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1. HR E Mom 08 For three phase mains R TE T N X2 X3 X4 X1 X4 X5 X11 X12 X6 X9 X1 X40 X46 USER MANUAL Mond AS AS t M F Q1A F Q1B 17 F Q2B 2 F Q2A F Q3 F Q2 F Q6A 6 TC t TC t A e d MR For three phase mains R S T N a a a 5 5 5 5 XE Fig 7 Front view of a system in 605x605x2115 mm cabinet mi 11 IM SALICRU t Mi AS AS t Mc F Q1A F Q1B 1 F Q2B 2 F Q2A F Q3 F Q2 F Q6A 6 For three phase mains R S T N a m PR X1 X2 X3 X4 X1 X4 X5 X11 X12 X6 X9 X40 X46 PR PR Fig 8 Front view of a system in a 605x805x2115 mm cabinet USERMANUAL 12 ami 122225 Fig 9 PR PR PR Front view of 605x605x1315 mm battery cabinet IM SALICRU B X47 X48 X5A m LL X43 X25A 13 A AN PER AR lt oc oc oc K 6 6510 19 al er ON PS S D 26 06 Fig 10 Front view of 605 805 1315 mm battery cabinet USERMANUAL 14 1 T T T 24 a a a Los wu xXx Fig 11 Front vi
2. mi 33 7 7 2 With DC outgoing distribution 1 7 2 1 Terminals X6A 6 and X9A 97 Floating output All protections or switches of the system has to be in Off position and in particular the one belonging to batteries in the equipment F Q3 and its homologous F Q8 in the battery cabinet in case there were an external battery set Connect the loads to the two poles protections of the out going distribution terminals directly considering the current limit of each one of them and the own connected load As an option an outgoing terminal strip can be supplied Both has the connection points labelled in Fig 5 to 8 as X6A 6 and X9A 9 Respect the colour of the cables red for positive and black for negative and the polarity stated in the labelling of the equipment Connect the earth of load or loads to the earth terminal or rod X5 7 7 2 2 Output with positive earthed All protections or switches of the system has to be in Off position and in particular the one belonging to batteries in the equipment F Q3 and its homologous F Q8 in the battery cabinet in case there were an external battery set Outgoing distribution DO By default to the protection terminals Connect the negative of the loads to the single pole pro tections of the outgoing distribution terminals directly X9A 9 considering the current limit of each one of them and the own connected load Connect the posi
3. By means of the probe fitted in the battery set Option By means of the probe fitted in one of the bateries 4000 V AC for 1 minute IP20 Forced and individual per module lt 55 dBA average 20 to 55 9C 40 C to 70 2 Up to 95 non condensing Up to 3000 m a s l 250 000 h 15 minutes RAL 9005 Galvanised and preformed sheeted steel Electrolytic galvanised sheet steel Dependin on the configuration see table 6 02 According to the model see Fig 13 See user s manual 21 STANDARDS Safety Electromagnetic Compatibility EMC Marking Quality and environmental management Certification body IEC EN 61204 7 IEC EN 60950 1 IEC EN 61204 3 CE ISO 9001 and ISO 14001 SGS 10 Power derating for voltages lower than 190 V AC 1 Power derating for temperatures higher than 45 12 Without batteries Table 4 General specifications 40 USER MANUAL are fed by a single phase electrical mains or three phase when they are fed by the three phases Depending on the rectification type they can be half wave when only one of the current semi cycles is used or full wave where both semi DC 18 8 18 540 1 cycles are used cel The thyristor gt gate is an electronic component based DC 50 S 50 1500 on semiconductors elements that uses the internal feedback to make a switching The materials which is based on are semicond
4. considering that the last one is get from multiplying the quantity of modules electric system of data presentation based 2 transparent that system has by the single weight of it conductor layers and in the middle a special crystal liquid For the battery weight check the note in the Packing list that have the capacity to orientate the light when trespassing Table 6 Approx weight calculation of a DC Power S system LED LED acronym of Light Emitting Diode is semicon ductor device diode that emits light almost monochrome with a very narrow spectrum it means when it is direct polar ized and itis crossed by an electric current The colour wave longitude depends on the semiconductor material used in its construction being able to vary from the ultraviolet one going through the visible spectrum light to the infrared re 11 2 Glossary viation is Spanish and AC in English to the electrical Emitting Diode current in which the magnitude and direction varies in a e Circuit breaker A circuit breaker or switch is a device ready cyclic way The most common wave shape of the alter to break the electrical current of a circuit when the maximum nating current is sinewave because the energy trans set values are exceeded mission is better Nevertheless some applications could need other period wave shapes like triangular or square e DC The direct current CC in Spanish DC in English is the continuous electr
5. Connections and DC Fig 1 Rectifier module view M y t RV AS t AS M F Q1A F Q3 F Q2A t TB RV GS PF Fig 2 19 subrack and 4U height view 19 RV AS AS Mon F Q1A F Q3 F Q2A t TB RV Lg 1 1 1 ee eestaseace 3333339 E Fig 95 Table top case view 8 USER MANUAL t t TB RV La 1 gt Hn a 8 Ex3 Ed an ae IS D xx TN uon te te UE 1 E po B 3B 18 F Q3 F Q2A F Q1A nt AS t Fig 4 Case with casters view t AS Moon 19 AS M F Q1A F Q1B 1 F Q2B 2 F Q2A F Q3 F Q2 F Q6A 6 ee L t S L GET TEL o TB For three phase mains R S T N E T CaaS cen uN os 5 5 ze eh a 2 lt 2 lt 2525 25 2525 X X Fig 5 Front view of a system in a 605x605x1315 mm cabinet li IM SALICRU Mi t M M AS AS t cont 10 Fig 6 PR PR PR Front view of a system in a 605x805x1315 mm cabinet F Q1A F Q1B 17 F Q2B 23 F Q2A F Q3 F Q2 F Q6A 6 TC t t
6. circuit breaker there will be one auxiliary contact only so there will be a single group of terminals only X42 If the protection is done by fuses the will be two auxiliary contacts one for each pole so there will be two groups of terminals X42A and X42B for the selective identification as it is shown in Fig 23 For equipments with the positive or negative output earthed In this case as the protection will be single pole there will be only one group of terminals for the auxiliary contact X42 corresponding to the alive pole the one not connected to earth Table 2 Correlation between auxiliary terminals and the function of the protection or switch of the cabinet of the system 710 Terminal strip auxiliary contacts of the protections of the battery cabinet e As an option the battery protection of the DC Power S battery cabinet can incorporate auxiliary contacts C NC NO This auxiliary contact is supplied connected to a terminal strip of double or triple tier see Fig 24 and they have the function to inform about the tripping or manoeuvring of the protections This information can be used to trigger i e an external alarm owned by the client Internal connection side Client connection side cable entry through the base of the cabinet Pin A1 Contact normally closed NC Pin B1 Contacto normally opened NO Pin A3 y B3 Common Pin out of the double tier terminal strip Internal connec
7. less the client can set it at the required time SMART mode Load sharing on normal operating Rectifier sharing and cycling on Smart mode L Fig 15 Graphic of the possible operating modes of the system 5 2 5 Battery Even tough the AC input mains fails the equipment will operate as an autonomous power supply by providing voltage to the load connected at the output of the equipment because it has a bat tery that will supply the energy To keep the battery in the optimal status the system monitors the current and voltage of the battery at any time as well as the tem perature of the battery room to make the corresponding compen sations in order to prolong the battery lifetime to the maximum A low voltage contactor protects the batteries from being com plete depleted avoiding their irreversible deterioration particu larly in the PbCa batteries The system can charge any type of batteries of PbCa or NiCd either sealed or with maintenance A electrolyte level probe can be added as an option to the batteries with maintenance which will trigger an alarm in case of low electrolyte level in the battery cells The rectifier cabinet has protections in both poles which as well as its own functionality it allows connecting and disconnecting the battery set to the rectifier 11 IM SALICRU Hi 25 5 3 Structural diagram as an example Control Commun
8. doing any action over the equipment regarding the installation or commissioning change location setting or any kind of manoeuvring read them carefully Compliance as regards to Safety instructions is mandatory being the user the legal responsible regarding to its observance and application Read them carefully and follow the stated steps in the established order Before proceeding to the installation or commissioning of the system check that all the information relating to the equip ment is available otherwise request it The user s manual and any linked information is a mere ref erence guide which has to be kept for future consults that may arise If the instructions are not in total or partial under stood and in special those ones referred to safety do not carry on with the installation or commissioning tasks because there could be a risk on your or on the other s persons safety being able to make serious injuries even the death also it can cause damages to the equipment and or loads and installation The local electrical regulations and the different restric tions of the client s site can invalidate some recommen dations included in the manuals When discrepancies exist the user has to comply with the local regulations in force Check the data of the nameplate are the required by the in stallation Its location will depend on the type of the enclosure used in the equipment Subrack and case models It
9. e Output Output switch Do not break with load Also the equipments can have different options which the most import are e Batteries to provide back up time to the system They can be sealed or flooded PbCa type NiCd e DC outgoing distribution by means of circuit breaker protec tions fuse switch or fuse plus switch depending on the bat tery current and voltage The protection will always be with two poles for a floating output voltage For outputs with the positive or negative earthed protections will always be single pole in order to not break the earthed pole As terminal block in the DC outgoing distribution with floating output will be used the own terminals of the protections For outputs positive or negative earthed the terminal of each single pole protection of the alive pole will be used as ter minal and the available rod of the earthed pole as general terminal e Auxiliary contacts of the input battery and output protec tions as well as the outgoing distribution Any protection can have a switch and independent auxiliary contact extended to an exclusive terminal strip for them e Lighting arrestor e Output dropping voltage e Output voltage positive or negative earthed As standard it is floating e Extended communications e Wireless link communication e Other IP protection degrees 41 Equipment views a b L o RV RV BL AC Control connections
10. is sticked at the back of the equipment close to the terminals O Cabinet models Equipments without front door It is sticked at the back of the terminal cover TB Equipments with front door PF It is sticked at the back of the front door approximately at the height of the terminals Systems can be supplied from factory with the rectifier mod ules not connected to the Backplane of the equipment due to requirements of the client transport or other reasons In this case the modules will be supplied unitary packaged and put over one of the battery shelves or base of the system cabinet fixed by plastic wraps In case of lack of space they will be supplied in the battery cabinet in the same conditions and failing that in a single and separate packaging Subrack or case models will be supplied inside the same packaging of the system Subrack models are designed for its fitting in 19 rack cabinet Therefore it is provided a telescopic guides GS located in both sides and joined to the own structure of the equipment mechanically The ends of these guides have threaded holes of M6 as fixing points which together with the holes lo cated in the front of the equipment PF allows it mechanical fixing to the cabinet O Proceed as follows by means of two operators interven tion Depending on the case remove the rear and side cover s or open the front door of the cabinet Remind to put them back or to c
11. lifted with the batteries fitted in Lock with handle and ratchet or cam for front door cabinet A lock with key can be fitted as an option LL Telescopic guide for subrack Key for block and unblock the locking CT Communication module Control module Rectifier module Cable bundle for connecting the battery cabinet with the rectifier one batteries fitted in separate cabinet only Connection cable bundle among cabinets with elec trolyte probe when batteries are supplied in sepa rate cabinet option included only lf batteries are fitted in the rectifier cabinet this electrical connection cable bundle is already pre connected with the probe from factory Cable bundle with temperature probe R103 Fixing points of the plinth base to a solid surface Cabinets with removable battery shelves Front door of rectifier and or battery cabinet tional Fixing points at the front of the subrack Fixing points of the telescopic guide GS of the sub rack Elevator parts feet Cable gland for cable entry Probe of temperature battery floating voltage Cable gland slot for entering the connection cables Casters Cooling grid t Bolt for control module fixing M ont t Bolt for rectifier module fixing t Bolt for terminal cover fixing TB 1 Bolt for battery protection cover fixing TC TB Terminal cover Blind cover 0 1 2 3 4 Three phase equi
12. module Open it till the maximum in order to hide the mechanical lock BL located at both sides of its base and allow the entrance of the module into the subrack Do not insert the rectifier module in the subrack without opening the handle 5 till the max imum because the mechanical lock could be damaged or broken 800 Front cabinet 542 Cabinet with base 600x800 Cabinet with base 800x800 Fig 18 Mechanization of the cabinet base 30 mI USERMANUAL connections Centrerer pivot Close AS Fig 21 Procedure to insert and remove a module in a system Loosen t Open AS 5 Fig 19 Release of the handle AS O Confront the rectifier module in any of the slots foreseen for them in the DC Power S cabinet and insert it with the needed force in order to connect it to the Backplane There is not risk of error because the module is guided by the natural channel of the own compartment and at its back part side there is a pivot to centre it which also confers the needed rigidity to avoid that the connectors suffer mechanical efforts less the ones for its own func tion of the electrical contact Back view M rect DC and control connections centrador Fig 20 Rear view of the rectifier module Push the handle till closing it and leaving it die down with the front of the module With this action the mechan ical lock BL wi
13. of threaded studs of M12 and with a length thread about 3 cm Fig 18 shows the mechanization in the base of the 600x800 and 800x800 mm cabinet bottom cabinet view O Put the equipment and or battery cabinet over the mech anised floor Fix the cabinet base plinth BZ to the floor through the foreseen fixing points P of 6 12 5 mm by means of nuts and washers of M12 O Repeat this task for every cabinet if there is more than one unit Although the actions of the previous step have been done properly do not pull out more than one battery shelf there is high risk of mechanical torques in the own frame 800 Front cabinet Operative for inserting and removing modules from the system Pay attention to this point when the system is supplied from factory with the modules not assembled only Use it as a re moving and inserting guide of a unit For systems without the modules and depending on the model break the strip that fix them to the cabinet of the system or battery cabinet or open the particular packaging of each one of them Inserting or removing a module from a system Procedure to insert a module Take apackaged rectifier remove it out from its cardboard case remove the protection foam and the anti static bag CJ Loosen the two screws with safety washer t to release the handle 5 The handle pivot over an axis arranged in the front bottom part of the
14. output and battery systems with separate battery cabinet only cables Under request some cabinets can have a cable gland plate RN for the cable entry instead of the cable bushing cones PR All the cables will be fixed with clamps AB to the rod BF in order to immobilize them and avoid possible yank outs that could cause false contacts cable disconnections etc and therefore equipment faults and or possible risk of electrical discharges As an example and mere guide for the end user figures 5 to 8 show the quantity of N rectifier modules connected in parallel with the most frequent requested devices and options If any of the related parts in the illustrations are not available in your unit ignore any reference or act over them Whenever it is considered appropriate additional explana tory annexes will be created for those equipments manufac tured under particular requirements 74 Main protective earth terminal rod X5 and or X5A It is advisable and it is forced by the country regulations or standards to connect the device to earth Make sure that all the loads connected to the equipment are only connected to the earth bonding terminal X5 The fact of not restricting the earthing of the load or loads to this single point will create backfeed loops to earth that will affect to the quality of the power supplied All the terminals identified as main protective earthing ter X ar
15. parallel that it can manage is 30 being able to get systems up to 81 kW with N n redundant configu ration options 5 2 2 Communication Module COM Any system includes the basic version of the Communication Module COM which has three programmable dry contacts 5232 485 channel mutually exclusive between them battery temperature probe for its measurement and compensating the floating voltage of itself and one slot for the Ethernet SNMP adaptor Its extended version includes six additional dry contacts and the input of the electrolyte level probe for flooded batteries 5 2 2 1 Dry contacts By means of the communication interface with dry contacts and digital inputs it can interact with the environment in the event of alarms of the system or notifications received by the environ ment 24 He USER MANUAL By default the standard dry contacts from 1 to 3 are preset from factory being able to reprogram them The other 6 are optional and programmable too being able to set one of the available alarms in the system or to associate more than one alarm to the same dry contact 5 2 2 2 COM ports There are two RS232 ports supplied through DB9 connectors and labelled as COM1 and 2 In case of installing the tele maintenance SICRES card option COM is disabled Also there is a RS485 in COMS port which is supplied in 3 pins connector The RS232 from COM2 channel and RS485 from COM3 cha
16. to check that the switches are opened Off Check that it has been respected the stated in section 7 In stallation With loads shutdown turn on the commercial power supply to the input terminals O For single phase equipments terminals X1 and X4 O For three phase equipments terminals X1 X2 X3 and X4 8 1 First commissioning or after a complete shutdown Ignore any manoeuvring of the not available switches or pro tections in your system Turn the protection or switch F Q3 and or F Q8 to On Battery protection of the system and or battery cab inet IS NOT A LOAD BREAK TYPE SWITCH Do not turn it meanwhile the system is supplying output voltage through the batteries Turn the input or general input protection F Q1A to On In systems with single input protections F Q1B F Q1 for each module turn them On In systems with single output protections F Q2B F Q2 for each module turn them On Turn the general output protection F Q2A to On Output switch of the system IS NOT A LOAD BREAK TYPE SWITCH Turn the output or general outgoing distribution protection F Q2 to On Turn the outgoing distributions protections F Q6A F Q6 to On The own leds of each module will light according to the status of each rectifier See section 9 The system has a control module described in the user s manual ENO21 By means of itself the DC Power S can be managed and moni
17. 600 600x800 and 800x800 mm cabinet base dimen sions See Fig 11 and 12 As an option 210mm lifting feet with their respective covers for perimeter closing can be supplied in order to replace the 110mm standards ones The cable entry into the equipment is foreseen through the bottom of the cabinet therefore the terminal blocks will be lo cated in this area Nevertheless under particular requirements it can be done through the top so it will mean to invert the equip ment layout because the terminal blocks will be at the top fol lowed by the protections Figures 5 to 8 show a number of N rectifier modules connected in parallel as an example and as mere user guide with the most frequent devices and requested options If any of the related parts in the illustrations are not available in your unit ignore any reference or action over themselves When its appropriate an additional explanatory annex documents will be edited for those equipments manufactured with special requirements 11 IM SALICRU 7 Any DC Power S has protections nevertheless depending on the power and voltage they can vary e Input Circuit breaker protection for currents up to 160 A or fuses for higher currents e Batteries Circuit breaker protection fuse switch or fuses plus switch depending on the battery current and voltage The protection will always be with two poles for a floating output voltage Do not break with load
18. EE553000 EE CO COM 3x400 213 147 4x 2 0 48 48 48 300A 50 6 DC Rectifier with particular specifications of the client Made in Spain marking customs only Neutral equipment brand Nominal input voltage Nominal output voltage Series of the equipment Total output current of the module at floating voltage Rectifier System with particular specifications of the client Made in Spain marking customs only Neutral equipment brand Extended communications Dry contacts 4 to 9 electro lyte level probe for flooded batteries Nominal input voltage Omit for 230V Last three characters of the battery code type 2 Last three characters of the battery code type 1 Letters of the battery family Quantity of batteries in one string Quantity of battery strings of type 2 in parallel Omit when there 15 only one string of each type Quantity of battery strings of type 1 in parallel Omit for one string and one type of batteries only lt means rectifier without batteries but ready to install them space and accessories are supplied It means rectifier without batteries accessories to install them are not supplied 0 Floating nominal output voltage Nominal floating voltage with positive earthed Nominal floating voltage with negative earthed Total output current of the system at floating voltage Series of the equipment Total output current of th
19. Es UNINTERRUPTIBLE POWER SUPPLY UPS LIGHTING FLOW DIMMER STABILIZERS ILUEST SWITCH MODE POWER SUPPLY STATIC INVERTERS PHOTOVOLTAIC INVERTERS VOLTAGE STABILIZERS AND POWER LINE CONDITIONERS nn DC POWER SYSTEMS DC POWER S Series USER S MANUAL General index 1 Introduction 7 71 3 Output with the negative earthed 7 7 2 With DC outgoing distribution Terminals X6A 6 and X9A 9 1 1 cknowledgement letter 7721 Floating output Ini land f 7 7 2 2 Output with positive earthed 2 nformation for safety 7 7 2 3 Output with negative earthed 23 Using this manual 78 Communication module 24 1 Conventions and used symbols 79 Terminal strip auxiliary contacts of the protections of 3 Quality and standard guarantee the system Declaration of the management 710 Terminal strip auxiliary contacts of the protections of the battery cabinet 3 2 Standard 7 11 Electrolyte level probe option terminal 25 3 3 Environment 8 Rectifier start up and shutdown 4 Presentation 2 8 1 First commissioning or after a complete shutdown 43 Equipment views 411 Dimensional drawings 8 2 Shutdown of the system 41 2 Legends corresponding to the equipment views TES 419 9 Optical indications of the rectifiers 9 1 Optical indications 5 Single line diagram description and structural diagram of the system 9 2 Control Module 5 1 Si
20. Replacing a rectifier module 10 2 1 Inserting or removing a module from the system For any task related to remove or insert any rectifier module in a system proceed as section 7 1 1 states This task can be done in hot and it is only needed to check the features of the new module to be inserted in the system are identical to the removed rectifier Once the new module is fitted in the operative system it will be auto addressed and it will be started up automatically 10 3 Warranty conditions The limited warranty supplied by our company only applies to those products that you acquire for commercial or industrial use in the normal development of your business 10 3 1 Warranty terms Warranty terms for the product that you have acquired can be found in our Website register the equipment in it It is strongly recommended to do it as soon as possible in order to include it in the Service and Technical Support S T S database Among other advantages it will be easier to make any regulatory pro cess for the S T S intervention in case of an hypothetical fault 10 3 2 Out of scope of supply Our company is not forced by the warranty if it appreciates that the defect in the product doesn t exist or it was caused by a wrong use negligence installation and or inadequate testing tentative of non authorised repairing or modification or any other cause beyond the foreseen use or by accident fire lightnings or other danger
21. a 1 5 V cell NiCd 2 7 Vicell PbCa 1 65 V cell NiCd Against over voltage under voltage and over charge Yes customized according to battery features mV C Option PROTECTION AND MANOEUVRIN PARTS Input or general input Batteries Output or general output Single input modules Single output modules General outgoing distribution Distribuci n de salida COMMUNICATION AND ALARMS Slot SNMP Telemaintenance DB9 connector COM1 DB9 connector COM2 DB9 connector 3 Circuit breaker or switch fuses Circuit breaker o fuses Switch Circuit breaker Option Circuit breaker Option Circuit breaker Option Circuit breaker Option Yes one as standard pre wired SICRES option RS232 With SICRES unit it is inhibited RS232 Exclusive from COM3 RS485 Exclusive from COM2 Dry contacts RELAYS Battery voltage compensation according to temperature Low electrolyte level for flooded batteries type GENERALS Dielectric strength Protection degree Cooling Acoustic nouse at 1 metre Rectifier operating temperature Rectifier storage temperature Relative humidity Maximum operating altitude Mean Time Between Failures MTBF Mean Time To Repair MTTR Colour of the external covers Frame supports and accessories Battery shelves Weights kg Dimensions mm LCD PANEL Control module 3 dry contacts extendable to 9 See user rs manual communication module
22. ains it might be required to the user to take all appropriate means in order to reduce the in terferences Declaration of conformity CE of the product is at the client disposal under previous request to our headquarters offices 3 3 Environment This product has been designed to respect the environment and has been manufactured in accordance with the standard ISO 14001 Equipment recycling at the end of its useful life Our company commits to use the services of authorised socie ties and according to the regulations in order to treat the recov ered product at the end of its useful life contact your distributor Packaging To recycle the packing follow the legal regulations in force Batteries The batteries mean a serious danger for health and environ ment The disposal of them must be done in accordance with the standards in force 6 USER MANUAL 4 Presentation The power supply systems from DC Power S series are com pact flexible and modular equipments These equipments are adaptable to the environment location or they can be supplied in any of their available structures In any case they allow to upgrade the power and or back up time as soon as the needs are increased or to implement some options in future which have not been foreseen initially in order to be adapted to the new requirements that could arise in the installation i e to extend the communications of the equip
23. ary contact X43 corresponding to the alive pole the one not connected to earth Table Correlation between auxiliary terminals and the function of the protection or switch of the battery cabinet Electrolyte level probe option terminal X254 The communications line interface constitutes a very low safety voltage circuit To preserve the quality it must be installed aside from other lines that have dangerous voltages power distribution line Flooded batteries either PbCa or NiCd are supplied from factory with the suitable electrolyte level nevertheless after a period of time due to too much charges and discharges the ambient temperature or other factors this level can drop Although the electrolyte level of all elements is always con trolled in the periodical preventive maintenance services it can be considered that the liquid dropping in an equipment is similar no to say identical in all the accumulators For the purpose of guaranteeing a higher and permanent control over this parameter an electrolyte level probe can be installed in one of the batteries This probe is supplied assembled in the top of the element in one of the batteries Conceptually when the probe is in contact with the electro lyte it acts as a conductor and an electrical circuit is closed In case of liquid dropping the probe does not conduct be cause the circuit is opened therefore an alarm is triggered in the LCD panel of the equipm
24. be supplied with the corre sponding positive terminals to each protection 6 Connect the negative of the loads to these terminals Connect the negative of the loads to the common rod which has several bolts as terminals 9 and at the same it is connected to earth Respect the colour of the cables red for positive and black for negative and the polarity stated in the labelling of the equipment Connect the earth of load or loads to the earth terminal or rod X5 Communication module The system has a communication module described in the user s manual This module has two versions the basic on which is included in all DC Power S systems as standard and the extended one Terminal strip auxiliary contacts of the protections of the system As an option the DC Power S can incorporate auxiliary contacts C NC NO in any of the standard protections or switches of the equipment Input Output and Batteries and or in any of the options Single input protection for each recti fier single output protection for each rectifier General out going distribution and or outgoing distribution These auxiliary contacts are supplied connected to a ter minal strip of double or triple tiers see Fig 23 and they have the function to inform about the tripping or manoeuvring of any protections or switches This information can be used to trigger i e an external alarm owned by the client The voltage a
25. binet of the own equipment so the end user must take the needed cautions against direct or indirect contact If the batteries are connected to the equipment and their protection are turned On it is irrelevant the fact of having turned On the DC Power S or not to mains as well as the position of its protection On or Off The output terminals will supply voltage meanwhile the bat tery set has energy unless the output switch F Q2 is turned Off or in case of having an outgoing distribution the gen eral protection of the outgoing distribution or each one of the single protections of the outgoing distribution are turned Off 7 3 keep in mind Installation location will be roomy cooled and with easy ac cess Neither obstruct the cooling grids nor install the equip ment outdoors Input output and main protective earth cross cable sections will be in harmony with the nominal current of the nameplate being essential requirement to meet the regulations or stand ards of the country A wrong connection or manoeuvring can cause failures in the equipment and or connected loads to it Read the instruc tions of this manual carefully and follow the stated steps in the established order In the base of the cabinet there are cable bushing cones PR to isolate the connection cable entering from the me tallic surface of the cabinet Cut them according to the suitable section in order to allow entering the input
26. cabinet DC Power S O Systems with flooded batteries or NiCd batteries and re movable shelves fix the cabinet to the floor through the holes in its plinth base BZ before fitting the batteries Together with the documentation of the rectifier 4 beauty bolts are supplied to replace the hoisting lugs CM in sys tems in cabinets it is requested the option hoisting lugs only Once the equipment is placed and fixed to the plinth or floor proceed to replace them 6 2 Packing list and contents Depending on the model of the equipment quantity of cabi nets that make it up each cabinet has an individual pack aging or bulk Also to consider that the battery set is supplied packaged in one or more pallets depending on the weight of themselves Check that the quantity of available bulks correspond with the ones stated in the packing list document 6 3 Storage The storage of the equipment will be done in a dry and cool place and protected from rain dust water jets or chemical agents It is advisable to keep each equipment and battery set inside their original packaging because they have been designed to assure the maximum protection during transport ant storage Batteries are supplied packaged in one or more pal lets depending on the model separate from the DC Power S cabinet and or the own battery cabinet In any case pay attention to the supplied circuit diagram regarding to polarity position orientation and conn
27. charging mode When the electrical mains is restored the rectifier starts automatically and recharges the batteries and supplies the loads at the same time It means that the DC output voltage will always be the same as the battery voltage 5 2 4 Cycling function and Smart mode Usually the system is sized to the estimated power of the loads plus the battery charging current and finally the redundant mod ules are added to the system But in most of the cases as the rectifier modules are connected in parallel and sharing the load all of them works at half power which means having a lower ef ficiency To solve this phenomena the Control Module includes the Smart mode This operating mode entail in shutdown the redundant modules and any of those ones that are not needed to in order to get the correct quantity of modules operating at the maximum efficiency level this figure can be set through the LCD panel In case of failure of any of them the Control Module will start up any of the shutdown modules on Standby to replace the faulty module This way an optimal efficiency of the system is get along its lifetime In order to age all the parts and elements equally when the Smart mode is enabled the Control Module has the cycling function This function entails in swapping the shutdown modules with the ones that are already started up therefore the aging is the equal for all of them The preset cycling period is 10 hours neverthe
28. e joint among them and connected to the ground of the cabinet In those models with separate battery cabinet joint the main protective earth terminal or rod X5 of the rectifier with the earth bonding terminal X5A of the battery cabinet 02 by using the foreseen cable in the battery cable bundle DC Power S can be supplied from factory with the positive pole connected to earth negative to earth or floating In the nameplate and in the terminal labelling it is identified the connection type by means of the sign or written down before the output voltage figure which will indicate the alive pole Itis very important to assure that the loads that are being con nected to the equipment have the same type of connection of itself otherwise it will mean a risk for the personnel and the destruction of the installation and annexes equipments By default and if it is not stated all the equipments are sup plied with floating output voltage o It is recommended to use shielded cables for com munications as well as the connection of the own shield to earth through the terminal or rod X5 75 Connection of the system with the battery set or cabinet Terminals X11 X12 and X47 X48 This operation is only destined to connect the battery termi nals of the system with the respective of the battery cabinet s although the batteries belong to the client or they are sup plied together with the equipment Any
29. e module at floating voltage Quantity of modules installed in the system currently Omit for 1 module Hectifier 22 mil pe USER MANUAL Battery cabinet MOD BAT DC S 0 2 4x4AB147 213 50A WCO EE553000 _ ___ EE Battery module with particular specifications of the client CO Made in Spain marking customs only W Neutral equipment brand 300A Protection size 213 Last three characters of the battery code type 2 147 Lastthree characters of the battery code type 1 AB Letters of the battery family 4 Quantity of batteries in one string 4x Quantity of battery strings of type 2 in parallel Omit when there is only one string of each type 2 Quantity of battery strings of type 1 in parallel Omit for one string and one type of batteries only 0 It means rectifier without batteries but ready to install them space and accessories are supplied OA It means rectifier without batteries accessories to install them are not supplied 0 S Series of the equipment MOD BAT DC Battery module for rectifier 9 For equipments requested without batteries the acquisition installation and connection of them is borne and responsibility of the client The data of the batteries about in quantity capacity and voltage are stated in the labelling of batteries sticked next to the nameplate of the equipment respect both this data and the connection polarity of the batteries strictly 6 t mea
30. e the same type of connection of itself otherwise it will mean a risk for the personnel and the destruction of the installation and annexes equipments The typology of the output protection is determined and es tablished as follows O Floating output two poles protection O Positive pole connected to earth single pole protection in the negative pole O Negative pole connected to earth single pole protection in the positive pole The typology of the output protection is applicable to the bat tery switch or protection and to any protection of the DC out going distribution 7 71 No DC outgoing distribution Terminals X6 and X9 7 711 Floating output All protections or switches of the system has to be in Off position and in particular the one belonging to batteries in the equipment F Q3 and its homologous F Q8 in the battery cabinet in case there were an external battery set Connect the loads or busbar to the output terminals X6 and X9 by respecting the colour of the cables red for positive and black for negative and the polarity stated in the labelling of the equipment Connect the earth of load or loads to the earth terminal or rod 5 It is recommended to distribute the output in several lines with two poles type protection elements each one fuse switches or circuit breakers to be installed by the client 7 71 2 Output with the positive earthed All protections or switches of the system
31. ection of each battery and between batteries as well as between the battery set and the own system when they share the cabinet Whatever the type of battery of the equipment is the battery design lifetime is regulated by the official European or ganisation EUROBAT considering among others features or conditions the temperature floating voltage number of charge and discharge cycles depth of discharge etc As the temperature is a very influential factor in the expected lifetime of the battery and fulfilling the recommendations of this organisation as far as you can the storage and oper ating temperature should not exceed over 20 C because the degradation will be considerable higher Before using the equipment with batteries where the back up time is determined by them for first time or after a long period of time of no use 6 months maximum it has to be connected to the power supply to charge the batteries for a minimum period of time of 12 hours Although the equipment can operate with the batteries dis charged it has to be kept in mind the possible risk of a long mains fault during the first operating hours so the available back up time in the equipment batteries can be lower than the expected 28 HII I USER MANUAL f Installation Together with this user s manual and regarding to Safety instructions it is included in the same CD of documenta tion the EK266 08 document Before
32. ed to DO DC Power S equipment rectifier charger system DC energy system or unit DC Switch Mode Power Supply 2 1 1 Depending on the context of the sentence there can be reference to the rectifier Module or Modules or to the joint including the batteries whatever the assembling is Batteries or accumulators Group or set of elements that stores the electron flow by electrochemical means S T S Service and Technical Support User or client Both are used and for the sense to be referred to the fitter and or operator who will make the corresponding actions being able to fall in that person the responsibility of making the respective actions when acting in the name or on behalf of himself Conventions and used symbols Some symbols can be used and shown in the equipment bat teries and or user s manual context For more information see section 1 1 1 of EK266 08 document relating to Safety Instructions IM sALICRU Hi 5 3 Quality and standard guarantee 3 1 Declaration of the management Our target is the client s satisfaction therefore this Management has decided to establish a Quality and Environmental policy by means of installation a Quality and Environmental Management System that becomes us capable to comply the requirements demanded by the standard ISO 9001 and ISO 14001 and by our Clients and concerned parts too Likewise the enterprise Management is committed
33. ent Proceed as follows In cabinets sharing the DC Power S and batteries The probe is pre connected from factory to the com munication module and bridled to the frame of the cabinet at the height of one of the battery shelves and with the comfortably cable length needed for removing the battery shelf out Cut the bridle to release it Remove the bolts BL as mechanical locking mode to release the corresponding battery shelf and remove it out Remove the top of one of the accumulators better from one of the centre of the battery block and re place it by the one with the probe For its correct contact with the electrolyte check that the top with the probe has been en tered till the bottom Push the battery shelf in and put the bolts BL back as mechanical locking mode O In battery cabinets separate from DC Power S In case of systems with more than one cabinet the electrolyte level probe can be found in the cabinet that has the terminal X254 The probe is pre connected from factory to the ter minal X25A and bridled to the frame of the battery cabinet at the height of one of the battery shelves and with the comfortably cable length needed for removing the battery shelf out Cut the bridle to release it Remove the bolts BL as mechanical locking mode to release the corresponding battery shelf and remove it out Remove the top of one of the accumulators better from one of the centre of the batter
34. ery shelves are removable there will not be blind covers and they will have front door Finally after doing the connection and or erection tasks it is mandatory to leave the cabinet switch the cover s put it or them back and the front door closed The floor where the system is installed will be ready to support the weight of itself and it will be duly levelled otherwise the metallic frame will support unnecessary and bad torques These deformities can mean a serious and dangerous problem depending on their degree especially in the recti fier cabinets with batteries fitted inside or battery cabinets because as higher is the weight to be supported the most the structure will suffer Optically there could be slopes in the cabinet as regards to the flat of the floor and or between covers and top being this the lesser evil in comparison with the damages in the frame It is mandatory to fix the cabinet s to a solid and safe floor when the shelves are removable It has been stated the overturn risk of the cabinet when pulling from the battery shelves out with the consequent risk of serious injuries for the operator so it is imperative required to stick visible warnings about the need of fixing the cabinet to the floor with parts that guarantee a total and permanent solidity before starting fitting the batteries in Proceed as follows CJ Make the needed works to have a solid floor and levelled with the fixing points by means
35. ew of 605x605x2115 mm battery cabinet IM SALICRU an AN AN m AN IO eo 2 amp Co 10 er t LO x er ON ese Fig 12 Front view of 605x805x2115 mm battery cabinet USERMANUAL 16 mmi 4 1 1 Dimensional drawings 102 7 7 21 3521 83 8 4 1 83 35 10 2 Rectifier module dimensions Table top case dimensions ADJUSTABLE FOR 600M AND 800MM DEPTH CABINET 19 subrack dimensions 11 IM SALICRU mi 17 24 Case with casters dimensions 642 5 e lt D B Cabinet dimensions 605x605x1315 mm 605x805x1315 mm 18 pe USERMANUAL Dimensions for equipment cabinets or batteries regardless illustration 605x605x2115 mm 605x805x2115 mm 805x805x2115 mm Fig 13 Dimensional drawings _ IM SALICRU mi 19 4 1 2 Legends corresponding to the equipment views Connection parts X1 AC input terminal phase X2 AC input terminal phase 5 X3 AC input terminal phase T 0 X4 AC input terminal neutral N X5 Terminal or rod for main protective earth and bonding 82 of DC Power S X5A Terminal or rod for bonding of the battery cab inet X6 Output terminal positive X9 Output terminal negative X6A 6 Outgoing distribution terminals positive The own terminals of the outgoing dist
36. has to be in Off position and in particular the one belonging to batteries in the equipment F Q3 and its homologous F Q8 in the battery cabinet in case there were an external battery set Connect the loads or busbar to the output terminals X6 and X9 by respecting the colour of the cables red for positive and black for negative and the polarity stated in the labelling of the equipment Connect the earth of load or loads to the earth terminal or rod X5 lt is recommended to distribute the output in several lines with single pole type protections elements each one in the negative pole fuse switches or circuit breakers to be in Stalled by the client 7 7 1 3 Output with the negative earthed All protections or switches of the system has to be in Off position and in particular the one belonging to batteries in the equipment F Q3 and its homologous F Q8 in the battery cabinet in case there were an external battery set Connect the loads or busbar to the output terminals X6 and X9 by respecting the colour of the cables red for positive and black for negative and the polarity stated in the labelling of the equipment Connect the earth of load or loads to the earth terminal or rod X5 It is recommended to distribute the output in several lines with single pole type protections elements each one in the positive pole fuse switches or circuit breakers to be in Stalled by the client IM SALICRU
37. ication Module Outgoing distribution Module F Q2A OUTPUT F Q6A F Q2 F Q1 M F Q2 Im As F Q6 F Q3 2 IL I M M Low voltage m Device 5 Batteries can be fitted in the same cabinet of the rectifier in one or more separate cabinets or due to the configura tion in both cabinets Battery protection is fitted in the system cabinet and it is identified in the manual as F Q3 and the battery cabinet s as F Q8 Each cabinet will al ways have its own protection Regarding the protections this manual uses the nyms F Q and to be referred to fuses F or to the cir cuit breakers Q which in accordance with the regulations they must be identified with those acronyms The letter Q is also used to identify a simple switch Fig 16 Structural example of a system O 26 USERMANUAL 6 Equipment reception 6 1 Reception and unpacking On receiving the equipment check that it has not been dam aged during transport Otherwise make the needed claims to your supplier or in lack of him to our firm Also check that the data in the label sticked in
38. instructions referred to the physical fitting of each cell in the cabinet of the system or battery is described in section 7 2 All protections or switches of the system has to be in Off position and in particular the one belonging to batteries in the equipment F Q3 and its homologous F Q8 in the battery cabinet in case there were an external battery set As the fuses are supplied inserted in the fuse holder to avoid misleading and losses it is important to check that the switches are opened Off USER MANUAL 7 6 Battery terminals in the rectifier cabinet Battery terminals in the battery cabinet Fig 22 Connection of the battery cabinet to the system Connect the cable bundle in general it is supplied between the terminals X11 X12 of the system and X47 X48 of the battery or rack cabinet by respecting the colour of the cables red for black for and green yellow for the earth bonding 45 as week as the polarity stated in the labelling of the equipment see Fig 22 In those systems with more than one battery cabinet rack keep in mind to connect them in parallel and with the own system too depending on each particular case In any case the supplied battery circuit diagram with the docu mentation will always prevail Connection to AC mains Terminals X1 X2 X3 and X4 141 All protections or switches of the system has to be in Off position a
39. ion as warning mode means that the rectifier is working at max imum current conditions The rectifier is self limited and it gives the maximum power that it can supply c Alarm indication due to over temperature short cir cuit or fault The rectifier is blocked and out of ser vice meanwhile the causes are present Red colour led Optical indications and instructions of the control module M See user s manual 21 a 20 e USER MANUAL Other parts abbreviations and auxiliary elements A A bat AS AS BB BF BL BL BZ CM CT GS LL M M M MB com 5 P PF R103 RN RU RV Battery cabinet Rectifier system cabinet basically to be referred to the complete equipment with or without batteries Clamp for fixing the cables to the rod BF Toggle handle of rectifier module M Handle of control module M cont Battery shelves Removable shelves to fill the flooded PbCa or NiCd batteries Rod for fixing the connection cables by means of clamps Mechanical lock of rectifier module Mechanical lock through screws for removable bat tery shelves Plinth base to fix it to a solid surface Cabinets with removable battery shelves only Hoisting lugs to lift the cabinet optional The structure is not ready to be
40. irm it is prohibited re serving of the complete and exclusive property right over itself 4 mii 2 1 USERMANUAL 2 2 1 Information for safety Using this manual The purpose of the DC Power S documentation is to provide the information relating to safety and explanations over the installation and operating procedures of the equipment The generic documentation of the equipment is supplied in digital format in a Compact Disc CD and it also includes among others documents the own user s manual of the system and other manuals of constituent parts like Control and Communication Modules Together with this user s manual and included in the same documentation CD it is supplied the EK266 08 document relating to Safety instructions Before doing any action over the equipment regarding the installation or commissioning changing the location of the equipment setting or any kind of manoeuvring read them carefully Compliance as regards to Safety instructions is mandatory being the user the legal responsible regarding to its observance and application Read them carefully and follow the stated steps in the established order Products assembled in SUBRACK and RACK are designed to be fit in a predetermined set and to be done by profes sionals Its installation has to be planned and executed by quali fied personnel who will be the responsible in applying the safety and EMC regulations and standards
41. le outgoing distribu tion protection F Q6A 6 X47 Positive battery terminal in the battery cabinet X48 Negative battery terminal in the battery cabinet 0 Connection parts and instructions of the communication module M con 5 See EN030 user s manual Protection and manoeuvring parts F Q1A Input or general input circuit breaker or fuses two or three poles depending on the power supply ty pology 9 F Q1B 17 Two poles input circuit breaker protections for each rectifier F Q2 Two poles output or general outgoing distribution protection 090 F Q2A General output rectifiers switch of two poles DO NOT BREAK WITH LOAD 9 F Q2B 23 Two poles output circuit breaker protections for each rectifier 9 F Q3 Two poles battery protection fitted in the system cabinet Depending on the current and voltage the protection can be a switch plus fuses DO NOT BREAK WITH LOAD 29 F Q6A 6 Two poles outgoing distribution protection F Q8 Two poles battery protection fitted in the battery cabinet Depending on the current and voltage the protection can be a switch plus fuses DO NOT BREAK WITH LOAD 9 Optical indications of the rectifier module a Correct output indication Green colour led b Standby module indication it doesn t supply output voltage Yellow colour led With leds a b turned on in green and yellow colour respectively the indicat
42. ll fit in a perforate of the subrack Tighten both screws t to immobilize the lock Put and inset M Tighten t O Proceed in the same way for the rest of rectifiers Procedure to remove a module CJ Loosen both screws with safety washer t to release the module handle AS CJ Toggle the handle AS till open it completely in order to lift the mechanical lock BL and pull from it to discon nect the module from the Backplane O Remove the module completely O To replace the module by another one it is necessary to validate the technical features of power and voltage are the same in both Put the new rectifier paying attention to the procedure of inserting a module 7 2 A Take care of your safety All electrical connections and disconnections of cables from the equipment including the control ones will be done with no power supply and switches on rest position O or Off Before proceeding to fit the batteries in physically check that protections or switches of the system are in Off position and in particular the one belonging to batteries in the equip ment F Q3 and its homologous 8 in the battery cabinet in case there were an external battery set When the protection is done by means of fuses they are supplied inserted in the fuse holder because the batteries are not supplied already fitted in the cabinet This way mis leading and losses are avoided Batterie
43. lose the door once the phys ical installation erection and commissioning of the equipment is finished Check that at the front of the cabinet and at the height that the subrack 15 going to be installed there are threaded anchored points nuts and they are equi distant with the own ones at the front of the equip ment With an operator at each side take the subrack through it sides and introduce it in the cabinet at the wanted height by taking it with one hand at its base at each side and with the other hand put the bolts of M6 in the points PF at the front to fix it to the cabinet frame do not tighten them completely By taking the equipment with one hand at the bottom of each side stretch the guides GS till the end and put the bolts at each side in order to secure the sub rack to the cabinet by means of the points PF and tighten them completely Tighten the bolts at the front completely Depending on the model the following actions will be needed to access to the connection parts to install batteries or to ac cess to the rectifier modules to be inserted in the system O Subrack and case models Any connection part is lo cated at the back of the equipment Connectors relating to communications are acces sible directly To access to the power terminals it is needed to re move the screws t and the terminal cover TB O Cabinet models Any connection part both power and communication are p
44. ly Spain Fax S T S 34 93 848 22 05 sst salicru com SALICRU COM BRANCHES AND SERVICES AND TECHNICAL SUPPORT S T S BARCELONA BILBAO GIJON LA CORUNA LAS PALMAS DE G CANARIA MADRID MALAGA MURCIA SUBSIDIARIES CHINA FRANCIA HUNGRIA MARRUECOS REST OF WORLD ALEMANIA ARABIA SAUD ARGELIA ARGENTINA BELGICA BRASIL CHILE COLOMBIA CUBA DINAMARCA ECUADOR EGIPTO FILIPINAS HOLANDA INDONESIA IRLANDA Product Range PALMA DE MALLORCA PAMPLONA SAN SEBASTIAN SEVILLA VALENCIA VALLADOLID ZARAGOZA MEXICO PORTUGAL REINO UNIDO SINGAPUR JORDANIA KUWAIT MALASIA PERU POLONIA REPUBLICA CHECA RUSIA SUECIA SUIZA TAILANDIA TUNEZ UEA URUGUAY VENEZUELA VIETNAM Uninterruptible Power Supply UPS Lighting Flow Dimmer Stabilizers ILUEST Switch Mode Power Supplies Static Inverters Photovoltaic Inverters Voltage Stabilisers and Power Line Conditioners Nota Salicr can give other electronics solutions according to the application specifications or technical specifications
45. ment Although the Rectifier Module is the minimum expression as equipment that can supply DC voltage from an AC input voltage see Fig 1 by only itself can t work and it is required the Control Module which supervises and manages the input and output measurements battery charging currents critical and non critical loads control communication channels with the environment According to the current needs there is a basic Communication module which is supplied as standard being able to extend it The basic and minimum structure of the DC Power S system is the subrack version See Fig 2 which will be made up by A rectifier module e Acontrol module A19 subrack and 4 U height with its telescopic fixing guides which includes the Backplane to plug the two previous quoted modules e Acommunication module e Input battery and output terminal block e And input battery and output protections The whole will be supplied as a completely finished unit ready to be installed in a cabinet by means of the telescopic fixing guides As it can be noticed the subrack has the capacity to house up to two rectifier modules of the same features so the basic unit can be itself upgraded For other configurations different kind of cabinets with different capacities are available allowing from a minimum of one rectifier to generate structures up to 30 rectifiers which is the maximum number that the control module can ma
46. n supply c Alarm indication due to over temperature short circuit or fault The rectifier is blocked and out of service meanwhile the causes are present Red colour led 9 2 Control Module e The system has a control module which is described in the user s manual ENO21 By means of itself the DC Power S can be managed monitored and control its operating 38 USERMANUAL 10 Maintenance 10 1 Basic maintenance guide Batteries must be replaced at the end of their useful life For equipments manufactured with particular re quirements it is possible to find dangerous voltages and hot or very hot metallic parts heatsinks inside the rec tifier cabinet even with the equipment disconnected from mains The direct contact can cause electrocutions and burns All the operating less the fuse replacing located in the external switches must be done by authorised technical staff only When replacing any fuse it has to be of the same type size format and dimensions Battery protection of the system and or battery cabinet IS NOT A LOAD BREAK TYPE SWITCH 10 1 1 Batteries The useful lifetime of the batteries depends on the ambient tem perature and other factors like the quantity of charging and dis charging cycles and the deep discharges done In the safety user s manual EK266 08 there is a specific section dedicated to batteries respect the indications stated in the strictly 10 2
47. nage therefore powers upto 81 kW This way it is adapted to the most of the end user s installations The illustrations of this chapter show the different manufactured versions or structures as standard and they only expect to be a mere guide to identify the described parts in this user s manual Regarding the physical layout of the DC Power S modules and other parts control module included is not always the same for all the systems and there could be differences as a result of the quantity of rectifier modules that the system has without af fecting to the operating of the DC energy power supply Regarding the illustrations of this document together with the correct labelling of the own equipment simplify the identification of each part and therefore they improve the interpretation of the documentation which favours the understanding of the instal lation and or commissioning and shutdown procedures of the System The DC Power S system can be supplied in the following ver sions e 19 Subrack with 4 U height and designed to be installed in a cabinet by means of the fixing guides See Fig 2 Batteries both they are supplied together or the end user al ready have them can be fitted in the same cabinet Any other possibility is feasible but as it is the most eco nomic it is the simplest way e Table top case system which has separators parts feet in its base See Fig 3 Batteries both they are supplied together or the e
48. nd current features that can support these con tacts are 250 V AC 1 A Use cables of 1 mm cross section as minimum but better to use 2 5 to connect them to the auxiliary terminals Table 2 shows the correlation of the auxiliary terminals with the function of the protection or switch If the equipment does not have auxiliary contacts in any of the protections or switches ignore that reference and proceed with the rest of connections 34 mil USER MANUAL Internal connection side ABABABAB ABABABAB AB ABAB X44A Client connection side cable entry through the base of the cabinet Pin A1 Contact normally closed NC Pin B1 Contacto normally opened NO Pin A3 y B3 Common Pin out of the double tier terminal strip Internal connection side X46 Client connection side cable entry through the base of the cabinet Pin 3 Contact normally closed NC Pin 5 Contact normally opened NO Pin 1 Common Pin out of the triple tier terminal strip Fig 23 Pin out of the auxiliary contact terminal strip of the cabinet of the system Input Input individual protection of each module Batteries Battery positive Battery negative Output individual protection of each module General output Output or general outgoing distribution Outgoing distribution 8 For equipments with floating output When the physical protection means a single element
49. nd in particular the one belonging to batteries in the equipment F Q3 and its homologous 8 in the battery cabinet in case there were an external battery set As the fuses are supplied inserted in the fuse holder to avoid misleading and losses it is important to check that the switches are opened Off A It is mandatory to earth the equipment through the main protective earth terminal or rod X5 making sure that it is done before turning on the input voltage of the equipment Connect the power supply cables to terminals X1 and X4 for single phase equipments or X1 X2 X3 and X4 for three phase equipments by respecting the phase and neutral rotation stated in the labelling of the DC Power S Connection of the loads A It is mandatory to earth the equipment QD through the main protective earth terminal or rod X5 making sure that it is done before turning on the input voltage of the equipment DC Power S can be supplied from factory with the positive pole connected to earth negative to earth or floating In the nameplate and in the terminal labelling it is identified the connection type by means of the sign or written down before the output voltage figure which will indicate the alive pole By default and if it is not stated all the equip ments are supplied with floating output voltage lt is very important to assure that the loads that are being connected to the equipment hav
50. nd user al ready have them have to be fitted in a closed enclosure or rack as minimum e Case system with capacity to house the batteries From the table top version a case with swivel casters can be added to its base which will allow housing a determined battery set See Fig 4 The housing of this case is limited and it is not foreseen to upgrade it for very long back up times In such case it will be necessary to go to other versions e System of 1205 mm rack cabinet height with additional level lers feet of 110 mm so the total height will be 1315 mm It is available in 600x600 and 600x800 mm cabinet base dimen sions Initially the rectifier is based on N modules that take part of the cabinet and the rest is free for batteries housing See Fig 5 and 6 e System of 2005 mm rack cabinet height with additional lev ellers feet of 110 mm so the total height will be 2115 mm It is available in 600x600 600x800 and 800x800 mm cabinet base dimensions Initially the rectifier is based on N modules that take part of the cabinet and the rest is free for batteries housing See Fig 7 and 8 e 1205 mm battery cabinet height with additional levellers feet of 110 mm so the total height will be 1315 mm It is available in 600x600 and 600x800 mm cabinet base dimensions See Fig 9 and 10 e 2005 mm battery cabinet height with additional levellers feet of 110 mm so the total height will be 2115 mm It is available in 600x
51. ngle line diagram 10 Maintenance 5 2 Description 10 1 Basic maintenance guide 5 2 1 Control Module 1011 Batteries 5 2 2 Communication Module COM u 5 2 2 1 Dry contacts 10 2 Replacing a rectifier module 5 2 2 2 COM ports 10 2 1 Inserting or removing a module from the system 5 2 2 3 Telemaintenance SICRES card option 10 3 Warranty conditions 5 2 3 Operating modes 10 3 1 Warranty terms 5 2 4 Cycling function and Smart mode 10 3 2 Out of scope of supply 5 2 5 Battery 10 4 Technical service networks 5 3 Structural diagram as an example 11 Annexes 6 Equipment reception quip 11 1 General technical specifications 6 1 Reception and unpacking 9 11 2 Glossary 6 2 Packing list and contents 6 3 Storage 7 Installation 7 1 Operative for inserting and removing modules from the system 7141 Inserting or removing a module from a system 7 2 Take care of your safety 7 3 keep in mind 7 4 Main protective earth terminal or rod X5 and or X5A 7 5 Connection of the system with the battery set or cabinet Terminals X11 X12 and X47 X48 7 6 Connection to AC mains Terminals X1 X2 X3 and X4 7 7 Connection of the loads 771 No DC outgoing distribution Terminals X6 and X9 7711 Floating output 7 71 2 Output with the positive earthed SALICRU B 3 1 Introduction 131 Acknowledgement letter We would like to thank y
52. nnel are mutually exclusive between them so they can t be used at the same time 5 2 2 3 Telemaintenance SICRES card option The telemaintenance SICRES card allows monitoring analysing and giving technical support in real time 24 hours per day 7 days a week by professionals of our firm decreasing the MTTR Mean Time To Repair against any unexpected event During the monitoring a data logger of the events and alarms is generated which allows an exhaustive analysis of the equip ment giving a valuable information of the operating trend so in this way the potential future problems can be identified Likewise each month it is sent a detailed report to the client of the status of the equipment 5 2 3 Operating modes Normal mode Load is supplied from rectifier modules directly Meanwhile the system takes the energy from the AC electrical commer cial mains and supplies DC energy to the loads At the same time batteries are kept on floating mode because they are connected in parallel with the output of the system For those cases that the system is overloaded battery will take any in rush current that system is not able to supply e Emergency mode In case of mains fault the connected load to the system is still being supplied but now by the batteries instead of the recti fier modules There is not any break in the power supply to the loads during the transference from normal to emergency modes and vice versa e Re
53. ns that the equipment is supplied neither the corresponding batteries nor accessories bolts and electrical cables Under request is possible to supply the needed accessories to install and connect the batteries 11 IM SALICRU EH 23 5 Single line diagram description and structural diagram of the system 5 1 Single line diagram Input filter PFC 1 E converter I o0 Q i lt 1 PFC 1 m DC DC Control Control suppl pue COM CONTROL MODULE MODULE Fig 14 Single line diagram 5 2 Description The operating principle of the Rectifier Module entails trans forming the alternating input voltage fitted out with a line filter previously into a direct voltage by converting rectifying and con trolling By means of a ultrafast transistors with high quality performances and starting from a direct voltage of 385V DC an alternating voltage of 90kHz is generated by means of a DC DC converter Then it is rectified by ultrafast diodes and fitted out with an ef ficient filtering system A transformer of special power which galvanically isolates the input from output decreases the high frequency alternating voltage to the required value to generate the final wanted direct voltage The output voltage and current are managed by the pulse width modulation of the transistors fitted in the primary of the trans former The resulting Rectifier Mod
54. on flow through a cable between two points with different potential Unlike the alternating current CA in Spanish and AC in English in direct current the electrical loads always flow in the same direction from the highest po tential point to the lowest one Although usually the direct current is identified with the constant current for example the one supplied by the battery it is continuous any current that always maintain the polarity e GND The term ground as its name states refers to the po tential of the earth surface e Rectifier In electronic a rectifier is the element or circuit that allows to convert the alternating current into direct cur rent This is done by rectifier diodes which can be solid state semiconductors vacuum or gassy valves as the mercury vapour Depending on the features of the alternating current power supply used it is classified as single phase when they 11 SALICRU mi 41 42 USERMANUAL 11 IM SALICRU mi 43 UNINTERRUPTIBLE POWER SUPPLY UPS LIGHTING FLOW DIMMER STABILIZERS ILUEST SWITCH MODE POWER SUPPLY STATIC INVERTERS PHOTOVOLTAIC INVERTERS VOLTAGE STABILIZERS AND POWER LINE CONDITIONERS ENO19A01 SaLicf u Avda de la Serra 100 08460 Palautordera BARCELONA Tel 34 93 848 24 00 902 48 24 00 Only Spain Fax 434 94 848 11 51 salicru salicru com Tel S T S 34 93 848 24 00 902 48 24 01 On
55. ou in advance for the trust you have placed in us by purchasing this product Read this instruction manual carefully in order to be familiar with its contents because as much you understand and know the equipment the higher will be the satisfaction degree safety level and functionality op timization We remain at you entire disposal for any further information or any query you should wish to make Yours sincerely SALICRU O The equipment here described can cause important physical damages due to wrong handling This is why the installation maintenance and or fixing of the here de scribed equipment must be done by our staff or specifi cally authorised O Although no effort has been spared to guarantee that the information in this manual is complete and accurate we are not responsible of any errors or omissions that may exist The images included in this document are for mere illus tration and may not accurate represent the parts of the equipment showed However the differences that may arise will be smoothed or solved with the correct labelling on the unit J According to our policy of constant evolution we reserve the right to modify the specifications operating or described actions in this document without fore warning All reproduction copy third party concession modi fication or part or total translation of this manual or document in any form or medium without the previous written authorization of our f
56. pments only Connection or manoeuvring parts of the battery cabinet Systems with ac cumulators or part of them installed in a separate cabinet or rack only DC outgoing distribution unit with circuit breaker protections switched fuses or switch plus fuses depending on the output current and voltage The protection will always be with two poles for floating output voltages For outputs with the positive or negative earthed protections will always be single pole in order to not break the earthed pole In systems with floating voltages the own terminals of the own protections will be used as outgoing distribution terminals For outputs positive or negative earthed the terminal of each single pole pro tection of the alive pole will be used as terminal and the available rod of the earthed pole as general terminal Auxiliary contact option of the protections or switched of the system Protections or switches can have an auxiliary contact as an option Regarding the protections this manual uses the acronyms F Q o and to be referred to fuses F or to the circuit breakers Q which in accordance with the regulations they must be identified with those acronyms The letter Q is also used to identify a simple switch too IM SALICRU 21 4 1 3 Nomenclature Rectifier module DC 50 S 48 230 WCO EE553000 3 Po W 230 48 5 50 DC Rectifier system DC 6 50 S 300A48 0 2 4x4AB147 213 3x400 COM WCO
57. ribution will be used as standard and under request only there will a terminal strip with n terminals 0 X9A 9 Outgoing distribution terminals negative The own terminals of the outgoing distribution will be used as standard and under request only there will a terminal strip with n terminals 0 X11 Positive battery terminal in a system cabinet Equipments with batteries or part of them fitted out of the DC Power S cabinet only X12 Negative battery terminal in a system cabinet Equipments with batteries or part of them fitted out of the DC Power S cabinet only X25A Terminals for the electrolyte level probe in battery cabinet or rack equipments including the optional probe only X40 Auxiliary contact terminals input or general input protection F Q1A 9 X41A 41 Auxiliary contact terminals single input protections for each rectifier module F Q1B 1 X42 Auxiliary contact terminals battery protection in the DC Power S cabinet F Q3 X43 Auxiliary contact terminals battery protection in the accumulator cabinet F Q8 9 44 44 Auxiliary contact terminals single output protections for each rectifier module F Q2B 2 X45 Auxiliary contact terminals output or general output protection F Q2A X46 Auxiliary contact terminals general outgoing distri bution protection F Q2 9 X46A 46 Auxiliary contact terminals sing
58. rotected To access to them pro ceed as follows Equipments with no front door Remove the screws t and terminal cover TB The connection parts will be at sight Equipments with front door increases 40 mm the depth The equipment can be supplied completely closed with a front door PF that can be completely blind or to have a transparent window to check the contro module The door has two locks CT one of them with ratchet for 1315 and 2115 mm cabinet height preferably with triangular key LL of 8 mm Also it can be supplied with other models of locks like lock with key LL of fast opening with doorknob with slot for flat screw driver or through retractable knob with ratchet lock or cam lock with or without key blocking LL To access to the connection terminals Open the front door by means of the lock CT Remove the screws t and terminal cover TB The connection parts will be at sight When blind covers are fitted in remove the screws t and all the blind covers TC The packaged recti fier modules will be at sight as well as the shelves to fit the batteries in if it is foreseen to install them in the same cabinet For systems with batteries in a separate cabinet open the front door PF and remove the screws t and t as well as the covers TB and TC The connection parts will be at sight IM SALICRU mi 29 In cabinets of systems and or batteries where the batt
59. s Neither it will cover in any case compensations for damages or injuries 10 4 Technical service networks The Service and Technical Support S T S coverage both na tional and international can be found in our Website 11 IM SALICRU mi 39 114 INPUT AC voltage V Input voltage window phase to neutral V Frequency Hz Power factor THDi Efficiency OUTPUT Nominal DC voltage V Voltage range setting 96 Accuracy 96 Psophometric noise Load sharing among modules Power per module W Maximum quantity of parallel modules Maximum power of a system with parallel modules kW Rectifier output current A BATTERIES Type Type of charge Battery charging current Recharging time Floating voltage Boost voltage charge Exceptional voltage charge Protecctions Floating voltage ambient temperature compensation Electrolyte level probe for flooded batteries PbCa NiCd General technical specifications Single phase 220 230 240 Three phase 3x380 3x400 3x415 5 wires 3 phases N PE 90 290 09 50 60 0 99 PFC 5 Yo Up to 95 5 Yo 48 110 125 15 25 t1 lt 2 Active parallel 1000 2000 2700 30 30 60 81 See table 5 PbCa sealed or flooded or NiCd Constant IU in accordance with DIN 41773 0 1 0 3 C adjustable Up to 80 in 4 hours 0 2 C 2 28 V cell PbCa 1 4 1 45 V cell NiCd 2 5 Vicell PbC
60. s are always supplied out from the own equipment cabinet or battery cabinet Therefore it will be needed to fit and connect them in according to the supplied diagram to gether with the documentation by using the supplied acces sories like rods cables and bolts Start the procedure by fitting the batteries in the lowest shelf in order to settle the cabinet and getting the lowest centre of gravity and go to the next level as soon as the shelf is com pletely filled In systems with removable selves it is mandatory to intro duce them as soon as they are filled therefore unnecessary mechanical torques over the frame will be avoided which can mean structural twists To remove each battery shelf BB is needed to remove the two screws BL that fix it as mechanical lock which are located at the front and in both sides 0 Leave the connection between levels for the end otherwise there is risk of electrical discharge O Complete the battery shelves one by one interconnect the batteries among them and introduce the battery shelf in as soon as the single works in each one of them is finished Put both screws BL which act as mechanical lock and tighten them O Next proceed to connect the batteries between levels paying attention to the safety instructions stated in this document and EK266 08 Once the batteries are interconnected take caution because dangerous voltage between the terminals of several batteries or be
61. t Before placing the equipment and or battery cabinet s in their final location check the features of the floor are the suitable ones to support the weight of itself or them selves Therefore pay attention to the total weight that the system will have once the batteries are fitted in or in the battery cabinet s Systems with batteries fitted in the same cabinet To the maximum estimated weight add the weight of the batteries stated in the packing list In case of sup plying them in more than one pallet add the weight of each pallet Total weight 160 kg battery weight Systems with batteries fitted in a separate cabinet and for each cabinet To calculate the total approximate weight of the bat tery cabinet add the weight of the batteries stated in the packing list In case of supplying them in more than one pallet add the weight of each pallet 50 the weight of a 605x605x2115 mm battery cabinet will be Total weight 110 kg battery weight NOTE In the equipments with optional front door increases 40 mm the depth 7 Approx total weight of a system without batteries add the partial weights of the mechanical and electrical parts and to the result add the modules weight considering that the last one is get from multiplying the quantity of modules that system has by the single weight of it For the battery weight check the note in the Packing list Table 1 Approx weights fractioned
62. t the following stated procedure O Cut the polyester strip 8 and remove the plastic cor ners 1 Remove the top cover O Remove the four corners 1 Remove the cardboard packaging To take it out lift it up completely IM SALICRU Hi 27 O The equipment will be nude over the pallet with its plastic bag Remove it by pulling from the top In general the systems in cabinets are supplied without pallet unless it is requested in the purchase order be cause its base allows entering a pallet jack or electrical fork lift truck to make easy its transport till its location so itis already designed among other functions to replace it For those equipments with pallet and or hoisting lugs both when they are specifically requested proceed as follows O Lift the equipment through the hoisting lugs CM with the available mechanical means considering that the maximum weight will not exceed from 290 kg in its most complex configuration of 30 modules and without batteries because they are not supplied already fitted in the cabinet system To calculate the maximum estimated weight of a configu ration type add the weights stated in the Table 1 consid ering the quantity of modules in the equipment So for system with 5 rectifiers in a 605x605x2115 mm cabinet the maximum estimated weight will be Maximum estimated weight 110 5 x 3 35 160 kg O Remove the wooden palle
63. that reg ulate the particular installations to which the product is dedicated For DC Power S equipments assembled in RACK remind that an important number of electrical con nection points without any kind of protection are visible and accessible directly with the hands so there is a high risk of receiving an electrical discharge Due to the topology of this assembling its protection degree is IPOO so it will be mandatory to endow it with the ap propriate protection degree either with an individual me tallic enclosure or integrated in a cabinet together with other equipments that belong to the installation The equipments are delivered duly labelled for the correct iden tification of each of its parts and together with the instructions of this user s manual allowing doing any of the commissioning and erection operations in an easy ordered way without doubt Finally once the equipment is installed and in operation it is recommended to keep the documentation CD in a safe and easy access place for future consults or doubts that could arise When the system differs from the one shown in figures of sec tion 4 less by the quantity of rectifier modules connected in parallel by implementing or excluding parts and or modifying technical specifications additional explanatory annexed will be edited in case they were needed As usual They will be supplied in hardcopy The following terms are used in the document to be referr
64. the packaging of the equip ment corresponds to the ones stated in the purchase order If discrepancies exist make the nonconformity as soon as possible by quoting the serial number of the equipment and the references in the delivery note Once the reception is finished it is advisable to pack the equipment again in its original packaging till its commis sioning in order to protect it against mechanical impacts dust dirt etc Depending on the requested model the packaging will con sist of the following materials O Rectifier module Cardboard packaging polyethylene foam PE and anti static plastic bag Fig 17 Unpacking process of system in a cabinet Subrack or case system Cardboard packaging expanded polystyrene corners EPS polyethylene bag and polyester strip O System in a case with casters or cabinet Wooden pallet cardboard packaging expanded polysty rene corners EPS polyethylene bag and polyester strip Equipments in cabinet are supplied over a wooden pallet when it is only requested in the purchase order All of them are recyclable materials so if it were required to dispose them do it in accordance to the regulation in force It is advisable to keep the packaging in case it were needed in the future The unpacking of the equipment do not entail any problem and it is described the procedure for system in a cabinet only because it is the most complex due to its volume See Fig 17 Respec
65. tion side Ao ele eje X43A X43B Client connection side cable entry through the base of the cabinet Pin 3 Contact normally closed NC Pin 5 Contact normally opened NO Pin 1 Common Pin out of the triple tier terminal strip Fig 24 Pin out of the auxiliary contact terminal strip of the battery cabinet 11 IM SALICRU Hi 35 711 The voltage and current features that can support these con tacts are 250 V 1 A Use cables of 1 mm cross section as minimum but better to use 2 5 mm to connect them to the auxiliary terminals Table 3 shows the correlation of the auxiliary terminals with the function of the protection If the equipment does not have the auxiliary contact ignore that reference Batteries Battery positive Battery negative 9 For equipments with floating output When the physical protection means a single element circuit breaker there will be one auxiliary contact only so there will be a single group of terminals only X43 If the protection is done by fuses the will be two auxiliary contacts one for each pole so there will be two groups of terminals X43A and X43B for the selective identification as it is shown in Fig 24 For equipments with the positive or negative output earthed In this case as the protection will be single pole there will be only one group of terminals for the auxili
66. tive of the loads to the common rod which has several bolts as terminals 6 and at the same it is connected to earth O Terminal strip as an option An outgoing terminal strip can be supplied with the cor responding negative terminals to each protection X9A 9 Connect the negative of the loads to these ter minals Connect the positive of the loads to the common rod which has several bolts as terminals X6A 6 and at the same it is connected to earth Respect the colour of the cables red for positive and black for negative and the polarity stated in the labelling of the equipment Connect the earth of load or loads to the earth terminal or rod X5 7 7 2 3 Output with negative earthed All protections or switches of the system has to be in Off position and in particular the one belonging to batteries in the equipment F Q3 and its homologous F Q8 in the battery cabinet in case there were an external battery set Outgoing distribution DO By default to the protection terminals Connect the positive of the loads to the single pole pro tections of the outgoing distribution terminals directly X6A 6 considering the current limit of each one of them and the own connected load Connect the negative of the loads to the common rod which has several bolts as terminals X9A 9 and at the same it is connected to earth 7 8 7 9 O Terminal strip as an option An outgoing terminal strip can
67. tored and control the operating mode Start up the loads 8 2 Shutdown of the system Ignore any manoeuvring of the not available switches or pro tections in your system Shutdown the loads Turn the outgoing distributions protections F Q6A F Q6 to Off Turn the output or general outgoing distribution protection F Q2 to Off Turn the general output protection F Q2A to Off Output switch of the system IS NOT A LOAD BREAK TYPE SWITCH In systems with single output protections F Q2B F Q2 for each module turn them Off In systems with single input protections F Q1B F Q1 for each module turn them Off Turn the input or general input protection F Q1A to Off Turn the protection or switch F Q3 and or F Q8 to Off Battery protection of the system and or battery cab inet IS NOT A LOAD BREAK TYPE SWITCH Do not turn it meanwhile the system is supplying output voltage through the batteries 11 IM SALICRU EH Hi 37 9 Optical indications of the rectifiers 9 1 Optical indications a Correct output indication Green colour led b Standby module indication it doesn t supply output voltage Yellow colour led With leds a b turned on in green and yellow colour respectively the indication as warning mode means that the rectifier is working at maximum current conditions The recti fier is self limited and it gives the maximum power that it ca
68. tween one of them and the earth can exist depending on the total voltage of the set In systems with back up time 0 or OA the battery acquisi tion installation and connection will be borne by the client and under his responsibility Battery data relating to quantity capacity and voltage are stated in the battery label sticked beside the nameplate of the equipment respect these data strictly the polarity of the battery connection and the sup plied circuit diagram together with the documentation and the DC Power S IM SALICRU 31 32 mil Battery handling and connection will be done or su pervised by personnel with specific knowledge only Before doing any action disconnect the batteries Check that current is not present and there is not dangerous voltage be tween both terminal ends of the battery set The battery circuit is isolated from the input voltage in those equipments with floating output voltage nevertheless it will not be in those equipments with earthed output voltage Therefore dangerous voltages can exist between the termi nals of the battery set and earth Check the system does not have input voltage before doing any action over the batteries otherwise the rectifier will supply DC voltage to the cables connected to the battery set with the consequent risk Do not forget that a DC Power S with batteries is a gen erator of electrical energy both batteries are fitted or not in the own ca
69. uctor type so it means depending on the tempera ture that they are they can work as isolators or conductors They are unidirectional devices because the current can only flow in one direction Usually they are used in electrical power control Some power supplies are defined as thyristor and silicon controlled rectifier SCR synonyms 1 others define the SCR Table 5 Module and system particular specifications as a thyristor type the same as for the DIAC and TRIAC de vices Battery It is a device able to store energy in a chemical way and later on by using electrochemical procedures to produce electrical energy This cycle can be repeated for a determined number of times It is a secondary electrical gen erator so it means a generator which can t work if electricity has not been supplied previously by means of the so called charge procedure e Interface In electronic telecommunications and hardware an interface electronic is the port physical circuit through which are sent or received signals from a system or subsys tems toward others e LCD LCD acronym of Liquid Crystal Display device in NOTE In the equipments with optional front door increases 40 mm the depth 13 j j j j j total weight of a system without batteries add the partial weights of vented by Jack Janning who was employee of NCR It is an the mechanical and electrical parts and to the result add the modules weight
70. ule s are available in powers of 1000 2000 and 2700 W and in voltages 48 110 or 125 V DC The rectifier input is single phase which allows manufacturing systems in both configurations single or three phase depending on the needs of the end user and the power of the equipment The parallelable feature of the rectifiers and the capacity of storing energy in the batteries for long back up times makes the DC Power S appropriate for different kind of high technology ap plications All rectifiers are autoadressing Plug in and Hot swap type through the front of the cabinet and it is not needed any special tool just a screwariver This feature allows removing the faulty modules and or insert new modules into the system without the need of shutdown the system on condition that the drain power is not higher than the modules in service Rectifier Output filter gt a EE ea Output END OF BACK power UP TIME suppl CONTACTOR Control On 4 RECTIFIER MODULE BATTERIES 5 21 Control Module The Control Module supervises and manages the complete DC Power S system by means of a microprocessor which is in charge of controlling the settings and displayed measurements in the own LCD panel too input and output measurements battery charging currents critical and non critical load control communication channel with the environment The maximum quantity of rectifiers in
71. with the de velopment and improvement of the Quality and Environmental Management System through e he communication to all the company about the impor tance of satisfaction both in the client s requirements and in the legal and regulations e The Quality and Environmental Policy diffusion and the fixa tion of the Quality and Environment targets e To carry out revisions by the Management e To provide the needed resources 3 2 Standard The DC Power S product is designed manufactured and com mercialized in accordance with the standard EN ISO 9001 of Quality Management Systems and certified by body SGS The C marking shows the conformity to the EEC Directive by means of the application of the following standards e IEC EN 61204 7 Low voltage power supplies d c output Part 7 Safety requirements O Reference Standard 60950 1 Information technology equipment Safety Part 1 General requirements e IEC EN 61204 3 DC low voltage supply devices Part 3 Electromagnetic Compatibility EMC The manufacturers responsibility is excluded in the event of any modification or intervention in the product by the customer s side This is a Class A equipment It may cause radio interfer ence in a residential commercial or light industrial envi ronment This equipment is not designed to be fitted in a residential commercial or light industrial environment in case of connection to the public electricity m
72. y block and re place it by the one with the probe For its correct contact with the electrolyte check that the top with the probe has been en tered till the bottom Remove the two wires bundle MD from inside of the rectifier cabinet and connected at its op posite end to the communication module M through the cable bushing cones PR located at its base and insert it into the battery cabinet through their respective cable bushing cones PR located in its base Connect whatever the wire of the bundle MD to ter minals 1 and of terminal X254 Push the battery shelf in again and put the bolts BL back as mechanical locking mode Internal connection side 6 o 4 o 4 2p _ _ 216 _ 119 1 3 3 o 5 4 L Aa Se 3 N Client connection side cable entry through the base of the cabinet Pin out of the double tier terminal strip Pin out of the triple tier terminal strip Fig 25 Auxiliary contact terminal strip pinout of the electrolyte level probe in the battery cabinet 36 USER MANUAL Rectifier start up and shutdown All protections or switches of the system has to be in Off position and in particular the one belonging to batteries in the equipment F Q3 and its homologous F Q8 in the battery cabinet in case there were an external battery set As the fuses are supplied inserted in the fuse holder to avoid misleading and losses it is important

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