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SIMOCRANE System Manual Crane

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1. CMS Z Event Z Fault Fault general a g RR RR TR AR RR RR RS R OR RR TR CR ER RR RR TR R ERR RSC e Category 0 Stop ho Maintenance instructions gt Category 0 Stop Category 1 Stop Drive Overspeed Drive Overtemperature Emergency Operation Limitswitch activated Figure 4 17 Assignment of maintenance instructions to a WinCC message in the CMS editor Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station 4 1 7 8 Remarks on maintenance instructions Initial situation objective In the CMS application the user can enter additional remarks to existing maintenance instructions in runtime Such entries appear in the corresponding field along with information about the maintenance instruction already displayed 15 x 12 21 2010 11 14 56 A GE General Diagnostics ra Details Maintenance instructions i References Category 0 Stop Author Public al Possible 1 Emergency stop button activated New Cause cause 2 Safety Area _ 21 12 2010 11 14 40__of__ Public J New Cause Possible New Remark remedy 21 12 2010 11 14 40 __of__ Public J New Remark Comment 90 00 m 49 20 m 24 00 m 0 00 t CMSRoot1024 Pdl Figure 4 18 Remarks on maintenance instructions You can define the scope of assignment for the remarks entry for the maintenance instructions The remark
2. Bibliography SIMOCRANE Crane Management System CMS Operating Instructions Edition 03 2011 SIPLUS CMS SIPLUS CMS4000 X Tools Edition 06 2010 Crane Management System CMS System Manual 03 2011 223 Appendix A 2 Bibliography Crane Management System CMS 224 System Manual 03 2011
3. e 50 00 m Group display window Primary navigation window Status bar window Message line window OOOO Menu window Screen navigation is based on internal WinCC tags e Status tag Status of navigation bars Type Byte e Picture tag Screen name of a picture window Type Text 8 e Display tag Visibility of detail and dialog windows A picture tag is assigned to each picture window with a dynamized picture name Picture name property The figure below illustrates how picture tags are used to switch between screens and how the three navigation levels are interconnected Crane Management System CMS 176 System Manual 03 2011 Planning and configuring 5 7 Expansion of visualization and screen structure e The main screen is shown in The menu window is colored blue since it is a screen window with screen tags e The first button of the primary navigation is pressed in The menu window is assigned to the main screen of the first menu via the picture tag The main screen contains one or two picture windows and a navigation window The first menu contains two picture windows and a navigation bar window for the secondary navigation The secondary navigation dynamizes the picture tags of one of the picture windows e Q indicates that the first button in the secondary navigation bar assigns a screen to the picture window GeneralDiagnostics Pd l The screens contain one or more magnifying glass pushbuttons The m
4. Fill color Blink color oe Blink color 222 233 248 Screen background 122 176 224 Control elements 222 233 248 182 197 207 Static elements inactive elements 80 103 116 Trend background 0 85 164 Dynamic elements 222 233 248 204 255 153 182 197 207 Elements status ready 204 255 153 Elements active info Crane Management System CMS 20 System Manual 03 2011 Functions of CMS 2 2 Design of user interface x WinCC Runtime lm 12 15 2010 9 50 11 AM es i 100 0000 Y3 40 a M 30 95 10 95 10 te 10 05 10 20 F z A 0 0 l NNI E 20 60 100 140 180 0 40 30 120 160 200 wR a a N 50 00 m 20 50 m 32 00 m 10 40t 78 109245 09 49 51 062 AM 14 101215 09 49 58 875 AM _ GE General Diagnostics ae NUM 7 Control element Open details page Inactive element Converter is switched off Dynamic element Direction of motion Active element Converter is active Warning Warning for trolley is active OOOOOO Faults General fault active Figure 2 6 Color philosophy in the CMS Screen structure The user interface consists of fixed and dynamic components The fixed display areas contain status and fault displays which are always visible The dynamic screen components enable navigation through detailed information and operating areas The following figure illustrates the struc
5. cc cccccccseeccceceeeeeeeeeeeeeeeeeeesseeeeeeseeeeeeeaeeeesaaeeees 103 41 9 2 ACQUITING Carge handling Cate sciccctveintevieacteicudecaideeiviashiseecaiciarslacieuint a a tegen eiaeieey 105 4 1 8 3 Recording time slices for counter values ceccceceeeeeceeeeeeeceeeeeeeseeeeesaeeeeeeseaeeesaeeeessaaeeeesanees 109 A194 Recordo MMBF Cale sce sentectietnidiaceuthieuciuntwe edt taleta andes A weahessa eedavieiptaieewien ae tenaderats 112 4 1 9 Integrating web based GOCUMENTATION ccccceeeccseeeeceeeeeseeeeeseueeeaaeeeseaeeeseeeeseeeessaeeesseeeesaass 114 4 1 10 Communication with the ROMS SEPrvel ccccccccceeccccseeeeecceeeeeesseeeeeeseueeesseaeeeeseaeeeesseeeesaaeeees 115 4 121021 Setup COMMUNICAUOM scr sews sete ienssuen drcastseiuevecclsneceupacte yeksobyasere teen Meksae a e aa aaceuaenees 115 Crane Management System CMS 8 System Manual 03 2011 Contents 4 1 10 2 Data interface for operational data and MESSAQGES cecccesseeeeeeeeeeeeeseeeeeeeaeeeeeeaeeeeeesaeeeeeeas 116 41 10 93 Transfering messages siirinsesi a i a a a a a a Geuasetaleneuebauentes 118 451104 Transterring Operational data siisisisrine a N 119 4 1 10 5 Transfering tag vales ririri a TA a a aa RaRa 121 4 2 Configuring the CMS Trace Viewer cccccccsssccccceeeecceuseecceaseeecsaseeecseuseeeseaseeessageeessageesssaases 122 4 2 1 Scope of functions of the Trace Viewer cccccccesececcseeecceeseeecseseeecs
6. H a Pass FP WP SS a H a Cac ac Ie JC ic IIc ERBSBSRBSSESRE 558 555 BS Si BS Beg i EGG GEBEEE J Hemes eiiie S gt ic J 1c JC J J aH JESSE Ii 1 1 l l JC JC SBB maA nmm NA Ann nnmnnn nnmnnn Figure 3 7 Total plant view cartographic The cartographic representation enables you to display the individual berths the stacking areas routes as well as relevant terminal buildings If the cranes trucks or straddle carriers are equipped with a GPS receiver their position within the terminals can be visualized using a symbol in the screen In addition the symbol color indicates the operating state In the RCMS application this display is realized for some sample cranes In the following an STS crane Crane Management System CMS System Manual 03 2011 53 Remote CMS RCMS 3 4 Terminal overview 3 4 2 54 OK in operation Idle Warning present Fault present No connection to the crane a E eb el le WinCC CMS Runtime stopped No connection to the controller a 5 Undefined status If you position your mouse on a component in the overview of the RCMS application then the name of the component is displayed as tooltip t
7. Type 2 References 2 References 46 Assign references yy Operational Data Bx CMS RCMS Datatransfer amp amp Import Export Program Path G g Settings a Installation H m System FMDB_PLC_NVV FMDB_StationName FMDB_Step7ProjectName FMDB_Step7ProjectPath FMDB_SymbalName Network Page Time VViNCCDSNName VVinCCProjectPath Comment VVinCCDSNName is a predefined Macro Update Copy Delete New Figure 4 28 Creating the reference in the CMS editor You can also define a macro for each call parameter You can assign macros a value when assigning the reference to a message e g b Block The data source name for WinCC error messages is provided in the WinCCDSNName system macro Crane Management System CMS System Manual 03 2011 101 Assigning parameters and addressing 4 1 CMS station As the last stage you can assign the reference to any message 1 Open the assignment dialog for references under References gt Assign references The Step 7 Network reference appears in the References list on the right 2 Assign the reference to one or more messages If you created a macro e g Block as a wildcard for the block and Network as a wildcard for the network when defining the reference you can assign a value to the macros in the
8. 3 6 Operational data and performance analysis D As well as displaying cargo handling data and MMBF data in a table the RCMS server i i handles additional operational data and performance evaluations from the WinCC downtime monitor CMS RCMS data synchronization makes the recorded operational data of all connected CMS stations available to the RCMS server in WinCC archives Based on a defined time model the crane s status word and the counters the WinCC downtime monitor performs calculations to assess the counters and analyze the operating states It is able to establish key performance indicators KPI such as a crane s availability utilization performance and MMBF value Each crane is set up as equipment in the Downtime Monitor Analysis results are determined for each crane Based on the time model the RCMS sample application represents the operating states and downtimes both graphically Gantt chart and in the form of a table Crane Management System CMS System Manual 03 2011 57 Remote CMS RCMS 3 6 Operational data and performance analysis 1O x 4 22 2009 2 53 05 PM winCC Runtime Empty chart Start Time 18 04 2009 14 52 52 End Time 22704 2009 14 52 52 gt Set Delete Add lt lt gt gt lt NOY gt 34 Demo Terminal X OQQ ms SINUI gt DW W RCMS Server R RMGCrane 22 04 14 00 00 22 04 15 00 00 22 04 16 00 00 Ri RTGCrane Equi i i 1 i G 1 1 1 1 0 i i 1 1 1 1 op 0
9. 4 1 10 3 Transferring messages Initial situation objective You can disable the transfer of messages to the RCMS server Processing steps 1 In the CMS editor open the dialog CMS RCMS Data Transfer gt Messages All of the message classes configured in the WinCC Alarm Logging of the CMS station are shown in the upper section 2 Set the check mark Configuration for each class whose messages are to be generated in the WinCC Alarm Logging of the RCMS server Crane Management System CMS 118 System Manual 03 2011 HE Crane Management System Configuration Transfer messages Assigning parameters and addressing 4 1 CMS station Set the check mark Runtime for each class whose messages should be transferred in Runtime to the RCMS server You can only activate the check mark Runtime if the check mark Configuration has been set Select a class e g Fault for which you have set both check marks The messages belonging to this class are shown in the lower section of the dialog For each message using the check mark Configuration you can select whether this message should be generated in the archive of the RCMS server or not As soon as you have set the check mark Configuration for the message class then initially it is also set for all of the associated messages At each message using the check mark Runtime you can sel
10. Maintenance Central office building SIMOCRANE CMS Service Laptop Server Single Webclient e a 8 LAN oo ho o crane 1 crane 2 crane n k b E k SIMOCRANE CMS SIMOCRANE CMS SIMOCRANE CMS Webnavigator Webnavigator Webnavigator and or DataMonitor and or DataMonitor and or DataMonitor Figure 3 4 RCMS server without additional operator stations 3 2 CMS RCMS data transfer The WinCC add on SIMOCRANE CMS is responsible for data transfer between the CMS and the RCMS server The data transfer is performed via TCP IP and includes e The transfer of configuration data support for configuration e Transferring runtime data from the CMS station to the RCMS server WinCC messages Operational data Tag values For the configuration data transfer configuration data of the CMS stations from the WinCC and CMS editors are generated on the RCMS server and in some cases synchronized between cranes of the same equipment type There is an XML interface on the CMS station for runtime data type Messages or Operational data XML files are created in parallel to the archiving These files are then transferred to the RCMS server and also archived there Crane Management System CMS 50 System Manual 03 2011 Remote CMS RCMS 3 3 Design of user interface RT Data Configuration data RT data Configuration data RT data Configuration data Figure 3 5 CMS RCMS data synchronization
11. TagLogging ee ey an an an an an an an an an am am am an an am eee eee ee ee ee eee ee eee ee See ee Se eee eS ee eee ee eee ee ee ee ee eee ee ee eee ee ee ee eee eee eee ee eee Figure 4 59 Principle of runtime data transfer When transferring runtime data no values already archived are transferred On the CMS station entry of messages and operational data into the WinCC archive takes place in parallel to the creation of XML interface files in the transfer directories see Data interface for operational data and messages Page 116 Using the XML files you can check in the transfer directories e whether data for transfer has been written e whether the data has actually been transferred gt deleted from the transfer directory Crane Management System CMS System Manual 03 2011 139 Assigning parameters and addressing 4 4 RCMS server The XML files act as a data buffer if there is an interruption in the connection between the CMS station and the RCMS server Tag values are not buffered Note Please note that this buffer is limited It is not recommended to buffer large numbers of files In the CMS editor of the CMS station set after how many hours the old XML files are to be deleted see Checking the data volume Page 213 4 4 2 Starting the CMS Runtime automatically Ensure that the CMSRuntime exe of the SIMOCRANE CMS WinCC add on is entered in the Windows start up list 4 4 3 Settings in WinCC Initial situatio
12. Z SIMATIC 300 1 Microsoft Internet Explorer Oj x File Edit View Favorites Tools Help ay lt Back 7 x B A J Search 5 Favorites al p wl LJ rel Address http 169 254 11 11 Portal Portal mwsl intro_enter_button ENTER amp PriNay Start amp coming_From_intro true SE Links 01 49 36 pm 13 11 2008 SIMATIC CPU 319F 3 PNIDP CONTROLLER CPU319F 3 PN DP SIEMENS gt Start page SF DC5Y General FRCE AUN Station name SIMATIC 300 1 STOP PUSH Module name CPU 319F 3 PN DP Module type CPU 319F 3 PN DP SIMATIC 57 300 Status Operating Mode STOP Status amp Error Mode selector RUN 318 3FLO0 OABO Fy Done p a E cy Internet 7 Figure 2 12 Web based diagnostics page of a SIMATIC S7 300 CPU Crane Management System CMS System Manual 03 2011 2 1 2 Functions of CMS 2 7 Operational data Operational data Recording operational data The operational data that can be acquired with the CMS include Cargo handling data set of relevant data for a cargo handling operation Mean Moves Between Failure MMBF the so called MMBF value reflects the average amount of cargo handling between two faults of relevance to MMBF cargo handling fault The mean value relates to a fixed time range A fault of relevance to MMBF is a fault which cannot be rectified by a crane driver but which causes a crane to stop operating Load and operating hours counter values Cargo handl
13. 3 Create all cranes CMS stations that are assigned to the RCMS server The settings which you must specify for the transfer of the configuration data of a crane from the CMS station are marked with the mandatory supplement in the following All other settings can be completed by the CMS station when the configuration data is transferred Open the Topology gt Cranes dialog Mandatory Insert a new crane using New e g STSCrane1 Crane Management System CMS System Manual 03 2011 151 Assigning parameters and addressing 4 4 RCMS server 4 Mandatory Enter the computer name for the CMS station at the crane in the Computer name field 5 Mandatory Enter the IP address of the CMS station of the crane in the IP address crane field 6 Mandatory Enter the number of the port that is to be used for communication with the RCMS server in the Port number field Ensure that the port number is the same on the CMS and RCMS sides a a x 7 9 aF a8 Topology a A Terminal is amp Terminals e6 ROMS Name STSCrane1 a Edien T A Computer name cmso1 y esis TSCrane Fairies femal SOOS an asi amen O ee ooo i A CMS RCMS Datatransfer l ROMS Server H amp amp Import Export G p Settings IP Address Crane 192 168 214 411 Port Number fi4s2000 ji A IP address RCMS Crane status Tag STSCranet1 wwrdCraneStatus eel RCMS update cycle Messages fio Seconds Operational Data Boo oo Seconds M Crane is synchroni
14. A13 1AA0 PROFIBUS SIMOTION D Figure 2 17 SIPLUS CMS configuration Functions of CMS 2 9 Recording process values Electrical room SIMATIC Rack PC SIMOCRANE CMS with Fast Trace Option 6GA7210 A13 2AA0 SIPLUS CMS ION PROFIBUS SPY O IEEE BUS FireWire PROFIBUS SIMOTION D The X Tools software tool is used for configuration and evaluation Data can be analyzed in real time online data as well as archived for subsequent analysis offline data Saving data is configured using what are known as Storage Profiles SIMOCRANE CMS provides a Trace Viewer for conveniently displaying saved offline data embedded in the CMS user interface Starting from an error message you can easily select and display the saved trace data Crane Management System CMS System Manual 03 2011 43 Functions of CMS 2 9 Recording process values 10 15 2010 4 02 16 Fi i agao jigi aF 5235m 26 78 m 10 01m 2160t a Ge eee Figure 2 18 CMS Fast Trace in the CMS user interface The user can configure and display different referring to a message The individual configurations can be saved as sets and can also be displayed later Crane Management System CMS 44 System Manual 03 2011 Functions of CMS 2 9 Recording process values i Curve Configuration S Value4_percent Figure 2 19 Configuring a set of available trace data in the WinCC control of the Trace View
15. 188 System Manual 03 2011 Planning and configuring 5 7 Expansion of visualization and screen structure 7 In the Layout tab you can activate or deactivate the display of the three tabs and you can block the option for entering remarks for the maintenance instructions 7 Colors Layout WinCC M Enable display of detail information MV Enable display of maintenance instructions MV Enable log V Enable log buttons V Enable logging of remarks for comments Enable display of references V Enable logging of remarks for possible causes MV Enable logging of remarks for possible remedies OK Apply Cancel Figure 5 13 CMSFaults Control Layout tab 8 Open the CMS editor 9 Open the Message Details tab under System Basic settings 10 In the Sequence field you can configure the order of information in the Details tab in the CMSFaults Control The lower the value entered the further up the list the information IS 11 Activate deactivate the display of information in the Details tab in the CMSFaults Control using the Display check box HE Crane Management System Configuration Basic settings amp Topology Colours Trace Annotations Languages Topology Message Details Computer Messages MsgData t BlockNr 2 References DBEquipment Fy Operational Data DBNode H amp CMS RCMS Dat
16. Add the name of your computer to the Servername property You need to dynamize the property with the ServerName WinCC system tag if CMSNodeTree Control is to work with the Web clients as well The property SelectedNode contains the name of the selected crane Dynamize the property SelectedNode with the name of the crane to be selected in order to open the branch of the tree view in which the crane is located The property SelectedEquipment contains the name of the equipment type to which the selected crane belongs The property SelectedTerminal contains the name of the terminal to which the selected crane belongs The following properties contain statistical information on the topology of the cranes listed CountTerminals Contains the total number of available terminals CountEquipments Contains the total number of equipment types in the terminal selected CountNodes Contains the total number of nodes for the terminal or equipment type selected CountCranesOffline Contains the number of nodes for the terminal or equipment type selected with the status Offline CountCranesOk Contains the number of nodes for the terminal or equipment type selected with the status Ok CountCranesStandby Contains the number of nodes for the terminal or equipment type selected with the status Standby CountCranesWarning Contains the number of nodes for the terminal or equipment type selected with the status Warning
17. If entering directly when saving you are asked whether you want to transfer the macro to the list of macros or reject it HE Crane Management System Configuration Macros Hoax ys a amp Topology Messages H References Hha Operational Data a CMS RCMS Datatransfer amp ImportfExport jy Settings GR Macros P Programs Ug Reference types H Installation E System FMDB_CD_Page FMDB_CircuitDiagramFilename FMDB_CircuitDiagramPath FMDB_Drw_Plant ID FMDB_Drw_Sheet FMDB_Page FMDB_PLC_Block FMDB_PLC_Name FMDB_PLC_NVV FMDB_StationName FMDB_Step7ProjectName FMDB_Step ProjectPath FMDB_SymbolName Reference Change mode Page Macro Text Macro Name Comment local Macro to be defined when the reference is assigned to a message Update Copy New Delete Figure 4 21 Configuring macros for opening references in the CMS editor 7 Open the reference dialog under References gt References 8 Enter any name for the reference in the Reference field e g Manual Crane Management System CMS System Manual 03 2011 95 Assigning parameters and addressing 4 1 CMS station 9 Select the required program under Program e g Acrobat Reader 9 0 10 Enter the path and name of the reference in the Path field e g E Hel
18. Menu2NavItem2Active emf 2KB EMF Image 15 02 201 c ae the selected Menu2Navltem2Inactive emf 2KB EMF Image 15 02 2011 x pektethecc etd Menu2havitemsactive emf 2EB EMP Image 15 02 2011 items S Menu2NavItemInactive emf 2KB EMF Image 15 02 2011 D Menu2havitend active emf 2EB EMP Image 15 02 2011 Menu2Navitemd4 Inactive emf 2KB EMP Image 15 02 2011 Other Places R S Menu2NavItemSactive emf 2KB EMF Image 15 02 2011 cms v04_01_5P1 m MenuZNavitemSInactive emf 22KB EMF Image 15 02 2011 en MenuzNavItem ctive emf 2K6 EMF Image 15 02 2011 My Documents Menu2NavItem lnactive emf 2KB EMF Image 15 02 2011 G Shared Documents Menu2Navitem7Active emf 2KB EMF Image 15 02 2011 W My Computer m MenuzNavItem Inactive emf 2KB EMF Image 15 02 2011 t My Network Places D Menuz Navitem cktive emf 2EB EMF Image Ta H ai i Figure 5 2 Replacing placeholder graphics Crane Management System CMS System Manual 03 2011 Planning and configuring 5 7 Expansion of visualization and screen structure 7 Open the direct connection of the event press left and assign the WinCC screen which you would like to call up using this button to the screen tag CMSMenu1 Pic Status navigation bar Button configuration screen screen active ey inactive inactive inactive inactive inactive E active status 1 status 128 CMSMenu1Selection button 1 stdltem1 button 8 stdltem8 But
19. Parameter field e g Block FC1 and Network 1 HE Crane Management System Configuration Assign references Topology STSCrane Messages References Circuit Diagram j7 References Step 7 Location References fa Step 7 Network gt Step 7 Network g References STSCrane1 46 Assign references ha Operational Data Import Export f Settings J i Installation System Messages Parameter FMDB_PLC_Block FMDB_PLC_NVV C Program Files SiemenswWVinCC SIMOCRANE CMS CMSPLCReference exe p C Program Files Siemens Step S Proj TestiTest s p st SIMATIC 300 c 319 F 3 PN DP b FMDB_PLC_Block n Figure 4 29 Assigning the reference Step7 Network to a message Result In the example shown you have configured the Step7 Network reference Use the Preview button under References gt Assign references to test that the reference opens The button simulates the runtime behavior Note Check the use of inverted commas in your program call If you have selected the topology CMS with RCMS server programs macros references or assignments as well as the associated entry are displayed as having been changed in the editor tree as soon as you have added new programs macros or references or changed existing ones Crane Management System CMS 102 System Manual 03 2011 Assigning parameters and addressing 4 1 8 4 1 8 1 Initi
20. SUITE 3 Define the channel unit e g TCP IP 4 Create a logical connection in the channel unit e g CMS_TCPIP Crane Management System CMS System Manual 03 2011 65 Assigning parameters and addressing 4 1 CMS station 5 Address the WinCC communications partner in the logical connection and define the connection parameters Connection Parameter TEPIP x Connection 57 Network Address IP Address Rack Number Slot Humber T Sendereceive raw data block Connection Resource E Enter the IP address of the automation system Example 142 177 0123 Figure 4 5 TCP IP connection parameters Open tag management in WinCC Explorer Move do not copy the interface tags from the preassigned CMS_MPI connection to your newly created connection If you have created a connection in a channel outside the SIMATIC S7 PROTOCOL SUITE you must adapt the addressing the requirements of the corresponding channel unit Configure the interface tags on the controller side 4 1 4 Default settings in the standard application Initial situation 66 Some parameters that are required in the status display of the standard application limits for traveling distances can be parameterized in the runtime interface without changing the WinCC screens in the editor This parameter assignment can be performed during system runtime and does not require a restart The settings you undertake in the ru
21. Topology dialog E crane lange Gai Confiepuraisen Dasi ellos A Fopology p 8 M s cogs p P References Figure 4 7 Changing topology 3 In the list select CMS with RCMS server Click OK to confirm your change 5 Close and re open the CMS editor to accept the setting The CMS with connected RCMS server has more setting options than a CMS without RCMS server If you selected the topology CMS with RCMS server then each change of the data in the CMS editor is marked in color yellow This marking indicates that a change has been made at the CMS station which is still not available at the RCMS also see Chapter Transferring configuration data Page 137 Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station Processing steps create equipment type Every crane in the CMS must be assigned to a specific equipment type 1 Open the Topology gt Equipment dialog Crane Management System CMS System Manual 03 2011 15 Assigning parameters and addressing 4 1 CMS station HE Crane Management System Configuration Equipment JT ral opology STSCrane EN Equipment E Cranes Crane E Messages Status values References OK Hha Operational Data amp ImportExport yl Settings Ay Installation A System Idle Warning Fault Offline otherwise gt E Equipment information
22. archive and resets the tag to 0 As with cargo handling data the CMS Runtime supports the following types of MMBF data recording e Direct recording The data set time stamp is generated in the CMS e Recording with backup The time stamp at which the data set was determined on the controller is also set on the controller and transferred to the CMS along with the data set The mechanism supports the buffering of data on the controller The following criteria are already fulfilled in the CMS standard application e Process tags in the tag group MmbfData e Trigger tags in the tag group MmbfData e Time stamp tags in the tag group MmbfData e Tag Logging archive MmbfData for saving the data sets The description below explains how you adapt the existing data set or type of recording to your requirements Processing steps direct recording 1 Open the CMS editor Crane Management System CMS 112 System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station 2 Open the MMBF data dialog under Operational data gt MMBF data 3 Enter the trigger tag for reading the MMBF data set in the Trigger field The Time stamp fields define the type of data recording You must note the following for the direct recording of data The fields for Time stamp must remain empty Data acquisition is activated with the Record data setting If you remove the check mark you can shut down the complete pro
23. e Security settings The PC forms the basis of the SCADA system Most users should only have access to the operator control and monitoring functions of the CMS application 6 1 PC configuration of the CMS station Software installation e Before installing the software packages define the definitive name of the computer for the local CMS station Note Please note that the computer name cannot be precisely called CMS You should also observe the WinCC guidelines for the assignment of computer names If the computer name should be the same as the crane name then it may contain letters and numbers only The first character of the computer name must be a letter e Assign the computer s IP address according to your network configuration e Install the software packages required on the PC Note the installation instructions for the respective software Table 6 1 Software packages on the local CMS station General WinCC Data Monitor Trace Option without trace recorder Crane Management System CMS System Manual 03 2011 201 Administering hardware and software 6 1 PC configuration of the CMS station Automatic start 202 Autostart of PC as soon as there is a supply voltage You can define how the PC behaves in its BIOS Set the boot behavior such that the PC starts up automatically as soon as there is a supply voltage Automatic Windows user log on Setup automatic user log on as described in chapter Aut
24. xj a Topology a Messages H References H lhy Operational Data H CMS RCMS Datatransfer Transfer messages iy Transfer Operational Data a Transfer Taglist h Start Transfer H amp ImmportfExport A t Settings H a Installation H E System DH amp AxX T 9S eg Tagname dwdCntrMainHoist20ft change Hour Min dwdCntrMainHoist4Oft dwdCntrMainHoist4 5ft change change dwdCntrNumber0 10Tons change dwdCntrNumbert0 20Tons change dwdCntrNumber20 30Tons change dwdCntrNumber30 40Tons change dwdCntrNumber40 50Tons change dwdCntrNumberLoads change dwdCntrNumberMovesLandLant Change dwdCntrNumberMovesLandside change dwdCntrNumberMoves VVatersid change dwdCntrNumberMovesVVatervV2 change dwadCntrvVeightNonCont change wrdCraneStatus change Change mode Figure 4 42 Taglist on the CMS station Taq dwdCntrMainHoist2020ft Acquisition cyclic every second first Start every minute Hour Minute C hourly C daily upon change M Add to structure tag on RCMS M transmit data Comment Update Copy New 2 Using the selection dialog in the Tag field you can select individual tags in the WinCC tag management 3 You can set the tag recording cycle under Acquisition You can choose between cyclic and acyclic recording Note that any acyclic data a
25. 11 Archive list of the messages Crane Management System CMS System Manual 03 2011 Functions of CMS 2 6 Fault diagnostics 2 6 2 Message statistics The message statistics evaluate the frequency and average message length for the messages which have occurred The hit list shows an overview of the message numbers displayed in descending order by frequency For every selected entry of the hit list an overview of the messages in an archive list can be additionally displayed by pressing button WinCC Runtime a O Sioa is Haufiakeit Durchschnitt Text ZZ 39 155 SU1 Supply Unit 1 76 41 881 GE General Diagnostics 4 q E 75 0 000 GE General Diagnostics nog OM Operator Message 0 000 TR Trolley General TR Trolley G HO Hoist T1 HO Hoist Geng 1 32 444 HO1 Hoist Drive 1 TR2 Trolley Drive 2 TR1 Trolley Drive 1 HO2 Hoist Drive 2 23 000 SL Slewing General 000 SU4 Supply Unit 4 SU3 Supply Unit 3 SU Supply Unit 2 Bef Fertig zi gt Liste 26 eF 28 01 2011 08 35 18 cam mom th le 50 00 m 20 50 m gt 19 00 m 10 40 t Hitlist Message statistics Button Opens an archive list Crane Management System CMS System Manual 03 2011 31 Functions of CMS 2 6 Fault diagnostics 2 6 3 Maintenance instructions and guidelines You can save maintenance instructions for every message in the CMS These
26. 16 12 2010 16 05 14 062 16 12 2010 16 06 24 046 16 12 2010 16 07 34 046 16 12 2010 16 08 44 046 16 12 2010 16 09 54 046 16 12 2010 16 11 04 046 16 12 2010 16 12 14 093 16 12 2010 16 13 24 140 1 Single mode 5 Hook heavy lift 1 Landside to Waterside 2 Dual mode 6 Non container 2 Waterside to Landside 3 Automatic mode 7 Twin mode optimal 3 Landside to Landside 4 Hook normal lift 8 Twin mode 4 Waterside to Waterside Figure 2 13 Tabular list of the cargo handling operations that have been recorded Crane Management System CMS 36 System Manual 03 2011 Functions of CMS 2 7 Operational data 2 7 3 Load and operating hours counter You can record current counter values on the controller Time slices can be defined in the CMS The CMS calculates the counters differential values for these time slices The CMS supports automatic counter restoration when the controller is reloaded Total and section counters can also be used for each counter You can visualize the total counter and total kilometer reading for your car as well as the section counter and trip recorder As with your car s trip recorder a reset button can be used to reset the crane s section counter You can display the absolute values of the counter values in the CMS user interface Operating hours are displayed in the CMS standard application in hours and minutes The absolute value corresponds to the process value on the controller You can use the RESET buttons
27. 2 1 1 Recordng operational Gala ssis a a a A 35 2 1 2 Cargo MAN IG Min CC Ae asst ah aces en a EE 35 2 1 3 Load and operating hours counter cccccsscccssseecseseeceeseecesececeuececeuececedeeenaceessaeeessueeensueesteaess 37 2 8 REDONO oerna E a a E EN 38 2 8 1 WWiINnC report Systemair a N a a 38 2 8 2 WinCC Data Monitor for the CMS station 2 0 0 0 cece ccccccccececcecececeececececeeaecececucaeaesececaeaeaeseeeeanaeaeeass 39 2 8 3 QOuUTBUETORMArS and IMCMACCS sce sate sii a cde cd Seca ust ds ataneled a a a 40 2 9 Recording process VAIN CS ichis tea Subsea lud uakadit a lied share sia Se tania Sainte amata deans a 41 Crane Management System CMS System Manual 03 2011 T Contents 2 9 1 Fant 0 612 16 6 eee anaemia A 41 2 9 2 WinCC standard process value archiving ccccceseeceeeeeeeeeeeeeeeeeceeeeeeeaeeeeeeseaeeeeaeeeeeesaseeesaaees 41 2 9 3 WinCC standard process value archiving with increased resolution ccceeeeeeseeeeeeaeeeeeeeaees 41 2 9 4 CMS Fast Trace SIPLUS CMS arena a E A EER AA 42 3 FREMOLS CMS ROMS errn E N 47 3 1 FR GMS LOD OIOG Ysa cicr pe dlianidcgelnt whet eie civ uadetetchatact dvootnt siaeetacinaencatanchesasius oolet aia etacueueudaaateviaedetenieteaeeets 49 3 2 CMS RCMS data transfer siccsi decease ate el nected adc had oes ese camareente sedans anes 50 3 3 Design Of User INTC MACE mosoni cise Ged gebeeta retin ia tetaadadiecics daiectwetiseaitiaieacestad s 51 3 4 Termina
28. 2 Topology 18 SIMOCRANE CMS has as its basis a PC installed in the electrical room of a crane local CMS station The server component of the local CMS runs on this station on the basis of SIMATIC WinCC The station is responsible for communication with the control level The local CMS station in the electrical room can be operated as a single user station single user system but also allows a CMS station in the electrical room to be operated in combination with several client stations as are needed for example in the crane cabin or checker cabin multi terminal system The following diagram shows the components for a CMS single user system The PC operating system for the CMS station in the electrical room is Windows XP e SIMATIC Panel PC Touch e SIMOCRANE CMS Basic y rs dh wh oa PROFIBUS SIMATIC S7 SIMOTION D Figure 2 3 Single user system The client stations in a multi user system can be designed as PC based web client stations depending on the actual requirement The mechanism for accessing the CMS station is the WinCC Web Navigator Crane Management System CMS System Manual 03 2011 Electrical room SIMATIC Rack PC SIMOCRANE CMS Webnavigator PROFIBUS SIMATIC S7 SIMOTION D Figure 2 4 Multi user system 2 1 3 Driver cabin SIMATIC Panel PC Touch Webclient HINOL SERRER ET 200 Communications with the control level F
29. 2011 165 Assigning parameters and addressing 4 4 RCMS server e All configured counters are used for the example equipment e The recording of the counters is set to 2 minutes You can change the cycle Xe WinCC DowntimeMonitor Zz 5 x File View Tools Help EZ Seta Corer a Open RR General Counters El gl Equipment Model io Design Speed 4 STSCrane1 Counters ne 1 Pieces Seconds add counter x M Counter Counter Name dwdCntrMainHoist2ort j Cancel Counter Value 5T5Crane1 dwdCntrMainHoist20Ft my Enable Product ID Product ID F Counter Type Attributes Limited Fi recisi e 2 Minutes fo Seconds Unlimited I Compression Factor C One Shot L Time Model Add Modify Remove fee Reason Trees 7 Equipment oK Cancel ELE Ready fl items Version BASE 22 Status EDITING DB PI779015 SQL Server RCMSSE 7 Figure 4 77 Counter definition on the device 4 4 9 4 Algorithms Using algorithms you can calculate a variety of performance indicators from your basic data status word and counter The following algorithms are available in the DIM example application Table 4 10 Algorithms in the DTM example application Name Formula Description SSS TEU TEU 20 ft 1 40 ft 2 Number of standard containers that 45 ft 2 25 have been handled CRANE_OFF Duration time category o_o of the time category Crane Crane off CRANE_
30. 3 3 Design of user interface One or more RCMS operator stations are integrated into a topology depending on the circumstances involved However from a functionality perspective the RCMS operator stations are identical An RCMS operator station is a central operator station used to display archived and evaluated data It also supports visualization of the entire plant and remote access to the CMS stations The RCMS standard application supplied provides an example of how the terminal overview message lists of all connected cranes and the analysis of operational data and performance across all cranes can be displayed You can use the Web Navigator remote access function to view the CMS station s screens directly from the RCMS operator station The diagram below shows an example of how an RCMS operator station with two screens is structured The terminal overview can therefore be displayed on the first screen and at the same time the CMS screens via Web Navigator on the second screen Crane Management System CMS System Manual 03 2011 51 Remote CMS RCMS 3 3 Design of user interface 52 a ay TTT CANAAN CAN AKAONA WONT ANMAN Figure 3 6 RCMS operator station with two screens The screen frame of the RCMS operator station is similar to the CMS station The RCMS application has three menus e Status display with the terminal overview focus e Fault diagnostics e Analysis Crane Management System CMS Syst
31. A 2 Naming conventions for screen objects Type Type abbreviation as Example prefix btnCloseWindow ctriTrend Graphic Object Line Picture Window Rectangle Naming conventions for procedures Scripting The body of all tag procedure names should be meaningful and reflect the tag function as well as possible Procedure names should also start with a verb which contains the functionality realized such as InitNameArray or CloseDialog Crane Management System CMS System Manual 03 2011 221 Appendix A 1 Design guidelines A 1 6 222 Code conventions Code conventions are suggestions which aim to help you write VBS or C code for procedures and actions All the procedures project functions and global actions created should start with a brief comments header see below which briefly summarizes their functionality Detailed descriptions should be moved to the code itself so that minor changes to code do not have to be constantly made in the header Function parameters in particular should be described in the header if their function is not clear from the name or if the procedure only permits certain values or value ranges The same applies to return values and WinCC tags which are changed by the procedure Another key component of the comment header is the tracking of changes with a product brief of the modifications made and an entry for the date and author for possible queries TILT ITA LAILLA AVULLI ANAA
32. A data set can always only contain data of a storage profile e A data set is always assigned to a storage profile Crane Management System CMS System Manual 03 2011 123 Assigning parameters and addressing 4 2 Configuring the CMS Trace Viewer 124 Time range The control displays a defined time range and a given time stamp The time range displayed can be adjusted up to a maximum of 30 seconds Zoom function You can zoom the control display by moving the time axis or the Y axis with the left or right mouse button or by highlighting a square on the area Ruler The ruler is positioned on the given time stamp and can be moved to the left or right along the time axis The actual trend values and the time stamp can be read via the properties of the control Export The data set shown can be exported to CSV format A separate file is created for each trend Zoom Display Zoom y axis Analog curves max 8 N oOo e ic gt 3 oO O 3 3 N x X S gt gt l Curve set configuration 8 Zoom x axis Ruler on selected Timeframe timestamp Figure 4 44 Range of functions of the Trace Viewer Crane Management System CMS System Manual 03 2011 Restrictions 4 2 2 Initial situation Assigning parameters and addressing 4 2 Configuring the CMS Trace Viewer e The minimum time interval between two data points in a trend curve is 10 ms If the source data from X Tool
33. Cat 0 stop allr In emergency stop operated 2 12 04 11 0 00 00 Category O stop Switch off monitoring 12 04 11 0 00 00 Cat 0 9 all motion emergency stop operated 2 12 04 10 0 00 00 12 04 08 ue T 2 04 08 0 00 08 Category 0 stop Switch off monitoring 2 04 07 0 00 07 Cat 0 stop all motion emergency stop operated 2 L 12 04 00 0 00 00 Cat 0 stop all motion emergency p operated 2 2 04 00 0 00 00 Category 0 stop h off monitoring 12 03 59 0 00 00 me N h operated 0 00 12 12 03 48 0 00 01 12 03 45 0 00 00 12 03 44 0 00 00 Figure 3 9 List of archived messages filtered by STSCrane1 crane Crane Management System CMS 56 System Manual 03 2011 Remote CMS RCMS 3 6 Operational data and performance analysis A WinCC Runtime _ 5 xj 412712009 4 47 12 PM SIEMENS s Demo Terminal f RCMS Server Pa eT a a rT A z RMGCrane 48 RMGCrane RMGCrane1 7 0 266 Spare 5 RI RTGCrane 2 S gt ane 5 255 400 Category O stop ch off monitoring HA STSCrane 30 SCrane_STSCrane1 4 750 Cat 0 stop all motion emergency stop operated 2 R STSCrane1 ify STSCrane2 STSCrane_STSCranet 3 096 333 Emergency limit switch operated 0 37 1 44 1 24 0 00 00 12 04 2 0 00 01 12 04 0 00 00 12 04 16 0 00 04 12 04 11 0 00 00 12 04 08 0 00 08 12 04 00 0 00 00 oF D 12 03 56 0 00 11 a off monitoring 12 03 45 0 00 00 eg Si off mo nitoring Nom Nh Nh MN Nh STSCrane_STSCrane1 Figure 3 10 Hitlist of messages for all cranes
34. CountCranesAlarm Contains the number of nodes for the terminal or equipment type selected with the status Alarm Open the object properties of the control Crane Management System CMS System Manual 03 2011 191 Planning and configuring 5 1 Expansion of visualization and screen structure BS Object Properties alz CMSNodeTreetu Properties Events El Control Properties Execute in the case of Action NodeSelected Object Events EquiprmentSelected eg Property Topics TerminalSelected E Geometry Statechange El Miscellaneous Figure 5 18 Events of the CMSNodeTree Control 2 Configure an action for the event NodeSelected The action is initiated as soon as you select a crane in the tree view 3 Configure an action for the event EquipmentSelected The action is initiated as soon as you select an equipment type in the tree view 4 Configure an action for the event TerminalSelected The action is initiated as soon as you select a terminal in the tree view Note For additional details on the configuration of the CMSNodeTree control you can refer to the operating instructions of the SIMOCRANE CMS WinCC add on Crane Management System CMS 192 System Manual 03 2011 Planning and configuring 5 2 User groups 5 2 User groups Four user types with different rights are configured in the WinCC User Administrator in the standard applications see User groups Page 23 Table 5 1 Default WinCC user t
35. E Seceieianccaganueeinnest 213 8 1 1 Bumer TOR MIL MeS a eh tare suendcbestert a T a E a 213 8 1 2 Limitationor theused disk SPACE nnii a ET eieeoadsaterexted ements 213 8 1 3 LOOMI Seken a AE 214 8 2 alararCnivilG aNd DACK UD acina a E A S A 215 8 2 1 Backup of WinCC messages c cccatitie cei bedi ihe een tence 215 8 2 2 Backuip o WihCC process vale Succi a meatal encsed scence veen autres Sacto 215 8 2 3 Backup of user data in the CMS editor cc cccccccccccsseeeceeeeeeeeeecseeeeseaeeeseaeeeseucessaeeesseeeesaaeees 215 PAD DONIC Koe ia ecew mae en sees a ted ured a E a Ee a ate eveces redial Meeeetes 217 A 1 BYsi el gice Ul els ql cio erra a cnr tet eer seer ene rt ES 217 A 1 1 MFO GION sex ctiae iret oe cn adenine ER E a a E omen dexoelesacauowen weedeat Neck Mat adene 217 A 1 2 SCPE UGS SIC i and LAY OU nesreco asia cere acd aerated eaten as AA A E ne Oe seins ance A 217 A 1 3 AENIL E1118 A dates ihe etal dcdcdc A E E ENE ard dane E EE E EE EAA 218 A 1 4 COLOR SC he A E E ecco EA ee Sea areca ee na wt cee nsec eee 219 A 1 5 Naming GORY GNIMLONS ssri a e Seated a a a E 220 A 1 6 6 0 515 hv 21 910 0 9 bo ia erte reat ers A ER ta apse AP tN en ee an eee ee 222 A 1 7 Conventions for the screen structure ccceecccceececceececseecesseeeeceaeeeseueeeseueeeseeesseeesseeeesaneeees 223 A 2 311 6 618 aD gh game meee steer ener etree cee cae ieee ate eee yee eee eee eee ee eee eee er ee eee eee 223 Crane Management Sy
36. File E O MMBFs Moves Figure 4 37 Transfer directories for XML files Directory name Description Accumulates Contains files for transferring differences in counter values MMBFs Contains files for transferring the MMBF data Contains files for transferring the cargo handling data Contains files for transferring the WinCC error messages Each transfer directory has the following directory structure The files to be transferred are located in the Files folder Files where errors occurred when they were being transferred are in the Errors folder For Accumulates there is also the Init folder It contains a bin file which is internally used to calculate the difference of counter values The files of a day are combined in the directories Files and Errors in a subdirectory The directory name is generated from the ISO date yyyy mm dd The name of the transfer files is taken from the time stamp UTC and the data type is generated e g Messages 2008 11 21_12 00 00 000 1 XML Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station Ge CMS Gr Messages is 2008 11 21 Messages 2008 11 21 12 00 00 CMSMessages XML b Messages 2008 11 21_ 12 03 02 CMSMessages AML D Gr 2008 11 22 Messages 2008 11 21_00 00 07 0MS Messages XML 0 Messages 2008 11 21 _05 22 14 CMS Messages XML D x Bo es Moves B Figure 4 38 Structure of the CMS RCMS transfer
37. Group message for warnings Class 4 Crane Management System CMS System Manual 03 2011 Planning and configuring 5 7 Expansion of visualization and screen structure 5 Link bit 3 of the group display status tag with the group message for fault messages Alarm Logging CMS_ 04_01_SPi mcp File Edit View Messages al X a 2 all gt gt 3 HEE Message blocks e Message classes 1 5 Group messages E Message Class E A User defined ood GE_Fault de SU_Fault H A HO Fault AE TR_Fault E A BH_Fault H E GA Fault H A SL_Fault A SPR_Fault E AUX_Fault JE AUT Fault jae Wi GE Warning cles SU Warning cles HO Warning fle TR Warning dE BH_warning dE 4 Warning dE SL warning oe Wi SPR_ Warning Ed aU warning E AUT warning TPS warning ood OM_Event JH Spare10_Fault 5 W Sparel1_Fault z aL Sparel Faulk os Wi Sparel3 Fault ol Sparel 1_Warning io a Sparels Warning H E Archive Configuration fa Number Class b EA r 1l 4 Bereit Figure 5 9 ah a a Sparel0 Warning bode at Sparel2_ Warning Properties General Information Source anwenderdefinien Hame Sparel0 Faul Status tag CMSGroupMessages byttem10 OA F Status bit Lock tag 7 F Lock bit fo Acknowledge Po eG tag Acknowledge bit JO Hide tag E A lol x Status tag gt Cancel Help Mur Status tag of the group message 6 Link bit 2 of the
38. The button is only visible if changes to the configuration data have been made HE Crane Management System Configuration Start Transfer Hg Topology Log Errors 4 Messages H References yg Operational Data H CMS RCMS Datatransfer Transfer messages iy Transfer Operational Data lt Transfer Taglist xj H E Import Export Settings Haf Installation H 0 System Figure 4 70 Uploading configuration data to the CMS station When configuring the CMS station if you defined messages operational data and WinCC tags of the CMS station then you will see the Changed marking in the appropriate dialogs in the editor tree on the left hand side The status Changed refers to the data set available for this crane on the RCMS server Before the first upload there are no configuration data on the RCMS server 3 As soon as all of the preconditions have been met you can start the upload with the Start button on the right hand side The upload creates configuration data for the equipment type at the RCMS server e g STSCrane to which the respective crane is assigned e g STSCrane1 NOTICE Note that with the upload data are completely overwritten on the RCMS server NOTICE You are strongly advised against canceling an upload operation that has already started Crane Management System CMS System Manual 03 2011 155 Assigning parameters and addressing 4 4 RCMS server If the
39. The guidelines relating to the external look of the user interface should apply to all crane applications both on the crane itself and as the central terminal application The user interface should always ensure user friendly operation The needs of different end users crane drivers maintenance technicians terminal operators should be satisfied in particular The design guideline aims to provide simple rules and concepts to also simplify configuration A 1 2 Screen design and layout The layout of the CMS standard applications deviates from the standard WinCC screen design The concept is based on the idea of always giving the viewer a familiar framework which helps him or her find their way around the CMS user interface Symbolic displays rather than realistic graphics One design aspect is the use of simple but meaningful symbols to display screen objects Using just a few graphic details produces an independent look Reduction in volume of information on display The less information is displayed the faster it can be taken in by the observer The user interface screens shouldn t be used to pack as much information as possible onto the screen area provided On the contrary that information which the crane driver or service technician needs to reliably perform his work is displayed Detailed information can also be called up if necessary Touch operation The CMS is designed for touch operations i e a mouse isn t used the user si
40. Time model and status word in the DTM example project Each time category is assigned to precisely one machine state The same assignment is used for each equipment Crane Management System CMS System Manual 03 2011 163 Assigning parameters and addressing 4 4 RCMS server 164 Each equipment has its own status word The data source is a WinCC tag e g STSCrane1 wrdCraneStatus in the RCMS tag management Note The time model is the basis for the DTM project You cannot change the time model as long as there is linked data in the project 2g WinCC DowntimeMonitor gt File view fd Equipment Attributes ie Set as Curre General Counters Equipment Type ETS Crane a STS Crane fk State Translation Table STS Crane te ETS CranetwidEraneStatus a E Enable Product ID Status Yalue Browser 4 x Cancel Reason Tree Status Yalue Source Point Symbolic Mame 5T5Crane1 wrdCranestatus i Backup Point Point Mame i AT Suppor ie None C Audit Trail Design 2peed fi a Equipme l Lf Variable a fel Algorith Unit of Measure Fieces Seconds ul Calculat 7 E Microstop Threshold lo Seconds OF Cancel item s version BASE 22 Status EDITING DI 2 Figure 4 75 Status word definition for the equipment Crane Management System CMS System Manual 03 2011 4 4 9 3 Counters Assigning parameters and addressing 4 4 RC
41. Tools Data Window WintC Archive wing Help DataMonitor Adobe PDF f X DBE RBSIGRBIF GH 4 aB F 9 4 71 E 00 OF gt Arial 12 B z U S x 9 ta 300 o o A B gah tal Avila omm a oo GB fe _Sprachenl Ag3 _ L j Text D German Germany 2 1 Fehler Aam gl T E Ati i OK 5 DK a E System requires Ack system requires acknowledgrmi OK Eg Y system without system without acknowledgme OK o Fehler allgemein Alarm general OK 9 Fault causing Warning OK 10 Trans Faults Failure OK 11 Leittechnik Process control system JK 12 Systemmeldungen system messages OK 13 Bedienmeldungen Operator input messages OK 14 Daturn Date Ok 15 Uhrzeit Time OK 16 Dauer Duration OK 17 Sommer Winterzeit Daylight Saving Standard Time OK 18 Zustand status OK 19 Qluittierstatus Acknowledgment Status OK 20 Nummer Mr OK 21 Klasse Class OK 22 Art Type DK 23 AG GPJ Mummer Controller CPJ Number OK 24 Variable _Tag DK rie 2E MAH E E E E E Single T b Current Wince project VChS DEMOFWinGC 0 Project CMSy4_ acM mep Figure 5 22 WinCC Configuration Tool Texts table Result After the configuration all user texts in the WinCC Alarm Logging are also available in the language you have configured Crane Management System CMS System Manual 03 2011 199 Planning and configuring 5 4 Mass data configuration in WinCC 5 4 200 Mass data configuration in WinCC The Configuration Tool
42. VILAIN AT IEA TA TI IIA II AT ET TAT IIL IE Author Version Date jy Bunerion Parameters Return values MTT SUILA N EAL ALATA AT ALATA ELTA TAA A LIST TA AAPA TATA NITILA ETTR iy DATE AUTHOR DESCRIPTION FPUTAT CELE TERT CELE CET AT CEPA CET ET EE CE EEE Crane Management System CMS System Manual 03 2011 A 1 7 Screen levels Font sizes A 2 Appendix A 2 Bibliography Conventions for the screen structure When producing the screen structure in the WinCC Graphics Designer we would recommend using the WinCC principle of levels The principle improves clarity during configuration Levels 1 7 were given preference in application projects The conventions shown in the table have been used in these In exceptional cases due to the nesting of objects there have been deviations from the convention Dre a ea e OOOO O E Screen elements which can be operated Cos Soreenwindow o E Faceplates and types ooo B To ensure a standard look it is essential to keep the font sizes uniform The following font sizes have been used in CMS standard applications for a screen resolution of 1024 x 1280 Standard text 14 Standard I O fields standard texts Senaat OA fot oo ot pete ked ups ffs _ _ L Window title of detail and Window title of detail and dialog windows windows Text 1 18 Highlighting of important information process values I O fields texts
43. WinCC Tag Value Comment Update Delete Change mode Figure 4 8 Defining the equipment type in the CMS editor topology CMS without RCMS server 2 You can define the equipment type for your crane e g STSCrane here Note Note that the name of the equipment type may only contain letters and numbers The first character of the name must be a letter 3 If you selected the topology CMS with RCMS server then your equipment type presently being processed and the associated entry is shown in the editor tree as changed Crane Management System CMS 76 System Manual 03 2011 HE Crane Management System Configuration Equipment Topology EF siren E Cranes Messages g References lha Operational Data amp Import Export fi Settings i Installation m System Eb Fb EE E E Data changed Assigning parameters and addressing 4 1 CMS station OK Idle Warning Fault Offline gt f Offset Messagenumber WinCC Tag Value Comment STSCrane Crane Status values e 128 otherwise s000 Equipment information b4DescriptionSTSCrane 7 2008 Figure 4 9 Defining the equipment type in the CMS editor topology CMS with RCMS server Processing steps create crane with CMS without RCMS server 1 Open the Topology gt Cranes dialog 2 You can enter the name of your crane in the Name field e g STSCrane1 N
44. a block in the CPU program gt b lock M 2 Network number in the block gt n etwork Symbol name of a symbol in the symbol table in the STEP 7 program sy mbol Data source name of WinCC database for error messages gt D SNName The PLC Reference program CMSPLCReference is installed with SIMOCRANE CMS and is located in the SIMOCRANE CMS installation directory under WinCC SIMOCRANE CMS CMSPLCREFERENCE exe The program is based on SIMATIC STEP 7 f C Program Files Siemens WinCC SIMOCRANE CMS File Edit wiew Favorites Tools Help sek c PAP _ Search fo Folders 7 3 Address C Program Filesi Siemens Win CiSIMOCRANE CMS Documentation File Folder 3 Setup File Folder HECMS ico 4KB Icon CMS4UT Api dll 180 KB Application Extension CMSCommon dll 60 KB Application Extension CMSConfiguration dll 624KB Application Extension CMSDatabase dll 256 KB Application Extension CMSFaults dll 9 KB Application Extension E4 CMSHelp deu chm 3 604 KB Compiled HTML Help E4 CMSHelp eng chmi 3 565 KB Compiled HTML Help a CMSInterfaces dll 40KB Application Extension C cMSPLCReference exe z8 KB Application TE CMSRuntime exe 60KE Application File and Folder Tasks Make a new Folder Le Publish this folder to the Web E3 Share this Folder Other Places WinCC G My Documents 9 Shared Documents Fi My Computer in Ta E CMSTemplates dll 244KB Applicatio
45. appropriate names to the menu screens e g Menu4Pic4 PDL 2 Open the navigation screen The screen contains eight buttons with placeholder images 3 Open the events of the fourth button In the direct connection of the event press left assign the picture tag CMSMenu4Pic 4 Proceed in the same way for all the other buttons Processing steps button in the primary navigation bar 1 Edit two graphics in EMF format for the button active inactive in the primary navigation for calling up the menu 2 Open the primary navigation bar CMSPrimNav PDL 3 Open the configuration dialog of the button of your placeholder menu e g stdltem4 Crane Management System CMS 180 System Manual 03 2011 Planning and configuring 5 7 Expansion of visualization and screen structure 4 Replace the placeholder graphics in EMF format with your own graphics 5 Save your graphics under the name of the placeholder graphic in the project folder GraCs e g PrimNavitem4Active This means that you do not have to make any changes in the Graphics Designer P WinCC_Projects CMS_ 04_01_ 5P1 CMS_ 04_01_ SP1 GraCs File Edit View Favorites Tools Help CS pack bi gt s a Search gt Folders m Address P Wino _ProjectsiChS_VO4_01_5P1 CM5_V04_01_5P14Gracs File and Folder Tasks FrimMavItem ctive emf 16 KE EMF Image 08 02 2011 z PrimNavItemaInactive em 16KB EMF Image 08 02 2011 ee erate coe eee P
46. are shown in the upper section which are configured in the CMS editor of the CMS station in the operational data dialogs cargo handling data counters MMBF data 2 Set the check mark Configuration for each archive whose archive tags are to be generated in the WinCC Tag Logging of the RCMS server 3 Set the check mark Runtime for each archive whose archive values should be transferred in runtime to the RCMS server You can only activate the check mark Runtime if the check mark Configuration has been set 4 Select an archive e g MoveData for which you have set both check marks The archive tags belonging to this archive are shown in the lower section of the dialog For each archived tag using the check mark Configuration you can select whether this tag should be generated in the archive of the RCMS server or not As soon as the check mark Configuration is set for the archive then initially it is also set for all associated archive tags For each archive tag using the check mark Runtime you can select whether the values of a tag should be transferred in runtime or not As soon as you have set the check mark Runtime for archive then initially it is also set for all associated archive tags HE Crane Management System Configuration Transfer Operational Data amp Topology RCMS Transfer enabled H 5 Messages Runtime Config Archivename Usage g References iv CounterHour
47. can be used to create a totally new WinCC project using MS Excel or to edit the data of an existing project All the tools available in MS Excel can be used to edit the data For example the Configuration Tool provides drop down list fields a function for automatically completing data and input instructions during configuration The Configuration Tool is particularly useful when editing the tag management or Text Library If the Configuration Tool is installed you can use the toolbar in Excel to produce special folders known as WinCC project folders Microsoft Excel Book GS Ble gdt yew Insert Format Tools Data Window WinCC Archive wince Help DataMontor Adohe POF ISH RBBIGRIF GO 4ae F i9 8 of Arial 10 B J7 U EZS 4 a2 p EF B ee hoe TT Wee P Help Ae ee IO s gaga JEN ae Figure 5 23 WinCC Configuration Tool add in in MS Excel Consult the WinCC documentation for how to operate and use the Configuration Tool SIMATIC WinCC Existing New WinCC Project x WinCC Project y Microsoft Excel Figure 5 24 WinCC Configuration Tool Crane Management System CMS System Manual 03 2011 Administering hardware and software This chapter describes PC configuration within the entire CMS topology This includes the computers of the CMS level and the computers of the RCMS level Two aspects are highlighted during configuration e Autostart of the computer and all applications
48. can then be displayed when the selected message appears Maintenance instructions can include any information about causes and instructions on how to resolve the fault As well as calling up information that has been saved you can also add inputs to a maintenance instruction during operation which can also be used by other users in the future AE alox goat 12 21 2010 11 14 56 A m Text GE General Diagnostics Details Maintenance instructions References Category 0 Stop Author Public J Possible 1 Emergency stop button activated New Cause cause 2 Safety Area 21 12 2010 11 14 40 __of__ Public J New Cause Possible New Remark remedy 21 12 2010 11 14 40 of__ Public J New Remark hd New Comment ha New ae Ae ja 0 00 t a a 9 Maintenance instructions Shows saved maintenance instructions for the message selected Remarks Input of remarks about maintenance instructions Crane Management System CMS 32 System Manual 03 2011 Functions of CMS 2 6 Fault diagnostics 2 6 4 References to additional information As with the maintenance instructions you can save references for any message Circuit diagrams Symbols and networks in the crane controller s control program Programming Manuals Web pages Drawings The references that are displayed depend on the programs installed on the PC The reference is not opened in the CMS itself but in a program ins
49. configuration of the CMS station Page 201 NOTICE Note that different security and availability preconditions apply to the RCMS server PC compared with those of a CMS station 6 5 User administration 6 5 1 Information for Windows users You must set up one main user and password on all PCs e Create a user with the same username and password on the RCMS server station as well as all the CMS stations e The user must have administrator rights e Refer to the WinCC documentation to check all other user rights required Users when using the Data Monitor As soon as you want to use the Trends and Alarms Reports or Webcenter functions with WinCC Data Monitor you will need a user in the MS Windows operating system Two user groups are set up automatically when installing the Data Monitor DM_ADMIN and DM_USER Users of the DM_ADMIN group have administrator rights in the Data Monitor and can access and edit all data 1 Start the Windows user administration 2 Create a new user e g Name Password DataMonitor or use an existing user 3 Assign the user to the DM_ADMIN or DM_USER user group for using the Data Monitor options on the local CMS station 6 5 2 Automatic user logon in Windows You can set up automatic logon for a Windows user upon the system starting in the user accounts 1 Select Start gt Run gt control userpasswords2 to access the User accounts Crane Management System CMS 208 Sys
50. csv file under File name and text files prn txt csv under File format This allows you ensure that MS Excel correctly interprets the dividers in the file 5 Be sure to retain the format when translating 6 Once translated save the file in csv format Import the edited file using the WinCC Text Distributor Again here you can choose which language you want to import Result All the texts present in the WinCC Graphics Designer screens are now also available in the language you have configured Crane Management System CMS System Manual 03 2011 197 Planning and configuring 5 3 Languages 5 3 3 Language dependent message texts Initial situation The alarm event system texts are stored centrally in the WinCC Text Library You can perform the translation of the texts in two ways e Analog to the messages via the WinCC TextDistributor e using the WinCC smart tool Configuration Tool Processing steps Text Distributor e Using the export function in the WinCC Text Distributor you obtain a file in the txt or csv format which you can translate and then re import into the text library as described in Section Language dependent texts in screens Page 196 You can choose which message blocks message classes etc you wish to export File Options Help Fy Export texts sz Import texts E sport files E M Single message Fath m aa f MEMS OTS WinCC Project CMS 04 _01_5P1STstDisti Ser Es oc C
51. directory XML interface If a file has been transferred from the CMS station to the RCMS server the files are deleted from the transfer directory If a file cannot be transferred due to an error the corresponding file is moved into the Errors error directory Note Please note that there are setting options for switching off the runtime data transfer in the CMS editor in the screens for the cargo handling data MMBF data and counter value recording Note You can set after how many hours the accumulated XML files are to be deleted under System gt Basic settings gt Computer in the CMS editor Old files in the transfer directories are deleted as well as the files in the error directories Further here you can set the minimum amount of memory that should remain free Crane Management System CMS System Manual 03 2011 117 Assigning parameters and addressing 4 1 CMS station HE Crane Management System Configuration Basic settings i g Y Message z amp Topology Colours Trace Annotations Languages Topology Details Computer H Messages m References ee lha Operational Data minimal empty space on drive 1000 MB H A CMS RCMS Datatransfer H amp amp Import Export maximum XML buffer duration 30 days Clean Buffer m y Settings a Installation fF System 7 Maintenance Basic settings Update Change mode Figure 4 39 Limiting the disk space used in the CMS editor
52. e Data analysis across all connected crane systems e Availability overview e Higher level performance analyses e Long term archiving Crane Management System CMS System Manual 03 2011 47 Remote CMS RCMS Figure 3 1 Remote access to several cranes Ja Figure 3 2 RCMS server central or remote CMS Crane Management System CMS 48 System Manual 03 2011 Remote CMS RCMS 3 1 RCMS topology 3 1 RCMS topology You always require the WinCC Web Navigator Server on the CMS stations in order to remotely access the cranes This allows you to see the CMS user interface on the remote PC Maintenance building Service Laptop Webclient crane 1 crane 2 crane n TEE Wit HEE SIMOCRANE CMS SIMOCRANE CMS SIMOCRANE CMS Webnavigator Webnavigator Webnavigator and or DataMonitor and or DataMonitor and or DataMonitor Figure 3 3 RCMS topology remote access The RCMS server archives operational data and messages from all connected cranes CMS provides different evaluation and display options and offers remote access to the CMS stations of the individual cranes Depending on the particular requirement the RCMS can be configured differently e RCMS server without additional operator stations RCMS server single e RCMS server with one or several central operator stations RCMS server client Crane Management System CMS System Manual 03 2011 49 Remote CMS RCMS 3 2 CMS RCMS data transfer
53. editor You can find more information on this fault in the CMS error file in the folder CMS of the WinCC project directory Crane Management System CMS System Manual 03 2011 115 Assigning parameters and addressing 4 1 CMS station 4 1 10 2 Data interface for operational data and messages 116 During transfer of CMS RCMS Runtime data operational data messages and tag values are transferred from the CMS station to the RCMS server There is an additional XML data interface for transferring operational data and messages The XML files are stored in corresponding transfer directories parallel to archiving in WinCC The CMS Runtime handles the creation of the files Note The files are not read out of the archive but written in the XML files parallel to archiving The transfer directories are automatically created in the lt lt Project path gt gt CMS sub folder of the WinCC project directory A P WinCC_Projects CMS_ 04_01_SP1 CMS_ 04_01_SP1 CMS Oj xj File Edit wiew Favorites Tools Help ay peck amp wi gt Search E Folders fi Address jo P WinCC_Projects CMS_V04_01_SP1 CMS_ 04_01_SP1 CMS Go Folders x Name Size Type Gg CM5 v04 01_SP1 aj O Accumulates File Folder aE Ardieehenaga E Counters File Folder G E Messages File Folder E Gy Accumulates af QMMBFs File Folder E a Counters Moves File Folder B in Messages 58 CMS config 17KB XML Configuration
54. format e The Trace Viewer control for displaying trace data supports export to CSV format e You can use the Data Monitor option to export data archived in WinCC in MS Excel or PDF format Crane Management System CMS System Manual 03 2011 Functions of CMS 2 9 Recording process values 2 9 Recording process values 2 9 1 Applications The recording of process values mainly covers two applications e Fault analysis when the crane is at a standstill During the fault analysis first the trend of various process values should be shown as a fault message The process values in one time range are shown in relation to the time stamp of the fault message with pre and positrigger time period e Recording and analysis of continual process values when commissioning the crane Another criterion for the display accuracy and the quality of the fault analysis is the resolution of the measurement points The higher the resolution the more measurement points and the higher the volume of data 2 9 2 WinCC standard process value archiving With WinCC Tag Logging values with maximum 500 ms can be recorded and archived These values are displayed in the CMS standard application as continuous trends Advantage The advantage of WinCC standard process value archiving is that it can be quickly and cheaply implemented Disadvantage However the disadvantage is the low resolution of the trends since an archiving cycle of 500 ms generates a
55. ii 359 El iy 12 3 01 03 ES Binary 4 sdf xs 3 os E Binary 5 sdf xts IA oi orn aa a iid 4 26 Objektefe Freier Speicherplatz 5 50 GB 3 79 MB My Computer 2 Figure 4 47 Storage Profile folder structure in Windows Explorer e File splitting Fixed condition Set the file splitting to one minute j File Splitting m i Mo Splitting Mode Splitting Interval Format Splitting Interval Value i Figure 4 48 Storage Profile configuring File Splitting Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 2 Configuring the CMS Trace Viewer e Data Using drag and drop move the online data which is to be saved in this profile into the data table e Data name With the trend curve name you define whether a trend is assigned to the common Y axis in or if it is assigned to its own Y axis To assign the trend curve to the axis give it the name suffix _percent in the Device profile e Start Event Stop Event Depending on your project requirements you can create different trigger processes e When saving please also note the settings for Disk Clean Up and Disk Limitations You can configure a type of ring buffer here 4 2 3 Installing and configuring the Trace Viewer Initial situation The SIPLUS Trace Viewer is installed using SIMOCRANE CMS installation and is located in the corresponding installation directory The installation con
56. references 5 O l Web Seite yy Operational Data bbb lle H a CMS RCMS Datatransfer H amp amp Import Export H Settings i Installation H 0 System Messages 3 a g Event Datenblatt Motorgeber Name Parameter Page Update Preview Figure 4 23 Assignment of references to a WinCC message in the CMS editor 4 Macros can be assigned a fixed value in the Macro dialog under Settings gt Macros This also applies to Global macros Values are assigned in the Macro text field e g 1 for the Page macro The value then applies to all the reference s assignments The value is however overwritten by entries in the Parameter field in the assignment dialog for references Result In the example shown you have configured a reference with parameters Use the Preview button to test that the reference opens The button simulates the runtime behavior If you have selected the topology CMS with RCMS server programs macros references or assignments as well as the associated entry are displayed as having been changed in the editor tree as soon as you have added new programs macros or references or changed existing ones Crane Management System CMS System Manual 03 2011 97 Assigning parameters and addressing 4 1 CMS station 4 1 7 10 References according to STEP 7 Initial situation objective 98 PLC reference is similar in function to the Win CC network
57. requirements you can configure the automatic start as described in Chapter PC configuration of the CMS station Page 201 Security settings Depending on your project requirements you can configure the security settings as described in Chapter PC configuration of the CMS station Page 201 NOTICE Note that for the RCMS server different security and availability preconditions apply than for a CMS station 6 4 2 RCMS operator station Software installation 1 Whenever possible before installing the software packages define the definitive name of the PC for the RCMS operator station N Issue the computer s IP address according to your network configuration 9 Install the software packages required on the PC For this please note the installation instructions for the individual components Table 6 5 Software packages on the local CMS station Software packages General SIMATIC WinCC SIMOCRANE CMS client SIMATIC WinCC Data Monitor client SIMATIC WinCC Down Time Monitor client Remote access to CMS station WinCC Web Navigator client Automatic start Depending on your project requirements you can configure autostart as described in PC configuration of the CMS station Page 201 Crane Management System CMS System Manual 03 2011 207 Administering hardware and software 6 5 User administration Security settings Depending on your project requirements you can configure the security settings as described in PC
58. servers act as a data collector for data from the connected CMS stations The servers support central operator stations as WinCC clients to which data from all cranes is made available RCMS operator stations 1 5 5 Certified system diagnostics add on The system diagnostics provide visualization of the topology and field devices and offer detailed node diagnostics This facility is integrated into WinCC and is available for both PROFIBUS and PROFINET The status of the CPU or I O modules and the entire network can be visualized in clear displays Detailed pages for each module contain further information The display is based on the SIMATIC S7 conventions Depending on the features of this add on a corresponding block will need to be integrated into the S7 program for the purpose of data supply Crane Management System CMS System Manual 03 2011 15 Product group 7 6 SIPLUS CMS 1 5 6 1 6 16 Precise details of the functional scope and range of modules supported are contained in the associated system description Certified PM Maint add on The standard scope of the SIMOCRANE CMS package does not include a maintenance planning system It does however provide all the data this would require e g operating hours counter PM MAINT is a sector and technology neutral tool for maintenance planning PM MAINT is recommended if a project requires this type of functionality PM MAINT must be installed on the RCMS server PM M
59. stations of an equipment type to the RCMS server then it is possible that the data between several CMS stations is no longer consistent For example it is possible that e g the texts of WinCC message 1 on STSCrane1 and STSCrane2 differ Since the data from STSCrane2 were transferred last they match the data in the data management of the associated equipment type STSCrane on the RCMS In order to ensure data consistency you can synchronize message 1 from STSCrane1 with the existing data on the RCMS server The download handles this synchronization You can only start the download at the RCMS server The Transfer stages when transferring configuration data diagram in Chapter Generation of configuration data upload Page 153 shows which data can be fully synchronized The following requirements must be fulfilled for the upload e The CMS stations must have been configured see Chapter CMS station Page 61 e Communication with the CMS stations is established e The data from all cranes were initially uploaded to the RCMS server see Chapter Generation of configuration data upload Page 153 e The WinCC editors Alarm Logging editor Tag Logging editor are closed on the CMS stations and on the RCMS server e CMS Runtime has been started on the CMS station and on the RCMS e WinCC Runtime of the CMS station has been exited 1 At the RCMS server open the CMS Editor gt CMS RCMS Data Transfer gt Download or press
60. step you choose Equipment and Time span Pi Option Context Type Start Time er STSCranel Manual 30 08 2010 11 08 34 MModity Delete Back Next gt Cancel Figure 4 82 Select crane as DTM equipment in the wizard of the KPI control 7 Define your data and the grouping under Query Type You can keep the settings in the Query Type gt Algorithms Counter 8 Under Query Type gt Cluster Type select the time intervals corresponding to the configuration loaded at the start here KpiOperatingHoursDay KpiOperatingHoursDay gt ctByDays KpiOperatingHoursWeek gt ctByWeeks KpiOperatingHoursMonth gt ctByMonths or ctByCalendarMonths KpiOperatingHoursYear gt ctByYears or ctByCalendarYears 9 Enter a value of 1 for Value When grouping the time interval according to days each tag is displayed in the control as a bar Crane Management System CMS System Manual 03 2011 171 Assigning parameters and addressing 4 4 RCMS server 10 Under sub cluster type select ctByEquipmentlDs As a result of the grouping according to cranes data from several cranes are simultaneously displayed in the control Chart Configuration Wizard Query Type In this step you can choose Algorithm Cluster and Sub Cluster to populate OE EKPI iewer Chart Algorithm Counter Algorithme Counters Calculation A All Algorithme All Algorithme Ol dlacrithircnas NO_CONNECTION CRAN
61. the CMS station While the standard WinCC protocol system prepares the current process status and historical data and messages in standard formats the Data Monitor option offers further scope for analysis and graphic preparation of data It makes sense to use the Data Monitor on the local CMS station if there is no central RCMS server that can be used for data analysis The Data Monitor can output data in MS Excel or PDF format The MS Excel tools for further data editing are therefore available The Data Monitor WebCenter can be used to produce what are known as WebCenter pages on the local CMS station Various pieces of information can be provided on these pages The WebCenter pages can be accessed via Internet Explorer and also displayed and edited directly in the CMS The CMS must simply be able to access the WebCenter pages Crane Management System CMS System Manual 03 2011 39 Functions of CMS 2 8 Reporting 2 8 3 40 4 27 2009 7 19 15 PM 4 28 2009 7 19 15 AM Published_Data Aggregate type Maximum value 200 150 100 50 0 CMSAccumulates dwdCntrNumberLoads 221 CMSAccumulates dwdCntrNumberHearyLitts 46 CMSAccumulates dwdCntrNumberLoadsMores2Tons 68 CMSAccumulates dwdCntrNumberLoadsMoreS0Tons 53 65 7 m Oss 15 0 m E 10 0 m E 4 27 2009 7 19 15 PM 4 28 2009 7 19 15 AM Published_Data Aggregate type Maximum value Accumulates dwdCntrNumberMovesLandside Accumulates dwdCntrNumberM
62. the Download button in the toolbar The download button is only visible if the configuration data have been changed Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server 2 For example if STSCrane1 crane is connected and its data do not match those for equipment type STSCrane on the RCMS server then you see the status changed in the topology tree on the left side of the dialog NOTICE Note that with the download the data on the RCMS server is completely overwritten also see Generation of configuration data upload Page 153 3 Select all of the cranes that are displayed as changed and to which you wish to download configuration data e g STSCrane1 4 If the download process was successful you receive a corresponding message If the download was completed with errors then you can read the error messages in the CMS editor gt CMS RCMS Data Transfer gt Download under the Errors tab NOTICE You are strongly advised against canceling an upload operation that has already started 4 4 8 3 Runtime data transfer Initial situation For runtime data transfer the following requirements must be met e Communication between the CMS stations and RCMS server is established e The generation of configuration data on the RCMS server and the configuration data synchronization have been completed and the data on the CMS stations and on the RCMS server are con
63. the project make it easier for the configuration to be traced When using WinCC and its extensive functionality as a SCADA system it is a good idea to observe the guidelines for naming throughout the project The naming conventions include e Tag names in the tag management external and internal tags e Screen names for WinCC graphics e Procedure names for project functions and actions e Tag names within procedures e Names for objects in WinCC graphics The following applies The more meaningful the element designations the easier it is to navigate in a project All designations are in English Note that it is very hard to read extremely long names We would therefore recommend using clear abbreviations for long names which are used frequently e g Res for reset But if using an abbreviation be sure to consistently use this abbreviation for the same expression The names are structured so that individual words are split by using a combination of upper and lower case e g bInMoveTrigger Naming convention for tags Tags in the tag management for the automation system or within procedures are designated such that both their type and wherever possible the components they are assigned to are clearly recognizable Both parts are preceded by a meaningful designation Type component designation gt e g bInMoveTrigger In scripts all WinCC tags used are defined at the start define The prefix for the tags in the definition sect
64. the same Crane Management System CMS System Manual 03 2011 145 Assigning parameters and addressing 4 4 RCMS server 4 4 5 2 Additional information 146 Each crane of an equipment type has the same additional information These are saved for the equipment type at the RCMS The additional information at the RCMS server is automatically generated later when the configuration data are uploaded A full data alignment is possible for maintenance instructions and references Each message may only be assigned precisely 1 maintenance instruction but as many references as required The following diagram illustrates the situation at two cranes of equipment type STSCrane Maintenance intruction RMGCrane gt instruct 1 Reference aa Dit RMGCrane gt Ref 1 mE RMGCrane gt Ref 2 l RMGCrane gt message 1 RMGCrane gt message 2 Figure 4 63 Additional message information at the RCMS At STSCrane1 message 1 FLT 1 is assigned to note 1 However at STSCrane2 message 1 is assigned to note 2 In the example initially the data from STSCrane1 were uploaded to the RCMS server The data from STSCrane2 were then transferred to the RCMS server As data of the crane that was last transferred are always accepted at the RCMS the data from STSCrane1 are completely overwritten On the other hand as each message can be assigned to several references the reference list
65. 0 Stop Stop with circuit breaker Update Copy Peay Delia Figure 4 16 Configuring maintenance instructions in the CMS editor Open the dialog for assigning maintenance instructions to a message under Messages gt Assign maintenance instructions You will find a list of all existing message numbers on the left Crane Management System CMS System Manual 03 2011 89 Assigning parameters and addressing 4 1 CMS station 90 6 When you select a message an info text appears along with information from the message text blocks 7 Select your maintenance instruction from the Maintenance instructions list and assign it the message number you want either using drag amp drop or the arrow keys On the right hand side next to the name of maintenance instruction it is shown how often this note is assigned to a message If you selected the topology CMS with RCMS server then new or changed maintenance notes as well as the associated entry are shown in the editor tree as having been changed Fe Crane Management System Configuration Assign maintenance instructions A Topology Messages if Maintenance instructions iat Logbook Remarks on maintenance ins Assign maintenance instructic 4 References Fj Operational Data E Import Export Settings by Installation 34 0 System a STSCrane a g Messages
66. 011 2 EKB EMP Image 2 06 2011 2 KB EMP Image 22 06 2011 ZEB EMP Image 22 06 2011 2KB EMP Image 2 06 2011 ZKE EMF Image 22 06 2011 2 KE EMF Image z2 06 2011 2KE EMF Image 22 06 2011 2KE EMF Image 22 06 2011 2KB EMP Image 2 06 2011 ZKE EMF Image 22 06 2011 2EKB EMP Image 2 06 2011 2KB EMP Image 22 06 2011 2KE EMP Image 22 06 2011 2 KB EMP Image 2 06 2011 15 KE EMF Image 22 06 2011 18EKB EMP Image 2 06 2011 15 KE EMF Image 22 06 2011 ap Editing the status graphics of a group display 3 Remember the name of the status tag that is connected with this display Status Display Configuration i ajx ECMS GroupM essages bytlten 0 Upon change Flash Ficture Tag Update Basic Picture GroupMessagestlten Olnactye emt GroupMessagest ten Olnactiye emt GroupM essagest ten OE vent emt GroupMessagest ten Ow arming emt Group essagestten OF ault emt Bit position in Add Preview Selection of Picture Archive eri Automaticlruise emt Automatich ode emt AutoModeB ack ToFront emt AutoModeFrontT ob ack emt AutoModeS tacking emt AutoS tatuslnactye emt Cancel Figure 5 8 Status tag of a group display 4 Inthe Alarm Logging editor under Group Messages gt User defined open the two placeholder group messages with the same number as the group display 184 For example Spare10_Fault gt Group message for fault messages Class 1 For example Spare10_Warning gt
67. 1 CMS system tags Data type CMSCraneName Text tag 8 bit Name of the crane character set CMSEquipment Text tag 8 bit Equipment type to which the crane belongs character set CMSIPAddress Text tag 8 bit IP address of the CMS station character set CMSConnectionState Unsigned 16 bit i Connection status to the RCMS server CMS station RCMS server When starting the CMS Runtime no major errors occurred All local functions are active There is no connection to the RCMS server CMS station RCMS server When starting the CMS Runtime no major errors occurred All local functions are active The connection to the RCMS server to all CMS Stations is active RCMS server When starting the CMS Runtime no major errors occurred All local functions are active The connection to at least one CMS station is not active Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station Data type 7 CMS station RCMS server CMS Runtime cannot run When starting CMS Runtime a fault has occurred that prevents CMS Runtime from being executed e g WinCC Runtime has not been started a crane has not been defined in the CMS editor a wrong computer name has been entered into the CMS editor You can find more information on this fault in the CMS error file in the folder CMS of the WinCC project directory 4 1 7 Alarm event system for the CMS station The CMS alarm
68. 11 59 45 00 Figure 3 12 Duration of operating states Crane Management System CMS System Manual 03 2011 59 Remote CMS RCMS 3 7 Remote access 3 7 60 Remote access Using WinCC Web Navigator either the RCMS operator stations or any other stations can access the CMS station The user sees the screens of the CMS station but is also able to move freely within the screens The following diagram shows the an example of the web client calling up the CMS screens for a crane from the RCMS operator station 4 23 2009 2 10 07 PM 25 02 2009 18 31 12 SIEMENS te a w m am yi flee 2 8 m s wo 3 7 ee lo FS Et Figure 3 13 WinCC Web Navigator in the RCMS operator station Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 This chapter describes the fundamental settings you need to undertake in the CMS standard application in order to integrate them into your project environment crane type settings network topology basic settings in WinCC The RCMS example application also supplied is suitable as an RCMS server for the local CMS station Here too this chapter describes the fundamental settings for integrating the standard application into your project environment and starting CMS RCMS data synchronization This chapter is therefore mainly aimed at people who have to adapt the CMS standard application to specific requirements 4 1 CMS station 4 1 1 Sta
69. 3 Group fault display in the CMS Fault messages from crane gantry 1 initiate the Gantry_Fault group message see diagram Principle of the group message in the CMS When the group message is initiated bit 3 in the assigned status tags is set For individual messages of the class Warning there is an analogous hierarchy The group message Gantry_Warning sets bit 2 in the status tags For operator messages there is an additional Event state Bit 1 is set in the assigned status tags The status displays are configured so that the fault bit has the highest priority The following table shows the complete group hierarchy for the message class Fault The group hierarchy for the class Warning is structured in the same way For events there is only one group message Table 4 4 Group messages for visualizing the group faults Symbol Display group Alarm group A o Supply_Fault LVD_Fault Low voltage distribution Crane Management System CMS System Manual 03 2011 85 Assigning parameters and addressing 4 1 CMS station 86 Symbol Display group Alarm group Hoist_Fault HO Fault Hoisting gear or holding and closing gear HO1_Fault HO2_Fault Trolley_Fault Trolley or luffing gear TR1_Fault Boomhoist_ Fault BH Fault Boom hoist BH1_ Fault BH2 Fault Gantry_Fault Gantry Slewing_Fault SL_Fault Slewing gear SL1_Fault SL2_Fault Spreader_Fauit SPR_Fault CRS_Fault Cable reel spreader Auxiliary_Fa
70. AINT supports client views for the operator stations of the RCMS servers PM MAINT offers both calendar controlled and event controlled maintenance of components on different single cranes PM MAINT therefore assists with the timely maintenance of components in order to avoid the cost of premature maintenance or production outage and downtimes An import and export function supports the process of configuring mass data SIPLUS CMS SIPLUS CMS is a condition monitoring system This allows data to be recorded with a data point interval of less than 500 ms Crane Management System CMS System Manual 03 2011 2 This chapter provides an overview of the system design and main functions which the local CMS provides Several sections list various ways of implementing a functionality which may be used depending on the project requirements Functions of CMS 2 1 System design 2 1 1 Applications The CMS station is located at the crane It can be operated as a single user station single user CMS however it also permits combined operation of a CMS station in the electrical room with several client stations for example in the crane cabin or in the checker cabin multi user system Figure 2 1 CMS as a single user station in the crane cabin BEE Figure 2 2 CMS multi user system with several operator stations at the crane Crane Management System CMS System Manual 03 2011 17 Functions of CMS 2 1 System design 2 1
71. CMS Runtime When recording with backup you can also send the Duration rather than the stop time from the controller Data acquisition is activated with the Record data setting If you remove the check mark you can shut down the complete processing No data is transferred and no archive entries or XML files are created HE Crane Management System Configuration Cargo handling Dad ax rT S E O Topology MoveData MoveData a Messages References Start Stop hg Operational Data a bInMoveStop o Cargo handlin Ta ime MoveStarttime bytYear MoveStoptime bytYear 7 ReMi MoveStarttime bytMonth MoveStoptime bytMonth 5 BEB Imporvexport Day MoveStarttime bytDay MoveStoptime bytDay 7 5 Setti H g Se ngs Hour MoveStarttime bytHour T MoveStoptime bytHour m Installation i Fr System Minute MoveStarttime bytMinute MoveStoptime bytMinute ss Second MoveStarttime bytSecond MoveStoptime bytSecond Duration wrdMoveDuration Mi Timestamp for move is start event C Timestamp for move is stop event M Record data Buffered Recording Copy New Delete Change mode Figure 4 33 Configuration of buffered cargo handling data recording in the CMS editor If you selected the topology CMS with RCMS server then your cargo handling data archive and the associated entry is shown in the editor tree as changed Further your archive with all process va
72. CMS editor under Topology gt Equipment types see RCMS topology Page 149 For example here you can define an offset 1000 for equipment type STSCrane and an offset 3000 for equipment type RMGCrane For the messages from RMG cranes an offset of 3000 is applied for each message number Message number 1 at the CMS station of RMGCrane1 corresponds to message number 3001 at the RCMS server Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server RCMS 3 message pool 3001 RMGCrane gt message 1 3004 RMGCrane gt message 2 a era ee aie ies EE lore eee ieee eee STSCrane2 RMGCrane messages messages _ STSCrane TSCrane RMGCrane a aa a STSCrane1 Figure 4 62 Offset for instance messages Note All the process tags used on the CMS stations are discarded Processing steps configuring the alarm event system 1 Open WinCC Alarm Logging 2 Define the archive configuration to match your project requirements Note Messages group messages message blocks message classes and message types are generated automatically for the configuration data transfer Note e Note that only those messages of the message classes are transferred that are marked on the CMS station in the CMS Editor under CMS RCMS Data Transfer Transfer messages e The messages from cranes of a certain equipment type should be
73. CMS stations and an RCMS server e Analysis of operational data as well as recording and analysis of downtimes at RCMS level The user interfaces at CMS and RCMS level are structured with a focus on user groups and offer various users the corresponding information and functions for their respective area of work As a basis for configuring a CMS station two standard applications are supplied for the CMS and RCMS levels in the CMS add on package The standard application includes the functions of the crane management system described above This document describes how the standard applications can be adapted to various project requirements SIMOCRANE CMS provides various tools for implementing the CMS functionality required It is not a ready to run crane management system Crane Management System CMS System Manual 03 2011 Preface Area of application Content The system is designed for use on cranes and for harbour and industrial environments The SCADA product used allows the adaptation to various applications Thanks to its scalability anything from CMS single user systems right through to networked CMS infrastructures can be installed The document provides information on the following areas Target groups and level of knowledge This document addresses various target groups For these target groups the following knowledge is required e Sales amp Marketing General knowledge about the scope of the WinCC function e Engin
74. Crane Management System CMS System Manual 03 2011 87 Assigning parameters and addressing 4 1 CMS station 4 1 7 6 Message import in the WinCC Alarm Logging Initial situation objective WinCC Alarm Logging features an import function for individual messages so you don t have to create all the messages manually The import file must be available in text format txt Refer to the WinCC documentation for the structure of the import file and meaning of the parameters Processing steps 1 Ensure that all message classes message types message blocks and message groups used in the import file are created in the WinCC Alarm Logging 2 Ensure that all tags used message and process value tags are present in the WinCC tag management 3 Use the Import messages dialog to import the messages from the WinCC Alarm Logging toolbar Messages gt Import individual messages 4 Once the import process is complete a message appears and you can read the import status off this You can check here whether the import is free from faults 4 1 7 7 Maintenance instructions in the CMS configuration editor Initial situation objective You can assign a maintenance instruction to each message that is available in WinCC Alarm Logging Only one maintenance instruction can be assigned to each WinCC message But several messages can be assigned to each maintenance instruction Below is a description of how to manually configure a maintena
75. DL with a new screen e g MessageList PDL 4 Save the change 5 1 5 Group fault bar Initial situation objective The state of the group fault bar is formed via group messages in the WinCC Alarm Logging see section Group messages Page 84 Each element in the group fault bar has three possible states e Bit 1 Inactive not a fault not a warning e Bit 2 Warning e Bit 3 Fault Crane Management System CMS 182 System Manual 03 2011 Planning and configuring 5 7 Expansion of visualization and screen structure Fault Gantry GA_Fault Fault Hoist 1 HO1 Fault fot JOM T Fault Hoist 2 HO2 Fault 0 E enn T 5 N N LO Oo lt x w N op lt Ke Co N ie T pm w z z z z 7 2 2 2 2 2 2 2 2 2 2 2 2 2 2 B A ja B B e e ja Ja js ja B ja ja Bit 1 Bit 2 Bit 3 ses e ar e aut es om Figure 5 6 Principle of the group fault display There are only two states for operating messages e Inactive e Active How to add a further element to the group display is described below Processing steps 1 Edit three graphics in the EMF format for the display element inactive warning error fault and copy the generated graphics into the project folder lt lt WinCCProjectpath gt gt GraCS with the name of a placeholder e g Group
76. Data Monitor is an option for extended analysis of operational data and messages from the WinCC archives The Data Monitor is particularly suited to use on the RCMS server Here the collected data from all CMS stations connected to the RCMS server is available to the Data Monitor You can also use the Data Monitor on the CMS station if there is no RCMS server or none has been planned Analysis results can be conveniently produced via Internet Explorer and published for other users Internet Explorer can be used to access this data on office PCs if the PC in question has Internet or network access to the corresponding CMS station In addition to the options for data analysis the Data Monitor also provides you with Web Navigator sub functions The Process Screens offer a pure observing function for WinCC screens HMI devices which are only to be used for observation rather than operational purposes do not therefore require a license for the Web Navigator Crane Management System CMS 14 System Manual 03 2011 Product group 7 5 SIMATIC WinCC options and certified add ons 1 5 3 WinCC Downtime Monitor The WinCC Downtime Monitor can be used to record and analyze the behavior of the entire crane system with regard to reducing the downtimes of single cranes The Downtime Monitor was originally developed for machine oriented or line oriented manufacturing plants but is also easy to use in a crane environment It is especially suited as appli
77. E_ON OPPRATION TOTAl Cluster Type EctBuD avs Sub Cluster Type ctEpE quipmentiDs Only Stacked Bargraph Stacked Group Back Cancel Figure 4 83 Select data in the wizard of the KPI control 11 Close the wizard The actual configuration is displayed in the control 12 Press the button The name of the configuration loaded at the start is displayed in the output field e g KpiOperatingHoursDay 13 Save the actual configuration using the Save view button under the displayed name e g KpiOperatingHoursDay winCC Runtime SIEMENS 4 52 56 PM Operating Consumed Ton KPI Statistic by Statistic by Statistic by Status Energy Size Direction Weight KpiOperatingHoursDay 29 01 2011 16 52 22 E 02 02 2011 16 52 27 J Update View_ oe oO AlN s Figure 4 84 Save configuration for KPI control Crane Management System CMS 172 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server 14 Test the configuration by pressing the Operating state button 15 Proceed in the same way for all of the other configurations In so doing for all of the configurations in the context management of the wizard the same crane e g STSCrane1 must be selected Note that for each data set there can be several time intervals hour day week month year 4 4 9 7 Saving the DTM project Initial situation The DTM project data is not automatically copied into the WinCC proje
78. Ga Open 3 Shift Calendar Options A ie oh 15TS5Cranel STSCran 1 STS Crane STS Crane Seer fea Reason Trees 1 item s version BASE 22 Stat Figure 4 78 Setting up a new Downtime Monitor version Crane Management System CMS System Manual 03 2011 167 Assigning parameters and addressing 4 4 RCMS server 3 Export the project to Excel The DTM documentation contains information on editing the Excel spreadsheets i WinCC DowntimeMonitor Fie view Tools Help 7 Set as E Equipment E pel Equipment Model Import lendar Options ap Reason Tree Skate Translatio STSCrane A 5TSCranel S5T5Cranel 575 Crane 575 Crane 575 Crane Export Contiguration Ea MS Excel File to be exported File Name C PROGRAM FILES SIEMENS WINCC SIT TEMP Export as SIMATIC IT Browse Export Figure 4 79 Exporting a project 4 Add your crane to the import file and close the file Please observe the information in the DTM documentation on editing the spreadsheets You can use the example equipment as a template Note The name of the equipment must match the crane name defined in the CMS editor 5 Import the project 6 Activate the new DTM project version with Set as Current i WinCC DowntimeMonitor File View Tools Help A Set as Curent G Open 5 Shift Calendar Options E o ail aif Equipment Set a configuration as CURREN quipment ba
79. MATIC WinCC options and certified add ons e Reporting e Integrating the Trace Viewer The RCMS sample application includes an example of a plant view the tree view of several cranes and examples for the analysis of operational data and downtimes 1 5 SIMATIC WinCC options and certified add ons The options and add ons described below are applied in various combinations to cover additional functions 1 5 1 SIMATIC WinCC Web Navigator The WinCC Web Navigator extends CMS functionality by providing a remote access option You can use the WinCC Web Navigator to operate and observe a plant comprising various stations via the Intranet or Internet This does not require any changes to the WinCC project The Web Navigator is needed in the crane environment if e remote access to the local CMS station is required e g from the RCMS server e other HMI devices besides the electrical room PC are needed on the crane itself crane cabin checker cabin The Web Navigator server is installed on the CMS station in the crane s electrical room A web navigator client can be setup on any Windows PC at the crane itself at an RCMS server or on other RCMS devices The web client allows the WinCC project running on the CMS station to be operated and visualized from MS Internet Explorer Just like the WinCC basic operator station virtually all possible displays and operations are available to the web client 1 5 2 WinCC Data Monitor The WinCC
80. MS crane management system The basic WinCC software offers the most important functions of a SCADA system encountered in crane applications e User administration Issuing and checking user access rights both for configuration and the runtime environment As of WinCC V7 SIMATIC Logon is part of the basic WinCC software SIMATIC Logon integrates itself into the security system and the user administration of Windows e Visualization The basic WinCC software assists with the configuration of individual user interfaces through the provision of standard objects This includes for example simple standard objects such as lines or rectangles common graphic objects buttons and input output fields picture windows OLE objects and ActiveX Controls e Alarm event system The alarm event system records process messages and local events and archives them in cyclic archives The archived messages are displayed in an ActiveX Control The type of message procedure and archiving can be configured e Process value archiving Historical values and value patterns are saved in process value archives The type of recording and archiving can be configured e Protocol system The protocol system is used to save or print data from WinCC in fixed layouts as files e Configuration of mass data WinCC projects can be edited in MS Excel using an extra tool Since WinCC is commonly used as a standard product support and expertise are widely availab
81. MS server The following counters are configured in the DIM example project Bi WinCC DowntimeMonitor File View Tools Help r Set as Curent Gay Open ms Shift Calendar Options A General Registry E g General Registry E Levels State Families ER Machine State List i Equipment Types ae ounters General Registry Counter Mame W did ontrOualMode Cont BO did ontrMainHoist2020Fr MO divdontrMainHoist2Ort W divdcntrMainHoist4OFt W divdCntrMainHoist45Ft W wdea MainHoist weight dwdontrMeasuringkwh W dwdintrYumberHeayyLifts W divdcntrAumberLoads W divdCntriumberLoadsMores 2 Tons W diwdCntriumberLoadsMoreSOTons W did ontrumberMoyesLandland W divdontrlumberMoyvesLandside W dwdntrumberMovesQuad W diwdCntrumberMovestaterside W divdontrumberMoves Watery ater did ontrumberhoncont diwdntroptimalCont W dwdintrSingleModeCont W gwdet vv eighton Cont W diwdintrWeightheayyLifts dwdontreightMovesLandside W diwdntreightMovesQuad W dawnt eightMoves Waterside i divdontrBreakdown W diwdintraukoOptimalCont W divdentrAukoModeCont i dwdCntrYumbero_ 10Tons W dwdCntrYumbert0_SOTons W gwdet Number 20Tons W wdea Numberz0_30Tons W gwdet Number30_40Tons Figure 4 76 Counter values in the DTM example application The data source for the individual counter values is assigned to each device in the form of WinCC tags in the RCMS tag management Crane Management System CMS System Manual 03
82. Messages group messages message blocks message classes and message types are generated automatically for the configuration data transfer Please ensure that there are no overlaps in the configuration of your CMS stations Such an overlap would be for example a WinCC message class which is assigned different definitions on the CMS stations of two equipment types On the RCMS there is only one uniform definition for this message class When configuration data is transferred at the RCMS instance messages are generated based on the specific equipment type Each equipment type features an instance message set For instance messages the same message configuration is used for all cranes of an equipment type However during runtime a separate message is triggered for each crane Assignment to the crane takes place dynamically via process value block 1 Crane name Additionally process value block 2 contains the equipment type of the crane User text box 10 is used in the RCMS standard application to display the crane name and equipment type from the process value blocks NOTICE Process value block 1 is reserved for data transfer and may not be employed user specifically The following diagram illustrates the principle of instance messages The messages for STSCrane1 and STSCrane2 are the same This is the reason that they are only created once on the RCMS server If Message 1 now occurs for STSCrane1 then this information is trans
83. Messagesltem10OInactive emf GroupMessagesltem10Warning emf GroupMessagesltem10Fault emf Crane Management System CMS System Manual 03 2011 183 Planning and configuring 5 1 Expansion of visualization and screen structure 2 Copy the graphics into the GraCs folder of the WinCC project and replace the existing placeholder graphics Ge P WinCC_Projects CMS_ 04_01_ SP1 CMS_ 04_01_ SP15GraCs Figure 5 7 File sa p Ei Address PiWintc_Projects CMS_ O4_01_SP1 CMS_VO4_01_5P1 Gracs Edit Help A Search gt Folders wiew Favorites Tools E File and Folder Tasks amp ir Move the selected items a Henenrnttnninnnene E Copy the selected items kd Publish the selected items bo khe Web E mail the selected items x Delete the selected items m aroupMessagesIkemi 1Fault emf m aroupMessageslkemi lInactiwe emf aroupMessagesIkemi 1Warning emf GroupMessageslteml2Event emf m GroupMessagesltem12Fault emf m aroupMessageslkemlzInactive emf m GroupMessagesiteml zw arning emf m GroupMessagesltem1 3Event emf GroupMessagesttem1 Fault emf GroupMessagesltem1 3Inactive emf GroupMessagesrtem1 3y arning emf GroupMessagesltem14Event emf GroupMessagesltem14Fault emf GroupMessagesltem1 4Inactive emt Y4 2 Other Places 6 CMS_v04_01_SP4 My Documents 9 Shared Documents W My Computer be My Network Places Date Modif 2KB EMP Image 22 06 2
84. MoveD uration Analog zS nelo Name of the process tag AERE toe E E Events srtMoveDuration Select ae Tag ss E Acquisition event controlled z Comments C script P m Archiving Factor Cycle ctions m Supplying tags i Start System C Manual input Hysteresis abs ind f a Tag C script As Archive after segment change senp m Archiving C Enabled Disabled Display Stop Tag O V Relevant long term Factor Cycle i x 500 ms v C script Also put archived value in tag PO Select The general tab of the tag properties changes basic parameters Cancel Help Cancel Help Figure 4 30 Configuration of archive tags for recording cargo handling data in the WinCC Tag Logging editor Crane Management System CMS 104 System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station Table 4 7 Setting for archive tags for recording operational data Setting Archive tag Disabled Archiving type Acyclic Event controlled e Proceed in the same way for all other data sets which you wish to change e You can also define your own archive Proceed as described above when configuring the archive Result You have now prepared the operational data sets However at the moment you cannot record any values To do this you must configure the next recording steps in the CMS editor The recording dialog differentiates between the t
85. ON Duration time category pana of the time category Crane Crane on DOWN Duration time category Down Duration of the time category Down IDLE Duration time category Idle Duration of the time category Idle Crane Management System CMS 166 System Manual 03 2011 4 4 9 5 Assigning parameters and addressing 4 4 RCMS server Name Formula Description NO_CONNECTION Duration time category Duration of the time category No No connection Connection OPERATION_LIMITED Duration time category Duration of the time category Operation limited Operation limited OPERATION NORMAL Duration time category Duration of the time category Operation normal Operation normal OPERATION_TOTAL Duration time category Duration of the time category Operation total Operation total Operation limited Operation normal PERFORMANCE_RATE Container Number of handled containers referred to the design performance and the available operating time design performance moves hour Design Speed Operation_Total Changing or adding a crane Cranes are DIM equipments The example project contains an equipment as a template You need to add the crane to your project as a DTM device The simplest way is to use the Excel export import 1 Open the Downtime Monitor project 2 To be able to start the export set up a new DIM project version using New version ie WinCC DowntimeMonitor File View Tools Help 8 New Version
86. SIEMENS SIMOCRANE Crane Management System CMS System Manual Valid for version 4 1 SP1 03 2011 Preface Product group Functions of CMS Remote CMS RCMS Assigning parameters and addressing Planning and configuring Administering hardware and software Time synchronization Service and maintenance Appendix gt IN O oo A o N Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger DANGER indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account If more than one degree of danger is present the warning notice representing the hig
87. STSCrane ay STSCranet Pungeplante Ausfalizeit O 00 13 33 MEMM W STSCrane Yollast Betriebszeit Op 0 00 01 24 W H Verzoegerung Hoist S 0 00 01 00 Yollast Betriebszeit Of 0 00 34 oo Geplante Ausfallzeit P 0 00 04 45 Leerlaufzett Idle 0 00 11 14 4 Operation time Operati 0 02 07 1 7 Start Time 22 04 2009 13 33 41 End Time 22 04 2009 16 15 20 Number of records 9 Page number Figure 3 11 Operating states and downtimes shown in a Gantt chart The RCMS sample application also calculates and displays the following performance data e Operating state Consumed energy e Evaluation of downtimes maintenance faults etc e Performance indictors efficiency utilization availability MMBF e Number of containers handled TEU in terms of size weight direction Each analysis involves calculations for different periods per hour day week month year The screen below shows the duration of operating states for the last month Crane Management System CMS 58 System Manual 03 2011 Remote CMS RCMS 3 6 Operational data and performance analysis WinCC Runtime O x 4 22 2009 2 52 37 PM SIEMENS pS ae sll Start 18 04 2009 14 50 55 Z End 22 04 2009 14 60 55 z A Demo Terminal E ROMS Server H N RMGCrane IZ RTGCrane a4 STSCrane STSCrane1 A STSCrane2 15 59 40 00
88. Supp y Lirit 3 Suppi Lire 4 Hm Pd s D Operator enable Select whether the operating functions in the CMS should be restricted to a certain PC e g Web client in the crane cabin Then enter the name of the PC Technology functions Select the technology functions present Enter the computer name if present of the Web Navigator client PC in the crane cabin if you want to restrict operation of the technology functions to this PC Supply units Change the number of supply units displayed in the Main Supply Units tab of the CMS standard application 4 SIMATIC S7 web server Select whether in your project the web server on the SIMATIC S7 CPU is activated Then enter the IP address of your S7 SIMOTION web server Select whether in your project the web server on SIMOTION is activated Then enter the IP address of your SIMOTION SIPLUS Trace Viewer Select whether the SIPLUS Trace Viewer is to be used in your project Then enter the IP address and the port number of the Trace Viewer server Crane Management System CMS 68 System Manual 03 2011 4 1 4 2 Hoist tab Assigning parameters and addressing 4 1 CMS station The following display provides an overview of the setting options available in the Hoist tab 10 01 m 21 60 t 18 09 2010 18 20 00 Positions Masamal positon up Mamal ponian dawn Pr lmit Ground Limit Ground e bal e Drives Spreader Q Positio
89. User text block 3 File prefix gE e Q User text black 4 CMS V04 01 SP1 i A User text block 5 Text file tet bd Graphics Designer J User text block 6 Are tonal All pictures Select pictures Selection C User text black 7 L User text black 8 L User text blocks 9 C User text block 10 198 H C Message classes H C Message types o H 0 Message blocks C Tag Management E C User Administrator J Picture Tree Manager Fl C User Archive Lifebeat Monitoring fl Graphics Designer Figure 5 21 WinCC Text Distributor One file per picture Referenced texts M Update referenced texts Last update 22 S ed O00 1515 58 Languages f Export all Select languages Selection Existing texts Delete existing texts Replace existing texts Keep existing texts Export Crane Management System CMS System Manual 03 2011 Planning and configuring 5 3 Languages WinCC Smarttool Configuration Tool e The WinCC smart tool Configuration Tool provides an option for configuring mass data in WinCC see section Mass data configuration in WinCC Page 200 The user interface is MS Excel e In MS Excel you can create a project folder for your project e The Texts sheet is used for the administration of texts in the Text Library You can add or edit texts and languages here and write straight to WinCC 5x EAE File Edit View Insert Format
90. _ O4_01_SPi mcp i E Ioj x File User Table wiew Chipcard AddOns Help alatlia xel el operator Lagi Operator l SIMATIC Logon i Administrator Group ae MEE Maintenance Login only via chip card WebNavigator ese tk Management Automatic logout Web options A on after jo Minutes oy absolute time Start Picture m CMSA oot UzP ebi pe Boe i Operator 3 idle time Language English United States m T User Administration S C AValue input o S CiO 4Process controling J C Picture Editing Change picture O window selection O Lock alams io Free alarms ooo S Ci i TfMessage Editing J C 135top archive S CO iO 14Edit archive vales S Co Archive Editing S Co o TBAction Editing S C 1Project Manager S Coi CMS_Management hay WOSCMS Maintenance CMS Administration E Remote activation Rem 100 Remote configuration 1O04WebAccess monitoring only Figure 4 56 WinCC user administrator If you are using functions in WinCC screens which are not executable in the Web Navigator you will need to prevent them from running in WinCC using preprocessor instructions for C scripts The same applies to displaying objects which trigger these functions The following preprocessor instructions can be used Table 4 9 Preprocessor applications for C scripts in WinCC ifdef RUN ON WEBNAVIGATOR lt lt instructions which run on the web navigator gt gt else lt lt instructions which do not run on the w
91. acro list and managed in the dialog Settings gt Macros In this dialog you can assign a value to a macro which is then valid at all locations where it is used In the CMS Editor there are also a few predefined macros these contain system information such as the installation path of the CMS You can use these macros You cannot change the value As with maintenance instructions there is an import function for the references The CMS operating instructions contain a detailed description of this import function Processing steps This example performed shows how to create a reference for a manual in PDF format Before you can create a reference you first have to define the program to open it 1 Open the dialog for defining programs under Settings gt Programs 2 Enter any name for the program in the Description field e g Acrobat Reader 9 0 3 Enter the program path of the program you want in the Program field 4 On the program path you must enter the predefined Reference macro as a wildcard for the document path There must be a space between the path and the macro Reference Crane Management System CMS System Manual 03 2011 93 Assigning parameters and addressing 4 1 CMS station 94 5 As an option you can add other macros in the Program field A macro of this type may be e g a wildcard for a particular page in a reference Page In this case the wildcard is part of a parameter i
92. ae flock alarms AS i 1aStoparchive 1007 Remate configuration 1004WebAccess monitoring only Figure 5 19 WinCC User Administrator 4 Select whether the log off is to be performed after absolute time or after idle time Result After a certain time interval a user whom you have defined is automatically logged off This allows you to avoid situations where unauthorized persons have access to particular functions when the logged on user forgets to log off Crane Management System CMS System Manual 03 2011 195 Planning and configuring 5 3 Languages 9 3 Languages 5 3 1 Standard application languages The CMS RCMS standard application is supplied in English and German If you need other languages to match your application requirements you will need to arrange for translation of all the texts in the screens If you want to run your configured messages in several languages you will also have to translate the texts in the WinCC Alarm Logging Maintenance instructions and references in the CMS editor can only be displayed in one language This language must be defined during configuration Please first check whether the language you need can be displayed by WinCC The process described here for working with language dependent texts only relates to user data The choice of WinCC user interface languages depends on your WinCC installation 5 3 2 Language dependent texts in screens Initial situation The texts th
93. ae nc testa a cme a tare ate clecs esta seeders 16 2 FUMCHONS Ol GoW EE EIEEEI EE PE A E EE ETE AAA PEE 17 2 1 System desig mierke a edie sai N E 17 2 1 1 PAPO IC AU OUNS aaen a a a a a a a opis cae a EN 17 2 1 2 TOPOLOGY mr A inateln anna cceadannmieutn 18 2 1 3 Communications with the control level 0 cc cece ececececececececececececacacaeaeneaenenenenenenenenenenenensnenesess 19 2 2 DESiOniOr USER IMIG ACE serisi ea ia as a aie el eee aaa aia ncesee ands 20 2 3 ISSR POU S iseissicicl totic Gea dcaec ete bamaataiian Gace hacia dataaansssahcniaina dec ta scincten Martian adnale atte aauad dates 23 2 4 CONGITIONMMONMILONING ict Gi ahaee ae hielo tt eas Sle atleast 24 2 5 OCC SS COMICON ae tet th tosis a hl Sete gs sg chests teeiteaetw Geeta hea arn tte 2 2 6 Fault CHAGQINOS CS cccch nits tact ete Pte ct ascetic tea a he Mana atlanta hla cacti N ds Arete ee aor a 29 2 6 1 Message ISIS csi less pase corel dae ania tists isda caleba Sw eee dea 29 2 6 2 Message SlAUISHCS ted Sari a a ees eeti a a a sais ata eae 31 2 6 3 Maintenance instructions ANd QUICELINGS c cece ceeccceeeeceeeeceeeeaeeesaeeeseueeseeeeseeesseeeseeeesaueesaeeeees 32 2 6 4 References to additional information ccccccccccecececceccccccccccececenecececenecececececseecucucueucecececenenaeas 33 2 6 5 Web based diagnostics Of COMPONENMS cccceccccececceececceececseeeessueeeceueesseaeeesaeeesseeesaneeeseaes 34 2 1 Operatonaldalausdsea o a a 35
94. agnifying glass button can be used to open a detail screen When this happens the display tag for the detail window is set to TRUE in the main screen and a picture name is assigned to the picture tag The same procedure applies to all the other menus CMSRoot1024 PDL gt picMenu gt picMenuNav CMSPrimNav PDL CMSMenul1 PDL picNav gt CMSMenu1iNav PDL picPic gt GeneralDiagnostics PDL GeneralDiagnostics PDL picDetail gt GeneralDiagnosticsEstop PDL Hoist PDL picDetail gt DrivesDetail PDL CMSMenu2 PDL picNav gt CMSMenu2Nav PDL picPic gt TechnologyFunctions PDL CMSMenu3 PDL picNav gt CMSMenu3Nav PDL picPic gt SupplyOverview PDL Figure 5 1 Principle of screen navigation There is an internal tag for each navigation bar and this features the selection status of the entire navigation bar selection status tag The tag changes its value as soon as a button is pressed in the navigation bar Every button is assigned a selection status where the button is active The buttons are WinCC status displays see next section Crane Management System CMS System Manual 03 2011 177 Planning and configuring 5 1 Expansion of visualization and screen structure 5 1 2 Navigation bar The following section describes how you can configure an element in a navigation bar Processing steps 1 Edit the two graphics in the EMF format for the button active inactive in the navigation for calling
95. al TAD snena ects tie betasinuned sidan tdaaiav coda mie mtagaeenlacete Wanciae olan wen tie 73 4 1 5 CIS OD OLOGY nermai a a E te tesa same TE E acct 73 4 1 6 CIWS System TAGS ereite a satin ecb lacatiew av eanu E A a 80 4 1 7 Alarm event system for the CMS Station cccccccccccecsseeeeeseeeeeeeseeeeeaeeeeeeseeeeeeseeeeeessaeseesaaeeeees 81 Ate Message procedur eS icc cotieutatirncavianoiasier A ats 81 Alh Message DIOCKS rreren an a a E N E E a a 81 4 1 7 3 Message classes and message types cccccsecccesececesececeseccseseeceaeeeseueceseuecenseesesseeesaeeeseaeess 83 AELA SVOUDMMESSAGCS ain E E a see are we hakeenesiie 84 Ao ArChve GOMTOULAUO Ms enen n e a a a Meturiats 87 4 1 7 6 Message import in the WinCC Alarm Logging cccccceeccecseeeeeeeeeeeeeeaeeeeesseeeeeessaseeesaaneeesnaneees 88 4 1 7 7 Maintenance instructions in the CMS configuration CCitOr ccccccceeeceeceeeeeeeeeeeeeeeeeeeesaeaeess 88 4 1 7 8 Remarks on maintenance instructions cceccccececceeeeeseeeeeneeeeeaeeeesaaeeeseueeesaeeessueesseeeesaeeeesaaaes 91 4 1 7 9 References in the CMS edito ersen a a a a a aS 92 4 1 7 10 References according to STEP 7 cccccecccccseeeccesseeecceseecceeseeecseuseeessueeeecsaseeecsagseessaaseensssaees 98 4 1 8 Operational data on the CMS station ccccccceccccceececceeeeceeeeeseeeeeseaeeeseaeesseueessaeeessneeesaneeees 103 4 1 8 1 Data sets for configuring Operational data
96. al situation 4 1 CMS station Operational data on the CMS station CMS Runtime records three categories of operational data for a crane e Cargo handling data e Time slices for counter values operating hours load and switching cycle counters e MMBF data Each category contains a configurable data set The data sets are entered in the WinCC Tag Logging archives by the CMS Runtime depending on the event The background to event control is that all values can be entered in the archive in synch with a defined time stamp and accessed as a data package for this time stamp later on Events include e cyclic events e acyclic events trigger tag change in value The values entered can be called up in WinCC directly using the WinCC Table Control and displayed in tabular form The following steps should be followed for configuration e Configuring the data sets in WinCC e Configuration of types of recording recording events in the CMS editor Data sets for configuring operational data The data sets are configured in WinCC One data set comprises several WinCC process tags which are archived in a common WinCC Tag Logging archive You will find the following data sets configured in the standard application Table 4 6 Operational data sets in the CMS standard application Category Tag group for WinCC Tag WinCC screen Description process tags Logging archive data MMBF data MMBF Data MMBFData MMBFData MMBF data set Time slices f
97. all connected cranes CMS stations provides different evaluation and display options and offers remote access to the CMS stations The WinCC standard tools Alarm Logging and Tag Logging and the WinCC Downtime Monitor will support you when archiving evaluating and displaying the data on the RCMS server The CMS WinCC add on handles data transfer between the CMS station and the RCMS server On the RCMS server the cranes CMS stations are sorted according to their equipment types When setting up an RCMS server you must adhere to the following configuration steps Setting up a WinCC project with the following contents 1 Setting up the project basis consisting of WinCC screens and navigation Crane Management System CMS System Manual 03 2011 135 Assigning parameters and addressing 4 4 RCMS server Settings in WinCC Archive configuration of WinCC Alarm Logging Archive configuration of the WinCC Tag Logging archive Definition of the RCMS topology in the CMS editor terminal tree Creating all configuration data from the CMS station Comparison of configuration data between CMS stations of the same equipment type Configuring the runtime data transfer Oo ON OO KF WD Configuring the Downtime Monitor project The RCMS standard application includes e Examples for the configuration steps 1 5 suitable for CMS standard application e Import file for the WinCC Downtime Monitor 4 4 1 Principles of data tra
98. ame is limited to 32 characters the length of the process tag name is limited to 64 characters Here note that when transferring configuration data to an RCMS server the archive names and the process tag names have the crane name as prefix followed by _ The total number of characters at the RCMS specified above must not be exceeded Crane Management System CMS System Manual 03 2011 147 Assigning parameters and addressing 4 4 RCMS server STSCrane1_MoveData STSCrane2_MoveData MoveData MoveData WinCC TagLogging WinCC TagLogging STSCrane1 STSCrane2 STSCrane i STSCrane Figure 4 64 Operational data archive at the RCMS server The process tags contained in the archives of the CMS station are created on the RCMS as internal tags in a tag group Crane name e g STSCrane1 They are no longer used Crane Management System CMS 148 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server Processing steps archive configuration 1 Open WinCC Tag Logging gt Archive configuration 2 Define the archive configuration for Tag Logging Fast and Tag Logging Slow corresponding to your project requirements Note You do not need to configure any Tag Logging archives or process tags on the RCMS Both are created automatically later on when uploading the configuration data Note Note that only the operational data archives and the archive tags contained in them are transferred wh
99. at are configured in the Graphics Designer are saved with each screen Using the WinCC Text Distributor you can export all of the existing texts in the WinCC screens translate them and import them again in multiple languages Processing steps 1 Start the WinCC Text Distributor and select the Graphics Designer Crane Management System CMS 196 System Manual 03 2011 Planning and configuring 5 3 Languages 2 Export one or more existing languages in the txt or csv format Depending on the size of the project it may take several minutes to export the language texts E Text Distributor 15 x Fie Options Help ia Export texts E Import texts L Tag Management E WCMSO1 Swinll_Project_CMS_ VO4_01_ SPST xtDist Export files el C User Administrator i C Picture Tree Manager H C User Archive File prefix J Lifebeat Monitoring CMS v04 01 SPI J Graphics Designer Texts in pictures File format ee Graphics Designer All pictures Select pictures Selection One file per picture Referenced texts e Update referenced texts Last update 22 07 2010 151558 Languages Export all Select languages Selection Existing texts Delete existing texts f Replace existing texts Keep existing texts Export Figure 5 20 WinCC Text Distributor export screen texts Open the export file in MS Excel using File gt Open 4 Select the exported
100. atransfer Infotext H I Import Export H ip Settings H i Installation MsgClass MsgType E System Userblock Z Maintenance Userblock Userblock ha Basic settings Userblock Userblock Userblock Userblock Userblock Userblock oom ain o ma S Userblock Description key Sequence Comment Update 200 M Display Change mode Figure 5 14 Configuring message details in the CMS editor Crane Management System CMS System Manual 03 2011 189 Planning and configuring 5 7 Expansion of visualization and screen structure 5 1 8 Integrate the tree view into the RCMS application In the RCMS application the connected cranes of a terminal are visualized using a hierarchic tree structure The display groups the cranes according to equipment types and displays the operating state of a crane See figure below 5 Terminal A P a RTGCrane STSCrane STSCrane1 ri STSCrane 2 Figure 5 15 CMSNodeTree This tree view is displayed by an ActiveX Control the CMSNodeTree Control The tree topology is defined in the CMS editor under Topology The CMSNodeTree Control is already integrated in the RCMS standard application You can find the integrated CMSFaults Control e g in the CMSHome Pdl screen Here the information from the properties of the controls is used to displa
101. cation on the RCMS server for analysis of the connected single cranes of a plant The Downtime Monitor helps to answer the following questions e What is the actual performance of a crane compared with the planned performance e How is load distributed over the cranes where is there full load and where no load operation e Why do comparable cranes constantly handle different numbers of standard containers TEU Twenty foot Equivalent Unit The Downtime Monitor records downtimes and the reasons for them and calculates specific parameters KPI Key Performance Indicators so that terminal availability and productivity can be increased in the future The shift calendar provided can also be used to include work shifts on the crane in the analysis and to compare these with each other The system offers various display types for analysis results in WinCC Controls e Gantt chart for overview of operating states of different cranes in one overview or over different periods e Bar charts or sub divided bar charts Pareto diagrams or trends for displaying the key performance indicators such as availability performance MMBF productivity containers per hour The data can be grouped by type period or shift e Tables showing overview of plant states over different periods The data can be printed out or exported in csv format 1 5 4 WinCC server The WinCC client server topology is the right solution at RCMS level One or more WinCC
102. cation with the control level The channels support various communication drivers All tags are administered centrally in WinCC in tag management You will find the interface to the crane controller in the SIMATIC S7 PROTOCOL SUITE communication driver in the MPI channel unit in the CMS standard application The connection name is CMS_MPI 2 WinCCExplorer P inCC_Projects 0MS5_ 04_01_5P1CMS_ 04_01_5P1 CMS_ 04_01_5P1 0P Ble Edit Yew Tools Help j al z3 E e 3 5 Se en E El o CMS5_ 04_01_5P 1 Ma Computer BM Tag Management Ez ga Internal tags ee SIMATIC 57 PROTOCOL SUITE 5 Time Synch Tag group S General_Diagnostics Tag group s Haist General Tag group S Hoist Drivel Tag group a Hoist _Drive Tag group H I MPT Trolley_General Tag group me CMS_MPI a Trolley Drivel Tag group H I PROFIBUS amp Trolley _Drive Tag group 4 1 Inductlal Ethernet Poomhoist_Drivel Tag group i EA Gantry General Tag group E tI stot PLC b Gantry Drivel Tag group TCPyIP Gantry_Drive2 Tag group Sewing Drivel Tag group Spreader Tag group Trim_List_5kew Tag group Technology Functions Tag group b essages Tag group MoveDaks Tag group bA MmbFDaka Taq group Counter_Total Tag group Counter_Reset Tag group U PROFIBUS II U Industrial Ethernet IT H Named Connections a M Soft PLC fF Structure tag he A Graphics Designer Menus and toolba
103. ceeeeseuecenesecesauecceseeseaeeessueeensaess 198 5 4 Mass data Configuration in WINCC ccccecccccssccceceeeeceeeeeeeeceeseecesseeeeseueeeseeeeeseecesseesesseeeesaaeees 200 Administering hardware and SOfWALEC cc csccccsseccceseeeeeeecesesececaeeeeeaeeeeeaeeeseaseessaeeessueeetaueeensueeesaueeess 201 6 1 PC coniguration of ine CMS StallOn iaak acter cache ease acess ncaa E a ee ethe 201 6 2 PC configuration of the web Client Station cccccccssseeeccesseeeceeseeecseseecseseeessseeessageeesseaess 205 6 3 f ero tot e166 lt gaeennren me Me tar A oa et eo Na MRS aed eto aR MRR 205 6 4 PC configuration of the ROMS SePrvel ccccccccceeeeeccesececceuseecceaueeesseeeecsaseesseeeeessageeessaeees 206 6 4 1 PRINS SSI CM ata 5 a O A 206 6 4 2 RCMS Operator Slat OM scsi a a a ada ect a E sas tamsne i R n a be aidbtasis vebaa oases 207 6 5 SO RAC S Weal ON reek anc ta sat rath esate E canes secant vane a seca aac an se 208 6 5 1 Information for WINGOWS USEIS noesa a a a a e aa a E 208 6 5 2 Automatic user logon in WINGOWG cccceeeecceeeeeceeeecaeeeeceeeeeseeeesseueessaueesaaeeeseueesseneeeseneesaagees 208 Time SYMCIIOMIZ ATOM ae a a ahaa a a ad eee 211 7 1 CMS staton COMO sasana ind slide ate cone a E Aa a E E 211 7 2 PC TIME SYNCHRONIZATION cier aa eb oe asses E a EE 211 Seice and IMIS IVAN GG enean tp cstres sigh tannin daemciasan sede E TO easceuceneeseaisaswes 213 8 1 Checking the Gata VOM cninn
104. cessing No data is transferred and no archive entries or XML files are created anagement System Configuration MMBF ga Topology i MmbfData Messages bInMmbfStart D amp lhy Operational Data i i Cargo handling ma Year gt L Da l 4 CMS RCMS Datatransfer y nE E Import Export Hour Settings Minute Sy Installation H E System Second M Record data Direct Recording Copy New Delete Data changed Figure 4 36 Configuration of direct MMBF data recording in the CMS editor Crane Management System CMS System Manual 03 2011 113 Assigning parameters and addressing 4 1 CMS station Processing steps buffered recording 4 1 9 1 2 Open the CMS editor Open the MMBF data dialog under Operational data gt MMBF data 3 Enter the trigger tag for reading the MMBF data set in the Trigger field The Time stamp fields define the type of data recording You must note the following for the recording of buffered data Enter the tags for the time components for the time stamp in the Time stamp fields Data acquisition is activated with the Record data setting If you remove the check mark you can shut down the complete processing No data is transferred and no archive entries or XML files are created If you selected the topology CMS with RCMS server then your MMBF data archive and the associated entry are shown in the editor tree as chan
105. cquisition upon change puts a load on the system Crane Management System CMS System Manual 03 2011 121 Assigning parameters and addressing 4 2 Configuring the CMS Trace Viewer 4 Add the tag to the taglist with OK 5 Repeat the process for all other tags you want to transfer Any new or modified tag as well as the associated entry in the editor tree is displayed as changed The transfer of the taglist in runtime is activated with the setting RCMS Runtime Transfer If you remove the check mark then no tag values are transferred in runtime Note The CMS editor also gives you the option of importing taglists 4 2 Configuring the CMS Trace Viewer SIPLUS CMS is used for condition monitoring or for the fast trace functionality Independently of WinCC trend values among other things are acquired and stored The configuration and trace evaluation program required for this purpose is called X Tools However this very powerful tool cannot be integrated into the WinCC environment SIMOCRANE CMS provides an option with this objective in mind namely the CMS Trace Viewer The Trace Viewer has a WinCC control for displaying stored trace data The SIPLUS CMS Trace Viewer is included in the SIMOCRANE CMS scope of delivery In order for the Trace Viewer to be able to interpret the offline data and to make the data available for display in the control you need to note the relevant instructions for creating a
106. ct First of all you need to export the data for each copy operation from the WinCC project If you wish to remove the DIM project together with the WinCC project from a computer then after the export you must delete the DTM project Processing steps export project Open WinCC Explorer Exit WinCC Runtime Open the project management tool WinCC Explorer gt Pl_Option gt Administrative Tools Export your DTM project via Tools gt Export project O FP W N gt Specify whether you only wish to backup the configuration database or also your saved runtime data Processing steps delete project 1 Open the project management tool WinCC Explorer gt Pl_Option gt Administrative Tools 2 Delete your DIM project via Tools gt Delete project Crane Management System CMS System Manual 03 2011 173 Assigning parameters and addressing 4 4 RCMS server Crane Management System CMS 174 System Manual 03 2011 Planning and configuring 5 This chapter describes the configuration work you need to perform in the CMS standard application in order to adapt the standard application to your specific requirements It describes configuration work which is specific to the CMS standard application It is assumed that you are generally familiar with WinCC Specific elements of the CMS standard application are expansion of the screen structure configuration of the CMS WinCC add on SIPLUS CMS etc How to work with
107. d i Equipment Model Name Display Mame Type z STSLranel a 157SCranel STSCranel STS Crane STS Crane ft temis version BASE 22 Stat Figure 4 80 Activate the new DTM project version Crane Management System CMS System Manual 03 2011 168 Assigning parameters and addressing 4 4 RCMS server 4 4 9 6 Save configuration for KPI Control Initial situation The KPI control is a DTM control for displaying DTM data as a bar graph You can control the display of data in the KPI control via script Configurations are saved and can be called again for this purpose In the application several configurations are saved for a sample crane You must replace the sample crane in the saved configurations by one of your cranes e g Crane4 as soon as you delete the sample crane in the DTM project You can find the saved data in an XML file e g RCMS_V04_01_SP1 mcp_aui_dtmconfig xml in the WinCC project path The file has as prefix the name of the WinCC project e g RCMS_V04_01_SP1 Processing steps define crane 1 Open the tag group Screens in the WinCC tag management internal tags 2 Open the properties of the tags CMSConfigCrane 3 Replace e g the first screen of the 4th menu Fault Diagnostics gt Messages PDL with a new screen e g MessageList PDL 4 In the starting value of the tags enter the name of the crane that should be selected when runtime is started Use this crane to also save your con
108. d to define the database configuration of the DTM This depends on the size of your PC drive You can also start off with a small database configuration and then adapt it later using Project gt Change Note Please make sure in advance that there is enough memory available The DTM documentation includes a list of what you need to take into account when defining the databases and what layout you should provide Processing steps setting user rights 1 If the import operation was successful open the WinCC User Administrator Crane Management System CMS 162 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server 2 User rights 600 605 are used for operating the DTM control Assign the appropriate rights to your users Processing steps enable operation of runtime The are VBS standard modules in the installation directory for runtime operation of the DTM control via VBS scripts In order for the RCMS application to be able to use these modules you need to copy both functions into the WinCC installation directory 1 Open the folder WinCC SIT Documentation DTM Example Pages 2 Copy the files AUILDTM omo and WRITEBACK_DTM bmo into the directory WWinCC aplib ScriptLibStd 4 4 9 2 Time model and status word In the DTM example project there is the following assignment between time model and machine status Time model Total time No Crane on rane off 3 Figure 4 74
109. dress according to your network configuration 3 Install the software packages required on the PC Note the installation instructions for the individual components These software components are Table 6 2 Software packages on the web client station General 6 3 Trace recorder Software installation 1 Before installing the software packages define the final name of the PC for the trace recorder 2 Assign the PC s IP address according to your network configuration 3 Install the software packages needed on the PC Note the installation instructions for the individual components These software components are Table 6 3 Software packages on the web client station Software component General SIPLUS CMS X Tools server Driver for SIPLUS CMS IONs CMS Trace Viewer server Automatic start e Autostart of PC as soon as there is a supply voltage Configure the boot behavior of the PC as described in section PC configuration of the CMS station Page 201 e Automatic Windows user log on Set up automatic user log on as described in section Automatic user logon in Windows Page 208 Crane Management System CMS System Manual 03 2011 205 Administering hardware and software 6 4 PC contiguration of the RCMS server e Autostart of the X Tools server Configure X Tools so that the X Tools server starts automatically as soon as the PC is booted For this please observe the instructions in the X Tool
110. e VVinCCProjectPath Crane Management System CMS System Manual 03 2011 Processing steps Assigning parameters and addressing 4 1 CMS station The example performed shows how to create the reference for the network jump 1 2 3 4 Open the reference dialog under References gt References Enter any name for the reference in the Reference field e g STEP 7 Network Select the predefined PLC Reference program under Program Enter the call parameters described with corresponding calls in the Path field e g p C Program Files Siemens Step7 S7Proj Test Test s7p st SIMATIC 300 c CPU 319F 3 PN DP b FC1 n 1 d WinCCDSNName Note Note the use of inverted commas in your parameters Some parameters require inverted commas however in others they must not be used see Table 5 5 Note There must be exactly 1 space before and after each call parameter HE Crane Management System Configuration References amp amp Topology Messages 10 x MacroName YApplicationPath s __ Block Date Reference Step 7 Network PLC Blacks PLCReference DateTime p C Program y To r it Files Siemens Step7 S7Proj Test Test s7p st e Son ie YNetwork d VVinNCCDSNName FMDB_CircuitDiagramPath FMDB_Drw_Plant ID FMDB_Drw_Sheet FMDB_Page FMDB_PLC_Block FMDB_PLC_Name
111. e System gt Basic settings gt Topology dialog HE Crane Management System Configuration Basic settings Languages Topology l Message p Topolo f f j i em OPOlogy Colours Trace Annotations Details Computer Messages H References yy Operational Data Topology One RCMS Server H Be CMS RCMS Datatransfer CMS with RCMS Server iE Import Export CMS without RCMS Server One RCMS Server H y Settings H Installation d i System Maintenance ha Basic settings Update Figure 4 65 Changing the RCMS topology 3 In the list select e g One RCMS server 4 Click OK to confirm your change 5 Close and re open the CMS editor to accept the setting Processing steps create terminal 1 Open the Topology gt Terminals dialog 2 Define your terminal e g Terminal Processing steps create equipment type 1 Open the Topology gt Equipment dialog Define all of the available equipment types here e g STSCrane RMGCrane etc 2 For the equipment type select the symbols for displaying the status of the crane in the tree view CMSNodeTree Control The tree view recognizes five crane states Connection to CMS Station crane in operation Standby Connection to CMS Station crane not in operation Connection to CMS Station warning pending Connection to CMS Station fault pending Offline No connection to the CMS station 1 Each state must be assi
112. e IP address entered is the same as the address set in the ini file of the server application port_no Enter the port number which is to be used by the server application here compare ini files of the server application timespan Enter the timespan to be displayed in ms here Please note that the maximum timespan permitted is 30 seconds profile name Name of the storage profile to which the displayed data set belongs set_ name Name of the displayed data set If the data set is to be called up for example via buttons in the WinCC screen then the set must be selected using a combination of profile name profile_name and data set name set_name Crane Management System CMS System Manual 03 2011 129 Assigning parameters and addressing 4 2 Configuring the CMS Trace Viewer Property timestamp Transfer this property to the timestamp around which the timespan is formed using the following VBS script Dim objControl strTimeStamp Read timestamp from TAG or io field Set strTimeStamp HMTRuntime Tags CMSMessageTime apply timestamp to Trace Viewer Control and read data Set objControl Screen Items objTrace objControl Update False objControl timestamp strTimeStamp Read objControl Update True The timestamp is always located exactly in the center of the control initial position of the ruler Lead time and delay time are half the timespan respectively Update Yes This property initiates the reading of the off
113. e action is not active To be able to use the action you need to e Prepare the interface on the SIMATIC S7 see CMS interface documentation SIMOCRANE_CMS_interface_eng pdf gt Group TimeSync You will find the document on the installation CD e When starting the S7 execute the action tag bInTriggerPLCStartup gt Group Timesync e In addition initiate the action cyclically e g Hourly 7 2 PC time synchronization As soon as you are using several PCs in a network which are exchanging data between themselves you also need to ensure Windows time synchronization in addition e g e CMS station e RCMS server e CMS station Trace recorder Note If you use the trace option please read the notes in the SIPLUS CMS documentation on time synchronization see the SIPLUS CMS4000 X Tools User Manual Edition 2010 06 Crane Management System CMS System Manual 03 2011 211 Time synchronization 7 2 PC time synchronization Crane Management System CMS 212 System Manual 03 2011 Service and maintenance 8 1 Checking the data volume 8 1 1 Buffer for XML files The buffer for the XML files can be limited in the CMS editor CMS Runtime not only deletes the XML files in the transfer directories but also deletes the files in the lower level error directories which are older than for example 30 days 1 Open the Computer tab under System gt Basic settings 2 In the field Maximum XML buffer ente
114. e direction of rotation clockwise counterclockwise direction Specify the angle at which the display instrument points upwards in the screen for the angle of rotation under Index needle should point upwards at 4 1 5 CMS topology In terms of the following we assume you have installed the WinCC add on SIMOCRANE CMS on your computer and entered a valid computer name under Computer in the WinCC Explorer You can define the CMS topology in the CMS editor under System Basic settings gt Topology You can set e CMS is connected to the RCMS server e CMS is not connected to the RCMS server Crane Management System CMS System Manual 03 2011 73 Assigning parameters and addressing 4 1 CMS station The One terminal or Multiple terminals setting is needed later on the RCMS server After installing the CMS add ons the topology CMS without RCMS server is set Depending on the project requirements you can now e define either a CMS without RCMS server e or change the topology to form a CMS with RCMS server in this case configure this CMS so that in your project environment you can subsequently synchronize data with the RCMS server Note Some dialogs of the CMS editor are only available to you if your Windows user belongs to the CMS administrator group Processing steps setting the topology 74 1 Open the CMS editor using the icon in WinCC Explorer 2 Open the System gt Basic settings gt
115. e message classes and message types which are defined in the CMS standard application The message class 16 CMS and the subordinate message types are mandatory for use in CMS system messages and may not be changed The message class is created automatically You can modify all other message classes and message types Table 4 3 Message classes and message types Class Class Type Type Status Color number number Fault 1 Fault in incoming general 218 4 15 outgoin i 218 4 15 Warning 4 Warning in incoming general outgoing Info Operator 97 incoming outgoing 14 External 209 incoming 218 4 15 outgoin Z en 218 4 15 MMBF Internal incoming 4 218 4 15 outgoin ane 218 4 15 CMS fault 241 incoming 218 224 227 CMS warning 242 incoming CMS info 243 incoming 218 224 227 Crane Management System CMS System Manual 03 2011 83 Assigning parameters and addressing 4 1 CMS station 4 1 7 4 Group messages 84 In the CMS each WinCC single message is assigned to a group message The group messages are configured in the WinCC Alarm Logging and can be structured hierarchically so that a subordinate group message also initiates the higher level group message The diagram below shows the group hierarchy of the CMS standard application status tag Gantry Gantry_ Fault Group message layer 2 status tag GAT status tag GA2 GA1_ Fault GA2_ Fault Grou
116. e1 A Equipment n Cranes Computer name cmso1 Messages Equipment 5T5Crane H References fe Operational Data IP Address RCMS 192 168 214 30 Port Number 1482 ie CMS RCMS Datatransfer H amp ImporvExport IP Address CMS E g Settings e f Installation Crane status Tag TEE fF System Synchronisation Intervals Messages fi 0 Seconds Operational Data 300 Seconds M Crane is synchronized with RCMS Comment Update Delete Change mode Figure 4 11 Configuring a crane with CMS and connected RCMS server in the CMS editor 2 Enter the name of the crane in the Name field e g STSCrane1 Note Note that the crane name may only contain letters and numbers The first character of the crane name must be a letter 3 Enter the computer name for the CMS station in the Computer name field Note Please note that the computer name cannot be precisely called CMS You should also observe the WinCC guidelines for the assignment of computer names If the computer name should be the same as the crane name then it may contain letters and numbers only The first character of the computer name must be a letter 4 Select an equipment type e g STSCrane under Equipment type 5 Specify the IP address of the RCMS server in the IP Address RCMS field 6 Enter the number of the port that is to be used for communication with the RCMS server in the Port number field Ensure that the port numbe
117. eb navigator gt gt endif ifndef RUN ON WEBNAVIGATOR lt lt instructions which do not run on the web navigator gt gt else lt lt instructions which run on the web navigator gt gt endif Crane Management System CMS 134 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server Processing steps Web Navigator client e g RCMS operator station in addition to the RCMS server 1 Install the Web Navigator client and the SIMOCRANE CMS client on the web client PC e g RCMS operator station 2 Open Internet Explorer and enter lt lt IP address of local CMS station gt gt WebClient asp gt gt in the address bar Address 42 hetp 169 254 29 1webChent asp Connect to 169 254 20 1 TES F i 169 254 29 1 iG perato Password TETT Leer nama Lox ee Figure 4 57 Opening Web Navigator client on Windows PC 3 Enter an existing user name and the corresponding password in the logon dialog e g User name lt lt operator gt gt password lt lt operator gt gt Result The Web Navigator server is configured for access by the Web Navigator clients on any PC You can launch the Web Navigator client on your station to test this For details of how configure the web client PCs for accessing the Web Navigator refer to section PC configuration of the web client station Page 205 4 4 RCMS server The RCMS server archives operational data and messages from
118. ect folder GraCs e g PrimNavitem4Active This means that you do not have to make any changes in Result the Graphics Designer You have added a new menu to the CMS user interface or modified a menu The new menu and associated secondary navigation bar is opened using the corresponding button in the primary navigation bar Crane Management System CMS System Manual 03 2011 181 Planning and configuring 5 7 Expansion of visualization and screen structure 5 1 4 Screen initialization Initial situation objective Screen navigation is based on internal WinCC tags The navigation tags must be initialized when starting runtime or if the user logs off Initialization takes place using the project function InitScreens fct The header file Screens H is read in order to define the tags The following initializations are carried out in the standard application e The selection state for all navigations is set to O e The picture tags of the main navigation and of the individual menus are initialized in the starting value of the picture tags with the name of the first screen in the menu How to change the screen initialization is described below Processing steps 1 Open the tag group Screens in the WinCC tag management internal tags 2 Open the properties of a picture tag e g CMSMenu4Pic 3 Inthe Start value of the tags replace e g the first screen of the 4th menu Fault Diagnostics gt Messages P
119. ect whether they should be transferred in runtime or not As soon as you have set the check mark Runtime for the class then initially it is also set for all of the associated messages gt Topology Messages H References Hha Operational Data J A CMS RCMS Datatransfer gt Alarmlogging Transfer messages a Transfer Operational D4 lt Transfer Taglist amp Upload amp Import Export Settings i Installation H T System RCMS Transfer enabled Runtime Config Alarmclass lol x System requires acknowledgment System without acknowledgment a a a lt 1 ae aaa aa ks Warning RCMS Transfer enabled Runtime Config Userblock Messagenumb 01 Userblock Userblock 03 Userblock Userblock 05 Upload Started Upload ended Userblock Userblock 500003 500003 Upload 600004 500004 RCMS a 1 a0 a 1 1 ais 600005 500006 WinCE Figure 4 40 Transferring messages 4 1 10 4 Initial situation objective You can disable the transfer of operational data to the RCMS server Crane Management System CMS System Manual 03 2011 Transferring operational data 119 Assigning parameters and addressing 4 1 CMS station Processing steps 1 In the CMS editor open the dialog CMS RCMS Data Transfer gt Operational data The WinCC Tag Logging archives
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121. eering Good knowledge of WinCC e Commissioning Good knowledge of WinCC supervisors Products product combinations The SIMOCRANE CMS WinCC add on the standard application supplied and the supplementary WinCC options will be introduced with regard to different areas of use Functionality The document describes the scope of functions of SIMOCRANE CMS In addition to single user systems for one CMS station on a crane multi user topologies and RCMS options are also described The RCMS options contain information about remote access to a CMS station and installation of an RCMS server Assigning parameters and addressing In a few simple steps you can start the standard application in your own environment make default settings or enter project specific data messages operational data Various controllers can be connected to WinCC Configuring Using standard WinCC tools and settings in the CMS Editor the standard application can be adapted to different project preconditions Administration of hardware PCs or other display devices form the basis of the operator stations Software must be installed depending on the application Interfaces The interface between the CMS application and the crane controller is described in detail Style guide The CMS standard application has been created in accordance with certain design points and configuration guidelines These should simplify project specific expansions of the standard ap
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123. em Manual 03 2011 Remote CMS RCMS 3 4 Terminal overview 3 4 Terminal overview 3 4 1 Cartographic display The RCMS application contains a cartographic overview and also displays the terminal as a tree structure Once in the cartographic overview you can move around the map of the terminal To do this you are provided with simple navigation tools to allow you to move up down the screen and move to the left right There is also a zoom function and a smaller overall view with section positioning a WinCC Runtime E 15 x 4 22 2009 3 28 04 PM Details STSCrane1 Berth 1 Bert STS Crane 40 Tons m 5T5Cranel GPS Position 51 03 09 50 15 0t M45 14 0t oot 0 oot EE HHHH J i J BSR Se6 SeS668 ARSSSSSSEe a BESEEEEEEE H hH pessssssee SSSss Sssee2 a spaces BRSBESREEREE Sa zE m mM M M HM HHM Sea ee BESSSESEEE ma po a ee 5e EE nH Ce Cee CC f e 7 u Go E 3309 SS GS 3c BEEEEEE EEESEE5 pas os m B56565565 ERERBRBBE SSS33 Sees a EEEE a SEBEEEES 8B Co co C i f n RE JEJEJE EEHEHE ggggggggeg a
124. emens com Crane Management System CMS System Manual 03 2011 5 Preface Crane Management System CMS 6 System Manual 03 2011 Contents PY GAGS casts rusted odd usuneeta a nana eanncusmone ditch Osa a A N A 3 1 Prod ct group szinre a a teeta orcad ede eee ee setae aaaaterrees 11 1 1 Products UL CLOG scree ot aire ieee a ere trie Ue eat bee alee aire deeotes 11 1 2 AMAC ANING C oaea TFET mTOR ner Ne OW ORNS NTO TOG STR HPCE Se HYDRIC TT Pee SPE Yen Pere OTe TR ne 12 1 3 SIMOCRANE CMS add in package siete ove santaa N a a dle Mates 13 1 4 SIMOCRANE CMS standard application cccccccceecceseecesceteneeceeeaeeceeneeteuceseeeeaeetaneeteneenenss 13 1 5 SIMATIC WinCC options and Certified Add ONS ccccccsecccceeececeeeeeceeeeeseeesseeeesseeesaeeeseeeeees 14 1 5 1 SIMATIC WinCC A Web NAVIGATO rarasing a a a a td tau wouivendauaiazt 14 1 52 VWVinG CF Data MONIO ea a a en eis A eis rare si A ea 14 1 5 3 WinCC Downtime MONItOF 0 cc ccececccccccececccccccccaeccaeaececeneneneneneceneuetececeueuetececscacecucececauauaearas 15 1 5 4 ST AVAT a hs Gan Re EE AE A ee PED Ne ON erm nie OE OTP Te CLA ee CI ane NRT See 15 1 5 5 Certified system diagnostics AAC ON ccccccccceececcescecceececeeeeeceeeeeceueeeceasessaeessaueessueeessneeeseaeeees 15 1 5 6 Certified PM Maint add 0n c ccccecececccecccecccccecececacacacauauaucucececucucecececenenenetenenenetensnensnenenens 16 1 6 APEU S CM Sorea crc
125. ent System CMS System Manual 03 2011 29 Functions of CMS 2 6 Fault diagnostics 30 e Message text e Group e Plant ID PID e Location ID LID e Device ID DID As soon as the cause of a message has been remedied the corresponding message line disappears from the current message list The message history can be tracked in the archive list One message line is displayed for an incoming message and one for an outgoing message The message line is structured in the same way as the message list but additional items are displayed here e Message status incoming outgoing e Length of message The messages displayed in both the current message list and the archive list can be filtered using a predefined filter bar In the CMS standard application filtering according to different crane components message number or according to alarm class fault warning event has been configured WinCC Runtime lolx 10 15 2010 4 02 16 PI 1071 0 15 296 PM o 00 00 00 10 10 15 o i 07 296 PM 0 00 00 00 1140 10 15 1140 10 15 1101015 1140 10 15 40015 0 10 10 15 I hy 0 00 00 00 10 10 15 03 4 5PM 000 00 00 10105 03 vM 0 00 00 18 E 10 10 15 03 Y 33 GE G nos 10 10 15 03 16 45 093 3 PM 0 00 00 00 TR1 Trolley Drive Pending 0 List 50 E eF 10715 2010 4 02 16 PM 52 35 m aon ia m 21 60 t Messages Pdl Filter bar Message list actual messages archive Figure 2
126. er Crane Management System CMS System Manual 03 2011 45 Functions of CMS 2 9 Recording process values 46 Crane Management System CMS System Manual 03 2011 Remote CMS RCMS Larger plants usually have a control room with one or more operator stations used to monitor the entire plant The data from all subordinate local CMS stations is collected displayed and evaluated here Remote access to CMS stations is also possible In the crane environment this is therefore known as Remote CMS RCMS In fault scenarios diagnostic information can therefore be called up in advance In the best case scenario a fault can be resolved in this way This chapter provides an overview of the system design and main functions which the remote CMS RCMS provides for monitoring the entire plant and remote access to CMS stations In addition to the possibility of pure remote access to the CMS stations of the cranes via WinCC Web Navigator RCMS can be implemented as data server with its own operator station and additional remote access to the cranes The focus here is on the complete system not on a single crane Cranes of the same type can be compared in order to locate weak points Determining what are known as KPIs Key Performance Indicators and overviews of operation modes downtimes etc play a key role at this point e Overall plant overview cartographic e Status display for several cranes e Status display for the stacking area
127. eseeseeaseeessageeessagseesseaaes 123 4 2 2 information for Conmguring I X TOOIS arenie O A A A E N 125 4 2 3 Installing and configuring the Trace VIQWETL cccccccsesceecseeeeeeeeeeeeecseeeeesseeeeeeseeeeeesaaneeesaaeeees 127 4 3 Setting UP TEMOle ACCESS arrainn E E cies 131 4 4 FR INS ahaa eects acheter A eee canta anesn ee eect aeem a A AN 135 4 4 1 Principles of data tranSter a vats shen e acd ches a Gaia a 136 4 4 1 1 Transferring configuration data atccschecas acs cnc ect seed seecs sere Sie ence ek ied esanes nett te aaah eee 137 AA 12 Transtero runtime CAA ieee esas cesses Dee chinese eden dotenm lic dsp claus swat eds Oh et Satara a one 138 4 4 2 Starting the CMS Runtime automatically cc cccccccccccsseeeeeeeeeeeeeaeeeeeeseeeeeeseaeeeeeaeeeeeseeeeeesaeees 140 4 4 3 BUNS MIN NV Ns acy a ee ech ence ie ceeded Stent ta desig ated a mt dc veer r ge oe 140 4 4 4 Wee Raarclirslolslanic a deemerre meen crete Srnetarenr cnet recrtrnr ere ar eee etc ee en tne mere cern treme arerrr ete 141 4 4 5 Message system of the ROMS server ccccccssceccseseeeceesseecceueeeceaseeeseuseesssageeessegseessenseeeees 143 AEST VIII Alea he tec cheat itch ceca ctrac onic Gas cate acu aun aiget a AER 143 4 4 5 2 Additional information cccccccccceececcsececseececeeeeeceeeeeseceeseeeesseeeessaeeeseaeeesesesseeeessaeeesaneeesanseess 146 4 4 6 Operational data of the ROMS Servel ccccsecceceececeseeeceneeeceneessaeeeceue
128. event system is based on WinCC Alarm Logging Additional crane specific requirements of the alarm event system are covered by the CMS add on for WinCC While the WinCC messages are displayed in a WinCC Alarm Control the CMS add on provides a separate control of additional message information It has already been integrated into the CMS standard application Messagesinfo pdl You can find a detailed description of this integration in Chapter Additional message information in the CMSFaults control Page 187 4 1 7 1 Message procedures The WinCC Alarm Logging basically supports two message procedures e Bit message procedure message tag e Chronological reporting message telegram The CMS standard application uses the bit message procedure Here the controller signals the occurrence of an event by means of a message tag The time stamp of the message is issued by WinCC Alarm Logging With chronological reporting the time stamp of an alarm event is issued by the controller and sent to WinCC as a message telegram This message procedure assumes the appropriate configuration on the controller side 4 1 7 2 Message blocks Message blocks are configured in the WinCC Alarm Logging They contain the information which is displayed in a message The table below shows the message blocks that are defined in the CMS standard application You can adjust the message blocks to suit your project requirements However the process value blocks 1 and 2 c
129. ext Click the component to call up the available detailed information description position operating mode load etc in the detailed view on the right hand side The magnifying glass allows you to call up the screens of the crane s CMS station via remote access see Remote access Page 60 Tree view and statistics In addition to the cartographic display the RCMS application also features a tree structure showing all of the cranes that are available The tree display is a WinCC control from the CMS WinCC add on CMS Node Tree Control The tree topology is defined in the CMS editor Within the tree cranes are assigned to a terminal and an equipment type e g STSCrane You can also follow the operating states of the various cranes here as they change color see above The tree view allows you to select individual cranes and call up the following information e Total number of all cranes for a terminal or cranes for the selected equipment type e g STSCrane e Number of offline components for the selected equipment type e Number of standby components for the selected equipment type e Number of components in operation for the selected equipment type e Number of components with a warning pending for the selected equipment type e Number of faulty components for the selected equipment type Crane Management System CMS System Manual 03 2011 Remote CMS RCMS 3 4 Terminal overview The start page shows the tree view alo
130. ferred to the RCMS station Process value 1 contains the information that the STSCrane1 crane triggered this message For the message display at the RCMS Message 1 from equipment type STSCrane is displayed User text block 10 contains the information from process value blocks 1 and 2 STSCrane2 uses the same message however in this case the name STSCrane 2 is transferred Crane Management System CMS System Manual 03 2011 143 Assigning parameters and addressing 4 4 RCMS server 144 Message list archive STSCrane STSCrane1 FIit 2 RMGCrane RMGCrane1 FIt 1 RMGCrane gt message 1 o RMGCrane gt message 2 S STSCrane1 gt 2 s 1 s FIit 2 i LRugcranet 2 s 1 s Fit 1 Ey STSCrane1_ STSCrane2 RMGCrane STSCrane STSCrane RMGCrane SS ee Figure 4 61 Principle of instance messages on the RCMS Each instance message set of an equipment type is generated in the Alarm Logging editor of the RCMS server with a fixed offset Cranes belonging to equipment type STSCrane have for example more than 2000 messages Cranes belonging to equipment type RMGCrane have more than 1000 messages The message numbers differ In order that messages of both equipment types can be created at the RCMS server you must allocate an offset to the messages of each equipment type at the RCMS server The offset is defined for each equipment type in the
131. figurations for the KPI control see the following section Processing steps save configurations 1 Start the WinCC Runtime of the RCMS project 2 Log on as Administrator in the CMS user interface Crane Management System CMS System Manual 03 2011 169 Assigning parameters and addressing 4 4 RCMS server 3 Open the KPI chart screen On the top edge of the screen you can see the buttons to select the configurations 2 2 2011 4 52 37 PM A A Operating Consumed Tons KPI Statistic by Statistic by Statistic by a a Status Energy Size Direction Weight Onesie KpiOperatingHoursDay DAY J iwek monTH veaR_ 29 01 2011 16 52 22 02 02 2011 16 52 27 Update View FS meIO INI 100 00 VALUE 83 33 66 67 50 00 33 33 16 67 0 00 RCMS3050MainChartsKPI Pdl Figure 4 81 Loading configurations into the KPI control 4 For example activate the Operating state Operating status button The KpiOperatingHoursDay configuration is loaded into the control If the sample crane was previously deleted then no data is displayed after loading 5 Start the Configuration wizard of the KPI control from the toolbar of the control Crane Management System CMS 170 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server 6 Under Context Management select one of your cranes equipment e g STSCrane1 Chart Configuration Wizard Context Management In this
132. g Wizard Select pictures Figure 4 55 WinCC Web Navigator Web View Publisher Files Ch SM anChartCounterChart POL Selected Files ACM SFrameBarlopFaulkPOL a m ChS FrameB othomLettH ost Sys CLM SFrameB othomLettH ost Sys LMS FrameB othomLettH ost Sys COM S FrameB othomLettH ost 5 ys a mC CMS F rameb othomLettLaddle PL m CMS FrameBottamA ight PEL 22 I CMSFrameB attomAightLaddle F fOLMSFrameMessageLine POL Lh SH ome Pdl LMS HomeD etall serLogin PEL CMS HomeD etale arming untir H ECM S k an Chart POL d CM SM ainChartCounterCont PO oh SM ainChartCounterM art PE fOLM SM ainChartD etal arming Pl oChM SM ainChartht mbfD ata POL m CMS Man Chath MB FO ata ime Lh SM ainCharthoveD ata POL CM SM ainCharthoveD ata Times foChM SM amnCharth oveD ataw ami OCS MainChartPerformancer at for AS ba PA F Cancel lt Back Hest gt Finteh 4 As soon as you have added users who are to have access to the Web Navigator in the CMS standard application you must enable access in the WinCC user administrator and define a start screen Note If you want to use an alternative start screen for users in the Web Navigator you must define this start screen in the WinCC user administrator under Start Picture Crane Management System CMS System Manual 03 2011 133 Assigning parameters and addressing 4 3 Setting up remote access User Administrator CMS
133. ge for various crane applications which are performed by the CMS Runtime The add on package offers the following functions e t expands WinCC Alarm Logging by the option of saving additional information about messages and displaying them in runtime in the graphic controls e The PLC reference function enables users to jump to the STEP 7 editor STEP 7 installation required e Event controlled recording of operational data cargo handling data counters from the crane controller e Data transfer operational data messages and values of the WinCC tags between CMS stations and an RCMS server As well as runtime data configuration data is also exchanged to make it easier to configure an RCMS server e Tree view of individual cranes in a terminal view to select a crane in order to view its acquired data on the RCMS server e mport export functions for configuring mass data e Trace Viewer for displaying fast trace data acquisition cycle lt 500 ms SIMOCRANE CMS standard application The CMS standard application is a WinCC project The standard application uses the functionality of SIMATIC WinCC and the SIMOCRANE CMS add on and therefore represents a standard crane application This combination of SIMATIC WinCC and SIMOCRANE CMS add on supports the following functions e Condition monitoring e Fault diagnostics e Recording operational data Crane Management System CMS System Manual 03 2011 13 Product group 7 5 SI
134. ged Further your archive with all process values is displayed in the dialog CMS RCMS Data Transfer gt Transfer operational data Integrating web based documentation Initial situation objective The CMS standard application provides an example of web based documentation in the Documentation menu This only contains a few sample documents You can integrate any number of your own pieces of documentation Note the following information Processing steps Result 114 NO oO no K W Produce web based documentation and name the start page index htm Open the folder for the web based documentation in the CMS CMS_Documentation project directory Delete the entire contents of the CMS Documentation folder Copy your web based documentation into the CMS_Documentation folder Ensure that the index htm start page is in the folder Check the accessing of documentation in the CMS standard application Documentation menu The web based documentation that you have produced is displayed in the CMS standard application Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station 4 1 10 Communication with the RCMS server 4 1 10 1 Set up communication You will have defined the communication parameters for the CMS station in the CMS editor under Topology gt Cranes Data exchange of configuration data and runtime data is carried out by the CMS Runt
135. gned one or more values Value 1 Value 2 or a value range Value1 to Value n Crane Management System CMS 150 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server Under Offset message number define the offset for the instance messages of the equipment type Also create a type for your RCMS server e g RCMS No state definition or offset are required here for the message numbers Processing steps create RCMS server oe O N SS Open the Topology gt Cranes dialog Create your RCMS server e g Server Assign your terminal e g Terminal and an equipment type e g RCMS to the station Activate the RCMS Server option for the RCMS server Enter an IP address and port number for the RCMS server The port number must be the same for the RCMS server as well as for all the connected CMS stations anagement System Configuration Cranes Hoax Yo go Topology Terminal 2 Terminals E1 ROMS Name Server Do eServer Computer name RCMSSERVER Gm Equipment afa RTGCrane a STSCrane Terminal Terminal Messages Equipment REMS m References amp CMS RCMS Datatransfer H E Import Export yp Settings IP Address RCMS 192 168 214 40 Port Number 1482 m i Installation H A System M RCMS Server Comment This is the RCMS Server z Update Copy New Delete Abort Figure 4 66 RCMS server Processing steps create cranes 1 2
136. gning parameters and addressing 4 1 CMS station 4 1 4 4 Boom hoist tab The following display provides an overview of the setting options available in the Boom hoist tab WinCC Runtime ee i x 15 09 2010 18 20 38 Settings Boomhoist J8 e BF el hl A PP ha td all x i 21 60 t 6 8 A Drives Select from the drives that are present Crane Management System CMS System Manual 03 2011 71 Assigning parameters and addressing 4 1 CMS station 4 1 4 5 Gantry tab 72 The following display provides an overview of the setting options available in the Gantry tab r Winll Bime aa a i 16 08 2010 18 20 43 Settings Gantry th 10 01 m x 28 78 m i BLAH Ci 21 60 t Drives Select from the drives that are present 2 Positions maximum position Specify the maximum traversing position of the gantry minimum position Specify the minimum traversing position of the gantry Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station 4 1 4 6 Slewing gear tab The following display provides an overview of the setting options available in the Slewing gear tab ee es 18 09 2010 18 21 30 Choc inate Coumier ciochwise inik neede should paimi upwards at TOLA BHRR 52 35 m 28 78 m 10 01 m 21 60 t ee Drives Select from the drives that are present Scale Select th
137. group display status tags with the group message for warnings Note You can also organize the group messages hierarchically The lower level messages can also trigger the higher level group message Crane Management System CMS System Manual 03 2011 185 Planning and configuring 5 7 Expansion of visualization and screen structure 5 1 6 186 Message filters In the CMS standard application the messages are displayed in the WinCC Alarm Control The messages displayed can be filtered according to various criteria in the CMS standard application using predefined buttons on a filter bar The filter buttons transmit an SQL filter string to the WinCC Alarm Control property MsgFilterSQL The reset button transmits an empty string to the control You will find the filter bar on the MessagesFilter PDL screen The following filter strings are available in the standard application Symbol ____ Name__ Filter string Fault CLASS 1 Only messages of message class 1 gt Fault Warnings CLASS 4 Only messages of message class 4 gt Warning General TEXTS LIKE GE Only messages with the group abbreviation GE in the user text block 8 Hoisting gear TEXT8 LIKE HO Only messages with the group abbreviation HO in the user text block 8 Trolley TEXT8 LIKE TR Only messages with the group abbreviation TR in the user text block 8 Boom hoist TEXT8 LIKE BH Only messages with the group abbreviation BO in t
138. gt Change password 5 2 2 Automatic user log off Initial situation An automatic log off function is available in the CMS standard application but is not activated Automatic user log off is a standard function of WinCC A global action in the CMS standard application ensures that e The corresponding internal user tag is reset to 0 e The standard user is logged on e Navigation is reset to the initial situation Processing steps 1 Open the WinCC User Administrator 2 Select the user for whom you want to set up automatic log off on the left Crane Management System CMS 194 System Manual 03 2011 Planning and configuring 3 Under Automatic logout in the field after after which the user is to be logged off User Administrator CMS_ 04_ 01 SPi mcp 5 2 User groups minutes enter the number of minutes File User Table View Chipcard AddOns Help lali xl we Administrator Administrator Group Administrator Er Maintenance En Management Eh Operator Login Administrator I Login only via chip card M SIMATIC Logon MV WebNavigator Automatic logout Web options after fio Minutes absolute time Start Picture CMSRoot 024 Pd_ e Language English United States me eo Value input a Tom User Administration AProcess controlling flPicture Editing a oe Change picture Window selection Confirm alarms S BE
139. he contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Copyright Siemens AG 2009 Industry Sector 03 2011 Technical data subject to change Postfach 48 48 90026 NURNBERG GERMANY Preface Product brief Demarcation This document is part of the SIMOCRANE CMS product package It describes the design and functionality of SIMOCRANE CMS based on SIMATIC WinCC and the SIMOCRANE CMS add on package for adding specific crane management system functions to SIMATIC WinCC SIMOCRANE CMS provides the basis for realizing information systems locally for the crane CMS and centrally for the plant RCMS These systems assist the user in operation and troubleshooting The scope of functions offered by SIMOCRANE CMS include e Graphic visualization of the crane at CMS level and a graphic overview of the entire plant at RCMS level e Alarm event system and support for diagnostics e Recording measured values for various operating parameters e Recording and analysis of cargo handling data e Recording and analysis of operating hours and counters e Process data interfaces to various automation systems e Standard interfaces to higher level logistics systems e Data transfer between
140. he crane e g STSCrane1 The structure instance is created in the tag group Crane name e g STSCrane1 If this tag group is not yet available it is created automatically group STSCrane1 group STSCrane2 group RMGCrane 1 STSCrane2 CMSCraneName STSCrane2 CMSIPAddress STSCrane2 Name 9 STSCrane2 Name 10 WinCC Tag management AOCNSSTSC A Structure types Name 9 Name 10 CMSEquipment CMSIPAddress CMSCraneName CMSConnectionState Taglist Taglist Taglist STSCrane1 STSCrane2 RMGCrane STSCrane E STSCrane RMGCrane nen a ea a anne eee eae ee ee ae Figure 4 60 Structure of the CMS stations on the RCMS server Crane Management System CMS System Manual 03 2011 141 Assigning parameters and addressing 4 4 RCMS server Similarly to the CMS station there are system tags on the RCMS These tags and the crane status word defined in the CMS Editor gt Topology are automatically created and transferred Data type CMSCraneName Text tag 8 bit Name of the crane character set CMSEquipment Text tag 8 bit Equipment type to which the crane belongs character set CMSIPAddress Text tag 8 bit IP address of the CMS station character set CMSConnectionState Unsigned 16 bit Connection status tothe RCMS servers status to the RCMS server value CMS station RCMS server When starting the CMS Runtime no major errors occu
141. he user text block 8 Gantry TEXT8 LIKE GA Only messages with the group abbreviation GA in the user text block 8 Spreader TEXTS LIKE SPR Only messages with the group abbreviation SPR in the user text block 8 Reset Filter The filter is reset Crane Management System CMS System Manual 03 2011 5 1 7 Initial situation Processing steps Planning and configuring 5 1 Expansion of visualization and screen structure Additional message information in the CMSFaults control Additional information is displayed using CMSFaults Control which is installed with the CMS WinCC add on Here alongside the stored maintenance instructions and references you can display all the information from the message blocks which cannot be displayed in the Alarm Control due to lack of space The display of information is based on the selection of a message number in the WinCC Alarm Control The CMS Faults Control is already integrated in the CMS standard application Message numbers and message timestamps for the currently selected message are read out using a VBS project module Depending on the message number the information assigned to this message in the WinCC Alarm Logging and CMS editor is displayed You will find the integrated CMSFaults Control on the Messageslnfo Pdl screen CMSFaults Control consists of three tabs e Tab 1 Details Displays the message details in tabular form The information comes from the message blocks
142. her cranes that were transferred to the RCMS shortly beforehand 3 Select all cranes that are marked as Changed and whose configuration data you want to transfer by uploading e g STSCrane1 STSCrane2 If there is no connection to the relevant crane status is offline then the crane can no longer be selected If the upload operation was successful the following situations result e The data of all CMS stations of an equipment type and the data for this equipment type on the RCMS server are consistent This is the case for example if the projects of the CMS stations are identical e The data of all CMS stations of an equipment type and the data for this equipment type on the RCMS server are inconsistent In this case you can synchronize the data using a download at the CMS stations with deviating data management which are marked as changed Remember that synchronization is not possible for all data types Crane Management System CMS System Manual 03 2011 157 Assigning parameters and addressing 4 4 RCMS server If the upload was completed with errors then you can read the error messages in the CMS Editor gt CMS RCMS Data Transfer gt Upload under the Errors tab NOTICE You are strongly advised against canceling an upload operation that has already started 4 4 8 2 Synchronizing configuration data Initial situation Processing steps 158 After you have transferred the configuration data of the CMS
143. hest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed Trademarks All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed t
144. hree operational data categories 4 1 8 2 Acquiring cargo handling data Initial situation objective Acquiring cargo handling data with the CMS Runtime means reading a data set associated with a cargo handling operation and entering it into a WinCC Tag Logging archive with a common time stamp All the data of the cargo handling data set to be recorded must be present as tags in the WinCC tag management and be defined in an archive of the WinCC Tag Logging editor All the data must be in the same archive Trigger tags initiate data recording Start 1 Start 2 Start 3 WinCC Tag Logging Figure 4 31 Acquiring cargo handling data Crane Management System CMS System Manual 03 2011 105 Assigning parameters and addressing 4 1 CMS station The following types of cargo handling data recording are supported by the CMS Runtime e Direct recording The data set time stamp is generated in the CMS A start and stop event define the time frame of the data set The data is read during the stop event The start and stop events are binary tags in the WinCC tag management If the value is 1 then the CMS Runtime reads information and resets the tag to 0 The start time stamp is determined during the start event and during the stop event the stop time stamp is determined the cargo handling data is read and entered into the WinCC Tag Logging archive The stop event may only be set to 1 if the start event has already been reset to 0 B
145. ich are marked on the CMS station in the CMS editor under CMS RCMS Data Transfer gt Transfer operational data 4 4 7 RCMS topology Initial situation objective You will need to have the WinCC add on SIMOCRANE CMS for the RCMS server installed on your PC and a valid computer name entered under Computer in the WinCC Explorer Define the CMS topology in the CMS editor under Settings gt Basic settings gt Topology There set the topology One RCMS server The setting CMS with RCMS server or CMS without RCMS Server is required on the CMS station After installing the CMS WinCC add ons for the RCMS server the topology One RCMS server is set You need to define the following components in the topology e the RCMS server e the CMS stations of all connected cranes Each crane must be assigned to a terminal and an equipment type see CMS station The assigned equipment type must fully match the setting on the CMS station The topology defined here determines the tree structure for the CMSNodeTree Control see Terminal overview Page 53 The communication parameters for each crane are defined here The communication parameters must be available on the corresponding CMS station in the same way Processing steps setting the topology 1 Open the CMS editor using the icon in WinCC Explorer Crane Management System CMS System Manual 03 2011 149 Assigning parameters and addressing 4 4 RCMS server 2 Open th
146. ified directory for each month The default setting for the directory creates the log files in the CMS sub folder in the WinCC project directory You can block or re enable the output to the log files in the CMS editor We would strongly recommend blocking the outputs to the trace log file during operation and only using this diagnostic function for commissioning If you don t do this huge volumes of data will collect because old files are not automatically deleted You can also prohibit the output of error logs to the error file Message E amp Topology Colours Trace Annotations Languages Topology Details Computer a Messages i l a 2 BEIEVENEES Error Log Trace Import Log yg Operational Data H CMS RCMS Datatransfer Enable I Enable I Enable iE Import Export g Settings Path lcms hems cms Installation Name oms cms cMs 3 0 System Extension er fu iog Maintenance Ki Basic settings Update Figure 8 2 Enabling blocking log files in the CMS editor 1 Open the CMS editor in WinCC Explorer 2 Navigate to System gt Basic settings gt Trace 3 Remove the check mark from the Enable box for Trace and also for the Error Log and Import Log if necessary Crane Management System CMS System Manual 03 2011 Service and maintenance 6 2 Data archiving and backup 8 2 Data archiving and backup 8 2 1 Backup of WinCC messages Messages archived in WinCC can be swap
147. ime of the CMS station and the CMS Runtime of the RCMS server On the CMS station the following requirements must be met for communication e Accessibility of the RCMS server via TCP IP e CMS Runtime active e Parameterization of the CMS station as CMS with RCMS server in the CMS editor gt Basic settings gt Topology e Definition of the crane as CMS station in the CMS editor Topology gt Cranes with at least the following communication parameters Crane name Equipment type Computer name IP address Port Crane is synchronized with RCMS option is selected e Setting up the communication on the RCMS server see Chapter Communication between the RCMS server and the CMS stations Page 152 WinCC Runtime must also be active to transfer runtime data You can read the state of the communication from the CMS system tag CMSConnectionState This tag has the following states Description When starting CMS Runtime no major errors occurred All local functions are active There is no connection to the RCMS server When starting CMS Runtime no major errors occurred All local functions are active The connection to the RCMS server is active CMS Runtime cannot run When starting CMS Runtime a fault has occurred that prevents CMS Runtime from being executed e g WinCC Runtime has not been started a crane has not been defined in the CMS editor a wrong computer name has been entered into the CMS
148. in RCMS operator stations a service PC in a maintenance building The mechanism for accessing screens of the CMS station is the WinCC Web Navigator The Web Navigator server runs on the CMS station The Web Navigator client runs on the other station Web client An Office PC with Internet access is required to operate the web client The Web Navigator client uses TCP IP to connect to the Web Navigator server Crane Management System CMS System Manual 03 2011 131 Assigning parameters and addressing 4 3 Setting up remote access Processing steps Web Navigator server CMS station 1 Establish a LAN connection between the local CMS station and web client PC 2 Configure the Web Navigator server on the local CMS station a WinCE Web Configurator i x Here you can specify a name IP address and TCF connection default 80 for your Web site Name of the web site Wiebe avigatar Fort IF Address feo All not assigned Default Web Page WebClient asp Reconnect Interval fio J Start the web site after being configured Cancel lt Back Hest gt Finish Figure 4 54 Configuration of the Web Navigator server Crane Management System CMS 132 System Manual 03 2011 3 Launch the Web View Publisher in WinCC Explorer and publish by following the Instructions which appear in the dialog Assigning parameters and addressing 4 3 Setting up remote access WinCC Web Publishin
149. in the WinCC Alarm Logging Tab 2 Maintenance instructions Displays the maintenance instruction assigned to the message The user may be offered up to six fields Three fields for displaying the instructions created in the CMS editor four fields for entering remarks e Tab 3 References Displays the references assigned to the message In the standard application this tab is only released for user authorization 102 CMS Maintenance and above Please observe the following if you wish to use the CMSFaults Control in a separate screen 1 Insert the CMSFaults Control into the screen using the object pallet gt Controls You will find the control under Siemens CMSFaults Control Insert a Control j l X ScniptControl Object SCS WebCommunication Ctrl Search Assistant Control SelectFile Class Cancel Seth yr Clase Shockwave Flash Object Siemens CMSFaults Contral Siemens HM Symbol Library 1 3 Siemens SIMATIC Recorder Control Siemens STEP 7 Grid Control Siemens STEP 7 Installed HSPs Viewer Register Siemens STEP 7 POLAG Control Siemens STEF f 5S CheckBox Siemens STEP 7 S ComboBox Aa CAPROGRA TSIEMENS in C SIMOCR 1 SHMICMS 100s CMS CMSFaultsCtrl 1 Figure 5 10 Insert the CMSFaults Control in the WinCC graphics designer Crane Management System CMS System Manual 03 2011 187 Planning and configuring 5 7 Expansion of visualization and screen structure 2 Open the objec
150. ing data You can acquire a set of relevant operational data for each cargo handling operation Move in the CMS A cargo handling data set includes for example Weight Transport direction Operating mode Positions specific data e g container sizes for container cranes A default data set for recording cargo handling data is initialized in the CMS standard application This default data set can be expanded in any way Data is collected on the controller The CMS supports two different recording modes Direct recording of data As soon as the end of one cargo handling process has been detected on the controller the event is reported to the CMS which reads the data set and sets the time stamp Data recording with backup The controller is initialized for backing up data sets In this case the time stamp must be set on the controller and transferred to the CMS with the data set The cargo handling data is displayed in tables in the CMS standard application You can filter the way the data sets are displayed by different time slices Crane Management System CMS System Manual 03 2011 35 Functions of CMS 2 Operational data f WinCC Runtime i E ATE l A T lel all TET gs 12 20 2010 3 44 37 PI Ael Teee f SIEMENS A A E ove Stop Mode s u Direction s u 16 12 2010 15 58 25 640 16 12 2010 15 59 24 109 16 12 2010 16 00 33 921 16 12 2010 16 01 44 046 16 12 2010 16 02 54 046 16 12 2010 16 04 04 234
151. ion is tag Table A 1 Naming conventions for tags intHoistCurrent Double Word Long Character Tag tag Tag tagPictureName Crane Management System CMS 220 System Manual 03 2011 Appendix A 7 Design guidelines Naming convention for internal system tags The internal CMS system tags are used for screen navigation selecting objects or for general settings They have the CMS prefix This prefix suggests that a system tag labeled in this way should be neither deleted nor changed If they are deleted or changed malfunctions may arise within the screens CMS designation gt e g CMSMainPic Naming convention for WinCC graphics Just the same as the designation of internal tags all CMS navigation screens in a standard application start with the system prefix CMS e g CMSMenu1 PDL Naming conventions for objects in WinCC graphics Regardless of the HMI product used as well as observing the conventions for naming tags and scripts attention should also be paid to conventions for naming screen objects Through the introduction of graphic standard objects such as square wave line etc most HMI products support an object focused development process The function of an object can therefore be recognized in the way all objects are depicted in the screen Incorrectly inserted objects which bear the standard name can also be delimited The table below shows naming conventions for objects in WinCC screens Table
152. is expanded For STSCrane1 message 1 is assigned to reference 1 For STSCrane2 message 1 is assigned to reference 3 After an upload to both cranes message 1 is assigned to both reference 1 as well as to reference 3 Using a download this assignment can now be aligned synchronized with the CMS stations of both cranes Cranes belonging to equipment type RMGCrane have their own instance messages and therefore also their own maintenance instructions and references The upload download mechanism is the same as for the cranes belonging to equipment type STSCrane Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server 4 4 6 Operational data of the RCMS server Initial situation CMS Runtime transfers three categories of operational data from the CMS stations to the RCMS server e Cargo handling data e Time slices for counter values operating hours load and switching cycle counters e MMBF data The data of all three categories is stored on the CMS station and on the RCMS server in WinCC Tag Logging archives These Tag Logging archives are defined in the CMS editor of the CMS station During configuration data transfer upload the operational data archives defined in the CMS editor are automatically created in the WinCC Tag Logging of the RCMS server At the RCMS server they are allocated the crane name e g STSCrane1_ as prefix NOTICE The length of the archive n
153. jump You can use PLC Reference either to open a STEP 7 block FB FC and jump to a network there network jump or you can display the locations where a STEP 7 symbol is used Use the corresponding call parameters to select between these two options m FB10 Crane Demo_Test SIMATIC 300 CPU 315 2 DP FB10 iboStart sBoOn iBoFault Figure 4 24 Network jump Ay Go To Location El ojx Address FE 1000 Display FE 1000 DRIVE Block symbol Details Tn ek if FB1O0 MOTION We 25 CALL R FE100 MOTION NM 29 CALL Type of Access oT All _ Geto Selection Miw zaw I 34 Overlapping access to memory areas Close Starting Point gt Help Figure 4 25 Points of use symbol In order to initiate one of the two options from the user interface you need to create a reference in the CMS editor In principle configuration is however based on creating a reference see References in the CMS editor Page 92 Create the reference in the CMS editor once and reserve macros for message specific parameters PLC Reference requires a series of call parameters Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station Table 4 5 Call parameters for PLC Reference Call Description Network Points of use parameters oe Path on the STEP 7 project gt p ath Station name in the STEP 7 e gt st ation E S mT Name of
154. l OV GI VICW sinian enaA emanates A E E Acectu tania E carey anes OT 53 3 4 1 Carora pe GISplay a Sets sche a a aA ES 53 3 4 2 Tree view and slau SUCS arini a a R concen ees ee ae 54 3 5 Faut diagnos UC Sinan a E a ET a A et eiauadetatede states 56 3 6 Operational data and performance analysis cccccseccceeececeeececeeeeceeceesecesauecesseeeeaeeeesaeeessees 57 3 7 Remol ACCOSS sanas a a a E tala tinenGeudmetedetan ment 60 4 Assigning parameters and AddresSing ccccccccssccssscecseceeseeceseeceseeceeeeseecesaeeeseeeeaeeseueeseeeseeeesseeeeneeees 61 4 1 CMS Stalonea E peasanwueesatees ce laeeveraneeceulscteds 61 4 1 1 Starting the CMS Runtime automatically cc cccccccsseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeesseeeeseeeeeeesaeeeeeeas 61 4 1 2 SONOS I VVING Cc sccdchctactcsnct eats aaa aa dun uatachuuved icia ued aueroaraietars 61 4 1 3 Communication between the CMS station and the crane controller ccceccceeseeeeeeeeeeeeees 64 4 1 4 Default settings in the Standard application c ccccccccccceeccececeeseececaeeeeseeeeeseeeesseeeesseeeesseeeeees 66 AAA Genera Tel i shiiscte a e a lect e 68 Ble AOSE Hea Bite cies aire acl alent ag ualncace vada aa ad a a a a nena ees 69 ANA Trolo y Casi see sat aecne cen cengaiiea sek EE tessa eee E seu eset banaue A E 70 AWA BOOM NOISE La acres cutecctnrectieiet se a E E E a oeaeeveds 71 elo Gamy CAD sactatctias Seach ockaadiso a a a E a teal rsa 72 ATO SIGWING GE
155. le across the world WinCC provides integrated data archiving for messages and process values on the basis of MS SQL Server Other benefits of WinCC include scalability expandability and transparency SIMATIC WinCC can be used to configure anything from single user systems right through to networked structures The topology can be extended for various crane system requirements Thanks to its modular software structure and open interfaces the basic system can be adapted to the various requirements of a crane system using the WinCC options or add ons Crane Management System CMS System Manual 03 2011 Transparency 1 3 1 4 Product group 7 3 SIMOCRANE CMS add on package Different communication channels based on protocols used around the world such as TCP IP PROFIBUS or OPC not only allow for connection to SIMATIC S7 controllers but also connection to controllers of other well known manufacturers The open interfaces allow for connection to higher level systems and the development of dedicated applications SIMOCRANE CMS add on package The SIMOCRANE CMS add on package adds crane specific requirements to the WinCC basic system The add on package includes an editor which is integrated into WinCC Explorer once the add on package has been installed and a runtime component CMS Runtime Graphic controls are provided in the WinCC Graphics Designer In the editor parameters can be set for the functions of the CMS add on packa
156. lecting Computer gt Properties e Open the Parameters tab e Under Disable Keys you can deactivate a series of shortcuts which the user can use to access Window components from the CMS user interface Do this by removing the check mark from the selection boxes Computer properties X General Startup Parameters Graphics Funtime Runtime Disable Keps CtrikAlt Del T Al TAB Language Setting at Runtime Default Language at Runtime Ctl Esc English United States Start Information po Edit PLC clock setting T AlttEsc f The PLC is is set to coordinated world time UTC preferred setting PLC is set to the local winter time all pear inl Y5 compatibility mode Time Basis for time display in runtime Local time zone Central time and date formatting f Configure individual components C SO8601 Swap format to all components Cancel Help Figure 6 2 WinCC computer properties Parameters tab e Open the Graphics Runtime tab Crane Management System CMS System Manual 03 2011 203 Administering hardware and software 6 1 PC configuration of the CMS station 204 e You can set attributes for the graphics window in the Window Attributes field Select the General Startup Parameters Graphics Runtime Funtime Project File ect CMSV4 JEM SYA mep Start Picture ECMSA oot O24 PDL Browse Start configuration menu and
157. line data You will find an example of the dynamization of this property in the VBS script under Point 9 name_curve_01 Name of the displayed curve 1 curve 16 from the storage profile name curve 16 being read Changing of the name e g when switching the profile is also signalized via a corresponding control event You can configure a key for this see illustration Events of the Trace Viewer control ruler_value_01 Value of the curve 1 curve 8 for the timestamp at which the ruler position is located The actual values are only specified for analog values Changes to the value are also signalized via a corresponding control event You can configure a key for this see illustration below ruler_value_ 08 rulertimestamp Timestamp on the ruler position percent_scale_min __ Lower limit of the percentage scale percent_scale_max __ Upper limit of the percentage scale export path _ Export path for CSV files StartExport Yes __ Exporting current data o FontScalingFactor __ Changi Combine_YScales Changing the font size of the axis labels Yes Yes All analog trends which are not assigned to the Y axis will be assigned to a common Y axis No Yes Each analog trend which is not assigned to the Y axis will receive its own Y axis SetConfig Display of the dialog for the data set configuration Search for the last valid data set GetNext Search for the following valid data set Crane Managemen
158. lues is displayed in the dialog CMS RCMS data transfer gt Transfer operational data Crane Management System CMS 108 System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station 4 1 8 3 Recording time slices for counter values Initial situation objective The standard application makes a distinction between two types of counter e Total counter Counter for measuring a crane s service life equivalent to a total kilometer reading in a car Section counter Counter which can be reset from the CMS user interface similar to a trip recorder in a Car The actual counters are located on the crane controller Both counters must count in tandem Their current value is defined as a tag in the WinCC tag management A bit in the CMS user interface triggers the resetting of the section counters on the controller Use the following naming convention in the WinCC tag management to make an assignment between a total counter and a section counter e Total counter gt Counter name e Section counter to Counter name gt Counter nameRes This means you will not be able to create a total counter with the ending Res The CMS Runtime handles two tasks for the counter values e Calculating differential values for a total counter in defined time slices e Monitoring counters current values The CMS runtime monitors the consistency of all total counter values and the assigned section counters Note the naming conventio
159. ly CounterArchives ha Operational Data MMBFArchives a CMS RCMS Datatransfer MoveArchives Trans a Tra h Start Transfer amp Import Export H M Settings RCMS Transfer enabled 4 Installation Runtime Config Archivetag dwdCntrAutoModeCont dwdCntrAutoOptimalCont dwdCntrBreakdown dwdCntrDualModeCont dwdCntrFlipperMoves dwdCntrLinecontactor dwdCntrMainCircuitBreaker dwdCntrMainHoist2020ft dwdCntrMainHoist20ft dwdCntrMainHoist40ft dwdCntrMainHoist45ft dwdCntrMainHoistTwistLockMoves dwdCntrMainHoistVVeight dwdCntrNumberO 10Tons H m System K K K A KA K K K 0 KI KI I 0 K 9 9 9 9 T KE Figure 4 41 Transferring operational data Crane Management System CMS 120 System Manual 03 2011 4 1 10 5 Transferring tag values Initial situation objective Assigning parameters and addressing 4 1 CMS station Tags whose values are to be transferred to the RCMS server must be defined in the taglist in the CMS editor e Counter values for evaluations in the downtime monitor e Other status information At the CMS station you can enter any individual tags into this taglist Note CMS system tags CMS are automatically created in the taglist Processing steps manual configuration 1 Open the CMS editor under CMS RCMS Data Transfer gt Transfer taglist HE Crane Management System Configuration Transfer Taglist ii 5
160. m Hour Minute Second wrdMoveDuration a Timestamp for move is start event Timestamp for move is stop event M Record data Comment Direct Recording 2 ha Update Copy New Delete Abort Figure 4 32 Configuration of direct cargo handling data recording in the CMS editor Processing steps buffered recording 1 Open the CMS editor 2 Open the cargo handling data dialog under Operational data gt Cargo handling data Enter the name of the predefined WinCC Tag Logging archive in the Archive field e g MoveData The Trigger and Time stamp fields define the type of data recording You must note the following for the recording of data with backup The Start field may remain empty Otherwise enter the WinCC process tag bInMoveStart from the tag group MoveData in this field In the Stop field enter the WinCC process tag blnMoveStop from the tag group MoveData This signalizes that a data set can be read Enter the respective tags for the time components for the start time in the Time stamp gt Start fields Crane Management System CMS System Manual 03 2011 107 Assigning parameters and addressing 4 1 CMS station 7 Enter the respective tags for the time components for the stop time in the Time stamp gt Stop fields An internal WinCC tag for the cargo handling duration is entered in the Duration field 8 The duration is calculated by the
161. manually configured at the CMS stations and on the RCMS server The user is responsible for ensuring the data supplied to all stations is consistent The following requirements must be fulfilled for the upload e The CMS stations must have been configured see Chapter CMS station Page 61 NOTICE If the data of cranes of one equipment type differ then at the RCMS server the data of the crane that was last uploaded is accepted for this equipment type All other cranes are then marked as inconsistent e Communication with the CMS stations has been established see this chapter e WinCC Alarm Logging of the RCMS server is configured see Chapter Message system of the RCMS server Page 143 e The Alarm Logging archive settings are configured see Chapter Operational data of the RCMS server Page 147 e The RCMS topology is created see Chapter RCMS topology Page 149 Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server The WinCC editors Alarm Logging editor Tag Logging editor are closed on the CMS stations and on the RCMS server The CMS Runtime has been started on the CMS station and on the RCMS server The WinCC Runtime of the RCMS server has been exited Processing steps start upload at the CMS 1 Open the CMS Editor gt CMS RCMS Data Transfer gt Upload at the CMS station of a crane e g STSCrane1 Or press the Upload button in the toolbar
162. ment type RMGCrane have their own data management Also here the same upload download mechanisms apply as were previously described for the STSCrane equipment type A user interaction in the CMS editor is always required to initiate upload and download operations Configuration data is never automatically synchronized in the background Crane Management System CMS System Manual 03 2011 137 Assigning parameters and addressing 4 4 RCMS server oa E i 6 i i NCC 34 Configuration Data v Y CMS Runtime S x xo To Ee k O k O k 2 f f Q z z z A A A ohe E e E paie E E y Configuration Data Configuration Data Configuration Data CMS STSCrane1 CMS STSCrane2 CMS RMGCrane1 STSCrane i STSCrane i RMGCrane Figure 4 58 Principle of transferring configuration data 4 4 1 2 Transfer of runtime data The transfer of runtime data includes e WinCC messages e Operational data archive e Tag values All operational data archives tags and messages belonging to a CMS station are identified using the crane names e g STSCrane1 see the diagram below The crane name is defined in the topology of the CMS editor Crane Management System CMS 138 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server i RCMS Alarm Logging TagLogging WinCC Structure type STSCrane1 l Taglist
163. mply touches the on screen keypad In terms of size the control buttons are large enough that they can be operated by people wearing gloves Simple settings can usually be undertaken using just one button Crane Management System CMS System Manual 03 2011 217 Appendix A 1 Design guidelines A 1 3 Navigation All screen navigation in the user interface is controlled using internal tags and picture windows The user interface is split by hierarchy into four levels All screen windows are located in the CMSRootxyz pdl start screen A picture tag is assigned to each picture window which dynamizes its screen content The tag content is controlled using the navigation bars for the first and second screen levels and using elements in the screen content for the third and fourth levels The fourth level simply contains the selection dialogs for the user CMSRoot1024 PDL gt picMenu gt picMenuNav CMSPrimNav PDL CMSMenu1 PDL picNav gt CMSMenu1Nav PDL picPic gt GeneralDiagnostics PDL GeneralDiagnostics PDL picDetail gt GeneralDiagnosticsEstop PDL Hoist PDL picDetail gt DrivesDetail PDL CMSMenu2 PDL picNav gt CMSMenu2Nav PDL picPic gt TechnologyFunctions PDL CMSMenu3 PDL picNav gt CMSMenu3Nav PDL picPic gt SupplyOverview PDL Figure A 1 Navigation Crane Management System CMS 218 System Manual 03 2011 Appendix A 7 Design guidelines A 1 4 Color scheme The color palette for the user i
164. n You can define any time slices in the CMS editor The time slices are stored in WinCC Tag Logging archives A time slice applies to all values in an archive A counter s current values can only be monitored if the total counter is part of an archive dedicated to recording time slices in the CMS editor The section counter must not be part of the archive When the value of a total counter changes the current value is compared with the last counter value stored If the current value is less than the value last stored the CMS writes the old value back to the controller This prevents information from being lost something which may occur if the control program is reloaded to the CPU after a certain operating time Note A configuration file is created in the WinCC project directory under CMS Counter and under CMS Accumulates to monitor the counter values and to calculate the difference If the counter values are to be deleted in full these two configuration files must be removed Crane Management System CMS System Manual 03 2011 109 Assigning parameters and addressing 4 1 CMS station hour 1 noaa ja hour 2 hour 3 _ hour 4 Figure 4 34 Recording time slices for counter values Diff 4 Diff 3 Diff 2 Dif f 1 A 1 2 3 4 In the standard application the process tags for the controller s total counter are available in the tag group Counter_Total the resettable counters a
165. n objective In order to start the RCMS standard application on your computer you first have to make some basic settings in WinCC so that the default settings of the standard application can be adapted to your project environment Processing steps 1 Enter the name of your PC in WinCC Explorer under the computer settings in the General tab as you did for the CMS station Note Please note that the computer name cannot be precisely called CMS 2 Check whether the language settings for WinCC Runtime correspond to those for the CMS station Result e Start the WinCC Runtime after the WinCC Explorer has been restarted Crane Management System CMS 140 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server 4 4 4 Tag management The RCMS server does not have a direct connection to the crane controller This is the reason that the process values are transferred from the CMS station Tags whose values are to be transferred to the RCMS server must be defined in the taglist in the CMS editor on the CMS station When the configuration data is transferred the tags defined there are automatically created in the WinCC tag management of the RCMS server The tags are created as structure tags at the RCMS server The structure type is equipment type specific Therefore the structure has the name of the equipment type with the prefix CMS e g CMSSTSCrane The crane name is the prefix of the structure instance of t
166. n Extension Y My Mengar Paces E CMS WwinCceExplorer dll 48 KB Application Extension 4 a 29 objects 9 34 ME d My Computer Figure 4 26 SIMOCRANE CMS installation directory When installing SIMOCRANE CMS the PLCReference program is already predefined in the CMS editor You will find the predefined PLCReference program under Settings gt Programs Here the path to the program is defined with the help of the ApplicationPath system macro The macro provides the SIMOCRANE CMS installation path Crane Management System CMS System Manual 03 2011 99 Assigning parameters and addressing 4 1 CMS station HE Crane Management System Configuration Programs amp Topology a Messages Description H References Program H lha Operational Data H Import Export Ep Settings RH Icons SR Macros o Programs Ug Reference types Installation E System Comment PLCReference C Program Files SiemenswWVinCC SIMOCRANE CMS CMSPLCReference exe Reference Figure 4 27 Predefined PLCReference program in the CMS editor 100 lol x MacroName YApplicationPath Date s oDateTime FMDB_CD_ Page FMDB_CircuitDiagramFilename FMDB_CircuitDiagramPath FMDB_Drw_Plant ID FMDB_Draw_Sheet FMDB_Page FMDB_PLC_Block FMDB_PLC_Name FMDB_PLC_NVW FMDB_StationName FMDB_Step ProjectName FMDB_Step ProjectPath FMDB_SymbolName Reference Time VViNCCDSNNam
167. n insufficient number of measurement points for the post mortem analysis 2 9 3 WinCC standard process value archiving with increased resolution For the following applications data can be prepared on the controller collected and sent to WinCC in one telegram e Process values with an interval of less than 500 ms are recorded e Values are acquired with a time stamp from the controller e Several values can be acquired in time synchronism The data are entered into a WinCC Tag Logging archive with the time stamp allocated by the controller For detailed information for instance on the telegram structure refer to the WinCC documentation WinCC communication manual gt SIMATIC S7 PROTOCOL SUITE channel gt Special functions For SIMATIC S7 there are blocks that can be parameterized for sending a telegram In the S7 400 automation system there is the integrated function block SFB 37 AR_SEND Crane Management System CMS System Manual 03 2011 41 Functions of CMS 2 9 Recording process values Advantage The advantage of this method is that archiving cycles of less than 500 ms are possible in WinCC High levels of configuration effort are not needed on the HMI side Disadvantage The high level of configuration effort impacts negatively on the controller side In particular there is a high level of communication between the automation system and WinCC When several process values are being transferred the cycle time and tra
168. n the CMS editor 4 1 7 9 References in the CMS editor Initial situation objective 92 As well as being assigned to maintenance instructions a message in the CMS editor can also be assigned various references References are links between individual messages and different sources of information In the event of a fault the user directly calls a selected message from the context and therefore the information linked with it For example this can be a circuit diagram or an operating manual You must therefore provide the following information to a reference e Program to display the appropriate information for example Acrobat Reader to display a manual in the PDF format e Path and file name under which the referenced information can be found as well as special command line operators to the program for example to open a specific page in the PDF A reference e g a manual that in principle can be assigned to several messages However it is possible that for message 1 page 5 in a PDF document is of interest but for message 10 page 20 is of interest By using macros as part of a reference call you can define a wildcard for the page to be called You only have to allocate a value to the wildcard if you assign a message to the reference Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station You can define macros yourself e Macroname These are then entered into the m
169. nce instruction However you can also use an import function xml format It is best to start by manually configuring and exporting an instruction Then you can use this template to extend the import file The CMS operating instructions contain a detailed description of the import function Processing steps Here is an example of how to configure maintenance instructions 1 Open the CMS editor under Messages gt Maintenance instructions 2 Use New to create a new maintenance instruction 3 Under Description enter a name for the maintenance instruction e g Category 0 Stop The Description field is mandatory Crane Management System CMS 88 System Manual 03 2011 4 5 Assigning parameters and addressing 4 1 CMS station In the Possible cause and Possible remedy fields enter information about a fault s cause and remedy Grane Managment Sywhem Configuration Mainienasc instructions Be opony z I Ceccriction Category 0 Stop Messages Category stop ui 2 Dove Cverspemd Possible cause 1 Emergency stop button actrvabed ggj Loboo z De Ceerbernperature tipped 2 Safety Area reached Emergency operation d Fault in Aupabary supply i Remarks OF mamnmeramE nara 4 Fault in E T 7907 Lirretsveboh aeina Assign maintenance imstrucbons References jy Operational Data da CMS RC Wi5 Datatranster amp krgaorl Export p yaen Possibly p i Installation hiis f System Comment Category
170. new languages and the options for configuring mass data are also described This chapter is therefore primarily aimed at people who are involved in adapting the standard application to their own project requirements Note Note the design information provided in the appendix when undertaking configuration work 5 1 Expansion of visualization and screen structure 5 1 1 Overview of screen structure and screen navigation The screen structure of the CMS standard application consists of a fixed frame and variable screen contents The screen contents are split into three navigation levels e Primary level main menus of the user interface e Secondary level screens within a main menu e Tertiary level detailed views within screens The main screen of the CMS user interface simply consists of WinCC graphic objects Picture Window All permanently visible picture windows of the main screen are shown in the figure below primary and secondary screen levels Using the primary navigation bar you select between the menus shown in the menu window Group displays message lines and status bar windows form the fixed screen frame and are not affected by navigation Detail windows and dialog windows tertiary level are not shown as they are not usually visible in Runtime Crane Management System CMS System Manual 03 2011 175 Planning and configuring 5 1 Expansion of visualization and screen structure WinCC Runtime
171. nfiguration data Page 158 Processing steps start upload at the RCMS 156 1 Open the CMS Editor gt CMS RCMS Data Transfer gt Upload at the RCMS server Or press the Upload button in the toolbar The button is only visible if the configuration data have been changed Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server m Topolo ia ROMS ed eins a g RTGCrane Errors H Messages i ZA j oA T crane H Q References gA a CMS RCMS Datatransfer oO STSCrane2 H amp amp Import Export H g Settings H Installation H 0 System Figure 4 71 Uploading configuration data at the RCMS server 2 Ifall of the cranes are connected and when configuring the CMS station you have defined messages operational data and WinCC tags of the CMS station you can see the status Changed in the topology tree on the left hand side of the dialog If a crane is not connected then it is shown as offline The status changed refers to the data set available for this crane on the RCMS server Before the first upload there are no configuration data on the RCMS server NOTICE Note that with the upload data are completely overwritten on the RCMS server If you simultaneously start the upload for several cranes then the data of the last crane of an equipment type in the topology tree e g STSCrane2 for equipment type STSCrane overwrite the data of the ot
172. ngside current statistics for the terminal The statistics are based on information from the tree view winCC Runtime mife x 22 04 2009 14 05 43 SIEMENS Es TN Demo Terminal T l erminal 23 Cranes a RCMS Server c i RMGCrane Idle Warning Alarm ff RTGCrane 6 STSCrane ff STSCrane2 Figure 3 8 Tree view for the terminal Crane Management System CMS System Manual 03 2011 55 Remote CMS RCMS 3 5 Fault diagnostics 3 5 Fault diagnostics Messages are displayed in a similar way as for the CMS station You can call up the list of current messages the list of archive messages and the hit list of messages The tree display allows you to select a crane equipment type or terminal The associated messages appear in the list Message lists are filtered with standard WinCC tools ot xi 4 27 2009 4 54 59 PM SIEMENS A WinCC Runtime H Demo Terminal a HHE ROMS Server Duration Message Text Hil RMGCrane ane e 0 00 00 Emergency limit switch operated RTGCrane z 3 1 44 28 cy h operated ff STSCrane ff STSCrane1 fs STSCrane2 1 44 13 Category 0 sto h off monitoring 1 3 12 04 24 0 00 00 Category 0 stop Switch off monitoring 12 04 23 0 00 02 Cz to p operated 2 12 04 21 0 00 00 Ca o stop operated 2 12 04 20 0 00 01 Category 0 ste itch off monitoring 12 04 19 0 00 00 Category O sto h off monitoring 12 04 16 0 00 04 ate sto h off monitoring 12 04 14 0 00 03
173. ns Remaining traversing distance bottom edge of spreader gt settling position Crane Management System CMS System Manual 03 2011 Select from the drives that are present Select this option if a tandem spreader is being used maximum position Specify the maximum traversing position of the hoist minimum position Specify the minimum traversing position of the hoist Prelimit Ground Specify the position as of which the remaining traversing distance will be displayed to the crane driver Limit Ground Specify the position as of which the crane driver will be warned that there is not much residual traversing distance left 69 Assigning parameters and addressing 4 1 CMS station 4 1 4 3 Trolley tab 70 The following display provides an overview of the setting options available in the Trolley tab WinCC Runtime a 15 xf 15 09 2010 18 20 19 Settings Trolley Drives or Positions Maximal position waterside Maximal position landside a Drive 1 Drive 2 Drive 3 Drive 4 ay BlFelfh G a PP 4p 4 zu tia ATASA mE 52 35 m 28 78 m 10 01 m 21 60 t pe me Drives Select from the drives that are present 2 Positions maximum position Specify the maximum traversing position of the trolley minimum position Specify the minimum traversing position of the trolley Crane Management System CMS System Manual 03 2011 Assi
174. nsfer For data transfer the CMS distinguishes between two cases e Transferring configuration data Configuration data in the WinCC and CMS editors as a basis for the runtime data transfer Operational data archive Message configuration Information for messages Taglists e Transmission of runtime data Operational data Alarms WinCC tag values Crane Management System CMS 136 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server 4 4 1 1 Transferring configuration data Configuration data is configuration data in the WinCC and CMS editors These configuration data are initially part of the WinCC project of the CMS stations Configuring the RCMS server is made simpler by transferring this configuration data between the CMS stations and the RCMS server Data can be transferred in two directions e Upload Transfer of configuration data from the CMS stations to the RCMS server can be initiated by the CMS and by the RCMS The configuration data of the CMS station are automatically generated on the RCMS server e Downloading Transfer of the configuration data from the RCMS server to the CMS stations can only be initiated from the RCMS These upload and download operations are always realized between cranes of the same equipment type Cranes of the same design therefore having the same data management are combined to form one equipment type At the RCMS the data management is a
175. nsfer rate of the communications interface must be noted 2 9 4 CMS Fast Trace SIPLUS CMS SIPLUS CMS is a high performance condition monitoring product for recording high speed trace data The hardware for the SIPLUS CMS comprises what are known as URNs User Nodes and so called IONs Input Output Nodes The URNs are components for administering saving and visualizing the data recorded The X Tools software included in the scope of delivery is needed for this The IONs are used to record data and forward it to X Tools The following IONs can be used e Software IONs SIPLUS CMS records the data directly from the SIMATIC S7 and SIMOTION controllers using appropriate software IONs Input Output Nodes e Hardware IONs The SIPLUS CMS product range includes a series of hardware IONs which can be used to directly record measured values The huge benefit of this option is that measured variables can be recorded precisely where they occur This avoids incorrect interpretations which may result from the time taken to transmit via a controller e PROFIBUS ION The PROFIBUS ION also known as Spy is particularly versatile This module can be used to record any values which pass via the PROFIBUS The spy is a totally passive node and affects neither the bus nor the cycle time of controllers Crane Management System CMS 42 System Manual 03 2011 Electrical room SIMATIC Rack PC SIMOCRANE CMS with Fast Trace Option 6GA7210
176. nstruction for the program which opens the page in the reference You can find parameter instructions for opening programs in the documentation for the corresponding program Enter the corresponding notation with the defined macro under Program HE Crane Management System Configuration Programs fi amp Acrobat Reader 9 0 MacroName FMDB_CD_Page C Program Files Adobe Reader FMDB_CircuitDiagramFilename 9 O Reader AcroRd32 exe A page Page FMDB_CircuitDiagramPath Reference FMDB_Drw_Plant ID a CMS RCMS Datatransfer FMDB_Drw Sheet amp ImportvExport FMDB_Page jy Settings FMDB_PLC_Block 33 Icons FMDB_PLC_Name B Macros FMDB_PLC_NW FMDB_StationName Ug Reference types FMDB_Step ProjectName 4 J Installation FMDB_Step ProjectPath fF System FMDB_SymbolName s amp Topology Name Messages References Program ha Operational Data Dp E E E EE Reference Comment Do not forget to add oReference at the end of the program path Update Copy New Delete Figure 4 20 Configuring programs for opening references in the CMS editor Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station You can either enter a user defined macro directly with the notation Macroname or first define it in the macro dialog under Settings gt Macros
177. nterfaces has been reduced to a limited number of colors based on the workbench design The static elements or normal operating modes are shown in a few colors from one family of colors gray Their job is to show the position of the components and not to stand out from the background Process values within the normal range and normal component operating modes are indicated by a few colors of another family of colors blue which clearly do stand out from the static background These unobtrusive gray and blue shades put the least strain on the human eye Using unobtrusive colors for static elements and normal operating modes means that the observer can quickly see fault states which stand out due to the use of high contrast color shades when the components are not the focus of his or her field of vision Fillcolor Blink color iris ial Blink color 222 233 248 Screen background 122 176 224 Control elements 222 233 248 182 197 207 Static elements inactive elements Trend background 0 85 164 Dynamic elements 222 233 248 204 255 153 182 197 207 Elements status ready 204 255 153 Elements active info 222 233 248 Ouput filed for process values 222 233 248 Ouput filed for parameter Input output fields for parameter Figure A 2 CMS color palette Crane Management System CMS System Manual 03 2011 219 Appendix A 1 Design guidelines A 1 5 Naming conventions Naming conventions for all parts of
178. ntime are written to internal WinCC tags You can find all tags that contain settings in the internal WinCC tag group Settings The property Runtime Persistence is set for all tags of this tag group This means that the value that this tag had before WinCC Runtime was stopped the last time is re established the next time that the runtime is started Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station Tag properties F Upper limit El Lower lint E E Substitute aue F At upper limit As start value E At ower iinit El When connechon emors occur Figure 4 6 Runtime persistency Processing steps 1 Start the WinCC Runtime 2 Log onto the start page of the CMS user interface as an administrator 3 Open the Settings menu and define your parameters in the individual tabs of the menu Crane Management System CMS System Manual 03 2011 67 Assigning parameters and addressing 4 1 CMS station 4 1 4 1 General tab The following display provides an overview of the setting options available in the General tab S 18 09 2010 18 19 49 SIMATIC 87 Webserver P adress SIMATIG 57 162 168 214 30 Faders SIMOTION hisz ipa 214 20 SIPLUS Viewer Truck Positioning Sway CGomtnal Skew Control Adress SPLUS Trace Viewer server computer Awana cre T92 tee 212 50 Port number SIPLUS Trace Viewer server conputer Suppi iret 1 Supp Ur 2
179. o start Converter active on Converter warning Converter fault An overview display shows the crane overview with the crane s main movements The following screen shows an example of an STS crane The trolley movement is displayed from the view of the crane driver Displaying the hoist position helps the crane driver by providing him with a view he wouldn t otherwise have Crane Management System CMS System Manual 03 2011 25 Functions of CMS 2 4 Condition monitoring 26 TR m 50 00 m 20 50 m 32 00 m 10 40 t Fal ee amp H WinCC Runtime is 5 x 12 15 2010 10 08 54 Al 90 80 M 7 50 co I o S 8 es es dN gt 20 60 100 140 180 0 40 80 120 160 200 Movement of the trolley with limit switches operating mode and park position display Movement of the hoist with limit switches and operating mode Movement of the long travel with limit switches and operating mode Position of the boom bottom top 45 or none of the three positions Size and load of the spreader Positioning of the vehicles and number of the lane Truck Positioning System Detailed information about the individual components here trolley Crane Management System CMS System Manual 03 2011 Functions of CMS 2 5 Process control The CMS has a graphic fault display so that faults can be visually localized e The group fa
180. omatic user logon in Windows Page 208 Automatic activation of the WinCC project Launch the CMS standard application using the WinCC AutoStart Configuration application From the Windows start menu start AutoStart Configuration Enter the path to the WinCC project in the Project field Set check mark for Activate Project at Startup Remove check mark from Allow Cancel during activation Enter the WinCC AutoStart Configuration application in the Windows autostart Add to AutoStart button 4utoStart Configuration X Project JE Project mop Fn Add an alternative 7 redundant project a I Activate Project at Startup I Allow Cancel during activation Add to AutoStart Remove from Autostart cee Figure 6 1 WinCC AutoStart Configuration e Automatic activation of the WinCC options You can enter the WinCC optional packages and add ons e g SIMOCRANE CMS in the WinCC startup list Use Computer properties and Startup tab to open the startup list Add opens the Applications to add window Enter the path and startup parameters of the application you want here Crane Management System CMS System Manual 03 2011 Administering hardware and software 6 7 PC configuration of the CMS station Security settings You can make most of the security settings in WinCC Explorer under Computer settings e Open the Computer properties in WinCC Explorer by se
181. ons see Chapter Communication with the RCMS server Page 115 e CMS Runtime active on the CMS station e RCMS topology is defined e CMS Runtime on the RCMS server is active You can check the status of the communication in the CMS editor in the dialog CMS RCMS Data Transfer gt Transfer or in the NodeTree Control e g on the start page of the RCMS standard application see Chapter Tree view and statistics Page 54 As soon as communication to the CMS stations has been established and configuration data are already available on the CMS stations the status of the cranes in the transfer dialog of the CMS editor CMS RCMS Data Transfer gt Start Transfer is displayed as online however changed BS REMS a ga RTGCrane Be Oye STSCrane a take H Bas Oe sTSCrane 2 Figure 4 68 Status of the connected cranes in the CMS editor of the RCMS server 4 4 8 1 Generation of configuration data upload Initial situation When you set up a new RCMS project it does not initially contain any configuration data for the crane In order to simplify the configuration at the RCMS server you can upload the configuration data of the individual cranes to the RCMS server You can start the upload in the CMS editor on the CMS stations and at the RCMS server When data are uploaded from several cranes of an equipment type their data is combined at the RCMS server In order that the data are consistent the data management of these CMS sta
182. or CounterT otal CounterHourly Data set for load and counter values maintenance counters CounterT otal TimerDaily Data set for operating hours counter Crane Management System CMS System Manual 03 2011 103 Assigning parameters and addressing 4 1 CMS station Nom The length of the archive name is limited to 32 characters the length of the process tag name is limited to 64 characters Here note that when transferring configuration data to an NOTICE RCMS server the archive names and the process tag names have the crane name as prefix followed by _ The total number of characters at the RCMS specified above must not be exceeded In the following the cargo handling data archive is used to describe how you can extend an existing data set Processing steps 1 First of all create all the new values of the data set as process tags in the tag group MoveData in the WinCC tag management 2 Add the new process tags in the WinCC Tag Logging archive MoveData or remove values you do not need 3 Open the properties of the new archive tags 4 Because the values from the CMS Runtime are subsequently entered in the archive you need to define the following properties Process tag properties 2x Archive Tag Archiving Parameters Display Process tag properties 2 xi Archive Tag Archiving Parameters Display Name of the archive tag Tag Type PE E Si stt
183. ote Note that the crane name may only contain letters and numbers The first character of the crane name must be a letter 3 Enter the computer name for the CMS station in the Computer name field Note Please note that the computer name cannot be precisely called CMS You should also observe the WinCC guidelines for the assignment of computer names If the computer name should be the same as the crane name then it may contain letters and numbers only The first character of the computer name must be a letter Crane Management System CMS System Manual 03 2011 77 Assigning parameters and addressing 4 1 CMS station 4 Select an equipment type 5 Click OK to confirm your changes H Crane Management System Configuration Cranes 4 Topolo F ed Name STSCrane1 Gm Equipment Computer name CMS0O1 Equipment STSCrane H References yg Operational Data Comment x amp ImportfExport y Settings By Installation E System Update Delete Change mode Figure 4 10 Configuring a crane with CMS without connected RCMS server in the CMS editor Processing steps create crane with CMS and connected RCMS server 1 Open the Topology gt Cranes dialog Crane Management System CMS 78 System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station HE Crane Management System Configuration Cranes Topolo i es eld Name sTSCran
184. ovesWaterside 123 Accumulates dwdCntrNumberMovesWaterWater 39 Accumulates dwdCntrNumberMovesLandLand 81 32 Star 4 27 2009 7 19 15 PM End 4 28 2009 7 19 15 AM Link Published_Data Aggregate type Maximum value CMSAccumulates dwdCntrNumberd 10Tons CMSAccumulates dwdCntrNumber1B 20Tons 39 81 CMSAccurmulates dwdCntrNumbar2D 30Tons CMSAccumulates dwdCntrNumber30 40Tons CMSAccumulates dwdCntrNumber40 50Tons 67 60 39 a 7 o A El 28 04 2009 08 19 27 CMSRock1024 PDL niin A Figure 2 16 Display and analysis of operational data with the WinCC DataMonitor WebCenter All data is displayed using standard tools such as MS Excel and MS Internet Explorer You can prepare reports individually put together online using event or time control and also distribute them for analysis via the Intranet Internet The reports generated which can be accessed from the Intranet Internet can however also be called up directly in the CMS user interface The user administration can be used to limit and monitor the display and editing of information Output formats and interfaces Depending on the version the CMS offers different data interfaces with different output formats e The CMS WinCC add on provides operational data cargo handling data MMBF data counter values in XML format e The WinCC controls for displaying archive values such as messages move data and MMBF data support export to CSV
185. p message layer 1 Gantry1 Converter va Gantry2 Converter Gantry1 Motor i Gantry2 Motor Gantry1 Brake Gantry2 Brake WinCC single message we ff a Fi i 0 Figure 4 12 Principle of the group message in the CMS All of the individual messages of class Faults of gantry 1 are assigned to an alarm group GA1_Fault If such an individual message occurs e g Gantry1 fault brake then the directly assigned group message GA1_Fault and also the higher level group message Gantry_Fault are output A status tag can be defined for each configured group message defined in which a status bit is set when the group message is initiated This status tag can be evaluated in the user interface e Configuring a group fault display in the group fault display e g group messages level 2 e Initiating group messages e g group messages level 1 A group fault display visualizes the message statuses in a suitable form for the message classes of the standard application e Inactive status tag 0 e Event status bit 1 set e Warning status bit 2 set e Fault status bit 3 set Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station The status of a group fault display is dynamized using the status tag of the group messages Gantry_Fault Group message layer 2 Status tag Gantry Bit 1 Status display Gantry Bit 2 Bit 3 Figure 4 1
186. ped out of the archive database WinCC Alarm Logging as a backup You can configure the swap out in the archive manager of WinCC Alarm Logging 8 2 2 Backup of WinCC process values Process values in WinCC can be swapped out of the archive database WinCC Tag Logging as a backup You can configure the swap out in the archive manager of WinCC Tag Logging 8 2 3 Backup of user data in the CMS editor You can save all your user data in the CMS editor as a backup You will find the backup function under Settings gt Maintenance Here you can back up data restore backed up data and reset the CMS database contents to the CMS delivery condition janagement System Configuration Maintenance H gt Topology j Messages Including configuration data References F ha Operational Data PackUp D Backup sud a CMS RCMS Datatransfer Restore H amp Import Export H yp Settings Installation EF System ymiaintenance y Basic settings C Reset CMS database to delivery status Figure 8 3 Backup of user data in the CMS editor Crane Management System CMS System Manual 03 2011 215 Service and maintenance 6 2 Data archiving and backup Crane Management System CMS 216 System Manual 03 2011 Appendix A A 1 Design guidelines A 1 1 Introduction The design guidelines form the basis of the CMS standard applications in the interests of creating a standard and easily recognizable look and feel
187. plication Crane Management System CMS System Manual 03 2011 Preface Document structure Different chapters of the document will be of interest to different target groups Each chapter starts with a summary of its main content All chapters featuring work instructions for the reader are split into three sections Initial situation What functions configurations are existing in the CMS standard application WinCC PC etc e Processing steps operator actions What processing steps need to be performed to adapt the initial situation to other requirements e Result What are the impacts of the changes Additional information Technical Support If you have any technical questions please contact our hotline worldwide Phone 49 180 50 50 222 Fax 49 180 50 50 223 Internet http www siemens de automation support request Siemens Internet addresses You can find information about crane solutions on the Internet at http www siemens com cranes You can find information about SIMOCRANE products product support and FAQs on the Internet at http support automation siemens com WW view en 1080739 7 1 30000 Additional support We also offer courses to help you familiarize yourself with SIMOCRANE and its principle operation To do this please contact your local Siemens sales office If you have any questions about crane applications please send an e mail to the following address applications cranes aud si
188. plication must run on the same PC as the X Tools data is saved on If this PC is not the CMS Station you need to copy the server folder manually to the appropriate PC The server application is configured using an ini file Scserver ini in the server folder You need to restart the server after each change to the ini file e Make the following settings in the ini file TCP gt address Here enter the IP address and port number of the computer on which the server application is to run If client and server are running on the same PC you can use the IP address 127 0 0 1 Curve Data gt ProfileRoot Here enter the path under which the memory profiles save your data see setting Data Storage Location gt Path in X Tools P scserver ini Notepad lB x File Edit Format View Help IP Address Port Address 146 254 173 T 12345 Address 127 0 0 1 1234 Curve Data time range covered by a single file seconds SingleFileRange 60 max length of the oe interval miliseconds MaxIntervalLength 30 root directory under which the profiles are stored profi lancot O Tracevalues min distance between two probes microseconds TimerResolution 10000 max number of analog curves that are returned MaxAnalogcurves 8 max number of digital curves that are returned MaxDigitalCcurves 8 default extension of the curve data files without DefaultExt xts Figure 4 51 Trace Viewe
189. ptext pdf E Crane Management System Configuration References E Daax 7 aF e AA Topology Datenblatt Antrieb Reference Manual aa 4 Messages Datenblatt Motorgeber serial Type a lt References ey o Ce Stromlaufplan Program AcrobatReader90 Ff Reader 9 0 X z Web Seite Path 6 Assign references a E Helptext pdf ha Operational Data H A CMS RCMS Datatransfer H amp amp Import Export H y Settings a Installation ir System Comment E Update Copy New Delete Abort Change mode Figure 4 22 Configuring references in the CMS editor As the last stage you can assign the reference to any message 1 Open the assignment dialog for references under References gt Assign references The reference appears in the References list on the right Here it is also displayed as to how often a message is assigned to the reference 2 Assign the reference to one or more messages Crane Management System CMS 96 System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station 3 You can assign a value e g 5 to the Page previously defined as a wildcard for a page number 101 x HE Crane Management System Configuration Assign references a fe STSCrane Messages References Datenblatt Antrieb E amp Topology 2 References a Fault TENT g erences Fault general Stromlaufplan EF sign
190. r is the same on the CMS and RCMS sides 7 The IP Address CMS field remains empty if your PC only has one network card If your PC has several network cards then the IP address via which communication is established with the RCMS server must be located in this field Crane Management System CMS System Manual 03 2011 19 Assigning parameters and addressing 4 1 CMS station 8 In the field Crane status tag select the WinCC process tag in which the controller sends the status of the crane The status word is especially used on the RCMS server see Chapter RCMS topology Page 149 Transfer to the RCMS server is realized automatically Here the tag receives the crane name as a prefix 9 Specify the RCMS update cycles for messages and operational data 10 Select Crane is synchronized with RCMS If this option is not selected then neither configuration data nor runtime data will be transferred 11 Confirm with OK If you selected the topology CMS with RCMS server then the crane that you are presently processing and the associated entry are shown in the editor tree as changed 12 Restart CMS Runtime to activate the changes to the communication parameters 4 1 6 CMS system tags 80 There is a range of system tags which is automatically created and supplied in a CMS tag group on the CMS station Their content is entered in runtime e g from the information of the CMS editor Topology gt Cranes Table 4
191. r server communication parameters in scserver ini Crane Management System CMS 128 System Manual 03 2011 Assigning parameters and addressing 4 2 Configuring the CMS Trace Viewer e Fault diagnostics The Trace Viewer server application has an output file The output data is also configured using the ini file of the server application Scserver ini Path where the files are written to OutputPath c Prefix of the files For trace file n the name is lt prefix gt _n 10g FilePprefix scserver_trace Number of lines after which a new file is started MaxLines 999999 Mask to filter a MS levels Severitymask Oxfffftttf Mask to filter Se oN levels Categorymask Oxfffftttf Figure 4 52 Trace Viewer server output parameters in scserver ini Processing steps configuring the client application The SIPLUS Trace Viewer client is the WinCC control of the Trace Viewer You will find an example representation earlier on in the CMS standard application where the following configuration steps have been implemented e Insert the control in the graphics designer under the name SIPLUSControl ChartControl in your WinCC screen e Open the control properties The most important properties are described below Table 4 8 Properties of the Trace Viewer control for WinCC Property ip_address Here enter the IP address of the PC on which the server application is running Please ensure that th
192. r the number of days for which the XML files are to be saved e g 30 days 3 Using the button Clear buffer you can empty the entire buffer with a single click 8 1 2 Limitation of the used disk space The CMS Runtime monitors the disk space as soon as you have activated CMS RCMS data synchronization on the basis of XML files e Open the Computer tab under System gt Basic settings in the CMS editor You can enter the reserved value in megabytes MB in the Minimum disk space field Topology Colours Trace a Messages g References hy Operational Data minimal empty space on drive F a CMS RCMS Datatransfer H amp Import Export F y Settings H Installation 3 0 System Maintenance maximum XML buffer duration Update Change mode Figure 8 1 Reserving disk space Crane Management System CMS System Manual 03 2011 y y y y Annotations Languages Topology i a Computer 1000 MB 80 days Clean Buffer 213 Service and maintenance 8 1 Checking the data volume 8 1 3 214 Log files The CMS Runtime produces log files on the local crane station to output error messages Operating processes and import processes The error log err only contains an entry if an error has occurred The trace out very quickly absorbs a huge volume of data because the CMS Runtime writes a lot of output to the file for diagnostics purposes A new file is created in the spec
193. rage Profile you must observe the following instructions if the data is to be viewed subsequently using the SIPLUS Trace Viewer Crane Management System CMS System Manual 03 2011 125 Assigning parameters and addressing 4 2 Configuring the CMS Trace Viewer Processing steps 126 e File name name of the Storage Profile Save your profile This is the name the SIPLUS Trace Viewer uses to subsequently call up data to be displayed e g Hoist e Data Storage Location Path Define the path under which your profile is to be saved The path must be accessible for the SIPLUS Trace Viewer local path or network path Ensure that sufficient memory space is available Data Storage Location O ATiace ARIES Figure 4 45 Storage Profile configuring Data Storage Location e Subdirectory Creation Fixed condition Set up the folder structure as follows Creation EI i F Ti O M D i F gt F gt m Figure 4 46 Storage Profile configuring Subdirectory Creation This will appear later on as follows in Windows Explorer i 04 O x Datei Bearbeiten Ansicht Favoriten Extras 7 Q auri 5 Bi JO Suchen E gt orener CE Ba Adresse E D Tracevalues Hoisti 2010050412404 E wechseln zu Ordner 3 Analog 1 sdF xts E Analog 2_Percent sdf xts 3 Analog 3sdf xts E Analog 4 sdf xts E Binary 1 sdf xts E Binary 2 5dF xts E Binary S 5dF xts E C3 Hoist E C 20100504 E i
194. rane name equipment type must always be used for message transmission to the RCMS and may not be used for project specific purposes Message block 10 is prepared for displaying the contents of both the process value blocks Crane Management System CMS System Manual 03 2011 8 1 Assigning parameters and addressing 4 1 CMS station 82 Table 4 2 Message blocks Name Category a block System peek Mo mman dd mm yyyy Date of time stamp Time System block block 2 hh mm ss mm ss Time of time stamp Duration System block dd hh mm ss Period between incoming status and outgoing status Status System block 1 char Message status incoming w oo Achar PID User text block 2 5char_ Plant identification x i luaa aS ener oea on DID Usertextblock 4 5char_ Device identification xxx Source User text block 6 12char_ S7 block network Group User text block 8 4char Message group Equipment User text block 10 32 char Mandatory attribute for type CMS RCMS data crane name synchronization Content is mandatory 2 s 1 s Process value block Reserved for CMS Equipment Process value block 2 32 char Reserved for CMS type value Crane Management System CMS System Manual 03 2011 4 1 7 3 Assigning parameters and addressing 4 1 CMS station Message classes and message types Message classes and message types are configured in the WinCC Alarm Logging The table below shows th
195. re available in the tag group Counter_Reset Two tag logging archives CounterHourly and CounterDaily have been set up to save the time slices The following criteria are already fulfilled in the CMS standard application e Process tags in the tag group Counter_Total e Tag logging archives CounterHourly and CounterDaily for saving the data sets The following describes how to configure that the time slices for counter values are recorded in the CMS editor The counter restoration is coupled to the recording of the counter values Processing steps 1 Open the CMS editor 2 Open the counter dialog under Operational data gt Counters 3 Enter the name of one of the predefined WinCC Tag Logging archives in the Archive field e g CounterHourly 4 Select the recording cycle you want under Cycle The following options are available 110 Hourly Daily Weekly Monthly Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station Enter the time for initializing the values under First start You can use the setting Switch off processing to switch off the processing completely No data is transferred and no archive entries or XML files are created EB crane management system Configuration coumtes E amp Doe axiy w e T Topology i Cycle Day Hour Min H Messages gt CounterHourly hour 0 Archive CounterHourly H References fir
196. ring is simply an indication instrument The state of the crane components COS along with the most important electrical mechanical and hydraulic units for crane operations are graphically displayed as are the states of the infeed and technology function components Weight t Brake condition Position values and setpoint m i Speeds values and setpoint R A Trolley Grab 4 i Fault amp warning indication JO 9 Details for service amp maintenance Luffing Slew ii EP Cablereel Festoon Spreader Windspeed Hydraulics Figure 2 8 Overview status display The display is prepared such that components and units are easy to recognize The state of the elements is clearly shown by the colors used Purely static screen objects are shown in gray dynamic elements are blue in normal mode yellow in a warning state and red in a fault state It is crucial that the critical states can be recognized at a glance by the color alone The information displayed should be kept to a minimum Precisely the information which the crane driver or service technician needs to reliably perform his work is normally displayed If necessary detailed information can be added Crane Management System CMS 24 System Manual 03 2011 Functions of CMS 2 4 Condition monitoring Table 2 2 Status display using a converter as example Symbol Symbol Description flashes Converter inactive off Converter ready t
197. rint ernf 6KE EMF Image 07 05 2011 Copy the selected items ProcessvalueNavactive emp JKE EMP Image 16 02 2011 Publish the selected ProcessvalueNavinactive emf BKB EMF Image 16 02 2011 p KE to thie web m ProcessValues emf 7 KB EMF Image OF 05 2011 rm the selected S7 300 emf 250 KB EME Image 17 05 2011 x reeteithaedlecked Safety 4reaFaulk emf 17 KB EMF Image 08 02 2011 items m Safety realnactive emf 17 KE EMF Image 08 02 2011 m Ship 1 em SKB EMF Image 24 08 201 4 SiemensLoga emf BO KB EMF Image 10 02 2011 Other Places R Simotion D emf 16KB EMF Image 17 05 2011 SS CMs_v04_01_SP1 SingleSpreader emf SKE EMF Image 23 08 2011 aes Skew Control emf 12KB EMF Image 23 08 2011 S eels SlackropeFault emf SKB EMF Image 10 02 2011 B Shared Documents Slackropelnactive emf SKB EMF Image 10 02 2011 yf My Computer SlackropeWarning emf SKB EMF Image 10 02 2011 J My Network Places SlewingGear emf 27KB EMF Image Y Figure 5 5 Replacing placeholder graphics Processing steps buttons in the secondary navigation bar Open the secondary navigation bar CMSMenu4Nav Open the configuration dialog of the first button Date Modif 07 05 201 4 Edit two graphics in EMF format per button active inactive in the secondary navigation Replace the placeholder graphics in EMF format with your own graphics rr oS YS Save your graphics under the name of the placeholder graphic in the proj
198. rred All local functions are active There is no connection to the RCMS server CMS station RCMS server When starting the CMS Runtime no major errors occurred All local functions are active The connection to the RCMS server to all CMS stations is active RCMS server When starting the CMS Runtime no major errors occurred All local functions are active The connection to at least one CMS station is not active CMS station RCMS server CMS Runtime cannot run When starting CMS Runtime a fault has occurred that prevents CMS Runtime from being executed e g WinCC Runtime has not been started a crane has not been defined in the CMS editor a wrong computer name has been entered into the CMS editor You can find more information on this fault in the CMS error file in the folder CMS of the WinCC project directory Processing steps The tags are automatically generated on the RCMS server when the configuration data are subsequently uploaded Note Note that only those tags are transferred that are entered on the CMS station in the CMS Editor under CMS RCMS Data Transfer gt Transfer Taglist Crane Management System CMS 142 System Manual 03 2011 4 4 5 4 4 5 1 Initial situation Assigning parameters and addressing 4 4 RCMS server Message system of the RCMS server WinCC Alarm Logging Just like the CMS stations the RCMS server s alarm event system is based on WinCC Alarm Logging
199. rs af Alarm Logging Jj Tag Legging jia re External Tags 102 License 64K l i ae Figure 4 3 SIMATIC S7 PROTOCOL SUITE channel The figure below shows the interface structure of the CMS standard application The interface is split into different modules Modules are firstly crane components and secondly modules of operational data recording Crane Management System CMS 64 System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station Figure 4 4 Interface overview In the SIMATIC S7 a separate data block is defined for every module which forms the interface to the CMS The data can be addressed in WinCC tag management via the data block and an offset in the corresponding data block The offset type and size of the data are described in the interface With a few exceptions binary diagnostic information is read as one byte and not as a word or double word This should prevent misunderstandings caused by different processor architectures High and low bytes are swapped within one word for different processor architectures The interface description is always based on the byte order in WinCC Processing steps You should note the following components when assigning parameters for communication 1 Establish the physical connection between the automation system the crane controller and the CMS station s computer 2 Define the communication driver for your project e g SIMATIC S7 PROTOCOL
200. rting the CMS Runtime automatically Ensure that the CMSRuntime exe of the SIMOCRANE CMS WinCC add on is entered in the Windows start up list You can check whether the program has been started using the symbols in the Windows taskbar see the operating instructions for SIMOCRANE CMS 4 1 2 Settings in WinCC Initial situation In order to start the standard application on your PC you first have to undertake some basic settings in WinCC so that the standard application s defaults can be adapted to your project environment Processing steps 1 Enter the name of your PC in WinCC Explorer under Computer properties General tab Crane Management System CMS System Manual 03 2011 61 Assigning parameters and addressing 4 1 CMS station Note Please note that the computer name must not be CMS You should also observe the WinCC guidelines for the assignment of a computer name If the computer name should be the same as the crane name then it may contain letters and numbers only The first character must be a letter Computer properties g X General Startup Parameters Graphics Runtime Computer Name Emso Computer Type f Server a Winll Elient Server List Name of the computer in the network Abbrechen Hilfe Figure 4 1 PC name setting in WinCC Explorer 2 Check the language settings for WinCC Runtime under the Parameters tab Enter the runtime language required English is the defa
201. s can be assigned as follows e local Archiving of remark for precisely this message number global Archiving of remark for maintenance instruction this option is of interest if you have assigned a maintenance instruction to several messages All remarks entered can also be displayed or edited in the CMS editor Processing steps 1 Open the CMS editor Crane Management System CMS System Manual 03 2011 91 Assigning parameters and addressing 4 1 CMS station 2 You can open and edit the texts of remarks entered under Messages gt Remarks on maintenance instructions You will find the remarks in the tree shown at the corresponding message number 3 An overview of the entries made can be found under Messages gt Logbook This contains a list of who made an entry for the maintenance instructions and when this was done author and time stamp in Runtime 10 x ii amp a il f 05 10 2010 16 14 Egh Topology ee Tne 10 Author Public J Ls cl Messages Mustermann M 05 10 2010 16 11 i Maintenance instructions Public J 05 10 2010 16 10 Date 05 10 2010 16 10 36 his i Remarks on maintenance instructions Assignment Message t Assign maintenance instructions HL References Entry New Cause ha Operational Data H a CMS RCMS Datatransfer H amp amp Import Export H Settings a Installation H 0 System Update Delete Change mode Figure 4 19 Logbook for maintenance instructions i
202. s documentation e Autostart of the Trace Viewer server Insert the Trace Viewer server into the Windows start up list Time synchronization Observe the notes in the X Tools documentation for time synchronization between the X Tools client and the X Tools server PC 6 4 PC configuration of the RCMS server 6 4 1 RCMS server Software installation 1 Whenever possible before installing the software packages define the final name of the PC for the RCMS server Note Please note that the computer name cannot be precisely called CMS You should also observe the WinCC guidelines for the assignment of computer names If the computer name should be the same as the crane name then it may contain letters and numbers only The first character of the computer name must be a letter 2 Assign the PC s IP address according to your network configuration 3 Install the software packages required on the PC For this please note the installation instructions for the individual components Table 6 4 Software packages on the local CMS station General SIMATIC WinCC Down Time Monitor server sd WinCC Down Time Monitor server In the event of additional central WinCC server operator stations Remote access to CMS station WinCC Web Navigator client Crane Management System CMS 206 System Manual 03 2011 Administering hardware and software 6 4 PC configuration of the RCMS server Automatic start Depending on your project
203. s has been saved with a higher resolution then the values are interpolated for display in the control With the interpolation the highest absolute value of the interval is set as visualization value e The Trace Viewer can only display offline data from SIPLUS CMS e The Trace Viewer can display up to eight analog and eight binary values simultaneously e The maximum time range which can be displayed is 30 seconds Information for configuring in X Tools Note In this section only those elements of X Tools that play a decisive role for displaying data in the SIPLUS Trace Viewer are discussed Detailed information on configuring X Tools can be taken from the appropriate product documentation In X Tools there is online data and offline data e Online data is the recorded data of an ION It is configured in a Device Profile in the Device Management System DMS The online data can be displayed in the Monitoring System MTS e Offline data is online data which has been stored by X Tools Online data which is to be stored is defined in a Storage Profile in the Storage System STS The offline data can be displayed in the Monitoring System MTS and with the SIPLUS Trace Viewer You have several options when creating the storage profiles e You can create several Storage Profiles which each contain a set of data belonging together e You can create a Storage Profile that contains all data to be recorded When configuring a Sto
204. s requested at the controller Function is active Acknowledgment from the controller Another example is the option for presetting parameters and counter values Automatic AutoGrab Spilling Dust fan Figure 2 9 Overview of the process control Crane Management System CMS 28 System Manual 03 2011 Functions of CMS 2 6 Fault diagnostics 2 6 Fault diagnostics The CMS acquires the fault messages from different components of the crane The Uf messages are archived and can be displayed and evaluated using different resources e Message list in the user interface e Report in the PDF and CSV format e Message statistics hit list In order to support maintenance technicians when analyzing faults various items of information can be called for each message i re 9S BO amp amp WU Ae e a Fault messages of different components mail Message list Archives Informations 9 Reports Hitlist is Ji wy q9 Maintenance Circuit Trends amp Internet e eee diagrams S7 network Trace anal Manuals Remarks notes Figure 2 10 Overview of the fault diagnostics 2 6 1 Message lists The current message list provides an overview of the crane s current queued messages Each message is displayed as a separate message line Various information about a message can be displayed in a message line The following is displayed in the standard application e Message number e Time stamp Crane Managem
205. sing steps direct recording 106 1 2 3 Open the CMS editor Open the cargo handling data dialog under Operational data gt Cargo handling data Enter the name of the predefined WinCC Tag Logging archive in the Archive field e g MoveData The Trigger and Time stamp fields define the type of data recording You must note the following for the direct recording of data 1 In the Start field enter the WinCC process tag bIlnMoveStart from the tag group MoveData which signals the start of the cargo handling operation Crane Management System CMS System Manual 03 2011 2 Assigning parameters and addressing 4 1 CMS station In the Stop field enter the WinCC process tag blnMoveStop from the tag group MoveData which signals the end of the cargo handling operation 3 The fields for Time stamp must remain empty An internal WinCC tag for the cargo handling duration is entered in the Duration field The duration is calculated by the CMS Runtime Data acquisition is activated with the Record data setting If you remove the check mark you can shut down the complete processing No data is transferred and no archive entries or XML files are created a Topology H Messages References Stop yy Operational Data bInMoveStart o binMoveStop D Cargo handling Year 4 Counters kpi MMBF Month Import Export Day yp Settings H Installation H 0 Syste
206. sistent see Chapter Synchronizing configuration data Page 158 e The creation of XML files is activated on the CMS stations see section CMS topology Page 73 e The transfer of the XML files is activated on the CMS stations see section CMS topology Page 73 Crane Management System CMS System Manual 03 2011 159 Assigning parameters and addressing 4 4 RCMS server Processing steps As soon as these conditions are met the data from the CMS station is transferred to the RCMS server For operational data and messages you can use the XML files to check in the transfer directories e whether data for transfer has been written e whether data is actually being transferred If the data are transferred they are deleted from the transfer directories If an error occurs during the transfer the file will be moved to the Errors folder 4 4 9 Downtime Monitor project 160 In the RCMS application example the Downtime Monitor DTM records the following basic data from the RCMS server tag management e Operating states of all connected cranes e Counter values of the connected cranes All counter values and operating states are read from WinCC tags These WinCC tags must be transferred from the connected CMS stations to the RCMS server WinCC tag management The status word and counter of a crane are used to observe its performance algorithms Crane Management System CMS System Manual 03 2011 Assigning parame
207. sists of a client application and server application B C Program Files Siemens WinCC SIMOCRANE CMS SIPLUSContral File Edit View Favorites Tools Help O Back lt gt T Search E Folders Hab Address E C Program Files Siemens WincC SIMOCRANE CMSSIPLUS Control a0 Folders Name Size Type Date Modified E wince 9 client File Folder 15 07 2009 12 57 E apit Server File Folder 15 07 2009 12 57 9 bin 3 Diagnose 9 Documents 9 interfaces 3 orc 9 options 9 Setup E C SIMOCRANE CMS D Documentation setup O Syslay C Templates 9 uTools 9 WebMavigator 9 WinccProjects 3 Winccscope C wScripts Figure 4 49 Installation directory of the CMS Trace Viewer Crane Management System CMS System Manual 03 2011 127 Assigning parameters and addressing 4 2 Configuring the CMS Trace Viewer Processing steps configuring the server application The server application reads the data stored by X Tools and makes it available to the client application The server application is started via the file scserver exe in the server directory of the SIPLUS Trace Viewer installation You can stop the server again via the Windows task manager EI Windows Task Manager ioj xj File Options wiew Help Applications Processes Performance Networking Administrator mm N N i merr n Figure 4 50 Trace Viewer server application scserver exe in Windows task manager The server ap
208. ssigned to the equipment type The following diagram illustrates the situation based on the example of STS and RMG cranes The STS cranes STSCrane1 and STSCrane2 have a different data management than the RMG crane RMGCrane1 For example they have a larger number of messages as well as a different message number range than the RMG crane This is the reason that the STS cranes are assigned to the equipment type STSCrane and the RMG crane equipment type RMGCrane When uploading configuration data the data of the last transferred crane for the associated equipment type are always accepted at the RCMS If the data of two cranes of an equipment type STSCrane1 and STSCrane2 differ then for this equipment type STSCrane at the RCMS the data from STSCrane1 are overwritten by the data from STSCrane2 if data was last uploaded from STSCrane2 After the described procedure the data management of STSCrane2 and the data management of the equipment type STSCrane are consistent at the RCMS In order to correct the difference from STSCrane2 the configuration data can be downloaded to this crane After the download the data for equipment type STSCrane at the RCMS the data from STSCrane1 and the data from STSCrane2 are all consistent The connected crane RMGCrane1 equipment type RMGCrane is not changed in any of the operations within the data management of the STSCrane equipment type Cranes belonging to equip
209. st Start yg Operational Data Day Hour amp Cargo handling hourly 1 ice daily KPI MMBF weekly H a CMS RCMS Datatransfer monthly H E Import Export H yf Settings H Installation V Record data H 0 System Comment Copy New Delete Change mode Figure 4 35 Configuring the recording of counter data in the CMS editor Use New to create an additional data set and configure the recording for all other counter time slice archives e g CounterDaily as described above If you selected the topology CMS with RCMS server then your counter archive and the associated entry is shown in the editor tree as changed Further your archives with all process values are displayed in the dialog CMS RCMS data transfer gt Transfer operational data Note Please note that for the initial start a value initialization must be carried out first Therefore no values are entered in the archive for the first cycle Crane Management System CMS System Manual 03 2011 111 Assigning parameters and addressing 4 1 CMS station 4 1 8 4 Recording MMBF data Initial situation The CMS Runtime can record what is known as MMBF data which is determined on the controller and configured in the WinCC Tag Logging The process of reading a MMBF data set is signaled to the CMS Runtime by the controller using a trigger tag If the trigger tag value is 1 the CMS Runtime reads information enters the data in a WinCC Tag Logging
210. stem CMS System Manual 03 2011 Product group This chapter describes the fundamental product structure of SIMOCRANE CMS This chapter is therefore mainly aimed at people working in project planning i e people who have to define a crane management system for specific project requirements 1 1 Product structure SIMOCRANE CMS is not a ready to run crane management system SIMOCRANE CMS provides various tools for implementing the CMS functionality required The CMS standard application supplied already covers a high level of functionality and is therefore a good starting point for quickly realizing customer specific solutions WinCC options Standard reports Graphics library gt aH O O gt a CMS V4 1 WinCC AddOn Crane application example Standard screens Symbol library Example reports Customer CMS application Figure 1 1 Product structure of SIMOCRANE CMS Crane Management System CMS System Manual 03 2011 Scope of the product delivery Engineering Tools that are required for the engineering of the CMS standard application CMS standard application that can be completed changed in accordance with the project requirements Complete change the CMS standard application with the final customer data 11 Product group 1 2 SIMATIC WinCC 1 2 Scalability Expandability 12 SIMATIC WinCC The SIMATIC WinCC software forms the core for the SIMOCRANE C
211. storage profile in X Tools and to configure the Trace Viewer Crane Management System CMS 122 System Manual 03 2011 Assigning parameters and addressing 4 2 Configuring the CMS Trace Viewer 4 2 1 Scope of functions of the Trace Viewer The SIPLUS Trace Viewer displays trace signals that have been acquired and saved by SIPLUS CMS X Tools offline data The SIPLUS Trace Viewer is a client server application The server reads the data and makes it available to the client for display The SIPLUS Trace Viewer client is is a web enabled WinCC control for simultaneous representation of analog and binary trends SIPLUS CMS SIMOCRANE CMS Trace Viewer Client WinCC Control E Trace Viewer ION X Tools Server Process Figure 4 43 CMS Trace Viewer The WinCC control covers the following functions Trend display The display in WinCC control is divided into two sections e Section 1 analog trends Up to 8 analog trends can be displayed in this section The analog trends can be either allocated to a separate Y axis or acommon Y axis or acommon Y axis as a percentage e Section 2 binary signals Up to eight binary signals can be displayed in this section Selecting the trend data set The selection of the trend data set set configuration is carried out using a separate dialog e The trend data set displayed can be configured e Adisplayed data set can be saved and changed e
212. t System CMS 130 System Manual 03 2011 Assigning parameters and addressing 4 3 Setting up remote access e Open the Events of the Trace Viewer control Here you can configure a key for the plot in the WinCC graphics designer W Object Properties J ajx pal 2 lt ChartContral Properties Events El Control Properties Execute in the case of Ruler alueCurved i Changed Object Events Ruler alueCurve0 Changed Property Topics Ruler alueCurve03Changed E Geometry Ruler alueCurve04Changed E Miscellaneous Ruler alueCurve0 5Changed Ruler alueCurved6Changed Ruler alueCurveO Changed Ruler alueCurve0 Changed NameCurved1 Changed NameCurve0d Changed NameCurvedsChanged NameCurved4Changed NameCurved5Changed NameCurved6Changed NameCurveO7Changed NameCurved Changed NameCurved9SChanged NameCurve 10Changed NameCurvel 1 Changed NameCurve1 Changed NameCurve1l 3Changed NameCurvel4Changed NameCurve 1 5Changed NameCurve16Changed RulerTimestampChanged UpdateChanged SetNameChanged ProfileNameChanged PRs ls ils ala Raps lps Pits ilps ita lps lps Ris ip ips lps ilps Mi ils ils lps Pits Ri ils ils lps Pulp Mil is Figure 4 53 Events of the Trace Viewer control 4 3 Setting up remote access Initial situation objective For remote access the screens of the CMS station can be viewed from other stations in the network Typical stations include touch operator panels in the driver s cabin or in the checker cab
213. t properties of the CMSFaults Control 3 Add the name of your computer to the Servername property You need to dynamize the property with the ServerName WinCC system tag if CMSFaults Control is to function with the web clients as well 4 Transfer the message number of the currently selected message in the WinCC Alarm Control to the property WinCCMessageNumber of the CMSFaults Control You can also use the VBS project module GetSelectedMessageNumber bmo to read out the message number and message timestamp 2 x OA lee CMSFaultsCt abi telte oniro Properties Events E CMSFaultsCtrl Attribute Static Dynamic Geometry Caption win Alarnicont Miscellaneous WinCT ableControlName Control Properties win Picturehame Serrvername localhost W OServerName Upon ct TirmeUnit TimectrsetPreTrigger 1 TimectfsetPostTrigger 0 WinclMessagenumber 0 SelectionStart SelectionStop Opent e erence Firgt R ria 4 a a aS hi a a a a a a a aE of Figure 5 11 CMSFault Control object properties 5 Open the properties of the CMSFaults Control by double clicking 6 You can make changes to the colors displayed in the Colors tab Layout Wince Colors Foreground color Background color Dialog Change Change Input fields Change Change Table heading Change Change 1st column detail table Change Figure 5 12 CMSFaults Control Colors tab Crane Management System CMS
214. talled on the PC The references available must be in a local path on the CMS station or in a network path which can be accessed from various stations As with the maintenance instructions the list of references available for a message is shown together with an archive list WinCC Runtime of x 12 15 2010 11 38 41 A GE General Diagnostics fi Maintenance instructions References Name Type Manual Manuals Step 7 Network PLC blocks JAA a 50 00 m 83 03 m 38 00 m 10 40 t CMSRoot1024 Pdl Crane Management System CMS System Manual 03 2011 33 Functions of CMS 2 6 Fault diagnostics 2 6 5 Web based diagnostics of components 34 If crane components or subsystems have web based diagnostics pages these can be activated directly in the CMS Applications for this diagnostic functionality include e SIMOTION IT diagnostics e Components of the SIMATIC family CPUs with integrated PROFINET interface Industrial Ethernet Switches e SIMATIC PCs one of the accessories provided with the DiagMonitor package is a web server which offers diagnostics for your PC e Spreaders from well known manufacturers The web based diagnostics pages can be integrated in the CMS user interface For this the following preconditions must be fulfilled e The component involved can be accessed via its IP address e The relevant diagnostic pages are enabled on the target device
215. tem Manual 03 2011 Administering hardware and software 6 5 User administration Users Advanced Use the list below bo grant or deny users access to your computer and to change passwords and other settings Users For this computer Administrator SIMATIC HMI DM_ADMIN 4 WF ASPHET SIMATIC HMI VIEWER Users W ThinCliento Remote Desktop Users Users fd zemove Properties Password For Administrator Cs To change the password For Administrator click Reset Password Reset Password Figure 6 4 Windows user accounts 2 Remove the check mark from User must enter a user name and password to use this computer 3 When you click on OK the dialog appears for entering the user who is to be automatically logged on when the computer starts 4 Enter the user s name and password for logging on Crane Management System CMS System Manual 03 2011 209 Administering hardware and software 6 5 User administration Crane Management System CMS 210 System Manual 03 2011 Time synchronization r 7 1 CMS station controller If you read the data from the crane controller with time stamp then you must ensure that the time in the controller runs in UTC Universal Time Coordinated In the Global Script editor on the CMS standard application you will find a global c action PLC TimeSynchronisation PAS which sets the time of an S controller to the PC time The trigger of th
216. ters and addressing 4 4 RCMS server Equipment attributes STSCrane1 Status word STSCrane1 Loads 40 ft STSCrane1 Loads 45 ft RCMS STSCrane1 Loads 20 ft WinCC Tag management as Loads 20n Hoads 40 Loads 45 a inCC Tag managen Off Figure 4 72 Basic data of the DTM Crane Management System CMS System Manual 03 2011 161 Assigning parameters and addressing 4 4 RCMS server 4 4 9 1 Integration of the DTM project Initial situation The DTM project data is not automatically copied along with the WinCC project Whenever a WinCC project has to be copied you first have to export the Downtime Monitor project from this WinCC project You will find the DIM example project in the subdirectory CMS DowntimeMonitor Processing steps importing a project 1 Open the WinCC Explorer 2 Make sure that the DTM is activated in this project WinCC Explorer gt Pl_Option gt Administrative Tools gt Right click gt Options 3 Open the project management tool WinCC Explorer gt Pl_Option gt AdministrativeT ools Project Manager oj x File View Tools Help E Ek Gk Ee e 2 Pl Project Attribute SQL Server Instance Mone SOL Databases Configuration Database None Audit Trail Databaze None Calendar Database None Figure 4 73 DTM project management tool 4 Import the project example Tools gt New project 5 In the following you nee
217. tions and the data management for the equipment type at the RCMS must be identical In order that the data are made consistent some of the data can also be synchronized after the upload The download handles this synchronization The following diagram shows which data can be fully synchronized Crane Management System CMS System Manual 03 2011 153 Assigning parameters and addressing 4 4 RCMS server 154 i References Maintenance Operational data i Programs Tags instructions archive Macros Wince WinCC Tag CMS Editor Tag Logging Management WinCC CMS Editor Alarm Logging CMS Editor v A Remarks on References f Maintenance Operational data i Topology Messages Maintenance Programs l Taglist l instructions archive instructions Macros WinCC WinCC CMS Editor Alarm Logging CMS Editor CMS Editor CMS Editor Tag Logging CMS Editor CMS Editor CMS Editor Synchronization Data can be can transferred in both directions upload and of data download A complete data synchronization between the connected CMS stations and the RCMS server takes place Automatic data The data can be uploaded from the CMS stations to the RCMS generation server Synchronization of the data to other stations of an equipment type is disabled The user is responsible for ensuring the data supplied to the CMS station is consistent No transfer Data which must be
218. tions of CMS 2 3 User groups e Level 1 Switching over the main menus with or without primary screen content using the primary navigation bar Each main menu has its own secondary navigation bar e Level 2 Switching over of secondary screen content 8 using the secondary navigation bar e Level 3 Displaying detail windows Detail windows can only be accessed with the pe corresponding user rights The detail windows are displayed using control elements within the secondary screen content 2 3 User groups A distinction is made between four user groups and different rights are issued for them for the CMS user interfaces Crane driver Operator e Maintenance staff Maintenance e User whose primary objective is to evaluate operational data Management e Administrator Table 2 1 CMS RCMS user interface user groups User right Symbol Crane driving a Operator Standard user with few rights The information pi displayed focuses on assisting crane drivers Maintenance hy Maintenance User with higher level rights The information displayed focuses on assisting with fault diagnostics and maintenance Manage Management User with higher level rights The information displayed focuses on the operational data Administration Administrator User with unrestricted rights Crane Management System CMS System Manual 03 2011 23 Functions of CMS 2 4 Condition monitoring 2 4 Condition monitoring Condition monito
219. to reset the section counters WinCC Runtime ii xi CD 12 21 2010 11 46 56 A ww SIEMENS ain drives Oy Optimal 12min Omin NY aes Reset Reset an E Automatic 33h 42min Trolley Omin E 53min Reset Dual motion Hoist Trolley Dual motion Hoist Gantry Boomhoist 56 min Reset BFAR J m 50 00 m 46 13 m 24 50 m 10 40 t CMSMenu Nay Pdl Figure 2 14 Operating hours display Crane Management System CMS System Manual 03 2011 3 Functions of CMS 2 8 Reporting 2 8 2 8 1 38 Reporting WinCC report system The WinCC protocol system Report Designer can be used to prepare data recorded during the runtime in various output formats The reports can be printed saved as a file and displayed as a preview on the screen The reports are based on configurable templates in which data can be brought together in precise accordance with requirements Protocols are therefore available for current or archived messages or the operational data displayed The standard application contains the following reports e the current message list e the alarm log e the cargo handling data e the MMBF data the current counter values All standard reports are based on a tabulated presentation of the default data in the CMS standard application Note that you have to adapt the data to your project as soon as
220. ton selection Navigation bar Selection status word CMSMenut Selection eaten 7 screen screen 8 Menu1Pic8 PDL CMSMenu1Pic Figure 5 3 Button of a navigation bar 5 1 3 Inserting a new menu at the primary level Initial situation objective The first section of this chapter described the fundamental screen structure and screen navigation concept According to this description you will need the following elements to insert a new menu e 1 button in the primary navigation bar e 1 menu screen with picture window for the menu elements and the secondary navigation e 1 picture tag for the picture window in the menu screen e 1 screen for the secondary navigation with 0 8 buttons Crane Management System CMS System Manual 03 2011 179 Planning and configuring 5 1 Expansion of visualization and screen structure e 1 status tag for the secondary navigation bar e 1 8 graphics menu elements for each button 2 Lh o ep bs gt oO m D ias Tag BYTE CMSPrimSelection Level 1 Level 2 Figure 5 4 Inserting a menu into the screen navigation The CMS standard application already has eight menus Existing menus can be replaced by new menus however as required The following example is based on the RCMS application For each menu there are sufficient placeholders for you to use Processing steps renaming placeholders 1 Allocate
221. toolbars Window Attributes C Minimize Turn OFF Alt F4 Hotkeys Window On Top Full Screen Resize None L Slider Move C Status Bar AIRING Tab Or dlpha Cursor Adapt Picture Maximize None Runtime Cursor On Off None Screen Navigation Forward Hones Backward None Start Picture None Recall Picture None Store Picture None po Cursor Control Characteristics ie formal Normal without rollback C Extended Cursor Control Keys M ge YF None rm al D owr Hone Left H I Shit None Fight None T Turn on during activation Buffer Size Mo of Pictures Hide System Screens Use prefix Note upper lower case E Cancel Help Figure 6 3 WinCC computer properties Graphics Runtime tab Full Screen attribute The WinCC graphics runtime environment is then shown in full screen The Windows user interface cannot be seen You can deactivate various functions in the Turn Off field Select the Alt F4 function to prevent the user interface being closed using the Alt F4 shortcut Computer properties x Crane Management System CMS System Manual 03 2011 Administering hardware and software 6 2 PC configuration of the web client station 6 2 PC configuration of the web client station Software installation 1 Before installing the software packages define the definitive name of the PC for the web client station 2 Assign the PC s IP ad
222. ture of the user interface Crane Management System CMS System Manual 03 2011 21 Functions of CMS 2 2 Design of user interface f WinCC Runtime QAQOOOOHO Figure 2 7 5 10 E t nh 50 oo O Wo Group fault bar Displays general warnings and group faults Primary navigation bar For toggling between the main CMS menus Information bar Displays important load and position data Message line Displays the current message Operation bar Activation deactivation of additional technology functions HOME button Selects the CMS start page Secondary navigation bar Screen changeover within main menus secondary screen content Screen content can be switched using the navigation bar Secondary screen content Variable screen section which is switched over using secondary navigation If there is no fixed primary screen content all screen content is switched over Primary screen content Fixed screen section which is permanently displayed within the main menu Constant primary screen content does not exist in all main CMS menus Screen structure of the CMS user interface The user can select from three screen levels when switching the screen over The deeper you navigate into the levels the more detailed the information Access to detailed information is linked to the corresponding user rights 22 Crane Management System CMS System Manual 03 2011 Func
223. uffered recording The time stamp of the data set is generated on the controller and transferred to the CMS with the data set The mechanism supports the buffering of data on the controller The time stamp is always transferred from the controller to WinCC split up into individual time components year month day hour minute second The time components must be defined as tags in the WinCC tag management and written by the controller along with the data set Time components are byte type tags The CMS add on expects and interprets a time stamp with decimal coding on a time basis of 24 hours A trigger tag from the WinCC tag management uses the 1 status to signal that a new data set can be read The CMS Runtime sets the status to 0 when the data has been read and entered in the Tag Logging archive A new data set can now be written on the controller Note For the trigger control it is essential you observe the information in the operating instructions of the CMS add on for WinCC The following criteria are already fulfilled in the CMS standard application Process tags for the cargo handling data set in the tag group MoveData Trigger tags in the tag group MoveData Time stamp tags in the tag group MoveData Tag Logging archive MoveData for saving the data sets WinCC screen MoveData Pdl for displaying the data sets in a WinCC Online TableControl How to configure the recording using CMS Runtime is described below Proces
224. ult TechFunetion_Fautt TPS_Fault Truck positioning Crane Management System CMS System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station 4 1 7 5 Archive configuration The archive configuration for messages is defined in the WinCC Alarm Logging Adapt the size and archiving period of the archive and individual segment to the project requirements under Archive configuration AlarmLogging x Archive Configuration Backup Configuration Archive size Time period of all segments Years Max size of all segments Megabyte s Time period covered by a single segment Month s Max size of a single segment 1004 Megabyte s Time of the segment change Month March Day of the ie weekday Thursday Hour T Minute OS Cancel Apply Help Figure 4 14 Archive configuration of the message archive in the WinCC Alarm Logging editor You can set how many messages are to be re established after a power failure under Reload after power failure When the system is restarting pending messages are checked to see if they were received before the power failure Message archive Reload after power failure Number of entries Ei Messages IM Reload Message List After Power Failure Specity how many entries should be considered in the event of a reload after a power outage Cancel Help Figure 4 15 Reloading messages in the case of a power failure
225. ult display at the top edge of the screen shows the faulty component e Inthe secondary navigation bar the button that is assigned to this component flashes e The cause of the fault can be taken from the screen activated by pressing button e The cause of the fault can be investigated in more detail using the associated text message WinCC Runtime Oj x a 12 15 2010 9 53 38 AM 100 00 7 50 Ye aa E wr oo oo I Q Th 0 2 dal o Wio aux 50 00 m 20 50 m 32 00 m 10 40 t CMSMenu1Nav Pdl a ey 2 9 Process control Lj we In most cases the CMS is simply used as a tool for displaying operating states Control of a lm value on the crane controller by the CMS add on is protected which means that the operator has to have the appropriate rights and has to confirm this by acknowledging a security prompt In principle CMS also offers the option of initiating operator actions by sending control commands to the crane controller e g to switch on auxiliary systems Auxiliary systems can be switched on using special operator control buttons with integrated status display In this case each operator control button has several states Crane Management System CMS System Manual 03 2011 27 Functions of CMS 2 5 Process control Operation of the function disabled Function is not active Activation of the function i
226. ult runtime language in the CMS standard application German is offered as the second language in delivery condition Crane Management System CMS 62 System Manual 03 2011 Assigning parameters and addressing 4 1 CMS station Computer properties x General Startup Parameters Graphics Funtime Runtime Disable Keps Chrl AlteDel T Al TAB Language Setting at Runtime English United States Default Language at Runtime Ctle Esc English United States Start Information po Edit PLE clock setting M Atec f The PLC is is set to coordinated world time UTC preferred setting PLC is set to the local winter time all pear inl Y5 compatibility mode Time basis for time display in runtime Local time zone Central time and date formatting f Configure individual components C SO8601 Swap format to all components Cancel Help Figure 4 2 Runtime language setting in WinCC Result After restarting WinCC you can launch the WinCC Runtime Note Please note that after changing the computer name you will have to restart WinCC before you can make any further settings in the CMS editor Crane Management System CMS System Manual 03 2011 63 Assigning parameters and addressing 4 1 CMS station 4 1 3 Communication between the CMS station and the crane controller Initial situation Based on WinCC the CMS offers various ways of establishing communi
227. unctions of CMS 2 1 System design Checker cabin SIMATIC Panel PC Touch Webclient HINOL Bo ct 5 gy we an bi EN 3 o oo tab 5 The CMS add on supports different standard communication protocols such as TCP IP PROFIBUS and OPC on the basis of WinCC This means that not only can you connect Siemens controllers to the CMS but also controllers from other manufacturers CMS Station E House TCP IP Profibus SIMATIC S7 SIMOTION C SIMOTION D Figure 2 5 Crane Management System CMS System Manual 03 2011 3rd Party Communications with the crane controller 19 Functions of CMS 2 2 Design of user interface 2 2 Design of user interface When designing the CMS user interface on the basis of SIMATIC WinCC the following aspects were especially taken into consideration Screen elements Symbolic representation instead of realistic graphics One design aspect is the use of simple but significant symbols to display screen objects An independent look is presented with a few graphical details Touch operation In terms of size the control elements are large enough that they can be operated in the touch mode Color concept The color range offered by the user interface is reduced to a small selection so that the user can quickly distinguish between key events warnings and faults and the normal operating state The color philosophy uses the following color assignments
228. up the screen 2 Open the screen of a navigation bar e g CMSMenu1Nav Pdl The bar has eight buttons The status tag CMSMenu1Selection PDL is assigned to the status of the navigation bar 3 Select the next free button element e g the eighth element stdltem8 Position 8 is assigned to bit position 7 of the status tag 4 Open the status display configuration dialog The button is filled with placeholder graphics The state 128 bit position 7 is the active graphic all other states are assigned to the inactive graphics Replace the placeholders with your own graphics for active and inactive 6 Save your graphics under the name of the placeholder graphic in the project folder GraCs e g PrimNavitem8Active This means that you do not have to make any changes in the Graphics Designer fe P WinCC_Projects CMS_ 04_01_5P1 CMS_ 04_01_SP1 GraCs File Edit wiew Favorites Tools Help Oo Back gt a Search Folders HEE Address CO Ps WinCC_Projects CMS_vO4 O1_SPL CMS VO4 01 5Pi Gracs 178 a Name Size Type gt Dake Modif File and Folder Tasks MenulNavItemiactive emf 2KB EMF Image 15 027 201 m MenulNavItem Blink emf 2 KB EMF Image 15 02 2011 Gye Move the selected items Menui NavItem Inactive emf 2KB EMF Image 15 02 2011 P Copy the selected items Menu2NavItem 1 Active emf 2KB EMF Image 15 02 2011 9 Publish the selected S MenuzNavItemi Inactive emf 2KB EMF Image 15 02 2011 __ tenet ine WED
229. upload process was successful you obtain a corresponding message Upload successfully completed If the upload was completed with errors then you can read the error messages in the CMS Editor gt CMS RCMS Data Transfer gt Upload under the Errors tab As soon as the data of the first crane have been loaded you can open the CMS Editor gt CMS RCMS Data Transfer gt Upload on the CMS station of another crane e g STSCrane2 As soon as you have met all of the preconditions for upload you can start the upload with the Start button on the left hand side If the CMS stations of all cranes of an equipment type are the same then this upload does not overwrite any data on the RCMS server The two stations and the data on the RCMS server for the equipment type STSCrane are consistent However if the configuration data of the STSCrane2 station differ from the configuration data of the first transferred station STSCrane1 then the data on the RCMS server for the equipment type STSCrane are overwritten by the data of the STSCrane2 station The two stations and the data on the RCMS server for the equipment type STSCrane are not consistent Using a download at the RCMS server you can now download the configuration data for equipment type STSCrane which is available at the RCMS to the station STSCrane1 Please note that not all data can be synchronized in two directions see Chapter Synchronizing co
230. y terminal statistics Please note the following if you wish to use the CMSNodeTree Control in a separate screen Processing steps 1 Insert the CMSNodeTree Control into the screen using the object pallet gt Controls You will find the control under Siemens CMSNodeTree Control x Cancel SetByr Class Shockwave Flash Object Siemens CMS Faults Control Siemens CMS Model ree Control Siemens HM Symbol Library 1 4 1 Step Mapper Class STSUpld Uploadct Class SysColorltrl class System Information System Monitor Control Tabular Data Control Fleaister TazkSymbol Class ThumbCt Class l ThumbCt Class Unregister CNPROGRATSIEMENSSWintlSIMOCR TNHMICMS 1 OCs CM5 CMSNodeTreeCtrl 1 Figure 5 16 Insert the CMSNodeTree Control in the WinCC graphics designer 2 Open the object properties of the CMSFaults Control Crane Management System CMS 190 System Manual 03 2011 Planning and configuring 5 7 Expansion of visualization and screen structure E Object Properties S alza CMSNodeT reeCt obi odeT ree Properties Events El CMSNodeTreeCtrl Attribute Static j Geometry localhost WSs SU Update Cycle SelectedEquipment SelectedTerminal CountTerminals CountEquipments Counthodes CountCranesOrfline CountCranesOk CountCranesStandby Countlranes Warning CountCranesFault Cicisisicieicicic icicle ig noooooocooooog Figure 5 17 Properties of the CMSNodeTree Control 3
231. you have changed requirements Crane Management System CMS System Manual 03 2011 Le CMP O ale Bedi a Gi i r S S j CMS Movedata Report Crane CMS 01 From 12 3 2008 3 17 30 PM D4 1208 56 i 011208 858 CAFEA l 412 08 ooo 1 O12 08 oo 7 01208 9 08 i wia 1 Oa 1208 910 tt 12 08 012 CECE 04 12 08 9 16 i 4 1208 a i 04 1208 O20 7 CEAFA 7 l 1 1 T 7 i l 4 12 08 Gir 04 12 08 Ai 4 10804 Ob 12 08 Pe i 41208037 CERTEN WH 1206 ot 106 PAs TE 5 04 12 08 847 Datum Zai Mode Direction l 2 CEN RS Ee hif ho ho BS Ro RS Bo E Bo Pop Bo Ge Bul 12 4 2008 3 17 30 PM Sire Wgh Wight at Fajl 40 l 20 oj j 0 45 44 45 ol rr 39 rir al Ll tty 7 al aa 73 40 a Aa o WA 3 E a Fi ii 40 7 40 45 a 45 2 3 0 a 11 7 o 40 73 l i 45 44 Figure 2 15 Form of display for standard reports 44 45 1 Functions of CMS 2 8 Reporting Weight Righi i rr sal Cap ey ae e a i In the CMS standard application the standard reports are configured in such a way that they are always printed using the PC s standard printer You can define the standard printer in your PC s system control panel WinCC Data Monitor for
232. ypes in the standard applications Name Passwora Logon Rights in the WinCC User Administrator Operator Operator CMS RCMS Screen changeover possible Restricted scope of navigation Web client Operation of sub system screens possible Maintenance Maintenance CMS RCMS Screen changeover possible Minimum restricted scope of Web client navigation Operation of sub system screens oi Counter reset PLC Reference Management Management CMS RCMS Screen changeover possible Minimum restricted scope of Web client av danen Operation of sub system screens possible Administrator Administrator CMS RCMS Unrestricted rights possible e Screen changeover Web client Unrestricted scope of navigation Operation of sub system screens possible Counter reset Make basic settings Terminating the WinCC Runtime When a user logs on in the CMS standard application an internal authorization tag is initially set to 1 This tag controls whether the user can see user specific elements in the user interface On the WinCC start page standard WinCC functions are used to log on Crane Management System CMS System Manual 03 2011 193 Planning and configuring 5 2 User groups 5 2 1 Changing passwords Initial situation objective Passwords can be changed in the WinCC User Administrator The old password must be known Processing steps 1 Open the WinCC User Administrator 2 You can change the password in the toolbar under User
233. zed with RCMS Comment PE zi Update Copy New Delete Figure 4 67 Configuring the crane at the RCMS server 7 The WinCC tag containing the crane status values is located in the field Crane status tag The tags are automatically entered when the configuration data is uploaded For this they must be defined in the CMS editor on the CMS station under Topology gt Crane see CMS topology Page 73 The tag is included in the crane structure tag at the RCMS 8 You can set the interval time in which the messages and operational data are transferred from the CMS station to the RCMS server under RCMS update cycles 9 Ensure that the check mark for Crane is synchronized with RCMS is set Otherwise no configuration data or runtime data will be transferred 10 Click OK to confirm your changes 11 Proceed in the same way for all the other cranes 4 4 8 Communication between the RCMS server and the CMS stations After you have defined the RCMS topology you can set up the communication to the CMS stations Crane Management System CMS 152 System Manual 03 2011 Assigning parameters and addressing 4 4 RCMS server The following data is transferred between the CMS stations and the RCMS server e Configuration data e Runtime data The following requirements must be met for communication with the RCMS server e t must be possible for the CMS stations to be accessed by TCP IP e Setting up the CMS RCMS communication on the CMS stati

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