VACON OPTBK Option Board Manual
Contents
1. 4 Close the option board cover Remove the cable entry plate If you installed the option board in the slot D use the cable entry plate on the right side If you installed the option board in the slot E use the cable en try plate on the left side 5 NOTE The cable entry plate at the bottom of the drive is used only for mains and motor cables 11641_00 Tel 358 0 201 2121 e Fax 358 0 201 212 205 OPTION BOARD INSTALLATION VACON 13 6 Open the necessary holes In the cable entry plate Do not open the other holes See the Vacon 100X Installation Manual for the dimensions of the holes Attach a cable gland on the hole in the ca ble entry plate Pull the AS interface cable f A bm AA RR o through the hole NOTE The AS interface cable must go through the correct cable entry plate to avoid going near the motor cable 11642 00 8 Put the cable entry plate back 9 Close the cover of the AC drive 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 14 OPTION BOARD INSTALLATION 2 3 VACON 20 X NOTE It is not allowed to add or replace option boards or fieldbus boards on an AC drive with the power switched on This may damage the boards2. The relay outputs and other I O0 terminals may have a dangerous control voltage present even when the drive is disconnected from mains Open the cover of the drive 11643_00 Remove the option slot cover 7089_00 Tel 358 0 201 2121 Fax 358 0 201 212 205 OPTION BOARD INSTALLATION VACON 15 NOTE Incompatible boards cannot be installed on Vacon 20X Compatible boards have a slot coding that enable the placing of the board see above Install the option board into the slot as shown in the picture below 7090_00 7091_00 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWW Vacon com Manual authoring documentationldvacon com Vacon Plc Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice 2015 Vacon Plc Document ID 1 1 B Rev B DP DO 1 3 Sales code DOC OPTBK DLUK
3. from mains It is not allowed to add or replace option boards on an AC drive with the power switched on This may damage the boards NOTE When experiencing problems with AS I functionalities please contact Fieldbusfava con com Tel 358 0 201 2121 Fax 358 0 201 212 205 OPTBK AS INTERFACE BOARD VACON 3 1 2 1 AS INTERFACE TECHNICAL DATA Master Slave Communication System AS Interface profile S 7 A 7 AS i specifications 3 0 IO code 7 Network type ID code A ID1 code 7 ID2 code 7 Topology Very flexible with Line Bus Star or Tree Topology Special yellow unshielded cable with 2 wires providing data and 30 V Installation Alternatively data and power on separate cables 100 m length pen Segment extendible up to 300 m with Repeaters Max current consumption HUTA Data Rate 167 kBit s Max Stations 1 Master and up to 62 Slaves Data each Slave 4 bit digital Input and 4 bit digital Output Data Data values become refreshed at the slave in less than 21 ms all 4 Network Peatures output bits operate simultaneously User Organization AS International Table 1 AS interface technical data The AS interface is a simple master to slave structure The master controls all time and network traffic The protocol is embedded in the hardware There are no configuration files to maintain All nodes are AB Slaves The slaves have a
4. maximum of 4 discrete input bits and 4 discrete output bits The address range is 1A 31A and 1B 31B with 0 being reserved for new incoming slaves 0 is the default address set by manufacturers when a slave leaves the factory The board can be configured with the bits as the following table Parameter bits Communication monitoring Watchdog PO 0 monitoring off the outputs maintain the status if communi PO cation fails default setting PO 1 monitoring on i e if communication fails the outputs are deenergised Input filter P1 P1 0 input filter on pulse suppression default setting P1 1 input filter off Synchronous mode P2 P2 0 synchronous mode on default setting P2 1 synchronous mode off P3 Not used Table 2 Description of parameter bit function 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 4 OPTBK AS INTERFACE BOARD 1 2 2 AS I BOARD LAYOUT AND CONNECTIONS Both data and power are supplied on the two wire cable The DC power carries the AS interface sig nal The AS interface signal and the voltage regulating circuitry of the power supply must be sep arated Do not ground the AS interface negative ASI N Grounding the signal lines results in poor commu nication or completely lost communication The typical AS interface media is not shielded If shield ing is necessary for the application ground the shield in only one place The AS interf
5. the control unit In IP21 cut free the opening on the cover of the AC drive for the AS I cable In IP54 cut a hole in a grommet and move the cable through it Make the connec tion tight 9068 emf Tel 358 0 201 2121 e Fax 358 0 201 212 205 OPTION BOARD INSTALLATION VACON 9 6 Install AS interface cables and other cables 7 Close the cover of the AC drive Pull the AS interface cable to the side Move the cable away from the mains cable and the motor cable CANAN ee a 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 10 OPTION BOARD INSTALLATION 2 2 VACON 100 X Open the cover of the AC drive 11638_00 Tel 358 0 201 2121 Fax 358 0 201 212 205 OPTION BOARD INSTALLATION VACON 11 To get access to the option board slots remove the screws and open the cover of the control unit it soak 11639_00 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 12 OPTION BOARD INSTALLATION Install the option board into the correct slot D or E E F 2 000000 DH VOD 00000 ODO 000 Ud
6. VACON AC DRIVES OPTBK AS INTERFACE OPTION BOARD USER MANUAL VACON DRIVEN BY DRIVES 1 OPTBK AS interface board ccoococnconnonnconcoannnns 1 1 GeMeMali connnccccnnnononcccnnnnnnnononnnnnonancnn nono nnnnc cnn nn ES 1 2 Technical data sernir iriiri 1 2 1 AS interface technical data oo cece esses 1 2 2 AS i board layout and connections cceeeeees 1 2 3 Physical Media ccccoocoooccncccncooncnnnocnnonnnnncononnnnccnnoninnnos 1 2 4 LED indications ooooocccccnnnnnccnnnnnnnnaccnnnononanacinnnonnnininn 2 Option board installation ccccccsseesssseeeees 2 1 Vacon 100 ooooocccccnnnnnnccnnnnnnnnnccnnnnnnnnncnnnnnnnnancccnnnnnanans 22 gt NACO ADO int ici 223 Vacon 20d 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 1 INDEX Document code Original Instructions DPD01311B Rev B Revision release date 22 5 15 VACON 2 OPTBK AS INTERFACE BOARD 1 OPTBK AS INTERFACE BOARD 1 1 GENERAL The Actuator sensor Interface AS Interface or AS i is an economical system for the lower auto mation level It is not a universal Fieldbus for all areas of automation The AS Interface is optimized to network binary sensors and actuators to the higher control level The AS Interface is an intelligent form of cabling rather than a true fieldbus It does not replace complex networks Because the system has simple and cost effective solutions it suits well for the Sensor Actua
7. ace power supply provides voltages in the 30VDC range 29 5 31 6 VDC It is higher than the industry standard nominal 24VDC to compensate for the voltage drop on the line as well as the drop through the AS interface IC chip a Y Figure 1 OPTBK AS interface option board OPTBK AS interface terminals Terminal Signal Technical information 1 ASI P AS interface 2 ASIN AS interface 3 ASI Supply P Auxiliary output voltage ASi voltage input max 2 4V at maximum output current 4 ASI Supply N GND of Auxiliary output voltage Table 3 OPTBK AS Interface terminals Tel 358 0 201 2121 Fax 358 0 201 212 205 OPTBK AS INTERFACE BOARD VACON 5 1 2 3 PHYSICAL MEDIA AS interface is available in both flat cable with IDC Insulation Displacement Cable connectors or round cable with industry standard M12 EN50 044 connectors ASI P ASIN Figure 2 AS interface Flat Cable Right figure shown with piercing teeth Cross section of the wires EU US 2 x 15 mm 2x 18 AWG Table 4 Cross sectional size of the wires 4 N C Male M12 Female M12 1 ASIP Brown 2 N C 3 ASIN Blue Figure 3 AS interface round cable with industry standard M12 EN50 044 connector 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 6 OPTBK AS INTERFACE BOARD 1 2 4 LED INDICATIONS There are two LED indications next to the conne
8. ctor on the bottom side of the option board as show in the picture below Figure 4 LED position on the option board LED indications Green LED is Red LED is Meaning OFF OFF Power OFF No power supply available ON OFF Normal Operation Data communication is established ON ON No data exchange IC is waiting for a Write_Parameter request No data exchange Slave is waiting for address assignment Flashing ON Address 0 Data Port communication is not possible ON Flashing aa Communication Error Table 5 LED indications Tel 358 0 201 2121 Fax 358 0 201 212 205 OPTION BOARD INSTALLATION 2 OPTION BOARD INSTALLATION 2 1 VACON 100 Open the cover of the AC drive VACON 7 9174 emf be ee To get access to the option board slots open the cover of the control unit 3023 emf 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 8 OPTION BOARD INSTALLATION Install the option board into correct slot D or E The option board has a slot coding and thus it is not possible to install the option board in an incorrect slot DO O O Sa GA FLO etemet LED 3 4 We ds E Di Ep ies E 3024 emf 4 Close the cover of
9. tor Level The cost effective rugged AS Interface components are especially suited for use in harsh industrial environments AS i products are certified by the AS International user organization that guarantees worldwide compatibility Vacon is AS International member since January 2013 The installation of AS interface is both easy and cost effective Because the AS interface Is a sim ple defined electromechanical interface no special expertise is necessary in the installation It has a quick Snap and Go cable penetration system The installation is easy because the AS interface has freely selectable network topology Also the configuration is easy Only some prior knowlegde is necessary for the assembly which reduces downtime when faults occur The fault susceptibility of other systems often results in assembly delays so the AS Interface was consciously designed to reduce error sources The special profile of the AS Interface cable pre vents reversal of the poles when connecting devices 1 2 TECHNICAL DATA VACON AC drives can be connected to the ASI bus system using a OPTBK AS I board Internal components and circuit boards are at high potential when the AC drive is connected to the power source This voltage is extremely dangerous and may cause death or severe injury if you come into contact with it h The relay outputs and other I O terminals may have a dangerous control voltage present even when the AC drive is disconnected
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