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DMM Product MAnual

1. Servoamplifier DIGIVEX Multi Motion DMM ET H 3 09 C MIMO 39025 419915 MASZ UM 6 066 9 Tod 20 ONILOINNOD x 3 3 ope 001 an soar 899466705 X133 2351 96 80 1 CJSJZZOFO3 WV 18637 3 sossaiddns 26 05 PINOUS 40 90 U0D Adu Koubpunpei PUD ojjuoo ojnp 210 3041 10 90 U09 asn Boe D uo jndijno eq jojps JOsJUOD 25049 eu esn 3 APT dn 2M pJopupjs Jo 5 y EES Fo3 3 o 96 YZ 23 EO 5 25 S da 101 31435 8 31035 WM 5 5 N gag 3noINV23I3131 88v 94228 iid 3415 4 AlddNS M3MOd XIA a ME 7 REY 95 4835 S 352 0 3 2258 FSS amp E 3 9 be E 3 3 n Bo u 9 8 6 W f iL a A e o qo e IS a D D B D a 0 o 0 40 re lt CM 1 CM or 1 J 40 p 3 CA 77 ine zn 1 dos O esnJ 1 09 Y L a a De Q 0 O 1 a F 0 9 0
2. T 2 4 5 6 7 2222 5 483 19 o LEA 10 5 10 5 8 3 465 Ee 5 Front opening 84 426 72 4 8 E 250 18E 1 y He i gt 8B B 2 e O wova DM 5 5 E i Ed i T 5 i 9 5 5 E S U p i 23 5 5 5 i 3 lis 38 D 81 f i 38 EE o 5 EE EE EE od o o on on on i i 91 of S CJ fog Y od i on 91 8 9 gu l te faq 9 5 Al 5j Al 3h e D 5 Y Y g 5 5 5 5 d a 5 00000 o 0 SM iH z 270 over all without wiring SESE s 2388 32 5 32 DIGIVEX RACK WEIGHT 7 6 kg t EE 25kW POWER SUPPLY WEIGHT 2 3 kg a 1 8 kg 5985 ES 2 2 lt 3 11E SINGLE DRIVE WE 1 3 kg J E Uff 22E DOUBLE DRIVE EST kg pa 33E TRIPLE DRIVE WEIGHT 5 kg 2585 258 5 8 F ML Est 04 03 02 RACK DIGIVE Liste doc cer pi eer E RACK DIGIVEX 84 3066726 E 8 Stomping G OUTLINE DRAWING PARVEX Gre doc D 30667266 6 SINGLE DRIVE UNITS Scale 17 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM TH
3. Jopoouj JaUIgDD 1021232913 40128uuO2 43400 3 JdigvO YIGOONA 67 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 19005 NOLLOW X3AI9I X 3 Ad Vd 41879 YAGOINI 899 95 df bu dwo 720663 NV EB 2 IH98Cc 0 139 x M38A9 000Z2 HAD 1 uonoeuuoo ploig doo papjaiys 4JOJOBUUOD jou 4012euuoo 4 5 6 s Buipjaiys 959 JS s pup JNO jo Buipjalys jpueueD 5 QuWpL oxz sud pasim g e qoo J9po2u3 o Kyadoid ansnjoxe eu si BUMDIP oo doo q ans Ol pejoeuuoo pioiq apis uo r e amp woz 1 zou AN 1 UoNpsuogjno INO paldoo 0 0 4 E Jepoous 097 AG zi AG 4apooue 1 c JO 29UUOO 197505 juod z 9215 zp L OXZ UU L OXZ LHON31 15 01 Leo 0 XLHON 9 L OXZ 12210 lt umo XJ Jepooue 899 92
4. siu JOUUDD sn ox 71 5 puo ano Jo uonosuoujno uejjuw INO pardos Kyadoud 20 24 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM GILI6VOL X 144 SNOISNINIO 3NI UNO 23 wa 2 00 NJ SNA A uns jo ados 86 50 11 S 0863NV 9 35 HP SN J TEPE 2300495 86 11 60 6186351 3 MA 26 11 06 z91467 WY iSo E Buooidey 86 90 21 99086TAV Q YT 26 10 22 910 6xWv V unes 96 90 92 sous OL 79050 BH 950570 Yd 0 01 910 0 M4 pem espyd seiu 4N popups ZH09 09 ww U SUOISU WIG LEZ 80 9 79070 DOZE NIEN UWOL LOZ IGZ vor 9 0 0 Yd Z 9 0 PL LOZ 172 val 910 0 43 7HO9 0S Orr Un 3461M uon9es 4N 504 SUOISUSUUI 004295 ajgissiuued t SI
5. 49poouj 3002 l1H9NjI 1009 319 2 Tins 644 E 0 X 1 4 4 43002N3 499 JON34 3134 NOILONQON dx d t amp Oa 32 343130 STIVS 68 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 11 Connecting the SinCos encoder input option SC6645 6 11 1 Description This optional card placed in the DSM is used to connect a SinCos encoder which acts as an automatic motor and position measurement control unit for applications requiring both rotation speed and significant resolution Attention in this case the motor shaft must be mechanically free so that the motor can be polarized using a user program w as Motor polarization bdm which is to be found under C Program Files Parvex Pme4 xx App_Parvex Samples Misc The input in7 and the output out7 are assigned to this program e in7 1 authorizes the polarization phase to start e OUt7 1 when the motor polarization phase is completed This program is only given as an example and can be modified according to the customer application In addition a program available under PME Parameter editor gt Motor Resolver gt Setting SinCos encoder parameters can be used to equalize any SINE and COSINE channel offsets as well as any differences in amplitude between the same channels The resolution obtained via the SinCos encoder is given by the formula RESOLUTION NUMBER OF ENCODER PERIODS OF SINE X INTERPOLATION FACTOR
6. FOOT 5 7 AA 50 680663 S SIOZ 8 joer 215 66 70 18 7353 861865 3 nv sossaiddns 26115 IN oADU IDSS999U NM 105 140 203UOO Uamod ay x Aoubvpunpei PUD JOJ P9 dDDD 810 104 S40 9DjUOO asn Ajbuosjs uay 51 Aisuiyoow jo 7 xk ee 011088 uo y eq 15019 2 08 101005 93044 29 BSN 94044 ApZ i p j 3 8 dos Kouebuewe UD 0709 p4opuojs jo Sluewesinbes y jeew 5959 96 A00S 24 TTR gde 7 379 JN LOT 31035 31935 WM L n dv ads x 3NOINVOINTTIL 2198 1X2 ACT 4199405 amp M3MOd XIJAIOIG gt eig Ss 5859 82839 e 3 825 595 T 397 2 8 3 x E
7. doo 0 8 5 0 Se pejoeuuoo pioiq piD4q Po doo 2 4 8 5 ejpu jouuDO s4ojonpuoo Umoq poe wojjoA7uao46 eT Zh 09575 s peyooyo pioiq Duipjerus Buipjeiys jo1eueb Bria aym WLUGZOXLE 91900 1 ENT UMOAQ woz J INO peldoo 15 s puo Ino jo aaisnjoxa y si siy 4o paonpoJd eniq N UMO19 Lyne gyno Gino yurd pino pai umoiq gyno xobIq aium ped no J99q uNG4d Qino 20019 5 LHONTT GYVGNVLS G 7 62 LH9N31 3302 xLHONG lx 11 usa urd oc yud ZI ic pa4 aniq ang ussub CEE 02926 vl eniq Molle ee 3002 1H9N31 RISTE 3402 318vVO TINA pe 34 2 6 G6GGrOSX 13 30 38333 Zi xo0 g u2215 8666 2 nor 15 939 343334 SdIvS 104049 jeulq
8. This drawing is the exclusiv property of our firm and is strictly confidential It cannot be transmitted reproduced or copied without our writing authorization Modifications Separate nomenclature of same Nbr 23 PVD 3523 GB 04 2004 SUPPE Q3ZIS MOOG pn 3 Ad Vd usibu3 x Kii 4 82020402 XIIA YILA SNIYN 10721780 ___ 353 3091 QN 4031 WOT YCX9N 002 8 04 se x 2 06 86 Gaz GZ GI 9 9 9 0 44 GIXGW 661 6 09 ge x 122 OL r 9r 122 6 060 GI 91 91970 dd Z uly LIXEW Z 1 8 OS 8 x 661 9 16 591 86 0 gl 8 809 0 d3 1 uonoeg ZHOS 201025 m N A x 1 T uen AN 5 so 2 SUOISUBLUIG jueuuno eDoxo9 XON 2 d 7 D Era A 2 Ob 01 ONIMMVIA ZH 09 05 22A00 0ZS N 6 e O0 c 1 NJ WON e CE 0701 uonoes 2191551194 y Servoamplifier DIGIVEX Multi Motion DMM ay s
9. 1438 7 oor o FO ld 1134 53175 tCOGE TNT 37870 YOLVINWA YAIGOONA AT buiduipj Z I1B6T WV S O0B63 v 66 80 65 155 900003 AV 16 90 21 20 JON AIOS NAWOD jou jnq papuawwosay doo g gns 9 pejoeuuoo pio4q Bulpjaiys ZY WA 1t RN doo G ans oi pejoeuuoo Ww AO Jep Sw Uonbsuoyjne usum podos Jo peonpoidai eq j 40148 pub no jo Apedo d aaisnjoxa ay s buibap SIUI 15 uly L OXZ md L OXZ gully L OXZ AOLVINNA Y3JQO NI 63 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 10 External encoder input option connection SC6638 6 10 1 Description This option board placed in the DSM is used to connect an external incremental encoder which may be used e either as a master axis for synchronization with an external moving component or as a cam type function e orasa position measuring device if position measurement given by the resolver is unsuitable Caution in this case the resolver must be connected nevertheless e Or as a position measuring device for refined applications where allowance must be made for position on the part and not on the moto
10. I qv D P Prague U Mink ouh a n O Dh n O Di n pp i gt O Dh nh 8 m O UP O 5 O 10 Up gt 16 Dl g 2 10 C 8 n n 38 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 4 1 2 DIGIVEX Drive calibre 32 64 Terminal Blocks B1 B2 Power Thermal Protection and Brake One fixed terminal block B1 screw terminals terminals 1 2 and 3 U2 V2 W2 for power One plug in terminal block B2 comprising terminals 1 and 2 for motor thermal protection TH input current less than 3 mA terminals 3 and 4 marked Br and 24 V for braking supply BR PARVEX i i DIGIVEX oe MOTION DMM 32 64 b r so ENCODER 39 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 4 2 Terminal block characteristics Recap showing for terminal blocks B1 B2 B3 X1 X2 and X3 DIGIVEX Power Supply e terminal type e maximum permissible cable cross section S for the terminal block e recommended torque value T for the terminal block TERMINAL 12 kW POWER SUPPLY 25 kW POWER SUPPLY screw type S 4 mm flexible wire screw type S 4 mm flexible wire B1 S 6 mm rigid wire T 0 8 Nm S 6 mm rigid wire T 0 8 Nm B2 screw type S 6 mm flexible wire screw type S 6 mm flexible wire S 10 mm rigid wire T 1 8 Nm S 10 mm rigid wire T 1 8
11. _ 59 i EE Tn d W a ho 9 f 5 i i mr H 5 il 1 99 Fs 8 7 E9796v0 X144 SNOISN3AIO ud YIL SNIVA jequinu wer uonisog 29 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM SUESOOCOUE X Idd SNOISN3MIG y Add 3ZIS JjSVHd 44 1 Lan eus jo 21020995 86 00 11 S 0863 AV unor v ISIN 16 20 02 5upojday 08 25020 45 1 26 21 11 uejjum pardos s na Aadoid e4enjoxo Y buwbup 20 paonposday eq 10 j NOLLOJNNOO 2018 TVNINYIL f Th E buduojs 16 20 60 Ub SUSHI prey 01 9 soil 58 sz zeL Hnoor 22050 4S 461 11 gzxsz 6 001 691 OrZ S9L OZI SEC H O L VOL 02020 35 6 02 02 9 v11X991 091 091 VLE 62020 JS 9
12. Output voltage and permanent output current peak Amp e One label on the front panel on the handle indicating DXD module serial number DXD module code one line for miscellaneous information e One label on the EEPROM subprint SZ 6608B DXD module code corresponding motor maximum speed N max for a given reference usually 10 V e One label on the EEPROM marked 047 indicating the software reference e g AP501V3 The drive customized parameters are stored in this plug in EEPROM memory The parameters can be read by DIGIVEX PC software Display parameter setting terminal see following sections Codes DMD06002 DIGIVEX Drive axis module 2 4 DMD06004 DIGIVEX Drive axis module 4 8 DMDO06008 DIGIVEX Drive axis module 8 16 DMD06016 DIGIVEX Drive axis module 16 32 DMD06032 DIGIVEX Drive axis module 32 64 DMMxxxxxC DMM with CANopen fieldbus interface DMMxxxxxP DMM with Profibus fieldbus interface 21 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 5 3 Accessoires 5 3 1 Mains filter Mains filters These filters are essential for compliance with protection currently required against interference see especially the section on compliance with standards and wiring diagrams Dimensions are shown on drawing FELX 307020 and 304967 see following pages 5 3 2 Inductors for long cable lengths with axis motor Between motor and drive See 6 11 2 for choice See FELX
13. Before touching a card you must get rid of the static electricity on your body The simplest way to do this is to touch a conductive object that is connected to earth e g bare metal parts of equipment cabinets or earth pins of plugs 6 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 1 GENERAL PRESENTATION 1 1 List of published DIGIVEX Motion manuals DIGIVEX Single Motion DSM User Manual DSM PVD3515 DIGIVEX Power Motion DPM User Manual DPM PVD3522 DIGIVEX Multi Motion DMM User Manual DMM PVD3523 DIGIVEX Motion CANopen PVD3518 DIGIVEX Motion Profibus PVD3554 PME DIGIVEX Motion Adjustment Manual PVD3516 DIGIVEX Motion Directory of Variables PVD3527 DIGIVEX Motion Programming PVD3517 DIGIVEX Motion Cam Function PVD3538 PME Tool kit User and Commissioning Manual PVD3528 CANopen CAN Bus Access via CIMO3 PVD3533 CANopen Remote control using PDO messages PVD3543 Block Positioning Application Software PVD3519 Fly shear linear cutting software application PVD3531 Rotary blade cutting software application PVD3532 Motor user s manuals HX HS HD PVD3490 0 NX PVD3535 1 2 DIGIVEX Multi Motion general concepts Les modules existent en 3 dimensions et 5 calibres 2 4 4 8 8 16 16 32 32 64 DMM servoamplifiers are designed to control H or NX series magnet type synchronous brushless motors 400 V power supply A multi axis DIGIVEX Multi M
14. with the INTERPOLATION FACTOR being approx equal to 512 points the interpolation factor is the breakdown of a sinusoidal signal as a given number of points The position sensor should be a SIN COS encoder with sinusoidal outputs e Tracks A A B analog 2 signals A and B in quadrature and their inverted signals A B being short circuit resistant e Maximum number of authorized encoder periods of sine 65536 periods revolution e Level of differential peak to peak voltages A A and B B between 0 8 V AC and 1 1 V AC e Power supply 5V e Maximum consumption 250 mA e Maximum frequency 200 kHz for the A or B signals e An external 24V 10 power supply must be provided to supply the SC6645 option card via the DSM SUB D X2 Contact 28 24V Contact 10 OV An isolated DC DC converter 24V 5V on the option card is used to supply the encoder with 5V Attention The external power supply needs to be 24V DC 10 69 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 11 2 SUB D X3 plug Encoder input option CONTACT ROLE Characteristics 5 Output 5V Encoder power supply maximum output 250 mA A a 24V power supply for X2 28 X2 10 plug is required for processing the encoder power supply 9 Output OV 7 Input A Encoder channel A SINE signal differential inputs 3 Input A Encoder channel A 8 B 4 6 2 Encoder channel COSINE signal differential in
15. 2 CANopen connections and cables 6 7 3 Profibus connections and cables 6 8 Input Output connection 6 8 1 SUB D X2 socket Inputs Outputs 6 8 2 Input Output characteristics 6 8 2 1 Logic outputs outO out7 6 8 2 2 Analogue output outa 6 8 2 3 Logic inputs inO in 15 6 8 2 4 Analogue input ina 2 PVD 3523 GB 04 2004 28 31 32 32 33 33 34 34 35 35 37 38 38 38 39 40 40 40 41 41 41 42 43 49 49 50 50 50 51 51 53 53 53 53 54 54 55 55 55 56 57 Servoamplifier DIGIVEX Multi Motion DMM 6 8 3 Cable 6 9 Encoder emulation option connection SC6639 6 9 1 Description 6 9 2 Sub D connector encoder emulation option 6 9 3 Programming resolution and zero mark position 6 9 4 Electrical characteristics 6 9 5 Cable 6 10 External encoder input option connection SC6638 6 10 1 Description 6 10 2 SUB D X3 sockets encoder input option 6 10 3 Cable 6 11 Connecting the SinCos encoder input option SC6645 6 11 1 Description 6 11 2 SUB D X3 plug Encoder input option 6 11 3 Cables 7 COMMISSIONING DIAGNOSTICS 7 1 Start Up Sequence 7 1 1 Prior Checks 7 1 2 Commissioning with PME DIGIVEX Motion 7 2 DIGIVEX Power Supply 7 2 1 Straps positions 7 2 2 Initialization Sequence 7 2 3 Stop Sequence 7 2 3 1 Normal stoppage 7 2 8 2 Stoppage subsequent to mains supply or braking fault 7 2 3 3 Stoppage subsequent to motor drive fault 7 3 Detecting Reasons for Stoppage 7 3 1 LED display power
16. 3 Profibus connections and cables See DIGIVEX Motion Profibus manual PVD 3554 53 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 8 Input Output connection 6 8 1 SUB D X2 socket Inputs Outputs Symmetrical supply available for Max current available 50 mA analogue I O 10V analogue output Analogue conversion 9 bits sign Output 10V 3 mA Protected against short circuits Differential input 24V 24 V input for logic output supply max 400 mA for 8 outputs OV 1 OV logic outputs Internally connected to X2 7 and X2 23 Logic outputs 24 V PNP optocoupled max Logic outputs 50 mA outputs Logic outputs protected against short circuits Logic outputs OV logic outputs Internally connected to X2 10 and X2 23 Logic outputs 24 V PNP optocoupled max Logic outputs 50 mA outputs Logic outputs protected against short circuits Logic outputs OV logic outputs Internally connected to X2 7 and X2 10 Logic input Optocoupled logic inputs Logic input type 1 under IEC 1131 2 Logic input Logic input Logic input Logic input Logic input Logic input Common for inputs inO in7 Logic input Optocoupled logic inputs Logic input type 1 under IEC 1131 2 Logic input Logic input Logic input Logic input Logic input Logic input Common for inputs in8 in15 54 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 8 2 Input Output characteristics 6 8 2 1 Logic outputs out0 out7 e opto mos ou
17. 302983 for dimensions following pages 5 3 3 External energy dissipation resistors ENERGY DISSIPATION EXTERNAL RESISTOR for DIGIVEX Power Supply 25 kW only e See Drawing FELX 404537 next pages 5 3 4 Tool Tool for connecting leads to spring action terminal blocks X1 X2 X3 This tool is systematically supplied with the equipment Extra ones may be ordered as catalogue number Parvex PD 01077 tool lever PD 01077 22 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 1 2 3 4 Position Text Identification number Weight DIGIVEX FELX 404537GB P1 EXTERNAL RESISTOR packing gland 4 fastening holes 6 5 or L 110 25 L Standard N Power W R Q L mm RE 91001 2000 27 RE 91002 4500 12 1195 Connection in IP55 sealed terminal box with packing gland Weight kg 1 9 2L m 4 28 holes 50 21 RE 90020 98 120 960 222 Pair of wall consoles Weight O 9kG RECOMMENDATION E These resistors must be used horizontally fixed to the ground or to wall consoles with nothing liable to impede natural convection Service EHE Order execution Scale Drawing 26 07 95 JP Stamping A AM E98026 20 02 98 VR PARVEX DIGIVEX A4 EXTERNAL RESISTOR FELX 40455 CB Separate nomenclature of Nbe dif
18. 66 log1Hwg i 82020 45 6 02 02 8 00 0 012 591911062 706 1 VELL 22020 45 Bye 9 91X91 9 89 76 081 591 S6 S6 GZL1 HnOvT 92020 JS ONG zwwg 9 ogxzi1 GLI OLL 56 06 voz 45 Bede H H 2 y uou 5 ON Bulxi4 P4OUD 10 st y I 5 i ZZ 2 17 72 ZA x Rts 2 ZZ 2 27 24 Dado Y Y SNOISN3WIG H9 86c0 133 JSVHd 394 UonpoHnuepi UORISOd 26 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 ELECTRICAL CONNECTIONS 6 1 General Wiring Requirements 6 1 1 Appliance handling See the safety instructions given at the beginning of this manual In particular wait for all the front panel LEDs to go off completely before doing any work on the servo amplifier or servomotor Do not remove or fit the modules while the power is on While the power is on do not connect or disconnect e the power connectors e the resolver and encoder emulation connections 6 1 2 Electromagnetic compatibility EARTHING e Comply with all local safety regulations concerning earthing e Utilize a metal surface as an earth reference plane e g cabinet wall or assembly grid This conducting surface is t
19. B1 7 for 2 4 4 8 8 16 and 16 32 and to B2 1 and B2 2 of the DIGIVEX Drive for calibre 32 64 24 V brake output terminals Outputs assigned to motor brake control terminal 6 to positive terminal 7 to negative for calibres 2 4 to 16 32 terminal 3 to positive terminal 4 to negative for calibre 32 64 Normal braking voltage 24 V dc 10 The 24 V source enters the rack via the DIGIVEX POWER SUPPLY terminal X1 It is supplied externally and passes through the DIGIVEX unit to be redistributed to the drives Protection is provided by a resettable 1 8 A fuse for calibres up to and including 8 16 and a 2 7 A fuse for calibres 16 32 and 32 64 Voltage is monitored by the DIGIVEX DRIVE software and if a brake is engaged the drive acknowledges the disappearance of the 24 V 6 5 7 Thermal protection Connection The two terminals of the PTC probe located in the motor terminal box to be connectec to DIGIVEX Drive terminal blocks B1 4 and B1 5 for calibres 2 4 4 8 8 16 and 16 32 and to DIGIVEX Drive terminal blocks B2 1 and B2 2 for calibre 32 64 49 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 5 8 Motor Ventilation Connection Some motors can be delivered as fan cooled versions Fan characteristics e Supply voltage 400 V three phase 50 60 Hz as standard e Power consumption 45 W Connector type connection plug 220056P0200 supplied on request When connecting check the direction of fan rotation and c
20. FAULT DIGIVEX D C OVERVOLT DIGIVEX D C oveRvoir A C OVERVOLT AC OVERVOLT O PHASE POWER SUPPLY ner POWER SUPPLY overn 12 kW 25 kW RESET RESET RECOVERY gt le GT iG ol B3 400 V rms MAIN 40 SUPPLY 000000000 000000000 gt lt ua gt lt OOOO vl 4004 ms 034 vil ws All the connections are brought to the front panel e B1 Auxiliary power supply low level B2 Mains input B3 on 25 kW DIGIVEX Power Supply external resistor X1 24V power supply for brake X2 main contactor automatic control interface X3 24M 15V outputs Reset and zero speed setting 32 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 3 2 Terminal block characteristics Recap showing for terminal blocks B1 B2 B3 X1 X2 and X3 DIGIVEX Power Supply e terminal type e maximum permissible cable cross section S for the terminal block recommended torque value T for the terminal block TERMINAL 12 kW POWER SUPPLY 25 kW POWER SUPPLY B1 screw type S 4 mm flexible wire screw type 5 4 mm flexibl
21. Multi Motion DMM r sistance Puissance Puissance Aux POWER i Filtre SUPPLY Opt Option Alimentation pron 8 r seau Selfs de Ligne Selfs de Ligne de puissance DIGIVEX DIGIVEX irren MOTION MOTION 1 Alimentation Auxiliaire AUX EN CE eta joes mE E Logiques 1 E Logiques I 1 1 i 1 1 AUTOMATISME S Logiques Resolver AUTOMATISME S Logiques 1 n 1 E Analogiques E Analogiques 1 UT 1 1 5 Analogiques ation 5 Analogiques Option l e entr e codeur ext rieur entr e codeur ext rieur i Ou 1 1 Ou Sortie mulateur codeur neges SIS Sortie mulateur codeur CANopen or Profibus 10 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 2 GENERAL CHARACTERISTICS 2 1 Power Supply Modules CURRENT VOLTAGE DIGIVEX 400 V 10 beck 405 INTERNAL SUPPLY ix 3 RESISTOR 12 kW DIGIVEX 400 V 10 Las Ea INTERNAL OR SUPPLY 50 60 Hz EXTERNAL DR RESISTOR 400 V rms three phase mains supply via terminal block B2 terminals U1 V1 W1 Single phase operations possible downgraded mode please ask for details 50 60 Hz mains supply voltage must be greater than 200 V rms and less than 470 V rms a transformer or an auto transformer is necessary for use with 460 V 1096 or 480 V 10 mains supply Current 20 A rms for 12 KW POWER SUPPLY 40 A rms for 25 kW POWER SUPPLY Power loss with temperature e Power loss of 2 per C above 40 C e Max ambient
22. Nm Connectors with metal plated or metallic covers ITEM REF CONNECTOR TYPE FUNCTION MAX CONDUCTOR cable end CROSS SECTION 9 pin plug for Fieldbus max 0 5 mm on FIELDBUS soldering connection soldering barrel X2 37 pin plug for Logic and max 0 5 mm on INPUTS soldering analog soldering barrel OUTPUTS inputs output 9 pin plug if encoder Encoder emulation X3 output option max 0 5 mm on ENCODER 9 pin socket for Incremental soldering barrel soldering encoder input X4 9 pin socket for Resolver link max 0 5 mm on RESOLVER soldering soldering barrel The motor earth is to be connected to the Faston earth lug on the appliance The SUB D plugs used must be metal coated or metal and provide continuous shielding through to the appliance s metal earth 6 4 3 Description of 7 segment display and LEDs A 7 segment STATUS display shows the drive operating status Fault descriptions are given in Section 7 3 6 4 4 Rotary mini switch setting ADDRESS Each appliance in the same network CAN or Profibus must have a different subscriber number A rotating 16 position mini switch is used to define the number of the appliance 40 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM For information Prohibited 1 2 3 OIN O nim OO WUD D The 1 and 2 addresses are prohibited to the Profibus bus The subscriber code may be extended Pleas
23. control must then open the main contactor at the latest 100 ms after the OK relay opens The POWER OFF LED lights Tr be the contactor opening delay The motor is no longer controlled after the bus has discharged The POWER ON LED goes out Discharge time depends on positioner activity during this phase 7 2 3 3 Stoppage subsequent to motor drive fault To To 10ms To 20ms To 20ms delay lt Fault detected The motor is no longer controlled The 7 segment display shows the fault in question The OK contact of terminal block B5 opens The external automatic control must open the main contactor at the latest 100 ms after OK opens After the main contactor opens POWER OFF LED comes on POWER ON LED goes off N B Mains failure entails bus dc voltage discharging two seconds later whatever the stop mode 74 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 7 3 Detecting Reasons for Stoppage 7 3 1 LED display power supply function LED COLOR FUNCTION POWER ON Green Power on with no fault in the supply or in the drive control POWER OFF Auxiliary supply on No power supply either because of a fault or by switching off RECOVERY Either if temporarily on normal switch in of recovery resistor Or if permanently on recovery fault or resistor short circuited valid only for external resistors Red OVER VOLT Flashing mains supply overvoltage 480V or 255
24. falls below 200V With this option the bus discharging time can be higher than 5 seconds e between 2 amp 3 bus discharged upon supply cut out no mains supply detection Approximately 100 ms after motors stop Standard configuration ST1 and ST2 fitted ST3 between 2 and 3 L3 M B Q E LI 73 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 7 2 2 Initialization Sequence Upon energizing TO TO 100 ms TO 700 ms TO 800 ms TO 940 ms lt Mains present OK relay closed Main switch closed capacitors precharged Regeneration test OK INIT signal The INIT initialization signal enables the drives to be released 7 2 3 Stop Sequence 7 2 3 1 Normal stoppage Normal stoppage is achieved by deliberately opening the main contactor To lt contactor opened To 10ms POWER OFF LED comes on To 20ms OK contact on terminal block B5 opens To 20ms delay The motor is no longer controlled after the bus has discharged The POWER ON LED goes out Discharge time depends on positioner activity during this phase 7 2 3 2 Stoppage subsequent to mains supply or braking fault To To 20ms To 20ms Tr To 20ms Tr delay lt Fault detected The OK contact of terminal block B5 opens and displays the type of fault at the supply side via a set of LEDs The external automatic
25. labels are fastened to the rear connectors of the DIGIVEX Power Supply module One shows the serial number and date of manufacture One is equivalent to the specimen stickers shown below DIGIVEX Power Supply 12kW DIGIVEX Power Supply 25 kW A n T e 7 A Cem 512 JO CE Meaning of label indications Convertisseur CA CC AC DC converter DPS DIGIVEX Power Supply code 3 x 400 V Input voltage and current fn 50 60 Hz Authorised frequency range S 550 V A Output voltage and current Charge DXD Type of load DIGIVEX DRIVE module Class 1 Service class to standard EN 60146 1 permanent Codes DIGIVEX Power Supply DPS0612 12 kW DIGIVEX Power Supply DPS0625 25 kW DIGIVEX Power Supply EXTERNAL ENERGY DISSIPATION RESISTORS RE 91001 2000 W 27 resistor RE 91002 4500 W 12 Q resistor RE 90020 Pair of wall fastening resistor support 20 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 5 2 3 DIGIVEX Drive Markings affixed to appliance e Two labels are affixed to the rear connectors one showing the serial number and date of manufacture in accordance with the model below 55 5 Meaning of label markings Convertisseur CC CA DC AC converter DXD DIGIVEX Drive module code 550 V Input voltage and current Class Service class to standard NF EN 60146 1 permanent S 0 540V
26. le 9 Av TY OMA d 1 na a qub y V 5 5 g z g HET wa n Q mH Cd A a Le 3 3 Bao ET MASZ 1 5 S o ania S mo Mod Pu be o fre Sate 4055349915 39405 XANIN mao V t E pem S j Ad V ci c O BY Sons 8 9 5 XNYd zc 96 S35n3 3 3 es 5 90 YOLOVINOD YIMOd a me dd A 8 M MA Gt 20016 3d SANG T ST 1 43110534 MA Z 10016 3d pem 10351591 t c1 1 11 5 8 9 y 2 30 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 2 1 Surge Suppressor KM Power Contactor AP Surge Suppressor The power contactor coil KM should necessary have a surge suppressor AP connected in order not to destroy prematurely the internal relay contact of the drive This module should be use whether the power contactor supply is AC or DC The relay manufacturers Telemecanique LC1 series ABB B series provide surge suppressors fitted relays wether the power contactor supply is AC or DC for various voltages RC module Diode Zener Diode Varistor 31 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 3 Power Supply connection 6 3 1 Front panel terminal blocks OFF ON OFF QN oe pa PARVEX cuum PARVEX DRIVE FAULT DRIVE
27. temperature 60 C A thermal sensor trips the OK relay when the dissipater reaches 85 C Power loss with altitude Power loss of 1 per 100 m above 1 000 m MAIN SUPPLY terminal block B2 Marked U1 V1 W1 Mains monitoring e No phase see strap ST1 e Maximum mains voltage 470 V Power bus monitoring e Maximum bus voltage 750 V e Minimum bus voltage 200 V Power dissipated e 12 kW power supply 50 W e 25 kW power supply 100 W 11 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 2 2 Servoamplifier Modules TYPE PEAK PEAK LOW LEVEL MODULE PERMANENT PULSE CONSUMPTION FORMAT CURRENT CURRENT 2A 4A W Peak pulse current up to 2 s non repetitive En cas d utilisation d une carte option mulation codeur ajouter 5 W 2 3 General characteristics of the DMM Power reduction with altitude Above 1000 m service power falls by 1 for every 100 m up toa maximum altitude of 4000 m Operating temperature Normal use 0 40 C Above 40 C service power fall by 20 for every 10 C up toa maximum temperature of 60 C Electrical protection Electrical isolation of power bridge Mean current protection depending on drive rating Pulse current protection of drive and motor rms current protection of motor Protection against short circuits at bridge output Mechanical protection IP20 under IEC 529 Other monitoring Tracking error Motor temperature Drive temperature No resolver
28. to 110 kW up to 60 000 rpm e DIGIVEX DIGITAL SERVOAMPLIFIERS 3 DC SERVODRIVES e RS SERIES SERVOMOTORS 0 08 to 13 N m RTS SERVOAMPLIFIERS RTE SERVOAMPLIFIERS for DC motors resolver giving position measurement 4 SPECIAL ADAPTATION SERVODRIVES e EX SERVOMOTORS for explosive atmosphere AXL COMPACT SERIES SERVOREDUCERS 5 to 700 N m 5 POSITIONING SYSTEMS e Numerical Controls CYBER 4000 1 to 4 axes CYBER 2000 NC 1 to 2 axes e VARIABLE SPEED DRIVE POSITIONER SINGLE AXIS DSM POWER SINGLE AXIS DPM MULTIPLE AXIS DMM e ADJUSTMENT AND PROGRAMMING SOFTWARE PARVEX Motion Explorer Servoamplifier DIGIVEX Multi Motion DMM CONTENTS PRODUCT RANGE 1 GENERAL PRESENTATION 1 1 List of published DIGIVEX Motion manuals 1 2 DIGIVEX Multi Motion general concepts 1 3 System components 2 GENERAL CHARACTERISTICS 2 4 Power Supply Modules 2 2 Servoamplifier Modules 2 3 General characteristics of the DMM 3 COMPLIANCE WITH STANDARDS 4 BRAKING ENERGY DISSIPATION 5 SPACE REQUIREMENTS ASSEMBLY LABELLING CODES 5 1 Dimensions and mounting 5 1 1 Rack and Power Supply 5 1 2 DIGIVEX Drive 5 2 Labels Codes 5 2 1 Racks 5 2 2 Power Supply 5 2 3 DIGIVEX Drive 5 3 Accessoires 5 3 1 Mains filter 5 3 2 Inductors for long cable lengths with axis motor 5 3 3 External energy dissipation resistors 5 3 4 Tool 6 ELECTRICAL CONNECTIONS 6 1 General Wiring Requirements 6 1 1 Appli
29. 0 W 30 A e With RE 91002 4 500 W 60 A Cable type unshielded cross section 2 5 mm for 2 000 W 4 mm for 4 500 W Maximum recommended distance 10 m Resistor end connection by terminal box through packing gland PG 16 for 10 mm 14 mm diameter cable 6 3 7 Control signal connection terminal Blocks X2 and X3 Plug in terminals TERMINAL BLOCK X2 READY contact OK contact Potential free contacts U 250V 1 1 Cut out power 250 VA ohmic load X2 1 2 Ready Contact The contact is closed if e the auxiliary bus low level is correct gt 290 V dc on powering up e atleast one drive is in the rack e drives signalled no faults when low level supplies appeared This contact authorises the main switch to be closed e the red POWER OFF LED glows 35 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM X2 3 4 OK Contact The contact is closed if e AUX supply is correct e power supply is present 2200 V dc e the low level and power drives signal no faults The contact authorises the main switch to be self maintained e the green POWER ON LED glows CAUTION Opening the OK contact must cause the main contactor to open with a max 100 ms delay TERMINAL BLOCK X3 24 V regulated OV of 24 V 15 V regulated OV of 15 V 15 V regulated Reset Reset Emergency Stop Emergency 1 2 3 4 5 6 7 8 9 X3 1 24 V regulated X
30. 23 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM Sea moor 2050 soso 12014 M942S 09 650 06 N3 4ad so 2 9 02 220 OG Jed so uiug xge WWGIXGS 1102 jnouj pado OS JN JO 4 24 St 5141 44215 5 Aysadoid 46 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM leaf ELX 307063GB Fi English for n YS TN A3 PARVEX 8 DIGIVEX MOTION DMM 5 Yn Liste do Gre doc DMM 2 44 4 8A and 8 16A Connections valid N DSFO2 DIGIVEX DIAGRAM IC G Broke Thermal protection po RESOLVER CONNECTIN M W Au 04 0
31. 3 2 0 V of 24V e Max 24 V 50 mA power supply Do not use for brake supply e Protection against overloads and short circuits by resettable fuse This supply is for logic inputs but is also used internally for the fan power supply There is no common point with the metal case X3 3 15 V regulated X3 4 0 V of 15 V 3 5 15 V regulated e max 15 V 10 mA power supply e Protected by 47 resistor This supply is common with the internal supply of the POWER SUPPLY module There is no common point with the metal casing 36 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM X3 6 to X3 9 Logic inputs Common characteristics e 24 V dc optocoupled inputs insulation voltage 1 kV type two inputs to IEC 1131 2 These inputs may be connected directly to PNP type outputs external load resistor not required TYPICAL MAX Level input voltage Level 1 input voltage Level 0 input current Level 1 input current Response time Ton 0 to 1 Response time Toff 1 to 0 X3 6 Reset 24V DC logic input X3 7 Reset OV 24 V rising edge applied across X3 6 compared with X3 7 resets the system after a power supply or drive fault clear Note that the front panel reset button can also be used or turning off the power completely power and auxiliaries This control has no effect during normal operation X3 8 and X3 9 Emergency Stop in speed loop mode only A 24 V source must be appl
32. 3611 Power amp Ground 1 5 4 mm Brake amp thermal protection 1 2 5 mm PLUG 220065R3610 Power amp Ground 6 16 mm Brake amp thermal protection 1 2 5 mm 42 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM PIN OUT FUNCTION 220065R1610 R1611 220065R3610 CABLE COLOUR BRAKE Green Rred BRAKE Green Blue THERMAL PROT Orange THERMAL PROT Yellow Green Yellow Shielding to be connected Green Orange to the earth at the servoamplifier end 6 5 4 POWER Cable Definition The power drive connector cables must have as a minimum requirement e Three insulated conductors connected to U V W phases Cross sections as in the table below The internal chokes of the DIGIVEX Drive mean that as a general rule there is no need to use shielding on the three power conductors e ground conductor green yellow e two shielded twisted pairs for connection of the motor thermal protection Cross section of about 1 e two shielded twisted pairs for connection of holding brake if fitted Cross section of about 1 mm e 1 shielding continuity conductor green orange to be connected to the servoamplifier earth Power cable cross section Cable cross sections shown in the table below make allowance for e rated drive current e motor drive distance loss in useful voltage RI e ambient temperature cable loss of Joules e standardised increase of cable cross sections
33. 4 05 amping YG Est JIPOW JO peonposdas eq JOUUDO 1 212 5 puo JO Auedoid y s Buimoup siyy lt e u 47 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM Connection cable between DMM and DSF02 REFERENCE 6 3x0 8 ION on JCI Fast DENN PRODI braid connect Green Yellow ing A 2x0 7 lue Green Red reen Bi uogosuoujno INO pedo Jo peonpoudej pa SuD4 112 5 Auedoid ay S SIu 48 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 5 6 Holding Brake Connection Brushless motors may be fitted with a brake of suitable dimensions to hold the drive immobilised If 24 V dc 10 is applied across the brake terminals the brake disc is released and the motor can rotate The 24 V dc current for brake control must be regulated filtered It is to be connected to terminal block X1 of the DIGIVEX Power Supply and is then distributed internally to the DIGIVEX Drive modules The brake is to be connected to terminals B1 6 and
34. 6 16 32 32 64 TRIPLE 5 2 Labels Codes 5 2 1 Racks Two stickers are affixed to the right hand side of the rack e One shows the serial number and date of manufacture e One is equivalent to the specimen stickers below DIGIVEX 84E Rack Label DIGIVEX 51E Rack Label Six single module locations Three single module locations C RACK DIGIVEX C RACK DIGIVEX DRAS168V635 DRAS165V43 DIGIVEX 84E Rack Label 13 single module locations Meaning of indications on labels C PAC PUNEA RACK DIGIVEX Designation DRAST26V65 DRA Rack Code Codes 84Ex2 Racks 13 single module locations EE FUNCTION rear fastening front fastening DRA3128V63 DRA3128V63L Standard ventilation and internal resistor DRA3128L63 DRA3128L63L Standard reduced ventilation and internal resistor resistor bus DRA3128R43 DRA3128R43L Standard ventilation and external resistor 84E Racks 6 single module locations FUNCTION Standard ventilation and internal resistor Standard reduced ventilation and internal resistor Standard ventilation and external resistor 51E Racks 3 single module locations CODE FUNCTION DRA3165V43 Standard ventilation and internal resistor DRA3165V23 Standard reduced ventilation and internal resistor DRA3165R23 Standard ventilation and external resistor 19 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 5 2 2 Power Supply Two
35. 9 gt woz Ca 15 60 1H9N31 3402 3009 1 3009 14 0 hb JONJel 3134 Bo Kx 0 JON3 amp d4dM SdlvSx 998 135 sop se YIGAI OOOZ YIGAI buisoo Jepoouj o 371979 YIGOONA 20663 17 26 60 61 1383 ZZ 1X 9 joeuuoo WIG 104 E g uojso 0 joeuuoo 181JdUUDOAISS SAS 104 Joq Duispo joeuuoo SWI 404 mojjeA usa16 t4 ee AQ h E YOLVINNA YIGOONF 99 S 40 D nui jdeoxa apis 4epooue uo pajoeuuoo jou Bulpjaiys MoljoK uas4b ry 880967 no jo doo g g8ns 0 pejoeuuoo Duipjelus WN P AQ 4opooua paldoo eq JOUUOD jj 124 s PUB 2 UOHnDSHOujnD 40 peonpo4do 4onuepiuoo Ay Auedo d ewsnjoxe y si Bujmosp NOLLO3NNOO 5 0007 YAIGAD 0002 Y43949 404 doo g gns 01 pejoeuuoo piD4q Buipyaiys nn 0 2 Jepooue P 4AGL Jopoouo Ug L OXZ L OXZ QUI L OXZ J
36. Brake supply Limit switches User programs FLASH DM 512 Kilobyte Memory sizes PROG DM 256 Kilobyte Communication bus e CANopen DMMxxxxxC reference positioner drives e Profibus DMMxxxxxP reference positioner drives 12 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 3 COMPLIANCE WITH STANDARDS The CE mark is affixed to the front panel of the rack on the ventilation block DIGIVEX DRIVE and DIGIVEX POWER SUPPLY bear the CE mark under European Directive 89 336 EEC as amended by Directive 93 68 EEC on electromagnetic compatibility This European Directive refers to the harmonised generic standards EN50081 2 of December 1993 Electrical Compatibility Generic Standard for Emissions Industrial Environments and EN50082 2 of June 1995 Electromagnetic Compatibility Generic Standard for Immunity Industrial Environments These two harmonised generic standards are based on the following standards e EN 55011 of July 1991 Radiated and conducted emissions EN 50140 of August 1993 and ENV 50204 Immunity to radiated electromagnetic fields EN 61000 4 8 of February 1994 Mains frequency magnetic fields EN 61000 4 2 of June 1995 Electrostatic discharge ENV 50141 of August 1993 Interference induced in cables EN 61000 4 4 of June 1995 Rapid transient currents Compliance with the reference standards above implies adherence to the instructions and wiring diagrams in the technical documents supplied with t
37. DRIVES PARVEX Motion Digital servoamplifier PVD 3523 GB 04 2004 DIGIVEX Mult User and commissioning manual 8 avenue du Lac B P 249 SSD Parvex SAS F 21007 Dijon Cedex www SSDdrives com M o ge 3e C amp 18 1 Sure Sa b Sale 3 25 0 e PRODUCT RANGE TORQUE OR POWER RANGES e BRUSHLESS SERVOMOTORS LOW INERTIA WITH RESOLVER Very high torque inertia ratio high dynamic performance machinery NX HX HXA 1to 320 gt NX LX 0 45 to 64 Nm High rotor inertia for better inertia load matching HS 15 3 3 to 31 Nm Varied geometrical choice short motors range HS LS 3 3 to 31 Nm or small diameter motors HD LD 9to 100 N m Voltages to suit different mains supplies gt 230V three phase for s rie L NX 400V 460V three phase for s rie H NX e DIGIVEX Drive DIGITAL SERVOAMPLIFIERS gt SINGLE AXIS DSD gt COMPACT SINGLE AXIS DuD DLD gt POWER SINGLE AXIS DPD gt MULTIPLE AXIS DMD e PARVEX Motion Explorer ADJUSTING SOFTWARE 2 SPINDLE DRIVES e SPINDLE SYNCHRONOUS MOTORS HV COMPACT SERIES HW ELECTROSPINDLE frameless water cooled motor From 5
38. MM MAINS FILTERING The equipment complies with standard EN55011 with a filter on the power input with minimum 60 dB attenuation in the 150 kHz 30 MHz range The mains filter must be mounted as close as possible to the potential reference plate between the mains and the DSM power supply Use shielded cable or run the cable in metal trunking Avoid running cables together ahead of and after the filter Filters sometimes have high leakage currents In this case comply with the standard connection diagrams when fitting them OTHER MEASURES Self inducting components must be protected against interference brakes contactor or relay coils fans electro magnets etc 6 1 3 DIGIVEX MOTION Sub D connectors In order to ensure the system is free from disturbances it is essential for the rack to be properly connected to the earth plane of the electrical cabinet and for the covers of the Sub D connectors to be EMI RFI shielded metal with shielding braid connection Make sure the Sub D connectors and their covers are properly connected lock screws fully tight GROUND CONNECTION Fold the shielding braid over the cable sheath Solder between the braid and the green and yellow lead 6 2 Typical Connection Diagram See drawings FELX 304541GB and FELX 304557GB below 28 PVD 3523 GB 04 2004 Sane a ZZO0vO3Wv H 091863 G 9 09 ae M 34M Od 5 PS 5 YIMOd MAZI Y3A3 Vd a
39. PARVEX proposes cables for distance of up to 50 m and ambient temperatures of less than 40 C Om 50m 100m 200m 2 5 6 10 32 64 16 Cross sections incompatible with DIGIVEX DRIVE power terminal blocks See 3 4 2 Fit an intermediate terminal block close to the DIGIVEX DRIVE 5 e 43 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM Power Connection List of power cables power connectors and equipped cables for NX H or L series motors Cable cross section Equipped Cable NX1 NX2 Molex connector NX1 NX2 Heavy duty connector NX3 NX4 NX6 NX8 6537P0019 220065R1610 220049R49xx HX2 HX3 HX4 LX2 LX3 LX4 6537P0009 220065R1610 220049R42xx HS HD HX6 HS8 LS LD LX6 LS8 6537P0010 220065R1611 220049R43xx HD HX HV8 6537P0010 220065R3611 220049R48xx LD LX LV8 HS9 LS9 HD HV9 LD LV9 HXA HVA All HW et LV HD HV1000 LD LV1000 6537P0014 6537P0011 220065R3610 220049R45xx 6537P0012 220065R3610 220049R46xx 6537P0013 220065R3610 220049R47xx Length 5 10 15 25 50 m Add the length in metres to the cable product number 1 Option for L and H motors For more d tails see the user and commissioning manuals of motors PVD3407 LX LS LD HD PVD3490 HX HS HD HV PVD3535 NX 44 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 5 5 Guidelines for use of inductors and resistors for long cables betwee
40. REE LOCATION SINGLE MODULE RACK A e 1 2 3 4 5 6 7 8 A 1E 5 08mm 315 3 297 3 10 5 Front opening 51 259 08 5 250 18E vj 2 3d AMT 1 L RJ totes oo 4 LE a S PEYK i 9 5 rows suey DRIVE i 1 Ly 1 i 9 i A EE _ J E 5 8 8 8l gt S 5 81 EN 81 a E ei 2 En 58 si Ex Ex i I i 93 od od i i 3 fod w led U log eu 88 amp l8 188 Ad e zi 5 88 138 St 2 rye 5 Y 5 5 00000 o o o o o o 270 over without wiring 4 RACK POWER kW POWER SL gt 15kW POWER SU 77777 RACK DIGIVEX 51E Linte doe x e CI IGIVE E mE OUTLINE DRAWING doc il E PARVEX 18 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 5 1 2 DIGIVEX Drive Double Europe format cards available in three widths single double triple module DIGIVEX Drive MODULE 8 1
41. V In normal operation the LED status is as follows e POWER ON Green e POWER OFF Off e RECOVERY Off e DRIVE FAULT Off e DC OVERVOLT Off e AC OVERVOLT Off e PHASE Off e OVER TEMP Off 7 3 2 DIGIVEX Motion Any problems arising may be displayed in either of two ways e A DRIVE FAULT LED on the front panel of the DIGIVEX Power Supply module indicates there is a problem with one of the axes e An 7 segment display on the front panel of each DIGIVEX Motion module shows the servoamplifier s general status DIGIVEX Motion module PME software must be used to show in plain language status and fault information together with advice for correcting faults 75 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 7 4 7 segment display status Function To provide information on the DIGIVEX status distinguishing between faults Description E status _ Stand by without power 36 Information with execution of application program Stand by without power without execution of application program blinking 0 Information Power present with execution of application program 1 Information Power present without execution of application program blinking 1 Information Resolver failure 2 Major Fault Encoder fault blinking 2 Major Fault Excessive ambient temperature 3 Major Fault Excessive heatsink temperature 3 Major Fault High heatsink temperatu
42. ance handling 6 1 2 Electromagnetic compatibility 6 1 3 DIGIVEX MOTION Sub D connectors 1 PVD 3523 GB 04 2004 onn N 11 11 12 12 13 14 16 16 17 19 19 19 20 21 22 22 22 22 22 27 27 27 27 28 Servoamplifier DIGIVEX Multi Motion DMM 6 2 Typical Connection Diagram 6 2 1 Surge Suppressor 6 3 Power Supply connection 6 3 1 Front panel terminal blocks 6 3 2 Terminal block characteristics 6 3 3 Power component dimensions 6 3 4 Connection to mains 6 3 5 Low Level and Auxiliary Supply 6 3 6 External Energy Dissipation Resistor 6 3 7 Control signal connection terminal Blocks X2 and X3 6 3 8 Terminal Block X1 Brake Supply 6 4 DIGIVEX Drive connection 6 4 1 Front panel terminal blocks 6 4 1 1 DIGIVEX Drive calibres 2 4 4 8 8 16 and 16 32 6 4 1 2 DIGIVEX Drive calibre 32 64 6 4 2 Terminal block characteristics 6 4 3 Description of 7 segment display and LEDs 6 4 4 X Rotary mini switch setting ADDRESS 6 5 Motor connection 6 5 1 Motor Power connection 6 5 2 Terminal block connection 6 5 3 Power connector connection 6 5 4 POWER Cable Definition 6 5 5 Guidelines for use of inductors and resistors for long cables between the motor and drive 45 6 5 6 Holding Brake Connection 6 5 7 Thermal protection Connection 6 5 8 Motor Ventilation Connection 6 6 Resolver Connection 6 6 1 Description 6 6 2 Sub D connector X4 Resolver 6 6 3 Cables 6 7 FIELDBUS Connections 6 7 1 SUB D X1 plug FIELDBUS 6 7
43. ators coming into contact with them The working procedure must allow the operator to keep well clear of the danger area All assembly and commissioning work must be done by qualified personnel who are familiar with the safety regulations e g VDE 0105 or accreditation C18510 5 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM Upon delivery All servoamplifiers are thoroughly inspected during manufacture and tested at length before shipment e Unpack the servoamplifier carefully and check it is in good condition e Also check that data on the manufacturers plate comries with data on the order acknowledgement If equipment has been damaged during transport the addressee must file a complaint with the carrier by recorded delivery mail within 24 hours Caution The packaging may contain essential documents or accessories in particular e User Manual e Connectors Storage Until installed the servoamplifier must be stored in a dry place safe from sudden temperature changes so condensation cannot form Special instructions for setting up the equipment CAUTION For this equipment to work correctly and safely it must be transported stored installed and assembled in accordance with this manual and must receive thorough care and attention Failure to comply with these safety instructions may lead to serious injury or damage The cards contain components that are sensitive to electrostatic discharges
44. ded that the power is established for only a certain percentage of the total time repetition N B The characteristics given for external resistors correspond to natural ventilation conditions of these resistors and at an ambient temperature not exceeding 30 C Regeneration monitoring e Upon starting detection of resistor presence This prohibits starting OK relay remains open if the resistor is broken or short circuited strap on terminal block B3 in wrong position e In addition monitoring is carried out at each regeneration period e During operation the internal resistor temperature is monitored Calculation of power dissipation by braking resistor The permanent and pulse power values shown in the previous table are limited by the braking resistor characteristics Where the application includes intensive cycles or long periods of deceleration the mean power to be dissipated by each drive must be calculated 2 Power Watts f J Moment of inertia of servomotor and load kgm Angular speed of motor shaft at start of braking in rpm f Repetition frequency of braking cycles in s The formula is for the worst case scenario Where the mechanical parts produce substantial friction or reverse yield is low the power to be dissipated may be substantially less The total power to be dissipated from all drives must not exceed the permissible permanent power for the resistor Durations and repetitions must
45. e ask for details Attention For a subscriber number change to be acknowledged the appliance must be switched off completely for a few seconds 6 5 Motor connection 6 5 1 Motor Power connection There are two possibilities for connection e Terminal block resolver connector e Power connector resolver connector 6 5 2 Terminal block connection For the terminal block the clamping nuts and washer come in a bag Take care when fitting the lugs not to loosen the connecting leads between the motor and the terminal block OD The power connection lugs are to be inserted between the striated washer and the flat washer 41 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM Motor direction of rotation by wiring as recommended a positive set point applied to the drive entails clockwise rotation viewed from the power shaft end U Phase U ALIMENTATION SUPPLY SPEISUNG V Phase V W Phase W 1 Optional brake 24 V cable gt 1mm 2 Optional brake OV FREIN BRAKE Thermal BREMSE sensor 3 Thermal sensor cable gt 1mm 4 Thermal sensor 6 5 3 Power connector connection 99 924 PLUG 220065R1610 1611 PLUG 220065R3610 3611 PERMISSIBLE CABLE CROSS SECTION FOR PLUGS PLUG 220065R1610 Power amp Ground 0 14 1 5 mm Brake amp thermal protection 0 14 1 mm PLUG 220065R1611 Power amp Ground 0 75 2 5 mm Brake amp thermal protection 0 14 1 mm PLUG 220065R
46. e wire S 6 mm rigid wire T 0 8 Nm S 6 mm rigid wire T 0 8 Nm screw type S 6 mm flexible wire screw type S 6 mm flexible wire S 10 mm rigid wire T 1 8 Nm S 10 mm rigid wire T 1 8 Nm B3 screw type S 4 flexible wire S 6 mm rigid wire T 0 8 Nm X1 XS3 spring type 2 5 mms spring type S 2 5 mms 6 3 3 Power component dimensions Applicable to components ahead of the DIGIVEX POWER SUPPLY fuses cables contactor etc dimensions depend on e permanent currents sinusoidal peak at low speed of each motor as shown in characteristics lo e the drive simultaneity coefficient Supposing this coefficient is equal to 1 and cosp 1 gives P mains 1 1 U rms P Irms mains Urms v3 MAINS INPUT LINE CURRENT for MAINS MAINS POWER 400 V mains Urms 400 FILTER FILTER V Book Sized A eff FR03616 FR03016 FR03636 FR03036 The cable cross section and contactor rating must be selected accordingly 33 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 3 4 Connection to mains Terminal block B2 400 V rms three phase mains supply via terminal block B2 terminals U1 V1 W1 Single phase operations possible downgraded mode please ask for details 6 3 5 Low Level and Auxiliary Supply Terminal block B1 Each DIGIVEX Drive derives its low level supply from a low level supply bus and restores the 15 V 5 V it requires through a chopper sup
47. ermed the potential reference plate All the equipment of an electrical drive system is connected up to this potential reference plate by a low impedance or short distance link Ensure the connections provide good electrical conduction by scraping off any surface paint and using fan washers The drive will then be earthed via a low impedance link between the potential reference plate and the earth screw at the back of the DSM If this link exceeds 30 cm a flat braid should be used instead of a conventional lead CONNECTIONS e Do not run low level cables resolver inputs outputs NC or PC links alongside what are termed power cables power supply or motor Do not run the power supply cable and the motor cables alongside one another otherwise mains filter attenuation will be lost These cables should be spaced at least 10 cm apart and should never cross or only at right angles e Except for the resolver signals all low level signals will be shielded with the shielding connected at both ends At the DSM end the shielding is made continuous by the Sub D connector mechanism e The motor cables are limited to the minimum functional length The yellow and green motor cable lead must be connected to the box or front panel terminal block with the shortest possible link e This usually means shielded motor cable is not required Chokes may also be inserted into the motor phase leads 27 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion D
48. he appliances Incorporation in Machinery The design of the equipment means it can be used in machinery covered by Directive 89 392 EEC Machine Directive provided that it is integrated or incorporated and or assembled in accordance with the rules of the art by the machinery manufacturer and in keeping with the instructions in this booklet 13 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 4 BRAKING ENERGY DISSIPATION Braking energy is dissipated by a rack mounted resistor for the 12 kW power supply or rack mounted or external resistor for the 25 kW power supply Regeneration is controlled on the basis of two voltage limits measured across the power bus e Resistor cuts in at U 700 V e Resistor cuts out at U 690 V Upon energising the system tests the value of the current through the braking resistor It should be 10 lt lt 70 This means either no resistance break or a short circuit can be detected If a fault occurs the OK relay is tripped There are two models of external resistor in insulated enclosures See 5 3 e 2kW 27 O RE91001 e 4 5 kW 12 O RE91002 12 kW Power Supply with internal rack resistor Internal resistor only whose temperature is monitored by thermal sensor 25 kW Power Supply with internal rack resistor In terminal block B3 there must be a strap between terminals INT B3 2 B3 3 CAUTION Strap ST2 must remain in position 2 3 without fail See 4 1 1 for
49. he left side of the rack Receives 400 V three phase mains supply and provides dc power 550 V internal bus to the DIGIVEX servoamplifiers terminal block B2 Receives the 400V single phase auxiliary supply terminal block B1 as input and provides 550V direct voltage as output Each DIGIVEX Drive generates its own 15V 5V and 24V voltages from this low level bus May receive 24 V supply for servomotor brakes and distributes it to drives via the internal bus terminal block X1 Braking energy dissipation terminal block B3 on 25 kW calibre 24 V and 15V customer auxiliary supplies terminal block X3 Logic interface with main switch terminal block X2 Interface with emergency stop and external reset terminal block X3 Two versions of the power supply are available 12 kW DIGIVEX Power Supply rectified current 25 A 25 kW DIGIVEX Power Supply rectified current 50 A The 12 or 25 kW can be considered as the sum of the mechanical power really used simultaneously by the axis at a given time A series of LEDs is used to check the status of the power supply and drives Possible Combinations Different versions of several rack models are available e 6 location single module racks 19 inch double Europe rack e 3 location single module racks e Single module 13 slot racks 19 inch 15U rack Rack composition is further restricted by the POWER SUPPLY format 9 PVD 3523 GB 04 2004 Servoamplificateur DIGIVEX
50. heck that airflow is produced The direction of airflow is shown on the dimension drawings F 35 54 1 Phase U 96 9 5 23 View F 6 6 Resolver Connection 6 6 1 Description The resolver is a high precision sensor 10 angular minutes as standard It must be carefully wired e Separately routed power cable Cable twisted and shielded in pair sine cosine excite The three shieldings must be connected to the metal cap of the SUB D plug Do not connect the shieldings at the motor end PARVEX SA can supply the cable in either of two versions Separate cable in this case wire as shown in the diagram below Cable fitted with SUB D plug at drive end and connector at motor end This solution is strongly recommended as the cable is ready for use Maximum distance between resolver and DIGIVEX DRIVE 200 m Please ask about longer cables Maximum permissible cross sections e For SUB D plug 0 5mms For removable connector plug 0 14 to 0 5mm solder or crimp fit contacts 50 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM RESOLVER CONNECTOR REMOVABLE PLUG motor end connector 220065R4621 solder fit contacts standard 220065R1621 crimp fit contacts Viewed from F For XD motors Connect by Sub D connector under rear cover cable routed through special cable gland Please ask for details 6 6 2 Sub D connector X4 Resol
51. ied between terminals X3 8 and X3 9 to enable drive operation the 24 V may be taken from X3 terminals 1 and 2 The collapse of 24 V across terminals X3 8 and X3 9 acts on all the drives causing dynamic braking This is an aid for category 1 or 2 stops to standard EN 60204 6 3 8 Terminal Block X1 Brake Supply Plug in terminal block This terminal block can accommodate a 24 V power supply for brakes fitted to motors It is redistributed by the drives to the motor power terminal blocks Regulated filtered 24 V 10 voltage Overload protection by 26 Joule varistance This protection is operational from 30 V 37 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 4 DIGIVEX Drive connection 6 4 1 Front panel terminal blocks 6 4 1 1 DIGIVEX Drive calibres 2 4 4 8 8 16 and 16 32 Terminal Blocks B1 Power Thermal Protection and Brake e One plug in terminal block B1 comprising terminals 1 2 and 3 marked U2 V2 and W2 for power terminals 4 and 5 for motor thermal protection TH input current less than 3 mA terminals 7 24 V for brake supply BR 0 Stand by suns Le PARVEX PARVEX L 3 DIGIVEX DIGIVEX 2 MOTION MOTION barre DMM DMM 2 16 32 F E 2 gt U Wrecking eer 3 Bev eremo Qvergeed d 5 bt evercerrent 6 tet vecna IIS meom E ever rodage 5 Ss
52. interval between channels A B and the zero mark Time delay defined at 50 of magnitudes in question without cable and without load 6ns lt td lt 6ns maximum 5V ENCODER gt DE ov POO 0V U DIGIVEX DRIVE NUMERICAL CONNECTION 6 9 5 Cable Cable can be supplied with SUB D connectors see drawing FELX 304554 Product number DIG 04546R1xx 2 SUB D connector DIG 04546R2xx 1 SUB D connector xx defines length in metres 62 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM Ares XIE See 5 S4ojonpuoo mo2 u2916 gimmie Up uonoeuuoo piD4q p 1019145 doo pepjeius jo1 W3 40128uuO2 4 8 5 uid 6 Bulpjeiys 0 2 5 siod g e qo2 woz iuBue uogoeuuoo Bbulpjelus doo papjalys jM W3 40j2euuo2 q gNS ajow uid 6 uonoeuuoo ploig DuipJelus doo pepjeius 44 4012euuo2 4 8 5 ejowes bulpjejus 04 6 10 508 polsim 1902 wog xoyy 0c SIHON31 GAVONVIS 1HON3T amp LHONG lx 3302 p 3802 1H9NdI 14009 318999 1103 ager Go ey Ue ls
53. ivated 24 V dc output Otherwise it is said to be at 0 inputs may be connected directly to PNP type outputs no external load resistor required possibility of connecting 24 V dc NC normally closed or NO normally open inductive proximity detectors 3 lead PNP output type load connected to negative supply pole _ MN TYPICAL Input voltage level0 5 Input current level 0 5 Response time Ton 0 1 Inputs InO In3 0 2 ms Other inputs in4 in15 1 ms Response time Toff 1 0 Other inputs in4 in15 1 ms 24V 24V 1 21KQ 10 in Contact OV COM 3 lead detector TLP121 56 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 8 2 5 Analogue input ina e Differential input 10V e Resolution 714 bits 13 bits 1 sign bit e Input impedance gt e Maximum consumption 12 10 mA max e Maximum consumption on 12 V 10 mA max ANALOGUE INPUT 13 BITS SIGN 4 7nF 4 7nF ina 22 0 22 0 ina 4 7nF 6 8 3 Cable Loose cables product number CB 08304 Complete cables product number 4559 1 xx xx defines the length in m equipped with SUB D connectors See drawing FELX 305974 57 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 1905 NOLLOW X 3AIOIG 3792 LNdINO LNOANI qN Jos
54. k 2 1 EE S n ip EO e e D E s os S 0 D H 5 0 toli lt 0 B CM M CM ean a ET Apoay po 07 77 10 97 77 RD poas TE u zn u en mod dojs 5 a S A bol AQ E i 9 ARZT Tec AD LJ y 3 m 3 m e o A x 3 A 4 3 a 64 e mao 2 b o wwa g S mmo Alddf HMOd NOUOW o O T XANDA 3 Ie de 8 9 XIANVd 5 ANW 3 Qo 3 na Jd A RC ple TD I 3 705345 Li 53110535 4055 21 lt es ey d 54514 26 53515 3 7 SOLOVINOO amp 3MOd 1 1S HOLIMS tit Servoamplifier DIGIVEX Multi Motion DMM 29 PVD 3523 GB 04 2004
55. n the motor and drive The inductors and where necessary the resistors are to be fitted between the DIGIVEX Multi Motion as close as possible to the drive and the motor when used with long cable lengths N B It is not recommended to use chokes for driving HV or HW spindle motors Please ask the manufacturer about such cases References of inductors Dimensions see 3 5 5 Cable Normal L lt 20m 20 lt L lt 30 m 30 lt L lt 70 70 lt L 100 length L shielded L 15m 15 lt L lt 20m 20 lt L lt 50m 50 lt L lt 70m Not DSF02 DSF02 Freq 4kHz Ss DSF02 Fc Freq 8kHz Freq 8kHz Freq 4kHz 910 Freq 4kHz _ SF02025 SF02025 16 32 32 64 Freq 8kHz Freq 8kHz resistor resistor Freq 4kHz Freq 4kHz Freq Power bridge cutting frequency Default frequency 8kHz factory setting for the drive please refer to the PVD 3516 PME DIGIVEX Motion Adjustment Manual Hardware section for the frequency selection X 2 Long cable lengths usually involve frequencies of 4kHz in line with the table below e 05202 three inductances of 50 mH damped by resistors to rise on rail DIN e For lengthes superior to 100 m consult us e Damping resistor to be used with SF02025 and SF02032 RE 40008 470 Q 25 W The use of self dampers for shorter distances can be envisaged to reduce parasite reception caused by capacitive coupling with power cables 45 PVD 35
56. nchronization message timeout blinking b Minor Fault Licence missing Major faults cause the OK relay to open blinking F Minor Fault Minor faults cause an operating error to be displayed 76 PVD 3523 GB 04 2004
57. not exceed the values in the preceding table 15 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 5 SPACE REQUIREMENTS ASSEMBLY LABELLING CODES 5 1 Dimensions and mounting Two sizes of rack are available in three versions e Rack to accommodate six single format servoamplifier modules in addition to the POWER SUPPLY e Half rack to accommodate three single format servoamplifier modules in addition to the POWER SUPPLY For each size the following three versions are available e Standard ventilation and internal braking energy dissipation resistor e Standard ventilation and external braking energy dissipation resistor e Compact ventilation and internal braking energy dissipation resistor reserved for cases where all DIGIVEX DRIVES are less than or equal to 4 8 calibre The fans are powered by the low level source from the POWER SUPPLY 13 LOCATION SINGLE MODULE RACK i f rong ML we Ame vj oe mee 1 1 1 1 16 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 5 1 1 Rack and Power Supply SIX LOCATION SINGLE MODULE RACK
58. of 14 mm or more for signal transmission and one larger pair for encoder supply Encoder supply cable cross section e 20m cable 150 mA current gt 0 5 mm e 35m cable 150 mA current gt 1 mm e 10m cable 200 mA current gt 0 5 mm e 20m cable 200 mA current gt 1 mm e 50mcable 200 mA current gt 2 5 e 10mcable 250 mA current gt 0 75 mm e 20mcable 250 mA current gt 1 5 mm e 40 m cable 250 mA current gt 2 5 Some of the cross sections defined above are difficult to wire to a SUB D connector which case the following wiring arrangement may be used Signal A A B B zero mark zero mark encoder connection encoder Sub D Small cross section cable as shortest possible Large cross section shielded 0V 5V 65 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM For higher values an external 5V supply must be installed near to the encoder to prevent voltage loss over long lengths of cable Input interface Input voltage MIN MIN TYPYCAL MAX ov aw 1000 66 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 291025 NOHOW XJAIQIC 4081 N S4ojonpuoo Wala iP 4 45 uojosuuoo ploig uj doo 135 4 8 5 ajow uid g uj pasim WWy OxZ SIDA pajsim 95
59. otion electronic control system made up of e arack a power supply module that draws the 400 V 50 60 Hz mains supply directly and outputs 550 V bus voltage This module also controls energy discharge via internal or external resistors e Control and positioning modules connected to the servomotor power and resolver Control and positioning modules are designed to provide e positioning or synchronization functions from either the motor resolver oran external incremental encoder plc type logic functions e message or parameter transfers via a CANopen or Profibus field bus Parameters specification current speed position and programming pseudo BASIC or applicative programs are done by PC with PME DIGIVEX Motion software under WINDOWS A 7 segment display provides a direct readout of the main drive statuses 7 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 1 3 System components The rack provides the following functions Mechanical support of power supply and drive cards Support for regeneration resistors and power bus capacitors Power transfer from supply to drive 550 V power bus Low level supply transfer from DIGIVEX Power Supply to DIGIVEX Drive low level bus Logic signal transfer between drive and power supply Drive OK Reset e Emergency stop control e 24V brake supply transfer The 24V filtered regulated supply is not part of our supply see brake connection A DSM d
60. ply and transformer The low level supply bus whose voltage is between 200 V and 750 V may be obtained in either of two ways either via terminal block B1 from a single phase source which may be e 400 V single phase from 48 to 62 Hz between two phases ahead of the main switch a separate 400 V source In this case a 200 VA isolating transformer must be provided e g primary 230 V 10 secondary 400 V 10 The advantage with these solutions is that the power part can be cut out separately while the LED fault display and the encoder emulation counting capability are maintained Or from the power bus In this case only terminal block B2 need be connected Drawback If power fails regulation supply and above all any encoder emulation card information is lost Internal fuse e Marked F1 protects the chopped supply type 500V 1 6A Auxiliary supply monitoring supply present e Auxiliary supply also provides 24 V dc for the rack fans and the rack is therefore fan cooled as long as the low level supply is maintained Low level consumption 30 W 34 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 3 6 External Energy Dissipation Resistor For 25 kW DIGIVEX POWER SUPPLY with external resistor option e No link between terminals 2 and 3 of terminal block B3 e The resistor is connected between terminal 2 and 3 of terminal block B3 Maximum current in cable e With RE 91001 2 00
61. po NOLLOW X3AI9IG D214329 3 4012 0 ZX 319792 LNdLNO LNANI 58 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 9 Encoder emulation option connection SC6639 6 9 1 Description This optional board fitted in the DSM converts the signal from the resolver into a series of pulses identical to those from an incremental encoder A B Zero Mark and their complements 6 9 2 Sub D connector X3 encoder emulation option Sub D 9 pin plug Encoder Maximum conductor cross section 0 5 mm CONTACT TYPE FUNCTION Characteristics 5 Input 5 Max current 100 mA 9 Input 0 A V V 7 Output Encoder channel A 3 Output A Encoder channel A B B Encoder channel B Encoder channel B zero mark Encoder channel zero mark zero mark Encoder channel zero mark 59 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 9 3 Programming resolution and zero mark position This is done with the PME DIGIVEX MOTION See the Manual PVD3516 These parameters can be called up by selecting the Input Output parameters menu with the options tab Resolution Adjustable between 1 and 16384 either by keys or be entering the number directly in OFF LINE mode only Zero Mark Setting Adjust by trial and error with the PC working in ON LINE mode When the operator judges the position is suitable he confirms by acknowledging the zero ma
62. puts Encoder channel B Encoder channel Top 0 differential inputs Encoder channel Top 0 6 11 3 Cables The DSM connection cable should be made up of 4 twisted pairs shielded in pairs with sections greater than or equal to 0 25 mm The maximum cable length is 40 m Please consult us for information on longer cable lengths There is an approved PARVEX cable for controlling with SinCos encoder Input interface The input signals for the encoder input card should be sinusoidal and differential with peak to peak values between 0 8 V and 1 1 V 1200 x3 6 78 IH 70 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM m x0 25mn socket connector 5 gt S pairs Ided Motor encoa t ncoder connector 00105000170 jnOul polidos JO paonposdas jouuDo j 5 S puo INO Jo AyJedoid 5 y s siyi 71 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 7 COMMISSIONING DIAGNOSTICS 7 1 Start Up Sequence 7 1 1 Prior Checks Wiring Check e Power and auxiliary connections to DIGIVEX POWER SUPPLY e Connection of any external energy
63. r Caution in this case the resolver must be connected nevertheless e orasan automatic control and position measuring device Attention in this case the motor shaft must be mechanically free so that the motor can be polarized using user program as Motor polarization bdm which is to be found under C Program Files Parvex Pme4 xx App_Parvex Samples Misc The drive in7 input and out7 output are assigned to this program e 721 authorizes the calibration phase to start e Out 1 when the calibration phase is completed This program is only given as an example and can be modified according to the customer application The position sensor must be an incremental encoder type with complemented track with a line driver tracks A B B zero mark zero mark e supply 5 V e maximum consumption 250 mA e maximum frequency 250 kHz on signals A or B e Encoder 5V supply voltage is provided by the DSM from a 24V DC external supply 64 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 10 2 SUB D X3 sockets encoder input option CONTACT TYPE FUNCTION Characteristics max 250 mA encoder supply A 24 V supply to sockets X2 28 X2 10 is required for encoder supply Encoder channel A 7 3 Encoder channel A 8 Input Encoder channel B EM ma 6 Input Zero mark Encoder channel zero mark 6 10 3 Cable The DSM Encoder connection cable shall be made up of three twisted pairs of cross section
64. re with reduced current blinking 3 Information Excessive motor speed in rom Major Fault Excessive application speed in Units s Major Fault Excessive supply current Major Fault Excessive variable speed drive current Major Fault Excessive dl dt Major Fault Excessive average current Major Fault Excessive RMS current Major Fault Excessive average current with reduced current blinking 7 Information Excessive RMS current with reduced current blinking 7 Information Bus overvoltage Major Fault Excessive motor temperature Major Fault Option card fault Major Fault Incompatible Axis Spindle definition Major Fault CAN or Profibus connection fault Major Fault Motor not connected Major Fault User program memory fault Major Fault Emergency stop Major Fault Personalization board missing Major Fault Axis personalization board incompatible Major Fault Internal parameter calculation fault Major Fault Electrical limit reached Minor Fault Electrical limit reached Minor Fault Software limit reached Minor Fault Software limit reached Minor Fault Program execution fault Minor Fault Tracking error fault Cc urjir ririmimimimiooio 3 dv o Major Fault C167 CPU Fault Major Fault DSP CPU Fault blinking Major Fault Sy
65. recovery resistor and presence or absence of strap on terminal block B3 e Wiring of Reset and Emergency Stop to DIGIVEX POWER SUPPLY e External arrival of 24 V source for motor brake on DIGIVEX POWER SUPPLY terminal block X1 e Check resolver connections at motor end at DIGIVEX DRIVE end e Check the power brake and thermal sensor connections at motor end at DIGIVEX DRIVE end Power Supply Type Check e Power 50 60 Hz three phase 400 V 10 e Auxiliaries single phase 50 60 Hz 400 V 10 e Brake supply 24 V dc 10 ripple included Check the position the DIGIVEX POWER SUPPLY straps ST1 ST2 ST3 Warning Before any work make sure that the power bus is at 0 V Wait at least three minutes after the motors have come to a complete stop before carrying out any work The power and auxiliary buses must be at zero Volts when removing the drives from the rack all the LEDs are switched off 7 1 2 Commissioning with PME DIGIVEX Motion See the Manual PVD3516 72 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 7 2 DIGIVEX Power Supply 7 2 1 Straps positions ST1 No phase detection e fitted no phase detection e removed no detect Single phase operation at 20 of maximum capacity ST2 Regeneration cycle See 1 4 3 Strap ST2 is not fitted on 12 kW Power Supplies ST3 Power bus discharge e between 1 amp 2 bus discharged via regeneration resistor if bus voltage
66. rive system comprises as a minimum Arack system containing a 400V threephased alimentation DIGIVEX Power Supply e One or several servoamplifier DIGIVEX Motion e Amains filter for compliance with CE requirements e An Hor NX series 400 V supply brushless motor with a resolver type position sensor and thermal protective sensor The motor may be equipped with a brake see motor code A control unit for activating the stored programs via DSM inputs outputs contacts push buttons and possibly an external plc It may also feature e Additive chokes located close to the drive between the motor and drive where long cables are used A supplementary resistor for recovering braking energy where there is high inertia and short cycles An option external encoder input for master slave type operations or for applications requiring position acknowledgement on the machine and not the motor OR encoder emulation output with resolution adjustable from 1 to 16 384 marks per revolution e Connection cables supplied by Parvex Regulation parameter specification drive setting and user program entry or modification is done exclusively by PC with PME DIGIVEX Motion software The drives are fitted depending on the reference with CANopen DMMxxxxxC or Profibus DMMxxxxxP communication inputs as standard 8 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM DIGIVEX Power Supply The power supply is located at t
67. rk 6 9 4 Electrical characteristics The electrical output interface meets standard RS422 for differential serial links The circuit used is a LINE DRIVER of the 26C31 type The electrical characteristics are therefore closely related to the use of this component Voltage supply The encoder emulation boards are electrically isolated between the output stage through three optocouplers needing to be powered by an external 5V 10 100 mA source as for all incremental encoders In no case can this power supply which is intended only for electrical isolation be used to keep position information from the resolver in the event of failure of the drive s low level power supply Short circuit capability A single output may be short circuited at 0 V at any given time 60 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM Signal form Signal levels e U high 2 2 5V for high gt 20mA U low lt 0 5V for low lt 20mA CHANNEL A CHANNEL A CHANNEL B ZERO SIGNAL Switching time Rise or fall time defined from 1096 to 9096 of the magnitude in question without cable and without load tr tf 45ns typical value Time delay between direct and complemented channels Time delay defined at 5096 of magnitudes in question without cable and without load 6ns ta lt 6ns maximum maximum frequency 500 kHz on signals A or B 61 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM Time
68. strap positions Power Supply with external resistor In terminal block B3 there is not strap between terminal INT B3 2 and B3 3 The external resistor is connected between terminal EXT B3 1 B3 2 SUMMARY CHART OF BRAKING ENERGY DISSIPATION ARRANGEMENTS FOR POWER SUPPLY MODULES 12 KW 25 kW POWER SUPPLY POWER SUPPLY INTERNAL INTERNAL EXTERNAL RESISTOR RESISTOR RESISTOR RE 91002 RE 91001 Resistor value Max current Pulse power Permanent power ST2 in position 2 3 Int Res Max non repeat time Max repeat cycle time Repetition ST2 in position 1 2 Ext Res Max non repeat time Max repeat cycle time Repetition Values for reduced ventilation racks 14 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM Max current Maximum controlled current the resistor is activated at 700 V the controlled current is equal at most to 700 resistor value Pulse power Maximum power dissipated by the resistor this power can only be demanded for short periods and in keeping with a specific cycle Permanent power Mean power that can be dissipated permanently by the resistor Max non repeat time Maximum time in seconds for which pulse power can be demanded from cold the resistor must be allowed to cool before braking again With internal resistors temperature is monitored by a thermal sensor Max repeat cycle time Maximum time in seconds during which pulse power can be demanded provi
69. supply function 7 3 2 DIGIVEX Motion 7 4 7 segment display status 3 PVD 3523 GB 04 2004 57 59 59 59 60 60 62 64 64 65 65 69 69 70 70 72 72 72 72 73 73 74 74 74 74 74 75 75 15 76 Servoamplifier DIGIVEX Multi Motion DMM Characteristics and dimensions subject to change without notice YOUR LOCAL CORRESPONDENT SSD Parvex SAS 8 Avenue du Lac B P 249 F 21007 Dijon Cedex T l 33 0 3 80 42 41 40 Fax 33 0 3 80 42 41 23 www SSDdrives com 4 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM SAFETY Servodrives present two main types of hazard Electrical hazard Servoamplifiers may contain non insulated live AC or DC components Users are advised to guard against access to live parts before installing the equipment Even after the electrical panel is de energized voltages may be present for more than a minute until the power capacitors have had time to discharge Specific features of the installation need to be studied to prevent any accidental contact with live components Connector lug protection Correctly fitted protection and earthing features Workplace insulation enclosure insulation humidity etc General recommendations e Check the bonding circuit Lock the electrical cabinets Use standardised equipment Mechanical hazard Servomotors can accelerate in milliseconds Moving parts must be screened off to prevent oper
70. tputs 2 5 kV isolation voltage 24 V dc 50 mA e PNP type static outputs load connected to negative supply pole with diode in parallel on load and protection by current limitation e an output is said to be at 1 if itis activated 24 V dc output e user must provide 24 V dc supply for outputs 18 V ac rectified filtered e 24 V dc supply input protected against reversals of polarity diode supply appears it is recommended to wait about 3 seconds before switching on the 24V DC To avoid any ill timed output status change during drive initialization when the auxiliary power A supply of the outputs _ TYPICAL MAX Output current level 1 0 05 mA 50 _ Residual current level 00 Response time Ton 01 03ms ims Response time Toff 1 0 02ms 1ms Output voltage drop 50 mA _ 12v TLP197 oout Load OV Current limitation 24V 6 8 2 2 6 8 2 3 Analogue output outa Analogue output 10V Resolution 10 bits 9 bits 1 sign bit Maximum output current 5 mA minimum load 2 K Source impedance 100 ohms d ANALOGUE OUTPUT 40kQ 4750 47 50 5 55 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 8 2 4 Logic inputs inO in 15 opto coupled 24V dc inputs 5 kV isolation voltage type 1 inputs under IEC 1131 2 input load resistance 10 K an input is said to be at 1 if it is act
71. ver DIGIVEX end connections Sub D 9 pin connector item ref X4 RESOLVER Maximum conductor cross section 0 5 mm CONTACT FUNCTION Cosine S1 Sine S2 Cosine S3 Sine S4 Excitation R1 Unused Unused Unused OV Excite R2 3 6 6 3 Cables Cables by meter product number 6537P0001 Complete cables fitted with plug at the motor end and SUB D connectors at the DSM end product number 220049R61xx xx length in metres 5m 10m 15m 25m 50m 51 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 2145 00p 2157 91M 490 9 6 1012 papjaiys pasim 4 yO0 q 24 ejum pei c aniq doo 109 g 8nS 73193 2 0 doo 0 8 5 oi pioiq 2 2 0 2 aniq ouuo eq paonposdas 10 5 ay S 0020 ewsn 52 PVD 3523 GB 04 2004 Servoamplifier DIGIVEX Multi Motion DMM 6 7 FIELDBUS Connections 6 7 1 SUB D X1 plug FIELDBUS Identify the nameplate on the front end CANopen FIELDBUS CANopen gt FIELDBUS Profibus 6 7 2 CANopen connections and cables See DIGIVEX Motion CANopen manual PVD 3518 6 7

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