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UFGS 25 08 10 Utility Monitoring and Control System Testing

1. t Give the Government a performed of those items which failed what the problem was and what Provide onsite technical support to perform the Submit a factory final information a Test identification number b Test title c Objective d Initial conditions if applicable Test equipment if required f Sequence of events g Expected results 4 3 Test Report complete test ATTACHMENT A presents the generic Test Procedures with the following report after completing the test be a short summary of the factory be a copy of the test plans installed to meet or testing shall include xC includes all LONWORKS r peripherals associated with the network and hardware d th d test procedure and shall be divided l include all pertinent information consisting of the following as a minimum a Section one of the submittal shall test b Section two of the submittal shall c Section three shall be th xecut using tabs Each tab section shal pertaining to the executed and approved test Government represen 0 FIELD TEST REQUIREMENTS The field tests as required SYSTEM UMCS FRONT END CONTROL FOR HVAC The level DDC are i starting a PVT contract document requirements networking and monitoring hardware and al SECTION 25 08 10 showing date and ta
2. After time period has The kW usage will greatly increase The M amp C will stop other pieces of equipment as to shed the load The equipment shut down will be priority based After the building s come under temperature control the M amp C will start all of the equipment The equipment start up will be priority based Verify the building s remain under temperatur control and go back to The building s will come under control The home page will be displayed Item Action Item 4 Turn off 25 of the mechanical equipment being monitored Notes 5 a temperature load Notes 6 expired turn all equipment on at the same time Notes 7 the home page Notes 8 Reset kW setpoint to normal limits Notes The UMCS goes back to normal control SECTION 25 08 10 Page 64 Expected Item Action Item Results Approved End of Test Specific Abbreviations Xo yes N No NA Not Applicable SECTION 25 08 10 Page 65 TEST NUMBER Fourteen TITLE Report Generation OBJECTIVE 1 To demonstrate that M amp C software has ability to generate reports in a fixed format initialized by operator request INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide documentation of all report logs set up and the equipment associated with the report logs 2 Equipment a Provide server workstation GPPC ASC and I O to create reports 3
3. YAO USB TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 The workstation hardware is installed and complies with specification paragraph titled Workstation Hardware Notes 2 The Server hardware is installed and complies with specification paragraph titled Server Hardware Notes SECTION 25 08 10 Page 21 Item Expected Action Item Results Approved The fiber optic patch panel is installed and complies with specification paragraph titled Fiber Optic Patch Panel Notes The fiber optic media converter is installed and complies with specification paragraph titled Fiber Optic Media Converter Notes The Ethernet switch is installed and complies with specification paragraph titled Ethernet Switch Notes The IP router is installed and complies with specification paragraph titled IP Router Notes The CEA 709 1 D to IP router is installed and complies with specification paragraph titled CEA 709 1 D to IP Router Notes The CEA 709 1 D gateway is installed and complies with specification paragraph titled CEA 709 1 D Gateway Notes The alarm printer is installed and complies with specification SECTION 25 08 10 Page 22 Item Expected Action Item Results 10 11 12 13 14 r5 paragraphs titled PRINTER
4. Government Submittals with an S are for inclusion in the Sustainability Notebook in conformance to Section 01 33 29 SUSTAINABILITY REPORTING Submit the following in accordance with Section 01 33 00 SUBMITTAL SD O1 Factory Test G SD 06 PROCEDURES Preconstruction Submittals 1 Test Reports UMCS and Building Level DDC Testing Sequence Performance Verification Test G I Endurance Testing 1 PART 2 PRODUCTS Not Used PART 3 EX ECUTION 31 UMCS AND BUILDING LEVEL DDC TESTING SEQUENC Perform a described A successful factory test prior to start of installation work as in this section During the installation phase perform all required field testing requirements on the UMCS and building level DDC as specified FRONT END in Sections 25 10 10 UTILITY MONITORING AND CONTROL SYSTEM UMCS AND INTEGRATION and 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC to verify that systems are functioning and installed in accordance SECTION 25 08 10 Page 9 with specifications Submit field test report prior to start of PVT and endurance testing After completing all required field testing perform a successful PVT and endurance test All tests shall be successfully completed and test reports received prior to final acceptance of the UMCS and building level DDC Perform and document Contracto
5. OBJECTIVE 1 Validate CEA 709 1 D to IP Router requirements INITIAL REQUIREMENTS CONDITIONS 1 tool tool YHA OSB Submittals a Submittal information on router and O amp M manual on network analysis Equipment a The router needs to be on and operating b Provide a LONWORKS network analysis tool and router configuration Reference Documentation a List user manual documentation and sections pertaining to the testing Date of Test Time of Test Contractor s Representative Government s Representative TEST PROCEDURES Connect and open network analysis tool and verify Expected Results Approved Tool shall identify function network address and identifier of the device Using router configuration open network properties dialog box Router shall be utilizing a static IP address and shall not be configured for DHCP Item Action Item UMCS 1 router Notes 2 tool Notes 3 Confirm LON data is transmitted to from LON bus to IP network Notes All LONWORKS network data is being transmitted to from the IP network SECTION 25 08 10 Page 70 Expected Item Action Item Results Approved End of Test Specific Abbreviations Y Ves N No NA Not Applicable SECTION 25 08 10 Page 71 TEST NUMBER Seventeen TITLE CEA 709 1 D Router and Repeater OBJECTIVE 1 Validate EIA 709 1B Router and Repeate
6. 7 Endurance Test shall 1 Section one of performance verification test complete PVT test report he submittal a Test identification number b Test title c Objective d Initial conditions if applicable Test equipment if required f Sequence of events g Expected results O33 Test Report as a minimum shall and evaluatio n of test results and building level n the completed UMCS he system is O the system fails a portion of a will inform the Contractor if the entire test or only led shall b the Government a what the problem was Provide on site technical support to perform the ATTACHMENT A presents the generic UMCS Performa th the following information and what nce Verification Test after completing the test be a short summary of the information Section two of the submittal shall be a copy of the test plans Section three shall be th xecuted test procedure and shall be divided using tabs Each tab section shall include all pertinent pertaining to the executed and approved test showing date and Government representative who witnessed approved the test ENDURANCE TESTING General be designed to demonstrat th system reliability requirement of the completed sys Endurance Test in four phases as described below not be started until that the permissio L the Gover Performance Verification tra
7. Government s Representative Ob WN CHECKLIST PROCEDURES Expected Item Action Item Results Approved UMCS AND DDC FOR HVAC 1 Draft or Final Drawings submitted and As Built Drawings approved Point schedule s showing all required UMCS SNVTs submitted Point schedules s showing device network addresses submitted Local display panel LDP locations indicated on drawings submitted Notes 2 Network Bandwidth Test Test completed accepted Report and a report documenting results submitted Notes 3 Programming software Most recent version of the programming software for each type of GPPC has been submitted Notes SECTION 25 08 10 Page 18 Item Action Item XIF Files Notes Expected Results Approved External interface files XIF files for each model of LONWORKS based DDC hardware has been submitted LNS Database Notes Copies of the LNS database for the completed control network has been submitted LNS Plug in Notes LNS Plug ins for each application specific controller has been submitted Start up testing report Notes Start up has been successfully completed and testing report submitted Controller tuning has been completed and document on point schedule Calibration accuracy check completed and documented in test report Actuator range check completed and documented in test report Functional test to demon
8. Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 73 TEST NUMBER Eighteen TITLE CEA 709 1 D Gateway Test OBJECTIVE 1 Validate CEA 709 1 D Gateway requirements INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide a list of all software that will be used to verify CEA 709 1 D Gateway configuration b Provide a LonMark external interface file XIF for the gateway 2 Equipment a The gateway needs to be on and operating b Provide a LonWorks network analysis tool and gateway configuration tool 3 Reference Documentation a List user manual documentation and sections pertaining to the testing Date of Test Time of Test Contractor s Representative Government s Representative YAO SB TEST PROCEDURES Expected Item Action Item Results Approved UMCS and DDC FOR HVAC 1 Connect a LONWORKS a Tool shall identify Network Analysis Tool to function network address the network and identifier of the device b All network traffic from gateway shall be utilizing the CEA 709 1 D protocol Notes 2 Use gateway a Gateway allows binding configuration tool to of the Standard Network verify or create a Variable Types from the binding from gateway to a gateway to a LONWORKS LONWORKS controller on controller the network Dis Information from gateway should be bounded and SECTION 25
9. Yes N No NA Not Applicable SECTION 25 08 10 Page 69 TEST NUMBER TITLE CEA 709 1 D to IP Router Test Sixteen OBJECTIVE 1 Validate CEA 709 1 D to IP Router requirements INITIAL REQUIREMENTS CONDITIONS 1 tool tool YHA OSB Submittals a Submittal information on router and O amp M manual on network analysis Equipment a The router needs to be on and operating b Provide a LONWORKS network analysis tool and router configuration Reference Documentation a List user manual documentation and sections pertaining to the testing Date of Test Time of Test Contractor s Representative Government s Representative TEST PROCEDURES Connect and open network analysis tool and verify Expected Results Approved Tool shall identify function network address and identifier of the device Using router configuration open network properties dialog box Router shall be utilizing a static IP address and shall not be configured for DHCP Item Action Item UMCS 1 router Notes 2 tool Notes 3 Confirm LON data is transmitted to from LON bus to IP network Notes All LONWORKS network data is being transmitted to from the IP network SECTION 25 08 10 Page 70 Item Action Item Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Expected Results Page 52 Approved TEST NU
10. place The digital output point shall a digital output point under operator override and assign a fixed value Notes accept the assigned value and ignore changes from application logic until the point is taken out of override End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 41 TEST NUMBER Seven T OBJEC Tr command 2 values ITLE Command Input TIVE Errors To validate that th inputs To validate that the system ensures th necessary authority for system can control the range of command input INITIAL REQUIREMENTS CONDITIONS 1 testing YHOO SB TEST PR Item Submittals a Provide all command input error messages prior to testing Equipment a UMCS and DDC hardware and software Reference Documentation a List user manual documentation and sections pertaining to the Date of Test Time of Test Contractor s Representative Government s Representative OCEDURES Action Item UMCS AND DDC FOR HVAC 1 Login using a password with point command Notes Expected Results Approved Login occurs Request a display of a The system displays the SNVT controllers SNVT value Notes Override the SNVT point The SNVT value override to a selected value changes the value in the controller Notes Release the override of The SNVT
11. Page 79 TEST NUMBER Twenty one TITLE Custom Tests OBJECTIVE 1 To test custom applications for UMCS and or DDC for HVAC that are specific to a project INITIAL REQUIREMENTS CONDITIONS 1 Submittal a Documents related to custom application to be identified 2 Equipment a Equipment to be provided related to custom application to be identified Date of Test Time of Test Contractor s Representative Government s Representative Dow Ww TEST PROCEDURES Expected Item Action Item Results Approved UMCS AND DDC FOR HVAC 1 Identify special tests To be completed by designer for the UMCS that relate to a custom application for a specific project to be completed by designer Notes 2 Identify special tests To be completed by designer for the DDC for HVAC systems that relate to a custom application for a specific project to be completed by designer Notes End of Test Specific Abbreviations Yo SeS N No NA Not Applicable SECTION 25 08 10 Page 80 End of Section SECTION 25 08 10 Page 81
12. REFERENCES kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk NOTE This paragraph is used to list the publications cited in the text of the guide specification The publications are referred to in the text by basic designation only and listed in this paragraph by organization designation date SECTION 25 08 10 Page 3 and title Use the Reference Wizard s Check Reference feature when you add a RID outside of the Section s Reference Article to automatically place the reference in the Reference Article Also use the Reference Wizard s Check Reference feature to update the issue dates References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk The publications listed below form a part of this specification to the xtent referenced The publications are referred to within the text by the basic designation only CONSUMER ELECTRONICS ASSOCIATION CEA CEA 709 1 D 2014 Control Network Protocol Specification CEA 709 3 1999 R 2004 Free Topology Twisted Pair Channel Specification CEA 852 C 2014 Tunneling Component Network Protocols Over Internet Protocol Channels we EFINITIONS e270 Algorithm A set of well defined rules or procedures for solv
13. SECTION 25 08 10 UTILITY MONITORING AND CONTROL SYSTEM TESTING 04 06 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk NOTE This guide specification covers the requirements for factory performance verification and endurance test of UMCS and HVAC controls Adhere to UFC 1 300 02 Unified Facilities Guide Specifications UFGS Format Standard when editing this guide specification or preparing new project specification sections Edit this guide specification for project specific requirements by adding deleting or revising text For bracketed items choose applicable items s or insert appropriate information Remove information and requirements not required in respective project whether or not brackets are present Comments suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request CCR kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkxkkkxkxkk PART 1 GENERAL kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkxkk NOTE The designer will need to edit this specification if only a portion of the testing is required on the project The engineer must keep in mind there can be testing of 1 new UMCS 2 building level controls and or 3 combined building level controls and UMCS kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk I1
14. SNVTs for each variable Expected engineering units for each variable Node ID Domain amp subnet addressing 1 2 3 4 3 ananasa AN A rv wH e Required passwords for each operator access level f List of other test equipment 4 2 Test Procedures Develop the factory test procedures from the generic test procedures in ATTACHMENT A The test procedures shall consist of detailed instructions for test setup execution and evaluation of test results Edit the generic test procedure for the provided UMCS and building level DDC Perform a factory test on a model of the UMCS and building level DDC for SECTION 25 08 10 Page 10 the Government to verify the system wil tract documents the con arrangement to Lon routers GPPC worksta tion wit of changing variables test the Gover the portion that failed written report was done to correct it PVT ll function to the requirements of The test architecture shall mimic a two building If shall b There shall be a TCP IP Below each of the routers shall and application specific controllers h printers shall be connected be simulated input devices connected to contro during testing nment will inform the Contractor if the entire test or only layer with two Internet Protocol IP be both programmable ASC One server and one to the IP layer There shall llers to enable the creation he system fails a portion of a
15. all contractor furnished media and shall include at least one type of each device installed b Shall be conducted under normal mode operation unless otherwise indicated in the initial conditions description for each test System normal mode describes a condition in which the system is performing its assigned tasks in accordance with the contract requirements c Shall utilize the operator workstation OWS to issue commands or verify status data 1 23 333 Test Equipment and Setup All test equipment calibrations shall be traceable to NIST The accuracy of the test equipment and overall test method shall be at least twice the maximum accuracy required for the test For example if a temperature sensor has an accuracy of 0 5 degr C 1 degr F over th xecuted range the test instrument used shall have an accuracy of at least 0 25 degr C 0 5 degr F or better Provide all test equipment unless otherwise noted in the contract documents 1 4 SUBMITTALS kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk NOTE Review submittal description SD definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project The Guide Specification technical editors have designated those items that require Government approval due to their complexity or criticality with a G Generally other submittal items can be reviewed by the Con
16. and EP switches and like devices This also includes all wiring from node to node and nodes to all sensors and points defined in the I O summary shown on drawings or specified herein and required to execute the sequenc of operation Does not include line voltage power wiring 2410 Demand The maximum rate of use of electrical energy averaged over a specific interval of time usually expressed in kW e221 Diagnostic Program Machine executable instructions used to detect and isolate system and component malfunctions 22402 Distributed Control A system whereby all control processing is decentralized and independent of a central computer In regards to a LonWorks based system it also means where the control logic for a single piece of building level control resides in more than one controller node AAEE Graphical User Interface GUI Human machine interfacing allows the operator to manage command monitor and program the system wea Integration Establishing communication between two or more systems to create a single system BAR eo Interoperable Two devices are interoperable if installed into the same system and they communicate with each other without the use of another device such as a gateway 2 16 LonTalk r Open communication protocol developed by the Echelon r Corporation SECTION 25 08 10 Page 5 provides scheduling debugging input output controls accounting compilation
17. if the controllers were from without any loss of the same manufacture shall functionality exist A simulated building will be set up using an IP L router and controllers from Honeywell TAC Trane etc Notes End of Test Specific Abbreviations X vanes N No NA Not Applicable SECTION 25 08 10 Page 44 Expected Item Action Item Results Approved b instantaneous data Notes 4 Open a pre programmed Trend plot shall open trend data presentation without operator programming Notes 5 Open the trend Operator shall be able to configuration dialog box configure a trend plot and set up a trend Notes 6 Set up a trend for a Any binary or analog randomly selected binary variable shall be value and a randomly trendable selected analog value Notes 7 Verify that historical With the controller offline trend data is stored on historical trend data from the hard drive that controller shall be presented in a graphical form Notes 8 Export trend log data to Data shall be presented icrosoft Excel for in a Ark xls form manipulation and printing by the operator Notes End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 61 Expected Item Action Item Results Approved functions wit
18. is the UMCS reestablished Notes End of Test Specific Abbreviations Y c Yes N No NA Not Applicable SECTION 25 08 10 Page 55 TEST NUMBER Twenty TITLE Network Configuration Tool OBJECTIVE 1 To validate the performance of the network configuration tool INITIAL REQUIREMENTS CONDITIONS 1 Submittal a Network configuration tool manuals 2 Equipment a Hardware configuration tool 3 Reference Documentation network connection LNS database and network a List user manual documentation and sections pertaining to the testing 4 Date of Test 5 Time of Test 6 Contractor s Representative 7 Government s Representative TEST PROCEDURES Item Action Item UMCS AND DDC FOR HVAC 1 Open network configuration tool and verify LNS data for project opens is being Expected Results Approved The Network Configuration Tool is being used and entire LNS database for project is exposed used Notes 2 Open a typical LNS Plug in shall open and plug in enable configuration of the device Notes 3 Reconstruct a database The database and drawing by connecting to an existing network and uploading the data Notes shall be created SECTION 25 08 10 Page 78 Item Action Item Expected Results Approved Verify that a graphical interface is use Notes Note that Network Configuration Tool uses Visio type asa g
19. on a graphic SECTION 25 08 10 Page 48 TEST NUMBER Fifteen TITLE UPS Test OBJECTIVE 1 Validate UPS requirements INITIAL REQUIREMENTS CONDITIONS 1 Submittals a The Contractor provides documentation on UPS 2 Equipment a The server workstation and the UPS needs to be on and operating for a minimum of one week 3 Reference Documentation a List user manual documentation and sections pertaining to the testing Date of Test Time of Test Contractor s Representative Government s Representative YO OSB TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 The UMCS home graphic The home page is displayed page is called up Notes 2 Unplug the UPS from the The UMCS home page wall outlet remains displayed UPS LED warning lights if applicable UPS sound audible warning alarm if applicable Notes 3 Log out of the home page The UPS will not affect of the M amp C and then log the UMCS hardware and back into it all associated software Notes SECTION 25 08 10 Page 68 Expected Item Action Item Results Approved 4 Allow the UPS to be The UPS will not affect unplugged for 20 minutes the UMCS hardware and all associated software Notes 5 Return the UPS plug to The UPS will not affect the wall outlet Notes the all UMCS hardware and associated software End of Test Specific Abbreviations Yo
20. storage assignment data management and related services 2528 Operator Workstation OWS The OWS consists of a high level processing desktop or laptop computer that provides a graphic user interface to network si AO Peripheral Input Output I O equipment used to communicate to and from the computer and make hard copies of system outputs and magnetic files 2430 Router A device which routes messages destined for a node on another segment subnet or domain of the control network The device controls message traffic based on node address and priority Routers may also serve as communication links between powerline twisted pair fiber coax and RF media e231 Standard Network Variable Type SNVT A network variable of a standard format type used to define data information transmitted and receive by the individual nodes 22 32 UMCS Network Media Transmission equipment including cables and interface modules excluding MODEMS permitting transmission of digital information 22693 XIF External Interface File contains the contents of the manufacturer s product documentation 2 34 Gateway A device that translates from one protocol to another Gateways are also called Communications Bridges or Protocol Translators lt 3 SYSTEM DESCRIPTION a The purpose of this Specification is to define generic Factory Performance Verification and Endurance Test procedures for Utility Monitoring and C
21. systems that relate to a custom application for a specific project to be completed by designer Notes End of Test Specific Abbreviations Yo SeS N No NA Not Applicable SECTION 25 08 10 Page 80 Item Action Item DDC FOR HVAC 16 Initiate an alarm condition such as a fan fail to start Notes Expected Results Approved DDC system shall dial a pager and send a numerical alarm DDC system shall dial an e mail server The node shall be able to dial and connect to a remote server and send an e mail via Simple Mail Transfer Protocol SMTP DDC system shall send an e mail over IP Network The alarm handling node shall be capable of connecting to an IP network and sending e mail via Simple Mail Transfer Protocol SMTP End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 59 TEST NUMBER Twelve TITLE Trending OBJECTIVE 1 To validate the capability for historical trend data collection and presentation 2 To validate the capability for real time trend data collection and presentation INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide documentation of trending capability in comparison with specification 2 Equipment a Provide GPPC or ASC and workstation server programmed with trend data 3 Reference Documentation a List user manual documentation and sections pertaini
22. to the location of UMCS BPOC Notes The Gateway is installed and complies with specification paragraph titled Gateway Notes All control valves are installed and comply with their associated specification paragraph under the section titled Control Valves Notes All dampers are installed and SECTION 25 08 10 Page 24 SECTION 25 08 10 Page 33 TEST NUMBER Four TITLE Graphic Display of Data OBJECTIVE 1 To validate that floor plans and equipment can be graphically displayed through GUI 2 To validate the proper display of alarms on GUI 3 To validate the proper display of trend data on GUI INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide hard copies of snap shots of sample graphics pages prior to testing 2 Equipment a Complete all graphics 3 Reference Documentation a List user manual documentation and sections pertaining to the testing 4 Notes a Different types of data and states should be clearly distinguishable from each other Date of Test Time of Test Contractor s Representative Government s Representative o xN 0o TEST PROCEDURES Expected Item Action Item Results Approved 1 Demonstrate the use of a Equipment shall be three dimensional represented in a three representation of a dimensional manner mechanical system Notes 2 Demonstrate the Dynamic real time data presentati
23. value returns to ECTION 25 08 10 P age 42 Expected Item Action Item Results Approved a SNVT normal Notes 5 For an nvi to a The value will go the controller with a limit of maximum of 80 50 to 80 command the nvi to a value of 90 Notes 6 For an nvi to a The operator will be denied controller for which the the ability to command the operator only has read nvi to any value privileges command the nvi to a value of 90 Notes End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 43 TEST NUMBER Eight TITLE Special Functions OBJECTIVE 1 Verify system has special integration as defined INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide documentation of all integrations prior to testing 2 Equipment a Have all UMCS and DDC hardware and software programmed integrated and completed 3 Reference Documentation a List user manual documentation and sections pertaining to the testing 4 Date of Test 5 Time of Test 6 Contractor s Representative 7 Government s Representative TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 Verify that a building Data from the other vendors that uses controls from a controllers shall be integrated vendor other than the one into the GUI and the same being installed can be functionality that would exist integrated into the GUI
24. 08 10 Page 74 Expected Item Action Item Results Approved LONWORKS controller should be receiving data Notes 3 Using gateway or network configuration tool verify the following Open the properties dialog box for one of the configured SNVTs Rename one of the SNVTs from the gateway Check total capacity of Gateway should allow the SNVT to be transmitted on min max and delta Gateway should allow all variable names to be customized Gateway shall have 50 Gateway extra capacity to map over additional points Notes 4 Press service pin on Gateway should broadcast gateway the neuron ID and Program ID over the network Notes 9 Remove power source from Gateway should retain all gateway for two hours Then return power to gateway Notes configuration data End of Test Specific Abbreviations Y YES N No NA Not Applicable SECTION 25 08 10 Page 75 TEST NUMBER Nineteen TITLE Local Display Panel LDP OBJECTIVE Ts To demonstrate capability of the Local display panel to view and override control points INITIAL REQUIREMENTS CONDITIONS E Submittal a O amp M Manual for LDP Equipment a Hardware and software to connect and demo LDP configuration tool Reference Documentation a List user manual documentation and sections pertaining to the testing YO OSB Date of Test Time of Test Contractor s Represen
25. MBER Ten TITLE Scheduling OBJECTIVE 1 Verify that M amp C software has ability to operat nd devices off a time of day schedule utilizing defined parameters INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide documentation of the minimum programmable schedules in comparison to the specification requirement prior to testing b Provide documentation of all schedules programmed in the UMCS prior to testing c Provide a trend or report log of all equipment on a schedule prior to testing 2 Equipment a Have GPPC and ASC with all scheduling completed for testing 3 Reference Documentation a List user manual documentation and sections pertaining to the testing Date of Test Time of Test Contractor s Representative Government s Representative YAS TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 Demonstrate the basic The value of SNVT_occupancy functionality of a time shall properly track the schedule by monitoring time schedule the value of SNVT_occupancy as the time changes through a start time or a stop time Notes 2 Setup a weekly time Scheduling software shall schedule for a demo accommodate the described system with independent requirements times for each day of the week and with up to 6 events per day SECTION 25 08 10 Page 53 Item Action Item HVAC Notes Expected Results Approved Setup a special eve
26. Not Applicable Seven Command Input Errors Items 1 through 6 Items 1 through 6 Eight Special Functions Item 1 Not Applicable Nine Software Editing Tools Items through 42 Items 1 through 42 Ten Scheduling Items through 7 Items 8 through 10 Eleven Alarm function Items through 15 item 16 Twelve Trending Items through 8 Not Applicable Thirteen Demand Limiting Items through 8 Not Applicable Fourteen Report Generation Items through 6 Not Applicable Fifteen UPS Test Items through 5 Not Applicable Sixteen CEA 709 1 D to IP Items through 3 Not Applicable Router Test Seventeen CEA 709 1 D Router and Not Applicable Items 1 through 4 Repeater Eighteen CEA 709 1 D Gateway Test Items 1 through 5 Items 1 through 5 Nineteen Local Display Panel Not Applicable Items 1 through 5 SECTION 25 08 10 Page 16 to AND to Test No Test Title Section 23 09 00 DDC for HVAC Section 25 10 10 Twenty Network Configuration Items 1 through 8 Items 1 through 8 Tool Twenty One Custom Tests Item 1 and 2 Item 1 and 2 SECTION 25 08 10 Page 17 PVT Checklist OBJECTIVE 1 Inspect test verify that building level DDC system is compliant with Section 23 09 00 and capable of integration with UMCS INITIAL REQUIREMENTS CONDITIONS 1 The following tests shall be completed and documentation shall be submitted to the Government Date of Checklist Time of Checklist Contractor s Representative
27. Notes the required data 18 Demonstrate the presentation of real time trend data Notes Operator shall be able to view real time trend data as a function of time End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 3 7 Item Action Item Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Expected Results Page 52 Approved Item Action Item HVAC Notes Expected Results Approved Setup a special event or date specific time schedule and verify that this schedule takes precedence over th weekly schedule Notes The special event schedule shall take precedence Setup a group time schedule for a collection of systems This group schedule shall take precedence over th individual time schedules Notes The group schedule shall take precedence Demonstrate operator access to a time schedule from a graphic page Notes Operator shall be able to access the time scheduling editor from a graphic page Display the current date and time on a graphic page Notes Operator shall be able to view the current date and time from a graphic page Demonstrate automatic daylight savings time adjustment Notes Time of day shifts automatically Demonstrate the ability of GPPC to ac
28. Reference Documentation a List user manual documentation and sections pertaining to the testing 4 Date of Test 5 Time of Test 6 Contractor s Representative 7 Government s Representative TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 Manually generate a Report shall present itself report for viewing on for viewing without disrupting the workstation the operation of the control system Notes 2 Manually generate a Report shall print on report and direct it to the specified printer a specific printer Notes 3 Verify that the report Data samples listed in contains the date and the report shall have time associated with the associated date and the raw data time the samples were collected Notes SECTION 25 08 10 Page 66 Expected Item Action Item Results Approved 4 Verify that the report The report shall include has the date and time the date and time of the the report was generated report generation Notes 5 Save a report to a file The report shall be saved that is compatible with ina xls format Microsoft Office products Notes 6 Generate a comma The comma delimited data delimited file with shall be produced trend log data Notes End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 67 TEST NUMBER Fifteen TITLE UPS Test OBJECTIVE 1 Validate UPS requireme
29. S and Alarm Printer Notes Approved The laser printer is installed and complies with specification paragraphs titled PRINTERS and Laser Printer Notes The color printer is installed and complies with specification paragraphs titled PRINTERS and Color Printer Notes The operating system is installed and complies with specification paragraph titled Operating System OS Notes The office automation software is installed and complies with specification paragraph titled Office Automation Software Notes The virus protection software is installed and complies with specification paragraph titled Virus Protection Software Notes The configuration server is installed and complies with specification paragraph titled CEA 852 C Configuration Server SECTION 25 08 10 Page 23 Item Expected Action Item Results DDC FOR 16 17 18 19 20 21 22 Notes Approved HVAC The CEA 709 1 D Router is installed and complies with specification paragraph titled CEA 709 1 D Router Notes The CEA 709 3 Repeater is installed and complies with specification paragraph titled CEA 709 3 Repeater Notes The TP FT 10 network is installed in accordance with CEA 709 3 with double terminated bus topology Notes Network wiring extends
30. ain of the control network The device controls message traffic based on node address and priority Routers may also serve as communication links between powerline twisted pair fiber coax and RF media e231 Standard Network Variable Type SNVT A network variable of a standard format type used to define data information transmitted and receive by the individual nodes 22 32 UMCS Network Media Transmission equipment including cables and interface modules excluding MODEMS permitting transmission of digital information 22693 XIF External Interface File contains the contents of the manufacturer s product documentation 2 34 Gateway A device that translates from one protocol to another Gateways are also called Communications Bridges or Protocol Translators lt 3 SYSTEM DESCRIPTION a The purpose of this Specification is to define generic Factory Performance Verification and Endurance Test procedures for Utility Monitoring and Control Systems UMCS and building level DDC These tests are to be used to assure that the physical and performance requirements of UMCS and building level DDC are tested and that the test results are adequately documented The Government will base certain contractual decisions on the results of these tests b This document covers the factory performance verification and endurance test procedures for the Utility Monitoring and Control System UMCS and Direct Digital Cont
31. anges Notes 15 Save a graphic symbol to Symbol shall be available a library at the server from the library for reuse Notes 16 Delete a graphic symbol Symbol shall no longer exist at the server for use Notes iy Place a graphic symbol When the new page is opened on a new graphic page at server Notes the symbol shall be there SECTION 25 08 10 Page 47 particular displays at Expected Results Approved When the conditional variable changes the display should change Text shall properly display from an old one at the New graphic shall properly display Place dynamic data on a graphic at the server The dynamic data shall be viewable on the graphic Define the background color of a new graphic The new graphic shall show the selected background color color for an element on a graphic to distinguish it from the background The color of the dynamic data that uses the foreground color shall display in the foreground color Item Action Item 18 Associate particular conditions with the server Notes t9 Overlay alphanumeric text on a graphic at the server Notes 20 Create a new graphic server Notes 21 Notes 22 at the server Notes 23 Define a foreground color at the server Notes 24 Position a symbol ona graphic at the server Notes The operator shall be able to place a symbol at any location
32. cept an occupied unoccupied and standby command from the UMCS SECTION 25 Equipment shall change modes based on the UMCS or from system scheduler SNVT schedule data 08 10 Page 54 Expected Item Action Item Results Approved Notes 9 Demonstrate the ability Equipment shall change of ASC to accept an modes based on the UMCS occupied unoccupied and SVNT schedule data standby command from the UMCS Notes 10 Demonstrate use of the Equipment should use the default schedule when default schedule until communication is lost to communication is the UMCS reestablished Notes End of Test Specific Abbreviations Y c Yes N No NA Not Applicable SECTION 25 08 10 Page 55 Expected Item Action Item Results Approved override and assign a from application logic until fixed value the point is taken out of override Notes 4 From a graphic page place The analog output point shall an analog output point accept the assigned value and under operator override ignore changes from and assign a fixed value application logic until the point is taken out of override Notes 5 From the tree structure The digital output point shall place a digital output accept the assigned value and point under operator ignore changes from application override and assign a logic until the point is taken fixed value out of override Notes 6 From a graphic page
33. exist integrated into the GUI if the controllers were from without any loss of the same manufacture shall functionality exist A simulated building will be set up using an IP L router and controllers from Honeywell TAC Trane etc Notes End of Test Specific Abbreviations X vanes N No NA Not Applicable SECTION 25 08 10 Page 44 TEST NUMBER Nine TITLE Software editing tools OBJECTIVE 1 To validate the performance of the M amp C application programming tool for the GPPC 2 To validate the performance of the display editing tool 3 To validate the performance of the report generation display tool INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide documentation and a backup softcopy of the editing tool prior to testing b Provide documentation of any future software upgrade versions that pertain to the software editing tool 2 Equipment a Have working knowledge of the full capability of the software editing tool 3 Reference Documentation a List user manual documentation and sections pertaining to the testing 4 Date of Test 5 Time of Test 6 Contractor s Representative 7 Government s Representative TEST PROCEDURES Expected Item Action Item Results Approved UMCS and DDC for HVAC 1 Demonstrate the Operator shall be able to programming of an override use the programmed function function in a GPPC to overr
34. hin the built in timers applications of GPPC a delay on b delay off C one second delays d interval timers Notes 4 Demonstrate logic loops Control logic shall honor for and while in the criteria GPPC Notes 5 Demonstrate if then els Control logic shall properly logic in GPPC follow the if then else requirements Notes 6 Demonstrate basic math Control logic shall properly functions in GPPC execute math functions Notes 7 Demonstrate Boolean math Control logic shall properly functions in GPPC execute the functions Notes 8 Demonstrate exponential Control logic shall properly math functions in GPPC execute the functions Notes 9 Demonstrate trigonometric Control logic shall properly math functions in GPPC execute the functions Notes 10 Demonstrate bitwise math Control logic shall properly functions in GPPC execute the functions SECTION 25 08 10 Page 46 Expected Item Action Item Results Approved Notes 11 Create a user defined Subroutine function shall subroutine function in work correctly and be easily GPPC reused Notes 12 Create alarm conditions Alarm variables shall be in GPPC created according to the criteria Notes 13 Create and save a graphic Symbol shall be reusable symbol at the server on a new graphic Notes 14 Modify a graphic symbol Operator shall be able to at the server open an existing symbol and make ch
35. ide an output point in a GPPC Notes 2 Demonstrate software that Operator shall be able to enables the monitoring of monitor points from a GPPC data from a GPPC Notes 3 Demonstrate timer Control logic shall honor SECTION 25 08 10 Page 45 TEST NUMBER Four TITLE Graphic Display of Data OBJECTIVE 1 To validate that floor plans and equipment can be graphically displayed through GUI 2 To validate the proper display of alarms on GUI 3 To validate the proper display of trend data on GUI INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide hard copies of snap shots of sample graphics pages prior to testing 2 Equipment a Complete all graphics 3 Reference Documentation a List user manual documentation and sections pertaining to the testing 4 Notes a Different types of data and states should be clearly distinguishable from each other Date of Test Time of Test Contractor s Representative Government s Representative o xN 0o TEST PROCEDURES Expected Item Action Item Results Approved 1 Demonstrate the use of a Equipment shall be three dimensional represented in a three representation of a dimensional manner mechanical system Notes 2 Demonstrate the Dynamic real time data presentation of real time shall be presented on a data graphics page Notes 3 Demonstrate the A user defined parameter presentation of user such as a setpoi
36. ing a problem or providing an output from a specific set of inputs 22 Paes Analog A continuously varying signal value temperature current velocity etc ele 3 Analog to Digital A D Converter An A D converter is a circuit or device whose input is information in analog form and whose output is the same information in digital form elie Control 4 E EA 709 1 D Network Protocol Specification Standard communication protocol for networked control systems that provides peer to peer communications y2 5 Application Specific Controller A device that is furnished with a pre established built in application that is configurable but not re programmable s2 6 Architecture Architecture is the general organization and structure of hardware and SECTION 25 08 10 Page 4 software Tasi Binary A two state system where an ON condition is represented by a high signal level and an OFF condition is represented by a low signal level 2 38 Building Point of Connection BPOC The point of connection between the UMCS network backbone and the building network backbone The hardware at this location which performs provides the connection is referred to as the BPOC Hardware 22n9 Control Wiring This includes conduit wire and wiring devices to install complete HVAC control systems including motor control circuits interlocks sensors PE
37. ining as specified has been deficiencies has been sa n to start the tisfac Endura nment notifies the Co completed correctio torily completed and nce Test Provide an tem T Tests have been sa specified overall Conduct the he Endurance Test shall tractor in writing tisfactorily completed of all outstanding that the Contractor has operator to man the system eight hours per day during first shift operations including weekends and holidays during Phase I and Phase III Endurance testing in addition to any Government personnel that may be made available The Government may terminate testing at any time if the system fails to perform as specified Upon terminatio SECTION 25 08 10 Page 13 n of testing by the Governme nt or by the Item Action Item XIF Files Notes Expected Results Approved External interface files XIF files for each model of LONWORKS based DDC hardware has been submitted LNS Database Notes Copies of the LNS database for the completed control network has been submitted LNS Plug in Notes LNS Plug ins for each application specific controller has been submitted Start up testing report Notes Start up has been successfully completed and testing report submitted Controller tuning has been completed and document on point schedule Calibration accuracy check completed and documented in
38. kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk USACE NAVFAC AFCEC NASA Preparing Activity USACE UFGS 25 08 10 April 2006 UNIFIED FACILITIES GUIDE SPECIFICATIONS References are in agreement with UMRL dated October 2015 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk SECTION TABLE DIVISION 25 OF CONTENTS INTEGRATED AUTOMATION SECTION 25 08 10 UTILITY MONITORING AND CONTROL SYSTEM TESTING 04 06 PART 1 GENERAL Tel REFERENCES T2 DEFINITIONS Pre 2s Algorithm Li2in2 Analog be 203 Analog to Digital A D Converter 1 2 4 CEA 709 1 D Bb 25 Application Specific Controller L326 Architecture Le 2e7 Binary L3238 Building Point of Connection BPOC L229 Control Wiring 2 0 Demand L 2 11 Diagnostic Program bs Zee LZ Distributed Control S221 3 Graphical User Interface GUI 1 2 14 Integration 2 15 Interoperable L 2 16 LonTalk r i2 7 LONWORKS r L2 E8 LONMARK r International LONMARK r Interoperability Assoc DPIN LonMarked r bk 2220 LONWORKS r Application Specific Controller ASC Pe 22d LONWORKS r General Purpose Programmable Controller i222 LONWORKS r Network Services LNS L322 Network 1 2 24 Network Configuration Tool E225 Node ID 1 2 26 Node bP 2627 Operating System OS 1 2 28 Operator Workstation OWS LP229 Peripheral L 22 3 0 Router be Ziel Standard Network Variable Ty
39. ng to the testing Date of Test Time of Test Contractor s Representative Government s Representative YAO SB TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 Set up a trend with a It shall be possible to 1 second sample rate collect data on a 1 second sample rate Notes 2 Set up a trend to start It shall be possible to and stop at specific times start and stop a trend based on time Notes 3 Open a trend data display Trend plots shall show that has 8 values trended all 8 variables as a versus time function of time a historical data SECTION 25 08 10 Page 60 Expected Item Action Item Results Approved b instantaneous data Notes 4 Open a pre programmed Trend plot shall open trend data presentation without operator programming Notes 5 Open the trend Operator shall be able to configuration dialog box configure a trend plot and set up a trend Notes 6 Set up a trend for a Any binary or analog randomly selected binary variable shall be value and a randomly trendable selected analog value Notes 7 Verify that historical With the controller offline trend data is stored on historical trend data from the hard drive that controller shall be presented in a graphical form Notes 8 Export trend log data to Data shall be presented icrosoft Excel for in a Ark xls form manipulation and prin
40. nt or date specific time schedule and verify that this schedule takes precedence over th weekly schedule Notes The special event schedule shall take precedence Setup a group time schedule for a collection of systems This group schedule shall take precedence over th individual time schedules Notes The group schedule shall take precedence Demonstrate operator access to a time schedule from a graphic page Notes Operator shall be able to access the time scheduling editor from a graphic page Display the current date and time on a graphic page Notes Operator shall be able to view the current date and time from a graphic page Demonstrate automatic daylight savings time adjustment Notes Time of day shifts automatically Demonstrate the ability of GPPC to accept an occupied unoccupied and standby command from the UMCS SECTION 25 Equipment shall change modes based on the UMCS or from system scheduler SNVT schedule data 08 10 Page 54 Expected Item Action Item Results Approved Notes 9 Demonstrate the ability Equipment shall change of ASC to accept an modes based on the UMCS occupied unoccupied and SVNT schedule data standby command from the UMCS Notes 10 Demonstrate use of the Equipment should use the default schedule when default schedule until communication is lost to communication
41. nt shall be SECTION 25 08 10 Page 34 Expected Results Approved presented on a graphics page Different types of data and states should be clearly distinguishable from each other presentation of a point An indication of override condition shall be viewable on the graphic page Different types of data and states should be clearly distinguishable from each other presentation of a device An indication of the alarm state shall be viewable on the graphic page Different types of data and states should be clearly distinguishable from each other presentation of data that An indication of out of range condition shall be viewable on the graphic page Different types of data and states should be clearly distinguishable from each other Item Action Item entered data Notes 4 Demonstrate the in override Notes 5 Demonstrate the in the alarm state Notes 6 Demonstrate the is out of range Notes 7 Demonstrate the presentation of missing data controller is offline Notes An indication of missing data shall be viewable on the graphic page Different types of data and states should be clearly distinguishable from each other SECTION 25 08 10 Page 35 when th attempts to execute in operator Expected Results An error message shall be displayed Approved Demonstrate point and click access to c
42. nts INITIAL REQUIREMENTS CONDITIONS 1 Submittals a The Contractor provides documentation on UPS 2 Equipment a The server workstation and the UPS needs to be on and operating for a minimum of one week 3 Reference Documentation a List user manual documentation and sections pertaining to the testing Date of Test Time of Test Contractor s Representative Government s Representative YO OSB TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 The UMCS home graphic The home page is displayed page is called up Notes 2 Unplug the UPS from the The UMCS home page wall outlet remains displayed UPS LED warning lights if applicable UPS sound audible warning alarm if applicable Notes 3 Log out of the home page The UPS will not affect of the M amp C and then log the UMCS hardware and back into it all associated software Notes SECTION 25 08 10 Page 68 Expected Item Action Item Results Approved 4 Allow the UPS to be The UPS will not affect unplugged for 20 minutes the UMCS hardware and all associated software Notes 5 Return the UPS plug to The UPS will not affect the wall outlet Notes the all UMCS hardware and associated software End of Test Specific Abbreviations Yo Yes N No NA Not Applicable SECTION 25 08 10 Page 69 TEST NUMBER TITLE CEA 709 1 D to IP Router Test Sixteen
43. om the tree structure The digital output point shall place a digital output accept the assigned value and point under operator ignore changes from application override and assign a logic until the point is taken fixed value out of override Notes 6 From a graphic page place The digital output point shall a digital output point under operator override and assign a fixed value Notes accept the assigned value and ignore changes from application logic until the point is taken out of override End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 41 TEST NUMBER Eight TITLE Special Functions OBJECTIVE 1 Verify system has special integration as defined INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide documentation of all integrations prior to testing 2 Equipment a Have all UMCS and DDC hardware and software programmed integrated and completed 3 Reference Documentation a List user manual documentation and sections pertaining to the testing 4 Date of Test 5 Time of Test 6 Contractor s Representative 7 Government s Representative TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 Verify that a building Data from the other vendors that uses controls from a controllers shall be integrated vendor other than the one into the GUI and the same being installed can be functionality that would
44. on of real time shall be presented on a data graphics page Notes 3 Demonstrate the A user defined parameter presentation of user such as a setpoint shall be SECTION 25 08 10 Page 34 TEST NUMBER Two TITLE System Start up OBJECTIVE 1 To validate that the system properly initializes and that the GUI properly reconnects to all communicating devices 2 To validate that both application specific and programmable devices retain all vital information upon a power cycle INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide a list of all software that will be used to verify point connection at field level controllers and user interface b Provide a list of all software need to verify application specific and programmable controller start up 2 Equipment a All peripherals and cables shall be connected in accordance with manufacturer s requirements b The workstation shall be in the off mode C All controls shall be fully functional and tested d A programmable and application specific controller shall be randomly selected for the test 3 Date of Test 4 Time of Test 5 Contractor s Representative 6 Government s Representative TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 Energize the workstation The workstation will power up and perform its start up procedure without generating any errors or problems a Operating sys
45. ontext sensitive Operator shall be able to easily access context sensitive help using the mouse Demonstrate point and click access to an engineering Operator shall be able to access an engineering diagram using the mouse Demonstrate the creation of an engineering diagram Operator shall be able to create an engineering diagram Demonstrate the printing of Operator shall be able to print a report using the mouse Demonstrate the display of Operator shall be able to request the display of one or more points Item Action Item 8 Demonstrate an error messag improper command Notes 9 help Notes 10 diagram Notes 11 Notes 12 a prepared report Notes 13 one or more points Notes 14 Demonstrate the operator override of a point Notes Operator shall be able to override a point SECTION 25 08 10 Page 36 Expected Item Action Item Results Approved 15 Demonstrate the Operator shall be able to modification of a modify a time schedule time schedule Notes 16 Demonstrate the execution Operator shall be able to of a report initiate a report Notes 17 Demonstrate the Operator shall be able to presentation of an view an alarm with all of alarm to include Identification Date and time Alarm Type Set Points Units Current Value Priority Associated message amp Secondary message TOoOM AaAT YD
46. ontrol Systems UMCS and building level DDC These tests are to be used to assure that the physical and performance requirements of UMCS and building level DDC are tested and that the test results are adequately documented The Government will base certain contractual decisions on the results of these tests b This document covers the factory performance verification and endurance test procedures for the Utility Monitoring and Control System UMCS and Direct Digital Control for HVAC It has been written for a host based system where the LONWORKS r LNS database resides on the main computer server and communicates over the Ethernet TCP IP connection to the field level controller nodes The system shall be comprised of the server hardware and software IP network hardware and software and building point of connection BPOC hardware and software SECTION 25 08 10 Page 7 provides scheduling debugging input output controls accounting compilation storage assignment data management and related services 2528 Operator Workstation OWS The OWS consists of a high level processing desktop or laptop computer that provides a graphic user interface to network si AO Peripheral Input Output I O equipment used to communicate to and from the computer and make hard copies of system outputs and magnetic files 2430 Router A device which routes messages destined for a node on another segment subnet or dom
47. pe SNVT S232 UMCS Network Media 22933 XIF ECTION 25 08 10 Page 1 1 2 34 Gateway T3 SYSTEM DESCRIPTION TO Sl Factory Test 13 2 Performance Verification and Endurance Test 33 Test Equipment and Setup 1 4 SUBMITTALS PART 2 PRODUCTS PART 3 EXECUTION UMCS AND BUILDING LEVEL DDC TESTING SEQUENCE COORDINATION PROTECTION FACTORY TEST 4 1 Factory Test Plan 2 Test Procedures 3 Test Report FIELD TEST REQUIREMENTS 1 Start up Testing 2 Point to Point Testing 3 Field Calibration 4 Detailed Functional Testing 5 Alarms and Interlocks 6 System Schedules and Setpoints PERFORMANCE VERIFICATION TEST O21 Test Plan 2 3 1 2 3 4 5 6 WWW uw i Me aUan un oO Test Procedures Test Report ENDURANCE TESTING General Phase I Phase II Phase III Phase IV Failure Reports ATTACHMENT A oy WAWWWWWWAITIWWWADWWWWWWOWWW BWDP ee i ee ES PE ATTACHMENTS ATTACHMENT A End of Section Table of Contents SECTION 25 08 10 Page 2 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk USACE NAVFAC AFCEC NASA UFGS 25 08 10 April 2006 Preparing Activity USACE UNIFIED FACILITIES GUIDE SPECIFICATIONS References are in agreement with UMRL dated October 2015 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
48. plan shall include the following as a minimum a Installed system one line block diagram indicating servers workstations peripherals network equipment controllers and instrumentation b Installed system hardware description c Installed system software description including any software revisions made since the factory test d Listing of control and status points installed in the system plus a table with the following information Input and output variables SNVTs for each variable Expected engineering units for each variable Node ID Domain amp subnet addressing 1 2 3 4 5 ma yer rer HS e Required passwords for each operator access level f List of other test equipment S652 Test Procedures Develop the performance verification test procedures from the generic test SECTION 25 08 10 Page 12 procedures in ATTACHMENT A instructions for test setup Edit the generic test procedure for the provided UMCS Perform a performance verification test and building level DDC for the Government to verify t completely fu the Government the portion t written repor was done to correct it PVT Procedures wi DDC test The test procedures shall consist of detailed xecution nctional hat fail If t of those items which failed PVT during testing re performed Giv Submit a final consisting of the following a
49. r field test on UMCS and building level DDC 22 COORDINATION Coordinate the testing schedule with the Government Coordination shall include controls specified in other sections or divisions which include controls and control devices that are to be part of or interfaced to the UMCS specified in this section F3 PROTECTION Protect all work and material from damage by the work or workers The Contractor is liable for any damage caused and responsible for the work and equipment until finally inspected tested and accepted Protect the work against theft and carefully store material and equipment received onsite that is not immediately installed 4 FACTORY TEST saiid Factory Test Plan Prior to the scheduling of the factory tests provide the Government with a Factory Test Plan for approval and wait to receive notification of approval of the Test Plan and Procedures before performing the tests The plan shall include the following as a minimum a System one line block diagram of equipment used in the factory test model indicating servers workstations peripherals network equipment controllers and instrumentation b System hardware description used in the factory test c System software description used in the factory test d Listing of control and status points in the factory test model plus a table with the following information Input and output variables
50. r requirements INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Submittal information on router repeater and O amp M Manual on network analysis tool 2 Equipment a The router needs to be on and operating for a minimum of one week b The repeater needs to be on and operating for a minimum of one week c Provide a LONWORKS network analysis tool and router repeater configuration tool 3 Reference Documentation a List user manual documentation and sections pertaining to the testing Date of Test Time of Test Contractor s Representative Government s Representative YO OS TEST PROCEDURES Expected Item Action Item Results Approved DDC FOR HVAC 1 Connect and open network Tool shall identify function analysis tool and verify network address and router and repeater identifier of the devices Notes 2 Using router configuration Only the data that is tool open the properties configured to pass dialog box Verify what through the router is data is configured to pass being sent through router Notes 3 Using repeater Dialog box opens SECTION 25 08 10 Page 72 Item Action Item configuration tool open the properties dialog box Notes Expected Results Approved 4 Verify that repeater is configured as a repeater and that all data is being sent Notes Verify that all data is being sent through the repeater End of Test
51. raphical interface Print the graphical representation Notes Printing shall be successful Merge two LNS databases into a Single database Notes The merge shall be successful Print reports from network configuration tool Notes Address table SNVT I O table and SCPT UCPT table reports shall be successfully printed Randomly select a sample of network variable and confirm they are using correct SNVT types Notes Correct SNVT types were used End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 79 TEST NUMBER Twenty one TITLE Custom Tests OBJECTIVE 1 To test custom applications for UMCS and or DDC for HVAC that are specific to a project INITIAL REQUIREMENTS CONDITIONS 1 Submittal a Documents related to custom application to be identified 2 Equipment a Equipment to be provided related to custom application to be identified Date of Test Time of Test Contractor s Representative Government s Representative Dow Ww TEST PROCEDURES Expected Item Action Item Results Approved UMCS AND DDC FOR HVAC 1 Identify special tests To be completed by designer for the UMCS that relate to a custom application for a specific project to be completed by designer Notes 2 Identify special tests To be completed by designer for the DDC for HVAC
52. rol for HVAC It has been written for a host based system where the LONWORKS r LNS database resides on the main computer server and communicates over the Ethernet TCP IP connection to the field level controller nodes The system shall be comprised of the server hardware and software IP network hardware and software and building point of connection BPOC hardware and software SECTION 25 08 10 Page 7 c The contractor who provided building level DDC under Section 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC is responsible for testing the building level DDC All control testing and controller tuning required under Section 23 09 00 shall be completed and approved before performing Performance Verification and Endurance Tests under this section d The following UFGS Section 25 10 10 UTILITY MONITORING AND CONTROL SYSTEM UMCS FRONT END AND INTEGRATION and Section 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC shall be part of the contract documents Lie Sz Factory Test Conduct a factory test at a company site Perform some of the basic functions of the UMCS and building level DDC to assure that the performance requirements of the specifications are met 13 2 Performance Verification and Endurance Test a Shall be conducted on hardware and software installed at the jobsite to assure that the physical and performance requirements of specifications are met Tests on network media shall include
53. st 6 Contractor s Representative 7 Government s Representative TEST PROCEDURES Item Action Item UMCS AND DDC FOR HVAC 1 Open network configuration tool and verify LNS data for project opens is being Expected Results Approved The Network Configuration Tool is being used and entire LNS database for project is exposed used Notes 2 Open a typical LNS Plug in shall open and plug in enable configuration of the device Notes 3 Reconstruct a database The database and drawing by connecting to an existing network and uploading the data Notes shall be created SECTION 25 08 10 Page 78 Item Action Item Expected Results Approved Verify that a graphical interface is use Notes Note that Network Configuration Tool uses Visio type asa graphical interface Print the graphical representation Notes Printing shall be successful Merge two LNS databases into a Single database Notes The merge shall be successful Print reports from network configuration tool Notes Address table SNVT I O table and SCPT UCPT table reports shall be successfully printed Randomly select a sample of network variable and confirm they are using correct SNVT types Notes Correct SNVT types were used End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10
54. strate control sequence completed and documented in test report Software License Notes Software licenses received for all software on the project SECTION 25 08 10 Page 19 Expected Item Action Item Results Approved End of Test Specific Abbreviations Y Ves N No NA Not Applicable SECTION 25 08 10 Page 20 TEST NUMBER One TITLE Initial System Equipment Verification OBJECTIVE 1 To verify that the hardware and software components of the system provided by the Contractor are in accordance with the contract plans and specifications and all approved submittals INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Submit a detailed list of all approved hardware with Manufacturer model number and location This list is based on the contract plans specifications change orders if any and approved submittals which shall be available for reference purposes during the test b Submit a detailed list of all approved software with revision number and purpose of software This list is based on the contract plans specifications change orders if any and approved submittals which shall be available for reference purposes during the test 2 Equipment a Verify all equipment is functional 3 Reference Documentation a List user manual documentation and sections pertaining to the testing Date of Test Time of Test Contractor s Representative Government s Representative
55. tative Government s Representative TEST PROCEDURES Expected Item Action Item Results Approved DDC FOR HVAC 1 Connect LDP to LON bus LDP Controller should Push service pin button broadcast its neuron ID on LDP Notes 2 Use navigation buttons LCP should allow user on LDP to display a to read all status points status point such as a temperature or fan status Notes 3 Use navigation buttons LCP should allow user to display a control to read all control points point such as a discharge air temperature setpoint Notes SECTION 25 08 10 Page 76 Expected Item Action Item Results Approved 4 Use LDP to override System accepts new setpoint setpoint Verify system reacts to new setpoint Notes 5 Use LDP to release local Verify system returns control override Notes to normal control End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 77 TEST NUMBER Twenty TITLE Network Configuration Tool OBJECTIVE 1 To validate the performance of the network configuration tool INITIAL REQUIREMENTS CONDITIONS 1 Submittal a Network configuration tool manuals 2 Equipment a Hardware configuration tool 3 Reference Documentation network connection LNS database and network a List user manual documentation and sections pertaining to the testing 4 Date of Test 5 Time of Te
56. tem Operating system shall be latest version of windows b Start Network The Network Configuration Configuration Tool Tool drawing will open c Start the System The System plug in will Plug in open d Start the Server The Server will start e Start the Workstation The Workstation will start The operator shall now have the ability to view data from any device on the SECTION 25 08 10 Page 27 Expected Item Action Item Results Approved network Notes 2 Check the communication Within the workstation from the server to the software when a device is controllers selected dynamic points lists become visible Dynamic data represents success A completion event failure message represents failure Notes 3 Verify on line status All devices shall have on line status indicated by the workstation software green indicator Notes 4 View data from the When a graphics page is graphical environment opened the points on the page should update Question marks in lieu of data reflect failure Notes DDC FOR HVAC 5 Verify that configuration All configuration data in application specific controllers is written to EEPROM a Open the LONWORKS plug in b Note several parameters such as temperature setpoints and flow settings c Remove power from the controller for a minimum of 3 minutes d Replace power to the controller e Using the plug in verif
57. test report Actuator range check completed and documented in test report Functional test to demonstrate control sequence completed and documented in test report Software License Notes Software licenses received for all software on the project SECTION 25 08 10 Page 19 Expected Item Action Item Results Approved End of Test Specific Abbreviations Y Ves N No NA Not Applicable SECTION 25 08 10 Page 20 EST PROCEDURES TITLE Test Index OBJECTIVE he following is an index of tests NOTES Tests one through twenty contain specific item s that Sections 25 10 10 UTILITY MONITORING AND CONTROL SYSTEM UMCS FRONT INTEGRATION and 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC The following index of tests provides a summary of which items numbers which specification app END LY app LY Test No Test Title Section 23 09 00 DDC for HVAC Section 25 10 10 One Initial System Equipment Items through 15 Items 16 through 32 Verification Two System Start up Items through 4 Items 5 and 6 Three Monitor and Control Items through 5 Not Applicable Software Four Graphic Display of Data Items through 18 Not Applicable Five Graphic Navigation Scheme Items 1 and 2 Not Applicable Six Command Functions Items 1 through 6
58. ting by the operator Notes End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 61 SECTION 25 08 10 Page 62 TEST NUMBER Thirteen TITLE Demand Limiting OBJECTIVE 1 Verify M amp C software has the capability of performing demand limiting strategies INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide documentation of the specific equipment being monitored b Provide documentation of the load shed priority and the equipment associated with the priorities 2 Equipment a Provide GPPC and ASC programmed for demand limit strategies 3 Reference Documentation a List user manual documentation and sections pertaining to the testing Date of Test Time of Test Contractor s Representative Government s Representative YHA OSB TEST PROCEDURES Expected Item Action Item Results Approved UMCS 1 From the home page of the The demand limiting page M amp C go to or click on the will open without any errors graphical demand limiting page Notes 2 Document the present The M amp C will display kW load the actual kW Notes 3 Set kW limit setpoint to cause program to shed load Notes SECTION 25 08 10 Page 63 Expected Results Approved The kW usage will decrease Allow the building s to remain at 75 fora given time as to generate The building s will warm up cool down
59. tive who witnessed approved the test UMCS contractor shall perform and document contractor start up and by Sections 25 10 10 UTILITY MONITORING AND CONTROL AND INTEGRATION and 23 09 00 INSTRUMENTATION AND field test validates that the UMCS and building n operation without any problems or system errors prior to Validate that all software along with all hardware is This 1 Start up and field Page 11 3 2 Died Start up Testing All testing listed in Sections 25 10 10 and 23 09 00 shall be completed ERRI Point to Point Testing All point to point testing of end field devices through proper input output to graphic and operator interface shall be completed and approved SoS Field Calibration All field calibration shall be completed and approved 3 5 4 Detailed Functional Testing Detailed functional tests verified by the Government that the system operation adheres to the Sequences of Operation 34025 Alarms and InterlocksAll alarm limits and testing shall be completed 335 26 System Schedules and Setpoints All schedule start stops and system setpoints shall b ntered operating and approved 3 6 PERFORMANCE VERIFICATION TEST Sol Test Plan Prior to the scheduling of the performance verification tests provide the Government with a Performance Verification and Endurance Test Plan and Procedures for approval and receive notification of approval of the Test Plan and Procedures The
60. tractor s Quality Control System Only add a G to an item if the submittal is sufficiently important or complex in context of SECTION 25 08 10 Page 8 the project For submittals requiring Government approval on Army projects a code of up to three characters within the submittal tags may be used following the G designation to indicate the approving authority Codes for Army projects using the Resident Management System RMS are AE for Architect Engineer DO for District Office Engineering Division or other organization in the District Office AO for Area Office RO for Resident Office and PO for Project Office Codes following the G typically are not used for Navy Air Force and NASA projects An S following a submittal item indicates that the submittal is required for the Sustainability Notebook to fulfill federally mandated sustainable requirements in accordance with Section 01 33 29 SUSTAINABILITY REPORTING Choose the first bracketed item for Navy Air Force and NASA projects or choose the second bracketed item for Army projects kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk Government approval is required for submittals with a G designation submittals not having a G designation are for Contractor Quality Control approval information only When used a designation following the G designation identifies the office that will review the submittal for the
61. unctions programmed and functional 3 Reference Documentation a List user manual documentation and sections pertaining to the testing 4 Date of Test 5 Time of Test 6 Contractor s Representative 7 Government s Representative TEST PROCEDURES Item Action Item UMCS AND DDC FOR HVAC 1 From the tree structure modify a parameter such as a set point Expected Results Approved The modified value shall be downloaded to the controller without delay and the controller performance shall be viewable by the monitoring of other dynamic points Notes 2 From a graphic page modify The modified value shall be a parameter such as a set downloaded to the controller point without delay and the controller performance shall be viewable by the monitoring of dynamic points Notes 3 From the tree structure The analog output point place an analog output point under operator SECTION 25 shall accept the assigned value and ignore changes 08 10 Page 40 Expected Item Action Item Results Approved override and assign a from application logic until fixed value the point is taken out of override Notes 4 From a graphic page place The analog output point shall an analog output point accept the assigned value and under operator override ignore changes from and assign a fixed value application logic until the point is taken out of override Notes 5 Fr
62. y that the parameters have not SECTION 25 parameters should be accessible Software should open without errors Operator is able to view a sample of parameters data values and setpoints Device should go off line in Network Configuration Tool and workstation server Device should return to on line status Parameters shall not have changed 08 10 Page 28 Item Action Item Notes Bui Bui Bui AHU AHU Expe cted Results Approved Examples Home page to building 1 lding 1 lding 1 lding 1 1 back 1 back to AHU 1 back to Home Page to lst Floor Plan to Building 1 to Home Page AHU 1 to Terminal Unit S Tst B TSE H lst Ter Ter Ter Ter I ummary Floor P an back to uilding 1 Floor P an back to ome Page Floor P an to Any Terminal Device minal Unit Summary back o AHU 1 minal Unit Summary back o Buildi ng 1 minal Unit Summary back to Home Page minal Unit Summary to ndividual Device End of Test Specific Abbreviations Y Yes N No NA Not Applicable SECTION 25 08 10 Page 39 TEST NUMBER Six TITLE Command Functions OBJECTIVE 1 To demonstrate the functionality and ability to execute command to the end devices INITIAL REQUIREMENTS CONDITIONS 1 Submittals a Provide documentation of all command functions prior to testing 2 Equipment a Have all command f

UFGS 25 08 10 Utility Monitoring and Control System Testing

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