atvts-60-12v-bl - FIMCO Industries
Contents
1. OWNER S MANUAL Model ATVTS 60 12V BL 5301305 60 Gallon 12 Volt Trailer Sprayer w Deluxe Handgun amp Boomless Boom Assembly Technical Specifications Corrosion Resistant Polyethylene Tank 12 Volt 11 Amp 45psi 3 8gpm Pump Pressure Gauge Adjustable Pressure Suction Line Filter Deluxe Pistol Grip Handgun w 25 Ft of Hose 3 Nozzle Boomless Boom Assembly 30 Foot Spray Coverage Pneumatic Tires 18 x 950 8 10 m p h MAXIMUM BEFORE RETURNING THIS PRODUCT FOR ANY REASON PLEASE CALL 1 800 831 0027 IF YOU SHOULD HAVE A QUESTION OR EXPERIENCE A PROBLEM WITH YOUR FIMCO INDUSTRIES PRODUCT 1 800 831 0027 BEFORE YOU CALL PLEASE HAVE THE FOLLOWING INFORMATION AVAILABLE SALES RECEIPT amp MODEL NUMBER IN MOST CASES A FIMCO INDUSTRIES EMPLOYEE CAN RESOLVE THE PROBLEM OVER THE PHONE General Information Thank you for purchasing this product The purpose of this manual is to assist you in operating and maintaining your trailer sprayer Please read it carefully as it furnishes information which will help you achieve years of trouble free operation Warranty Parts Service For home usage products are warranted for one year from date of purchase against manufacturer or workmanship defects Commercial users have a 90 day warranty Your authorized dealer is the best source of replacement parts and service To obtain prompt efficient service always remember to give the fo2. Round U Bolt 5 16 18 x 1 5 16 x 1 3 4 13 5034700 2_ H H C S Flanged 1 2 13nc x 3 1 2 Long 14 5038698 4 Plastic Tank Hold Down Leg Clip 15 5038775 Handgun Bracket 16 5038833 Boom Mount R H 17 5038834 1_ Boom Mount L H 18 5051114 4 Hose Clamp 3 8 1 2 19 5051144 4 Hose Clamp 3 8 20 5058188 1 Tank Lid w Lanyard 21 5075014 2 Rubber Grommet Black 22 5117234 2 10 24 x 1 2 Phillips Truss Head Machine Screw 23 5117307 8 3 8 16 x 1 Whiz Flange Lockscrew 24 5117314 1_ 10 24 x 3 Truss Head Machine Screw 25 5127192 1 Manifold Spacer 3 8gpm 26 5167007 1 Pressure Gauge 0 100 p s i 27 5169249 1 60 Gallon Elliptical Tank White 28 5272464 2_ Wheel 18 x 9 5 x 8 4 Bolt 29 5273204 1 Hitch Clevis Weldment 30 5273212 1_ 5 Ft Extension Wire 31 5273959 1 Deluxe Pistol Grip Handgun w X 26 Tip 32 5274443 1 Lead Wire Assembly w Switch 96 33 5274955 1 Axle amp Hub Assembly 33 1 5006301 8_ 1 2 20 Hex Cone Wheel Nut 33 2 5072471 2_ Grease Seal 33 3 5046327 2 Grease Cap 33 4 5031139 4 Cone Bearing 33 5 5006300 2_ Castle Nut 1 33 6 5101081 2_ Cotter Pin 5 32 x 2 1 4 33 7 5274954 1_ Axle Weldment ATVTS 60 33 8 5085018 2 Hub Assembly 4 Stud 34 5275260 1 Wet Boom Assembly 35 5277179 1_ Manifold Assembly 35 1 5143405 1 Manifold w Mounting Tab 35 2 5010430 1_ Port Kit Elbow 1 2 FNPT 35 3 5010236 1 Poly Elbow 1 2 FNPT x 1 2 FNPT 35 4 5041073 1 Poly Reducing Bushing 1 2 MNPT x 1 4 FNPT 35 5 50160
3. controlled by opening closing the valve which recirculates solution back into the tank 5275260 Wet Boom Assembly em Part Number Qty Description T 1 5275122 2 End Nozzle Assembly Wet Boom Na Part Number Qty Description 1 1 5002499 1 Boomless Nozzle Body w Core Outer 2 72 5275123 1 Center Nozzle Assembly Wet Boom 1 2 5072518 1 Stem O Ring 22 1 50511371 1 Hose Barb Saddle 1 3 1_ Compression O Ring 2 2 2 507 2509 2 O Rin 1 4 5010427 1 Compression Olive 2 2 3 5002500 1 Center Nozzle Body w Core Wet Boom 1 5 2006548 T a nut HS EK SraBoa 1_ Center Boomless Nozzle Cap w Gasket ozzle Holder Stem 2 5 5018329 1 Red Spray Tip 1 7 5274861 1_ XT Spray Nozzle Cap amp O Ring 2 2 6 1 5088024 1 Yellow ON OFF Valve Knob 1 8 1 5088024 1 Yellow ON OFF Valve Knob 2 2 6 2 5063255 _1 Diaphragm 1 8 2 5063255 1 Diaphragm 227 5117310 2 SS Screw 6mm x 16mm 5 8 2 5275712 1_ Wet Boom Sub Assembly P3 5 YA SS Nut 6mm 2 1 5100316 1 Boom Tube 2 3 5075016 2 Rubber Grommet
4. may cause the boom tube to flatten slightly Attach the boom feeder hose to the boom after routing it through the underside of the frame as needed Secure in place with a hose clamp provided FIMIC O www fimcoindustries com 1000 FIMCO Lane P O Box 1700 North Sioux City SD 57049 Toll Free Phone 800 831 0027 Toll Free Fax 800 494 0440 Form No 834 5004612 02 14 Printed in the U S A Testing the Sprayer continued Open the tank lid and be sure the tank is clean and free of foreign material Fill the tank about 1 2 full with plain water NOTE It is VERY important for you to test your sprayer with plain water before actual spraying is attempted This will enable you to check the sprayer for leaks without the possibility of losing any expensive chemicals Open the suction line valve located next to the pump The valve is located at this point to enable the strainer to be taken apart for cleaning There are 2 valves located on the manifold One is a shut off for the boom and the other is used to bypass solution back into the tank thus decreasing the overall system s pressure The bypass valve is the pressure control for the entire plumbing system The more that valve is open the lower the pressure Fully closed provides maximum pressure to your boom and or handgun You may now start the sprayer Solution will begin spraying from the boom nozzles when the valve to that line is opened Initially have
5. the pressure line open to the tips so that the air which may be trapped in the line will be forced or purged out Check the entire system for leaks During the testing period be sure to observe the spray pattern given by the spray nozzles If there is any pattern distortion it will be necessary to remove and clean the affected tips Caution Never use a metal object or other sharp item for cleaning a nozzle tip It is better to use a nozzle brush NOT wire brush or compressed air for tip cleaning Rate Chart for Boomless Nozzle Set of 3 Operation amp Calibration Your sprayer is equipped with 1 ON OFF switch It is on the wire assembly that you hook up to your battery The is the ON position and the o is the OFF position for the switches Make sure the switch is depressed in the position for operation The pump is equipped with an electronic pressure switch that is factory pre set for it to shut off at 45 p s i This switch assembly is the square box on the head portion of the pump Always fill the tank with a desired amount of water first and then add the chemical slowly mixing as you pour the chemical into the tank You may use the handgun to spray into the solution in order to mix the chemical and water Initially begin spraying by opening the handgun This will enable the air in the line to be purged through the handgun tip while building pressure The pumping system draws solution from
6. the tank through the strainer filter and to the pump The pump forces the solution under pressure to the handgun and or boom nozzles e Open the handgun by squeezing the handle lever e Rotating the adjustable nozzle tip on the handgun will change the tip pattern from a straight stream to a cone pattern finer mist e The pump s electronic pressure switch shuts the motor off when all lines are closed The system will remain pressurized and the pump motor will restart automatically when either the handgun or boom line is opened If the bypass line valve is in the open position the pump will not shut off automatically e The 3 nozzles are fixed at 17 1 2 spacing e All 3 nozzles spraying at the same time will allow a maximum coverage of 30 feet e The center nozzle will spray an 80 swath e Each of the 3 nozzles has a shutoff valve so you can shut off each nozzle individually This may help in achieving the actual coverage needed for your application When it becomes necessary to clean the screen you will need to shut off the ON OFF valve next to the pump on the inlet side Remove the screen Rinse and tap out the dirty screen and put back in it s original position when clean Do this on a regular basis to maintain a clean screen DO NOT EXCEED 10 M P H AT ANYTIME Gallons per Acre Based on Water 17 1 2 Spacing Note The same figures are used for 1 2 or 3 nozzles Press
7. 66 3_ Garden Hose Washer 35 6 5149034 2 Poly Swivel 3 8 Hose Barb 35 7 5006209 3 Poly Knurled Swivel Nut 3 4 FGHT 35 8 5143188 2 Nylon Shut Off Valve 3 4 GHT 35 9 5149035 1 Poly Swivel 1 2 Hose Barb 36 5278066 1 Pump Strainer Assembly 36 1 5277982 1_ High Flo Gold Series 3 8 GPM Pump 36 2 5277174 1 Strainer Valve Assembly 36 2 1 5010430 1 Port Kit Elbow 1 2 FNPT 36 2 2 5116417 1 Nylon TEE Line Strainer 1 2 MNPT 50 Mesh 36 2 3 5005190 1 Poly Adapter Coupler 3 4 FGHT x 1 2 FNPT 36 2 4 5143188 1 Nylon Shut Off Valve 3 4 GHT 36 2 5 5067121 1_ Poly Hose Fitting 3 4 MGHT 1 2 HB 36 2 6 5016066 1_ Garden Hose Washer 36 3 5117168 3 10 24 x 1 Phillips Truss Head Machine Screw 37 5278078 1_ Frame Weldment ATVTS 60 Red Page 6 Maintenance During After Spraying Periodically close the suction line valve Check the line strainer and clean the screen Always flush the entire plumbing system with water or a neutralizing agent such as FIMCO Tank Neutralizer and Cleaner after completing the spraying operation Proper care and maintenance will prolong the life of your sprayer After use fill the sprayer tank part way with water Start the sprayer and allow the clear water to be pumped through the plumbing system and out through the spray nozzles Refill the tank about half full with plain water and use FIMCO Tank Neutralizer and Cleaner and repeat cleaning instructions above Flush the entire
8. click of the ratcheting motion is approx 15 On Off Valve Knob For proper optimal spray coverage the nozzle must be at a 15 angle Eliminate line pressure then pull Serivce Position out to check diaphragm condition The 15 angle shown will prevent the outer nozzles from overlapping with the center nozzle Page 4 Note The check valve amp diaphragm can fall out during transport if the knob is not turned to the ON or OFF position Exploded View ATVTS 60 12V BL 5301305 Boom Attachment Hub Assembly Manifold m E 16255 Strainer 5072356 5116417 i 5116177 Axle Attachment Page 5 Parts List ATVTS 60 12V BL 5301305 Item No Part Number Qty Description 1 5006186 4 10 24 Hex Whiz Flange Locknut 2 5006259 12 3 8 16 Hex Whiz Flange Locknut 3 5006307 4 5 16 18 Hex Whiz Flange Locknut 4 5006337 2 1 2 13nc Hex Flanged Whiz Nut Gr 5 5 5010202 Poly Elbow 1 2 MNPT x 3 8 HB 6 5010203 Poly Elbow 1 2 MNPT x 1 2 HB 7 5020152 Hose 1 2 1 Brd x 6 Ft 72 8 5020228 Hose 1 2 1 Brd x 36 9 5020527 Hose 3 8 1 Brd x 25 Ft 10 5020538 Hose 3 8 1 Brd x 43 11 5034101 4 _ H H C S 3 8 16 x 1 3 4 12 5034220 2_
9. inues to run after discharge is shut off Make sure any on off switches are in the on position Remove the cap to the pressure switch Pull both red wires off of their terminals and touch the two ends together If your pump runs when you do this your pressure switch will need to be replaced Check the fuse j Check for low voltage at the power supply 0000 0 Check for air leaks in supply line Check for debris in the check valve assembly Check for defective check valve Check for clogged strainer filter Check for cracks in the pump housing Pump does not prime Check for empty product supply WARNING DO NOT USE PUMP IN AN EXPLOSIVE ENVIRONMENT DO NOT USE TO PUMP FLAMMABLE FLUIDS GASOLINE KEROSENE FUEL OIL ETC Check for empty product supply Check for open bypass valve if equipped Check for low voltage Check for leak in discharge line Check for defective or dirty check valve Check for defective pressure switch Pump Specifications Flow Rate 3 8 GPM Open Flow Current 7 4 Amps 40 PSI Check Valve Viton Port Type Plug In Port Motor Voltage 12 Volts DC Wetted Parts Housing Polypropylene Diaphragm Santoprene Liquid Temperature 130 F max GPM Gallons Per Minute PSI Pounds per Square Inch DC Direct Current Outlet AA CAUTION PRESSURE SWITCH OPERATION Pressure switch is pre set at the factory I
10. l return as before when you open the boom line When selecting pressure from the tip chart it is a good idea to try for the 20 or 30 p s i range as this allows an excellent nozzle pattern Spraying at 10 p s i begins to break up the pattern and at 40 p s i you may notice some drift Page 2 7 Pump Model 5277982 No ara Qty Description 1 5075019 1 Pkg 4 Grommets 2 5157206 1 15 Amp Mini Blade Fuse 3 5168821 1 Upper Housing w Pressure Switch 4 20408 000 1 Pkg 2 Clips Port Fitting 5 5157203 1 Pressure Switch Assembly 6 5168824 1 Check Valve w O Ring 7 5168826 1 Diaphragm Kit w Pistons amp 4 Screws 8 5168828 1 Cam Bearing Kit w Set Screw 9 5168832 1 Port Kit Fitting 1 2 MNPT 10 5168833 1 Port Kit Fitting 1 2 Hose Barb Troubleshooting the Pump Pulsating flow surging Motor does not run P Check for loose wiring connection s 3 Make sure the ON OFF switch in the lead wire assembly is in the ON position I is the ON position and O is the OFF position Check for defective pressure switch Make sure oao 000 Check for defective pressure switch Check for leaks in the discharge line Check for restriction in the discharge line Check for debris in nozzle orifice Discharge hose may be too long Check for clogged strainer you are connected to a good 12 volt power source Motor cont
11. llowing information Correct Part Description and or part number Model number Serial number of your sprayer Part descriptions and part numbers can be obtained from the illustrated parts list section s of this manual Whenever you need parts or repair service contact your distributor dealer first For warranty work always take your original sales slip or other evidence of purchase date to your distributor dealer Assembly Most of the sprayer has been assembled at the factory Attach the axle to the trailer frame with 4 bolts amp nuts as shown in the exploded view drawing Slide a wheel onto the hub of the axle and use the wheel nuts to hold the wheel in place The 2 boom mounting brackets are to be mounted on the trailer frame Use 4 flange bolts and whiz nuts to secure them in place see exploded view Center the boom tube on the boom mounts and secure in place with the 2 round u bolts and whiz nuts provided Make sure the u bolts are positioned within the grooves of the grommets on the boom tube NOTE The purpose of these grommets is to prevent metal to metal contact between the u bolts boom tube and boom mounting brackets The grommets will compress as you tighten the whiz locknuts onto the u bolts Tighten just so that the boom tube will NOT rotate within the grommets Alternate the tightening of the locknuts to provide even pressure on the grommet DO NOT OVER TIGHTEN the whiz locknuts as this
12. mproper adjustment of the pressure switch may cause severe overload or premature failure If the pump is subjected to rapid cycling during normal operation or infrequent periods damage may occur Pump Model Numbe Inlet Pump Serial Number Page 3 End Nozzle Assembly Procedure for Boomless Wet Boom Assembled Face1 to butt end of boom tube up against G DRA M Your boom will come with the end nozzle Z fa assemblies 2 NOT affixed to your boom tube Q 1 Follow the instructions below to attach these 1 Y 4 I D S N properly to the boom tube as shown sy NUS PN 15 eed 1 Start by sliding Item 17 16 amp 15 onto your boom tube as shown SS leaving about 1 2 to 3 4 between the end of the boom tube and Item 15 Make sure the Long portion of Item 16 is facing the nozzle end 2 Slide the complete end nozzle assembly onto the stainless steel Y boom tube with a somewhat twisting motion so that the end face of the boom tube butts up against Face1 as noted 3 Now push the compression olive Item 16 against o ring Item 15 and slide both into the nozzle body opening firmly 4 Firmly tighten flynut Item 17 onto threads of nozzle body 5 Repeat for other side End Nozzle Information 5275122 This nozzle mounting stem has a ratcheting motion Each
13. nds to travel a distance of THES ADE 100 Ft 200 Ft 300 Ft 1 0 68 sec 136 sec 205 sec 2 0 34 68 102 3 0 23 45 68 4 0 17 34 51 5 0 14 27 41 6 0 11 23 34 7 0 9 7 19 29 8 0 8 5 17 26 9 0 7 6 15 23 10 0 6 8 14 20 Four things must be considered before spraying with the boom z How much chemical must be mixed in the tank 2 Rate of spray Gallons per Acre to be sprayed 3 What Pressure p s i will be used 4 Speed Traveled m p h while spraying Determining the proper speed of the pulling vehicle can be done by marking off 100 200 amp 300 feet The speed chart indicates the number of seconds it takes to travel the distances Set the throttle and with a running start travel the distances Adjust the throttle until you travel the distances in the number of seconds indicated by the speed chart Once you have reached the throttle setting needed mark the throttle location so you can stop and go again returning to the same speed Add water and proper amount of chemical to the tank and drive to the starting place for spraying Once you know how much you are going to spray then determine from the tip chart the spraying pressure PSI and the spraying speed MPH The pressure can be set by running the sprayer with the boom nozzles on and then adjusting the relief valve until the gauge reads the desired pressure Notice that the pressure will go up when the boom line is shut off This is normal and the pressure wil
14. sprayer with the neutralizing cleaning agent then flush out one more time with plain water Follow the chemical manufacturer s disposal instructions of all wash or rinsing water For the boom if applicable remove the tips and screens from the nozzle assemblies Wash these items out thoroughly Blow the orifice clean and dry If the orifice remains clogged clean it with a fine bristle NOT WIRE brush or with a toothpick Do not damage the orifice Water rinse and dry the tips before storing WARNING Some chemicals will damage the pump valves if allowed to soak untreated for a length of time ALWAYS flush the pump as instructed after each use Winter Storage Drain all water out of your sprayer paying special attention to the pump handgun and valve s These items are especially prone to damage from chemicals and freezing weather The sprayer should be winterized before storage by pumping a solution of RV antifreeze through the entire plumbing system This antifreeze solution should remain in the plumbing system during the winter months When spring time comes and you are preparing your sprayer for the spray season rinse the entire plumbing system out clearing the lines of the antifreeze solution Proper care and maintenance will prolong the life of your sprayer Information About The Sprayer In this pumping system solution is drawn from the tank and forced to a planned source such as boom nozzles or handgun The pressure is
15. ure Capacity P S I G P M 1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 6 MPH 8 MPH 3 Nozzles 20 1 68 28 0 14 0 9 4 7 0 5 6 4 7 3 5 30 2 05 34 4 17 2 11 4 8 6 6 9 5 7 4 3 40 2 40 39 6 19 8 13 2 9 9 7 9 6 6 5 0 Gallons per 1000 Sq Ft Based on Water 17 1 2 Spacing Pressure Capacity P S I G P M 1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 6 MPH 8 MPH 3 Nozzles 20 1 68 0 64 0 32 0 21 0 16 0 13 0 11 0 08 30 2 05 0 78 0 39 0 26 0 20 0 16 0 13 0 10 40 2 40 0 90 0 45 0 30 0 23 0 18 0 15 0 12 Gallons per 100 Sq Ft Based on Water 17 1 2 Spacing Pressure Capacity P S I G P M 1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 6 MPH 8 MPH 3 Nozzles 20 1 68 0 064 0 032 0 021 0 016 0 013 0 011 0 008 30 2 05 0 078 0 039 0 026 0 020 0 016 0 013 0 010 40 2 40 0 090 0 045 0 030 0 023 0 018 0 015 0 012 The rate of spray as shown in the chart will remain the same with 1 2 or 3 Nozzles The only difference will be with the width of the spray swath MPH Miles Per Hour FPM Feet Per Minute PSI Pounds Per Square Inch GPM Gallons Per Minute Refer to your chemical s label to determine the chemical mixture See the tip chart to determine the pressure to be used The chart will also show the speed used when spraying If the towing vehicle does not have a speedometer speed can be determined as per the directions Speed Chart Time Required in seco
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