sinks and cir cuitry an obstruction of heat dissipation could cause the unit to malfunction If dust reaches the electronic boards a short circuit could occur Check connections to I O modules especially in environments where shock could loosen the connections Check to see that all plugs sockets terminal strips and module connections are solid Remove unnecessary articles like dra
24. artment for further questions System Power 28 It is always a good idea to use isolation transformers on the incoming AC power line to the 9450 An isolation transformer is especially desirable in cases in which heavy equipment is likely to introduce noise onto the AC line The isolation transformer can also serve as a step down transformer to reduce the incoming line voltage to a desired level The transformer should have a sufficient power rating units of volt amperes to supply the load adequately Proper grounding is essential to all safe electrical installations Refer to the National Electric Code NEC article 250 which provides data such as the size and types of con ductors color codes and connections necessary for safe grounding of electrical compo nents The code specifies that a grounding path must be permanent no solder continu ous and able to safely conduct the ground fault current in the system with minimal im pedance The following practices should be observed Heat Chapter Three Installation Separate ground wires from power wires at the point of entry to the enclosure To minimize the ground wire length within the enclosure locate the ground reference point near the point of entry for the plant power supply e All electrical racks or chassis and machine elements should be grounded to a central ground bus normally located near the point of entry for the plant power supply of the enclosure Paint and ot
25. as 17 parallel 17 parallel port LPT1 54 power keyboard LEDs 417 Serial port 5 93 Speaker Jack iii AR 55 touch sereen u naa asqa eros 17 Vid OO ssc iii 17 CPU board installation via a 23 liso 24 data entry Keypads coeire 16 derating power supply 31 diagnostic 2 16 CIAQNOSLICS 11 dimensions 1680 ri E 50 drivers Mouse yore Hensel 26 Video 26 excessive line 30 excessive noise expansion power available a 31 external hardware options installation 25 Index F front pacta 15 function key 50 function 16 H hardware 5 47 Beat ea eat gas ees 29 Installation a ku 15 CRU scr arroje petita 23 external hardware options 25 internal hardware options 22 MOUSE dHIVERS Hann ta ham 26 27 TACK 2327 serial port Fifo control 427 slide out computer m
26. emory displays Menu bar choices are Exit ASCII Hex Decimal and Click ON OFF Exit returns to the Macros menu ASCII Hex Decimal chooses the format to display the keystrokes as they are entered Default is ASCII Click is not supported To select a key to define use the arrow keys to position the cursor on the desired key and press ENTER After a key is selected the utility records every key stroke on the external full stroke keyboard in a macro assigned to the chosen key As the keys are entered they are displayed using the chosen format ESC stops recording and returns to the Teach Menu so it is not a recordable key However ESC can be included in a macro by using the editor Changes made to the macros in the Teach Menu are not programmed until you select Download Displays a graphic representation of the keypad in memory and a menu bar displaying Exit Click and ON OFF Exit returns to the Macros menu Click is not supported To select a key to edit use the arrow keys to position the cursor on the desired key and press ENTER In edit mode the macro is displayed as two lines The top line the edit line displays the macro in either hex or decimal format and is the line in which the actual editing takes place The bottom line the ASCII line displays the macro in ASCII format and is not user configurable This line helps keep track of which part of the macro you are editing and will be updated by the utility as editing takes place F
27. en slot AT passive backplane 7 AT slots 150 watts available to backplane drives 5V 20A 12V 5V and 12 5A total Refer to Table 3 1 Monitor Compatibility VGA CRT Size 14 Resolution 640 x 480 800 x 600 1024 x 768 interlaced Dot trio pitch optional 0 28 mm 47 9450 Industrial PC AT Computer System Environmental Specifications Characteristic Specification Temperature Operating 0 to 50 C 32 to 122 F Non operating 40 to 60 C 40 to 140 F Humidity Operating 20 to 80 RH non condensing Non operating 20 to 80 non condensing Altitude Operating Sea level to 10 000 feet 3048 m Non operating ai level to 40 000 feet 12192 m Regulatory Compliance 48 The 9450 Industrial PC AT computer system is UL and CUL listed and is also TUV ap proved to the following specifications e Underwriter Laboratories Inc 01 508 Industrial Control Equipment e Canadian Standards Association C22 2 14 Industrial Control Equipment e TUV Certified to EN60950 e EU CE Marking EMI EN55022 Class Immunity EN50082 2 Safety EN60950 Appendix Block Diagrams Dimensions Inserts Appendix B Block Diagrams Dimensions Inserts
28. erating system or re install a current operating system re fer to the appropriate operating system manual for instructions Note Windows NT only ships on CD ROM it does not come on floppy disk If Windows NT was preloaded on the 9450 you may have to purchase an external parallel port CD ROM drive in order to re install Windows NT 25 9450 Industrial PC AT Computer System Installing Drivers This section describes how to install the drivers associated with the 9450 Video Drivers Video drivers are found on the disk included with the documentation kit For AT5 sys tems the video drivers are located in the following directories C WGA C amp T548 WIN or using either of the following extensions WINNT OS2 Mouse Drivers If you have purchased the mouse option on your 9450 mouse drivers are factory in stalled if your system comes preloaded with Windows 95 or Windows NT Mouse driv ers are not installed if the system only has MS DOS installed To install MS DOS mouse drivers refer to the mouse driver disk Touch Screen Drivers If your 9450 has a touch screen and you must install the touch screen driver software Drivers for MS DOS and Microsoft Windows 95 and NT are provided on disk Note These instructions apply only to MS DOS installations If your system has the Win dows 95 or Windows NT operating system the video drivers are installed in the oper ating system If you did not purchase your system w
29. f these files may be included in the utility package for use in reconfiguring the keypads for different software packages and as templates for defining completely new keypad macro sets When Files is chosen a pull down menu is displayed which offers the following choices Open Close Save Save As Delete and Exit Opens a file that contains a macro set for one of the keypads and loads the contents into memory Any macro set previously in memory is overwritten Once loaded the macro set is available to edit view teach and or download to the PKIM Close Clears the set of macros from memory and closes the file from which they came 9450 Industrial Computer System 36 Save Copies the set of macros from memory back into their original file The original file contents are overwritten Creates a new file under the specified name and copies the set of macros from memory into it For example to define different sets of codes save each set under a different name and download the one you wish to use Deletes a file Returns to the Main Menu Macros Menu When Macros is selected a menu bar displays four choices Exit View Teach and Edit You must have Note a macro file in memory before the Macros Menu is available To load macro file either Open a file or Upload a file Returns to the Main Menu Lets you view but not edit the macro for the selected key When View is chosen the Exit option and
30. for power and interface cables as described within this manual must be applied Do not leave cables connected to unused interfaces or disconnected at one end Changes or modifi cations to this device not expressly approved by the manufacturer could void the user s authority to operate the equipment EMC compliance is in part a function of PCB design Third party add on AT XT peripheral PCB assem blies installed within this apparatus may void EMC compliance FCC CE compliant PCB assemblies should always be used where possible XYCOM AUTOMATION can accept no responsibility for the EMC performance of this apparatus after system integrator user installation of PCB assemblies not manufac tured and or expressly tested and approved for compliance by XYCOM AUTOMATION It is the responsi bility of the system integrator user to ensure that installation and operation of such devices does not void EMC compliance Table of Contents Table of Contents Chapter 1 Introduction U U U U U u u u uuu u uuu u Q 7 Product OVErViGw u nee qO bed teeter awak ee sees 7 Standard ESTOS sac een eis wade ao aval tie rennen 8 Optional 5 A a eevee dt 8 Unpacking the SyStenn sxe usu hua 8 Quick tina
31. fore turning power on The 15 pin high density video cable is connected to the VGA port on the CPU The contrast and brightness controls are located on the right hand side of the unit Turning the knobs left or right will adjust videos accordingly The parallel port connector is a DB 25 female and is located on the left side of the unit near the video con nector The Ethernet connector is located on the SBC 370 board only The pinouts for connectors and ports are shown in Appendix C This 15 pin dual row DB connector provides the power keyboard and LED signals to the front keypad controller board These serial ports are RS 232 and use DB 9 male con nectors The optional built in mouse uses the COM2 port There is a PC AT keyboard connector on the rear of the 9450 Both front and rear keyboards can be connected simultaneously as long as the keyboard mouse connec tor is not being used by the SBC 370 The Ethernet connection is located on the SBC 370 board only The pinouts for connectors and ports are shown in Appendix C The optional touch screen cable has a 9 pin DB con nector that is attached to the connector on the touch screen adapter board located in Slot 5 17 9450 Industrial PC AT Computer System PS 2 Port The PS 2 port can be used to connect an external PS 2 mouse The 9450 is shipped with a label covering the PS 2 mouse port that reads Consult Manual Special conditions apply to using this port See
32. he front side and UV velvet on the back side 0 625 15 88 typ non accum DIR 2 places ESC SHIFT CTRL ALT HOME INSERT PAUSE 4255 END SPACE Ey 3 17 80 52 3 75 95 25 Notes All dimensions in inches mm Material 007 178 thick polyester with factory clear hardcoat on one side Crease insert approximately at the dotted line Then bend downward to approximately 90 Crease must not be so sharp as to fracture part Figure 4 9450 15 Key Insert 51 Appendix Pinouts Appendix C Pinouts This appendix describes the pinouts for the COM1 COM2 VGA and parallel port con nectors COM1 COM2 Serial Port Connectors The and COM2 serial ports are standard DB 9 connectors located on the I O side of the unit Table C 1 COMI COM2 Serial Port Pinouts VGA Connector The VGA is a 15 pin connector located on the CPU board Refer to the CPU manual for more information Table C 2 VGA Pinouts 1 2 3 4 5 6 7 8 53 9450 Industrial PC AT Computer System Parallel Port Connector LPT1 The parallel port connector is a 25 pin female connector located on the CPU board Table C 3 Parallel Port Pinouts STROBE AUTOFEED PDO PERROR PD1 INIT PD2 SELIN PD3 GND PD4 GND PD5 GND PD6 GND PD7 GND PACK GND PBUSY GND PE GND SELECT LAN RJ45 Connector SBC 370 only Table C 4 LAN RJ45 Pinouts Pin Number Description 1 TX TX
33. her nonconductive material should be scraped away from the area where a chassis makes contact with the enclosure In addition to the ground connection made through the mounting bolt or stud a one inch metal braid or size 8 AWG wire can be used to connect between each chassis and the enclosure at the mounting bolt or stud e The enclosure should be properly grounded to the ground bus Make sure a good electrical connection is made at the point of contact with the enclosure e For continued safety power ground should be connected to earth ground The 9450 is designed to withstand temperatures from 0 to 50 C The system is convec tion cooled in which a vertical column of air is drawn upward over the surface of the components To keep the temperature in range the cooling air at the base of the system must not exceed 50 C Proper spacing must also be allocated between internal compo nents installed in the enclosure When the air temperature is higher than 50 C in the enclosure use a fan or air condi tioner Excessive Noise Electrical noise is seldom responsible for damaging components unless extremely high energy or high voltage levels are present However noise can cause temporary malfunc tions due to operating errors which can result in hazardous machine operation in certain applications Noise may be present only at certain times may appear at widely spread intervals or in some cases may exist continuously Noise usually
34. in which case the user will be required to cor rect the interference at his own expense For European Users WARNING This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures INSTALLATION Electromagnetic Compatibility WARNING The connection of non shielded equipment interface cables to this equipment will invalidate FCC EMI and European Union EMC compliance and may result in electromagnetic interference and or susceptibility lev els that are in violation of regulations which apply to the legal operation of this device It is the responsibil ity of the system integrator and or user to apply the following directions that relate to installation and con figuration 9450 Industrial PC AT Computer System 1 All interface cables must include shielded cables Braid foil type shields are recommended Commu nication cable connectors must be metal ideally zinc die cast backshell types and provide 360 de gree protection about the interface wires The cable shield braid must be terminated directly to the metal connector shell ground drain wires alone are not adequate 2 For systems other than Pentium II logic board AHIP6 In those cases where an external mouse is used the snap on ferrite bead provided P N 116046 must be installed on the mouse cable at the host end in order to comply with relevant EMI regulations 3 Protective measures
35. ith Windows 95 or Windows NT pre installed but need the drivers you can download them free of charge at www xycom com LAN RJ45 Connector CN10 The SBC 370 is equipped with a built in 10 100Mbps Ethernet Controller You can con nect it to your LAN through the RJ45 LAN connector For pinouts see figure C 4 Miscellaneous Drivers Refer to your operating system manual and peripheral manuals for information on in stalling drivers related to these items 26 Chapter Three Installation Note Windows NT only ships on CD ROM it does not come on floppy disk If Windows NT was preloaded on your system you may have to purchase an external parallel port CD ROM drive in order to re install Windows NT Installing the Serial Port FIFO Control The 9450 provides the ability to enable or disable the FIFO control on the AT5 CPU board serial ports To do this you must unzip the FIFOAT4P ZIP file on the disk in cluded with the documentation kit or on C VGA Once unzipped you must run the fol lowing EXE files to enable FIFO control on serial ports 1 and 2 FIFOION EXE and FIFO2ON EXE To initialize FIFO control automatically when the board starts add the following lines to your AUTOEXEC BAT file FIFOLON EXE FIFO20N EXE To disable FIFO control run the following EXE files FIFOlOFF EXE and FIFO2OFF EXE To do this automatically when the board starts add the following lines to your AUTOEXEC BAT file FIFOLOFF EXE FIFO2
36. jumper e g 1 3 4 indicates the jumper is on pins 3 and 4 of J1 Refer to your CPU manual for jumper and switch settings Plug the female end of the AC power cable into the rear of the unit and the male end into a properly grounded outlet Connect the video cable to the 15 pin connector on the CPU board Connect the PWR key 15 pin cable to the Pwr key female receptacle located above the power receptacle Attach the monitor power cord from the monitor to the power receptacle Connect the serial loopback connector s and the printer cable to the appropriate connectors and connect a PC AT compatible keyboard to a keyboard connector Fig ure 2 1 illustrates the wiring necessary for the loopback connection 6 2 7 3 8 4 9 5 Figure 2 1 Serial Loopback Connections Chapter Two Testing Running the Tests To run the test insert the diagnostics disk into drive A Turn on the computer the diag nostics program will boot up Figure 2 2 shows the Main Menu as it is displayed on the screen Copyright 1990 1994 Xycom Inc All rights reserved Diagnostic Tests Sequence Selection Menu Rel xx WILL pause on an error SINGLE PASS test mode Save setup to file Extract setup from a file Auto select tests Deselect all tests Quit and exit to DOS Return to Previous screen RAM Test Video Interface Test Video RAM Test 1 Speaker Port Test Extended RAM Test LPT1 Printer Port Test Real
37. l ga 9 Introducir wasu ku k asal au wisq TE 11 Checking System wie ht 11 522 422 Eee E 11 AMEBIOS Dr cor 12 Initiating the ais ate odie ita ene aga ua ee ne 12 Pr paring forthe TESIS A AA led a ea eri 12 Running THE Test fon ota fon kaya Maat 13 Chapter 3 Installation LLULLU ea idad idad ini 15 SYSTEM COMPONENTS u u uu yu Su edi 15 Front Panel a k a 15 Bak Panel n a ua uu a 16 Preparing the System for 18 Installing Removing the Slide Out Computer 19 Removing the Slide Out Computer Module 21 Re installing the Slide Out Computer Module 22 Installing Internal Hardware 22 Installation and Removal of the CPU 22 Installing PE BOGS vos es ee nee Be nn 24 Installing External Hardware 25 Exter al PS 2 MOUSE CONNECIO ti sea re aio
38. n gensu den gleichen Typ aus Zur Entsorgung mus san Sie Lithium Batterien an ihren Handler zuruckgeben The 9450 has an external battery located to the right of the PWR Key connector To re place the battery 1 2 3 4 5 6 Use a screwdriver to remove the battery bracket screw Pull the bracket out Disconnect the battery connector and remove the battery from the Velcro hold down Insert a new battery and reconnect the battery cable Slide the battery into the unit Replace and tighten the screw removed in Step 1 Spare Parts List Following is a list of available 9450 replacement parts To order contact the Xycom Customer Service Department at 1 800 AT XYCOM 44 CPU 5 133 MHz 0 Mbytes AT5 233 MHz 0 Mbytes SBC 370 433 MHz 0 Mbytes e SBC 370 300 MHz 0 Mbytes 14 color CRT Keypads e Function keypad including graphic e Numeric keypad e Numeric keypad insert Hard Drive Floppy drive Power supply Chapter Five Maintenance e Keyboard Interface Module e SBC 370 CPU 32 64MB 128 Product Repair Program Returning a Unit to Xycom s Product Repair amp Customization PR amp C Department restores equipment to normal operating condition and to implement engineering changes which enhance oper ating specifications Products returned to Xycom will be tested with standard Xycom test diagnostics In the United States contact PR amp C at 1 800 AT XYCOM for informa
39. nside the enclosure unless a fabric or other reliable filter is also used This filtration prevents conductive particles or other harmful con taminants from entering the enclosure Do not select a location near equipment that generates excessive electromagnetic in terference EMI or radio frequency interface RFI equipment such as high power welding machines induction heating equipment and large motor starters Place incoming power lines such as isolation or constant voltage transformers local power disconnects and surge suppressors away from the 9450 The proper location of incoming line devices keep power wire runs as short as possible and minimizes electrical noise transmitted to the 9450 Make sure the location does not exceed the 9450 s temperature specifications Refer to Appendix A for these specifications Avoid overloading the supply circuit Incorporate a readily accessible disconnect device in the fixed wiring for perma nently connected systems Do not install in a rack in such a way that a hazardous condition occurs due to un even mechanical loading Note Geomagnetic fields may affect the displays Some typical effects of magnetic fields are purity blotchy colors distorted screens etc In some cases purity problems may be correctable by powering off the unit for 30 minutes and reapplying power In other cases a degaussing wand may be needed Contact Xycom s Application Engineering dep
40. odule 19 26 Installation EET 24 internal system 18 K keyboard connector aus 54 keyboard connector rear Macros Menu A Mad MENU a kas Upload Menu Utilities Menu utility batch mode utility startup options L LEDs diagnostic 22221 16 line voltage EXCESSIVE 30 logo 50 se EEEE des sabes 54 M ates headin tai AV 16 MOUNN AI tt 31 Mounting 27 mouse drivers installation reesen 26 9450 Industrial PC AT Computer System NOISES EXCESSIVE anna isn cusses 29 ON OFF Without 17 Optional Soi tara 8 P panel installation ass 27 heaton bara 17 parallel port eee 54 PC boards installation yu ee Mesa a 24 pinouts keyboard connector parallel port LPT1 s Serial Ports cen ies a saru a ease tare irn Speaker jack sy u saq aaa aaa am asia VGA connector 5 Parallel coa ais 17 parallel een 54 speakerjack A Se 55 po
41. or example edit line 12 75 FO 75 FO 12 1 FO 1 12 22 FO 22 FO 120 ASCII line sh 8 bk 8 bk sh bk a sh X bk X bk sh The insert delete and cursor control keys are active for editing When a key is selected the menu bar displays the following choices Exit Cut Copy Paste Codes Hex Decimal and I O Insert Overtype The macro for the chosen key is also displayed Cut Deletes a sequence of scan codes from the macro To select a section to cut 1 Place the cursor on the first character to cut 2 Press F1 and select Cut 3 Press ENTER Cut should still be highlighted but the cursor will appear on the Edit line Move the cursor on the last character to cut and press ENTER 4 last character of a macro is the end of the macro it cannot be deleted 37 9450 Industrial PC AT Computer System Copy Copies a sequence of scan codes from the macro into memory To select the section to copy 1 Place the cursor on the first character to copy Press F1 and select Copy 2 Press ENTER Copy should be highlighted but the cursor will appear on the Edit line 3 Move the cursor on the last character to copy and press ENTER The copied item does not appear on the screen until you select Paste Paste Inserts a sequence of scan codes which were saved in memory using Copy in the macro To paste a sequence of scan codes that were copied position the cursor where you want the text to appear and then p
42. ou have finished installing options on your 9450 reconnect it to the front panel according to the following instructions 1 Match the top and bottom guides on the module with the slider indentations on the side of the monitor module shell 2 Push forward firmly until the top and bottom of the module are flush with the top and bottom of the front panel shell 3 Tighten the three thumbscrews removed earlier 4 Reconnect cables VGA PWR Key power and optional touch screen Installing Internal Hardware Options Caution Turn off the unit before installing internal hardware You may install internal hardware options through the hinged cover with the module in place Certain mounting configurations require the slide out computer module to be re moved Installation and Removal of the CPU Board Perform the following steps to install and remove the CPU board Warning Disconnect all external power supplies before you open and service any piece of equipment Also always use static protection when handling CPU boards Caution Verify jumper and switch positions before installation Check configurations with the lists and diagrams in this manual 22 Chapter Three Installation Note Before connecting a ribbon cable to latched connectors on the Pentium CPU make sure the latches are pulled down near the surface of the board When the cable con nection is made the latches snap up When removing a cable connecto
43. r move the latches down near the board This nudges the connector so you can remove it easily Note On the AT5 CPU board the FDD and HDD 1 connectors are located below the LED connector Installing the CPU Board 1 Disconnect all power supplies 2 Remove the three screws that secure the top cover to the slide out computer module Certain mounting configurations require the slide out computer module to be re moved refer to Removing the Slide out Module section earlier in this chapter 3 Verify all jumper settings 4 Hold cables FDD HDD I and Parallel toward the side of the CPU module 5 Place the SBC 370 CPU card into slot 1 in the passive backplane plug in COM CN7 and CN8 Push the card of the way down 6 Attach flat cables FDD HDD and Parallel to their respective connectors on the CPU board Push down the card evenly until it firmly seats into card edge connector 7 Secure the ORB with one screw at the top Close the top cover and replace and tighten the three screws If the slide out com puter module was removed in Step 2 refer to the Re installing the Slide out Module section earlier in this chapter 9 Connect the power sources previously disconnected The 9450 CPU is now ready for operation 23 9450 Industrial PC AT Computer System Removing the CPU Board 1 Disconnect all power supplies 2 Remove the three screws that secure the top cover to the slide out computer module Certain moun
44. ress F1 Select Paste and then press ENTER Codes Displays a table of keys and their scan codes in Hex See Codes section in this chapter for a complete code listing Hex Decimal Toggles between displaying the scan codes in Hex and Decimal formats Insert The insert key toggles between insert and overtype mode Upload Menu 38 Use the Upload Menu to choose which keypad macro information to load Choices in this menu are Function keypad Numeric keypad Keyboard PKIM version and Exit Function Keypad Commands the PKIM to send its entire macro set for the function key keypad Numeric Keypad Commands the PKIM to send its entire macro set for the numeric key keypad Keyboard Commands the PKIM to send its entire macro set for the switch array keyboard The 9450 does not support the ability to reprogram switch array keyboards You may choose to upload a keyboard but the keys will not be defined PKIM Version Commands the PKIM to send its firmware revision number Returns to the Main menu Chapter Programmable Keypad Interface Module Utility Note Only one macro set may reside in memory at one time Also Upload is not available if the utility is started with the r switch A checksum will be calculated during transmission and an error message displays if an error occurs Download Menu Note Any macro set previously programmed is overwritten when you select Download Download sends the set of
45. roke keyboard is needed to enter keystrokes while recording a new key macro editing an existing macro and entering utility commands All keys on the keypads are redefinable While the utility is running the keypads are disabled Dialog boxes appear for user prompts and to display error and user advice messages Two keys can be used to exit from the menus ESC moves to the previous menu or out of the utility from the Main Menu F1 returns to the current menu headings in some of the menus where Exit can be chosen to exit this menu The keys specific to each menu are shown at the bottom of each screen 33 9450 Industrial PC AT Computer System Startup This section describes the startup options for the utility r t runs the full PKIM utility Ir This switch reduces functionality Some keyboard controllers will not allow the PKIM utility to have control In this case keycodes uploaded from the EEPROM cannot be translated correctly Starting the utility with the r switch removes the Upload option from the Main Menu In this mode editing must start with macros read in from a file since they cannot be read from EEPROM t This switch translates scan codes from keyboards running in XT mode Some systems initialize the keyboard to run in XT mode In this case the scan codes read in from the keyboard when in Teach mode will not be correct unless the utility 1 started with the t switch Utility Batch Mode Versions 2 2
46. t 2 Unpacking the System When you remove the 9450 from its shipping carton verify that you have the parts listed below Save the box and inner wrapping in case you need to reship the unit 9450 unit Miscellaneous Accessories and documentation kit which includes e Documentation for the operating system that has been pre installed on docu mentation CD Power cable Diagnostic software disk DOS Units only 16 nuts 9450 user manual on documentation CD Chapter One Introduction e CPU manual on documentation CD e Video driver on documentation CD If you ordered the system with the SBC 370 Celeron processor you will also get CPU jumpers If you ordered the system with a touch screen installed you will also receive a touch screen driver disk and manual Quick Start Up Warning Turn off power to the unit and unplug the power cord before making any adjustments to the inside or outside of the computer Note If a touch screen has been factory installed there is an AT adapter board plugged into the backplane in slot 5 Connect the 9 pin cable from the monitor side to the 9 pin connector in slot 5 To prepare the system for use perform the following steps 1 Connect the video cable to the 15 pin connector on the CPU board 2 Connect the PWR Key 15 pin cable to the PWR Key female receptacle located above the power receptacle 3 Attach the power cord from the monitor to the power receptacle Attach the
47. th the system Front Panel The 9450 comes equipped with a NEMA 4 NEMA 12 sealed front panel The panel pro tects the system s interior when the system is properly panel mounted Figure 3 1 illus trates the front panel features of the 9450 e Gs a is is vo fos gt DATA ENTRY KEYPAD Sy SYSTEM LEXAN SHIELD LEDS AND DISPLAY FUNCTION KEYS ACCESS DOOR LATCH F1 F20 Figure 3 1 9450 Front Panel 15 9450 Industrial PC AT Computer System Monitor Protected from breakage by an impact resistant Lexan shield the 14 monitor supports a high resolution SVGA color If the touch screen option is installed the Lexan shield will be re placed by a safety glass backed touch panel Function Keys These 20 keys provide easy access to familiar PC routines The programmable keys allow you to customize your keycodes These keys are located directly below the monitor Access Door Located below the data entry keypad this door allows access to the floppy disk drive and the keyboard port The keyboard port allows a PC AT keyboard to be interfaced with the system Data Entry Keypad This 32 key numeric keypad includes the 15 data entry keys the up down left and right arrows and numbers 0 9 All keys on the keypad are programmable and the top 15 are relegend able Diagnostic LEDs Power indicates that 5 VDC is present Disk indicates hard disk activity when on or flashing Serial Mouse Built in
48. the solution of the line variations is to correct any possible feed problem in the distribution system If this correction does not solve the problem a constant voltage transformer must be used The constant voltage transformer stabilizes the input voltage to the 9450 by compensat ing for voltage changes at the primary in order to maintain a steady voltage at the secon dary When using a constant voltage transformer check that the power rating is sufficient to supply the 9450 Chapter Three Installation Mounting the 9450 Once the conditions in the preceding sections have been met mount the 9450 by fol lowing the instructions below 1 Locate a position for your 9450 that meets the specifications required see previous sections and Appendix A 2 Add the cutout as shown in Appendix B to the enclosure 3 Make sure the area around the cutout is clean and free from metal burrs 4 Use proper grounding techniques Establish a ground path from the 9450 chassis to the enclosure chassis Note To make a proper ground scrape paint off the inside of the enclosure panel around mounting stud holes in at least two places at opposing ends of the unit This insures that a good electrical connection is made between the chassis and the grounded metal panel 5 Detach the slide out computer module see the Removing the Slide out Computer Module section earlier in this chapter 6 Install the monitor portion of the unit into the
49. ting configurations require the slide out computer module to be re moved refer to Removing the Slide out Module section earlier in this chapter 3 Remove and save the CPU board ORB screw 4 Unseat the CPU board from the backplane Pull the board up far enough to unlatch and remove the connectors about 2 5 Remove the cable connectors FDD HDD and Parallel 6 Slide board up higher and remove COM CN7 and 8 Once the cables are disconnected pull the CPU board out of the slide out computer module Installing PC Boards Check that the memory and I O configuration of the board you want to install do not con flict with the CPU and I O memory maps as outlined in your CPU board manual 1 Disconnect all power supplies 2 Remove the three screws that secure the top cover to the slide out computer module Certain mounting configurations require the slide out computer module to be re moved refer to Removing the Slide out Module section earlier in this chapter 3 If present remove the blank ORB from the slot that the PC board will occupy Save the screw 4 Slide the PC board into an open slot in the backplane Push down on the board evenly until it firmly seats into the card cage connectors Note Do not force the boards or apply uneven pressure Note The installation of 3rd party boards may void safety and EMC compliance It is the system integrator end user s responsibility to verify compliance 5
50. tion on turnaround time for your system For assistance outside the United States call one of the following numbers Canada 905 607 3400 Northern Europe 44 1604 790 767 Southern Europe 39 01 1 770 53 11 Preparing the Unit for Shipment 1 Obtain an RMA number for your unit by calling the nearest Xycom Repair Center Have the following information ready Company name and shipping and billing address Type of service desired product repair or product exchange Product model number part number quantity serial number s and warranty status Failure mode and failure systems Purchase order number or repair order number 2 To prepare the 9450 for shipment make sure the front panel assembly is properly attached to the unit and all three fasteners secure the slide out module 3 To speed processing attach failure information to the unit 4 Place the unit securely in a heavy duty box 5 Mark the RMA number on the outside of the shipping container as well as on your purchase order 6 Send the unit to the nearest Xycom repair center 45 Appendix A Technical Specifications Appendix A Technical Specifications Hardware Specifications Table 1 9450 Hardware Specifications Characteristic Specification Mechanical Height 12 2 310 mm Width 19 483 mm Depth 16 5 419 mm Weight 60 Ibs 27 2 kg Electrical 115 230 VAC 3 3A 50 60 Hz 200 watts Power Supply 150 Watts Derated Backplane Sev
51. wer recept cle ee 17 power supply derating 2 31 power expansion 31 preparing the system for use 2 18 preventive maintenance 43 product 2 2 4900 9 7 RIN 45 er 17 Q ERBE 9 1 2 R rack ne een 27 removal ERU boarda u uen een removal slide out computer module replacement slide out computer module returning a aa iria std NS A S serial loopback 8 12 serial port Fifo control installation 27 53 slide out computer module installation es Su uu u e regel 19 O ee DAS AS 21 spare uu a 44 Speaker Jack 55 specifications DA ars teens Orar 47 standard features ee ker 8 SYSIEM DOWER OO OTI AQ 28 system setup checking 11 T TOS ernennen 11 touch screen Cable 21 42 2 2 17 U Unit Feturiing ns aan a aaa our ae 45 unpacking the 8 VGA CONECO cd A E 53 video connector 22 17 video controls ia 17 video drivers installation 26 99446 001 F Xycom Automation Inc Canada Sales 905 607 3400 COM 734 42
52. wings or manuals from the unit They could obstruct airflow that creates hot spots that cause the system to malfunction Do not move noise generating equipment near the 9450 Stock spare parts to minimize down time resulting from part failure The spare parts stocked should be five percent of the number of each unit used The main CPU cards should have one spare each regardless of the number of CPUs used Each power supply should have a back up In certain applications where immediate operation of a failed system is required an entire spare module may need to be stocked When replacing a module make sure it is the correct type If the new module solves the problem but the failure reoccurs check for inductive loads that may be generat ing voltage and current spikes and may require external suppression 43 9450 Industrial PC AT Computer System Replacing the External Battery Caution DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions Bei falschem Umgang mit oder falschem Einbau einer Lithium Batterie kann eine Explosion entstehen bel der in der Nahe befindliche Personen schwere Verietzungen erieiden konnen Versuchen Sie nicht Lithium Batterien wieder aufzuiaden kurzzuschliessen oder zu ottnen und werfen Sie sie nicht in den Mull oder in ein Feuer Wechsein Sie sie nur gege
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