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        repair parts catalog for sunnen® ghss series honing tools
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1.                      gt        SUNNEN       SUNNEN PRODUCTS COMPANY    7910 Manchester Road  St  Louis  MO 63143 U S A     Phone  314 781 2100 Fax  314 781 2268  U S A  Toll Free Sales and Service      Automotive  1 800 772 2878     Industrial  1 800 325 3670    International Division Fax  314 781 6128    http   www sunnen com  e mail  sunnen   sunnen com      COPYRIGHT SUNNEN   PRODUCTS COMPANY 2007  ALL RIGHTS RESERVED       0705    Sunnen   reserves the right to change or    revise specifications and product design  in connection with any feature of our  products contained herein  Such changes  do not entitle the buyer to corresponding  changes  improvements  additions  or  replacements for equipment  supplies or  accessories previously sold  Information  contained herein is considered to be  accurate based on available information  at the time of printing  Should any  discrepancy of information arise  Sunnen  recommends that user verify discrepancy  with Sunnen before proceeding     PRINTED IN U S A                                                                                            
2.    SAFETY INSTRUCTIONS  READ FIRST    This machine  like any equipment  may be dangerous if used improperly  Please  read all warnings and instructions before attempting to use this machine     Always disconnect power at main enclosure before servicing machine      Always wear eye protection when operating this machine     NEVER open or remove any machine cover or protective guard with power  ON    Always disconnect power at main enclosure before servicing this equipment      DO NOT attempt any repair or maintenance procedure beyond those described in  this book  Contact your Sunnen   Field Service Engineer or Technical Services  Representative for repairs not covered in these instructions     Due to the wide variety of machine configurations  all possibilities cannot be  described in these instructions  Instructions for safe use and maintenance of  optional equipment ordered through Sunnen  will be provided through separate  documentation and or training provided by your Sunnen Field Service Engineer or  Technical Services Representative     DO NOT attempt to defeat any safety device on this machine or on any of the  optional equipment     If specially built automation components are added to this system  be sure that  safety is not compromised  If necessary  obtain special enlarged work area safety  system from Sunnen Products Co     Indicates CE version ONLY        1 DO NOT touch electrical components until main input power has been turned off and CHARGE  lamps are extingu
3.    high  includes 3  4 8 5    GHG14C02333410A 1        Stoneholder Set   852    high  includes 3  4 8 5  3     8    seek Stoneholder  4             Clamp  5 PHSM402    2 Screw    5 x 0 8       16mm SHCS   6     8         Abrasive  5 16 x  320       3  Ig    7 G13A290 8         Expander Plate  8 G12B337      Cone  9 G20A1696 1   ven Setscrew  DPBHSS   10 G17B341           Feed Screw  11 F47531 1   4 Thrust Washer  12 F47530 2    Thrust Bearing  13 7 1          Spacer  14   3 40   a  Setscrew   10 32 x 1 4  Ig  CPSHCS   140   F2512 40         Setscrew   10 32 x 1 4  Ig  CPSHCS   15 F45711                Dowel Pin  16 G16A182 4      Drive Screw  17 G15A167 1        Universal Block  18 F5121GH2 4    46 Boot Tie Strap  19 G18C222          Driveshank  20  G17C159 1    Expansion Rod  amp  Universal Joint  21 F43927         aes Universal Joint Boot Set  22 PHSM623         Screw  M4 x 0 7       8mm BSHCS   23   G24A125 8         Spring Retainer  N S   GH50    ee Garter Spring Tool             N S indicates Not Shown  Page 6                                     HONE HEADS  GH4SS 3410                   FIGURE     GH4SS 3410 HONE HEAD  PARTS LIST COVERING FIGURE    F          DESCRIPTION        3       7 Body  3 41    OD  1 876    across slots      Retaining Spring       Stoneholder Set         Stoneholder Set     Stoneholder Set         Stoneholder Set         Stoneholder    includes 3  4  amp   includes 3  4  amp   includes 3  4  amp   includes 3  4  amp     447    high  582    high  71
4.   3 GHG14C233241A           Stoneholder   375    high  includes 3  4 8 5  5 PHSM402     Screw  M5    0 8       16mm SHCS   6     6          Abrasive  5 16     320       3  Ig    7 G13A284 6          Expander Plate   494  high   8 G12B348 W    Cone  9 G20A16915 1   Setscrew  DPBHSS   10  G17G184  I   Expansion Screw  11 F47537 2        Thrust Washer  12 F47538 1       Thrust Bearing  138 3 4      Setscrew   10 32 x 1 4  Ig  CPSHSS   136   F2512 40 Setscrew   10 32 x 1 4  Ig  CPSHSS   14 G20A185  1          Spacer  15 F45711 1          Dowel Pin  16 G16A203 4   wens Drive Screw  17 G15A173        Universal Block  18 F5121GH2 4      Boot Tie Strap  19   G18C234 1         Driveshank  20   G17G185  1    Expansion Rod Weldment  21 F43937 1       Universal Joint Boot Set  22    G24A126 6          Spring Retainer  23 PHSM623 6   son Screw  M4 x 0 7       8mm BSHCS   N S   GH50     Garter Spring Tool  N S indicates Not Shown   If old Expansion Screw stem measures 1 4    order items 10  14   amp  20     Page 4                            HONE HEADS  GHSS 2800                                  LS      MAL    Il                                                                                              FIGURE D   GHSS 2800 HONE HEAD  PARTS LIST COVERING FIGURE    D       DESCRIPTION       QTY               Body  2 80    OD  1 410    across slots        Retaining Spring      Stoneholder Set   375    high  includes 3  4  amp  5           Stoneholder Set   500    high  includes 3  4  amp  5 
5.  include the following information to ensure prompt shipment of  correct parts     1  The part number and description of each part desired  obtained from this parts catalog   2  The quantity of each part desired   3  The voltage  frequency and phase  when ordering electrical parts     4  The model and serial number of the machine  obtained from the name plate  where there is any question  concerning a part     HOW TO USE THIS PARTS LIST  Step 1   Locate desired part on illustration  Note item number   Step 2      Locate item number in the parts list     Step 3      If the item has a part number listed  order by part number and the description  A part number in  light face type indicates that it is a component of the last preceding part number in bold face  type    Step 4      If no number is listed  order the part number of the unit of which the desired part is a component   ORDER ONLY BY PART NUMBER AND DESCRIPTION   NOT by item number     NOTE  In this manual  parts may be followed by     For CE Machines     or     For Non CE Machines     to denote  domestic machines from exported machines  The CE version is constructed to meet the requirements of the  European market  and is available to any customer     Step 1        ORDER BY   ITEM FART DESCRIPTION   NO  NUMBER QTY   Step 2          gt  1 MVH 4499A 1     Spindle Cap includes   SHCS     16    1    SM 405       veces Screw    6         Step 3  3 PHW 354 BS        Washer  M6    4 MVH 4422 1    Inner Spindle Nose   14 PEM 87
6.  media  The Software        all accompanying written materials are covered by copyrights owned by SPC  If supplied on  removable media  floppy disk   you  as Licensee  may copy the Software only for back up purposes  or you may request that SPC copy the Software for you  for the same purposes  All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement     The Software and accompanying written materials  including the user s manual  if any  are provided      an  as is  condition without warranty of any kind  including the implied warranties of merchantability and fitness for a particular purpose  even if SPC has been advised of this purpose  SPC specifically does  not warrant that it will be liable as a result of the operation of the Software for any direct  indirect  consequential or accidental damages arising out of the  use of or inability to use such product even if SPC has been advised of the possibility of such use  It is recognized that some states do not allow the exclu   sion or limitation of liability for consequential or accidental damages and to the extent this is true  the above limitations may not apply     Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement     SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this  agreement           
7.  oe Stoneholder Set   625    high  includes 3  4 8 5         Stoneholder    ees Setscrew  DPBHSS           Expansion Screw              Thrust Washer        Thrust Bearing        Setscrew   10 32 x 1 4  lg  CPSHSS      Setscrew   10 32 x 1 4  Ig  CPSHSS     Mets Boot Tie Strap         Driveshaft     Expansion Rod Weldment        Universal Joint Boot Set   segat Spring Retainer   nit Screw  M4 x 0 7 x 8mm BSHCS       Garter Spring Tool     If old Expansion Screw stem measures 1 4    order items 10  14   amp  20        Page 5      60 600          MPO            SH         1         4       0 0    Aa 0                          ORDER BY  PART  NUMBER    G110444  F5042GH2  GHG140233281A  0140233284  140233283    PHSM402  G13A285RM  G12B347  G20A16915  G17G184   F47537  F47538  F4493  F2512  G20A185   F45711  G16A202  G15A171  F5121GH2  G18C233  G17G185   F43936  G24A126  PHSM623  GH50       ITEM       N S indicates Not Shown                                                                            HONE HEADS  GHSS 3410                                              FIGURE E   GHSS 3410 HONE HEAD  PARTS LIST COVERING FIGURE    E          ORDER BY         PART DESCRIPTION  NO  NUMBER QTY   1 G11C459           Body  3 41  OD  1 876    across slots   2 F5041GH2 2   Bites Retaining Spring    GHG14C233347A      Stoneholder Set   447    high  includes 3  4  amp  5    GHG14C233348A T       Stoneholder Set   582    high  includes 3  4  amp  5    GHG14C233349A 1        Stoneholder Set   717 
8.  rated voltage  including intermittent or random voltage spikes or drops      Incorrect air supply volume and or pressure and or contaminated air supply   gt  Electromagnetic or radio frequency interference from surrounding equipment  EMI  RFI       Storm  lightning  flood or fire damage   gt  Failure to perform regular maintenance as outlined in SPC manuals   gt  Improper machine setup or operation causing a crash to occur      Misapplication of the equipment      Use of non SPC machines  tooling  abrasive  fixturing  coolant  repair parts  or filtration      Incorrect software installation and or misuse      Non authorized customer installed electronics and or software      Customer modifications to SPC software    THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES  SPC MAKES NO REPRESENTATION OR WARRANTY OF  ANY OTHER KIND  EXPRESS OR IMPLIED  WHETHER AS TO MERCHANTABILITY  FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER  SPC IS NOT  RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS  SPC SHALL NOT BE LIABLE FOR DIRECT  INDIRECT  INCIDENTAL  OR CONSEQUENTIAL  DAMAGES INCLUDING BUT NOT LIMITED TO  LOSS OF USE  REVENUE  OR PROFIT  SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER  MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES  REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER  SPC s LIABILITY  IF ANY  FOR ANY AND  ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS  AND BUYER S SOLE AND EXCLUSIVE REMEDY THEREF
9. 0A 1     Cable Carrier includes   15                Cable Carrier Bracket  Step 4  M872 1      Cable Carrier Bracket   17 PHSM 600 1    Screw          0 5 x 5mm FHCS                             GENERAL INFORMATION    The Sunnen   equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment  With proper care  and maintenance this equipment will give years of service     READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING  INSPECTING  OR INSTALLING THIS  EQUIPMENT     IMPORTANT  Read any supplemental instructions BEFORE installing this equipment  These supplemental instructions give you important information to  assist you with the planning and installation of your Sunnen equipment     Sunnen Technical Service Department is available to provide telephone assistance for installation  programming   amp  troubleshooting of your Sunnen  equipment  All support is available during normal business hours  8 00 AM to 4 30 PM Central Time     Review all literature provided with your Sunnen equipment  This literature provides valuable information for proper installation  operation  and maintenance  of your equipment  Troubleshooting information can also be found within the Instructions  If you cannot find what you need  call for technical support     Where applicable  programming information for your Sunnen equipment is also included  Most answers can be found in the literature packaged with your  equipmen
10. 26772     828125     843750     859375     866142     875000     890625     905512     906250     921875     937500     944882     953125     968750     984252     984375  1 000000  1 062500    16 6688  17 0000  17 0656  17 4625  17 8594  18 0000  18 2563  18 6531  19 0000  19 0500  19 4469  19 8438  20 0000  20 2406  20 6375  21 0000  21 0344  21 4313  21 8281  22 0000  22 2250  22 6219  23 0000  23 0188  23 4156  23 8125  24 0000  24 2094  24 6063  25 0000  25 0031  25 4000  26 9880          TO GET  INCHES  in   FEET  ft     BY     0 03937     3 281    MILLIMETER    7 1438  7 5406  7 9375  8 0000  8 3344  8 7313  9 0000  9 1281  9 5250  9 9219  10 0000  10 3188  10 7156  11 0000  11 1125  11 5094  11 9063  12 0000  12 3031  12 7000  13 0000  13 0969  13 4938  13 8906  14 0000  14 2875  14 6844  15 0000  15 0813  15 4781  15 8750  16 0000  16 2719    MULTIPLY  MILLIMETERS  mm   METERS  m        NCH  DECIMAL     281250   296875     312500   314961     328125     343750     354331     359375   375000   390625   393701   406250  421875   433071   437500   453125   468750     472441   484375   500000   511811   515625   531250   546875   551181   562500   578125   590551   593750   609375   625000   629921   640625       FRACTION  9 32  19 64  5 16  21 64  11 32  23 64  3 8  25 64  13 32  27 64  7 16  29 64  15 32  31 64  1 2    33 64  17 32  35 64    9 16  37 64  19 32  39 64   5 8    41 64       TO GET  MILLIMETERS  mm   METERS  m     MILLIMETER    0 1000  0 2000  0 3000  0 39
11. 69  0 4000  0 5000  0 6000  0 7000  0 7938  0 8000  0 9000  1 0000  1 1906  1 5875  1 9844  2 0000  2 3813  2 7781  3 0000  3 1750  3 5719  3 9688  4 0000  4 3656  4 7625  5 0000  5 1594  5 5563  5 9531  6 0000  6 3500  6 7469  7 0000            DECIMAL     003937   007874   011811   015625   015748   019685   023622   027559   031250   031496   035433   039370   046875   062500   078125   078740   093750   109375   118110  125000  140625  156250  157480  171875  187500  196850   203125   218750   234375   236220   250000   265625            275591  FORMULAS    MULTIPLY    INCHES  in   FEET  ft        FRACTION    15 64  1 4  17 64                SUNNEN  THE SUNNEN LOGO  GENERAL HONE  AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY        SUNNEN PRODUCTS LIMITED  No  1 Centro  Maxted Road  Hemel Hempstead  Herts HP2 7EF ENGLAND  Phone     44 1442 39 39 39 Fax     44 1442 39 12 2  www sunnen co uk e mail  hemel sunnen co uk  SUNNEN AG  Fabrikstrasse 1  8586 Ennetaach Erlen  Switzerland  Phone     41 71 649 33 33 Fax     41 71 649 34 4  www sunnen ch e mail  info sunnen ch  SHANGHAI SUNNEN MECHANICAL CO   LTD   889 Kang Qiao East Road  PuDong  Shanghai 201319  P R  China   Fax  86 21 5 813 2299  e mail  sales sunnensh com    Phone  86 21 5 813 3322  www sunnensh com  SUNNEN ITALIA S R L   Viale Stelvio 12 15   20021 Ospiate di Bollate       Italy   Phone  39 02 383 417 1 Fax  39 02 383 417 50  www sunnenitalia com e mail                            
12. 7    high    5  5  5   852    high 5                                Screw  M5 x 0 8       16mm SHCS        Abrasive  5 16    320        3  19             Setscrew  DPBHSS          Feed Screw    ante Setscrew   10 32 x 1 4  19  CPSHCS   iets Setscrew   10 32 x 1 4  10  CPSHCS   254 Dowel Pin   wane Drive Screw   at Universal Block        Boot Tie Strap   ayes Driveshaft      Expansion Rod  amp  Universal Joint      Universal Joint Boot Set   Fasas Screw  M4 x 0 7 x 8mm BSHCS    sae Spring Retainer        Garter Spring Tool         00 00     S              RS AR MH HH aH Ss ARS  S Raa os os           4  5         60     00              5  Q    Page 7       ORDER BY  PART  NUMBER    3  F5046GH2  GHG14C02334347A  GHG14C02334348A  GHG14C02334349A  GHG14C023343410A    PHSM402  G13A289  G12B337  G20A1696  G17B341  F47531  F47530  G20A177  F4493  F2512  F45711  G16A182  G15A167  F5121GH2  22  9  F43927  PHSM623  G24A125  GH50          ITEM                                                                                           5           N S    N S indicates Not Shown                         HONE HEADS  GHSS 4410                                                             FIGURE G     GHSS 4410 HONE HEAD  PARTS LIST COVERING FIGURE    G       ORDER BY         PART DESCRIPTION  NO  NUMBER QTY   1 9110320             Body  4 41  OD  2 606  across slots   2 F5045GH2 25       Retaining Spring  8 25  long     GHG140233448A   Stoneholder Set   528  high  includes 3  4 8 5    GHG14C233449
13. A 1   e Stoneholder Set   717  high  includes 3  4 8 5    GHG14C2334410A         Stoneholder Set   852  high  includes 3  4 8 5    GHG1402334411A              Stoneholder Set   987  high  includes 3  4 8 5  3     8          Stoneholder  4                            5 PHSM402      eee Screw  M5    0 8       16mm SHCS   6     8         Abrasive  5 16 x  320       3  Ig    7 G13A296 8         Expander Plate  1 021    high   8 G12B337         Cone  9 G20A16922 1   Setscrew  DPBHSS   10 G17B341       gs Feed Screw  11 F47531 1   Thrust Washer  12 F47530 25          Thrust Bearing  13   G20A177 1   Spacer  14a   3 2    ssm Setscrew   10 32 x 1 4  Ig  CPSHCS   14      2512 2        Setscrew   10 32 x 1 4  Ig             15 F45711        Dowel Pin  16 G16A182 4           Drive Screw  17 G15A167     eee Universal Block  18 F5121GH2 2    ss Boot Tie Strap  19 G18C222      Driveshaft  20  G17C159 1      Expansion Rod 8 Universal Joint  21 F43927 1      Universal Joint Boot Set  22 PHSM623 8   san Screw  M4 x 0 7 x 8mm BSHCS   23    24  125 8         Spring Retainer  N S      50  1       Garter Spring Tool          N S indicates Not Shown    Page 8                                                                         NOTES    Page 9    FRACTION   DECIMAL   MILLIMETER EQUIVALENTS CHART    INC  FRACTION MILLIMETER    H  DECIMAL   656250   669291   671875   687500     703125     708661     718750     734375     748031     750000     765625     781250     787402     796875     812500     8
14. DER BY  ITEM PART DESCRIPTION  NO  NUMBER QTY   1 G11D322     Body  1 48    dia         778    across slots   2 F40925 2          O Ring         GH2581 __   6           Stone Sets  1 48 1 56              GH2582 ___  6 Stone Sets  1 56 1 64               GH2583 __  6   sua Stone Sets  1 64 1 72              GH2584 __   6 Stone Sets  1 72 1 80            GH2585 ___  6 Stone Sets  1 80 1 88            GH2586 __   6 Stone Sets  1 88 1 96     3b     6          Abrasives  5 G13B1071 6          Expander Plate   294    high   6 G12B354               7   20  16928 1            Setscrew          55   8   17  405     ssu Expansion Screw  9 G20A189 1      Washer  10 F4493 4         Setscrew   10 32    1 4  Ig  CPSHSS   11 G20A188                        12   45714           Dowel Pin  13 G16A210 40         Drive Pin  14 G15A175         Universal Block  15 G17C176     Expansion Rod Weldment  16  G18C245       Driveshank  17 G24A127 6      Spring Retainer  N s   GH50 1          Garter Spring Tool          N S indicates Not Shown    Stone Sets includes Stoneholders  3a   amp  Abrasive  3b   Refer to Sunnen Bore Sizing  amp  Finishing Supplies Catalog  X SP 5500   Sold Separately     Page 2                HONE HEADS  GHSS 1950       FIGURE      GHSS 1950 HONE HEAD  PARTS LIST COVERING FIGURE             ORDER BY  ITEM PART  NO  NUMBER QTY         1 9110323          Body  1 95  dia  1 088  across slots   2 F40926 2    des O Ring         GH2583 ___  6    Stone Sets  1 95 2 16       3a   GH2585 
15. ORE  SHALL IN ALL EVENTS BE  LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE     Shipping Damages    Except in the case of F O B   Buyer s destination shipments  SPC will not be liable for any settlement claims for obvious and or concealed shipping damages   The customer bears the responsibility to unpack all shipments immediately and inspect for damage  When obvious and or concealed damage is found  the  customer must immediately notify the carrier s agent to make an inspection and file a claim  The customer should retain the shipping container and packing  material     SUNNEN   SOFTWARE LICENSE AGREEMENT    This document is a Legal Agreement between you  as user and licensee  Licensee   and Sunnen   Products Company  SPC  with respect to preprogrammed  software  Software  provided by SPC for use on SPC Equipment  By using the Software  you  as Licensee  agree to become bound by the terms of this  Agreement     In consideration of payment of the license fee  License Fee  which is part of the price evidenced by your receipt  Receipt   SPC grants to you as Licensee  a non exclusive right  without right to sub license  to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with  the Software  SPC reserves all rights including rights not otherwise expressly granted  and retain title and ownership to the Software including all subse   quent copies or updates in any
16. REPAIR PARTS CATALOG FOR  SUNNEN      GHSS SERIES HONING TOOLS       MODELS     GHSS 1480   1950   2440   2800    3410   4410  amp  GH4SS 3410          SUNNEN  THE SUNNEN LOGO  GENERAL HONE  AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY        SUNNEN   PRODUCTS COMPANY  7910 MANCHESTER ROAD    ST  LOUIS  MO 63143  U S A     PHONE  314 781 2100    X GHSS 4402C    Like any machinery  this equipment may  be dangerous if used improperly  Be    sure to read and follow instructions for  operation of equipment        INTRODUCTION    Illustrations show all major components in exploded detail         numbers on each illustration are keyed to  the corresponding parts list  providing a descriptive identification of each part     The parts lists include assemblies as well as detail parts  An item listed without a part number can be  obtained as a component of the complete assembly of which it is a part     Standard hardware items are listed with complete descriptions  such as Item 29 below  These may be  purchased at your local hardware store  but it is important to replace an item with one having the same  dimensions as the original  In some places brand names and part numbers are shown  These may change  depending upon availability     Sunnen Products Company reserves the right to make changes  without notice  to materials   specifications  colors  designs and accessories included with units     HOW TO ORDER    When ordering replacement parts be sure to
17. ___  6   asses Stone Sets  2 11 2 32              GH2587 __   6   assis Stone Sets  2 27 2 48     3b     6    Abrasives  5 G13B1072 6          Expander Plate   499    high   6 G12B353 17 nee Cone  7 G20A16929        Setscrew  DPBHSS   8 G17B382 T   sede Expansion Screw  9 F47538               Thrust Bearing       F47537         Thrust Washer  10     F4493 4   Setscrew   10 32       1 4  Ig  CPSHSS   106    2512 4      Setscrew   10 32          4  Ig  CPSHSS   11 G20A185                             12   45711 To             Dowel Pin  13 G16A203 4            Drive Screw  14 G15A173 1          Universal Block  15  G17C177 To          Expansion Rod Weldment  16   G18C234 1       Driveshank  17   G24A127 6     Spring Retainer     5   GH50            Garter Spring Tool                5 indicates Not Shown    Stone Sets includes Stoneholders  3a   amp  Abrasive  3b   Refer to Sunnen Bore Sizing  amp  Finishing Supplies Catalog  X SP 5500   Sold Separately     Page 3                HONE HEADS  GHSS 2440                   FIGURE        GHSS 2440 HONE HEAD  PARTS LIST COVERING FIGURE    C             ORDER BY         PART DESCRIPTION  NO  NUMBER QTY   1 5        Body  2 44    OD  1 300    across slots   2 F5043GH2 4            Retaining Spring    GHG14C251241A 1       Stoneholder Set   250    high  includes 3  4 8 5          14  251242          Stoneholder Set   312    high  includes 3  4 8 5  3     6   amsa Stoneholder  4          Clamp  5 PHSM613     Screw  M4    0 7       8mm SHCS 
18. ent  supplies or accessories  previously sold  Information contained herein is considered to be accurate based on available information at the time of printing  Should any discrepancy of  information arise  Sunnen recommends that user verify the discrepancy with Sunnen before proceeding     ESD PREVENTION REVIEW    Let s review the basics of a sound static control system and its effective implementation  First  in the three step plan   1  Always ground yourself when handling sensitive components or assemblies     2  Always use a conductive or shielded container during storage or transportation  These materials create a Faraday  cage which will isolate the contents from static charges     Open ESD safe containers only at a static safe work station     At the static safe work station  follow these procedures before beginning any work   A  Put         your wrist strap or foot grounding devices     B  Check all grounding cords to make sure they are properly connected to ground  ensuring the effective dissipation of sta   tic charges     Make sure that your work surface is clean and clear of unnecessary materials  particularly common plastics     Anti static bubble wrap has been included for use at the machine when an ESD safe workstation is not available     You are now properly grounded and ready to begin work  Following these few simple rules and using a little common sense will go a long  way toward helping you and your company in the battle against the hazards of static elect
19. ished  WARNING  The capacitors are still charged and can be quite dangerous     vi    CONTENTS            0                                                      1  How                                              tease eat        iii  How To Use This Parts                                                                                  iv  ESD  Prevention                                iv  Limited Product                      Sunnen Software License                                                                          General Safety Instructions                                                   vi  6200                                               1                     5     GHSS 1480 Hone 16860           1444444 0221150444 2    GHSS 1950 Hone                                                                    3  GHSS  2440 Hone  Head                                  4  GHSS 2800 Hone Head                                                            5  GHSS 3410 Hone Head        6  GH4SS 3410 Hone Head             cccccccsccccccceececesssssseeeeeeeeeeeeeeseeseseaeeeseeeeeeeeeeeseenes 7  GHSS 4410 Hone Head                 2                  8                     0          SUNNEN  THE SUNNEN LOGO  GENERAL HONE  AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY           Copyright 2007 by Sunnen   Products Company     Printed in U S A     Page 1    HONE HEADS  GHSS 1480       FIGURE A   GHSS 1480 HONE HEAD  PARTS LIST COVERING FIGURE    A       OR
20. ricity  When you are working with ESD sen   sitive devices  make sure you     GROUND  ISOLATE  NEUTRALIZE          SUNNEN   LIMITED PRODUCT WARRANTY    Sunnen   Products Company and its subsidiaries  SPC  warrant that all new SPC honing machines  gaging equipment  tooling  and related equipment will  be free of defects in material and or workmanship for a period of one year from the date of original shipment from SPC     Upon prompt notification of a defect during the one year period  SPC will repair  replace  or refund the purchase price  with respect to parts that prove to be  defective  as defined above   Any equipment or tooling which is found to be defective from improper use will be returned at the customer s cost or repaired   if possible  at customer s request  Customer shall be charged current rates for all such repair     Prior to returning any SPC product  an authorization  RMA   and shipping instructions must be obtained from the Customer Service Department or items  sent to SPC will be returned to the customer     Warranty Limitations and Exclusions This Warranty does not apply to the following       Normal maintenance items subject to wear and tear   belts  fuses  filters  etc        Damages resulting from but not limited to    gt  Shipment to the customer  for items delivered to customer or customer s agent F O B   Shipping Point    gt  Incorrect installation including improper lifting  dropping and or placement   gt  Incorrect electric power  beyond     10  of
21. t     Help us help you  When ordering parts  requesting information  or technical assistance about your equipment  please have the following  information available        Have ALL MANUALS      hand  The Customer Services Representative or Technician will refer to it    e Have Model Number and Serial Number printed on your equipment Specification Nameplate      Where Applicable  Have Drive model and all nameplate data  Motor type  brand  and all nameplate data     For Troubleshooting  additional information may be required     Power distribution information  type   delta  wye  power factor correction  other major switching devices used  voltage fluctuations     Installation Wiring  separation of power  amp  control wire  wire type class used  distance between drive and motor  grounding    e Use of any optional devices equipment between the Drive  amp  motor  output chokes  etc       For fast service on your orders call   Sunnen Automotive Customer Service toll free at  1 800 772 2878  Sunnen Industrial Customer Service toll free at  1 800 325 3670  Customers outside the USA  contact your local authorized Sunnen Distributor   Additional information available at  htip   www sunnen com or e mail  sunnen sunnen com    NOTE  Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein   Such changes do not entitle the buyer to corresponding changes  improvements  additions  or replacements for equipm
    
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