PowerPro HP110
Contents
1. i a 4 BE iy 5 6 RSC24 RS232 RS485 Interface US 4 Br FII e PLAY NUT ur ine near This interface should be used if the distance between the UPS and its remote monitoring panel exceeds 20 meters 14 HP 100 Series UPS User Manual De ee ee ee 5114110 Av 134 WV 8 JAHIS 1 AJAXIS 9 JAHIS 9 4343 Y 5 SANY LOSZIN 318 2 9099 SLINN 8 SN JO NOILO3NNOO 3QVOS VO AHL 91 OL I dN S lOHINOO Rm 318Vv2 9022 m m mr LINN 934 VHS H3AH3S 8 OL 8 sn WVADVIA 8 51 SLINN 9NIHVHS 5319315 sn 3 18V2 Jo 318V2 SANY LOSZIN LAdLNO AVTI3S WdvIv 26858 6 6 HP 100 Series UPS User Manual Cee eee eee eer eee eee eee eee eee ee ete eee eee eee eee eee eee eee eee eee eee eee eee I RMP MASTER RS232 or RS485 INPUT COM1 Special Or Special Standart R2. 14 5 4 Remote monitoring panel 15 5 5 UPS Port Sharer Multiple server shut down unit 15 5 6 RSC24 RS232 RS485 15 VI CUSTOMER SERVICE 18 ERE 18 6 2 Troubleshooting iiU E 18 6 3 Storages sooo IUE RIDERE E Ie IE 18 VII LIMITED 19 HP 100 Series UPS User Manual I SAFETY This manual contains important instructions for HP 100 series UPS that should be followed during installation and maintenance IMPORTANT NOTICES 1 Read instructions carefully before operating the UPS 2 All warnings in the manual should be adhered to 3 All operating instructions should be followed 4 The unit should be supplied by a grounded outlet Do not operate the unit without ground source 5 Power cord of the UPS should be routed carefully so that they are not to be walked on 6 Please save this manual 7 Please save or recycle the packaging materials WARNING e Do insert any object into ventilation holes or other openings e To reduce the risk of fire or electric shock install in temperature and humidity controlled indoor area free of conductive contaminants e To reduce the risk of fire replace fuses with the same type and rating when ne
3. SYNC OK UPS and LINE synchronization status l COMM OK Communication active If PC sends data to UPS COMM OK message will be showned for 3 seconds Your UPS records and keeps all its faults and alarms up to 64 events in its memory for future monitoring Events are recorded in the order of occurrence LOG EVENT The upper line on LCD indicates the recorded event number 000 being the last event The lover line shows the name of the event While monitoring the recorded events you can return to event number 000 by pressing the sound off button for a relatively long time 10 HP 100 Series UPS User Manual 4 4 3 Second message line of the LCD VERSION XXXX Micro controller software version ofthe UPS BYPASS FAILURE This message shown that there is a problem of the static bypass system please call for service INVERTER FAILURE Inverter can not generate AC output Turn off the ee UPS and then turn it on again If it doesn t start please call for service The temperature on the heatsink inside the UPS cabinet has exceeded 90 FAULT 3 three times in the last 30 minutes In such a case the UPS should be turned off and on again to resume normal operation Output Failure alarm has occurred 4 times in the last 30minutes Please FAULT 4 call for service BAT AUTONOMY END Battery autonomy has finished during line failure BATTERY FAILURE Battery test aborted Battery
4. battery testing optional High quality maintenance free lead acid type batteries High nonlinear load capacity special for computers Accessories o Optional UPS monitoring software T MON RUPS RUPSII UPSILON 2000 SNMP devices compatible to any operating system o Remote Monitoring Panel RMP available You can observe the UPS status and parameters without using a computer at a remote location up to 200 meters away via RS485 interface o UPS Port Sharer available HP 100 Series Uninterruptible Power Supplies UPS are advanced true On Line Sine wave devices with static transfer switch which provide reliable regulated transient free AC power to sensitive equipment Since the UPS is a true On Line system conditioned power is provided continuously to the connected equipments Unlike standby power systems the UPS is constantly regulating and filtering the output power When incoming power is interrupted the UPS protects the computers instantaneously without any transfer time The HP 100 Series has high non linear load capability i e Crest Ratio 3 1 and this is suitable for powering special loads such as switching power supplies or highly capacitive inputs like computers The system s static transfer switch STS provides by pass power as its standby source During an overload condition the S T S will switch the customer s load over to the bypass line with no interruption The S T S will transfer back to the inverter automat
5. AL EQUIPMENT 5 1 Software Options The UPS can send digital data optional to the computer thought the RS232 port No additional card is needed It also has two alarm relays Line failure and battery low Computer systems require time to perform an orderly shutdown without corrupting or losing data In an extended power failure a computer system protected by a UPS eventually will lose power when the battery is exhausted Using a UPS monitoring T MON RUPS RUPSII UPSILON 2000 software the UPS and the computer system communicate so that the computer system is warned of impending UPS shutdown Software T MON RUPS RUPSII UPSILON 2000 and SNMP devices is available for most operating systems and is supplied with a signaling cable that connects to the UPS RUPS software supports alarm relay option Line Failure amp Battery Low Cable code M2501 CC04 T MON RUPSII amp UPSILON 2000 software support RS232 option Cable code M2502 CC05 5 1 1 T MON Software T MON SERVER UPS monitoring Lokal KGK Dosya Grafik Kontrol Yard m Client yinetimi Demo Y K FREKANS Ak G z Voltaj 1 IGIRIS VOLTAJI ONLINE UPS _ ONLINE UPS 230 0 k G z Vokai 2 48 DATA ok Using this software all the monitoring and control functions of the LCD panel of the UPS can be performed using your PC or Server It is also possible to monitor a remote Ups with TCP IP protocol and to shutdown your serve
6. S232 RS485 RS232 cable code m2501 cc04 cable code cable code cable code cc02 cc03 cc01 cc05 m2502 COMPUTER COMPUTER T MON RUPS Standart RS232 cable code cc01 Connection Diagram Of The 16 HP 100 Series UPS User Manual VI CUSTOMER SERVICE WARNING There are no customer serviceable components inside DO NOT open the cover or attempt to service the unit High voltage may remain when the unit is shut down Unauthorized service will void the warranty and could cause serious injury 6 1 Maintenance The unit is designed for easy maintenance Very little customer maintenance is reguired The following will help to ensure trouble free operation for several years 1 Vacuum the dust from the ventilation intake on the front panel 2 Wipe the cover with a dump cloth 3 Periodically unplug the power cord of the UPS from the wall outlet to test the batteries condition If automatic battery testing option not available CAUTION It is recommended to test the battery discharging capability only after the software in use has been saved and all files have been closed 6 2 Troubleshooting Due to the unique design the unit can be serviced only by authorized people In case of a persistent failure or problem properly turn off the unit first Then review the following check list Be prepared to answer the questions before calling the service 1 Did you fol
7. aec The British Power Conversion Company HP 100 SERIES UNINTERRUPTIBLE POWER SUPPLIES 1 Phase Input amp Output USER MANUAL CONTENTS SAFETY szeszes np psc cT 2 II INTRODUCTION un eed delat ea 3 2 1 System ennt 3 2 2 Technical 5 III INSTALLATION va ae a 7 3 1 Dnpacking ete c P e e a eR 7 3 2 Location 7 3 3 Cable 7 3 4 Stat 0 etiem ir oh Len rame reas s eiit cn ri pa deus 9 IV OPERATING 10 4 1 T r Onjprocedure ose dtr ance ere teni 10 4 2 Turm Off procedure iecit hun nat 10 4 3 When Utility Power Is 10 4 4 Operator Control Panel sse 10 Push buttons tpe eee 10 4 4 2 First message Up line of the LCD 11 4 4 3 Second message line of the LCD 12 4 5 Automatic battery test system 12 V OPTIONAL EQUIPMENT mH 13 5 1 Software 13 5 1 1 T MON Software sss eee 13 5 2 SNMP Mod ler 1 meii Rn 14 5 3 UPS DB 9 female port
8. cessary CAUTION e Only qualified personnel should install or service UPS batteries e Risk of electric shock do not remove cover No user serviceable parts inside refer servicing to qualified service personnel e The output may be energized when the unit is not connected to a mains supply e Risk of electric shock hazardous live parts inside this unit are energized from the battery supply even when the input AC power is connected e To reduce the risk of electric shock disconnect the UPS from the mains supply before installing a computer interface signal cable Reconnect the power cord only after signaling interconnections have been made ABOUT THE BATTERY e Abattery can present a risk of electric shock or burn from high short circuit currents The following precaution should be observed when working on batteries Remove watches rings or other metal objects Use tools with insulated handles e The batteries in this UPS are recyclable Batteries must be disposed of according to local environmental laws The batteries contain lead and pose a hazard to the environment and human health if not disposed of properly e Do not dispose of batteries in a fire The batteries will explode Do not open or mutilate the batteries They contain an electrolyte which is toxic and harmful to the skin and eyes If electrolyte comes into contact with the skin the affected area should be washed immediately e The internal energy source the batte
9. d in a structural cardboard carton to protect it fom damage 1 Inspect for damage that may have occurred during the shipment If any damage is noted call the shipper immediately and retain the shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit package contents User Manual Guarantee Certificate Battery Cabinet Additional battery cabinet 220V Input cable UPS Monitoring Software O Optional 3 2 Location Selection The UPS is designed to be installed in a protected environment The following conditions should be prohibited 1 Blocking the airflow intake and outlet It is recommended to retain 10 cm 4 minimum Between the rear side and the wall 2 Environment temperature and humidity out of specification 3 Location subject to excessive moisture dust and corrosion 4 Location exposed to heat source or direct sunlight 3 3 Cable Connections CAUTION Only qualified personnel should install or service UPS batteries The ac input to the UPS should be supplied by a separate line from the ac distribution board The input output cables can be sized to suit the modules rating according to the table below 10 kVA 3x6mm HP 100 Series UPS User Manual The safety earth cable must be connected to the earth bus bar and bonded to each cabinet in the system All cabinets should b
10. e UPS batteries 2 2 Technical Specifications HP 100 Series UPS User Manual HP 110 Power 10 kVA Power Factor gt 0 9 Automatic Battery Test O Alarm Relays Y RS 232 Y INPUT Input Voltage 220 or 230 VAC 1Ph N Input Voltage Tolerance 15 15 By pass Voltage 220 or 230 10 Input Current 60A Input Frequency 50 Hz 5 RFI Level EN50091 OUTPUT Nominal Output Power 7000W Output Voltage 220 or 230 VAC Output Voltage Tolerance 1 Output Frequency 50 Hz Output Frequency Tolerance Line Synchronized 1 Free Running 0 2 Efficiency 100 Load 85 87 96 Crest Factor 3 1 Overload capacity 100 125 Load 2 5 min 12596 15096 Load 10 sec gt 150 instant by pass Total Harmonic Distortion THD 396 BATTERY Batteries 20x12V Floating Charge Voltage 270 Vdc End of Discharge Voltage 200 Vdc Autonomy Time 100 Load 10 min Charging Current 2 5 A ENVIRONMENT Operating Temperature 0 40 C Acoustic Noise lt 45dBA Dimension HxWxD mm 710x265x740 Relative Humidity max 90 O Optional HP 100 Series UPS User Manual AC Output DB9 Port 230V AC 50Hz Main PK1 On Off Switch Switch UPS electrical connections Split Bypass Switch Figure 2 2 Rear views HP 100 Series UPS User Manual Ill INSTALLATION 3 1 Unpacking The UPS is packed and enclose
11. e earthed in accordance with local regulations The UPS itself has no effect on the earthing quality i e it doesn t change the unwanted voltage difference between the earth and neutral lines Once the equipment has been finally positioned and secured connect the power cables as described in the following section It is recommended that the UPS should be connected to the line voltage protected by a circuit breaker 1 Before connecting AC and DC power to the UPS make sure that the On Off Switch PK1 and Main Switch on the rear panel are in the 0 position OFF 2 Connect the AC and or DC input power to the UPS according to the label on the rear panel Perform the load connections according to the same label too 3 Check if the connections are correct battery polarity ac voltage ratings etc Ea Saran ae ee oe SPLIT BATTERY AC INPUT AC OUTPUT BYPASS Figure 3 2 10kVA 3 4 Start Up 1 Turn on the Main Switch on the rear panel In this case there is line voltage at the output and battery charger board is active 2 Turn the On Off Switch PK1 on the rear panel to 1 position In a few seconds the cooling fan will start to operate then the red LED by pass indicator will be off and the green LED indicator inverter will turn on and the UPS will start to give the inverter power to the output 3 Disconnect the input power The LINE FAILURE indicator will be on and audible alarm will sound intermittently N
12. ically when the overload condition has been cleared If the inverter fails internally the unit switches to bypass within a few milliseconds HP 100 Series UPS User Manual Mechanical Transfer Switch Static Transfer Switch Split Bypass Input Static By Pass AC Input Inverter Rectifier Battery Charger Battery Group Figure 2 1 UPS Block Diagram AC Output Rectifier The first stage of the UPS It supplies the DC bus voltage which is necessary for operating the inverter by rectifying line voltage Inverter It is made by utilizing the latest technology of power transistor IGBT and pulse width modulation PWM Inverter converts dc bus voltage into an alternative voltage like line voltage And provides this voltage and frequency being fixed Static Transfer Switch static by pass Static transfer switch is an electronically controlled switching circuit checked by main controller board In case of inverter overload or any other faults STS transfers the critical load to the mains without any interruption Mechanical Transfer Switch The mechanical transfer switch consists of a manually operated switch When the UPS is switched off due to failure or maintenance it feeds critical loads from mains Battery Group It keeps dc voltage which is necessary for the inverter as a reservoir dc power supply in case of mains failure Battery Charger It produces a well regulated dc voltage suitable for charging th
13. low the operation procedure Did it happen on installation 2 Is the on off switch PK1 on the rear panel turned to position 1 3 Is the utility power of the wall outlet correct 4 Did a power failure occur just after or before the malfunction noted on the UPS 5 What is the indicators status see LCD alarms and FAULT codes 6 Were any changes made recently to unit or the critical equipment connected to the unit 7 Did an overload condition occur Remove load from the unit and restart it 6 3 Storage 1 Check the batteries charge with the manual battery test before storage 2 Connection s uninstall operation will be done by the authorized service 3 During the storage period the batteries should be charged once per six months 4 Keep the equipment and the batteries in a dry cool place Best storage temperature for the UPS Between 0 C 40 max Best storage temperature for the batteries Between 10 C and 35 C max 17 HP 100 Series UPS User Manual VII LIMITED WARRANTY The UPS is warranted against all defects in workmanship and materials under normal use for a period of one year from the date of shipment to the original user The conditions of this warranty and the extent of responsibility of corporation under this warranty are as follows 1 The warranty does not apply if the product has been subjected to physical abuse improper installation unauthorized service or modification 2 The sole resp
14. o push the DISPLAY SELECT button for 2 sec 2 Display select button Each time you push this button you can see one of the parameters of the FIRST up MESSAGE LINE HP 100 Series UPS User Manual 2 Display Select Status Indicators LCD 1 Sound On Off Button Figure 4 1 Control Panel 4 4 2 First message Up line of the Lcd The percentage of the load connected to the UPS output during this message LOAR the sound button enables disables sound alarm OUTPUT UPS output Voltage during this message the sound button enables disables sound alarm BATTERY UPS battery Voltage during this message the sound button enables disables sound alarm LINE Line Voltage at the UPS input during this message the sound button enables disables sound alarm LANG ENGLISH Display language during this message the sound button enables disables sound alarm UPS output frequency during this message the sound button enables disables FREQ sound alarm SOUND ON Audible alarm is active Each press to this button SOUND OFF Audible alarm is not active disabled by the user _ will change the status BATT USED It shows battery operation time the time passed after the last line failure alarm MOD ONLINE This parameter determines the operation type of the UPS Econo mode means MOD ECONO that if the mains is okay the load is fed from mains if the line failure alarm occurs UPS feeds the load OFFLINE UPS
15. onsibility of corporation under this warranty shall be limited to the repair or replacement of the product at the sole discretion of corporation 3 If it becomes necessary to send a defecting unit to corporation the product should be shipped in its original carton or in suitable eguivalent and with shipping charges prepaid corporation will not assume any responsibility for any loss damage incurred in shipping 18 AGKK8710 08 2009
16. ow the output receptacles are supplied from the battery source 4 Connect the power again and see that LINE FAILURE alarm is off 5 Now your UPS is ready to operate Plug in the critical loads to the output receptacles of the unit NOTE If any condition is different from the above situation call our local service representative for assistance CAUTION After initial start up keep power continuously to the unit for at least 12 hours to ensure that the batteries are fully charged During battery charging the inverter can be shut down by turning the On Off Switch PK1 to off 0 position In this case the main switch should be kept in on 1 position and it must be kept in mind that there is line voltage at the output HP 100 Series UPS User Manual IV OPERATING PROCEDURE 4 1 Turn On procedure 1 Turn on the Main Switch on the rear panel to 1 position There is line voltage at the output 2 Turn on the On Off Switch PK1 on the rear panel to the 1 position Turn on the power switches on your critical load after the Inverter indicator green light is turned on There is inverter voltage at the output 4 2 Turn Off procedure 1 Turn off all the power switches on your critical equipments that are connected to the UPS 2 Turn off the On Off switch PK1 and the Main Switch to 0 position CAUTION A For daily TURN ON TURN OFF operation it is recommended to keep the Main switch at 1 position to ensure pro
17. per battery operation B If the Main switch is in 1 position the line power will be supplied to output receptacles directly DO NOT insert objects other than equipment power cords into outlets 4 3 When Utility Power Is Interrupted In case the utility power is interrupted the UPS converts the built in battery source to output terminals immediately to protect your critical loads from loss of data or damage Battery back up time is more than 10 minutes for full load and can be extended by removing non critical loads After an utility power blackout the audible alarm and LINE FAILURE indicator on LCD panel will start operating 1 minute after the power is interrupted and you will see the message BAT USED 001min on the LCD panel This will show you for how long the batteries were used since the power was interrupted When the Battery Low alarm appears you have to shut down all your loads immediately and turn the main switch PK1 to position 0 4 4 Operator Control Panel The panel can be divided into two functional sections LED indications and control and display As can be seen the upper section consists of leds which indicate the operation mode This panel shows the systems operation such as input and output Voltages Frequency Load Status etc by LCD 4 4 1 Push buttons 1 Sound on off button When you push this button it will disable the audible alarm on the UPS If you want to enable the sound alarm again you have t
18. r and users with T MON server Connector Software Operating systems MS Windows 95 98 2000 XP NT Server UNIX Client 12 HP 100 Series UPS User Manual 5 2 SNMP Module Using the SNMP module your UPS is seen as a network device in your WAN or LAN applications and with this way it can be monitored more than one UPS s connected to your network through SNMPVIEW Software supplied with the module or it is possible to monitor the UPS through an Internet Browser It is possible to shutdown the servers or users with Client mate Software that communicates with SNMP module 5 3 UPS DB 9 female port definition Pin assignments Pin number Line Failure Relay Common 4 Line Failure Relay NO 2 4 5 Battery Low Relay Common Battery Low Relay NO RS232 Signal Gnd 7 RS232 Receive 6 RS232 Transmit 9 1 3 8 Not Connected 13 HP 100 Series UPS User Manual 5 4 Remote monitoring panel RMP You can see UPS status and parameters without using a computer up to 200 meters via RS485 interface And you can connect more than one remote panel in cascade for monitoring your UPS system from several different locations at the same time 5 5 UPS Port Sharer Multiple server shut down unit Using one of this units you can automatic shut down of 4 8 servers or PC where without LAN connected to the same UPS by RUPS software Please look at the following connection diagram
19. ry cannot be de energized by the user HP 100 Series UPS User Manual Il INTRODUCTION Thank you for selecting this uninterruptible power supply UPS To choose the HP 100 series as your equipment protector was a wise investment It includes many features to protect your critical equipments The HP 100 series UPS system is connected between mains and critical loads such as computer systems telecommunication systems computerized instruments etc The advantages of using UPS e Increased power quality The UPS has its own internal voltage and frequency regulator circuits which ensure that its output is maintained within close tolerances independent of voltage and frequency variations on the mains power lines e Increased noise rejection By rectifying the input ac power to dc power and then converting it back to ac any electrical noise that may present on the input mains supply line is effectively isolated from the UPS output therefore the critical load sees only clean power e Power blackout protection If the mains power fails the UPS continues to power the critical load from its battery source leaving the load immune from power disturbances 2 1 System Description Features On line technology with pure sine wave output PWM and IGBT technology Microprocessor controlled main controller board Static STS and maintenance by pass LCD Liquid Crystal Display display Alarm history Memory for max 64 alarms Automatic
20. test performed whilst battery not perfectly charged or battery cells damaged Please call service FAULT 7 Rectifier fault Please call service for checking the UPS FAULT 8 Line voltage out of tolerance ONLINE MODE UPS operating mode is ONLINE mode ECONO MODE optional This message shown the alternate operating mode is active OFFLINE 4 5 Automatic battery test system optional There are some conditions to make this test e g availability of by pass supply line synchronization a min time requirement since the last line failure etc The first test is performed automatically 8 hours later following the first turning on of the UPS There is a 65 hours interval between two successive tests an each test lasts about 36 seconds During the battery test operation the inverter power will be supplied from batteries At the end of this test if the battery voltage is below a predetermined value BATTERY FAILURE BATTERY LOW Fault messages appear on the LCD panel and the UPS starts operating in By Pass mode In this case you have to call your service If the batteries are in normal conditions the system will start operating in normal mode after 36 sec This test protects your operation against unexpected battery failures and indicates you if there are any damaged batteries It also discharges the batteries periodically which is a good thing for extending battery life 11 HP 100 Series UPS User Manual V OPTION
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