CS9160_Operation Instructions_English_Rev 1.1
Contents
1. N Name 1 Roll media holder Left 2 Roll media holder right 3 Roll media 4 Fixing levers 1 3 2 Step 2 Tighten the left roll media holder Step 3 Attach the roll media to the left roll media holder Step 4 Attach the right roll media holder to the roll media and tighten the fixing lever Step 5 Loosen the fixing levers of the right and left roll media holders slide the roll media to the centre and tighten the levers N Name 1 Roll media holder Left 2 Roll media holder Right 3 Roll media PAC 4 Fixing levers Z 38 Step6 Switch the printer ON e The printer starts the initial operation e Media End is displayed on the operation panel Step 7 Raise the media loading lever Lever Up is displayed on the operation panel Step 8 Open the front cover Step9 Insert the roll media into the media feed slot N Name 1 Roll media 2 Media feed slot Step 10 Pull the roll media approximately 1m out of the media feed slot which is inside the front cover Step 11 While holding the front end of the roll media wind the media back for a short distance by turning the flanges of the ro2. If the printer is lifted out with the bag still around it there is a possibility that the printer might slip from your hands and be damaged 2 2 1 Unpacking the printer box Step 1 Carry the box to where you will unpack it Step2 Remove the bands Step 3 Open the box and take out the following components e Installation Manual e Good Shape Kit o Name Top board Outer board Side board Centre board Cushion left Cushion right Good Shape Kit Installation Manual Printer body Base OMNDORWNHAZ oO 2 2 2 Unpacking the stand box Step 1 Carry the box to where you will unpack it Step 2 Open the box and take out the components 17 2 3 VERIFYING THE BUNDLED ITEMS A Notes A e After unpacking please verify that the product is not damaged and that no components are missing If so contact your local OCE representative 2 3 1 Items in the printer box o Name Quantity Printer main body 1 Good Shape Kit 1 Installation Manual 1 wID Z 2 3 2 Starterskit Name Quantity Power Cables Europe Power Cables UK User s Guide Waste tank bracket CD with Oc manuals e NIN Ink Starter Set Cleaning cassettes 4 Ink cassettes 4 250 ml Eco Solvent cleaning 1 PE gloves Polyknit wipers Powered by ONYX Decall 3 Oc CS9160 name plate 1 1 1 Oc Imaging Supl
3. Press the Menu key on the operation panel e Menu 1 Setup gt is displayed on the operation panel e The operation panel shifts to the Setup menu display Step 4 Press the gt key on the operation panel e Seti MediaType is displayed on the operation panel Step5 Press the key or the key to select Set20 CR maintenance Step6 Press the ENTER key on the operation panel e CR Mainte Start is displayed on the operation panel e The display enters the CR Maintenance menu gt For more information please refer to periodical Maintenance Step 7 Press the ENTER key on the operation panel e Maintenance starts e The print head moves to the left CR Maintenance END is displayed on the operation panel Step 8 Open the left maintenance cover N Name 1 Maintenance cover Step9 Confirm using a light such as a penlight that there are no foreign objects such as dust or ink attached to the following parts Name print head Nozzle N 1 2 Head guide area 3 4 Dust ink mass amp Caution amp When cleaning around the print head Do not touch the nozzle of the print head doing so may damage the print head Do not touch the head of the cleaning stick oil on your hands may attach to the cleaning stick causing damage to the print hea
4. Work clothes that soiled with the ink should be thoroughly cleaned Please wash your hands and gargle well after using Do not bring food near Please store out of reach of children Do not use for anything other than VJ Emergency Measures If it sticks to your skin wash well with plenty of soapy water Consult your doctor if your skin feels imitated or is discolored it gets in your eyes wash well with plenty of tap water and see your doctor as soon as possible lf accidentally swallowed do not vomit Consult your doctor as soon as possible ff you inhaled the steam move to clean air and consult your doctor if you feel giddy or nauseous f breathing has sopped apply artificial respiration immediately and get anemergency medication f spilled from the container remove heat sources sparks and flame first then wipe up with cloth Used cloths containing ink should be soaked in water until disposal printer Do not bend or pull the waste ink drain tube The ink may be leaked and damages the 14 2 INSTALLATION PROCEDURE 2 1 INSTALLATION ENVIRONMENT 2 1 1 Environmental conditions for installation Floor strength of the installation place More than 2940 Pa 300 kg m Power Supply AC90V 132V 198V 264V Frequency Range 50 60Hz 1Hz Main 8 5 A 4 5A Heater 8 5 A 4 5A Temperature 20 C to 32 C Humidity 40 to 60 No condensation Guaranteed range of Temp
5. ON OFF Set 16 Auto Cleaning OFF From 1h to 24h Set 17 Ink Status KCYM Set 18 Roll Length Roll kind OFF Roll 1 From 1 to 99 mm Roll 2 Roll 3 Set 19 Head Wash Start Set 20 CR maintenance Start Set 21 Initialization All Media type Except Media Type Set 22 Life Time Head Pump CR motor PF motor Set 23 IP Address 0 0 0 0 to 255 255 255 255 Set 24 Subnet Mask 0 0 0 0 to 255 255 255 255 Set 25 Gate Way 0 0 0 0 to 255 255 255 255 Set 26 temporary Test1 Nozzle Check Test2 Mode Print Test3 Set List Test4 All Set List Test5 Palette 68 AP 40794 Revision 1 1 8 09 2008 Menu3 Menu4 Menu5 Adjust Print Cleaning Selection Adj 1 Adj 2 Adj 3 Adj 4 Adj 5 Adj 6 Clean Clean Clean Clean 1 2 10 11 12 13 14 15 16 17 18 19 20 21 Confirm BI D Normal BI D Speed Economy Normal Strong Little Charge Media Type Effect Flushing Side Margin Media Initial Media Width Take Up Feed Origin Prev Stick Head Fan CR Movement Overwrite Cnt Overwrite Wait Slant Check Auto Cleaning Ink Status Roll Length Head Wash CR maintenance Initialization 69 Operation Instructions Oc CS9160 English 22 Life Time 23 IP Address 24 Subnet Mask 25 Gate Way 26 ALL ON 27 ALL OFF 70 AP 40794 Revision 1 1 8 09 2008
6. Procedure Step 1 Open the front cover Step 2 Change the head height by moving the head height adjustment lever Orange 4 Notes amp e Do not raise the head height adjustment lever higher than the following position doing so may damage the printer N Name 1 Head height adjustment lever e The high lamp on the operation panel lights up in green Step 3 Close the front cover 45 3 8 STEP ADJUSTMENT After every printed swath the media is fed a certain distance Depending on the kind of media weight backing another media feed compensation has to be set This to avoid the following phenomenon e Printed swaths overlap e White lines between every swath In such cases follow the procedure below and adjust the media feed compensation value Step 1 Display the Media feed compensation menu on the operation panel Step 2 Press the Menu key on the operation panel e Shift to the Setup menu display e The operation panel displays Menu 1 Setup gt Step 3 Press the gt key on the operation panel e The operation panel displays Set1 MediaType Step 4 Press the Enter key on the operation panel e The operation panel displays Media Type 1 Step 5 Press the key or key to select the media type you wish to use Step 6 Press the Enter key on the operation panel e The operation panel displays gt 1 Print Mode 4 Notes e The selected media Type 1 30 is disp
7. as it was shipped using the protective materials and packing materials to protect the printer from vibration and shocks 4 Notes amp e When transporting the printer consult your OCE product representative 1 Pre transport procedure Step 1 Switch ON the printer Step 2 Verify that the printer is in Normal mode Step 3 Remove all ink cassettes Step 4 Switch OFF the printer e Result The operation panel displays Transport Mode and the printer starts the ink rejecting operation e The ink rejecting operation takes about 2 minutes Step 5 Verify that the power light faints when the ink rejection operations has been finished Step 6 Remove the scroller or the optional winding system Step 7 Remove all cables Step 8 Attach the protective material metal plate to the head unit and fix it with thumbscrews No Name Head unit Butterfly screw 3 Head unit fastening material metal plate Step9 Open the right maintenance cover and the front cover Step 10 Install the plastic bar while lifting the carriage Y rail CR belt fixing plate Carriage fixing _ shaft 29 Step 11 The plastic bars are installed to both right and left side of the carriage Step 12 Remove the printer from the stand Refer to Installation guide Step 13 Repack the printer 2 Post transport procedure Step 1 To perform unpacking assembling and placing the printer Please refer to Installation guide Set
8. initial ink replenishment starts e The ink replenishment takes about five minutes Initial ink replenishment and pause operation are repeated during initial filling When 100 is displayed the ink replenishment is complete After the first ink fill the displays shows Subtank Refill The operation panel displays Subtank Refill It takes about 6 min to refill the subtank After the ink replenishment the operation panel displays Media End 4 Notes A If the Nozzle check printing is performed immediately after the ink replenishment is completed the printed line may become blurred or it might be printing partially In such cases refer to Head Cleaning Charge a small amount of ink and check the printing result If there is no improvement in the print result even after refilling a small amount of ink leave the printer for one hour of more and refill a small amount of ink again If there is still no improvement contact your local OCE representative 36 3 4 1 Replacing ink Cassettes 1 Replacement time gt When InkNearEnd is displayed on the operation panel the alarm buzzer sounds continuously e This message is displayed when there is a small amount of ink remaining in the ink cassette e To stop the buzzer press ENTER e Prepare the ink cassette for replacement gt When InkEnd is displayed on the operation panel e This message is displayed when there is no ink remain
9. the operation panel ePress the key or key to select PF4 Micro Adj Print ePress the Enter key on the operation panel o The operation panel displays Printing o Start Micro adjustment printing i D 0 Current adjustment value p D e After the micro adjustment printing is completed the operation panel displays PF4 Micro Adj Print Step 13 Refer to the illustrations below and check the printing result O xX x L Input the adjustment value Step 14 Set up the Micro Adjustment Change e Press the key or key to select PF5 Micro Adj Change ePress the Enter key on the operation panel o The operation panel displays Micro Opulse e Press the key or key and enter the micro adjustment value according to the printing result ePress the Enter key on the operation panel o The micro adjustment value is saved o The operation panel displays PF5 Micro Adj Change o The Media feed compensation is complete 49 AP 40794 Revision 1 1 8 09 2008 Operation Instructions Oc CS9160 English This page is intentionally left blank 50 AP 40794 Revision 1 1 8 09 2008 4 PERIODICAL MAINTENANCE This section describes the periodical services required for a CS9160 series printer The periodical services ensure stable printout quality of the machine In the periodical services some service parts need to be checked cleaned or replaced Important amp e
10. the printer in an available condition Please refer to Transferring the printer and Steps after transfer 30 3 PREPARING FOR A JOB 3 1 CONNECTING THE POWER CABLES 7 Be sure to read and understand the safety warnings before handling the printer Step 1 Make sure that the power key is switched OFF Step2 Plug the power cables to the AC inlets on the right of the printer N Name 1 AC inlet 2 Power cables Step 3 Correctly insert the power cable plugs into the power sockets A Notes A e To use the two power cables plugged in the inlets a total capacity of 17A or more is required If the power source cannot supply the required capacity plug the two power cables in a different power sources respectively 31 3 2 SWITCHING THE POWER ON OFF 3 2 1 Switching the power ON Step 1 Press the Power key on the operation panel to switch ON the printer Step2 The Power lamp on the operation panel lights up in green Step3 The printer starts initial operation Step 4 When the initial operation is complete the printer enters the normal status 32 3 2 2 Switching the power OFF Be sure to read and understand the safety warnings before handling the printer Step 1 Before powering OFF be sure that e Printing or other operations are stopped or finished e The printer and operation panel is in normal mode e The head heig
11. the reverse direction e The numeric value is decreased during numerical input 8 Power key Switches the printer ON Switches the printer ON or OFF or OFF 65 2 Display section N Name Colour Status Description Lamp ON Power ON 9 Power lam res Lamp An error has occurred Error content is displayed on the p 9 blinks LCD Lamp OFF Power OFF Lamp ON e Analyzing received data e Printing 10 Data lamp Orange Lamp Receiving data blinks Lamp OFF Data is not received nor analyzed Lamp ON The head height is set to High 11 High Lamp Green Lamp OFF The head height is set to Low Lamp ON The head height is set to Low 12 Low Lamp Green Lamp OFF The head height is set to High Lamp ON The Effect menu is set to Wave 13 Wave Lamp Green Lamp OFF The Effect menu is set to None Lamp ON The Effect menu is set to Fine or Super Fine 14 Fine amp S Fine lamp Green The Effect menu is set to Wave Lamp OFF When the Wave lamp is switched OFF the Effect menu is set to None e Cleaning Mode is set to Strong 15 Strong lamp Green Lamp ON e When the Normal lamp is also switched ON Cleaning Mode is set to Economy Lamp OFF Cleaning Mode is set to strong Cleaning Mode is set to Normal 16 Normal lamp Green Lamp ON When the Strong lamp is also switched ON Cleaning Mode is set to Economy Lamp OFF Cleaning M
12. 52258 IJC930 Eco solvent ink cartridge Magenta 0 441 29952259 IJC930 Eco solvent ink cartridge Yellow 0 44 I 29952260 amp Notes amp Only use Oc IJC930 Eco solvent ink This printer has been developed for use of genuine ink cassettes In case of using non genuine ink cassettes notice the following o Printing might become blurred and the end of ink in the cassette might no longer be correctly detected o The problems caused by using non genuine ink cassettes will not be covered by the warranty and repair expenses will have to be paid by the customer When the ink cassette is moved from a cold place to a warm place keep the ink cassette unused for three hours or more in the printing environment 37 3 5 MEDIA HANDLING A Notes A e There are two optional winding systems available for the CS9160 o Unwinder Winder 100 Only available as option in Europe ROW o Motorized winding system with tensioning T winder Standard delivered in North America option in Europe ROW e Please refer to the User Guide of the chosen system to know how to correctly load media Refer to the pricing sheet for more details of these systems 3 5 1 Installing roll media Place the roll media in the centre of the printer Step 1 Loosen the fixing levers of the right and left roll media holders and stretch the levers wider than the width of the roll media
13. Be sure to wear gloves when working with inks or cleaning liquid Perform periodical inspection according to the table below N Action Frequency 1 Clean around the bottom of the head Weekly or sooner if necessary 2 Clean the wipers Weekly 3 Replace spitting box sponges 2 months 4 Clean media guide platen Several times a year 5 Clean timing fences Several times a year 6 Clean P Rear sensor front surface Several times a year 7 Clean pressure rollers Several times a year A Notes 4 Do not insert or drop metal or other objects through openings of the printer It could lead to an electric shock and or fire When substances or liquids such as water entered the printer do NOT use the printer It could lead to an electric shock and or fire Immediately o Switch OFF the printer o Disconnect the power plugs from the electric sockets o Contact your local OCE representative 4 1 1 Cleaning the printer Periodic cleaning is necessary to use the printer in good condition 4 1 2 Cleaning the outer case Instruction Wipe off the dust and possible dirt from the outer case by using a soft cloth 51 4 1 3 Cleaning inside the printer Step 1 Open the front cover Step 2 Remove paper powder and dust from the pressure rollers using a soft brush N Name 1 Pressure rollers 4 Notes A e Do not blow paper powder and dust from the pressure rollers
14. Oc CS9160 Operation Instructions Eco Solvent This page is intentionally left blank Operation Instructions Oc CS9160 English COPYRIGHT NOTICE COPYRIGHT 2008 Oc Technologies B V All rights reserved This document may not be reproduced by any means in whole or in part without written permission of the copyright owner This document is furnished to support the Oc CS9000 Eco Solvent Series Printers In consideration of the furnishing of the information contained in this document the party to whom it is given assumes its custody and control and agrees to the following The information herein contained is given in confidence and any part thereof shall not be copied or reproduced without written consent of Oc Technologies B V This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the article shown and the delivery of this document shall not constitute any right or license to do so September 2008 Published Oc Technologies B V St Urbanusweg 43 Venlo The Netherlands P O Box 101 NL 5900 MA Venlo Operation Instructions Oc CS9160 English This page is intentionally left blank TABLE OF CONTENT 1 Regularisation and safety information 7 1 1 Comply with following regulations 0 0 0 0 ccceeecceeeeeeeeeeeeeeeeneeeeeeeeeeeeaaeeeeeeeeeessaaeeeeees 7 1 2 Warnings cautions and notes ii tasasssctineis teers as antadindinlotinmennrmimen ad aiuir
15. arriage The plastic bar is loose The plastic bar is fixed Step 5 Repeat the procedure to remove the opposite plastic bar Step 6 Open the left maintenance cover and place the tray N Name 1 Maintenance cover left 2 Tray 25 2 6 LEVELLING THE PRINTER A Notes A e Please verify before and after carrying this product that the screws are well fixed e When transferring or carrying outside separate the printer from its stand Step 1 Carry the printer to the installation place Step 2 Turn the adjusters in the direction as shown below to prevent the printer from moving N Name 1 Adjusters 2 Stand Step 3 Level out the printer by placing the spirit level on the left and right plates N Name 1 Spirit level 2 Adjusters Step 4 Confirm that the waste fluid valve is closed N Name 1 Waste fluid valve 26 2 7 TRANSFER AND TRANSPORTATION 2 7 1 Transferring the printer Be sure to read and understand the safety warnings before handling the printer When using the dedicated stand transfer the printer according to the procedure below 1 Pre transfer steps Step 1 Verify that the printer has been switched OFF Step 2 Dispose the waste fluid Step 3 Remove all the cables such as the power cable Step 4 Verify that the butterfly bolts attaching the stand with the printer are well fixed Step 5 Verify that the
16. atees 7 1 3 Important Safety INSttUCtONS 5 nanas manif nr Da net ines est ened 8 1 4 Warning label ten ds nine net eee 12 2 Installation PrOCCOUIE tension cies ee ena aan einen 15 2 1 Installation SnvitOnime nts ss arson nt nd anne aint dele ne ne naa 15 2 2 Unpacking the boxes ire 17 2 9 Verifying the bundled Iles nina nee t ete 18 2 4 Name of the parts and functions ss 20 29 ASSEIMBING Sean tetra eet nn AN eme eee Mat est ARR nt hatte econ ake 22 2 6 Levelling the printer ss 26 2 7 Transfer and transportation ramener anna Role tta ee das 27 3 HP RE Parl FOU a job ts ns ut Gaeta oe econ aha aca aah eae Ne ne 31 3 1 Connecting the power cables cccccccceeeeeeeeeeeeeeeeeeeeeeeeaaeeeeeeseeeenaeeeeeeeeeeniaeeeeeees 31 3 2 Switching the power ON OFF inner syelatenndoeies iaicendiedadeeeves naine 32 3 3 Connecting the printer to the workstation 34 3 4 Installing the ink cassettes 35 3 97 Media HAN nn Lan Pa ne nn dt 38 3 6 Performing a nozzle CHECK einen sen re annees late 44 3 7 Head height adjustment 45 3 8 Step adjustment sn nt ade eet 46 4 _ P riodical maintena ce ss ii tintin annee nn nantes 51 4 1 Done BY end HSf 2 88 naines di antes eae sant net ip ete steven tone sibs gabuanues 51 4 2 Done by Authorized Oc Technician 63 5 Menu structure GV
17. ch spitting box Step5 Close the front cover e Spitting box sponge replacement is complete 54 4 1 5 Head cleaning When to perform Perform a head clean if the prints become blurred or are incomplete 4 Notes e Remove media while cleaning Step 1 Verify that the operation panel is in Normal mode Step 2 Verify that the media hold lever is lowered Step3 Press the gt key on the operation panel to select the cleaning mode Step 4 Result The operation panel displays Cleaning Step5 Start the head cleaning amp Notes amp Pressing the Cleaning key again after the 1st head cleaning performs a strong cleaning If you fail to remove blurs or incompleteness of printing in one head cleaning perform a strong cleaning If you fail to remove blurs or incompleteness of printing with several head cleaning refer to Troubleshooting and perform the adequate process 55 4 1 6 Cleaning the wiper 1 Cleaning time Clean the wiper once a week or when blurs or incompleteness in printing remains after the head cleaning Notes e Use the cleaning stick when cleaning the wiper Step1 Ifthe printer is switched ON make sure that e Printing or other operations are not in progress e The display on the operation panel is in the normal state Step 2 Display the CR Maintenance
18. d Do not immerse the head of the cleaning stick in water doing so may damage the print head Do not reuse the cleaning stick dust attached to the stick may damage the print head 61 Step 10 If foreign objects such as dust or ink are attached to the print head remove them using the cleaning stick N Name Print head Head guide area Nozzle Dust ink mass N Step 11 Close the left maintenance cover Close the cover firmly until it is locked Step 12 Press the ENTER key on the operation panel e The print head returns to its original position e CR Mainte Start is displayed on the operation panel Step 13 Press the Cancel key on the operation panel several times e The printer enters the Normal mode e Cleaning around the print head is now complete 62 4 2 DONE BY AUTHORIZED OC TECHNICIAN This section describes the periodical part replacement and the periodical inspections required for this printer These periodical services ensure the stable printing quality of the printer 4 2 1 Periodical replacement of parts Perform periodical replacements according to the table below These replacements should be executed by an authorized Oc technician These replacements are necessary to ensure the best printing quality output Part Timing Maintenance station Once a year Wiper Once a year Damper Once a year 4 2 2 Periodica
19. d the printer starts head cleaning 35 Step 5 After the head cleaning the display shows Remove Cartridges Step 6 Remove the cleaning cassettes e During washing is displayed on the operation panel e After the washing operation wash retry is displayed Select No and press ENTER Step 7 Insert InkCartridge is displayed on the operation panel after the head cleaning Step 8 Take out the ink cassette from the solvent resistant blister and shake it gently 2 3 times e Slots for ink cassettes are specified depending on colours of ink cassettes Match the colour marked by the side of slot with the colour of the ink cassette Keep the Wmark facing to the front side of the printer and insert it into the ink cassette slot Insert the ink cassettes in the printer as follows The ink cassettes must be inserted in a specific slot according to the type and colour used Insert the cassettes as far as possible Install all four colours o Z Name Ink cassette Ink cassette slot K Ink cassette slot C Ink cassette slot M Ink cassette slot Y RON A Notes A The Oc IJC930 Eco Solvent ink cassettes have been developed in such a way that miss insertion is not possible For each colour a different design is used i e fins are placed at the outside of each cassette at different locations depending on which colour is used Result The operation panel displays Ink Refill and the
20. dia this to set the scroller to the printer 3 5 3 Setting media type Introduction When you have loaded the media in the CS9160 you will have to set the media type The Media setup menu is displayed after the media hold lever is pushed from the backward position to the forward position lever down amp Notes amp The printer starts the media initialization without setting the media type when The Cancel key of the operation panel is pressed No key operations are performed on the operation panel for 10 seconds 42 Procedure Step 1 Verify that the printer has been switched ON and the media has been loaded Result After the media is loaded the display shifts to the Media setup menu A Notes A Refer to the following topics to load media e Installing roll media e Loading roll media Step 2 Press the Setting value key or Setting value key on the operation panel to select the correct media type Step 3 Press the Enter key on the operation panel to confirm your choice Result e The media type is determined e The operation panel displays Media Initial and the media initialisation starts Step 4 After media initialization the operation panel displays Ready to Print and the printer shifts to normal Step 5 When using the roll media wind back the roll media to avoid slackness at the back A Notes A The printer starts the media initiali
21. e installed media before printing 5 AC inlet Used to connect the power cables 6 USB connector Not used for this printer 7 DEMANDES Connects a network interface cable connector 8 Waste fluid tank Used to collect waste ink discharged from the printer 7 Open and close when discharging the waste fluid from the waste fluid 9 Waste fluid valve tank The default position is closed 21 2 5 ASSEMBLING 2 5 1 Assembling the stand Be sure to read and understand the safety warnings before handling the printer Step 1 Move the packaging of the stand to the location to unpack Step 2 Open the package and take out the foot stay lifting tubes and the packaging materials N Name 1 Stay 2 Foot 3 Packaging material Step 3 Attach the waste fluid tank holder to the stand by using four screws o Name Leg Waste fluid tank holder pan head spring washer M4 10 wln zZz Step 4 Verify that each component is fastened firmly by gently shaking the stand 22 2 5 2 Mounting the printer to the stand Step 1 Turn the four adjusters as shown below to prevent the stand from moving N Name 1 Adjusters 2 Stand Step 2 Insert the two lifting tubes into the right and left transfer brackets lift the printer with four or more people and place it on the stand A Notes A e On top of each leg as well as on the underside of the
22. ected When cleaning around the print head o Do not touch the nozzle of the print head doing so may damage the print head o Do not touch the head of the cleaning stick oil on your hands may attach to the cleaning stick causing damage to the print head o Do not immerse the head of the cleaning stick in water doing so may damage the print head o Do not reuse the cleaning stick dust attached to the stick may damage the print head 11 1 4 WARNING LABELS A warning label is used on parts of the printer which especially needs your attention Understand the locations and the descriptions of the danger associated with each label before operating the printer 1 4 1 Handling the operation procedure labels e Check whether all the warning labels can be read If the letters or illustrations on the label are not clear remove the dirt from the label e Use cloth water and neutral detergent to remove dirt from the warning label Avoid either organic solvents or gasoline e Itis necessary to replace the labels if they are damaged lost or illegible e Ifthe warning labels have to be replaced contact your local OCE representative 1 4 2 Locations and types of warning labels 12 Type of warning labels Do not open the front cover while printing Moreover Do not touch the media while printing Good printing result might not be obtained X Please remove the media and hold the lever up wh
23. ed It is normally closed 4 Stand To install the printer on a levelled floor Used to feed the media smoothly when the media is set or printed The printer Media guide has also an incorporated heater after heater to dry the ink Installed inside of the front cover platen The heater platen heater to dry ink is installed 7 pressure rollers Installed inside of the front cover Press and hold the media when printing Installed inside of the front cover 8 Media cut groove Used to cut media straight Used to prevent the user from touching the inner mechanical section Open and close in the following cases 9 Maintenance cover When cleaning the wiper When cleaning around the printer It is normally closed 10 adjuster Used to install the printer horizontally These media retainers will keep the media edges flat onto the printer This to 11 Media retainers prevent a crash of the moving print head with the media 20 2 4 2 Rear section N Name Function Used to load the roll media 1 Roll media holders Include flanges where roll media is attached and the levers that fix the roll media holders 2 Media feed slot Used for feeding media 3 Ink cassette slot Insert the ink cassette Used for smoothly feeding through media when the media is set or 4 Media guide printed The CS9160 printer also incorporates a pre heater element to warm up th
24. en not using for a long time Due to the environment conditions media float and wrinkle might happen that does not obtain the good result Do not give a direct wind from a fan or air conditioner to the machine xX A wind may dry the ink in the head nozzles causing clogging that affects ink jetting and you will not be able to obtain satisfactory printing results Paper guides platen and paper holding plate will become hot due to the heater temperature setting Beware of being burned Normal cleaning should be done once a week if the printer is not used for a long period Xx If the printer is left without cleaning the ink will be hardened inside the head nozzle and may cause the head trouble 13 Steel belt Sharp Edges Do not touch steel belt X You may be injured This device has two power systems There is a risk of electric shock unless the two power cables are unplugged during the maintenance Before using this product please be sure to read the Material Safety Data Sheet MSDS The workplace should be free from open flame and well ventilated Please handle the ink with care to avoid the ink touch to your skin eyes and clothing also to avoid accidental ingestion Be careful not to inhale the steam Please wear a protective mask eyewear gloves long sleeves and long trousers to avoid contact with the ink during the operation
25. ep 3 ePress the Enter key on the operation panel o The initial adjustment value is saved o The operation panel displays PF2 Initial Change 47 Step 10 Perform the Confirm Print e Press the key or key to select PF3 Confirm Print ePress the Enter key on the operation panel o The operation panel displays Feed Length 250 mm amp Notes The length that the media is fed feeding length for confirmation adjustment printing is normally set at 250 mm If you make the feeding length longer the accuracy of the Media feed compensation improves If you want to change the feeding length press the key or key and change the set value ePress the Enter key on the operation panel o The operation panel displays Printing o Start Confirmation adjustment printing N Name 1 Feed length 2 Media feeding direction e After the confirmation adjustment printing cut the media For more information please refer to Cutting media Step 11 Measure the distance between two pluses in the confirmation adjustment print using a measurement tool such as a ruler confirm that the distance matches the feeding length when printing elf the distance does not match the feeding length follow the procedure from 1 to 5 and re adjust 48 Operation Instructions Oc CS9160 English Step 12 Perform Micro adjustment printing e Display the Media feed compensation menu on
26. erature 22 C to 30 C printing accuracy Humidity 40 to 60 Temperature within 2 C per hour Humidity within 5 per hour Temperature 20 C to 60 C Archiving environment Humidity 20 to 80 No condensation Ink unfilled Power Specifications Power Capacity Operative Condition Environmental conditions Change rate Notes e Concerning temperature and humidity avoid o Places where temperature or humidity may rapidly change even though within the required conditions o Places that receive direct sunlight increased illumination or direct air for example from an air conditioner e To keep the temperature and humidity constant install this product in a location where the air condition is adjustable 15 2 1 2 Installation space Install the printer on a levelled floor which has enough strength to support the weight of the entire machine A Notes A e For the weight of the printer and the stand please refer to the Operation Manual 650 mm E 1550 mm 1000 mm F 3800 mm 1000 mm G 2700mm 1000 mm wens Total height with cassettes mounted 1600 mm 16 2 2 UNPACKING THE BOXES This product is shipped in 3 different boxes one box with the printer body one box for the printer stand and one with the ink and documentation 4 Notes amp Unpacking this product requires 4 or more people Before taking out the printer from the box make sure to remove the bag first
27. ervieW side ntm nent nee ee be delay 64 5 1 Operation panel sen into tue net 64 5 2 Panel Setup M NUL Sen ee eee remet een tad die D ea 67 Operation Instructions Oc CS9160 English This page is intentionally left blank 6 AP 77190 Revision 1 1 8 09 2008 1 REGULARISATION AND SAFETY INFORMATION 1 1 COMPLY WITH FOLLOWING REGULATIONS amp Caution amp e When performing an installation or an operation of the printer be sure to follow the directions and warnings mentioned in this book The CE marking is a mandatory European marking for certain product groups to indicate conformity with the essential health and safety requirements set out in European Directives By affixing the CE marking the manufacturer his authorized representative or the person placing the product on the market or putting it into service ensures that the item meets all the essential requirements of all applicable EU directives and that the applicable conformity assessment procedures have been applied Your product is designed and manufactured with high quality materials and components which can be recycled and reused When this crossed out wheeled bin symbol is attached to a product it means the product is covered by the European Directive 2002 96 EC WEEE regulation Please inform yourself about the local separate collection system for electrical and electronic products Please act according to your local rules and do not di
28. eys in the Normal mode N Key Normal Setup menu display 1 Menu key Changes to Setup menu Shifts from Setup menu display to Normal The menu to set is selected and it shifts to the next Enter key hierarchy 2 The setting is determined and saved Hold this key for two Cleaning key seconds or more to clean the print head e When printing Returns to the previous menu Forcefully terminates Changes made in the settings are discarded printing and deletes Shifts from Setup menu display to the normal one file of the display remaining data 3 Cancel key e When receiving or analyzing deletes data that is already received and analyzed and delete the next data This menu changes the set value lt key ae e Origin menu 4 Hold this key for two Nozzle Check seconds or more to key perform a Nozzle Check gt printing Sets Cleaning Mode 5 gt key The lamp of the Cleaning With this key you can go down in the menu level of Mode that you set lights the directory tree up green Backward feed Meala is fed i the reverse direction e Changes to the previous item in the displayed 6 menu key e The setting is changed to the forward direction e The numeric value is increased during numerical input Media is fed in the Fonward tesa forward direction io e Changes to the previous item in the displayed 7 setting key e The setting is changed to
29. ht adjustment lever is lowered Step 2 Press the Power key on the operation panel to switch OFF the printer e The Power indicating light on the operation panel switches OFF amp Notes e Ifthe POWER key is pressed or the power indication light lights up green the power is ON e Press the key once again and switch OFF the power e Power OFF is displayed on the operation panel 4 Notes e lf the head height adjustment lever is raised Change Head Gap Low is displayed Lower the lever gt Normal N Name 1 Head height adjustment lever e All the indication lights on the operation panel and the LCD monitor are switched OFF e The printer automatically switches the power OFF 4 Notes amp If there is a problem during the Power OFF sequence the printer displays a message on the operation panel and may stop operating In the case operation stops refer to Troubleshooting After switching OFF the printer wait for 10 seconds or longer to switch it ON again Step 2 Raise the media hold lever after the powering OFF cycle so you will not damage the media by the pressure of the grid rollers 33 3 3 CONNECTING THE PRINTER TO THE WORKSTATION Step 1 Switch OFF both the printer and the workstation Step 2 Plug the network interface cable into the network interface connector located at the back of the printer JS Ex O 1 N Name 1 Netwo
30. ies sample booklet 18 2 3 3 Items in the Good Shape Kit ag 2 4 j es 5 tL o Name Quantity Clean stick 10 Tweezers 1 Spitting box sponge 10 Spirit level 1 Waste fluid tank 1 olalslwn Zz Tray 1 Z o Name Wheel box buffer foot Corner buffer Lifting tubes Buffer box Instruction sheet stand Small buffer box CO NID on Boo Pho gt Stay O Screw set Hexagon bolt M5x10 8Pcs Spring washer M5 8Pcs Plain washer 8Pcs Panh ead spring M4x10 4Pcs Hexagon ball wrench 1Pcs Screwdriver 1Pcs Hexagon bolt M6x30 8Pcs Plain washer M6 8Pcs Sprint washer M6 8Pcs Hexagon wrench 5mm 1Pcs 2 4 NAME OF THE PARTS AND FUNCTIONS 2 4 1 Front section N Name Function Used to fix or release the media Lower the lever to fix the media 1 Media loading lever Lower the lever further to fix the media more firmly Used to improve the accuracy of media feeding Raise the lever to release the media 2 Operation panel Operation condition setting printer display and various function settings are performed Used to prevent that a user comes in contact with the driving mechanism during 3 Front cover the printer operation Opened and closed when media is set or jamm
31. ing in the ink cassette e When InkEnd is displayed on the operation panel the alarm buzzer sounds continuously To stop the buzzer click the ENTER key e Immediately replace it with the new ink cassette A Notes A in the messages of the ink cassette replacement indicates the colour that is almost empty or runs out using the following characters o K black o C Cyan o M Magenta o Y yellow Only remove and insert ink cassettes at the time of replacement Not doing so may result in incorrect printing behaviour due to failures such as nozzle loss or air which might come in the ink tubes If Ink End appears it is not possible to print until the new ink cassette has been inserted If there is no new ink cassette for replacement leave the empty ink cassette into the printer Leaving the printer without ink cassettes inside the ink cassette slots may result in head clogging Be sure to read and understand the safety warnings before handling the printer 2 Cassette Types Our genuine ink cassettes that can be used for the Oc CS9160 printer are as follows Description Model N IJC930 Eco solvent ink cartridge Black 0 22 29952249 1JC930 Eco solvent ink cartridge Cyan 0 22 29952250 IJC930 Eco solvent ink cartridge Magenta 0 221 29952251 IJC930 Eco solvent ink cartridge Yellow 0 22 I 29952252 1JC930 Eco solvent ink cartridge Black 0 44 29952257 IJC930 Eco solvent ink cartridge Cyan 0 44 299
32. l inspection part list Perform periodical inspections according to the table Periodical Inspection Part List and perform cleaning and part replacement as necessary Part Timing Check point Media guide e Media dust accumulation g Once a year e Foreign objects Sub platen front surface e Damages Timing fence e Media dust accumulation g ten i Once a year e Foreign objects CR encoder detection slit plate e Damages Rail on the CR guide frame Once a year e Foreign objects P_REAR sensor front surface Once a year e Media dust accumulation e Foreign object 63 5 MENU STRUCTURE OVERVIEW amp Notes amp Refer to the following for details regarding the operation method of the operation panel When performing menu setting from the operation panel Menu setup on the operation panel When performing various operations in the operation panel Operating from the operation panel 8 9 10 O Power Data Receivin 13 Effect ju Wave RA JE Fine amp S Fine Backward Or oi fi AN SS Enter 4 amp Cancel Cleaning X Gee r Forward 4 L NE 2 seconds 3 4 7 2 amp Notes e The operation keys are assigned with different functions and names depending on the printer status Normal or Setup menu display for details about the printer status please refer to Printer Status 64 1 Operation k
33. layed in Please refer to Media Type menu e Press the key or key to select gt 2 PF Adjust gt e Press the gt key on the operation panel o The operation panel displays PF 1 Initial Print 46 Step 7 Perform the initial adjust print e Press the Enter key on the operation panel o The operation panel displays Feed Length 250 mm A Notes A e The length that the media is fed for initial adjustment printing is normally set at 250 mm e f you make the feeding length longer the accuracy of the Media feed compensation improves If you want to change the feeding length press the key or key and change the set value ePress the Enter key on the operation panel o The operation panel displays Printing o Start Initial adjustment printing N Name 1 Feed length 2 Media feeding direction o When the initial adjustment printing is complete the printer enters the normal status e After the initial adjustment printing cut the media See Cutting media Step 8 Measure the distance between two signs in the initial adjustment print using a measurement tool such as a ruler Step9 Setup Initial Adjust Change e Press the key or key to select PF2 Initial change ePress the Enter key on the operation panel o The operation panel displays Init 250 0 250mm ePress the key or key and enter the measured value in st
34. lectric shock or fire Immediately switch OFF the printer disconnect the power plugs from the electric socket and contact your local Oc representative Pay attention to the following points while handling the power cables o Do not do anything forcefully on the power cables o Do not keep heavy objects on the power cables o Do not bend twist or pull the power cables by force o Do not route the power cables near heating appliances Verify that no foreign substances such as dust are stuck on the power plugs If you have controlled this make sure that the power plugs are firmly inserted to the edge of the power socket Mishandling of the power cables could lead to a fire Be careful that your fingers are not caught when opening or closing the media cover or front cover Do not operate the media set lever during printer initialization If the carriage portion and the pressure roller portion touch each other there is a possibility that the printer may break down Do not touch the media guide during printing It is hot and may cause burns Do not touch the media feed slot platen or media guide while heaters are operating They are hot and may cause burns Do not use volatile solvents such as thinner benzene or alcohol These could damage the paint Be careful that moisture does not enter the printer There is a possibility that the electric circuits inside the printer might get short circuited Do not open covers attached with sc
35. ling optional items be sure to Switch OFF the printer and pull out the power plugs It could lead to an electric shock e Wire the various cables as explained in the User s Guide Wrong wiring could cause fire e Be sure to use the power cables supplied with the printer If other power cables are used it could cause an electric shock or fire e Make sure to use only the specified power supply AC 100 V 120 V or AC 220 V 240 V If a power supply other than the specified voltage is used it could cause an electric shock and fire e Take power for the printer directly from the power socket AC 100 V 120 V or AC 220 V 240 V Do not use complex multiple plugs on the same socket This could generate heat and might cause fire e Be sure to use a dedicated power socket with earth wire for the power supply and connect it to the earth wire If the earth wire is not connected an electric shock or fire may occur 9 The waste fluid from the printer is a waste oil waste ink of industrial waste Proper waste fluid disposal according to industrial waste disposal laws and ordinances of your local governments are required Consign disposal of waste fluids to specialized processor Do not insert or drop metal or flammable objects into the printer through openings such as a fresh air inlet It could lead to an electric shock or fire If foreign substances or liquids such as water entered the printer do not use the printer It could lead to an e
36. ll media holders so that the media is not slack or slanted A Notes A e When loading roll media set each side of the media at least 5 mm away from the edges of the pressure roller Failing to do so may cause the media to slip or wrinkle while being printed on O xX X 5mm 5mm 1 5mm 1 5mm 1 N Name 1 Roll media 2 Pressure roller 39 If the distance between the edge of the roll media and the pressure roller is less than 5 mm follow the procedure below to adjust the position of the roll media e Loosen the fixing levers on the right and left roll media holders and move the roll media to the right or left e After moving the roll media tighten the fixing levers 4 Notes amp e Be sure to press the roll media holders against the printer while locking them N Name 1 Roll media holder left 2 Roll media holder right 3 Roll media 4 Fixing levers 3 Step 12 Lower the media loading lever Step 13 Close the front cover 3 5 2 Replacing roll media 1 Replacement time Be sure to read and understand the safety warnings before handling the printer Replace roll media if the roll media runs out e The operation panel displays End of Roll e Ifthe media runs out during printing the printer stops printing e Ifyou want to change the
37. media type 2 Replacement steps A Notes e There are two optional winding systems available for the CS9160 o Unwinder Winder 100 Only available as option in Europe ROW o Motorized winding system with tensioning T winder Standard delivered in North America option in Europe ROW e Please refer to the User Guide of the chosen system to know how to correctly replace roll media Refer to the pricing sheet for more details of these systems 40 1 Remove the installed roll media Step1 Verify that e the printer has been switched ON e the printer is in Normal mode and e The printer is NOT printing Step 2 Push the media hold lever backward lever up Step3 Turn the flanges of the roll media holders and wind roll media Nr Name 1 Roll media holders 2 Roll media Step 4 Loosen the lever of the right roll media holder and remove the media Nr name 1 Roll media holder right 2 Fixing lever 3 Roll media 41 Step5 Take the same procedure as in step 4 remove the roll media from the left roll media holder Nr name 1 Roll media holder left 2 Fixing lever 3 Roll media A Notes To load another roll media refer to Setting media Store the roll media you do not use according to Notes on storing media Attach the movable flange to the scroller when you do not set roll me
38. menu on the operation panel Step 3 Press the Menu key on the operation panel e Menu 1 Setup gt is displayed on the operation panel e The operation panel shifts to the setup menu display Step 4 Press the gt key on the operation panel e Set1 MediaType is displayed on the operation panel Step5 Press the key or key to select Set20 CR Maintenance 56 Step6 Press the ENTER key on the operation panel e CR Mainte Start is displayed on the operation panel e The display enters the CR Maintenance menu Step 7 Press the ENTER key on the operation panel Maintenance starts The print head moves to the left The wiper moves forward CR Maintenance End is displayed on the operation panel Step 8 Open the maintenance cover on the right of the printer N Name 1 Maintenance cover Step9 Use the cleaning stick to remove the ink and dust on the cleaning wiper e Cleaning wiper front side gt Wipe horizontally o Name Cleaning wiper Cleaning stick Head cap unit WN zZ e Cleaning wiper backside gt Wipe vertically N Name 1 Cleaning wiper 2 Cleaning stick 3 Head cap unit Step 10 Close the right maintenance cover e Close the cover firmly until it is locked Step 11 P
39. n top of it The printer may be damaged or might fall e Cover the printer with a blanket or cloth like table cloth and do not close the vent If the vent is closed the printer could accumulate heat inside and may cause fire e Do not install the printer in places where the humidity is high or in a dusty environment It could lead to an electric shock and or fire e Do not use damaged power cables It could lead to an electric shock and or fire e Do not take out or insert the power plugs with wet hands This could lead to an electric shock e Do not connect earth cables in the following areas o Gas pipes Doing so may cause fire or an explosion o Earth terminals for telephone lines or lightning rods Doing so may cause a large flow of voltage if lightning occurs o Water pipes or faucets If there is a plastic part in the pipe the grounding will not work correctly e Do not store combustible materials on the print platform It could lead to fire when raising the temperature e Donot insert or drop metal or objects which are easily combustible through the openings such as fresh air inlet into the printer It could lead to an electric shock and fire e When foreign substances or liquids such as water enter the printer do not use the printer It could lead to an electric shock and or fire Immediately switch OFF the power disconnect the power plugs from the electric socket and contact your local Oc representative e While instal
40. ode is set to Strong 17 LCD display oe n Displays operation status of the printer or an error section message amp Notes amp When an error requiring a restart fatal malfunction for the printer operation occurs all lamps blink with an alarm If the error persists even when the malfunction is fixed contact your local OC representative 66 Operation Instructions Oc CS9160 English 5 2 PANEL SETUP MENU Menu1 Setup Set 1 Set 2 Set 3 Set 4 Set 5 Set 6 Set 7 Set 9 Media Type Effect Flushing Side Margin Media Initial Media Width Take Up Origin Type from 1 to 1 gt 1 30 Print mode EN Graphic 2 Banner 1 Banner 2 Banner 3 Banner 4 Quality 1 Quality 2 Quality 3 Quality 4 1 gt 2 PF Adjust 1 gt 3 Pre Heater 1 gt 4 Platen Heater 1 gt 5 After Heater 1 gt 6 Standby Heating 1 gt 7 Vacuum Fan None 1 None 2 Wave 1 Wave 2 Fuzz 1 Fuzz 2 Fine amp Wave 1 Fine amp Wave 2 Fine amp Wave 3 Fine amp Wave 4 A S Fine amp Wave B S Fine amp Wave Origin On Media From 3 to 25mm OFF Width Top amp Width Width Confirm mm OFF Type 1 67 AP 40794 Revision 1 1 8 09 2008 Menu2 Test Print Operation Instructions Oc CS9160 English Set 10 Prev Stick ON OFF Set 11 HeadFan ON OFF Set 12 CR Movement Data Machine From 1 to Set 13 Over Write Cnt 9 cut From 0 0 Set 14 Over Write Wait to 5 0 sec Set 15 Slant Check
41. othing o After inhalation if difficulties occur after vapour aerosol has been inhaled remove to fresh air and seek medical attention o After skin contact wash thoroughly with soap and water o After eye contact wash affected eyes for at least 15 minutes under running water while eyelids held open o After swallowing rinse mouth and drink plenty of water Never induce vomiting e Do not disassemble ink cassettes Otherwise ink may get in your eyes or on your skin Also a disassembled ink cassette can not be used e When refilling ink use original manufacturer s ink cassettes This printer is designed to use genuine ink cassettes If you use ink cassettes which are not produced by the original manufacturer 8 o printing might become blurred and the end of the ink in the cassette might not be detected correctly o Any problems caused by using an ink cassette other than those recommended above will not be covered by the warranty and repair expenses will be paid by the customer e For handling waste see section 13 on the MSDS sheet General safety instructions that must be observed to use the equipment safely are explained below e Do not install the printer in places where there is a possibility that the printer may be damaged or might fall by chance For example o Ona shaky stand o Slanting location o Places where vibration of other machines etc is transmitted e Do not stand on the printer or do not place heavy things o
42. printer body there are arrows pictured To correctly install make sure that the arrows of the legs point in the same direction as the arrow on the body Name Lifting tubes Transfer brackets Stand wlry alz 23 Step 3 Remove the two lifting tubes and fasten the printer to the stand using eight hexagon bolts N Name 1 Lifting tubes 2 Stand 3 Hexagon bolt washer Step 4 Follow the procedure below to attach the waste fluid tank e Place the waste fluid tank in the waste fluid holder e Attach the waste fluid tube to the tank e Attach the waste fluid sensor cable to the connector on the bottom of the printer Name Waste fluid tank holder 3 Waste fluid tank 4 Waste fluid tube Waste fluid sensor cable a Bwin Waste fluid sensor 5 eae connector More 24 2 5 3 Removing protective materials Step 1 Remove the tape from each cover Step2 Open the front cover loosen the butterfly screw and remove the metal plate which is fixing the head unit amp Notes A e Do not throw away this metal plate you will need it again if you ever want to transfer or transport your printer N Name 1 Head unit 2 Butterfly screw Head unit fastening 3 material metal plate Step3 Open the right maintenance cover Step 4 Turn of and pull out the plastic bar while lifting the c
43. printer head is in the rightmost position Step 6 Attach the protective material metal plate for attaching the head unit and fix it with thumbscrews Butterfly screw Head unit fastening material metal plate Step 7 Open the right maintenance cover and the front cover Step 8 Install the plastic bar while lifting the carriage Y rail CR belt fixing plate Carriage fixing shaft Step9 The plastic bars are installed to both right and left side of the carriage Step 10 Remove the scroller 27 Step 11 Unplug and remove all cables Step 12 Release the lock of the caster wheels and transfer the printer A Notes A e The casters supplied with the dedicated stand are manufactured for a small transfer on a plain surface When moving the printer outdoors and in places with big step differences then move the stand and printer separately For further details please refer to the Installation guide 2 Steps after transfer Step 1 Choose a suitable place to install the printer Refer to Installation guide Step2 Verify that the butterfly bolts fixing the stand with the printer are well fixed Step 3 Connect all cables Step 4 Perform a nozzle check and verify that there is no clogging in the printer head Refer to Nozzle check Step5 Perform a head alignment Refer to Adjust print 28 2 7 2 Transporting the printer When transporting the printer it is necessary to pack the printer
44. remove media while cleaning Step3 Wipe off paper powder and ink from the platen using a dust free and soft cloth slightly damped with water Ne Name 2 Media Guide 52 Operation Instructions Oc CS9160 English Step 4 Wipe off the dirt of the grid roller s unpainted silver colour area with damp and a tightly squeezed soft cloth Grid roller 53 AP 40794 Revision 1 1 8 09 2008 4 1 4 Replacing the spitting box sponges 1 Pre transport procedure Replace the spitting box sponges in the following situations e When the spitting box sponge becomes deformed e When smears of ink appear on the media e Two months after replacement 2 Type 4 Notes amp e For types and details of the spitting box sponge contact your local Oc representative 3 Replacing steps Step 1 Ifthe printer is switched ON make sure that e Printing or other operations are not in progress e The operation panel display is Normal Step 2 Open the front cover Step3 Remove the spitting box sponge from each spitting box by using forceps N Name 1 spitting boxes 2 spitting box sponge part number 29800022 amp Caution amp e Do not drop waste fluid when replacing the spitting box sponges If waste fluid comes into contact with the grid roller the surface of the grid roller will be damaged and the media feed function may be affected Step 4 Install the new spitting box sponge to ea
45. ress the ENTER key on the operation panel e The print head returns to its original position e The cleaning wiper returns to its original position CR Mainte Start is displayed on the operation panel 58 English Step 12 Press the Cancel key on the operation panel several times Enter 41 leaning hy e The printer enters the Normal mode e Wiper cleaning is now complete 59 AP 40794 Revision 1 1 8 09 2008 4 1 7 Cleaning around the print head Clean the print head when foreign objects such as dust or ink causing omitted dots or ink drops are attached around the print head A Notes Before starting to clean around the print head read and understand this procedure then clean promptly and accurately When cleaning around the print head the print head cap must be removed and cleaning must be complete before the head dries The recommended time for cleaning is about 15 minutes If cleaning exceeds 15 minutes discontinue it by following steps 7 and 8 Perform head cleaning and then start cleaning around the print head again For more information please refer to Head cleaning Use the cleaning stick to clean around the print head Step 1 Ifthe printer is switched ON make sure that e Printing or other operations are not in progress e The operation panel display is Normal Step2 Display the CR Maintenance menu on the operation panel Step 3
46. rews under any circumstance This could cause an electric shock or printer breakdown While cleaning with the wiper o Do not touch the cleaning wiper and head cap unit Head cleaning may not be operated correctly because of the grease attached o Make sure to wipe the print head with a dry poly knit wiper Do not make the main body of the printer slanting or place it in a vertical position or do not keep the printer upside down There is a possibility that ink inside the printer may leak Moreover normal operation after shifting to these positions cannot be guaranteed Unpacking transporting and installing the printer to the installation place should be done by 4 or more persons Move the printer maintaining it in a horizontal position Do not make the main body of the printer slanting or place it in a vertical position nor keep the printer upside down There is a possibility that the ink inside the printer may leak Moreover normal operation after shifting to these positions cannot be guaranteed While taking out the printer from the container box make sure to remove the vinyl sheet and hold the handles on the printer side If the printer is lifted with the vinyl sheet attached there is a possibility that the printer might fall and might be damaged 10 While installing the stand be sure to switch OFF the printer power and to pull out the power plugs It could lead to an electric shock If the printer is not used for a longer pe
47. riod make sure to pull out the power plugs from the power sockets for safety reasons Make sure to connect an earth wire to the earth connection which meets the following standards o Earth terminal of power socket o Earth wire with copper plate which is buried at 650 mm or more deep in the ground Set the roll media on an even surface such as a desk etc If the roll media is set in such a way that the scroller is standing vertical there is a possibility that the scroller might get damaged When printing is finished the media guide is at high temperature Wait until the media guide cools off Pay attention when you cut roll media Mishandling the razor blade may cause a cut in your finger or hand o When you hold media do not place your finger on the media cut groove o Move the razor blade along the media cut groove Be sure to switch OFF the power and disconnect the power plugs when cleaning the printer Follow the instructions below when handling the power plugs Otherwise fire may occur o Wipe away dust and any other residue before inserting the plugs o Ensure that the plugs are firmly inserted as far as it will go Ensure that the plugs have been disconnected from the power sockets when they are not used for a long time Do not drop waste fluid when replacing the spitting box sponges If waste fluid comes into contact with the grid roller the surface of the grid roller will be damaged and the media feed function may be aff
48. rk interface connector Step 3 Plug the other end of the network interface cable into your workstation amp Notes amp e For more information on how to connect to your workstation please refer to the operation manual of your workstation e For network settings on the side of the printer refer to the Oc CS9160 Printer User s Guide 34 3 4 INSTALLING THE INK CASSETTES Step 1 Switch ON the printer e The printer starts initialization e The operation panel displays start ink charge gt E press Enter e The operation panel displays during washing e The shipping liquid is being flushed out e Ifthe operation panel displays wash retry select Yes Repeat wash retry until cleaning liquid is coming through to the tank then select No e The operation panel displays insert cleaning cassettes Step 2 Take out the cleaning cassette from the solvent resistant blister Step 3 Install the cleaning cassette into the ink cassette slot e Keep the Y mark of the cleaning cassette facing to the front side of the printer and insert it into the ink cassette slot e Insert the cleaning cassette to the end of the slot 1 N Name 1 Cleaning cassette 2 Cleaning cassette slot 3 Y mark e The printer starts filling cleaning fluid Step 4 During washing is displayed on the operation panel an
49. s VOCs will release originating from the Eco solvent ink In order to avoid any health risk the user needs to take all necessary precautions in accordance with all applicable local state and federal regulations Oc recommends a ventilation of 300 m hr This means that for an Oc CS9160 installed in a room with a volume of 100 m a ventilation rate of at least 3 times per hour is necessary i e the room volume of 100 m has to be refreshed three times per hour The recommended ventilation should be applied in case the printer is used at nominal printing speed 15m7 h at daily print volumes of 45 m day 3 times the average intended use In case of more intensive use of the printer the ventilation frequency should be increased accordingly Handling inks cleaning waste of inks cleaning amp Caution amp Before handling inks cleaning and their waste do carefully read the MSDS sheet and the container labels for important health safety and environmental information e Only use original manufacturer s ink and appropriate cleaning liquid Before installing the ink cassette shake it gently Doing so will preserve print quality e When an ink cassette is moved from a cold place to warm place keep the ink cassette for three hours or more in the new printing environment before printing e Inks o General advice wear safety glasses and gloves especially when handling the waste ink o After spill remove contaminated cl
50. spose of your old products with your normal household waste The correct disposal of your old product will help prevent potential negative consequences for the environment and human health 1 2 WARNINGS CAUTIONS AND NOTES The contents of alarm displays included in this User s Guide and warning label stuck on the main body of the printer are classified into three categories according to the degree of danger Understand the meaning of the following warning terms and follow the contents instructions in this guide Warnings Meaning Important If ignored it would lead to dangerous situations where death or serious injury may be caused A Caution amp If ignored it would lead to a dangerous situation causing slight or middle class illness or damage to the product or parts of the product amp Notes amp Used for a special caution and for information that needs to be emphasized 1 3 IMPORTANT SAFETY INSTRUCTIONS In order to use the printer safely the general notes which must be followed are explained Symbol Meaning Indicates prohibited operations Indicates required operations amp Caution amp e When performing an installation or an operation of the printer be sure to follow the directions and warnings mentioned in this book Managing VOCs Recommendation for ventilation in user manual of Oc CS9160 During the operation of the Oc CS9160 volatile organic compound
51. zation without setting the media type when The Cancel key of the operation panel is pressed No key operations are performed on the operation panel for 10 seconds 43 3 6 PERFORMING A NOZZLE CHECK Step 1 Verify that the printer has been switched ON and that loaded media roll or sheet measures more than an A3 size Step 2 Verify that the printer is in the normal mode Ready to Print Step 3 Press the lt key on the operation panel for two seconds or more e Nozzle check starts Step 4 Check the sample print for blurred or missing parts in the check pattern xX e Ifthe nozzle check result indicates that there is a problem such as mentioned above in the check pattern clean the head 44 3 7 HEAD HEIGHT ADJUSTMENT When used Use the head height adjustment feature when printing at high speeds or when using strongly curved media This way you prevent the print head from touching the media amp Notes amp If the head height adjustment lever is raised high print quality will not be guaranteed Do not open the front cover nor change the head height during printing If the head height is changed the head alignment will be changed and high print quality will no longer be guaranteed To perform a head alignment refer to Head height alignment
Download Pdf Manuals
Related Search