Product Manual - Honeywell Process Solutions
Contents
1. Explosionproof Class Division 1 Groups A B C D locations Dust Ignition Proof Class Il Ill Division 1 Groups E F G locations Enclosure Type 4X Intrinsically Safe Class I Il IH Division 1 Groups A B C D E F G locations Enclosure Type 4X Intrinsically Safe Class I Il Ill Division 1 Groups A B C D E F G locations Class 1 Zone 0 AEx ia Group IIC Enclosure Type 4X IP 66 67 Nonincendive Class Division 2 Groups A B C D locations Enclosure Type 4X Nonincendive Class Division 2 Groups A B C D Suitable for Class II Division 2 Groups F amp G Class III Division 2 Class Zone 2 Group IIC Enclosure Type 4X IP 66 67 4 20 mA DE 4 20 mA Fieldbus Entity Not FISCO Fieldbus Entity Not FISCO FISCO 4 20 mA DE 4 20 mA HART Fieldbus Entity Not FNICO Fieldbus Entity Not FNICO FNICO Li 0 except Li 1504H when Option ME Analog Meter is selected FM Approvals is a service mark of FM Global Vmax 42 4V Imax 225mA Ci 4 2nF Li Pi 1 2W Vmax 30V Imax 225mA Ci 4 2nF Li Pi 1 2W Vmax 32V Imax 120mA Ci 4 2nF Li 0 Pi 0 84W Vmax 24V Imax 250mA Ci 4 2nF Li O Pi 1 2W Vmax 17 5V Imax 380mA Ci 4 2nF Li O Pi 5 32W Vmax 42 4V Imax 225mA Ci 4 2nF Li Pi 1 2W Vmax 30V Imax 225mA Ci 4 2nF Li Pi 1 2W2. T6 Ta 50 to 70 C CERTUSP Pi 1 2W Brazil Intrinsically Safe Zone 0 1 Ui 30V li 100mA T4 Ta 50 to 93 C 4 20 mA HART Ci 4 2nF T5 Ta 50 to 63 C Li T6 Ta 50 to 48 C Enclosure IP 66 67 Pj 1 2W BR Ex ia IIC Fieldbus T3 Ta 50 to 93 C Not FISCO T4 Ta 50 to 40 C Li 0 except Li 150UH when Option ME Analog Meter is selected July 2011 ST 3000 Transmitter Quick Start Installation Guide 25 Rev 9 5 2 6 ATEX Certification LCIE i Comm Field ATEX LCIE Flameproof Zone 0 1 D Ex tD Enclosure IP 66 67 Flameproof Zone 1 EII 2 GD Ex d IIC Ex tD Enclosure IP 66 67 Intrinsically Safe Zone 0 1 Eoll1 G Ex ia IIC Enclosure IP 66 67 Non Sparking Zone 2 oll 3 G Ex nA IIC Honeywell Enclosure IP 66 67 Multiple Marking Flameproof Zone 1 E ll 2 G Ex d IIC Intrinsically Safe Zone 0 1 Evli 1 G Ex ia IIC Non Sparking Zone 2 EI 3 G Ex nA IIC NOTE The user must determine the type of protection reguired for installation of the eguipment The user shall then check the box V adjacent to the type of protection used on the eguipment certification nameplate Once a type of protection has been checked on the nameplate subseguently the eguipment shall not be reinstalled using any of the other certification types 4 20 mA DE 4 20 mA HART Fieldbus Not FISCO 4 20 mA DE 4 20 mA HART Fieldb
3. EN 50081 1 1992 EN 50082 2 1995 EN 61326 1 1997 A1 A2 and A3 Industrial Locations Dual Seal Dual Seal Certification based on ANSI NFPA 70 202 and ANSI ISA 12 27 01 requirements without the use of Certification additional seal protection elements Approved Honeywell Process Solutions York PA USA Manufacturing Honeywell Tianjin Limited Tianjin P R China Locations Honeywell Automation India Ltd Pune 411013 India Foundation Fieldbus is a trademark of the Fieldbus Foundation Viton is a registered trademark of DuPont HART is a registered trademark of HART Communications Foundation Teflon is a registered trademark of DuPont Hastelloy C 276 is a registered trademark of Haynes International DC 200 is a registered trademark of Dow Corning Monel 400 is a registered trademark of Special Metals Corporation FM Approvals is a service mark of FM Global ST 3000 and Experion are registered trademarks of Honeywell International Inc July 2011 ST 3000 Transmitter Quick Start Installation Guide 27 Rev 9 28 ST 3000 Transmitter Ouick Start Installation Guide July 2011 Rev 9 July 2011 Rev 9 ST 3000 Transmitter Ouick Start Installation Guide 29 Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC Control Products Asia Pacific Headguarters Phone 65 6355 2828 Fax 65 644
4. Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements ST 3000 Transmitter Quick Start Installation Guide July 2011 Rev 9 Rev 9 Contents 1 MOUNTING THE TRANSMITTER lt oonnnonnn inan nannaa naan aan aamuna aa a maan 7 1 1 Typical Bracket mounted and Flange Mounted Installations ooocccccncccnnonnoonnncnnnnnnononanonnnos 7 1 2 Brack laica 7 13 lan es Mounin ii 10 4 LS NICOLAS A ISS 11 1 5 High Temperature Transmitter MOunting cccesssseeccccceecceeeeceaseeeesssseseeeececeeeeeeeeeeeaaaesaagas 11 16 Remote Seal MOULIN oc NITE 12 17 Conduit Entry PSS and AA a a cas 13 2 TRIM THE TRANSMITTER cistitis 15 ZE Procedure to Trin the Transmite asi a a 15 3 SET THE JUMPER Sii dias 16 3 1 banging Default Pals ale
5. Transmitter Model Number S STR93D or STR12D Then connect remote seal on high pressure HP side of transmitter to lower flange mounting on tank wall for variable head H1 low pressure LP side of transmitter to lower flange mounting on tank wall for variable head H1 NOTE The combination of tank vacuum and high pressure capillary head effect should not exceed 9 psi 300 mm Hg absolute STR13D On insulated tanks remove enough insulation to accommodate the mounting STR93D or STR12D sleeve low pressure LP side of transmitter to upper flange mounting on tank wall for fixed or constant head H2 Figure 10 Example Typical Remote Seal Transmitter installation NOTE For Sanitary 3 A installations only mount the transmitter outside of the Non Product Contact area where incidental contact with the process material is unlikely use a minimum capillary length of 1 5m 5ft STR13D high pressure HP side of transmitter to upper flange mounting on tank wall for fixed or constant head H2 It is the End User s responsibility to provide a flange gasket and mounting hardware that are suitable for the transmitter s service condition LP Side Model STR93D Model STR12D HP Side a Model STR13D y ai i i 4 E J 6 Maximum Level PP PLL LPL AL ALP PAL NES EDI H2 Fixed Of Variable Ref Leg a Head H1 A UAE H E E E Eb A Mi
6. call 1 602 313 6510 Additional Help You may also seek additional help by contacting the Honeywell distributor who supplied your ST 3000 transmitter By E Mail You can also e mail your technical guestions or comments about this product to Honeywell Solution Support Center e mail ace honeywell com Problem Resolution If it is determined that a hardware problem exists a replacement transmitter or part will be shipped with instructions for returning the defective unit Please do not return your transmitter without authorization from Honeywell s Solution Support Center or until the replacement has been received July 2011 ST 3000 Transmitter Ouick Start Installation Guide lii Rev 9 Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Symbol A A ME IH I Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additional information This symbol appears next to required information in the manual WARNING PERSONAL INJURY Risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal
7. 0 Pi 1 2W T4 Ta 40 C T3 Ta 93 C All ST 3000 models except STG19L STG99L STG170 STG180 STA17L and STA97L have been registered in all provinces and territories in Canada and are marked CRN 0F8914 5C ST 3000 Transmitter Quick Start Installation Guide Man T4 Ta 93 C T4 Ta 93 C T4 Ta 93 C T4 Ta 93 C 23 5 2 3 IECEx International Electrotechnical Commission LCIE IECEx International Electrotechnical Commission LCIE Type of Protection Flameproof Zone 1 Ex d IIC Enclosure IP 66 67 Ui 30V li 100mA Ci 4 2nF Li Pi 1 2W Ui 30V li 100mA Ci 4 2nF Li Pi 1 2W 4 20 mA DE 4 20 mA HART Fieldbus Not FISCO Intrinsically Safe Zone 0 1 Ex ia IIC Enclosure IP 66 67 Field Temp Codes T5 Ta 50 to 93 C T6 Ta 50 to 78 C T4 Ta 50 to 93 C T5 Ta 50 to 85 C T6 Ta 50 to 70 C T4 Ta 50 to 93 C T5 Ta 50 to 63 C T6 Ta 50 to 48 C T3 Ta 50 to 93 C T4 Ta 50 to 40 C o Li 0 except Li 1504H when Option ME Analog Meter is selected 5 2 4 SAEx South Africa Field Type of Protection Comm Option Temp Codes Flameproof Zone 1 Al Al T5 Ta 50 to 93 C Ex d IIC Enclosure IP 66 67 T6 Ta 50 to 78 C SAEx South Africa 24 Ui 30V li 100mA Ci 4 2nF Li Pi 1 2W Ui 30V li 100mA Ci 4 2nF Li Pi 1 2W 4 20 mA DE 4 20 mA HART Field
8. 20 5656210 Norway Honeywell A S Phone 45 39 55 55 55 Poland Honeywell Sp zo o Phone 48 22 6060900 FAX 48 22 6060901 Portugal Honeywell Portugal Lda Phone 351 21 424 5000 FAX 351 21 424 50 99 Romania Honeywell Bucharest Phone 40 0 21 2316437 FAX 40 0 21 2316439 Russian Federation RF ZAO Honeywell Phone 7 095 796 98 00 FAX 7 495 797 99 64 34 ST 25 24 July 2011 Slovak Republic Honeywell s r o Phone 421 2 58247 410 FAX 421 2 58247 415 Spain Honeywell S A Phone 34 0 91313 61 00 FAX 34 0 91313 61 30 Sweden Honeywell AB Phone 46 8 775 55 00 FAX 46 8 775 56 00 Switzerland Honeywell AG Phone 41 18552448 FAX 41 1 855 24 45 Turkey Honeywell Turkey A S Phone 90 216 578 71 00 FAX 90 216 575 66 35 Ukraine Honeywell Tel 380 44 201 44 74 Fax 380 44 201 44 75 United Kingdom Honeywell Control Systems Ltd Phone 44 0 1344 655251 FAX 44 0 1344 655554 MIDDLE EAST Abu Dhabi UA E Middle East Headquarters Honeywell Middle East Ltd Phone 971 2 4041246 FAX 971 2 4432536 Sultanate of Oman Honeywell amp Co Oman LLC Phone 968 24 701153 Ext 33 FAX 968 24 787351 Saudia Arabia Honeywell Turki Arabia Ltd Jubail Office Phone 966 3 341 0140 Fax 966 3 341 0216 Honeywell ATCO Dammam Office Phone 0096638304584 Fax 0096638338059 Kuwait Honeywell Kuwait KSC Phone 965 242 1327 to 30 Fax 965 2
9. 42 8315 And Phone 965 326 2934 1821Fax 965 326 1714 AFRICA Mediterranean amp African Distributors Honeywell SpA Phone 39 02 250 10 604 FAX 39 02 250 10 659 South Africa Republic of and sub saharan Honeywell Southern Africa Honeywell S A Pty Ltd Phone 27 11 6958000 FAX 27 118051504 NORTH AMERICA Canada Honeywell LTD Phone 1 800 737 3360 FAX 1 800 565 4130 USA Honeywell Process Solutions Phone 1 800 343 0228 FAX 1 717 771 8251 Email sc cp appssales honeywell com LATIN AMERICA Argentina Honeywell S A I C Phone 54 11 4383 3637 FAX 54 11 4325 6470 Brazil Honeywell do Brasil amp Cia Phone 55 11 7266 1900 FAX 55 11 7266 1905 Chile Honeywell Chile S A Phone 56 2 233 0688 FAX 56 2 231 6679 Mexico Honeywell S A de C V Phone 52 55 5259 1966 FAX 52 55 5570 2985 Puerto Rico Honeywell Inc Phone 809 792 7075 FAX 809 792 0053 Trinidad Honeywell Inc Phone 868 624 3964 FAX 868 624 3969 Venezuela Honeywell CA Phone 58 2 238 0211 FAX 58 2 238 3391 Honeywell 2011 Honeywell International Inc
10. 445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6315 Fax 822 792 9015 Thailand Honeywell Systems Thailand Ltd Phone 662 693 3099 FAX 662 693 3089 Taiwan R O C Honeywell Taiwan Ltd Phone 886 2 2245 1000 FAX 886 2 2245 3241 SE Asia Countries see Honeywell Pte Ltd Singapore for Pakistan Cambodia Guam Laos Myanmar Vietnam East Timor SE Asia Countries see Honeywell Automation India Ltd for Bangladesh Nepal Sri Lanka EUROPE Austria Honeywell Austria GmbH Phone 43 316 400123 FAX 43 316 40017 Belgium Honeywell SA NV Phone 32 0 2 728 24 07 FAX 32 0 2 728 22 45 Honeywell Process Solutions Honeywell 512 Virginia Drive Fort Washington PA 19034 www honeywell com ps Bulgaria Honeywell EOOD Phone 359 2 40 20 900 FAX 359 2 40 20 990 Czech Republic Honeywell spol s r o Phone 420 242 442 232 FAX 420 242 442 131 Denmark Honeywell A S Phone 45 39 55 55 55 FAX 45 39 55 55 58 Finland Honeywell OY Phone 358 0 20752 2753 FAX 358 0 20752 2751 France Honeywell SA Phone 33 0 1 60198075 FAX 33 0 1 60198201 Germany Honeywell AG Phone 49 69 8064 299 FAX 49 69 806497336 Hungary Honeywell Kft Phone 36 1 451 4300 FAX 36 1 451 4343 Italy Honeywell S p A Phone 390292146307 FAX 39 0292146377 The Netherlands Honeywell B V Phone 31 0 20 5656200 FAX 31 0
11. 5 3033 Asia Pacific Global Technical Support Field Instruments Phone 65 6580 3156 Fax 65 6445 3033 Process Instruments Phone 603 76950 4777 Fax 603 7958 8922 Australia Honeywell Limited Phone 61 7 3846 1255 FAX 61 7 3840 6481 Toll Free 1300 36 39 36 Toll Free Fax 1300 36 04 70 China PRC Beijing Honeywell China Inc Phone 86 10 8458 3280 Fax 86 10 8458 4650 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 China PRC Chengdu Honeywell China Inc Phone 86 28 8678 6348 Fax 86 28 8678 7061 China PRC Xi an Honeywell China Ltd Xi an Phone 86 29 8833 7490 Fax 86 29 8833 7489 China PRC Shenzhen Honeywell China Inc Phone 86 755 2518 1226 Fax 86 755 2518 1221 Indonesia PT Honeywell Indonesia Phone 62 21 535 8833 FAX 62 21 5367 1008 India Automation India Ltd Honeywell Ltd Phone 91 5603 9400 Fax 91 5603 9600 Japan Honeywell Inc Phone 81 3 6730 7150 Fax 81 3 6730 7228 Malaysia Honeywell Engineering Sdn Bhd Phone 60 3 7950 4776 Fax 60 3 7958 8922 New Zealand Honeywell Limited Phone 64 9 623 5052 Fax 64 9 623 5060 Toll Free 0800 202 088 Philippines Honeywell Systems Philippines Inc Phone 63 2 633 2830 31 636 1661 62 Fax 63 2 638 4013 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6
12. Direction A A dco a tae ensue DSS 16 32 Optional Write Protect JUDE iia toi 17 4 CONNECT THE WIRING AND POWER UP ouuanonin inan inan inan naan aa aaan 18 Ask SUMMAT A a stan aietes Garter aceon Ala Date t emma soen Aaa Tm oe M sedetnfveot k tevi 18 AD NVM eG ONC CHONG ei iii 19 4 Eoin POISTON name TARE meee OL A s 19 4 4 Additional Considerations for Wiring SMV 3000 Transmitter ocooooooccncnnnnncnnnnnonnnnnnnnnnnnaninonnnnnos 20 5 CERTIEICATION Sicuani 21 Suk Product ESIM C AN OINS idos 21 SEL Approved Manutasturinse Locations calida 21 L2 European Directive TOTO SI AA RAI 21 52 Hazardous Location ConilicatoOn Ss pcili caridad ini tico ol 22 LAL TNT ADO Ya USA ut ndice 22 dz Canadian Standards Association CSA A sm Sa ane ankan om aassast n 23 5 2 3 IECEx International Electrotechnical Commission LCIE occoonccnnnnccnnnncccnnnoccnnnccnnniccnonos 24 524 SER QUITA A saada in A AA AAA AAA ie 24 dl INMETROCERTU SP Dra ida 25 320 ALEX Cerca AECE E cs 26 Zed Pressure Equipment Direc PED A ia 27 S228 TIET CLIC AIO IIS casusvaa ase sada ktse naa Juokse a o sade 27 July 2011 ST 3000 Transmitter Quick Start Installation Guide Vi ST 3000 Transmitter Ouick Start Installation Guide July 2011 Rev 9 1 Mounting the Transmitter 1 1 Typical Bracket mounted and Flange Mounted Installations Angle Mounting Flat Bracket Mounting Bracket Tank Wall Flange Transmitter Connection Flange F
13. Honeywell ST 3000 Smart Pressure Transmitter Ouick Start Installation Guide 34 ST 25 24 Revision 9 July 2011 Honeywell Process Solutions Notices and Trademarks Copyright 2011 by Honeywell Revision 9 July 2011 SFC Smartline and ST 3000 are U S registered trademarks of Honeywell Inc HART is a trademark of the Hart Communication Foundation FOUNDATION V is a trademark of the Fieldbus Foundation WARRANTY REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application About This Document This document provides descriptions and procedures for the Ouick Installation of your ST 3000 Transmitter Various other documents are available fo
14. I I Div 1 Gp ABCD ATEX Ex 2 GD Ex d IIC IECEx Ex d IIC CSA CI Div 1 Gp ABCD ATEX Ex Il 2 GD Ex d IIC IECEx Ex d IIC CSA CI Div 1 Gp ABCD ATEX Ex II 2 GD Ex d IIC IECEx Ex d IIC CSA CI Div 1 Gp ABCD ATEX Ex 2 GD Ex d IIC IECEx Ex d IIC CSA CI Div 1 Gp ABCD ATEX Ex 2 GD Ex d IIC IECEx Ex d IIC It is the User Installer s responsibility to install the ST 3000 Wireless Transmitters in accordance with national and local code reguirements Conduit entry plugs and adapters shall be suitable for the environment shall be certified for the hazardous location when reguired and acceptable to the authority having jurisdiction for the plant Use the following procedures for installation Conduit Entry Plugs see Table 1 amp Figure 11 Conduit Adapters see Table 2 amp Figure 11 ST 3000 Transmitter Ouick Start Installation Guide 13 Table 1 Conduit entry plug installation Remove the protective plastic cap from the threaded conduit entry To ensure the environmental ingress protection rating on tapered NPT a non hardening thread sealant may be used Thread the appropriate size conduit plug M20 or 72 NPT into the conduit entry opening Do not install conduit entry plugs in conduit entry openings if adapters or reducers will be used Tighten plugs according to the following table M20 Conduit Entry 10mm Hex Wrench 24 Lb ft 1 NPT Conduit Entry 10mm Hex Wrench 24 Lb ft Ta
15. IVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible Failure to comply with these instructions could result in death or serious injury Action lt O and unscrew end cap from electronics side of transmitter housing jumper for read only or read write cap Re connect transmitter power Mounting PWA Connector Side Bracket Mounting crew Mounting Screw Meter Meter Cable is Meter installed between Connector Cable PWA and Failsafe Write Protect Jumper Mounting Bracket Direction Jumper Figure 13 July 2011 ST 3000 Transmitter Ouick Start Installation Guide 17 4 Connect the Wiring and Power Up 4 1 Summary The transmitter is designed to operate in a two wire 1080 power current loop with loop resistance and power supply voltage within the operating range shown in Figure 14 1200 Operating Area NOTE A minimum of Loop wiring is connected to the transmitter by simply attaching a Loo 800 250 Ohms of loop the positive and negative ae aN resistance is loop wires to the positive ohms neer sary 0 Suppor communications Loop resistance equals barrier resistance plus wire resistance plus receiver resistance and negative SIGNAL screw terminals on the terminal block in the transmitter s electronics housing shown in the table in Each transmitter includes an internal ground terminal to 0 10 8 16 28 20 6325 28 3 37 0 42 4 connect the transmitter to ea
16. Vmax 32V Imax 120mA Ci 4 2nF Li 0 Pi 0 84W Vmax 24V Imax 250mA Ci 4 2nF Li O Pi 1 2W ST 3000 Transmitter Ouick Start Installation Guide M T4 Ta 93 C T4 Ta 93 C T4 Ta 40 C T3 Ta 93 C T4 Ta 40 C T3 Ta 93 C T4 Ta 40 C T3 Ta 93 C T4 Ta 93 C T4 Ta 93 C T4 Ta 40 C T3 Ta 93 C T4 Ta 40 C T3 Ta 93 C T4 Ta 40 C T3 Ta 93 C July 2011 Rev 9 5 2 2 Canadian Standards Association CSA IEN Type of Protection Comm Option Field Parameters Temp Codes Canadian Standards Association CSA July 2011 Rev 9 Explosion Proof Class I Division 1 Groups B C D locations Dust Ignition Proof Class II Ill Division 1 Groups E F G locations Enclosure Type 4X Intrinsically Safe Class I Il IH Division 1 Groups A B C D E F G locations Enclosure Type 4X Nonincendive Class Division 2 Groups A B C D locations Enclosure Type 4X Canadian Registration Number CRN 4 20 mA DE 4 20 mA HART Fieldbus Entity Not FISCO 4 20 mA DE 4 20 mA HART Fieldbus Entity Not FNICO Vmax 42V Imax 225mA Ci 4 2nF Li Pi 1 2W Vmax 42V Imax 225mA Ci 4 2nF Li Pi 1 2W Vmax 24V Imax 250mA Ci 4 2nF Li 0 Pi 1 2W Vmax 42 4V Imax 225mA T4 Ta 40 C T3 Ta 93 C Imax 225mA Ci 4 2nF Li Pi 1 2W Vmax 24V Imax 250mA Ci 4 2nF Li
17. able previous steps to replace PWA Turn ON transmitter power Power Connector Meter Connector OKK KKIKKSKKS O Failsafe NOTE The failsafe direction Direction display that you can access Jumper through the SFC only shows the state of the failsafe jumper in the transmitter as it correlates to analog transmitter operation The failsafe action of the digital control system may be configured to operate differently than indicated by the state of the jumper in the transmitter Figure 12 16 ST 3000 Transmitter Ouick Start Installation Guide July 2011 Rev 9 3 2 Optional Write Protect Jumper The ST 3000 Pressure Transmitter DE or HART is now being shipped with a newly designed printed wiring assembly PWA that allows user access to the optional write protect jumper without removing the PWA This version of the PWA is functionally identical to the previous version with the same performance and specifications The new version PWA differs only in location of the optional write protect jumper and the associated bracket and hardware Do not remove the PWA as described in Section 3 1 Changing Default Failsafe Direction Instead follow the following steps Restraining Clip Rev 9 ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices WARNING PERSONAL INJURY Risk of electrical shock Disconnect power before proceeding HAZARDOUS L
18. ale failsafe action will drive the transmitter s output to greater than 21 mA or a downscale action will drive its output to less than 3 8 mA If your transmitter is operating in the DE mode an upscale failsafe action will cause the transmitter to generate a infinity digital signal or a downscale failsafe action will cause it to generate a infinity digital signal The STIMV IOP module interprets either signal as not a number and initiates its own configured failsafe action for the control system The STDC initiates the failsafe mode configured through the transmitter when either signal is generated ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices With transmitter on bench and no power applied Loosen end cap lock and unscrew end cap from electronics side of transmitter housing If applicable unsnap Local Smart Meter from PWA mounting bracket and unplug cable from connector on back of meter assembly Loosen two retaining screws and carefully pull mounting bracket and PWA from housing Using retaining clip remove flex tape connector from PWA Remove 2 wire power connector from PWA and then remove PWA and mounting bracket assembly With component side of PWA facing you locate failsafe jumper W1 and cut it in half with small wire cutter such as dykes See Figure 10 This changes failsafe action from upscale to downscale Reverse applic
19. ances A you will be using the transmitter in a hazardous area be sure to review the hazardous location reference data included in Appendix B of the transmitter manual before operating the transmitter Replace end cap and tighten end cap lock 4 3 Lightning Protection When your transmitter is equipped with optional lightning protection you must connect a wire from the transmitter to ground as shown in Figure 15 to make the protection effective We recommend that you use a size 8 American Wire Gage or 8 37mm bare or green covered wire Electronics Housing Connect to Earth Ground Figure 15 July 2011 ST 3000 Transmitter Quick Start Installation Guide Rev 9 19 4 4 Additional Considerations for Wiring SMV 3000 Transmitter 01291212 MET H Te L SEIN Electronics ical ll Block Housing o y Figure 16 SMV 3000 Transmitter Terminal Block Connect RTD leads to the TC terminals 1 2 3 and 4 as appropriate for the given probe type Keep Resistance Keep Resistance of All Leads Low of All Leads Equal 2 Wire RTD Connections 3 Wire RTD Connections 4 Wire RTD Connections Figure 17 RTD Input Wiring Connections Connect thermocouple leads to terminals 1 and 3 observing polarity ATTENTION If you use shielded cable be sure the shield and transmitter housing reference ground at the same point Thermocouple Connections Figure 18 Thermocouple Input Wiring C
20. ble 2 Conduit adapter installation Remove the protective plastic cap from the threaded conduit entry To ensure the environmental ingress rating on tapered threads NPT a non hardening thread sealant may be used Thread the appropriate size adapter M20 or Y NPT into the conduit entry opening Tighten adapters according to the following table M20 to NPT Adapter 119 0 24mmM 32Nm 24 Lb ft Wrench to NPT Adapter 1 14 Wrench 24 Lb ft Conduit Entries without plug installed with plug installed Figure 11 Electronic Housing Conduit Entries Note No plugs come installed in the ST 3000 housings All housings come with temporary plastic dust protectors red installed and are not certified for use in any installation 14 ST 3000 Transmitter Quick Start Installation Guide July 2011 Rev 9 2 Trim the Transmitter 2 1 Procedure to Trim the Transmitter For a transmitter with a small differential pressure span you Attach the transmitter to the mounting bracket but do not must ensure that the transmitter is completely tighten the mounting bolts vertical when mounting it You do Connect a tube between the input connections in the high this by leveling the transmitter pressure HP and low pressure LP heads to eliminate side to side and front to back See the affects of any surrounding air currents ah ja aa on eg Connect 24 Vdc power to the transmitter and connect a evel UISATANSMIKET USING A SPIN di
21. bus Not FISCO 4 20 mA DE 4 20 mA HART Fieldbus Not FISCO Intrinsically Safe Zone 0 1 Ex ia IIC Enclosure IP 66 67 Ui 30V li 100mA Ci 4 2nF Li Pi 1 2W Multiple Marking Flameproof Zone 1 Ex d IIC Enclosure IP 66 67 Intrinsically Safe Zone 0 1 Ex ia IIC Enclosure IP 66 67 NOTE The user must determine the type of protection required for installation of the equipment The user shall then check the box V adjacent to the type of protection used on the eguipment certification nameplate Once a type of protection has been checked on the nameplate subseguently the eguipment shall not be reinstalled using any of the other certification types ST 3000 Transmitter Ouick Start Installation Guide T4 Ta 50 to 93 C T5 Ta 50 to 85 C T6 Ta 50 to 70 C T4 Ta 50 to 93 C T5 Ta 50 to 63 C T6 Ta 50 to 48 C T3 Ta 50 to 93 C T4 Ta 50 to 40 C T4 Ta 50 to 93 C T5 Ta 50 to 85 C T6 Ta 50 to 70 C T4 Ta 50 to 93 C TS Ta 50 to 63 C T6 Ta 50 to 48 C T3 Ta 50 to 93 C T4 Ta 50 to 40 C July 2011 Rev 9 5 2 5 INMETRO CERTU SP Brazil A Type of Protection Comm Option Field Parameters Temp Codes Flameproof Zone 1 All Al T5 Ta 50 to 93 C BR Ex d IIC T6 Ta 50 to 78 C Enclosure IP 66 67 Ui 30V li 100mA T4 Ta 50 to 93 C 4 20 mA DE Ci 4 2nF T5 Ta 50 to 85 C INMETRO Li
22. engineering practices These transmitters have no pressurized internal volume or have a pressurized internal volume rated less than 200 bar 2 900 psig and or have a maximum volume of less than 0 1 liter Article 3 1 1 a first indent Group 1 fluids Therefore these transmitters are not subject to the essential reguirements of the directive 97 23 EC PED Annex and shall not have the CE mark applied European Pressure For transmitters rated gt 200 bar 2 900 psig lt 1 000 bar 14 500 psig Honeywell maintains a technical file in Equipment accordance with Annex III Module A internal production control when the CE mark is required Transmitter Directive PED Attachments Diaphragm Seals Process Flanges and Manifolds comply with Sound Engineering Practice 97 23 EC NOTE Pressure transmitters that are part of safety equipment for the protection of piping systems or vessel s from exceeding allowable pressure limits equipment with safety functions in accordance with Pressure Equipment Directive 97 23 EC article 1 2 1 3 require separate examination A formal statement from TUV Industry Service Group of TUV America Inc a division of TUV Suddeutschland a Notified Body regarding the Pressure Equipment Directive can be found at www honeywell com A hard copy may be obtained by contacting a Honeywell representative 5 2 8 Other Certifications Electro Magnetic Compatibility EMC 2004 108 EC CE Mark All Models
23. gital voltmeter or SFC to read the transmitter s output or vaa XOU MUSI ASD lt connect a voltmeter across the 250 ohm resistor if desired transmitter by following the steps in this table Use applicable communicator to establish communications with the transmitter For DE transmitter use SFC SCT or MCT For Hart use MCT or other Hart Communicator with applicable Honeywell DD s For Fieldbus use NI FBUS tools with applicable Honeywell DD s While reading the transmitter s output on a communication tool or a voltmeter position the transmitter so the output reading is at or near zero then completely tighten the mounting bolts Do an input zero correct function using the communication tool This corrects the transmitter for any minor error that may occur after the mounting bolts are tightened Remove the tube from between the input connections the power and the digital voltmeter or communication tool July 2011 ST 3000 Transmitter Ouick Start Installation Guide Rev 9 15 3 Setthe Jumpers 3 1 Changing Default Failsafe Direction Transmitters are shipped with a default failsafe direction of upscale This means that the transmitter s output will be driven upscale maximum output when the transmitter detects a critical status You can change the direction from upscale to downscale minimum output by cutting jumper W1 on the printed wiring assembly If your transmitter is operating in the analog mode an upsc
24. igure 1 1 2 Bracket Mounting Optional mounting bracket see Figure 2 Existing mounting bracket see Figure 3 Rotate the transmitter housing see Figure 4 Level a transmitter with small absolute or differential pressure spans see Figure 5 July 2011 ST 3000 Transmitter Ouick Start Installation Guide Rev 9 Optional Mounting Bracket Position bracket on 2 inch 50 8 mm or and install U bolt around pipe and through holes in bracket Secure with nuts and lockwashers provided Figure 2 Example Angle mounting bracket secured to horizontal or vertical pipe Existing Mounting Bracket Align appropriate mounting holes in transmitter with holes in bracket and secure with bolts and washers provided NOTE If the meter body is hexagonal you must use the additional bracket supplied If meter body is round discard the bracket Figure 3 Example LGP model transmitter mounted to optional angle mounting bracket ST 3000 Transmitter Ouick Start Installation Guide Nuts and Nuts and Lockwashers Lockwashers Mounting Bracket Mounting Bracket Horizontal Pipe Vertical Pipe U Bolt Figure 2 If Transmitter is DP type with double ended process heads and or remote seals GP and AP with single ended Use mounting holes in side of head meter body Use alternate mounting holes in end of heads In line GP and AP LGP model Use smaller U bolt provided to attach meter body to bracke
25. nimum Level HP Side Model STR93D Model STR12D LP Side Model STR13D Figure 10 ST 3000 Transmitter Ouick Start Installation Guide July 2011 Rev 9 1 7 Conduit Entry Plugs and Adapters Honeywell Part No bl Ruel Environmental Rating Ambient Limits Hazardous Location Certification 1 2 NPT Conduit Zinc Plated 40 C to 93 C 30679588 301 Entry Plug Carbon Steel 1YP84X 1P 66 68 _40 F to 199 F 30749366 501 50000547 501 Honeywell Specified Procedures July 2011 Rev 9 M20 Male to 1 2 NPT Female Certified Conduit Adapter M20 Certified Conduit Plug 1 2 NPT Male to 3 4 NPT Female Certified Conduit Adapter 1 2 NPT Certified Conduit Plug 1 2 NPT Certified Conduit Plug 1 2 NPT Male to M20 Female Certified Conduit Adapter 316 Stainless Steel Silicone O Ring 316 Stainless Steel Silicone O Ring 316 Stainless Steel Zinc Plated Carbon Steel 316 Stainless Steel 316 Stainless Steel Type 4X IP 66 68 Type 4X IP 66 68 Type 4X IP 66 68 Type 4X IP 66 68 Type 4X IP 66 68 Type 4X IP 66 68 50 C to 150 C 58 F to 302 F 50 C to 150 C 58 F to 302 F 50 C to 150 C 58 F to 302 F 50 C to 150 C 58 F to 302 F 50 C to 150 C 58 F to 302 F 50 C to 150 C 58 F to 302 F CSA CI Div 1 Gp ABCD ATEX Ex 2 GD Ex d IIC IECEx Ex d IIC CSA C
26. o back Figure 5 ST 3000 Transmitter Ouick Start Installation Guide Mount transmitter vertically to assure best accuracy Position spirit balance on pressure connection surface of AP body Figure 6 1 3 Flange Mounting To mount a flange mounted transmitter model bolt the transmitter s flange to the flange pipe on the wall of the tank On insulated tanks remove enough insulation to accommodate the flange extension It is the End User s responsibility to provide a flange gasket and mounting hardware that are suitable for the transmitter s service condition To prevent degradation of performance in Flush Mounted Flanged Transmitters exercise care to ensure that the internal diameter of the flange gasket does not obstruct the sensing diaphragm To prevent degradation of performance in Extended Mount Flanged Transmitters ensure that there is sufficient clearance in front of the sensing diaphragm body ST 3000 Transmitter Ouick Start Installation Guide Attention Dotted area indicates use SN with closed tank with reference leg vi N re Maximum Level 2 s Variable Head H1 Minimum Level e HP Side mounted to tank LP Side vented to atmosphere Figure 7 July 2011 Rev 9 1 4 Flush Mounting To mount a flush mounted transmitter model cut a hole for a 1 inch standard pipe in the tank or pipe where the transmitter is to be mounted See Figure 8 Weld the 1 inch mo
27. onnections 20 ST 3000 Transmitter Quick Start Installation Guide July 2011 Rev 9 5 Certifications 5 1 Product Certifications 5 1 1 Approved Manufacturing Locations Honeywell Process Solutions 512 Virginia Drive Fort Washington PA 19034 Honeywell Tianjin Limited 66 BaiHe Road Tianjin Economic Technological Development Area Tianjin 300457 P R China Honeywell Automation India Limited 56 amp 57 Hadapsar Industrial Estate Pune 411 013 India 5 1 2 European Directive Information The EC Declarations of Conformity for all applicable directives for this product can be found on the Honeywell website at www honeywell com imc A hard copy may be obtained by contacting your local Honeywell sales office European Pressure Eguipment Directive PED 97 23 EC The ST 3000 pressure transmitters are in conformity with the essential reguirements of the PED A formal statement from TUV Industry Service Group of TUV America Inc a division of TUV Suddeutschland a Notified Body regarding the Pressure Equipment Directive is available upon request Electromagnetic Compatibility EMC 89 336 EEC All ST 3000 Pressure Transmitters EN 50081 1 1992 EN 50082 2 1995 EN 61326 1997 A1 1998 Industrial July 2011 ST 3000 Transmitter Quick Start Installation Guide 21 Rev 9 5 2 Hazardous Location Certifications 5 2 1 FM Approvals USA i Type of Protection Comm Option Field Parameters Temp Codes 22 FM Approvals
28. r reference that describes how to Install Configure and Operate the ST 3000 Transmitter These can be ordered on CD or hardcopy or may be downloaded from http honeywell silverw com Registration is required at this site Document Title Document ST 3000 Smart Transmitter and SFC Smart Field Communicator Model STS103 34 ST 25 14 ST 3000 FF Transmitter with Foundation Fieldbus Option Installation and 34 ST 25 15 Device Reference Guide ST 3000 Smart Transmitter Release 300 with HART Communications Option User Manual 34 ST 25 17 MC Toolkit User Manual ii ST 3000 Transmitter Quick Start Installation Guide July 2011 Rev 9 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com ps hfs Honeywell Process Solutions http hosweb honeywell com Cultures en US http www honeywell com ps International http www honeywell convbusiness global asp Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Honeywell Inc 1 800 343 0228 Sales Canada 1 800 525 7439 Service Honeywell Asia Pacific Inc 852 8298298 Hong Kong Honeywell PACE 32 2 728 2111 Brussels Honeywell Inc 305 364 2355 Sunrise Florida USA Technical Assistance By Telephone Honeywell Solution Support Center Phone 1 800 423 9883 U S only Outside the U S
29. rth Operating Voltage Vdc 21012 ground A ground terminal can be optionally added to the Figure 14 outside of the electronics housing While it is not necessary to ground the transmitter for proper operation we suggest that you do so to minimize the possible effects of noise on the output signal and provide additional protection against lightning and static discharge damage 18 ST 3000 Transmitter Ouick Start Installation Guide July 2011 Rev 9 4 2 Wiring Connections This procedure shows the steps for connecting power to the transmitter Loosen end cap lock using a 1 5 mm allen wrench and remove end cap cover from terminal block end of A transmitter housing iF or loop wiring and external Feed loop power leads through one of conduit entrances wiring diagrams refer to the on either side of transmitter housing Plug whichever installation drawings presented in entrance you do not use the Transmitter Manual ATTENTION Detailed drawings are provided for The transmitter accepts up to 16 AWG transmitter installation in non I intrinsically safe areas and for Observing polarity connect positive loop power lead to intrinsically safe loops in SIGNAL terminal and negative loop power lead to hazardous area locations SIGNAL terminal EXAMPLE CONNECTING LOOP POWER TO TRANSMITTER 3 screw terminal block 5 screw terminal block option LP ATTENTION All wiring must comply with local codes regulations and ordin
30. t See Figure 3 Dual head GP Use mounting holes in end of process head LGP and LAP models Meter Body Smaller U bolt Use bracket for hexagonal meter body Figure 3 July 2011 Rev 9 Rotating Transmitter Housing Loosen set screw on outside neck of transmitter one full turn Rotate Transmitter housing in maximum of 180 degree increment in left or right direction from center to position you reguire and tighten set screw 1 46 to 1 68 Nm 13 to 15 Ib in Figure 4 Example Rotating Transmitter Housing lt Electronics Housing 180 degrees max Set Screw 180 degrees max A Figure 4 Leveling Transmitters with Small Absolute or Differential Pressure Spans July 2011 Rev 9 Mounting position of these transmitters is critical due to the smaller transmitter spans To minimize these positional effects on calibration zero shift take the appropriate mounting precautions that follow for the given transmitter model See Figure 5 and Figure 6 for suggestions on how to level the transmitter using a spirit balance To perform a Zero Trim after leveling refer to Section O Models STA122 and STA922 Center Section Process Head Position spirit balance on center section of meter body only For a model STA122 or STA922 transmitter you must ensure that the transmitter is vertical when mounting it You do this by leveling the transmitter side to side and front t
31. unting sleeve to the wall of the tank or to the hole cut on the pipe Insert the meter body of the transmitter into the mounting sleeve and secure with the locking bolt Tighten the bolt to a torgue of 6 4 Nm 0 30 Nm 4 7 ft lbs 0 2 ft Ibs Once the transmitter is mounted the transmitter housing can be rotated to the desired position See Figure 4 1 Pipe Mount 316 SS Weld Nipple standard option On insulated tanks remove enough insulation to accommodate the Figure 8 mounting sleeve 1 5 High Temperature Transmitter Mounting You can mount the high temperature transmitter directly to the process flange connection or the process piping See Tank Figure 9 Wall To mount a flange mounted transmitter model bolt the transmitter s flange to the flange on the wall of the tank or process pipe It is the End User s responsibility to provide a flange gasket and mounting hardware that are suitable for the transmitter s service condition Once the transmitter is mounted the Flan i ge Transmitter transmitter housing can be rotated to Connection Flange the desired position See Figure 4 On insulated tanks remove enough insulation to accommodate the mounting sleeve Process Pipe 1 2 NPT Connection Figure 9 July 2011 ST 3000 Transmitter Quick Start Installation Guide 11 1 6 Remote Seal Mounting 12 Mount the transmitter at a remote distance determined by length of capiliary tubing If
32. us Not FNICO 4 20 mA DE 4 20 mA HART Fieldbus Not FISCO FNICO Li 0 except Li 1504H when Option ME Analog Meter is selected 26 Ui 30V li 100mA Ci 4 2nF Li Pi 1 2W Ui 30V li 100mA Ci 4 2nF Li Pi 1 2W Ui 30V li 100mA Ci 4 2nF Li Pi 1 2W ST 3000 Transmitter Ouick Start Installation Guide A20 IP6X T95 C Ta 93 C or T80 C Ta 78 C T5 Ta 50 to 93 C T6 Ta 50 to 78 C A21 IP6X T95 C Ta 93 C or T80 C Ta 78 C T4 Ta 50 to 93 C T5 Ta 50 to 85 C T6 Ta 50 to 70 C T4 Ta 50 to 93 C T5 Ta 50 to 63 C T6 Ta 50 to 48 C T3 Ta 50 to 93 C T4 Ta 50 to 40 C T4 Ta 50 to 93 C T5 Ta 50 to 85 C T6 Ta 50 to 70 C T4 Ta 50 to 93 C T5 Ta 50 to 63 C T6 Ta 50 to 48 C T3 Ta 50 to 93 C T4 Ta 50 to 40 C T4 Ta 50 to 93 C T5 Ta 50 to 85 C T6 Ta 50 to 70 C T4 Ta 50 to 93 C T5 Ta 50 to 63 C T6 Ta 50 to 48 C T3 Ta 50 to 93 C T4 Ta 50 to 40 C July 2011 Rev 9 5 2 7 Pressure Eguipment Directive PED The ST 3000 Smart Pressure Transmitters are in conformity with the essential reguirements of the Pressure Eguipment Directive Honeywell ST 3000 Smart Pressure Transmitters are designed and manufactured in accordance with the applicable portions of Annex l Essential Safety Requirements and sound
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