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42 Bays SAS to SAS/SATA II JBOD Subsystem User Manual
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1. 18 201 Disk Duve Instala ERR T m 19 Chapter 3 Getting Started with the Subsystem 26 3 1 Installing the Rails and Mounting into Rack sees eene treten tete 26 3 2 Preparing the JBOD and Connecting to RAID Subsystem sse 38 3 3 Preparing the JBOD and Connecting to SAS HBA in Host System sss 38 SUN 7 1 E07 m cc P 38 E PONN O e a E E EA 40 Chapter 4 Maintenance essooeeessoooeesssooeessssoeesssocesssoeeesssoeeesssosesesssoeesssooeesssoeeesee 41 4 1 Upgrading the JBOD Controller Firmware sese tente ttntanen 41 4 2 Replacing Subsystem Components cc eeesessesssessesssesessesesescesesssesessssssssssesessssesssesesecsesesesseseseeseseseeseseess 44 221 Replachno a Disk DIG enden euim detenido trien deban tide as n tetdate mec 45 NE User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem 4 2 2 Replacing the JBOD Controller Module sss trntetntenntntes 53 4 2 3 Replacing the Power Supply Fan Module sse erret trntntntetnntntes 55 4 2 4 Replacing the Turbo Fan Fan 06 1 ccsescssssesssessesceesessssesesssessscsseseeesesseseeesesesseeseseeeenssees 57 4 2 5 Replacing the Expander Module sse ener etete tete ttetn tette te ttna ttes 59 4206 Replacing tne Front Paneles een EIE busto been e
2. e m oe oe oe o e e oe LI e e e e e we L1 d oe eo SENI a sone Main Switch ee TT eo oe Ge OW Coe oOo oo Display Panel HDD Status Indicator I MPORTANT When powering off the J BOD subsystem turn off first the Main Switch and allow at least 3 minutes during which each disk slot starting from slot 1 until slot 42 will be powered down for the subsystem to shutdown properly Then turn off the switches of the 2 Power Supply Fan Modules User Manual rmm 42 Bays SAS to SAS SATA II J BOD Subsystem 2 1 1 1 LCD Display Panel LED FPower LED Power LED Green indicates power is ON 2 1 1 2 HDD Status LEDs The Front Panel shows the disk drives status Activity LED Power On Fail LED Activity LED Blue l I ndicates the disk drive is busy or being Blinking accessed I ndicates the disk drive in this slot is good Power Indicates the disk drive in this slot is On Fail LED defective or failed I ndicates there is no disk drive in this slot ETI User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 2 1 2 Rear View Single J BOD Power Supply 01 1 Fan 06 1 Power Supply 01 2 JBOD Controller 1 Expander 1 1 Expander 1 2 Redundant BOD Power Supply 01 1 Fan 06 1 Power Supply 01 2 JBOD Controller 1 JBOD Controller 2 Expander 1 1 Expander 2 2 Expander 2 1 Expander 1 2 User Manual Er 4
3. 2 a S 2L a zd T miyi a ni L E ie x 1 8 3 T a 1 i n a y x 4 i A VA m x T L Jun D a A E at T oat l z he 4 w 4 ay la r z E i D F v k i D r R Dp x i i x IO Y ij 1 j i P T armi pi d n 2 m p i r x bai a _ E E j a c d 7 j LE es Pest i LU mL ET 1 hl E bt J 2 j 1 tul 4 i m S5 a a V i nb E zx J E A 7 L 40 TI rs Hh e e a T ut jr i i i y 7 x L J ei gt 7 ILI EY r r jJ xL RE na ical H up I L Mi em rh a L r ux 1 jz i I ii Een smi x ni k i ay t z aa i o xd 1713 rE c Tou I in ir I E d hap i E m ra 1 T 73 x i n am i 1 a B rl x L t i ik i a ri r Sm e i e a E a M ly a 7 Li 1 Hold the front panel on both sides and carefully detach the front panel from the enclosure Note that the main switch cable is connected to the front panel Disconnect the cable eee rt ELT User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 6 Replace the front panel e 5 e e c c c c C c c e Ls e e e i T M User Manual 42 Bays SAS to SAS SATA II J BOD Subsystem 8 Hold the front panel and carefully attach to the enclosure Note that there are 4 contact points which the front panel must connect to Peeeaeaee
4. LE i a i J TTH 4 13 Tighten the 2 thumbscrews of the bottom board 14 Tighten the 2 screws on the bottom part of the subsystem on the subsystem side of the bottom board that was replaced 15 Reinsert the Expander Module s that was were removed in Step 11 16 Insert all the disk trays that were hung and lock them 17 Reconnect the cable to the front panel nicum ER E Mage o A RR REI SX User Manual LN 42 Bays SAS to SAS SATA II J BOD Subsystem 18 Hold the front panel and carefully attach to the enclosure Note that there are 4 contact points which the front panel must connect to ee ee ee ee rx 19 Tighten the 2 screws on the front panel side esccceccecco 00666566666 Aue seco tece LET ra EE User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem 20 Put the top cover back and place it about half an inch away Then push the top cover towards the rear 22 To secure the top cover tighten two screws on both sides of the top cover on the front panel side User Manual i E
5. Tr ar attach properly before tightening the 2 screws Ti 20U li Front Left Side NOTE The rail assembly must be properly attached to the two rack posts in order for the inner rails to insert and slide easily User Manual Fa 42 Bays SAS to SAS SATA II J BOD Subsystem 22 Tighten 2 other M5 12 7 screws on the rear side of the rail assembly Press the rail assembly towards the rack post to attach properly before tightening the 2 screws Rear Right Side Facing the Rear 23 Repeat steps 19 to 22 for the other rail assembly i e install the other rail assembly on the other side of the rack 250 wg E aE TS PETAT ES fel oo o NE MI EE s 21i aj 20U a im Front Right Side Rear Left Side L EE User Manual 42 Bays SAS to SAS SATA II J BOD Subsystem 24 Pull the 2 middle rail members out from the rail assembly a a oH E Bo E L m a LI E Lj E E L E E E a E a a a E a E E o E o a a J J a E 8H J H m m i p E s t Rear Side 25 With at least 2 persons carrying the enclosure insert the 2 inner rails attached to the sides of the enclosure into the middle rails Slide the enclosure until it stops or about half way through s NOTE Be careful when inserting the 2 inner rails into the middle rails The 2 inner rails must be parallel with the 2 middle rails so that 2 inner rails will insert and slide easi
6. r 7 A i si 4 T A d 7 EY Ha n L4 1 E c A m LM m7 DE zh S Tf Bs a Er DL 1 J i nT in p arn _ p m ko mu j ree B 1 uals a 7 f n CE BRA e s L a E nn r Y 1 a s y m J r P i ic M ES Vu d he DR i E lm JEDE smn et i e a ns E im lj i i E a m x x 1 LT ra a 1 i n a y z 1 I n A m x i T L Jun D a A E at v oat l z he 4 w 4 ay E ei r i d i A j D D I v i D 4 r R nt x y L 7 i i it e La a wr DEL pi t L J H 4 i a l E T F r jani iei r E i B a af Pest i LU mL ET E t a ri J M j p i d lec E i 7 T e a a j M i L m 40 TI rs Hh 1 cet a T ue jr i i i y 7 x L d e 7 ILI EY J Vu ni ER y b ea a u i L E A e rh pi a ED dx 1 Z i l il S a n SE OU i T 2 P Li J n Ji t z a im ja mh ri 7137 Y n E T n Le ir trd E du Mess iv P s m ra 1 T 73 i n i am i 1 d iy t i 7 T ik i a ri r E t i r L inii J E t t E E M a ba j Li 1 5 Hold the front panel on both sides and carefully detach the front panel from the enclosure Note that the main switch cable is connected to the front panel Disconnect the cable EESCEESEE L SYNSENNELEN rx User M
7. place it about half an inch away Then push the top cover towards the rear f Use the Top Cover Key to lock the key lock on the front panel side g To secure the top cover tighten two screws on both sides of the top cover on the front panel side User Manual 25 42 Bays SAS to SAS SATA II JBOD Subsystem Chapter 3 Getting Started with the Subsystem This chapter contains information about the steps needed to start using the subsystem If the subsystem will be installed in a rack cabinet follow the steps in Section 3 1 otherwise proceed with Section 3 2 There are two ways to use the JBOD Subsystem connect it to the 42bay RAID subsystem as expansion chassis or connect it directly to a host system s SAS HBA 3 1 Installing the Rails and Mounting into Rack NOTE At least two persons are needed to lift the subsystem To reduce the weight of the subsystem remove the 2 power supply modules from the rear of subsystem If disk drives are already installed in the disk trays remove also the disk trays Refer to appropriate sections on how to remove the power supply modules and how to remove the disk trays disk drives NOTE The subsystem must be installed near the Disk Array or host system where it will be connected A Phillips screwdriver a flat head screwdriver and long nose pliers or hex nut screwdriver are needed in installation WARNING It is prohibited
8. User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 10 Carefully push the thumbscrew handle until the lock is engaged User Manual ra 42 Bays SAS to SAS SATA II JBOD Subsystem 11 Make sure the thumbscrew handle is totally connected to the expander module panel Tighten the thumbscrew EI User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem 4 2 6 Replacing the Front Panel To replace the Front Panel 1 Loosen two screws on both sides of the top cover on the front panel side a gt 3 Hold the front part of the top cover and slide the top cover about half an inch towards the front side then pull upwards to remove it User Manual 65 42 Bays SAS to SAS SATA II J BOD Subsystem 4 Loosen the 2 screws on both sides of the front panel Hi ecce IIJIIIIITIIIT von 9990050205 i LET QQo9990806 Ste Ton J T i T wd EM as a aa A j i us d K ee c ria E n E a s S P r r we qi i i k i D v E gt x ma 3T3 I j L No e z 1 t y NE i e r 3 F sj f F m I A il E s X LETT n s 7 of i T E gt 1 E E m n 2 ud x a ay M J d J L Ey l 1 k t Y R J F i d f D a Ur L a T c UL at br i mn ME a r t Er irt 1 A dai TA T i a SO uc d ra Ju E FOI m f h H mue a rr b E J E of Ya mi Le 1 i E n m o E aa L E E E F gm A n Ll m m 5
9. V XL i 777 HERES 5 Remove the 4 screws on the bottom part of the disk tray Note that replacing SATA disk drive in dual controller mode is done differently I MPORTANT In dual controller mode the replacement process of oD SATA disk drive in a disk tray is done differently In single controller mode the replacement process of SATA disk in a disk tray is the same with SAS disk SATA No need dongle board No need dongle board EE User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem For SATA Disk Drive Dual Controller Mode a Remove the 4 screws as indicated in the picture c Disconnect the dongle board metal bracket d Connect the dongle board metal bracket into the new SATA disk drive User Manual 47 42 Bays SAS to SAS SATA II JBOD Subsystem e Place the disk drive with dongle board into the disk tray To secure the disk drive in the disk tray tighten the 4 screws that were removed before f Tighten the 2 screws of the dongle board metal bracket EET User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem For SAS Disk Drive Single or Dual Controller Mode or SATA Disk Drive Single Controller Mode a Remove the 4 screws as indicated in the picture b Remove the disk drive from the disk tray and place the new disk drive C To secure the disk drive in the disk tray tighten the 4 screws that were removed before User Manual 49
10. rx 9 Tighten the 2 screws on the front panel side esccceccecco 00666566666 Aue seco tece LET ra ELT User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem 10 Put the top cover back and place it about half an inch away Then push the top cover towards the rear 12 To secure the top cover tighten two screws on both sides of the top cover on the front panel side User Manual 69 42 Bays SAS to SAS SATA II J BOD Subsystem 4 2 7 Replacing the Bottom Board The subsystem has 2 bottom boards One or both bottom boards can be replaced if necessary To replace a Bottom Board 1 Loosen two screws on both sides of the top cover on the front panel side 3 Hold the front part of the top cover and slide the top cover about half an inch towards the front side then pull upwards to remove it te _ M UT CTREENES Ses 70 User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 4 Loosen the 2 screws on both sides of the front panel ijf ee6GEEEG6666 Hoty 99950005 ttp QQo9990806 Ste Ton J T i T wd EM yi a aa P j j ae d Ed 0 h ria E n E 1 S i 5 D j i TE A T2 1 1 s a Y y F l zi mm 3T3 I j 1 sae a NN r 1 1 qi m c T E s ww P j p E 4 k x A d z ji 1 t jn ks Puer ES st 7 of T A mcs rav F 2 e j 7 XN eh E pm
11. 2 Bays SAS to SAS SATA II J BOD Subsystem NOTE Each Power Supply Module has 1 Power Supply and 5 Fans The J BOD subsystem is logically divided into two enclosures for hardware monitoring The functions of the Expander Modules are as follows We MeL i tac Fr ATION C JLIUTIs Monitors Enclosure 1 Disk slots 1 to 21 Power Supply 01 1 Fans 01 1 02 1 03 1 04 1 and 05 1 and Turbo Fan 06 1 Note 1 means enclosure 1 E der Module 2 1 possibilia Same function as Expander 1 1 Expander Module 1 1 for Controller 1 Monitors Enclosure 2 Disk slots 22 to 42 Power Supply 01 2 Fans 01 2 02 2 03 2 04 2 and 05 2 Note 2 means enclosure 2 E der Module 2 2 Boetii ibt Same function as Expander 1 2 2 2 JBOD Controller Module Expander Module 1 2 for Controller 1 The EPICa JBOD subsystem includes a single or dual 3Gb SAS to SAS SATA II JBOD Controller Module JBOD Controller Module SES User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 2 2 1 JBOD Controller Panel SAS Expansion Port Link LED RS 232 Port SAS In Port Activity LED Use to connect to SAS HBA or to RAID subsystem s SAS Expansion Port SAS Expansion Port Use to connect to the SAS In Port of another JBOD subsystem Use to upgrade the firmware of the BOD controller Connect the RJ 11 to DB9 serial cable to your system s serial port Link LED Green I ndicates expander has connected o
12. 42 Bays SAS to SAS SATA II JBOD Subsystem User Manual 42 Bays SAS to SAS SATA JBOD Subsystem Table of Contents Prela o E ee ee reer tee 4 Before You Begin 5 SASAE E cR 5 C ntroller e qiiod clue TRENT 5 Packaging Shipment and DEM VOR aestus cuts itte tetto pera Rete o ttes teo E eS Orap eE EI Lke vn eR EH Esdrae rete d 5 Unpacking the Shipping CartOssT EAE E REEE 6 Chapter 1 Product INtroduction ccccsssssssccsssssscccssssscccesssssecsssssssceeessssssesesens 7 LL Technical GUN NON E m 8 Chapter 2 Identifying Parts of the JBOD Subsystem 9 2E Man Go ga 06 9 lt 1 Cs MR m s 9 MM 1S7 gece eect 9 AAMT LCD Display LI MED T 10 212 ADOD SUAS ERIS aoeeos metta donee mies pac pene oe 10 2A 2E E 11 22 JBOD Controler MOGU G ciiin Cri Meere etd oie bete odio e mec ente trie 12 224 JBOD Cohtreller Paliela s sectoetdunotnteiiu ate in metu eni mire eerie eese lee dien 13 23 Power Supply Fan Module PSFM esiisa a Dt includere et enit ES nd dest et beste Erico 14 25 TPSBEWLPOIeluenviaicumeutipana i meeeaben enean icc eee Mm E 15 PF Mis eE 0 i 0102 ui OR 16 25 Exandsrdedule osndecttusexetcteitnd acie Mem EOH ree du ns 17 2 Expander Module T 3EBL seii ietin tom uota issu ET 17 75 28 WHA
13. 42 Bays SAS to SAS SATA II JBOD Subsystem 6 Insert the disk tray into the disk slot 7 Then push down the latch part of disk tray as indicated in the picture below until it reached a full stop EE User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem 8 Close the lever handle then use the Key for Disk Tray Lock and turn the disk tray lock into locked position 9 When all disks that need to be replaced have been replaced put the top cover back and place it about half an inch away Then push the top cover towards the rear 10 Use the Top Cover Key to lock the key lock on the front panel side vo0o 000000000027000 vo o 0606 00000000000 e 0606000000000000 d 3 P i radi c dim s aa amp amp S S amp 42 amp 5 amp 5 5 2 5 User Manual ram 42 Bays SAS to SAS SATA II JBOD Subsystem 11 To secure the top cover tighten two screws on both sides of the top cover on the front panel side EE User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 4 2 2 Replacing the J BOD Controller Module To replace a JBOD Controller Module 1 Loosen the 2 thumbscrews of the JBOD controller module _ 2 2 Pull the handle outwards The lock will disengage and the controller module will move out from the slot 3 Pull out the controller module 4 Remove the screws from the controller PCBA Sitka AMEIFTEETTEEEIT dy User Manual ra 42 Ba
14. A II J BOD Subsystem 15 Insert 2 M5 nuts on the 2 holes of the front left side of the rack post Wrong hole position to insert 2 M5 nuts Correct hole position to insert 2 M5 nuts The nuts must be inserted in holes which are close together t JIBEXS EIN Rack Post Front Left Side 16 Insert another 2 M5 nuts on 2 holes of the front right side of the rack post Wrong hole position to insert 2 M5 nuts Correct hole position to insert 2 M5 nuts The nuts must be inserted in holes which are close together Rack Post Front Right Side User Manual Eu 42 Bays SAS to SAS SATA II J BOD Subsystem 17 Insert 2 M5 nuts on the 2 holes of the rear right side of the rack post facing the rear Correct hole position to insert 2 M5 nuts Rack Post Rear Right Side Facing the Rear 18 Insert 2 M5 nuts on the 2 holes of the rear left side of the rack post facing the rear Correct hole position to insert 2 M5 nuts Rack Post Rear Left Side Facing the Rear EET User Manual 42 Bays SAS to SAS SATA II J BOD Subsystem 19 Place hold the rail assembly into the rack E d Front Side Rear Side 20 Adjust the length of the rail assembly according to the depth of the rack frame 21 To secure the rail assembly into the rack post tighten 2 M5 12 7 screws on the on the front left side part I 23U gj lu E E i PH Press the rail assembly 29 SUA towards the rack post to
15. E If JBOD subsystem has redundant J BOD controllers 9 Re login to CLI 10 Verify if firmware version has been updated CLI gt sy Command to verify JBOD firmware version User Manual ra 42 Bays SAS to SAS SATA II J BOD Subsystem 4 2 Replacing Subsystem Components CAUTION When replacing the components of the subsystem make sure to handle the parts carefully When handling ESD sensitive parts such as boards or PCBA it is recommended to use anti static hand gloves or wrist strap Make sure somebody is around to give help when servicing the subsystem Take note of the following when replacing the components of the subsystem Hot Swappable Need to Power Off Subsystem is online Subsystem should be offline Disk Drive a DEED UU Panel Power Su Power Supply 0 0 Bottom BotomBoard 0000 JBOD Controller dual controller mode JBOD Controller single controller mode SAS Expander dual controller mode SAS Expander single controller mode I MPORTANT 1 When the subsystem is online and a Power Supply fails and the replacement Power Supply module is not yet available don t remove or disconnect the failed Power Supply module This is to maintain proper airflow within the enclosure since the fans will still be working 2 When the subsystem is online and a Controller module or SAS Expander module fails and the replacement is not yet available in order to maintain proper airflow within the enclo
16. ables loosen the screws on the fan board and replace the fan board User Manual 57 42 Bays SAS to SAS SATA II JBOD Subsystem 4 Push the Turbo Fan Module until it is fully inserted EE User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 4 2 5 Replacing the Expander Module CAUTION Be careful when inserting the Expander Module Carefully insert the module and make sure that the connector pins are not bent when the module is inserted To replace Expander Module 1 Loosen the thumbscrew of the Expander Module Ld 2 Pull the thumbscrew just a little User Manual ra 42 Bays SAS to SAS SATA II JBOD Subsystem 3 Hold the rear part of the thumbscrew handle with your thumb and your forefinger index finger on the other screw Carefully move your thumb outwards to disengage the lock 4 The lock will totally disengage and the expander module will move out from the Slot EDU User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 5 Carefully pull out the handle to remove the expander module 6 Remove the 2 screws from the heat sink Remove the 6 screws from the Expander PCBA La DUI Wil 7 Place the new Expander PCBA and tighten the screws that were removed before User Manual nam 42 Bays SAS to SAS SATA II JBOD Subsystem 8 Insert the Expander module in its slot 9 Make sure the lever lock is in open position Carefully close the handle ELI
17. anual no 42 Bays SAS to SAS SATA II JBOD Subsystem 6 Place the front panel in a safe place T 00000000000 c c e c c e e 00000000000 x If the right bottom board will be replaced unlock and remove disk trays 1 to 21 and hung the trays in the slots If the left bottom board will be replaced unlock and remove disk trays 22 to 42 and hung the trays in the slots 16 e 0 der ir T I id ad zi 31 d j jn gu rp Fi n P H T T i PURI n fi ml dargag i JA ie ja t Tur id z TE PI Eh E User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem 8 Loosen 2 screws on the bottom part of the subsystem on the subsystem side of the bottom board to be removed To have access to the 2 screws the subsystem need to be moved a few inches 9 Loosen the 2 thumbscrews of the bottom board then pull the 2 thumbscrews The bottom board will detach from the enclosure Pull the bottom board outwards fie e ET Tm 10 H 5 j i f j no i 3 hi i 4 if ap ij finn 14 l 7 LESE 7 F hi ni TER P n b y E I 2 j 72777 I m yy n jl 7 yay j i 4 Li E nU ji L uad Im F 2 if i 10 Replace the bottom board If necessary remove the screws from the bottom board and place the new bottom board then tighten bac
18. e d Select Transfer menu to transfer flash code file Transfer gt Send File gt Browse and Open then select bin file Select 1K Xmodem Protocol to send flash code file NOTE Only need about 15 seconds to finish sending flash code file If not please repeat steps C and D again e CLI fl datl Th Select Transfer menu to transfer CFG data file Transfer gt Send File 39 Browse and Open then select rom file Select LK Xmodem Protocol to send CFG data file NOTE Only need about 15 seconds to finish sending data file If not please repeat steps E and F again 6 After upgrading the J BOD controller connect the null modem cable to RS232 port of Expander Module 1 1 Repeat Steps 3 to 5 to update Expander Module 1 1 Don t restart or power off the JBOD subsystem during upgrade 7 After upgrading Expander Module 1 1 connect null modem cable to RS232 port of Expander Module 1 2 Repeat Steps 3 to 5 to update Expander Module 1 2 Don t restart or power off the JBOD subsystem during upgrade EET User Manual 42 Bays SAS to SAS SATA II J BOD Subsystem 8 After upgrading JBOD controller and 2 Expander Modules power cycle power off and power on the JBOD subsystem after upgrading J BOD Controller 1 and 2 expander modules and power cycling the J BOD subsystem the new firmware will be updated automatically to J BOD Controller 2 and to the two other Expander Modules 2 1 and 2 2 NOT
19. em Unpacking the Shipping Carton The shipping carton contains the following JBOD Subsystem Unit 42 Disk Trays Two 2 power cords One 1 external SAS cable single JBOD controller Note Two external SAS cables for dual JBOD controllers Three 3 external serial cables RJ11 to DB9 single JBOD controller Note Four serial cables for dual JBOD controllers E p dai Key of Top Cover Key of Disk Tray User Manual NOTE If any damage is found contact the dealer or vendor for j assistance EN User Manual 42 Bays SAS to SAS SATA II J BOD Subsystem Chapter 1 Product I ntroduction s ss P a5 E ott PRR Ree z see oP ESE pes tec e eee ee EF ae os o o o es NS 8 pssssossss spaoossaoscsss e teeeseeee The 42 bays EPI Ca J BOD Subsystem The EPICa JBOD subsystem features 3Gb SAS host channels for increased system efficiency and performance It is designed to be connected to the 42bay EPICa RAID Subsystem as expansion chassis or directly to a host system s SAS HBA It features high capacity expansion with 42 hot swappable SAS SATA II hard disk drive bays in a 19 inch 4U rackmount unit scaling to a maximum storage capacity in the terabyte range The EPICa JBOD subsystem also supports dual JBOD controllers which provide better fault tolerance and higher reliability of system operation It is a fully redundant subsystem with hot swappable JBOD Controller disks c
20. herwise without the prior written consent Trademarks All products and trade names used in this document are trademarks or registered trademarks of their respective owners Changes The material in this document is for information only and is subject to change without notice EI User Manual 42 Bays SAS to SAS SATA II J BOD Subsystem Before You Begin Before going through with this manual you should read and focus on the following Safety guidelines Notes about the subsystem s controller configuration and the product packaging and delivery are also included here Safety Guidelines To provide reasonable protection against any harm on the part of the user and to obtain maximum performance user is advised to be aware of the following safety guidelines particularly in handling hardware components Upon receiving of the product Place the product in its proper location Do not try to lift it by yourself alone Two or more persons are needed to remove or lift the product to its packaging To avoid unnecessary dropping out make sure that somebody is around for immediate assistance It should be handled with care to avoid dropping that may cause damage to the product Always use the correct lifting procedures 9 Upon installing of the product Ambient temperature is very important for the installation site It must not exceed 30 C Due to seasonal climate changes regulate the installation site temperature ma
21. k the screws May fry User Manual LN 42 Bays SAS to SAS SATA II JBOD Subsystem 11 Before reinserting the bottom board the expander module s need to be removed This is a precautionary step to prevent the connector pins of the expander module s from possibly being bent when the bottom board is inserted Refer to Section on Replacing the Expander Module for steps on how to remove or reinsert the expander module Bottom Board that Expander Module s to be Controller Mode was were Replaced Removed Single Controller Left tet 2 Single Controller Right J i Single Controller leftandRigt ilandi2 Dual Controller let i2and22 Dual Controller Right anzi Dual Controller LeftandRigt 1 L2 Li 2and22 i te a ji aTi 7 Right Bottom Board Left Bottom Board Power Supply 01 1 Fan 06 1 Power Supply 01 2 JBOD Controller 1 JBOD Controller 2 option Expander 2 2 option Expander 1 2 Expander 1 1 Expander 2 1 option EE User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 12 Insert the bottom board into the bottom board slot Slide the bottom board inwards Make sure the 2 thumbscrews are in open position Push the 2 thumbscrews until the bottom board is engaged in the enclosure 8 0 i 4 y I if 4 4 0 P 6 0 it 40 f 3313 H3 a4 un FI 2 377 7 Friii Mrz yog 5 tna ui T7 ili b err Ha 3
22. king it not to exceed the allowed ambient temperature Before plugging in any power cords cables and connectors make sure that the power switches are turned off Disconnect first any power connection if the power supply module is being removed from the enclosure Outlets must be accessible to the equipment All external connections should be made using shielded cables and as much as possible should not be performed by bare hand Using anti static hand gloves is recommended In installing each component secure all the mounting screws and locks Make sure that all screws are fully tightened Follow correctly all the listed procedures in this manual for reliable performance Controller Configurations This JBOD subsystem supports both single JBOD controller and dual JBOD controller configurations The single JBOD controller can be configured depending on the user s requirements Packaging Shipment and Delivery Before removing the subsystem from the shipping carton you should visually inspect the physical condition of the shipping carton Unpack and verify that the contents of the shipping carton are complete and in good condition Exterior damage to the shipping carton may indicate that the contents of the carton are damaged If any damage is found do not remove the components contact the dealer where you purchased the subsystem for further instructions User Manual NN 42 Bays SAS to SAS SATA II J BOD Subsyst
23. ll the disk drives if not yet installed Refer to Section 2 6 1 Disk Drive Installation for detailed information Connect one end of SAS cable to the SAS In Port of the JBOD subsystem enclosure and the other end to the SAS HBA on the Host system Powering On Plug in all the power cords into the AC Power Input Socket located at the PSFM NOTE The subsystem is equipped with redundant full range power supplies with PFC power factor correction The system will automatically select voltage cord s is are connected to the AC Power Input Socket after 1 second all 42 Activity LEDs will flash once When the power cord s is are disconnected from AC Power Input Socket after 3 seconds all 42 Activity LEDs will flash twice NOTE The PSFM has a 5V standby DC voltage When the power EE User Manual 42 Bays SAS to SAS SATA II J BOD Subsystem 2 Turn on each Power On Off Switch of the PSFM NOTE When the power cord connected from main power source is inserted to the AC Power Input Socket the Power Status LED becomes RED When the switch of the PSFM is turned on the LED still shows RED After the main switch in front panel is turned on the LED turns GREEN which means it is functioning normally Power Supply 01 1 Power Supply 01 2 3 To power on the subsystem turn on the main switch open first the switch cover in the right corner side of front panel Main Switch pae LII eeeeeeeeee nen oe e
24. ly Front Side 7 Cw ele Annn nn Rear Side User Manual 35 42 Bays SAS to SAS SATA II J BOD Subsystem 26 Press outwards the blue locks on both sides of the inner rail members at the same time Then push the enclosure inwards until it goes inside the rack Eu wm e Blue Lock of I nner Rail PCS Prey 27 Insert the 2 power supply modules 28 Open the top cover to install the disk drives trays Then close the top cover EE User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem 29 Insert an M5 nut into one of the holes of the rack post Make sure the hole of the rack post is aligned with or in the same level as the hole of the front panel side 30 Do the same for the other 3 holes Upper Left Lower Right 31 Use M5 20 screw to lock the front side into the rack post 32 Do the same for the other 3 holes on the sides of the front panel Upper Left Lower Right User Manual EL 42 Bays SAS to SAS SATA II J BOD Subsystem 3 2 Preparing the J BOD and Connecting to RAI D Subsystem 3 3 3 4 L Install the disk drives if not yet installed Refer to Section 2 6 1 Disk Drive Installation for detailed information Connect one end of SAS cable to the SAS In Port of the JBOD subsystem enclosure and the other end to the SAS Expansion Port of the RAID subsystem enclosure Preparing the J BOD and Connecting to SAS HBA in Host System Insta
25. n the disk drives in the JBOD subsystem RAID volumes should not be accessed during firmware upgrade Power Supply 01 1 Fan 06 1 Power Supply 01 2 JBOD Controller 1 JBOD Controller 2 option Wt ERI PP LAC j 19 Ji N x Expander 2 2 option Expander 1 2 Expander 1 1 Expander 2 1 option A VT100 compatible terminal or a PC operating in an equivalent terminal emulation mode is needed to upgrade the firmware 1 Use the null modem cable RJ11 to DB9 to connect to RS 232 Port and to your computer s COM1 Port or change to other COM Port as necessary 2 Open a VT100 compatible terminal or a PC operating in an equivalent terminal emulation mode e g Windows HyperTerminal Program Connect using COM1 COM Port used in Step 1 Baud Rate 115200 Parity None Data bits 8 Stop bits 1 and Flow Control None User Manual aoo 42 Bays SAS to SAS SATA II J BOD Subsystem 3 Press the Enter key and the password prompt will be displayed 4 Key in the password default password is 00000000 to login to CLI 5 At CLI prompt input the command to update firmware IMPORTANT er code is the command to erase old flash code er dat1 is the command to erase old CFG code fl code is the command to update flash code fl dat1 is the command to update CFG code Make sure you have both flash code file and CFG code file before updating a CLI gt er code b CLI gt er datl c CLI gt fl cod
26. ooling fans and power supplies EPICa s enclosure is designed for maximum expandability and flexibility EPICa uses only common modules For any system to be able to meet the needs of future requirements expandability is essential Epica was designed for future expandability With EPICa the power supply and fan units are enclosed within the same module Combined with a larger module volume and a larger fan unit a more powerful power Supply can be used because of better airflow The Airflow Redirector eliminates pockets of dead air to prevent overheating of the subsystem EPICa incorporates a cableless design which means lesser connectors are used Less connectors result in better signal stability In addition EPICa uses hi quality connectors for maximum signal integrity Every system needs an environmental control system to regulate the internal environment of the subsystem EPICa s SES SCSI Enclosure Services is the mainstay of environment control With SES you have a proven standard protocol for environmental control User Manual CENE 42 Bays SAS to SAS SATA II J BOD Subsystem 1 1 Technical Specifications Host Interface One 4x mini SAS 3Gb s E 10 Full Range Specification is subject to change without notice NE User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem Chapter 2 Identifying Parts of the J BOD Subsystem 2 1 Main Components 2 1 1 Front View e a e e oe a e
27. ors the following enclosure conditions temperature power Supply voltage and fan speed 2 5 1 Expander Module Panel Activity LED RET fi peda Fault LED RS 232 Port Use to upgrade the firmware of the expander module Connect the serial cable RJ 11 to DB9 to your system s serial port 0 Blinkin I ndicates the expander module is busy or Binking Indicates the expander module is faulty or Fault LED has failed User Manual EN 42 Bays SAS to SAS SATA II J BOD Subsystem 2 6 Disk Tray The Disk Tray houses a 3 5 inch hard disk drive It is designed for maximum airflow and incorporates a carrier locking mechanism to prevent unauthorized access to the HDD Disk Tray Lock B Unlocked B Locked Key for Disk Tray Lock EE User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 2 6 1 Disk Drive Installation This section describes the physical locations of the hard drives supported by the Subsystem and give instructions on installing a hard drive The subsystem supports hot swapping allowing you to install or replace a hard drive while the subsystem is running NOTE When the J BOD subsystem is shipped the disk trays are not placed in the disk slots If all disk trays will be used to install all 42 disk drives for quicker and easier installation of disk drives in the JBOD subsystem it is recommended to install first each disk drive in a disk tray After installing the disk drives insert 14 disk tray
28. r SATA disk drive Single Controller Mode in a disk tray 1 Use the Key for Disk Tray Lock to unlock a disk tray 2 Place the disk drive into the disk tray 3 Turn the disk tray upside down To secure the disk drive into the disk tray tighten 4 screws on the holes of the disk tray Note in the picture below where the screws should be placed in the disk tray holes 4 screws NN User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem To install the disk trays into the disk slots a Loosen two screws on both sides of the top cover on the front panel side c Hold the front part of the top cover and slide the top cover about half an inch towards the front side then pull upwards to remove it x e M mw EIS DG ONERE User Manual 23 42 Bays SAS to SAS SATA II JBOD Subsystem d Insert each disk tray with disk drive one by one 14 disk trays or one row first and then lock each disk tray Then do the same for the next 14 disk trays or row To install the disk tray into the disk slot insert it first in the Slot Then push down the latch part of disk tray as indicated in the picture below until it reached a full stop Close the lever handle then use the Key for Disk Tray Lock and turn the disk tray lock into locked position EE User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem e When all disk trays have been installed and locked put the top cover back and
29. r linked Activitv LED Blinking I ndicated the expander is busy and being y Blue accessed User Manual a3 i 42 Bays SAS to SAS SATA II J BOD Subsystem 2 3 Power Supply Fan Module PSFM The 42bay EPICa JBOD subsystem contains two 1100W Power Supply Fan Modules All PSFM are inserted at the rear of the chassis NOTE Each PSFM delivers Full Range 100V 240V 10 voltage AC electricity Each PSFM consists of 1 power supply and 5 fans Two Fans are located at the panel side and three fans are located in rear side of the PSFM Power Supply 01 1 Power Supply 01 2 Sy pue 4 WARNING MET o eri Fan 01 1 Fan02 1 Fan 01 2 Fan 02 2 NOTE The first PSFM 01 1 on the left side of enclosure has Fan 01 1 and Fan 02 1 The second PSFM 01 2 on the right side has Fan 01 2 and Fan 02 2 1 means enclosure 1 and 2 means enclosure 2 EI User Manual 42 Bays SAS to SAS SATA II J BOD Subsystem 2 3 1 PSFM Panel Power On Off Switch AC Power Input Socket Power Status LED Fan Fail LED Pan BemWb om OOOO AC Power Input Socket Use to connect the power cord from power source Power On Off Switch Use to power on or power off the PSFM indicator Color Description Power Statis Green I ndicates the power supply module is good LED I ndicates the power supply module is faulty Fan Fail LED Rea d one or more fans in the PSFM has When the power cord connected from main power sou
30. rail member to one of the sides of the enclosure Use six 6 M4 6 screws to attach the inner rail to the side of enclosure Rear Side Front Side 7 Install the other inner rail member in the other side of the enclosure Use six 6 M4 6 screws to attach the inner rail to the side of enclosure Front Side Rear Side 28 User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 8 In the front side of the rail assembly loosen the 2 nuts Use long nose pliers or hex nut screwdriver NOTE By default the position of the 2 screws in the front side of the rail assembly ts as shown above The position of the screws need to be adjusted and are described in steps 9 to 13 9 Adjust the middle rail member so that one of the holes in the rail assembly can be accessed Then loosen the screw Hole Screw Middle Rail e S M oi 2 screws and nuts are removed from the rail User Manual 29 42 Bays SAS to SAS SATA II JBOD Subsystem 11 Adjust the outer rail and middle rail member 12 Tighten one of the screw and lock nut pem NE n 2 9 UN Por 13 Adjust again the middle rail member until the opening is accessible Tighten the other screw and lock nut a bi i The new position of the 2 screws and nuts after re installing them 14 Repeat steps 8 to 13 and do the same for the other rail assembly i e adjust the position of the 2 screws and nuts EE User Manual 42 Bays SAS to SAS SAT
31. rce is inserted to the AC Power Input Socket the Power Status LED becomes RED When the switch of the PSFM is turned on the LED still shows RED After the main switch in front panel is turned on the LED turns GREEN which means it is functioning normally The PSFM has a 5V standby DC voltage When the power cord s is are connected to the AC Power Input Socket after 1 second all 42 Activity LEDs will flash once When the power cord s is are disconnected from AC Power Input Socket after 3 seconds all 42 Activity LEDs will flash twice User Manual a5 42 Bays SAS to SAS SATA II JBOD Subsystem 2 4 Turbo Fan Fan 06 1 The turbo fan provides additional airflow inside the enclosure Turbo Fan LED s 58 amp 6 O6 B 5665 65 605602565 es one 9 0 9 9 0 9 es oe oo Ts e e Lot 96 9694 aSa un o es e eit 2 a e es eeeeoeeseess 2 a Status LED 562020505050 0 0 0 8 oe vola e a e a oo o 8 8 8 Status LED Rea I ndicates the turbo fail is faulty NOTE The status of Turbo Fan Fan 06 1 is monitored by Expander Module 1 J 16 User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 2 5 Expander Module The Expander Module contains the SAS expander It can be used to upgrade the SAS expander firmware It also contains the SES module SCSI Enclosure Services SES is the protocol used for enclosure environmental control The SES module monit
32. s into one row of 14 slots at a time and lock them one by one Do the same for the next row until the last row Disk Slots NOTE When the subsystem is already in operational mode it is not recommended to open the top cover for a long period of time proper air flow within the enclosure might fail causing high disk drive temperature User Manual Ia 42 Bays SAS to SAS SATA II J BOD Subsystem IMPORTANT In dual controller mode the installation of SATA disk drive in a disk tray is done differently In single controller mode the installation of SATA disk in a disk tray is the same with SAS disk No need dongle board Need dongle board No need dongle board No need dongle board To install a SATA disk drive Dual Controller Mode in a disk tray 1 Use the Key for Disk Tray Lock to unlock a disk tray 2 Prepare the dongle board with metal bracket EE User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 3 Connect the dongle board into the SATA disk drive 4 Place the SATA disk drive into the disk tray Turn the disk tray upside down To secure the disk drive into the disk tray tighten 4 screws on the holes of the disk tray Note in the picture below where the screws should be placed in the disk tray holes 4 screws 6 32 UNC L 5 0mm d E w User Manual pam 42 Bays SAS to SAS SATA II J BOD Subsystem To install a SAS disk drive Single or Dual Controller Mode o
33. seeeeeeee eeeeeeeeee ooo 20000909 eeeeoeeeee eeceeccoccooo v0060000000 ve00 0000009 4 Allow the machine a few moments to initialize before using it L NOTE The system will initialize after turning on the Main Switch Each disk slot will be checked during subsystem initialization 5 Configure RAID using either the RAID subsystem if JBOD subsystem is connected to RAID subsystem or the software utility provide with the SAS HBA if JBOD subsystem is connected to SAS HBA in the host system User Manual E 42 Bays SAS to SAS SATA II J BOD Subsystem 3 5 Powering Off IMPORTANT When powering off the J BOD subsystem turn off first the Main Switch and allow at least 3 minutes for the subsystem to shutdown properly During this time each disk slot starting from slot 1 until slot 42 will be powered down When subsystem has totally powered down turn off the switches of the 2 Power Supply Fan Modules at the rear 8 5B B i i Seleletefefefetetetetetetetetetetetete 86 B B B B B B B B B b B B B B B BD B Sequence of disk slot power down from slot 1 to slot 42 EE User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem Chapter 4 Maintenance 4 1 Upgrading the J BOD Controller Firmware times First is on the JBOD Controller next is on the Expander NOTE The JBOD firmware upgrade procedure must be done three Module 1 1 then last on the Expander Module 1 2 NOTE There must be no I O i
34. sent eben bnt deu ortis aee 65 42 Replacing tne Bottom Board neret rette tinet eterne tee et e tete debo trE Hee Heec ee xou 70 User Manual UNE 42 Bays SAS to SAS SATA II J BOD Subsystem Preface About this manual This manual provides information regarding the hardware features and installation of the 42Bay JBOD subsystem Information contained in the manual has been reviewed for accuracy but not for product warranty because of the various environment OS settings Information and specifications will be changed without further notice This manual uses section numbering for every topic being discussed for easy and convenient way of finding information in accordance with the user s needs The following icons are being used for some details and information to be considered in going through with this manual NOTES These are notes that contain useful information and tips that the user must give attention to in going through with the subsystem operation WARNI NG These are the warnings that the user must follow to avoid unnecessary errors and bodily injury during hardware and software operation of the subsystem CAUTI ON These are the cautions that user must be aware of to prevent damage to the equipment and its components Copyright No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or ot
35. sure the failed module can be disconnected just about an inch but not entirely removed from the slot This is to maintain proper airflow within the enclosure 3 When replacing a failed component online it is not recommended to remove the failed component for a long period of time proper air flow within the enclosure might fail causing high controller disk drive temperature EE User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem 4 2 1 Replacing a Disk Drive NOTE When the subsystem its already in operational mode it is not recommended to open the top cover for a long period of time proper air flow within the enclosure might fail causing high disk drive temperature To replace a disk drive 1 Loosen two screws on both sides of the top cover on the front panel side 3 Hold the front part of the top cover and slide the top cover about half an inch towards the front side then pull upwards to remove it User Manual 45 42 Bays SAS to SAS SATA II JBOD Subsystem 4 To remove the disk tray containing the disk drive to be replaced unlock the disk tray lock using the key for disk tray lock The lever handle will automatically open If the lever handle does not automatically open pull upwards the tip of the lever handle part where the tray lock is located Then pull upwards the lever handle of the disk tray PE POPOL IL LE 4 A ae a N xs e a A me Me an m a cf Z Soaps aI LT RN ML ee
36. to put other rack mountable systems on top of the 42 bay subsystem because the total weight will not be supported by the rails Steps 1 Open the rail box T S x B u E B g YA z et E eu K C any i gt i SER j m N e A rz x j M S Wy f w A s EX A 29 9 M 7 Ww gt d T a A A E aT p au Rail Assembly Box EE User Manual 42 Bays SAS to SAS SATA II JBOD Subsystem 2 Remove the 2 rail assemblies and the screws accessories from the box Check its contents CET FSI y i i dal iii j Ea i Wied REENA Po j B D d yr j 5 E nz Uh jo r Y hie fan T CUM WO EE Rm d 1 ks k m 3 pcs M6 13 screw 4pcs M6 18 screw EVA BEE H a hea ti LUR Tes ET P n E i 4 m Ja i P i En 71 k 2 i I f e E E i ra d bu i SA B S 5 i wt A I A ir R3 1 a lt W a5 m A 3 T a gt i ot E i H 8 pcs M5 12 7 screw 12 pcs M4 6 screw 4 pcs M5 20 scre 3 Get one rail assembly Rear Side of Rail Assembly Front Side of Rail Assembly 4 Release and detach the inner rail member from the rail assembly a Slide the middle rail out towards the front side User Manual DNA 42 Bays SAS to SAS SATA II JBOD Subsystem b Press the white lock then pull the inner rail out Y White Lock of Inner Rail 5 Repeat step 4 for the other rail assembly 6 Install the inner
37. ys SAS to SAS SATA II JBOD Subsystem 5 Remove the controller PCBA from the case 6 Place the new controller PCBA in the case Then tighten the screws that were removed before 7 Insert the controller module into the slot 8 With the handle in open position push the controller module handle until the lock is engaged 9 Tighten the 2 thumbscrews on the controller module handle EI User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 4 2 3 Replacing the Power Supply Fan Module Before replacing a PSFM turn off the PSFM switch and disconnect the power cable from the AC Power Input Socket To replace a Power Supply Fan Module 1 Loosen the thumbscrews of the Power Supply Fan Module e Q wamnine 2 Pull the handle of the Power Supply Fan Module The Power Supply Fan Module will move out from the slot 3 Prepare the new Power Supply Fan Module User Manual ra 42 Bays SAS to SAS SATA II J BOD Subsystem 4 Insert the replacement Power Supply Fan Module and push inwards With the handle in open position close the handle until the lock is engaged tx EE User Manual 42 Bays SAS to SAS SATA I JBOD Subsystem 4 2 4 Replacing the Turbo Fan Fan 06 1 To replace the Turbo Fan Module 1 Loosen the 2 screws of the Turbo Fan Module 3 Insert the replacement Turbo Fan Module NOTE If only the fan board will be replaced disconnect first the fan c
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