38DL PLUS Ultrasonic Thickness Gage
Contents
1. A Pee Men 10 M112 RM U8400034 M112 SM U8400035 i M112H RM U8400033 oa 10 0 125 M1016 U8400015 a i A rie omte sm 20 3 0 125 M116 RM M112 RM aL Baki M116 SM U8400039 vets a M1061 U8400037 x These transducers can only be used with the High Penetration software option Use with spring loaded holder Sonopen Transducers The Sonopen transducer has a replaceable delay line that is tapered to a small contact area This transducer makes reli able thickness measurements in applications such as turbine la V260 45 V260 SM V260 RM DLP 301 SONOPEN REPLACEABLE DELAY LINES SONOPEN 15 MHZ 3 MM 0 125 IN TRANSDUCER 45 Handle Right Angle Handle Straight Handle blades and tight radii on plastic a Tip Diameter ari containers Part umbe i Number t High temperature delay for use up to 175 C 350 F Element Diameter Frequency Transducer Item U87 70086 V260 SM U8411019 V260 RM U8411018 V260 45 U8411017 Immersion Transducers Panametrics Microscan immersion transducers are designed MHz mm inches Maer to transmit and receive ultrasound in water Thickness mea 2 25 U8410027 surements by immersion technique are often preferred when 50 U8420004 the test plece has a complex geometry or in on line appli T 6 03 MBOSU Toa cations Typical off line applications include wall thickness e 02 meu ee measurements on small2. 5 to 300 20 to 150 5 to 300 O to 50 32 to 122 0 to 50 32 to 122 Cable Potted 316 5Bt LCLD 316 5Gt LCLD 316 5H Potted Potted Potted Potted LCMD 316 5D Potted Potted LCMD 316 5J Potted LCLPD 78 5 LCMD 316 5L LCMD 316 5N Potted tt Transducers used with THRU COAT technology 0 50 to 10 00 0 020 to 0 400 Steel 0 50 to 12 00 0 020 to 0 500 Oxide 0 25 to 1 25 0 010 to 0 050 Steel 0 50 to 12 00 0 020 to 0 500 Oxide 0 15 to 1 25 0 006 to 0 050 Temp Range C F O to 50 32 to 122 O to 50 32 to 122 O to 50 32 to 122 LCM744 LCM744 4 LCM 74 4 LCM 74 4 LCM 74 4 LCM 74 4 28 50 2 00 to 125 00 0 to 80 LCB 74 4 and Varon Straight 1 250 0 080 to 5 000 32 to 176 1 2XA E110 Dependent on material transducer type surface conditions and temperature Full range may require Gain Adjust Maximum temperature with intermittent contact only t Stainless steel cable available consult Olympus NDT for details tt Transducers used with THRU COAT technology Item Number U8800353 U8800330 U8800331 U8800354 U8800355 U8800357 U8800332 U8800358 U8800647 Item Number U8800348 U8800348 U8800348 U8800348 U8800348 U8800320 U8767104 D790 RL D791 RM D790 SL MTD705 F D7906 SM D790 SM D797 SM E3 D792 D794 D798 LF 4 A i E110 SB Additional p
3. 003 in to 25 000 in depending on material transducer surface conditions temperature and selected configuration 0 508 mm us to 13 998 mm us 0 020 in us to 0 551 in us Low 0 1 mm 0 01 in Standard 0 01 mm 0 001 in High Resolution optional 0 001 mm 0 0001 in Standard 2 0 MHz to 30 MHz 3 dB High Penetration optional 0 50 MHz to 30 MHz 3 dB 10 C to 50 C 14 F to 122 F Sealed color coded keypad with tactile and audible feedback Impact resistant and water resistant gasketed case with sealed connectors Designed for IP67 Overall 125 mm x 211 mm x 46 mm 4 92 in x 8 31 in x 1 82 in 0 814 kg 1 80 Ib AC DC adaptor 24 V lithium ion battery 23 760 Wh or 4 AA auxiliary bat Operating time minimum 12 6 h 14h typical 14 7 h maximum Fast charge 2h to 3h Designed for EN15317 Liquid crystal display display area 56 16 mm x 74 88 mm 2 2 in x 2 95 in Full wave RF half wave positive or half wave negative INPUTS OUTPUTS USB 1 0 client RS 232 Yes Memory card Maximum capacity 2 GB External MicroSD memory card Video output VGA output standard INTERNAL DATA LOGGER Data logger The 38DL PLUS identifies stores recalls clears and transmits thickness readings waveform images and gage configuration information through the standard RS 232 serial port or USB port Capacity 475 000 thickness measurements or 20 000 waveforms with thickness File names IDs and comments
4. 400 Aa oso w 0 434 0 040 to 20 000 5 to 752 ac A U8450012 8450013 3 7 20 0 75 to 50 00 U8450014 nos Straight 0 283 0 080 to 2 000 U8450016 U8450017 U8454013 U8450019 U8450018 U8450020 Straight 5 ae o a Straight a U8450005 U8450025 pes Thickness range dependent on material transducer type surface conditions and temperature Full range may require Gain Adjust Maximum temperature with intermittent contact only www olympus ims com Transducer Freq Connector Tip Dia Range Steel MHz mm in mm in V260 SM V260 RM V260 45 M2017 M2091 E110 SB U8411019 1019 EJ 1018 O U84107 1017 6 35 _ FE o 6 35 o DES _ a 11 00 0 434 7 20 0 283 22 90 0 900 8 90 0 350 7 20 0 283 11 00 1 00 to 500 00 20 to 150 0 434 0 040 to 20 000 5 to 300 5 10 1 00 to 19 00 O to 50 0 200 0 040 to 0 750 32 to 122 11 00 0 434 1 00 to 500 00 0 040 to 20 000 0 50 to 25 00 0 020 to 1 000 3 80 to 635 00 0 150 to 25 000 0 71 to 100 00 0 028 to 4 000 0 71 to 100 00 0 028 to 4 000 1 00 to 50 00 0 040 to 2 000 7 20 1 00 to 37 00 0 283 0 040 to 1 500 2 00 0 080 t Stainless steel cable available consult Olympus NDT for details Temp Range C F 20 to 500 5 to 932 0 to 50 32 to 122 O to 50 32 to 122 20 to 400 5 to 752 20 to 150
5. File structures Reports www olympus ims com measurements 32 character file names and 20 character alphanumeric location codes with four comments per location Nine standard or custom application specific file structures On gage reporting of summary with statistics Min Max with locations Min review file comparison and alarm report Standard Package e 38DL PLUS digital ultrasonic thickness gage AC or battery operation 50 Hz to 60 Hz e Kits available with standard dual element transducers e Charger AC adaptor 100 VAC 115 VAC 230 VAC Internal data logger GageView interface program Test block and couplant USB cable Rubber protective boot with gage stand and neck strap User s manual e Measurement features THRU COAT Thru Paint Echo to Echo EMAT compatibility Min Max mode two alarm modes differential mode B scan Application Auto Recall tem perature compensation Average Min mode Software Options 38DLP OXIDE U814701 4 Code activated Internal Oxide measurement software 38DLP HR U8147015 Code activated High Resolution measurement software 38DLP MM U8147016 Code activated Multilayer measurement software 38DLP HP U8147017 Code activated High Penetration low frequency measurement soft ware 38DLP EBSCAN U8147018 Encoded B scan software Optional Accessories 38DLP EW U8778348 Three year warranty 1 2XA E110 U8767104 Filter adaptor for E110 SB EMAT tr
6. MHz e High Penetration software option for measurements on attenu ating materials such as fiberglass rubber and thick castings e Multilayer software option for individual thickness measure ments of up to four layers simultaneously e Thickness Velocity or time of flight measurements e Application Auto Recall with default and custom setups to simplify thickness measurements High Penetration Software Option This option allows you to use low frequency single element transducers as low as 0 5 MHz to measure thick or sound attenuating materials such as rubber fiberglass castings and composites Multilayer Software Option This software option calculates and simultaneously displays thickness measurements of up to four individual layers It also displays total thickness of selected layers Typical ap plications include thickness of barrier layers in plastic fuel tanks bottle preforms and soft contact lenses Outer Surface x HDPE Layer 0 1658 in Inside Surface N EVOH HDPE Total Barrier Layer Thickness 0 0044 in 0 0781 in f 0 2483 in Toe z PE T a a E 5 4 88 ENTA AA EEE EE 34 in a el a era B i du w Pulli elap AHRS The 38DL PLUS can make accurate measurements of up to four individual layers simultaneously Measure the thickness of many materials including plastic metal rubber glass ceramic and composites Many cast metal parts or sou
7. OLYMPUS 38DL PLUS Your Vision Our Future 38DL PLUS Ultrasonic Thickness Gage Advanced Features Simple Operation OLYMPUS e Dual and Single Element Transducers e Rugged designed for IP67 e Thickness range from 0 08 mm 0 003 in to 635 mm 25 in e Color Transflective VGA Display 38DL PLUS Ultrasonic Thickness Gage Advanced Features Simple Operation Rugged Reliable 902 TA fa g The 38DL PLUS is an innovative instrument that signals a new era in ultrasonic thickness gaging Ideally suited for almost every ultrasonic thickness application this handheld thickness gage is fully compatible with a full line of dual and single element transducers The versatile 38DL PLUS can be used in applications ranging from wall thinning measure ments of internally corroded pipes with dual element probes to very precise thickness measurements of thin or multilayer materials with single element transducers The 88DL PLUS comes standard with many powerful but easy to use measurement features and a host of applica tion specific software options Its sealed case is designed to meet IP67 requirements to withstand the rigors of very wet or dusty environments The color transflective VGA display provides superior readability from bright sunlight to com plete darkness It features a simple ergonomic keypad that can be operated with the left or right hand for easy access to all functions fe mM Ultrasonic
8. ansducer 38 9F6 U8840167 RS 232 cable 38 C USB IP67 U8800998 USB cable for IP67 sealed operation 38DLP RFS U8780288 Foot switch factory installed HPV C U8780124 Digital caliper for thickness input for velocity measurements 38DLP V CC U8840172 Cable for digital Caliper EPLTC C VGA 6 U8840035 VGA output cable MICROSD ADP 2GB U8779307 2 GB External MicroSD memory card BSCAN ENC U8779522 Encoded B scan buggy 38DLP ENC CBC 10 U8840168 10 ft encoder cable OLYMPUS NDT INC is ISO 9001 and 14001 certified 38DL_PLUS_EN_201309 e Printed in the USA Copyright 2013 by Olympus NDT All specifications are subject to change without notice All brands are trademarks or registered trademarks of their respective owners and third party entities OLYMPUS For enquiries contact OLYMPUS NDT INC 48 Woerd Avenue Waltham MA 02453 USA Tel 1 781 419 3900 12569 Gulf Freeway Houston TX 77034 USA Tel 1 281 922 9300 OLYMPUS NDT CANADA INC 505 boul du Parc Technologique Qu bec Qu bec G1P 4S9 Tel 1 418 872 1155 1109 78 Ave Edmonton Alberta T6P 1L8 www olympus ims com contact us C P N 920 212 EN Rev H
9. diameter plastic or metal tubing scanned or rotary measurements and thickness measure i 6 02 M3I3SU U8420009 ments on sharply curved parts Transducer focusing may be 20 U8420011 necessary depending on the application RBS 1 Immersion Tank The RBS 1 immersion tank is designed to simplify ultrasonic thickness measurements using immersion techniques Delay Line Transducers Microscan delay line transducers provide excellent performance on very thin materials at elevated temperatures or with applications that require a high degree of thickness resolution Freq ary Item MHz Transducer Numer inches 2 25 M207 RB U8410017 5 0 M206 RB U8410016 50 6 025 M201 RM_ U8410001 50 6 0 25 M201H RM U8411030 2127 U8770408 m me M202 RM U8410003 M202 SM U8410004 10 6 0 25 M202H RM U8507023 2127 U8770408 M203 RM U8410006 a0 wiles M203 SM _U8410007 po M208 RM U8410019 a eee M208 SM U8410020 20 0 125 M208H RM U8410018 2133 U8770412 20 0 125 M2055 U84150138 s 6 025 voie 8c AM usanioz2 These transducers can only be used with the High Penetration software option Delay line is not replaceable on these transducers Replaceable Delay Lines Delay lines function as a protective buffer between the surface of the test piece and the transducer element Element Maximum Thickness Diameter Measurement Limit Steel Mode 2 Mode 2 S
10. encoded ih and coating thicknesses B scans The 38DL PLUS will each adjusted for their correct capture and store the distance material sound velocities There traveled information along with is no need to remove paint and corresponding thickness readings coatings from surfaces THRU The waveform at the minimum COAT measurements use the thickness location is also D7906 SM D7906 RM and captured The user can select the D7908 dual element transducers distance between measurements and select between bidirectional and unidirectional modes Up to 10 000 thickness readings can be stored in a single B scan COATING Temperature Compensation variations in material temperature affect sound velocity and accuracy of thickness measurements The temperature compensation feature allows you to manually enter the calibration block s temperature and the current high temperature at the measurement points The 38DL PLUS automatically displays the temperature corrected thickness Oxide Scale Measurement Option uses advanced algorithms to measure the thickness of oxide scale buildups inside boiler tubes The gage simultaneously displays the metal thickness of the boiler tube and the thickness of the oxide layer Knowing the thickness of the oxide scale helps predict tube life We recommend using M2017 or M2091 transducers in this application V Path Builder This new and patented feature allows you to build a cust
11. es or bright or dark areas the 38DL PLUS can handle any inspection job Need an instrument tough enough to tolerate shocks drops ia at AP aS and rough handling The 38DL PLUS with its protective rubber boot and designed for IP67 rating is your answer Built for Tough Environments e Compact weighs only 0 814 kg 1 80 Ib e Rugged designed for IP67 Explosive Atmosphere Safe operation as defined by Class Division 2 Group D as found in the National Fire Protection Association Code NFPA 70 Article 500 and tested using MIL STD 810F Method 511 4 Procedure I Shock tested using MIL STD 810F Method 516 5 Procedure I 6 cycles each axis 15 g 11 msec Half sine Vibration tested using MIL STD 810F Method 514 5 Procedure Annex C Figure 6 general exposure 1 hour each axis e Wide operating temperature range Protective rubber boot with gage stand Color transflective VGA display with indoor and outdoor color set tings for superior clarity Designed for Easy Operation Simple keypad for right hand left hand operation Easy operator interface with direct access to all functions Internal and External MicroSD memory card storage USB and RS 232 communication ports Alphanumeric data logger with 475 000 thickness readings or 20 000 waveforms VGA output to connect to computer or monitor Default Custom dual element transducer setups Default Custom single element transducer setups Password protected function allows locking of i
12. lors e Direct export of internal files to MicroSD memory card in Excel compatible CSV comma separated values format GageView e The GagevView interface program a Windows based applica tion collects creates prints and manages data from the 38DL PLUS e Creates datasets and surveys e Stored data editing e View dataset and survey files including thickness readings gage setup values and transducer setup values e Download and upload thickness surveys to and from the gages e Export surveys to spreadsheets and other programs e Collecting snapshot screens e Printing reports such as Thickness Setup Table Statistics and Color Grid e Upgrading operating software e Download and upload single and dual element transducer setup files e B scan review When viewed on your PC a color coded grid easily flags out of tolerance thickness conditions a he Measurement reports SY EASIT can easily be gener ated and printed containing measure ments ID and other parameters single Element Transducers for Precision Thickness Measurements Contact Transducers Frequency Diameter Item MHz Transducer Number mm iones U8400038 M106 RM 0 5 M101 SB U8400017 1 0 M102 SB U8400018 1 0 M103 SB U8400020 2 25 13 0 50 M106 RM U8400023 M106 SM U8400025 2 25 M1036 U8400019 ee 5 0 13 0 50 M109 RM U8400027 M103 SB M109 SM U8400028 5 0 M110 RM U8400030 M110 SM U8400031 ee M106 SM M109 SM M110H RM U8400029
13. nd attenuating materials can be measured with the High Penetration software option The High Resolution software option allows thickness measurements of up to 0 001 mm 0 0001 in resolution Data Logger and PC Interface The 88DL PLUS has a full featured internal bidirectional Ween alohanumeric data logger that is designed to easily collect VGA Connectors USB Connector and transfer thickness readings and waveform data USB or RS 232 e Internal memory of 475 000 thickness readings or 20 000 waveforms with thickness readings Charger e 32 Character File name e 20 Character ID TML e 9 file formats Incremental Sequential Sequential with custom point 2 D Grid 2 D Grid with custom point 3 D Grid 3 D custom Boiler and Manual The ability to store up to 4 comments notes per ID TML Stores comments notes at an ID or to a Range of ID s Internal and External MicroSD memory cards File copy with the ability to copy files between Internal External MicroSD memory cards Standard USB and RS 232 communication e Two way transfer of both single and dual element transducer setups e Onboard statistical report e Onboard DB Grid View with three programmable colors i i e GageView interface program can communicate with the 388DL Ti to change value GAIN to change pode Probe Connectors PLUS using the USB RS 232 ports and can read and write to Onboard DB Grid ve with three programmable a MicroSD memory card co
14. nstrument features No TH a Er TTT Front anwar Im SS ey Outdoor display setting A scan mode ee AR RTT a Indoor display setting B scan mode 38DL PLUS with standard protective rubber boot Thickness Measurements on Internally Corroded Metals One of the major applications of the 38DL PLUS is measur ing the remaining thickness of pipes tubes tanks pressure vessels hulls and other structures affected by corrosion or erosion Dual element transducers are most commonly used for these applications e Automatic Probe Recognition for standard D79X series dual element transducers e Ten custom dual element transducer setups e Optimized default gain during calibration for dual element transducer V Path Builder for custom V path compensation Calibration Doubling warning when echo doubling may occur during calibration THRU COAT and Echo to Echo measurements on painted and coated surfaces e High temperature measurements up to 500 C 932 F Boiler tube and Internal Oxide measurements optional with M2017 or M2091 single element transducers EMAT transducer E110 SB for no couplant measurements of boiler tubes with external oxide scale buildup Encoded B scan Option Thru Coat Technology This powerful optional feature uses a single back wall echo to allows the 38DL PLUS to be measure true metal thickness connected to a linear encoded You can display the metal scanner to generate
15. om V Path compensation curve for almost any dual element transducer These curves can be saved and recalled along with custom setups for most dual element transducers You simply calibrate and enter the known thickness with a minimum of 3 and up to 10 calibration points and the instrument will create the V path Automatic Probe Recognition All standard dual element transducers see chart on the next page feature Automatic Probe Recognition which automatically recalls a default V path correction for each specific transducer V PATH CALIBRATION NEXT TEST BLOCK POINT 7 Then CAL VEL to measure next selec block point or MEAS if done cMove Select MEAS or ENTER Done 1 ENTER MEAS CAL VEL Dual Element Transducers for Corrosion Gaging All standard dual element transducers feature Automatic Probe Recognition which automatically recalls a default V path correction for each specific transducer Transducer D790 D790 SM D790 RL D790 SL D791 D791 RM D792 D793 D794 D797 D797 SM D7226 D798 LF D798 D798 SM D799 MTD705 D7906 SM D7906 RM t D7908tt Single Element Transducers for Corrosion Gaging For a complete list of single element transducers please consult your local representative or consult our web site Freq Tip Dia Range Steel U8450002 Eo a 8450008 11 00 1 00 to 500 00 20 to 500 asooo so o osa owinanany oaa 11 00 1 00 to 500 00 20 to
16. roducts available at www olympus ims com Couplants Calibration Test Blocks Liquid couplant is almost always Test blocks are necessary for the cali necessary to provide acoustic coupling bration of ultrasonic thickness gages between the transducer and the test and should be used to maintain and piece We offer various types of cou verify the accuracy dependability and plants to suit virtually all applications reliability of ultrasonic measurements Blocks are held to tighter tolerances than stated in ASTM E797 code Metric test blocks are available Transducer Cables A wide selection of transducer cables suitable for all ultrasonic thickness gaging instrumentation e Standard e Waterproof e Heavy Duty Teflon Armored PVS Jacket Armored Silicone Jacket Stainless Steel Thickness Measurements on Plastics Metals Composites Glass Rubber Ceramics When using single element transducers you can make accurate thickness measurements on metals plastics composites glass ceramics and other materials These transducers are available in a wide range of frequencies diameters and connector styles The High Resolution soft ware option allows you to make very precise measurements at a resolution of 0 0001 in or 0 001 mm e Standard resolution of 0 01 mm 0 001 in for all transducers e High Resolution software option can display measurements up to 0 001 mm 0 0001 in for single element transducers from 2 20 MHz to 30
17. teel Mode 3 Plastic Mode 2 D2 U8770002 ca to T pes os uoe 18 l os e o2 s Exact range depends on material sound velocity transducer frequency part geometry and surface condition Delay Line 11 38DL PLUS Specifications MEASUREMENTS Dual element transducer measurement mode THRU COAT measurement Thru Paint Echo to Echo Single element transducer measurement modes Thickness range Material velocity range Resolution selectable Transducer frequency range GENERAL Operating temperature range Keypad Case Dimensions W x H x D Weight Power supply Battery life lithium ion Standards DISPLAY Color transflective VGA display Rectification teries Time interval from a precision delay after the excitation pulse to the first echo Measurement of true metal and coating thicknesses with a single back wall echo with D7906 SM and D7908 transducers Time interval between two successive back wall echoes to eliminate paint or coating thickness Mode 1 Time interval between the excitation pulse and the first back wall echo Mode 2 Time interval between the delay line echo and the first back wall echo with delay or immersion transducers Mode 3 Time interval between successive back wall echoes following the first interface echo after the excitation pulse with delay line or immersion transducers Oxide optional Multilayer mode optional 0 080 mm to 635 00 mm 0
18. thickness measurements are accurate reliable and repeatable Instant readings can be achieved from one side of a material making it unnecessary to cut up or destroy the part Key Features Dual and single element transducer compatibility Wide thickness range 0 08 mm 0 003 in to 635 mm 25 in depending on material and transducer selection Corrosion thickness gaging with dual element transducers THRU COAT and Echo to Echo measurements on painted and coated surfaces Internal Oxide Scale software option Standard resolution of 0 01 mm or 0 001 in for all transducers High Resolution software option of 0 001 mm or 0 0001 in with single element transducers 2 25 MHz to 30 MHz Multilayer software option for measurements of up to four layers simultaneously High Penetration software option for attenuating materials such as fiberglass rubber and thick casting Thickness Velocity and time of flight measurements Differential mode and Reduction Rate mode Time based B scan mode 10 000 reviewable readings per scan Olympus High Dynamic Gain technology with digital filters V Path Builder for custom V path compensation Designed for EN15317 What Makes This Thickness Gage Different From Others The 38DL PLUS is designed to meet the challenges of de manding applications and built to withstand tough conditions in the field and on the production floor Whether you work in very wet or dusty conditions cold or hot climat
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