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1. 15 m HOSE ASSEMBLY ITEM NUMBER SSWA38 ITEM NUMBER H34 50 AL Y HBSS1234 31212 PW10 ST80200 Model No FI WC FI WCK FI WCV FI WC AP FI WC ST AND RELATED UNITS Page 6of9 07028014 User Manual Wall Mounted Concentrate Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH ALL POLY FITTINGS CONTROL BOX ASSEMBLY P56 BRKT SCREW P56 BRKT P56 P56K or P56V CV38 P203CT i CI ES eS lS HBELF3838 HB1238 T5 HB1234 HBSSEL1438 NV14Y R25 AG100 BVB14 SN1414 SSA14 SSE12 HHSB1238 WRG14 WR12SS SSA12 ZERO TIP ALL POLY FOAM WAND ASSEMBLY ITEM NUMBER PWA34 AP HHPB1214 SA 4 CE B eT PW10AP 50 ft 15 m ALL POLY HOSE ASSEMBLY ITEM NUMBER H34 50 AP H34B H 33634 Available per ft HB3434 SSC34 Za Model No FI WC FI WCK FI WCV FI WC AP FI WC ST AND RELATED UNITS Page 7of9 07028014 User Manual Wall Mounted Concentrate Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS SHARED COMPONENTS PARTS DIAGRAMS OPTIONAL COMPONENTS ANTI KINK SPRING ASSEMBLY WATER SEPARATOR ITEM NUMBER AKSS34 ITEM NUMBER WS 20CFM PARTS INFORMATION LEGACY DISCONTINUED COMPONENTS LEGACY WATER REGULATOR ASSEMBLY LEGACY PARTS DIAGRAM LEGACY PARTS LIST ITEM NUMBER DES2. 1 4 NPT HHPB1214 HEX HEAD POLY REDUCER BUSHING 1 2in X 1 4in SSC34 WORM GEAR CLAMP S S 75 1 25 HHSB1238 HEX HEAD S S REDUCER BUSHING 1 2in X 3 8 SSC38 WORM GEAR CLAMP S S 25 63 HV34 3 4in POLY BALL VALVE SSE12 STREET ELBOW 1 2in 316 S S HV60 1 2in STAINLESS BALL VALVE w WELDED NUT SSHH F P S S LASER CUT HOSE HANGER FLAT STOCK NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB SST12HB38 P STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB NV14Y HNDL KNOB FOR 2839 1 4 NEEDLE VALVE ST80200 VEEJET NOZZLE STAINLESS STEEL 80200 P203CT PLASTIC INJECTOR KIT INCLUDES INJECTOR INTAKE STR34 1in SEAL STRAINER FOR 3 4 GH FITTINGS HOSE FOOT STRAINER AND WEIGHT TIP KIT T5 1 2 POLY TEE P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB W387 EN I WAND 3 8in MPT X 7in LONG THREAD P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT WMS14 14 X1 1 4 HEX W H SMS SLOTT S S P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR reir PORT WR12SS WATER PRESSURE REGULATOR STAINLESS STEEL 1 2 20756103B Polypro G57 Air Port x HB Straight w Viton o ring INCH FPT HB14P 1 4in BRASS HB AIR FITTING G57 P56 WRG14 WATER PRESSURE REGULATOR GAUGE FOR WR12SS HB5638 HOSE BARB FOR P56 PUMP WS 20CFM TSUNAMI WATER SEPARATOR 20 CFM HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP Model No FI WC FI WCK FI WCV FI WC AP F
3. is included in the parts package Note A back flow preventer must be installed in the water line check local plumbing codes to ensure proper installation Open the cover of the control box Insert the proper metering tip and connect the chemical intake line to the injector inlet barb Note Use the included metering tip color chart to determine the appropriate metering tip based on the product and dilution rate you will be using 10 Place the other end of the chemical intake line into a chemical container Note The chemical suction line must reach the bottom of the chemical container A strainer must be used on the chemical intake line METERING TIP COLOR CHART Metering tip color Ounces of chemical per gallon of water Dilution ratio water chemical Turquoise 0 40 320 1 Pink 0 80 160 1 Light Blue 0 95 135 1 Brown 1 30 98 1 Red 1 40 92 1 White 1 85 69 1 Green 1 90 67 1 Blue 2 65 48 1 Yellow 2 95 43 1 Black 4 80 27 1 Purple 6 40 20 1 Gray 6 80 19 1 No Tip 9 20 14 1 Injection rates will vary based on chemical viscosity air pressure and many other factors We recommend testing unit output to verify injection rate prior to use Operation Instructions 1 Follow all instructions from chemical manufacturer 2 With the discharge valve HV60 HV34 in the closed position open the air inlet valve BVB14 3 Slowly open the discharge ball valv
4. CRIPTION HHPB3438 HEX HEAD POLY REDUCER BUSHING 3 4in X 3 8in HHSB34GH12 STAINLESS HEX HEAD BUSHING 3 4in MGH BY 1 2 FPT PEL34F 3 4in FEMALE POLY PIPE ELBOW 90 WR15G34 WATER PRESSURE REGULATOR 3 4in FGH BY 3 4in MPT Body ABS internal parts SS PP and Santo PEL34F HHPB3438 Conversion kit to upgrade to current water inlet CK WR12SS WR15G34 HHSB34GH12 SSA12 Model No FI WC FI WCK FI WCV FI WC AP FI WC ST AND RELATED UNITS Page 80f9 07028014 User Manual Wall Mounted Concentrate Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION P56 BRKT PUMP BRACKET STAINLESS STEEL AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT AKSS34 P SS ANTI KINK SPRING FOR 3 4 INCH HOSE PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS 16x13x8 PUMP MOUNT AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL 61 125 INCHES CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING PB16138 LATCH LATCH FOR PB16138 EC14 2 OETIKER CLAMP 13 8 PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 1 8 x 4 3 4 x 1 2inches F34SS L SS C
5. I WC ST AND RELATED UNITS Page 9of9 07028014
6. RIMP FERRULE 1 90inches X 1 5 inches LONG PBFI PP MOUNTING FEET FOR POLYBOX PB16138 FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 POLYPROPYLENE FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW PL16138 CONTROL BOX LID POLYPROPYLENE 16x13x8 FWP78 7 8in BY 137 BY 1 1 4in FLATWASHER 18 8 PLN HINGED TOCRABLE LID H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available WO 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 per ft PW10AP 3 4in BLACK POLY PRO X 10in FPTOE amp MPTOE H34B H 3 4 INCH BLUE GOODYEAR HORIZON HOSE Available S CH 80 per ft R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available INCLUDES PIETER AND BOWL per ft AFR25 AIR FILTER for R25 HB1234 1 2in MPT X 3 4in HOSE BARB ABR25 METAL AIR BOWL for R25 HB1238 1 2in MPT X 3 8in HOSE BARB R25DT 3 16 X 5 16 CLEAR PVC TUBING Avaiable per ft HB3434 POLY HOSE BARB 3 4in X 3 4in S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 HBELF3838 HOSE BARB ELBOW 3 8 BY FPT 3 8 SA12B GARDEN HOSE SWIVEL ADAPTER X 1 2 MPT HBSS1234 STAINLESS HOSE BARB 1 2 X 3 4 SN1212 1 2in HEX STAINLESS STEEL NIPPLE HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB SN1414 STAINLESS 1 4MPT X 1 4MPT NIPPLE HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 SNB34GH BRASS 3 4 GH SWIVEL NUT HOSE BARB SSA12 STAINLESS MALE FEMALE S S ADAPTOR 1 2in X 1 2in HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X
7. USER MANUAL MODEL NUMBER FI WC FI WCK FI WCV FI WC AP FI WC ST AND RELATED UNITS Wall Mounted Concentrate Foam Unit English Original Instructions User Manual Wall Mounted Concentrate Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N WARNING 000 Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Never use unit with hydrocarbons or flammable products Only use clean and dry air Air must be filtered and free of moisture or pump li
8. e HV60 HV34 to begin foaming The discharge ball valve HV60 HV34 should be completely open while foaming 4 While the unit is running and discharging product adjust the needle valve NV14Y located inside the control box as needed to regulate the wetness or dryness of the foam following the steps below a Close needle valve NV14Y completely in clockwise direction b Open needle valve NV14Y in counter clockwise direction 3 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of foam is achieved Model No FI WC FI WCK FI WCV FI WC AP FI WC ST AND RELATED UNITS Page 4 of 9 07028014 User Manual Wall Mounted Concentrate Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT After Use Instructions We recommend flushing the discharge hose and depressurizing the unit after each use 1 Place the chemical suction line into a container of water 2 With the unit running open the discharge valve HV60 HV34 and allow the unit to be flushed with fresh water for approximately 2 4 minutes or until all chemical has been discharged from system 3 Shut off the air supply to the unit by closing the air inlet valve BVB14 4 Shut off the water supply to the unit 5 Open the discharge valve HV60 HV34 to relieve any pressure remaining in the unit 6 Close the discharge valve HV60 HV34 after all p
9. ed To prevent damage to the unit the strainer must always be used Check for proper water pressure on the water pressure gauge WRG14 To check the pressure o With the unit running open the discharge valve HV60 HV34 and allow the unit to run for about 1 minute o Close the discharge valve HV60 HV34 o Check the water pressure gauge WRG14 The pressure should read 20 psi 1 4 bar o If necessary adjust the water regulator using the flathead screw on the regulator body The water pressure should be set at 20 psi 1 4 bar Setting the pressure higher or lower may damage the unit or cause it to malfunction Page 5 of9 07028014 User Manual Wall Mounted Concentrate Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH STANDARD FITTINGS CONTROL BOX ASSEMBLY Available per ft x ds HBSS1234 HV6 T A Y 0 HHSB1238 W387 HBSS1234 REN SSC34 NV14Y P56 BRKT al R25 P56 P56K or P56V seat K I ee HBSSEL14 3 SSEL1438 ule A SSA14 iEn L BVB14 HBELF3838 i T ore H38B H Available per ft 14 SSC38 T Available per ft R25DT SST12HB38 P n Available per ft HBSS1234 SSE12 HHSB1238 WRG14 WR12SS SSA12 HOSE AND WAND ASSEMBLY FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER SSWA38 HA50 ITEM NUMBER PWA34 ST ZERO TIP FOAM WAND ASSEMBLY 50 ft
10. fe will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations o A Always remember to recycle Y Specifications and parts are subject to change without notice Model No FI WC FI WCK FI WCV FI WC AP FI WC ST AND RELATED UNITS Page 2 of 9 07028014 User Manual Wall Mounted Concentrate Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONS Pump Seal Material Fluid Fittings Discharge Wand Tip Santoprene standard Stainless steel standard Zero tip standard FI WC Viton V All poly AP Fan tip ST Kalrez K Add bold option codes to item number as shown For standard options no option code is needed Examples e FI WC standard unit with Santoprene pump seals stainless steel fluid fittings and zero tip e FI WCV unit with Viton pump seals stainless steel fluid fittings and zero tip FI WCK AP ST unit with Kalrez pump seals all poly fluid fittings and fan tip REQUIREMENTS Compressed air requirements Water requirements 40 80 psi 3 5 bar with 5 10 cfm 141 6 283 3 l min 10 100 psi 0 69 6 9 bar Backflow prevention is required consult local plumbing ordinances fo
11. n Instructions 2 Remove all components from packaging Select desired area to mount the control box Note We recommend mounting the control box at a height of 6 feet or less The chemical suction line must reach the bottom of the chemical container The bottom of the chemical container should not be positioned higher than the bottom of the control box Attach the control box mounting feet to the back of the control box using the four screws provided in the parts package Mount the control box to the wall using four of the screws and plastic anchors provided in the parts package Note To drill holes for the plastic anchors use a 5 16 inch drill bit Mount the hose hanger SSHH F in a convenient location using the remaining two screws and anchors provided in the parts package Attach the discharge hose assembly H34 50 H34 50 AP to the discharge hose barb HBSS1234 HB1234 and secure it with the larger hose clamp provided in the parts package Connect the air inlet hose barb HBSS1438 provided in the parts package to the air inlet valve BVB14 located on the side of the control box Then attach 3 8 inch 1 0 air line from your air compressor to the air inlet hose barb and secure it with the smaller hose clamp provided in the parts package Connect a water line to the unit The control box has a 1 2 inch FPT water inlet fitting SSA12 A garden hose adapter fitting assembly SSA12 SNB34GH SA12B
12. r R25 Model No FI WC FI WCK FI WCV FI WC AP FI WC ST AND RELATED UNITS If the needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in the Operation Instructions Make sure proper foaming chemical and concentration are being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air regulator bowl ABR25 the check valve CV38 needs to be replaced If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 64 to 283 30 l min If the unit operates at a reduced air pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up o Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical metering tip suction line and strainer for debris or damage Clean or replace as need
13. r more information Liquid temperature range Chemical compatibility 40 100 F 4 4 37 C Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air Chemical pickup type Draws from concentrated product Dilution ratio range water chemical 14 1 to 320 1 Number of products unit can draw from and whether it draws simultaneously or one at a time One product Suction line length diameter 8 ft 2 4 m clear hose with 1 4 in 6 4 mm inside diameter Discharge hose diameter length 50 ft 15 2 m hose with 3 4 in 19 1 mm inside diameter Discharge wand tip type 7 in 17 8 cm stainless steel wand with zero tip and ball valve Output distance 25 30 ft 7 6 9 1 m Flow rate 2 gal min 7 6 l min Pump seals Santoprene Viton or Kalrez Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model No FI WC FI WCK FI WCV FI WC AP FI WC ST AND RELATED UNITS Page3of9 07028014 User Manual Wall Mounted Concentrate Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installatio
14. ressure has been relieved from the unit Store the unit with the discharge valve HV60 HV34 in the closed position Maintenance Instructions To keep the unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air and water supply and depressurized according to the After Use Instructions e Inspect the pump P56 P56K P56V for wear and leaks e Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Replace the filter AFR25 located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 e Check the chemical metering tip suction line and strainer for debris and clean as needed e Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator WS 20CFM before the unit Troubleshooting Instructions e Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow e Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulato
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