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3. VSCCASNMHE T E HONTE HONTE TO NO F 0 aoi oi 10 z xe CaviNuano X F Ta ERE Tanya Comi EA
4. di gt S i 69 0100 A HOSNd E 3g 9838 8 BETON s E 5858 m 7 Mo l 90 L 8 ges nano nasa noe mano
5. x ZT SIND 668 6v3 BOTY is 962 Le 1 562 910 2018 8121 0221 n 6 Thy es ONN zii A E 9 SUE 508 96y viUH 6188 O 868 Hugs CIC S gt 5 210 H se vy 67 eL 119 210
6. 195197 TOHONN TDD E Tem Ima Ege 55686 le ES 5 esee 288 Eee Is xm E Es Ed Ed Ed Ed B ESEHSE E Eee 822262 EEEE 10 2 0305 PLL aE esles e eleelea E deea
7. SN9 NM 2 EER gt 1 44 i 85 py Bee 2 ZINI 1 Ds os 55 e AL 888 E _Om 5 m 5 5 E 8 Os m 8 amp EM 178 0 2 gt
8. 2 19 z 8 1 amp se 38 TRF Rega S ET p 5 m 5 g pegi 1 1 B5 g S SL J 55 D200 8 i mE 5 Osa 5 g 7 g ci ERoland 35 5 2 er 5585 2 8 z n amp S m 5 2828 ab Ji E 8 88 PRINT CARRIAGE BOARD 20 2025 ED i 21 2 206 28204 Be TP4U8 R405 R404 5 ec m x CNe07 10409 8408 R407 8 8 8r 8 TP411 R411 8410 5 205 915 hl 29 412 R415 R414 er 5 Ga 29 415 R418 R417 1 E a TP414 R422 R421 30 8 2 3 OO 2 TP415 R425 R424 sL 0c 3 3 F3 TP416 R428 R427 OR TP417 R431 R430 S t TP418 R454 R433 20 L IPC400
9. 999102 i al AS 8 p AS T3 iow 8 B ch 5 ui ESES 399101 B R lala le i E O 2 8 RON 7 1 g TI 22 0188 5 3 8 12 8 00108 2109 08111 01114 08117 2 16 it Diaqram Heater Board 1 2C meza Z 1923H peg oi B ze i HIND MS 00 01 i SIND eb z i EO peg o uosdy MS A002 001 04 c i gua Hanea
10. A 1 0690 86565 24 ae SI oro 497173 BOOTHE P Tr T js P 5 2 ds e E 5 SiS nBBI55OOSSSPOBESHOBOROSUNOSBER TF pie zziizr ZZ BERS E fd ean Teo Daa SS88sa 56 E 2 2 a So iy dar 6 sie SEE ag 212 z E 288 58 81 P Lc i o 258 vea 59 no 1g yom I x 902930 180 930 ao UN ent 69 89 1 BE 99 000 LAI fido ZONI ZaNaLa d yr lt 0 5 0 SE X V E eoo Seed 0105 10 2 Ort 001 fad emm Lo 22 XVI XOVO3S 4 q 8 ZLO gt
11. OO a a 4 33 3 d 8093 Be xe doe So 8012 d d dex 8 41 7012 0 41 x OO 6626020000000 9 41 27079 270709 9790700 6941 209 A og o 2 i T ve A Te wra 9012 E 2 T a S RE Ge 0 2 III LII TIT II LII LI ELI LII LII Lr Lr 11 6 41 0019 212 00 288 oe 8941 962 920 012 E Pp 199 m ciQ 2019 J QO 0000 OO sory a 4 C62 ge4p 60TH 1012 0641 2 Le sd c Scama Sa 0012 _ Ce 1618 2 s gelu 8818 2018 gt alo 1 O s914 Le cgry e 9514 amp Sooty 1018 e 1018 QU ed 1918 o cedi 0 Q Id ofe 7018 892 018 22 6 let a OW 942 S 8 2 Le N 2214 CENT a s ZA _ aur p 682 083 262 550 1oy Ls NEL a 0519 5 3 E 992 ae H E 182 n UR SEL A
12. 4 2 MENU key v SERVICE MENU 4 HEAD RANK 4 HEAD RANK 1 4 4 _ Y e HEAD RANK 4 HEAD 1 1234567 175 4 ww A HEAD RANK 4 gt HEAD RANK 2 4 HEAD 2 4111234567 5 5 This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet The digits can be changed with 4 and gt keys and parameters can be changed with 4 and w keys Press the ENTER key to save the settings Warning sound comes out when the CHECK SUM is not correct v SERVICE MENU 4 SERIAL NO E lt SERIAL NO 4 2850000 A This menu is used for entering the Serial No of the machine The digits can be changed with 4 and gt keys and parameters be changed with a and vw keys v SERVICE MENU 4 CAP amp WIPER CHECK 4 NOW PROCESSING gt amp 4 lt w A At the time of checking CAP amp WIPER CHECK 4 COMPLETED At the end of checking This menu is used for checking the CAP amp Wiper movement 1 Move the Carriage to the position where it is above the Platen by hand 2 Press the ENTER key to check the Cap Wiper Cap Motor Cap Sensor Wiper Mo
13. RRR C8 20182 OTINI f 1 ETINI 91109 ff STIND
14. Sub Board 2 4 Circuit Diagram LU au p ri m OI4NOO 109 gt 1 1531 ONINVATO 777 2 2 1 1531 9 9 Tees rovon DA 9 5 7 ar quvoa SN3S G N HONId cx ANAN 22 LHOIY e 4 2 2 5 dOL 3 2 L l 1 1437 n mt Leur Panon 9 ws a er p asya 4 SDA LL HOSNdS 1 SHNOO mo H3MOd HY _ Told 3snvd 7 170 L33HS bos 4 REFERS LU P exin JDA n I4NO9 m 5 Tox 3sva n kN EE gt a Coors 110 k Ga lt 412801 9148 YSACOONS YVANIT MESIS 00 45 ONA AVANITASSV ATAVO NON i 7 i 6 77 L Tas m ww dnlds Ww I Ww ASNE Y QHVOS um i p qHVO8
15. IAN ASQ TOON OL re rogo raceaovaxal 294 sod gova JA SDA SDA DA LU NON SOSH 1 IMS tl Wh 9 TN UA OLI TAN TINT OL 2 NON ru sod oor i Je E I 7 7 if SETEOAT H E T g X TIN TNA Gala 1 5 TORO aroo Cas s asaw wna EE L 5 LU 19 9c EM ma o 6 IAN OL Sl m Suy a a 10 SA tC A Idi amp od Tad eo ScH 5c saa T aroan He o saa 0 888888822a 3 9 0 e 222282226 5 1 SDL L cad cs 3 CA ue SBE SIL 2 Wd CIN di E 18 a 1 AM INADI m TAN S on sd Izon IN YDES d 32 coron IHOVIN 140207 u TAN ASAA 119 ston oa sion x MALER ININ gt HN IW Daud TAN gt 5191001 erg
16. Do not connect cable to the wrong connecter Fix the HEAD BOARD COVER temporarily E The HEAD BOARD COVER should be fixed to prevent the ink from dropping on the HEAD BOARD when fixing the INK DAMPERs It is not necessary to fix the cover with the NYLON RIVET because the cover needs to be removed for the HEAD ALIGNMENT 3 6 17 Fix the 2 INK DAMPERs to the head HEAD is replaced Make sure to replace the DAMPERs when the Do not hold both sides of the INK DAMPER so hard It could break 18 position Move the HEAD CARRIAGE by hand to the lock Be careful that the head does not strike the media or media clamp 19 Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE 20 Select CAP amp WIPER CTRL CAP UP and press the ENTER key to move up the capping unit 1 step Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the heads RI fe CYAN YELLOW JETER Ww FI un e LT 1 Sr m X 1 AP E IA E hang Ea Al PEL a dr at
17. SERVICE MENU 4 M 1000 123 mm4 DISP SCAN POS 998 222 mm v This menu is used for displaying the position of the cutting and printing carriage The carriage becomes free in this menu and is able to be moved The position of the carriage is displayed on real time The value next to M shows you the motor position and the value next to L shows you the carriage position The position can be re set by pressing the ENTER key and press 4 10 exit the menu v SERVICE MENU 4 AGING 4 SCAN AGING 4 5 4 NOW AGING AGING lt lt lt FEED lt 4 NOW AGING d AY av AGING 4 lt gt 4 NOW AGING AY 2 4 CUTTING lt CUTTING 4 NOW AGING d AY ay AGING 4 CONNECT 7 CONNECT lt AGING When the ENTER key is pressed the HEAD CARRIAGE stops Aging and moves back to the locking position Make sure not to perform Aging for long time when the machine is filled with ink to prevent the ink from drying up v SERVICE MENU 4 CALIB DEFAULT 4 CALIB DEFAULT 4 5 Distance compensation feed direction v v Prameter is changed by the key Setting range is from 2 0 to 2 0 in 0 02 unit CALIB DEFAULT 4 SETTING 4 SETTING 4 0 06 0 10 4 this menu is used for Calib
18. nido SNES EA T Lu avo ON id X SELL HE GOYA Ll 32 6 oosz goncs ron a z anav ab 3 uum na s 1 d amp tz T INO pui gt bs ont E tour emo E LU t EAL NOS SH puc XL Soul SH s ms vaa gt 38838 _ EUM 3A 3332 TO 8 OL INOdHANISdH gt mur TA on LCDOBAOODNYNI E T EIT 14644 LAVIS NDS 6 Em gt NO 4082 T SODNI gt 5 IVINS OL qos gam 5 TL Acca GEA SND ae 6 SSESSI 5 73 s Wed Wade Gass tune S A ADOIOR dIDIDVH da YD 1noa Sov ma Y 8 dag Gs El 333 dora door WOSNGS 809 x 232 NOLLONAf OL LISDATHL oS LU zo ico so a a _ gt mu C n z 1 OLI T lt 5 1 qnan 0 1 9 aaas Lt sH SRL E DRO aN ON 1 10 82245 et tics t INON L d sud PEL tam ie idi
19. GUI GUIDE SERVICE MENU 4 HISTORY MENU gt HISTORY MENU 42 MOTOR GROUP PUMP TIMES 4 p PUMP TIMES 42 52134 times CLEAR 4d E I S COVER 3 7 INK TUBE REPLACEMENT 1 Turn on the SUB POWER SW and perform the PUMP UP from the INK CONTROL menu When it finishes the SUB POWER will be automatically turned off MENU INK CONTROL NK CONTROL 4 HEAD WASH 2 Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE lt V gt ON MENU key v MENU 45 SERVICE MENU b Select CAP amp WIPER CTRL gt CAP gt OPEN and press the ENTER key The CAPPING UNIT moves 4 down and allows you to move the HEAD CARRIAGE by hand v gt CAP amp WIPER CTRL 42 CAP gt gt lt gt d Y ENTER 4 Turn off the SUB POWER SW and then turn off the MAIN POWER SW MAIN POWER SW 3 29 Remove the following covers LEFT COVER I S COVER TOP COVER FRONT RAIL COVER FRONT COVER Remove CARRIAGE COVER Then move the HEAD CARRIAGE to the left end Be careful that the head does not strike the media or
20. TOOL CARRIAGE ASSY SCREW TOOL CARRIAGE AUTO SHEET CUTTER PLATE 10 11 12 Fix the new TOOL CARRIAGE Fix the TOOL CARRIAGE BOARD STAY to the TOOL CARRIAGE Fix the TOOL CARRIAGE BOARD Connect the CROP MARK PINCH ROLLER and SOLEDOID Wirings 3 18 SCREW N TOOL CARRIAGE BOARD STAY SCREW CROP MARK SENSOR PINCH ROLLER SENSOR SOLENOID 15 16 13 Fix the CARRIAGE TOP COVER CARRIAGE TOP COVER 44 Fix the TOOL CARRIAGE COVER CARRIAGE COVER Fix the FRONT RAIL COVER FRONT COVER and 1
21. Cap the HEADs moving the CAPPING UNIT with A and V keys Make sure the HEADs are capped correctly If the WHITE GUIDEs of the CAPPING UNIT come inside from the BLACK GUIDEs of the HEAD CARRIAGE at either side the capping position is not OK Proceed to the next step If the capping position is OK press ENTER and proceed to 12 Remove the PUMP COVER Unlock the carriage and move the carriage out of the CAPPING UNIT leftward by hand 4 30 PUMP COVER 10 Loosen four screws for fixing the CAPPING UNIT Move the HEAD CARRIAGE to the lock position by hand After the HEAD CARRIAGE is locked push the Head Carriage to the left until it stops because there is a play with the HEAD CARRIAGE 9 Adjust the position of CAPPING UNIT by moving it left and right by hand so that the caps come straight below the each head Move the CAPPING UNIT up and down with the cursor keys and cap the heads at that position Fix the four screws for fixing the CAPPING UNIT at that position Press the ENTER key 4 31
22. ama SDA sae aoi OL m in HOLON PE HOLOW dVO H ms HOLON 1 14 m 4 zar 4 4 Gs dod og 5 __ 2222 8 8 su SININA VNA esa aima SA 5 T so i t Quo wiH 10 5 lt gt i ipu lt 0 sb IND T sa z ES HE 2 13 ircuit Diagram Servo Board 3 4 C HOLVH SIONVNSUNIVIN iT Ost gt 1641 TH 1 Lau Pat XC a 4001902 4 1 44015 WIS ooo r2 SEN 63 1 Fr ino viva 805 n Pe p gt
23. Connect the FLEXIBLE CABLE to CN6 of the SERVO ms e ps IN p IB L SERVO BOARD 1 1 i the FLEXIBLE CABLE rightward with holding the INNER CABLE GUIDE at the left side so that the FLEXIBLE CABLE fits to the INNER CABLE GUIDE If the FLEXIBLE CABLE is not pulled enough or pulled too much there will be the slack in the CABLE GUIDE TOOL CARRIAGE BOARD INNER CABLE GUIDE OK FLEXIBLE CABLE FLEXIBLE CABLE is not pulled enough FLEXIBLE CABLE is pulled too much 3 50 16 17 18 19 FLEXIBLE CABLE with the CABLE HOLDER with keeping the condition of 15 Fix the FLEXIBLE CABLE with the other CABLE HOLDER Fix the CABLE HOLDER with pulling the FLEXIBLE CABLE not to have the slack between the 2 CABLE HOLDERS Fix the TOOL CARRIAGE BOARD to the TOOL CARRIAGE and connect the 3 cables Put the ENCODER SCALE in between the ENCODER PLATE and the GUIDE RAIL Then fix the right end with the PLATE and hook up the SPRING on the left end Make sure that the ENCODER SCALE is in place Do loosen or tighten the screws fixing the ENCODER PLATE 3 51 mm CABLE HOLDER CABLE HOLDER
24. mmm 2 3 4 5 d ep eE ELI 2 3 4 5 DT3 High U 20 H2 DTi Hig 20 H2 DT3 Low U 20 H2 DT1 Low enter the parameters checked at 20 Select DT1 and DT3 in the HORIZONTAL menu and HORIZONTAL PRINT 19 with A and V keys Press the ENTER key to save the settings Parameters can be entered with an increment of 0 5 AY Y HORIZONTAL DT1 LOW AY Y HORIZONTAL DT3 LOW veo A v HORIZONTAL DT1 HIGH vo AY Y gt HORIZONTAL DT3 HIGH BIDIRECTION ADJUSTMENT Select BI DIR DEFAULT TEST PRINT in the HEAD ADJUST menu and press the ENTER key 21 22 2 Following TEST PATTERN will be printed Find the position where the upper block matches the lower block and check the number In case of having problem deciding the number the number between the 2 numbers can be selected The number with is the current setting SERVICE MENU 4 HEAD ADJUST
25. 5 5599282595555 555555555555 2555555 LU ILLI Aui 2862857869986 82525552 4 6 E zr LW B aLv Lsu a 01 18 LIV EU i E B 75 SV vs uds vr K u jT SUL x Sarvs ME w Warm aor Inox XT on TS uu MEENAI EH E m E Hoy 105 ova avs NOLEVOTINONA t I Vs Sr TINS 2 MEETA ou 0980 E 391 Yr SKTT SIS OVE 5 ur oT ao FETT TS EVO TN OXE n T 45 001 Orla 191 o 5 E YZ DOS JZCUEEABICOLOLAO cat VA DIOS 2 SDA 807000SM dH z c Ye amos oor Yaar BEDI z n ve LV 001 Ar LETA auo E 3NOG ANOO avi 2 P E 58 5 z8295 8 8 Bank ZF ZZCsZS5 555 555555545525 252825555555555555555555 ND asal TI Var 9 Oo bsec Sod 0 ava OSL EL D e ova D sa EO 2 id X L a _ _ ox visa xvi z owes wue wus Tm m 3 eu wana 2 D o awa eola B D 9 2 2 Saas Ov TAS Ova o mm i S
26. JOINT TUBE 10 11 12 Unhook the CAP FRAME with holding it by the other hand and remove it Make sure to hold the CAP FRAME There is a SPRING under the CAP TOP The CAP TOP will jump out unless you hold the cap frame when removing it Remove the CAP TOP together with the tube Fix the new CAP TOP Make sure to fix it so that the tube side faces the front Make sure not to touch the sponge Make sure the SPRING is properly fixed under the CAP TOP Fix the CAP FRAME 3 13 CAP FRAME CAP TOP CAP TOP CAP FRAME 13 Connect the tube of the CAP TOP to the tube of the PUMP using the JOINT TUBE 14 Fix the PUMP COVER 45 Turn on the MAIN POWER SW then turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE
27. PARTS LIST Main Parts PARTS LIST Supplemental Parts Parts Parts Name jPasNo ASSY GRIT ROLLER SP 640V 2 22095157 00 SP 540V 6 25415118 00 CABLE ASSY PAPER SENSOR 52300 78 25415112 00 CABLE ASSY THERMOSTAT SP 800 79 2216516500 COLLAR 22055599 00 PLATE SHUTTER END SP 300 9110 00 39 122076126 00 SET GRH ROLLER CJ 540 tinelude 9 Hiollers 1 6 CHASSIS PARTS LIST Main Parts Pars No 6 23415269 00 CABLE ASSY AC SWPS POWER SP 540V 8 23415111 00 CABLE ASSY POWER H DC SP 300 9 23415117 00 CABLE ASSY POWER MAIN SP 300 1 8 PARTS LIST Main Parts PARTS LIST Supplemental Parts Parts _ _ 1 7 ROLLER lt Right Left Pinch Roller REVISED 1 PARTS LIST Main Parts PatsName 6 22145832 00 PIN NO 2 214 832 8 21565102 00 P ROLLER TD16S4 B10 9 22625101 00 SPRING PINCH LEFT SP 300 22805581 00 ASS Y PINCH ROLLER L R SP 540V REVISED 1 1 9 Center Pinch Roller 13 PARTS LIST Supplemental Parts 2 1 S1 31149702 00 ETW 3 UNI C 31019702 00 SCREW BINDING P TIGHT 3 6 BC 31249211 00 WASHER PLAIN 4 3 7 0 5
28. T o E o o m v 3 D 3 o T eo TIE ETE IE TIE TIE 1 ALALALALALALAL ALA OOOO OOOO 5 2 5 2 2 2 2 5 5 5 5 o o o o 5 NG Reason L Reason Taking with Peck exe In case of any changes OPERATION CHECK Loading Others Printing Setting printing position Calibration Alignment of Crop Mark Setting cutting line e 3 3 E 2 8 a Cleaning using the cleaning kit Reference Media Type Printing Area 7 13 7 2 Maintenance Check List AFTER 12 MONTHS MAINTENANCE CHECK LIST L ok Upgrade Cleaning Replacement 6 billion shots Replacement 2000 hours Cleaning Replacement 6 months or Wiping 3000 times or Rubbing 100 times Cap Top KL Cleaning Replacement 6 months OK Cleaning Replacement 2000 hours Pump Unit KL Cleaning Replacement Pump Revolution times 50000 times Sponge for Flushing OK Cleaning Replacement Unit nk Pad iium Bator Pinch Role Carriage Drive Gear OK Backlash Lubr
29. Palast JOINT TUBE PUMP COVER lt 7 gt POWER MENU key 4 ICE MENU 46 Select CAP amp WIPER CTRL gt CAP gt OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand ERVICE CAP amp WIP CAP amp WIPER CTRL 4 CAP gt 45 al ENTER 3 14 17 Move the HEAD CARRIAGE by hand to the lock position Be careful that the head does not strike the media or media clamp 18 Select CAP amp WIPER CTRL CAP UP and press the ENTER key to move up the capping unit 1 step Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the heads 19 Fix 1 5 cover Enter the SERVICE MODE and perform the following adjustments 1 CAP HEIGHT CHECK 3 15 wT TET 17 n 1 hoo MA ma M dorm 4 LI a Jd E Com e 115 E 1 4 I 2
30. 4 51 5 on the SUB POWER SW while pressing lt q V and p gt keys to enter the SERVICE MODE Select the SCAN menu under the AGING menu and press the ENTER key to start AGING After moving the HEAD CARRIAGE back and forth 20 times press the ENTER key to finish the AGING Then check the tension again If the tension changes adjust it again Tighten the screws shown in the figure after completing the adjustment 4 52 lt gt POWER ON v MENU key v Menu 4 SERVICE MENU SERVICE MENU 42 AGING 4 4 2 4 r Check and make sure that the tension is within the range If not adjust it again 4 53 4 14 CAP HEIGHT ADJUSTMENT Referential Time 5min About CAP HEIGHT ADJUSTMENT CAP HEIGHT ADJUSTMENT is to adjust the height of the cap It must be done when you remove or replace the cap unit and replace and adjust the carriage unit If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly This adjustment can be performed in firmware version 2 10 and above CAP OPEN SUCTION is an operation to suck ink without
31. a gt DE 100 pes SERVO BOARD CABLE HOLDER Right CABLE HOLDER Left CABLE GUIDE 10 11 12 Remove TOOL CARRIAGE COVER from the TOOL CARRIAGE Disconnect the 3 cables except the FLEXIBLE CABLE from the TOOL CARRIAGE BOARD and remove the TOOL CARRIAGE BOARD from the machine Remove the FLEXIBLE CABLE and the CABLE GUIDEs from the TOOL CARRIAGE BOARD Connect the new FLEXIBLE CABLE to the TOOL CARRIAGE BOARD Then fix the 2 new CABLE GUIDEs with putting the FLEXIBLE CABLE between them 3 49 TOOL CARRIAGE TOP COVER CABLE Turn over the board and fix the CABLE GUIDEs with the rivets CABLE GUIDE 14 1 13 Fix CABLE GUIDEs on the RAIL with the rivets CABLE GUIDE Upper CABLE GUIDE Lower
32. w Na 1 1 ESH ANDINOA nova ova E a ova 1 nova E 184 avi E LNNIS LV3H E ova Jas ovr ova sola ova cf ASTINOOT E l aormor se 907 rav arao T E Ly PIA TL A PO ON Inos Lr EDO S THINL4DO ASNA nossa S A 281 122 8285 n 9671 SSESSI TSH 6ND 2 9 2 3 SERVO BOARD Arrangement Diaqram Component Side 752 562 6014
33. TOOL CARRIAGE COVER WHITE DUMMY PEN 9 er K 2 8 Turn the ADJUSTMENT SCREW to adjust the clearance between the pen tip and the BED to 2 5 2 6mm Carry out TOOL PRESSURE ADJUSTMENT after this adjustment 4 46 ADJUSTMENT SCREW 4 12 TOOL PRESSURE ADJUSTMENT Referential Time 15min About TOOL PRESSURE ADJUSTMENT This adjustment is for having the correct tool pressure Perform this adjustment at the right end of BED There is no H mark COVER and FRONT RAIL COVER LEFT COVER 2 COVER Turn the sub power switch while pressing 1 V and p gt keys to enter the SERVICE MODE lt POWER v MENU key v Menu 4 SERVICE MENU 3 Select FORCE ADJUST in the SERVICE MODE When you enter the FORCE ADJUST menu you can move only the TOOL CARRIAGE SERVICE MENU 4 FORCE ADJUST 4 47 Put WHITE DUMMY 5 006 on
34. oo loaves Feb VES EE mE 9400 suna rowe raw runa ruw xa 3 adaga 7 aeeoa EU bs G n o d Fs fea orb bl FL ald feds Jakia hida ae 3835 sss gs SEES ES 993 SESS gege 8888 ggg 88880905 3338328 e asas 8485 ss SS aaas us sels ES Sex asas mass eee Saas Bassa EE MM EE al 2 TUV __2222 2222 2222 2222 _ 22222222 221202222 22222112 22222220 _ m xD 117 720 Olde de ge dese sese zs id seye ues Pe Cass sss RSE NERA BE RS 5 WOd I _ w eol E m H PAR EE fae Rs ies sir 4 71 eoo sio nao 55597 T 1 lt 2 pim 5 sss sas sax messes 200 691 Abad vei 21409991 E Lu td E 88228822585225028225 25520 050095050 2585258 4 wW 6 du Bs 88 88 88 88 88 88 88 8878 EJA lt E ON zh Di ayo 850A 895A 25 SO SM loo 48 on 3 o di 2 sni 5 X59 odd o E 1 cios a N RE 5
35. 1 2 21 it Diaqram Sub Board 3 4 Josueg SIHQIOONH YVANIT OL VASVAT ONT C oge 2 OL NINASE t 9 4 8 6 Ll NON 00221 2 22 00421 OUSENINSOE QvaH 0 Fs t Diagram Sub Board 4 4 Circu Josuas 5 01 Josueg OL piousjos 20 2925 2000 peog uey ME Humno 4 4osuas jaded Josuas
36. 4 Y ENTER hao ifn 7 Ei james I5 f T y A M 3 25 5 Turn off the SUB POWER SW and then turn off the MAIN POWER SW Remove the PUMP COVER Disconnect the tube Black of the CAP TOP from the tube White of the PUMP And disconnect the PUMP TUBE from the DRAIN TUBE Keep the JOINT TUBE for connecting the tube of the new PUMP Remove the SCREW fixing the PUMP and remove the PUMP UNIT 3 26 MAIN POWER SW DRAIN TUBE PUMP TUBE SCREW s ae 9 Fix the new PUMP so that the 2 projection parts of the PUMP fix to the holes of the FRAME Make sure that the Gear of the PUMP UNIT and the Gear of the PUMP MOTOR mesh without backlash 10 Connect the tube of the CAP TOP to the tube of the PUMP using the JOINT TUBE and connect the tube of the PUMP to the DRAIN TUBE You can connect either tube of the CAP to the either tube of the PUMP 11 Fix the PUMP COVER 12 Move th
37. gvorans 0 aso 1 me m 1 Wp Was ne 4 m doo VERE SON gt YA N Car a n E ot DA INN X X lt o vane ISO mL k I 10 0 m z 5 wd edema d Eu OL g bs NON 0 conr rors roc Hue pa INNO INN TS INNO PS A OL ie ary 975 1 FIOATPL 5 T T TEENS Li T 2 14 it Diaqram 4 4 OL ALT amod MOIS i 7 90 590 EA 62 abl lola 8 so a GU SOGLTMST I 5 g T o lt lt oor orra Moniz rau A61 Lat VerZLd UL see 4000192 t 862 K WA ma M METOE EE i id e c VSUELOININ 9504 GINA NIYIN OL
38. Lew 285 8 a 71 EOU LAS 8 8 B PE Eg Q J E m m E le Oo bees lt gt 7 6 E z 5 8 4 fecu T EL g E ut 8 5 7 88 5957 8 B 3 Bugssut EE ET LE Arya ET P 82 S LJ 2 A vv 8 8 g 83 8 y L I gt LI j 15 E LE Eisa i En BYU g g 83 g a Bg 2 12 5 1 e pee m 88 TT zaf 8 TTA Lessee mu H t bi EERE BOF E lt Gi 995 v v u emi 8228 g AES TU m 8 i 2 g aD 8294 gt 0 ag e weed re 8 SL 919 ey eww UV ov os 2 O CE Ls a n 42701 E uo 3 ovazavu Bog E x _ 1904 NE 7 m 19 Me n 3 880 Mie y v v T vy i a 8 5 n I 2 ze 1i esa C _ 4 esse Jeeu asa sa lt amp 4 lt 4 4 4 1 38 4 gt PI 4 gt 8 6694 1094 1 4 4 L 8 8 8 gt 45
39. peog amod 2 z 1019 tanan 552 208 EI NON dozs3 200 SONO pueog JejeaH 0 8 p A 2p wo gu i 850A NONO6POBGEES a v ot E S i gt 901 AAT Duy 99 A pjeog JejeeH asf ic gt 222 T ZNY4 2 H oi E D iow 222 9 H p1eog a 10 8 roses t zorioes 2 1 o 9 NON 1681 80825 nroa A 850A rT 5 Wid vaa 8818513 res Ro gi u m 212121212 pur gagaan END m Su Was SH puo e ib 201 SAW SH Pup fice a ad en S mu 8 mL 8 s 8 8 5 6 WS YO gt 2 LO Som
40. HA dfH PSIA 10 SSTA 9000190 gt Ly 001 Amr 57 g 8 1000190 Sco 0108145 a roga ON PIA 82 anoa dwog 5580 N BON sa ON DUK Ul ON ON BIPS MOLP S68HOU T c 9L Ly SSA 5 LN Q dooot32 965 0108146 2 5 5 oe ON pm idw PIA S 5 E o g I 5980 _ 5 E lt 824 sa 3 ON UIA 2 XI0 I S68H28 T gN Hn TOI ME PRSE ga T0H2 ASZ AOOI 629 7 A 9 n0001 49 100 HS SDA AlddNS H3MOd MS OL sa TNO 2 15 2 4 HEATER BOARD Arrangement Diaqram Component Side UL 94V 2 TOINI
41. If the cutting line is shifted from the printed image fine adjust the error in Scan Direction and Feed Direction in the step 4 and 5 4 38 AUTOMATIC ADJUSTMENT Setup the Vinyl Sheet note Vinyl should be black and the backing should be white on the Machine Turn on the sub power switch while pressing lt d V and gt keys to enter the SERVICE MODE 9 Select AUTO under the CROP TOOL ADJ menu Crop Mark will be cut when the ENTER key is pressed 10 While the Vinyl is still set on the Machine peel off the Crop Mark being cut when the message shown in the right figure is displayed on the LCD Then press the ENTER key 11 TOOL CROP MARK SENSOR ADJUSTMENT will be done automatically lt 1 POWER ON MENU key v Menu 4 SERVICE MENU MENU 4 SERVICE MENU SERVICE 4 CROP TOOL ADJ b CROP TOOL 4 UTO ENTER Di Q ROP TOOL ADJ REMOVE CROPMARK4 ENTER CROP TOOL ADJ COMPLETED 4 39 4 9 PRINT CUT POSITION ADJUSTMENT Referential Time 10min About PRINT CUT POSITION ADJUSTMENT This adjustment is for calibrating the relative positions of printing and cutting If it
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43. 20 and fix the PANEL COVER Turn on the MAIN POWER SW Then turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP amp WIPER CTRL gt CAP gt OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Move the HEAD CARRIAGE in a whole width of the GUIDE RAIL several times to remove the slack in the CARRIAGE WIRE Then carry out the following adjustments 1 WIRE TENSION ADJUSTMENT 2 LIMIT POSITION amp CUT DOWN POSITION INITIALIZE 3 LINEAR ENCODER SETUP 4 CUTTING QUALITY CHECK 3 40 PANEL COVER lt V gt POWER ON MENU key SERVICE MENU MENU 45 SERVICE MENU 42 CAP amp WIPER CTRL b gt CAP amp WIPER CTRL 4 CAP gt 45 V ENTER 3 10 ENCODER SCALE REPLACEMENT Remove the following covers LEFT COVER I S COVER TOP COVER FRONT RAIL COVER FRONT COVER Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP amp WIPER CTRL gt CAP gt OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Move the HEAD CARRIAGE slowly leftwards Be careful that the head does not strike the medi
44. 4 screws for fixing the CAPPING UNIT 11 Fix the PUMP COVER PUMP COVER 12 Confirm the CAPPING UNIT is capped at correct position press ENTER Key again After the LIMIT POSITION INITIALIZE is completed the message appears as shown in the figure 13 TOOL CARRIAGE will be separated from the HEAD CARRIAGE Move the TOOL CARRIAGE with your hand until it makes full contact with the LEFT FRAME and make the cutter down 14 Carry out the CUT DOWN POSITION INITIALIZE by pressing ENTER key wmemes SETTING UP CUTTER DOWN POS 4 32 INITIALIZE COMPLETED memes 4 6 LINEAR ENCODER SETUP Referential Time 5min About LINEAR ENCODER SETUP First this checks if the linear encoder can be read correctly in the whole width Next this calibrates the length of the linear encoder which stretches and shrinkdue to the environmental temperature and humidity It is necessary to do this operatio if any of the followings has been performed Limit Sensor is replaced Liner Encorder is replceed Encoder Module is replaed Main board is replaced SYSTEM PARAMETER INTIALIZE is performed 1 Lower the Pinch Rollers Make sure to unload the media when it is set on the adips 4 LY 1 gt POWER ON Then turn on the SUB POWER SW while pressing V and p keys
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46. TOOL CARRIAGE BOARD ENCODER PLATE SPRING PLATE 20 21 Move the HEAD CARRIAGE whole width of the machine Make sure that the ENCODER SCALE doesn t make contact with the ENCODER MODULE and also ENCODER SCALE is between the slit of the ENCODER MODULE Carry out the LINEAR ENCODER SETUP 3 52 4 Adjustment 4 1 Special Tools Table shows a list of special tools recommended by Roland DG Corp ST 056 TORQUE DRIVER N6 HEAD ALIGNMENT ST 002 TENSION GAUGE 300g 3N Tool Pressure Adjustment ST 006 WHITE DUMMY PEN Tool Height Adjustment Purpose Tool Pressure Adjustment ST 011 TENSION METER Purpose WIRE TENSION ADJUSTMENT ST 013 DIAL TENSION METER DT 100 100g 1N Tool Pressure Adjustment 5257 Manual Head Cleaning 21755107 CLEANING LIQUID SL 500ML HEAD CLEANING SOL 22085118 KIT CLEANING SL Purpose HEAD CLEANING SOL Cleaning Liquid Cleaning Sticks 10 pcs 4 1 4 2 SERVICE MODE lt V gt POWER ON v
47. ji lt Ww gt POWER ON MENU key v MENU SERVICE MENU lt 2 From the menu NOT from the service menu select INK CONTROL gt HEAD REPLACE and press the MENU 4 gt INK CONTROL 44 EMPTY MODE 4 INK CONTROL 4 STOP b STOP 4 INK CONTROL FILL INK 4 4 INK CONTROL PUMP UP INK CONTROL HEAD WASH INK CONTROL HEAD REPLACE 22 Enter the SERVICE MODE and perform the following adjustments 1 THERMISTER CHECK 2 HEAD ALIGNMENT 3 HEAD INFORMATION CLEAR 4 CAP HEIGHT CHECK 5 TOOL CROP MARK SENSOR POSITION HOW TO CLEAR THE HEAD INFORMATION SERVICE HISTORY gt HISTORY MENU 42 After THERMISTER CHECK and HEAD ALIGNMENT clear the HEAD INFORMATION from the SERVICE MENU gt HISTORY MENU gt HEAD GROUP OTOR GROUP ivl When you replaced the left Head select CLEAR H1 and HISTORY MENU 4 press the ENTER key EEG gt 9 When you replaced the right Head CLEAR H2 and press ASIE 4 the ENTER key CLEAR H2 d 3 8 3 2 WIPER REPLACEMENT 1 Turn on the SUB POWER SW while pressing the CLEANING key to enter the maintenance mode CLEANING Select WIPER REPLACE and press the ENTER key The head moves to the left side MAINTENANCE WIPER R
48. LINEAR CALIB 4 SETUP FAILED 4 34 4 7 CROP MARK SENSOR ADJUSTMENT Referential Time 10min the cutting shifts from the printing About CROP MARK SENSOR ADJUSTMENT This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR If not adjusted crop marks can not be read correctly and result in a problem that 1 Remove the 1 5 COVER LEFT COVER FRONT COVER and FRONT RAIL COVER 2 Remove the TOOL CARRIAGE COVER and CARRIAGE BOARD COVER Turn on the sub power switch while pressing lt q V and p gt keys to enter the SERVICE MODE Set the SV GG media on the machine and lower the Pinch Rollers 4 35 FRONT RAIL COVER LEFT COVER I S COVER FRONT COVER CARRIAGE BOARD COVER TOOL CARRIAGE COVER lt POWER ON MENU key v Menu 4 SERVICE MENU Select OUTLEVEL CHECK under the CROPMARK 4 SENS menu Press the ENTER key and the Crop Mark will be printed Then the TOOL CARRIAGE moves on the SERVICE MENU 4 Crop Mark automatically mm CROPMARK SENS 42 OUTLEVEL CHECK 4 5 Adjust the VR on the CARRIAGE BOARD so that the VR MAX voltage display
49. Puer pueys Sere 5 02 9 08808 805835 4082 2 2 2 5 5 sie 2 S cux E E 81182 usc 5 5 J _ suce 58 gu Z gee 5 ES 3 sra 5 Y amp 3 5 22 5 0 08 olof 8 Be z 5 Je o z Sy s 58 2 C 02 za 226 5 5 adc LH Hz He S2 om 5 z 92 5 5 28 91 88 8 a 2 3 W 55 2 gee ojo a g 5 55 8 2 5 5 gt 80191 Dan _ __ he 5 2476 ara Ban 2 e lajes E ka e E 2 2 JI O lat 2 aO mss Ol 8 5 5 e ms es L3 B ET sss 298 55 E 8 8004 g 20198 3 E 2 c ee amp gt E ES 3 8 7 on x teo 15 23 mr e BOSNI Pi SOSNO 92 lo 8 5 5 7 Cran I solu peas E wr z 1 se 2019 9012 8 1 P g ww core E 02 2 08808 0112 1 sora n g z a a 2018 2 auo n 5 2 6 2 5 tatu a n E Se Alls amp AIS 1 8 E a S 518 3 we 58 8 i 5 08908 NOTIONAP mu Scu 8 8908 NOILONQ 3 amp Lin 29 798 7 JF nue 8 8 K mee i
50. 1 5 419 R440 R439 amp ec TP420 R443 1442 O o 1 CNeg2 2 21 Ya 2 91N2 201 BE 5 d HA 5 3 7 5 8412 208 i ai Motil g R416 ac R49 CIO IE M DE E 8 y OIE 5 4 S cN2 Tm a CIOL I 5 2 8 n 2 rdi gt a R432 OOE 84028 TE u 8 5 Um 2 R COSI 2 s 5 5 URB 5 Ee 5 9 HOMIE Sms 2 7 dl cages 5 E gt E 8 2 8 SH i hee aa a HN z0 T zs B 24 5 Eis 505 505 Lx E 08 5 2 5 c 858 5 A 3 ETE TE 25 ES NI 308H 8 5 L Roland JUNCTION BOARD 2 10 20 U A U 5 2 81 08808 49818882 9 111012 MADE IN 8 UL_DUMMY Em 20S1ND 8850 iasi I sur 5 gt 2059161 62 TOig 8 049 7 Lr X13 Q 5 S 0080 2 is r c NI 30UM Sec T NddUr NI 300 N d r NI NI m 027 91 61 1 373 02 91 6 1 314 G 192 4 d
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52. Do not loosen or tighten the screws fixing the A ENCODER PLATE SPRING ENCODER PLATE PLATE Move the HEAD CARRIAGE in a whole width of the machine Make sure that the ENCODER SCALE doesn t make contact with the ENCODER MODULE and also umm ENCODER SCALE is between the slit of the E m o ENCODER MODULE rari E ral ES LEE LI f 3 42 Carry out the LINEAR ENCODER SETUP 3 43 3 11 PINCH ROLLER REPLACEMENT Remove the E RING on one side of the PINCH ROLLER and pull out the SHAFT Make sure not to lose the washers which are fixed at both sides of the PINCH ROLLER 2 Put the new PINCH ROLLER with washers and insert the SHAFT into the PINCH ROLLER Fixing operation becomes easy when you put the washers to the PINCH ROLLER with grease IE Red marking is done on the outer side of LEFT amp RIGHT PINCH ROLLERS As for the CENTER PINCH ROLLERS there is no marking Fix the E RING and make sure that the PINCH ROLLER rotates smoothly 3 44 3 12 CUTTER PROTECTION REPLACEMENT Remove the CUTTER PROTECTION Wipe the adhesive on the BED with the alcohol Install the CUTTER POROTECTION from 31mm from right edge of the BED Make sure that the CUTTER PROTECTION is not bumpy 345 CUTTER PROTECTION
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54. HEAD ADJUST 4 BI DIR DEFAULT p I BI DIR DEFAULT 4 TEST PRINT 4 Ho T ET Im IT H1 m Mu DT3 High 0 9 10 11 12 13 14 15 16 17 18 19 20 21 40 TI TI H2 T q DT1 High 0 9 10 11 12 13 14 15 16 17 18 19 20 21 40 Ho TI AT 1 ITI H1 DT3 Low 0 9 10 11 12 13 14 15 16 17 18 19 20 21 40 TI TI Ha UU d uuu iu H1 DT1 Low 0 9 10 11 12 13 14 15 16 17 18 19 20 21 40 Select DT1 and DT3 and the BI DIR DEFAULT NEXDUADJUST walk BI DIR DEFAULT menu and enter the parameters checked at 22 with A and v keys EGER ERST 1 H2 4 Press the ENTER key to save the settings vC S LM Hl H2 Parameters can be entered DTS low es om d wi
55. 12 Remove the DAMPER PLATE and remove the 2 INK DAMPERs from the HEAD which will be replaced Do not hold both sides of the INK DAMPER so hard It could break Be sure to remove and fix the INK DAMPER with the HEAD BOARD COVER fixed It prevents the ink from dropping on the HEAD BOARD Remove the HEAD BOARD COVER the transparent cover Disconnect the 2 flexible cables from the HEAD Remove the SPRING and remove the 3 screws fixing the HEAD in order as shown in the figure Then pull the HEAD towards the front and pull it up to remove it 3 5 DAMPER PLATE SPRING 13 15 16 Remove the HEAD from the ADAPTER and fix the new HEAD to the ADAPTER Make sure to fix the HEAD by pressing it to the bottom left corner of the ADAPTER Use the 2kgf cm torque driver ST 056 to tighten up the screws 14 Install the HEAD to the head carriage and fix the 3 screws temporarily Then fix the SPRING and tighten up the 3 screws in order as shown in the figure Use the 2kgf cm torque driver ST 056 to tighten up the screws Connect the 2 flexible cables to the HEAD BOARD ADAPTER HEAD
56. 31249303 00 WASHER SPRING 1 8 STAY ROLL PARTS LIST Main Parts PatsNo rasseo5000 00 ASSY STOPPER SCREW PNS50 PARTS LIST Supplemental Parts 51 31109603 00 0 SQUARE 5 1 9 TOOL CARRIAGE PARTS LIST Main Parts PARTS LIST Supplemental Parts Parts Name Parts No 1 ASS Y CARRIAGE SP 300 ASS Y CLAMP BLADE CM 500 6 23415119 00 ASS Y PINCH SENSOR SP 300 8 22025269 00 COVER CARRIAGE CM 500 9 W840605060 00 CROP MARK BOARD SP 300 1 10 WIPER SYSTEM REVISED 6 Refer to Service Information SP540 006 PARTS LIST Main Parts PARTS LIST Supplemental Parts Parts Parts Name BASE WIPER MOTOR SP 300 BELT 520P2M4 530 BUSH B S6 17 Parts No Name Cd CABLE ASS Y WIPER SENOR SP 300 CABLE ASS Y WIPER MOTOR SP 300 6 22045141 00 COVER SCRAPER SP 300 COVER SERGE MIST SP 300 22045128 00 COVER WIPER SP 300 AUS 1000000416 FILTER M SERGE MIST 2 SP 300 REVISED 6 REVISED 11 0 21995104 00 FLANGE PULLEY 7 21685144 00 31239101 00 SCREW SET W SEMS M3 6 3CBC 100 31249952 00 WASHER POLYSLIDER 2 6 5 5 CUT 31139103 00 SCREW PLAPOINT M4 6 WH FE k 2 2 j NJO AJ NJS m o 22435106 00 8 21975
57. GUIDE 1 1 1 GUIDE A A ZAE pem 1 L4 I S COVER 3 4 TOOL CARRIAGE REPLACEMENT 1 Turn off the Main Power SW and remove the 1 5 COVER FRONT RAIL COVER and FRONT COVER FRONT COVER 2 Remove the TOOL CARRIAGE COVER TOOL CARRIAGE COVER 3 Remove the TOOL CARRIAGE TOP COVER TOOL CARRIAGE TOP COVER Disconnect the CROP MARK PINCH ROLLER and CROP MARK SENSOR PINCH ROLLER SENSOR SOLENOID Wirings d oy a a p _ O SOLENOID 7 3 16 Remove the TOOL CARRIAGE BOARD Remove the TOOL CARRIAGE BOARD STAY from the TOOL CARRIAGE ASSY Remove the TOOL CARRIAGE Remove the AUTO SHHET CUTTER together with the PLATE from TOOL CARRIAGE and fix the AUTO SHEET CUTTER to the new TOOL CARRIAGE 3 17 TOOL CARRIAGE BOARD STAY SCREW
58. About AWARNING and ACAUTION Notices Used for instructions intended to alert the operator to the risk of death NWARNING or severe injury should the unit be used improperly Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly NCAUTION material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings as well to domestic animals or pets About the Symbols The symbol alerts the user to important instructions or warnings The specific meaning of the symbol is determined by the design contained within the triangle The symbol at left means danger of electrocution The symbol alerts the user to items that must never be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means not to touch The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet In addition to the A WARNING and A CAUTION symbols the symbols shown below are also used Tips and advise before the adjustment NWARNING Turn off the primary power SWs Do not recharge short circuit o for the Printer and Dryer before G disassemble the
59. FAILED Error compensation of the pinch roller position is performed error message is displayed when there is an error more than 5 mm Operation Procedure 1 Slide the right Pinch Roller to the right end and lower the pinch roll lever 2 Select PINCH ADJUST menu in the SERVICE MENU and press the ENTER key to perform 3 Acutting carriage moves and the position of a right pinch roller is detected 4 When it is complete SETUP COMPLEATED is displayed Acompensation value is described in a service report SERVICE MENU e CAP ADJUST 5 ADJUST POD 4 Alane hanga me E Id 5 adjustment value CAP ADJUST 4 ADJUST POD 4 0 00 gt 2 00 The setting range is from 2 00 to 2 00 It can be adjusted in 0 25 mm unit The default A value is 0 00 The cap can only be moved in the upward direction in 0 25 mm unit When you move in the downward direction press w key to move the cap to the lower end once and then move in the upward direction in 0 25 mm unit CAP ADJUST CHECK GAP 4 CHECK GAP 4 0 00 To adjust the cap adjustment value and check the height of the cap refer to the instruction of the CAP HEIGHT ADJUSTMENT v SERVICE MENU 4 CROPMARK SENS 4 4 MIN 0 7V MAX 2 3V f 7 lt CROPMARK SENS OUTLEVEL CHECK 4 4 2 0V 1 ww A This menu is for checking output level of cropmark sensor Refer to Cropmark sensor adjustment
60. av 9 9 lt 50 5 i I NNIAGJSONVNHINIWN S 40 19 I Ad inm SF 80 Zaid i P Ex anann 9 TR LU 1 o ra te S d SOVRAVI INMA T s s F se 4 isrolaa 333 1 STORET 2 2 555 b so 6 5 lel EJDA ele eel pepe rcorstorvaxa 4 DA SSS 55555499 5055555555 55555555 55555553 28882280880 529056560 355025008 ESSEESSE XL L lt poon 20222209 SAL NS tw cor E a EE cron auo e T ENYA 11V CHOVIN E SHIN TEL LS n VIVA INVI Le tio ston 6a 6101 E TIV m E GID oton E a lt IIS 1 tt 6S 115 z 09 tks T m LL bs Cus fo ef w 1 80 gt mer 15 sd ino qv 5S 0014401 79 801 H w 5 a vase dv ua Wo Iu gt lt Sure 99 SCVIN E PE ma Nav 59 Ta oson ZEL 0 c 1 Cao 29 a ison Iv ETO i N dau SP 39 601 8 3 SYN 1980 Ono br 39 Za son FS ZR aa zx LLLA 5 iv
61. 13409 MS 19402 10014 sueg OL Qquvoag 5 ONILLNO 10 10 85 501 1 3 ines 4 5r S peog OL 06 06 suas ediM sueg deg peog oes OL adi SDAI SDAI yu 2 23 2 6 MAINTENANCE PARTS LIST Electrical Parts MAIN BOARD No Parts Description 1044 15199237 V RGLL4960 5 REGULATOR 1048 15159127 IC E09A19RA_ D AConverterfor HEAD BK amp CY 1049 15159127 EO9A19RA D A Converter for HEAD BK amp CY 50 15159127 IC EO9AT9HA 7 Converter for HEAD MG amp YE 51 15159127 ICEOQ9A19RA_ D A Converter for HEAD MG amp YE 185 15129122 TR2SC4131 28 Transistor for Driving HEAD BK amp CY 9 15129121 254174607 Transistor for
62. A ENTER SERVICE MENU 4 FORCE ADJUST gt FORCE ADJUST 4 200gf 200gf 4 56 57 4 TEST CUT 5 013 FORCE ADJUST 30gf 30gf 17 gt 4 16 4 EST CUT 12 Pull up the Handle part of the TOOL HOLDER with the DIAL GAUGE ST 013 and confirm the value when the pen tip leaves the BED If the value is 25 35gf 0 25N 0 35N it is OK If itis out of the range adjust it again TOOL HOLDER 4 50 4 13 CARRIAGE WIRE TENSION ADJUSTMENT Referential Time 10min 1 Remove the 1 5 COVER LEFT COVER FRONT COVER and FRONT RAIL COVER 2 Loosen the screws shown in the figure 3 Measure the wire tension with the TENSION METER ST 011 at the center of the LM GUIDE LEFT COVER FRONT RAIL COVER met LE FRONT COVER I S COVER Adjust the tension with the ADJUSTMENT SCREW so that it will be as 13lb 15lb when replacing the wire or 9lb 116 in other cases 6 p lt ox
63. CUTTER PROTECTION CUTTER PROTECTION JP 91 5 1 3 13 SW POWER SUPPLY REPLACEMENT N Turn off the MAIN POWER SW disconnect the Cord Then remove the CHASSIS COVER Disconnect the Cables which are connected to the SW POWER SUPPLY and replace the SW POWER SUPPLY After replacing the SW POWER SUPPLY adjust the output voltage of the SW POWER SUPPLY by rotating the VOLUME clockwise so that the output voltage will be 41V 0 1V In order to confirm the output voltage put the probes of the multimeter to the CN51 at 6pin Vout and 1 pin GND When the output voltage exceeds 41 4V SW POWER SUPPLY does not output the voltage by the protection circuit on it In this case SW POWER SUPPLY will output the voltage by rotating the VOLUME counterclockwise 3 46 SW POWER SUPPLY 3 14 FLEXIBLE CABLE REPLACEMENT This is a procedure to replace the FLEXIBLE CABLE between the SERVO BOARD and the TOOL CARRIAGE 1 Remove the following covers LEFT COVER I S COVER FRONT RAIL COVER FRONT COVER Turn on the SUB POWER SW while pressing the Left Right and Down
64. L holand VersaCAMM GpDp 5420V Roland DG Corporation Confidential TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms of Use 1 USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation 2 PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of SP 540V 3 REUSE Authorized persons shall not disclose transfer rent or distribute this Service Note to or allow this Service Note to be used in any manner by any third party other than authorized persons 4 REPRODUCTION Authorized persons shall not copy change or alter this Service Note without permission of Roland DG Corporation 5 EFFECT OF VIOLATION Regardless of circumstances we will vigorously respond to any violation hereof through legal action Roland DG Corporation Copyright 2007 ROLAND DG CORPORATION Roland DG Corporation 8767 11 Contents 1 Structure amp t apare Parts 4 Adjustment 1 1 COVER 1 1 4 1 SPECIAL TOOLS 4 1 1 2 EENES ee 1 2 4 2 SERVICE MODE 42 1 3 DRIVE UNIT 7 1 4 4 3 HOW TO UPGRADE FIRMWARE 4 17 1 4 HEAD CARRIAGE 1 6 4 4 HEAD ALIGNMENT 1 5 BASEFRAME 1 7 4 5 LMIT POSITION amp CUT DOWN POSITION INITIALIZE 4 29 1 6 CHASSIS 1 8 4 6 LINEAR ENCODER SETUP 20 1 7 PINCH ROLL 1 9 4 7 CROP MARK
65. Life of head broken it sometimes prints unnecessary lines Replacement work properly Broken Mainboard Mainboard If the signal sent to the Head is not normal the Head doesn t 6 1 6 2 DOES NOT PRINT AT ALL NO CHECKING POINT When the ink cartridge is approaching to its empty the negative Confirm remaining ink pressure of the ink increases and ink is not fired properly due to Replace the Ink Users Manual lack in ink supply When the INK CONTROL in the menu is set Cartridge to LATER the machine doesn t stop the job when the ink cartridge becomes almost empty f the h 2 Foreign substances Manual Cleaning Users Manual nen foreign ink is not fired properly 3 Wiper t Wiper Replacement 3 2 WIPER It cannot remove the foreign substances stuck on the surface of Berner REPLACEMENT the head If there are air bubbles in the link line ink is sometimes not fired Air bubbles tend to go into the ink line by installing and Air bubbles in Ink line Powerful Cleaning Users Manual uninstalling the ink cartridge so many times All the air bubbles inside the lines can be removed by the powerful cleaning 3 6 PUMP Cleaning is not performed properly because ink is not sucked Pump Tube is clogged Pump Replacement REPLACEMENT efficiently Ink Damper is clogged Ink Damper orbi k n Replacement Ink is not supplied to the head properly Ink Cartridge is almost empty 3 7 INK TUBE Broken Ink Tube
66. 1 4 X moo Co WAV 5 E Aun 901 101 rdi m 4 EVENS oe acts TI Qnem T 4 g Sv odi 1 SAC CHER 4 1 WEIT RACK MIX gt gt gt gt IEEE s I pe e AMAA 5 EREE lt ori elsa E t TO 1 s vod 7 9 s Lir Pi NON sar se E EN ZZEE ZERRE ds 825052521225722255555 PP LS T dr T PeusoraHQSOQD x ATE i 55050000 t CRX att 26829289 b z 5 Wa x 201 61 p i Is ok voy IL z Lt TIND 04 Tima DA Ser Pr 4 SAC 1 Pdl WR Beca orgs f9ft t EIN 5 5 3385 83202275538485 go iva Heol FEE 225822 512222 522255 660559501 za i 0 5 1 H asesino shy sta sro EE des NON sacar a 60 1 SIV SION amps AAO 5 157904155 rd zanas lt por ere GR Vd Lazon ORI TS ES X OU COMACLA ORA 1 5 5 oer tasson 27 Qon NON 191 S Seccce 08201 604 1 normoaxarcea 959255555 YX DLODOOLLO o GA 522
67. 2 i meu sa SON Sow 681 p 8 ete TOW is d HE econ 99 OON CON S a GO HE S 1900 OND 5 J 3r E ar ntoao Die solve 2 5 Ircul Main Board 3 6 C 292 SDA TCEEHOIVEXE ld N 98 D sa sv ta Ww g w 19 IV og ov TAN 15 TaN TAN NLLXTTHS JN LIN m LAV IPSLOHAPLDL ab D SLEC DSOt Sd uo soe EOLASABXIE xt un 5 sa 0 Ia IOEEASAHXSI 2 x TIT o a u 91 I or IUS NILOITAS ON ON Tyva neno t EVA A 124145 ASAA XOV na DEEASASNE 98 yw E sv TH Ww E ev og ov 1 OEC ARA
68. A and v keys When ENTER key is pressed selected heater becomes ON When ENTER key is pressed again selected heater becomes OFF this menu you can just turn ON and OFF the heater and the temperature can not be controlled Please note the heater may be overheated if you keep the heater turned on When you go out of this menu heater becomes off automatically Please check if the heater temperature goes up if it is turned on and the heater temperature is near the ambient temperature if it is off gt v SERVICE MENU THERMISTOR 4 1 gt THERMISTOR CHK b 4 HEAD 25 C 77 F The temperature detected the thermistor the Head will be displayed Temperature will be displayed Celsius on the left side and in Fahrenheit on the right side It tends to display a higher temperature than the environment temperature because there is a possibility that the device temp of the Head Board goes up Check and make sure that the temperature displayed on the LCD is not extremely low or high y 9 SERVICE MENU 4 This menu is displayed when the pinch rolls are not downed LINEA
69. Adj Time 8min JUNCTION BOARD 2 REPLACEMENT 5min 1 SENSOR CHECK 5 SHEET LOAD SENSOR INK CARTRIDGE SENSOR EMPTY SENSOR 2 FEED MOTOR AGING Adj Time 3min Total Time 8min NETWORK BOARD REPLACEMENT 9min 1 UPGRADE 2 IP ADDRESS SETTING Total Time 16min Adj Time 7min CARRIAGE WIRE REPLACEMENT 45min WIRE TENSION ADJUSTMENT LIMIT amp CUT DOWN POSITION INITIALIZE LINEAR ENCODER SETUP CUTTING QUALITY CHECK Total Time 63min gt Adj Time 18min LINEAR ENCODER REPLACEMENT 25min LINEAR ENCODER SETUP Adj Time 3min Total Time 28min gt LINEAR SCALE REPLACEMENT 20min 1 LINEAR ENCODER SETUP Adj Time 3min Total Time 23min CROP MARK SENSOR REPLACEMENT 10min 1 CROP MARK SENSOR ADJUSTMENT 2 TOOL CROP MARK POSITION ADJUSTMENT 3 PRINT CUT POSITION ADJUSTMENT Adj Time 25min Total Time 35min gt BATTERY REPLACEMENT 7min 1 BATTERY FLAG CLEAR Total Time 7min 5 It can be performed in the SERVICE MENU gt SENSOR CHECK 6 It can be performed in the SERVICE MENU gt FAN CHECK 7 It can be performed in the SERVICE MENU gt PUMP CHECK 8 It can be performed in the SERVICE MENU HEATER CHECK 9 It can be performed in the SERVICE MENU CAP ADJUST CHECK GAP WARNING To prevent static damage discharge static electricity from your body b
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71. HEATER CONFIG becomes more than the temperature set in this menu HEAT TIMEOUT 4 in OFF pilmin 4 OFF 10 30min This menu is used for setting the preheat temperature of the print heater SERVICE MENU HEAT TIMEOUT This menu is used for setting time to display check message during temperature control of the print heater when printing starts When temperature control is not completed even if time passes and printing cannot be started the message of CHECK HEATER VOLTAGE SETTING is displayed SERVICE MENU FRAME BACK lt SET VALUE mm 4 lt lt lt FRAME BACK 44 SET VALUE mm M 0 0 gt 0 0 Setting value 0 0 mm 2000 0 mm Default 20 min FRAME BACK 4 Setting value 950 0 SET DEFAULT It is the function in which only the quantity set up here at the time of a sheet setup pulls back media Firmware with this function Keep in mind that a setting value is 0 0mm with no pull back when downloading SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH SYSTEM SWITCH 1 00000000 PAGES 00000000 bit 87654321 This menu is for changing the functions of the machine Normally it is not necessary to change any Each bit can be selected with 4 and keys and it can be changed with and v keys Revised 11 There are 8 pages of 8 bit System Sw
72. SERVICE MENU 44 CLOCK CHECK B CLOCK CHECK 4 CLEAR BAT FLAG 4 ENTER Dispose the BATTERY FOLLOWING MAY CAUSE EXPLOSION OF BATTERY RECHARGE SHORT CIRCUIT DISASSEMBLY HEATING PUTTING INTO FIRE DON T PUT BATTERY WITH OTHER METAL OR BATTERY DISPOSE BATTERY WITHOUT INSULATION 3 35 3 9 CARRIAGE WIRE REPLACEMENT 1 Turn off the MAIN POWER SW 2 Remove the following covers FRONT RAIL COVER TOP COVER LEFT COVER I S COVER TOP COVER FRONT RAIL COVER FRONT COVER gt s LEFT COVER FRONT COVER 5 COVER 3 Remove the PANEL COVER with disconnecting the flexible cable connected to the PANEL BOARD 4 Loosen the screw fixing the TOOL CARRIAGE to the CARRIAGE WIRE 3 36 Loosen the 2 screws and then the ADJUSTMENT SCREW in order to loosen the wire tension Remove the CARRIAGE WIRE from the DRIVE PULLEY as shown in the figure Remove the SPRING then loosen the screws fixing the MOTOR FLANGE Remove the SHAFT STAY and the E RING then remove the DRIVE PULLEY from the shaft 3 37 ADJUSTMENT SCREW FLANGE SHAFT STAY lj
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75. 10 11 12 Remove the screws fixing the DRIVE GEAR and remove the CARRIAGE WIRE from the PULLEY Fix one end of the new WIRE and fix the DRIVE GEAR to the DRIVE PULLEY with the screws Put the DRIVE PULLEY into the shaft and fix it with the E RING Then fix the SHAFT STAY Wind the CARRIAGE WIRE around the DRIVE PULLEY from bottom to the top and fix the other end of the WIRE SHAFT STAY E RING IE Make sure that the CARRIAGE WIRE does not cross over 3 38 13 14 15 16 Fix the SPRING then tighten up the 2 screws to fix the FLANGE with checking the gears mesh without backlash Tighten the ADJUSTMENT SCREW and remove the slack in the Wire Do not tighten it too tightly Rotate the DRIVE PULLEY until the CARRIAGE WIRE comes to its second wind from the top Fix the CARRIAGE WIRE to the TOOL CARRIAGE ADJUSTMENT SCREW Make sure that Tool Carriage is connected to the Head Carriage and also Head Carriage is locked when fixing the WIRE 3 39 SCREW LL WASHER 17 Connect the PANEL CABLE to the PANEL BOARD 18 19
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78. CROPMARK SENS 4 P ADJUST lt gt lt ADJUST 4 2 1 0 2 Default 0 This menu is for adjusting output level of cropmark sensor There are three levels 0 1 and 2 in a setting value When detection of CROP MARK does not work with an default value detection of CROP MARK may succeed by adjusting this value SERVICE MENU 4 FORCE ADJUST 44 30gf 4 lt gt FORCE ADJUST 30gf 4 17 gt 16 1 0 30 Default 17 FORCE ADJUST 4 200gf 4 200gf 4 56 57 31 80 Default 56 This menu is for adjusting the Tool Pressure Refer to TOOL PRESSURE ADJUSTMENT 4 5 SERVICE MENU 4 HEAD ADJUST 4 5 4 lt lt HEAD ADJUST 4 5 4 TEST PRINT v BIAS 4 VIEW HEAD ADJUST 4 VERTICAL 4 lt lt VERTICAL 4 TEST PRINT VERTICAL 4 4 VIEW v HEAD ADJUST 44 HORIZONTAL 4 HORIZONTAL 4 TEST PRINT Change parameter with key HORIZONTAL H2 4 DT1 LOW 41 2 e 4 amp 30 30 0 5unit HORIZONTAL 2 lt DT3 LOW 4 2 HORIZONTAL 2 4 HI
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80. Print Cut position Adjustment Refer to Print Cut Position Adjustment v SERVICE MENU 4 TEST PATTERN 4 TEST PATTERN HORIZONTAL Itis for checking the Head Alignment in Horizontal TEST PATTERN 4 BI DIR 5 for checking the Head Alignment Bidirection av TEST PATTERN 4 FILL d Av 100 fill pattern of all heads will be printed Printing is done by 720 x 7204 16 pass av TEST PATTERN 4 BI DIR CHECK It is for checking the shifting with Bidirection printing It will be printed whole width of the media SERVICE MENU 42 CLOCK CHECK lt CLOCK CHECK 0 000400 00 008 CLOCK CHECK B 4 i CLOCK CHECK 4 OyO00d00h00mO0s d 44 CLEAR BAT FLAG 4 This menu is used for checking the REAL TIME CLOCK Time being passed after the clock has started to work will be displayed Year Day Hour Minute Second When battery is run out B will be displayed at the upper right corner of the LCD In this case battery has to be replaced However the flag won t be cleared even if battery is replaced Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the ENTER key SERVICE MENU 4 DIP SW CHECK 4 DIP SW CHECK P 0000 0000 A bit 1234 5678 This menu is used for checking the DIP SW on the MAIN BOARD St
81. SENSOR ADJUSTMENT 1 10 4 8 TOOLICROP MARK SENSOR POSITION ADJUSTMENT 74 37 1 10 WIPER SYSTEM gt 49 PRINT CUT POSITION ADJUSTMENT 74 40 1 11 PUMP SYSTEM 4 10 CALIBRATION FEEDING DIRECTION 4 42 1 12 INK SYSTEM 4 11 TOOL HEIGHT ADJUSTMENT 4 44 1 13 ACCESSORIES amp STAND mmm 1 15 4 12 TOOL PREASSURE ADJUSTMENT End 4 47 4 13 CARRIAGE WIRE TENSION ADJUSTMENT 74 51 4 54 2 Electrical Section 4 14 CAP HEIGHT ADJUSTMENT 2 1 WIRING MAP 2 2 MAIN BOARD 2 3 SERVO BOARD 2 4 HEATER BOARD 2 6 MAINTENANCE PARTS LIST 5 Supplemental Information 5 1 SENSOR MAP 5 1 6 Troubleshooting 6 1 INK DROPS ON MEDIA WHITE FINE LINE BANDING 6 1 MISSING DOT SCRATCHY PRINTING BLURRED PRINTING 3 Replacement of Main Parts 6 2 DOES NOT PRINT AT ALL 3 1 HEAD REPLACEMENT 6 3 SHIFTING IN PRINTING 3 2 WIPER REPLACEMENT 3 8 6 4 VERTICAL BANDING 3 3 CAP TOP REPLACEMENT 78 10 6 5 PRINT DOES NOT MATCH WITH CUT 3 4 TOOL CARRIAGE REPLACEMENT i 3 15 6 6 STITCH CUT zm 22 6 7 START AND END POINTS DO NOT MATCH 6 8 DISTORTED FIGURE Pec 64 6 5 6 7 3 SW POWER SUPPLY REPLACEMENT 4 FLEXIBLE CABLE REPLACEMENT 3 7 INK TUBE REPLACEMENT 3 28 3 8 BATTERY REPLACEMENT 78 33 6 9 MEDIA SHIFTING 6 7 3 9 CARRIAGE WIRE REPLACEMENT 3 35 6 10 MOTOR ERROR 6 8 310 ENCODER SCALE REPLACEMENT 1335 6 11 HEATER TEMPERATURE FAILS c 69 3 11 PINCH RO
82. Sensor Replacement reach the expected value Cut line or short circuit of Cable and Cable and Flexible Cable Replacement Flexible Cable 0105 Carriage Machine fails to connect the Tool Fault of Tool Carriage Connection 1 Check the mechanical Backlash or loose with Connection Carriage to the Head Carriage Loose of Connection Part the Tool Carriage part Error Fault of the Limit Position Initialize value 2 Lock Position Adjustment Limit Sensor does not work correctly 3 Limit Position and Cut Down Position Initialize is broken 4 Limit Sensor Replacement 0106 Carriage Machine fails to disconnect the Disorder of Cap Motor 1 Check the mechanical Backlash or loose with Disconnection Tool Carriage from the Head Loose of Connection Part the Tool Carriage part Error Carriage Fault of the Limit Position Initialize value 2 Lock Position Adjustment Limit Sensor does not work correctly 3 Limit Position and Cut Down Position Initialize is broken 4 Limit Sensor Replacement 0107 Unset up of the Linear Encoder Setup has not Linear Encoder Setup has not been 1 Carry out Linear Encoder Setup Linear Encoder been done done Even though the machine carries Disorder of Wiper Origin Sensor Wiper Origin Motor Replacement Protection Error the regular movement the Fault of Wiper Unit Wiper Unit Replacement output of the Wiper Origin Sensor Fault of Wiper Origin Sensor Wiper Origin Sensor Replacement does not
83. Tighten the bolts securely Loose bolts may cause the stand to wobble Hexagonal wrench Short Stand legs Invert the stand leg 2 Set the stand upright and place the machine on the stand Line up with the fixtures on the stand 7 3 3 Use the bolts to secure the machine to the stand Tighten the bolts securely Loose bolts may cause the stand to wobble Bolts Bolt 4 Attach the arms Bolts Bolts 06 Arm right Arm left 74 Installing the Included Items C 5 Attach the stoppers onto both ends of the shafts Loosen the screw 40 Tighte loosely Pass onto the Ww shaft Shafts Stopper C 6 Attach the two shafts to the arms Shafts 7 5 C 7 Engage the brake Using the machine with the brake disengaged may result in unstable media feed leading to poor image quality Brake 8 Install the drain bottle Remove the bottom plug from the bottom surface on the right side of the machine then screw in the drain bottle in the direction indicated by the arrow When threading the bottle onto the machine turn the bottle without applying excessive force The bottom of the machine Bottom Plug e Remove the bottom plug by pulling straight down without tilting the Drain Bottle plug Otherwise discharged flu
84. and also opened or closed whether the media is set or not SHEET LOAD SENSOR It detects whether the Sheet Loading Lever is UP or DOWN INK CARTRIDGE IC SENSOR It detects a quantity of a remaining Ink INK CARTRIDGE SENSOR and Ink type It detects whether the Ink Cartridge is installed or not INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not 5 1 5 Supplemental Information WIPER SENSOR It detects the limit position of the Wiper moving in back and forth CAPPING SENSOR It detects the limit position of the Capping Unit ENCODER MODULE It detects coordinates for Carriage Moving 5 ROLLER SENSOR Diragtion It detects the Pinch Rollers when setting up media A 2 _ SNS we lt ws 5 2 0 1 CROP MARK SENSOR THERMISTOR HEAD It detects the Crop Mark It takes the temperature around the Head The black and cyan Head is used for the measurement THERMOSTAT If the Heater exceeds the limit temperature it stops the power supply THERMISTOR HEATER It takes the temperature of the Heater 5 2 6 Troubleshooting 6 1 INK DROPS ON MEDIA WHITE FINE LINE BANDING MISSING DOT SCRATCHY PRINTING BLURRED PRINTING CHECKING POINT ACTION REFERENCE OUTLINE Nozzle condition becomes poor due to the foreign substance 1 p HM ud 9 Manual Head cleaning Users Man
85. be indicated on the right side The Check Sum and the size of the input data will be cleared when pressing the ENTER key SERVIC o UT ENU 4 4 44 10 sec 10 sec 4 This menu is used for setting the Time Out the data transmission from the host stops for a set time the machine recognizes that 1 printing has been done Default NONE i SERVIC MAINTI Fl MENU 4 MAINTE MSG 4 4 100 hours4 Fl This menu is used for setting the Maintenance time If the printing time reaches the set time the Maintenance message appears 2 SERVICI HEATER ADJUST HEATER gt 44 0 34 MENU 4 HEATER 4 5 5 HEATER ADJUST 4 DRYER DRYER gt 44 0 3 4 5 5 This menu is used for setting the offset value of print heater and dryer The heater is controlled based on the offset temperature 2 SERVICE MENU 4 PREHEAT TEMP 4 PREHEAT TEMP 441 35 p35 C 20 40 Default 20 min In this menu the temperature of PREHEAT under the PREHEATING in the USER MENU can be set The range which user can set by
86. do the AGING and then finish it by pressing ENTER key Clear the motor working hours Go back the SERVICE MENU and select HISTORY MENU gt MOTOR GROUP gt MOTOR HOURS S gt CLEAR and press the ENTER key The motor working hours will be reset to 0 SERVICE MENU 4 AGING Y 4 SCAN M SERVICE MENU 4 HISTORY MENU YD HISTORY MENU 4 OTOR GROUP Fix the 1 5 COVER 3 24 Y oin OTOR HOURS 5 44 1653 hours Yo MOTOR HOURS S 44 CLEAR ENTER I S COVER 3 6 4 Remove the 1 5 COVER 2 Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP amp WIPER CTRL gt CAP gt OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Unlock the Head Carriage and move it leftward by hand Be careful that the head does not strike the media or media clamp I S COVER lt POWER ON MENU key v MENU 45 SERVICE MENU SERVICE CAP amp WIPI Y 1 CAP amp WIPER 4
87. done 2 match with offset set in Match Offset User s Manual Jon the machine doesn t match with the blade offset the machine Offset correction won t be done and results in distorted figure Y When blade tip wears out offset will be changed Blade tip 1S Wearing out Blade NEM Therefore it results in distorted figure like the way 2 Blade Holder is set Secure the Blade loose on Tool Carriage Holder There are bearings inside the Blade Holder When the Replace the Blade bearings don t rotate smoothly direction of the blade Holder slightly shifts from the correct direction and results in distorted figure Bearing inside Blade Holder doesn t rotate smoothly When holder part of Tool Carriage is loose direction of the blade slightly shifts from the correct direction and results in distorted figure Replace the Tool 3 4 Tool Carriage When the Tool Carriage is loose the blade tip becomes Tool Carriage is loose Replacement shaky and results in distorted figure Motor Gear ie meshed When Motor Gear is meshed too tight or too loose Tool Adjust Backlash Carriage and Grit Roller will be driven unstable and too tight or too loose ur results in distorted figure 6 9 MEDIA SHIFTING NO CHECKING POINT ACTION REFERENCE Media Flanges are fixed by the stoppers If the User s Manual stoppers are not fixed roll shifts to left and right during media feeding and results in media shi
88. ink cartridge 4 SLOT 1 4 1402A30C0100004A5 displayed 1 511 4 ink type of the ink cartridge IC eSOL K isdisplayed Set the cartridge to the slot in order from SLOT1 to 51 074 311 CAPACITY 4 Ink capacity of the ink cartridge IC 200 displayed 511 LOT NO 49 Lotnumber of the ink cartridge IC 40218A is displayed CARTRIDGE 4 4 510 4 511 CONSUM 4 The amount of the ink used of an ink 1 704cc cartridge IC is displayed 11 TIME 4 The using time of an ink cartridge OyOO00d00h00mOO0s 1 displayed 511 INSERT 4 The number of times of insertion of 1 times cartridge is displayed 11 FLAG 4 The flag information of an ink cartridge 00000000 is displayed The various information currently recorded on the ink cartridge is read for every cartridge slot E It becomes as follows when an error occur in a certain state SLOT1 4 NO CARTRIDGE Ink cartridge is not inserted SLOT1 4 5 5 224 NO IC CHIP Ink cartridge without IC is inserted 510 1 4 system is abnormal at wire disconnection and short circuit SYSTEM ERROR driver breakage etc SLOT h Data error V DATA ERROR J a V ERVICE MENU 4 KEY CHECK 4 7 gt 4 This men
89. lines appear in the printing Pump tube is clogged Pump Replacement REPLACEMENT Ink is not supplied to the head properly As a result the white or 7 Ink Damper is clogged Replace Ink Damper dark lines appear in the printing image or printing becomes When the ink cartridge is approaching to its empty the negative pressure of the ink increases resulting in the scratchy printing or Replace Ink Cartridge missing dot due to lack in ink supply When the INK CONTROL in the menu is set to LATER the machine doesn t stop the job when the ink cartridge becomes almost empty Ink cartridge is almost empty When the Bias or Vertical adjustment is not adjusted properly 4 4 HEAD white or dark fine lines appear in the printing image When the ALIGNMENT Horizontal or Bi direction adjustment is not performed properly banding appears in the printing image Head is out of adjustment Head Alignment 10 Head Rank is incorrect Set Head Rank 3 1 HEAD Head rank setting affects the amount of the fired ink If it is not REPLACEMENT set properly the printing image becomes light or dark or blurred 3 7 INK TUBE When the Ink Tube is broken ink flows through the head T MDe Ink Tube Replacement REPLACEMENT nozzles and results in ink dropping Broken head Ink cannot be fired correctly and results in missing dot when the 12 or Head Replacement 5 1 EAD head is broken or reaches its life When the head is electricall REPLACEMENT y 3
90. lithium battery nor servicing put it into fire It may cause heat explosion and fire o Put tape around the lithium battery for insulation for disposal or preservation It may cause heat explosion and fire About the Labels Affixed to the Unit These labels are affixed to the body of this product The following figure describes the location HIGH VOLTAGE HANDLING ATTENTION Do not touch during power on Electric shock Compornents damage Do not repair Replace power unit Do not replace fuse Can not be recovered AEE MRE PRR YU SERA HARE C EAR AAHATUIL Electric charge Do not touch when power is on WARNING FOR CONTINUED PROTECTION AGAINST m REPLACE ON Bo The wiring terminal untended for connection of the pro PE 4 tective earthing conductor associated with the supply ATTENTION AFIN D EVITER TOUT RISQUE D INCENDIE N UTILISER QUE wiring DES FUSIBLES DE LA TAILLE ET DU TYPE SPECIFIES FB HS 6 Do not disconnect the cable of this terminal except the time of replacement 1 Structure amp Spare Parts 1 1 COVER PARTS LIST Main Parts ___ 5 PatsNam 6 22045135 00 COVER INK SYSTEM SP 300_ 7 8 22045371 00 COVER INK CARTRIDGE 540 9 22045376 00 COVER RAILF SP 540V PARTS LIST Main Parts ___ 5 Parts Name PARTS LIS
91. machine for cutting only Print Cut Position Adjustment is to calibrate the error in 5 Shifting of Printing and Cutting Position within 0 5mm or within 0 3 of distance traveled is in tolerance the relative positions of Head and Tool Carriage due to the manufacturing tolerance and correct an error in printing and cutting positions Therefore if this adjustment is not performed correctly printing and cutting positions will be shifted Print Cut Position Print Cut Position 4 9 Print Cut Adjustment is not Position Adjustment correct Adjustment Media Feeding amount is slightly different in each media because of the difference in its thickness When the feeding amount changes landing position of the dots will be changed and results in banding Calibration for Carriage Moving Direction is not Calibration 4 10 Calibration correct Print Cut Offset Adjustment can not be done correctly when the Crop Mark Sensor is dirty When Crop Mark Sensor is dirty relative positions of Printing and Cutting can not be corrected and cause printing and cutting positions to be shifted Crop Mark Sensor Clean the Crop Mark dirty Sensor 4 7 Crop Mark When the sensitivity of Crop Mark Sensor is low relative Sensor positions of Printing and Cutting can not be corrected Adjustment and cause printing and cutting positions to be shifted Sensitivity of Crop Mark Crop Mark Sensor Sensor is low Adjustment Tool Cro
92. of the Head Carriage is changed at the position where there is a dirt And it results in the periodical vertical bandings 6 5 PRINT DOES MATCH WITH CUT CHECKING POINT ACTION REFERENCE OUTLINE Within tolerance Explain to User Media will expand or shrink depending on the temperature and humidity Therefore if the elasticity 1 differs when printing and when cutting Printing and Elasticity in Media Cutting Positions will be shifted By accustoming the media to the environment before printing it could make the difference of elasticity minimum position in the carriage moving direction is detected by the Motor ENCODER while the printing position is detected by the ENCODER SCALE The ENCODER SCALE expands and contracts depending on the The machine s Carry out the environment temperature amp humidity and it causes the environment is not Environment Uses Manual Print Cut shifting problem in the carriage moving optimized Matching direction The shifting amount becomes bigger as it is far from the carriage standby position This function adjusts the machine to optimize its state to the environment where it is used This function is the same adjustment as LINEAR CALIB in Service menu Offset value of Set the Offset value When you are performing printing and cutting use a CUTTING ADJ is not to zero 0 Users Manual value of 0 the menu of CALIBRATION CUTTING zero 0 ADJ This setting is using the
93. reach the expected value Cut line or short circuit of Cable and Cable and Flexible Cable Replacement Flexible Cable 0110 Linear Encoder Input value from Linear Encoder is Read error of Linear Encoder 1 Confirm whether Encoder Scale is between the not changed when Linear Encoder Read error of Encoder on Scan Motor slit of Encoder Module in a whole width of the is set up the Origin side machine When Motor stops during printing Wire is not fixed to Head Carriage firmly 2 Linear Encoder Replacement Motor does not complete the 3 Scan Motor Replacement movement which is supposed to be 4 Confirm Cable Connection between Linear done Encoder Board and Print Carriage Board 5 Confirm Connection between Wire and Head Carriage 6 10 meamna conrenrs _ _ This error occurs when the Tool Crop Mark Sensor Adjustment 1 Tool Crop Mark Sensor Adjustment machine performs the Auto Crop not been performed Mark Detection or the Auto Print Cut adjustment without the Tool Crop Mark Sensor Adjustment Error doesn t work correctly There is a cut line short in the wiring 2 Thermistor Replacement Print Heater the Thermistor 0120 Thermistor Thermistor of the Print Heater Thermistor of the Print Heater is broken 1 Check the wirings of Print Heater 0121 Thermistor Thermistor of the Dryer doesn t Thermistor of the Dryer is broken 1 Check the wirings of Dryer wo
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95. the Set Length menu is 0 The amount remaining is not displayed when the setting is 0 The amount of media remaining is not updated automatically when you change the media Redo the setting The remaining amout that is displayed is only an estimate and its acuracy is not assured Maintenance Replace the Ink Cartridge IMPORTANT Once an ink cartridge has been installed never remove it until the ink has been used up except when moving the machine Frequent insertion and removal may cause air to enter the ink tube resulting in missing dot or other problems in printing quality Clean the Printing Head Explain that the machine will display PRESS THE POWER KEY TO CLEAN message if the machine is left without using for 1 month Clean Using the Cleaning Kit IMPORTANT Instruct users how to perform the cleaning so that they can do it rightly by themselves As cleaning is performed while the caps on the printing heads are detached cleaning must be completed before the heads dry out It is suggested that cleaning be completed in thirty minutes or less Other Cleaning Tasks Platen Grit rollers Pinch rollers Raise the Pinch rollers when not in use Front cover Media Clamps Explain the cleaning method for each part to the customer referring to the Users Manual Replace the Consumable parts Wiper Blade Separating Knife Dispose of Discharged Ink Explain about the time to discard the discharge
96. the heads capped This can remove the ink accumulated on the Cap surfaces due to the flushing done above the Caps Turn on the SUB POWER SW while pressing V p gt keys to enter the SERVICE MODE lt W gt POWER ON v MENU key v Menu 4 SERVICE MENU w 4 Select the CAP ADJUST menu in the SERVICE 2 SERVICE MENU 4 ADJUST 4 MENU and select ADJUST POS CAP ADJUST gt ADJUST POS gt When the carriage is not in the capping position press W key to the lower and then move the ition carriage to the capping position Note that the caps do not contact the head When you press the W key the moves to aq SEFE the position in the setting value 2 00 mm It is only possible to the stepwise 77 to the upward direction in the ADJUST POS menu When you move the cap in the downward direction press W key to move the cap lower end once and then move upward direction in 0 25 mm unit 4 54 Move the cap upward to the position that the cap contacts exactly to the head then press ENTER to update the adjustment value When you press A key the cap moves to the upward direction in 0 25 mm unit When you press W key the cap moves to the position in the setting value
97. the value in the WIPE GROUP PRINT GROUP Reference PRINTING TIME Total time of printing performed Time of the Test print is not included Counted with 1 page until it carries PIGMENT PAGES Number of pages printed with Pigment Ink out printing end operation after starting printing Counted with 2 page until it carries DYE PAGES Number of pages printed with Dye Based Ink out printing end operation after starting printing Counted with 3 page until it carries ECO SOL PAGES Number of pages printed with ECO Sol Ink out printing end operation after starting printing Counted with 4 page until it carries SUBL PAGES Number of pages printed with Sublimation Ink out printing end operation after starting printing HEAD LOW Number of pages printed with head low HEAD HIGH Number of pages printed with head high CLEAR ALL Clear all the values in the PRINT GROUP 4 11 CUTTING GROUP CUTTING TIME Total time of cutting performed hours Time of the test print is not included DISCONNECT Number of times the cutting carriage is disconnected from printing carriage times CLEAR ALL Clear all the values in the CUTTING GROUP INK GROUP Number of times the Ink Cartridge 1 has been changed Number of times the Ink Cartridge 2 has been changed Number of times the Ink Cartridge 3 has been changed Number of times the Ink Cartridge 4 has been changed Number of times the Ink Type has been changed Clear
98. vad omas ap D A VANATI zo o7 V Viu 51 x s s cepe e5 veouses vvp0 1925 eszivan 7 5 NO m 8 0 f DNE 4 ubig amos Dee 5 peog 5 namos jr E 12 L 0 5 SON 06 51 SON 2 17 Heater Board 2 2 Circuit Diagram Od T E90 W6ZOASNI 800 194 900130 BOOTHE Jag PONIL HONA 900139 19 PO QNO 030 8 49 4 or 5 ISF SH lt lt lt ni IDs ino le 655 17 ET zr el aval wol TEOOTVXI TEOHOLVEX3 TEOIBOLVEDGI 25 59 PIS
99. will be printed and cut when the ENTER key is pressed ERVICE MENU 4 CROP TOOL ADJ ving CROP TOOL 4 TEST PRINT 2 ENTER 3 From the Test Pattern find the value where the printing TEST PATTERN line matches the cutting line In this case the correction value for the scanning 1 1 1 1 direction is 0 3 Correction value 754 Tl 551 nmm oN Cutting line 4 37 Select SCAN SETTING from the CROP TOOL 1 menu and enter the correction value found in the Test ERVICE MENU 4 ROP TOOL ADJ b CROP TOOL 4 SCAN SETTING r SCAN SETTING 4 0 40mm gt 0 40mm ENTER Pattern Q Select FEED SETTING from the CROP TOOL ADJ menu and enter the correction value found in the Test ERVICE MENU 4 ROP TOOL ADJ b r CROP TOOL ADJ 44 FEED SETTING gt EED SETTING 4 0 15mm gt 0 23mm ENTER Pattern Q Select TEST PRINT under the CROP TOOL ADJ menu Test Pattern will be printed and cut when the ENTER key is pressed SERVICE MENU 4 CROP TOOL ADJ bh CROP TOOL ADJ 4 TEST PRINT ENTER
100. 0 PARTS LIST Supplemental Parts Parts No PIPE POLYCA 4 8 10 3000000096 3965 19MM 30M 524 3000000096 TAPE UHMW PE 3965 19MM Revised 6 Refer to the Service Information SP 540V 007 71 22805479 00 ASS Y TUBING 2 100MM 540 REVISED 11 No 13 75 76 Refer to the Service Information SP540V 017 REVISED 11 No S24 Refer to the Service Information SP540V 019 1 5 1 4 HEAD CARRIAGE 4 S2 4 8 2 REVISED 2 7 14 3 27 lt REVISED 2 Refer to the Service Information SP540V 003 REVISED 5 Refer to the Service Information SP540V 004 REVISED 7 Refer to the Service Information SP540V 008 REVISED 10 Refer to the Service Information SP540V 009 REVISED 11 Refer to the Service Information SP540V 013 PARTS LIST Main Parts PARTS LIST Main Parts Parts No JPatsNo 6 22845194 00 HOLDER SP 540V 8 23475214 00 CABLE CARD 21P1 180L BB 9 23475240 00 CABLE CARD 36P1 2670 88 22785116 00 SUPPORT CARRIAGE BOARD SP 540V 6081181200 ASSY INK DAMPER 3 2FAI SJ 540 PARTS LIST Supplemental Parts 27 1000000134 PLATE DAMPER SP 540V ____ REVISED 5 1 6 Parts SCREW CAP M4 8 4 10 0 8 SCREW PAN 2 3 8 NI PW2 6 0 4 1 5 BASE FRAME 0 X
101. 0 to 240V Approx 30 W 64 dB A or less according to ISO 7779 40 dB A or less according to ISO 7779 2390 W x 800 D x 1291 H mm 94 1 8 W x 31 1 2 D x 50 7 8 H in 149 kg 329 Ib 2560 W x 830 D x 1035 H mm 101 W x 32 3 4 D x 40 3 4 H in 200 kg 441 Ib Temperature 15 to 32 degrees C 59 to 90 degrees F 20 degrees C 68 degrees F or more recommended Humidity 35 to 8096 no condensation Temperature 5 to 40 degrees C 41 to 104 degrees F Humidity 20 to 8096 no condensation Exclusive stand power cord blade blade holder replacement blade for separating knife cleaning kit software RIP manuals etc The length of printing or cutting is subject to the limitations of the program or driver 2 At Roland SV G 1270G print travel 1m Preset temperature for the print heater 37 degrees C 98 degrees F preset temperature for the dryer 40 degrees C 104 degrees F Temperature 25 degrees C 77 degrees F humidity 5096 8 At Roland SV G 1270G print travel 1m Temperature 25 degrees C 77 degrees F humidity 5096 7 15 4 Not assured when the print heater or dryer is used 5 The following conditions must be satisfied Media type 3M Scotchcal Mastercut Film Roll media must be loaded on the shaft PREFEED menu item must be set to ENABLE Side margins 25 mm or more for both the left and right margins Front margin 35 mm or more Excluding stretching contract
102. 124 00 22645115 00 5 22295267 00 SHAFT WIPER SP 300 21445114 00 UNDER SP 540V 1 32 1 11 PUMP SYSTEM Old type S No AV10472 and below gt REVISED 11 1 34 PARTS LIST Main Parts Parts Name 22 8 23415122 00 CABLE ASS Y PUMP MOTOR SP 300 9 22335146 00 CAP T SPRINGFJ 540 REVISED 11 Refer to Service Information SP540V 014 PARTS LIST Main Parts Parts PARTS LIST Supplemental Parts 1 13 1 11 PUMP SYSTEM New type S No AV10473 and above REVISED 11 Refer to Service Information SP540V 014 REVISED 8 Refer to Service Information SP540V 010 PARTS LIST Main Parts jPatsNo Name 8 23415122 00 CABLE ASS Y PUMP MOTOR 5 0 9 22335146 00 CAP T SPRINGFJ 540 PARTS LIST Main Parts 2175324 00 SPRING T MOTOR 540 2715364 00 _ STAY NUT SP 300 44 1000002119 TUBE EPDM 102 004 310MM 45 1000002122 TUBE EPDM 102 004 100MM 46 1000002019 STOPPER PUMP XC 540 1 47 1000002095 ITTING TUBE VFY206 48 11000002094 BASE PUMP ASSY SP 540V 49 6700319010 ASSY PUMP SUB XC 540 PARTS LIST Supplemental Parts 51 52 54 31109601 00 55 56 57 5 5 515 31029105 00 BUSH NB 8 2 5 2 22245104 00 STOPPER GUIDE SHAFT SP 300 2 2 36 37 38 39 41 42 43 1 12 IN
103. 15112 CABLE ASSY THERMOSTAT SP 300 23415133 CABLE ASSY THERMISTOR SP 300 23415129 CABLE ASSY FAN SP 300 23415134 CABLE ASSY INK JUNCTION SP 300 23415124 CABLE ASSY G MOTOR SP 300 23415126 CABLE ASSY PINCH U D SENS SP 300 23415114 CABLE ASSY MAIN COVER SW SP 300 23415128 CABLE ASSY WIPER CAP SEN SP 300 23415123 CABLE ASSY CUT CAR ORG SP 300 23415127 CABLE ASSY PRI CAR ORG SP 300 23415113 CABLE ASSY FRONT COVER SW SP 300 23415118 CABLE ASSY PAPER SENS SP 300 23415120 CABLE ASSY WIPER MOTOR SP 300 23415121 CABLE ASSY CAP MOTOR SP 300 23415122 CABLE ASSY PUMP MOTOR SP 300 23415119 CABLE ASSY PINCH SENS SP 300 23415107 CABLE ASSY CROP SENS SP 300 23415108 CABLE ASSY LINEAR ENC SP 300 23475197 CABLE CARD 25P1 105L BB 23475112 CABLE CARD 26P1 700L BB 23475237 CABLE CARD 40P1 2070L BB HIGH V 23475217 CABLE CARD 18P1 80L BB 23475211 CABLE CARD 14P1 350L BB 23475238 CABLE CARD 15P1 2570L BB HIGH V 23475212 CABLE CARD 24P1 600L BB 23475240 CABLE CARD 36P1 2670L BB HIGH V 23475214 CABLE CARD 21P1 180L BB 23415274 CABLE ASSY HEAD U D SENS SP 540V 23415272 CABLE ASSY FAN JUNCTION SP 540V 23415273 CABLE ASSY EXT JUNCTION SP 540V 2 2 MAIN BOARD Arrangement Diagram Component Side It indicates the version of the Main Board
104. 2 00 mm When you 5 key the adjustment value is not updated and the capping is carried out and then exiting the menu 4 MODE to check the cap adjustment value The cap moves to the same position as the CAP OPEN SUCTION is performed Check if there is the gap between the cap and head Enter the CHECK GAP menu in the SERVICE TE CHECK GAP is the menu to check the gap between the caps and head For adjustment use the ADJUST POS menu Gap 4 55 5 Supplemental Information 5 1 SENSOR MAP Front View of the machine eee 5 COVER SENSOR It detects whether the 1 5 Cover is opened or closed It detects the origin of the Carriage Moving Direction and the limit FRONT PAPER SENSOR It detects the front edge of the media FRONT COVER SENSOR HEAD LOCK SENSOR It detects whether the Front Cover is HEAD UP DOWN SENSOR It detects wheter the HEAD CARRIAGE opened or closed It detects the position of the head is at locking position or not lever Rear of the machine MAINTENANCE COVER SENSOR REAR PAPER SENSOR It detects whether the Maintenance Cover is It detects the rear edge of the media
105. 20 WO RO y N r lt TWNOG 55 Gu on 29 9 4 1 mo E 4 t 34 5 X ue lt N an EISA SdOSsA E E E Sh 94900A 4a d aa 1711455 90 9a SSA 904 s 4n vv E A 29 vy LM soe E A EY 8 iota Was BD 908 2 2 iL a I ae Lat S ov ait aD 635 ao QOL T oF OW uv 9A Sm ean FEG HVE ov OY 5 ossa jd 99 su suvis gt n ov 1 090 9 8 g yor 8v 5 2 0610015 gt 59 s gn a OSSh Coo Iris SUD au ul J eno ES TOTO adn I E 151015 2710970 peak 0811 15 Lu 25 5 z N INd L1Q 320 Sd m w E W 844 SL x E 2 or w W 0 I Sm sce eos 1988 64 90H 5 639A sae aa etd zu S B z Ww Si SLOW 2 SE vua m ve zd LOI PN te How d 5 DAOA goran od L OSSA YEN LIV ze ys LE 921 Or e s S SL 91 a E E En REM il ssw SSA n z 501 n 92 lt _ 3Wwddssvo dH 22 2 m IYN qu 8
106. 5 FRONT RAIL COVER COVER FRONT COVER Enter the SERVICE MODE and perform the following adjustments and settings gt PINCH ROLLER POSITION SENSOR CHECK LIMIT POSITION amp CUT DOWN POSITION INITIALIZE TOOL HEIGHT ADJUSTMENT TOOL PRESSURE ADJUSTMENT CROP MARK SENSOR ADJUSTMENT TOOL CROP MARK SENSOR POSITION ADJUSTMENT PRINT CUT POSITION ADJUSTMENT CUTTING QUALITY CHECK 3 19 3 5 CARRIAGE MOTOR REPLACEMENT 1 Turn off the MAIN POWER SW Ls MAIN POWER SW 2 Remove the 1 5 COVER Remove the PANEL COVER Be sure to disconnect the flexible cable connected to the PANEL BOARD PANEL COVER Remove the SPRING SPRING ed 0 3 20 Remove the screws fixing the FLANGE Disconnect the connector of the MOTOR cable Rotate the Motor 90 degree and remove it downward Remove the Motor from the Flange and fix the new Motor to the Flange CONNECTOR Be careful with the fixing direction of the Frange 3 21 FLANGE Fix the Motor from under the MOTOR BASE M
107. 5202 5 laxwittd 4 lolo GOEPSRRERZGG DOS Ftd STA VOOLUCIOA F V4 a0 10S std Be OX DL ISDOLUE IOdIsId ON x fae SSAV X YIN 124 BDOLLSTOAILIA VaUSINWILSA 32 L A E Toma VANYA t T TAVAT DAV 59 SDS 1 EONI Od RIA i o Paus TINI 194 tn E TO sana NON Gu NON CEM ES ORE NON 20 XOVg sod Lo 6E I2LAD 192 66EIDLAD E RA g BOIS HIE gt 4 T BI Y VIVUS Lu REFE 1652 9082 ISOLARARYGE EIA SEGA GND 3333 eval SDA 2 5555 ESA HM ziv ev Rm SN uv ao D 5558 avoT as gt z SJ civ 9 i rona H 389 55 288828 4 WI 5 EAE 5 8 E aw a aN aw 10 8522525 SIERE SER 2 E ES Me 225 02282 52 5 iv 5 i A E 8 E ay Sd x sy m 5 i wo FPR REEDS 2 x M i E iv 4 i M iy ov E EE Ser M 2g EER or
108. 8 19 16 17 26 27 24 25 ENABLE Stop 0 0096 SHORT DISABLE 28 5m ENABLE 105 gf 25 cm s 0 250 mm 30cm s 7CV3738UT VYWXSU ZFUS3939RUSYXWSV 00100000 01000000 00000000 01100001 00000000 00000000 00000100 00000000 00000000 00000000 00000100 00000000 00000000 H1 H2 46 7 7 8 20 8 mm 1828 2 mm 0 00 96 1575 0 mm 203 4 mm 0 181 0 181 4 13 Ink remain 1 4 Head Temperature Heater temp Print Heater temp Dryer Length unit Temperature unit Menu language Sleep Sleep interval Head height Scan interval Vacuum power Heater setting Print Heater setting Dryer Preheating Feed for Dry Cutting calib F S Print cut adjust F S Cutting priority Prefeed Maintenance request Booter version Battery Cap adjust Heater adjust Print Heater adjust Dryer Preheat temperature Heating timeout Force adjust 30gf Force adjust 20091 Crop tool adjust F S Print cut adjust F S Pinch Adjust Crop sensor adjust Timeout 99 95 93 94 29 84 2 37 98 41 104 imm English ENABLE 30 min HIGH 0 0 sec AUTO 37 98 F 40 C 104 F MENU DISABLE 0 00 0 00 0 00 0 00mm COMMAND DISABLE NONE 1 03 Charged 0 00 mm 0C 0C 35 20 10 51 0 50 0 20 mm 0 11 0 60 mm 1 55 mm 0 NONE HISTORY REPORT History Re
109. ARE 1 Firmware Disk 2 Windows PC OS Windows2000 XP Network port is required 3 Peck exe 4 Network cable A cross cable is required when you connect SP 540V to PC directly Confirm that main power of SP 540V is turned on and sub power of SP 540V is turned off Double click Peck exe to start the Peck Peck screen is displayed Click Select Port button 4 Select Port screen is displayed Confirm that via Network is checked Input the SP 540V s IP address Click OK 4 17 Get Report Get Parameters Put Parameters Set Head Rank Firmware Upgrade Exit LEN Peck screen is displayed again Click Firmware Upgrade button Open screen is displayed Select the firmware file and click Open Peck starts to send the firmware to the SP 540V Machine goes into Firmware Upgrade mode automatically When upgrade is completed sub power sw will be turned off automatically 4 18 Select Port Get Report Get Parameters Put Parameters Set Head Rank 5 540 1 00 DATA ERROR gt gt FORMAT ERROR ERASING NG DEVICE ERROR gt gt WRITE ERROR WRITING NG DEVICE ERROR VERIFYING NG COMPLETE DEVICE
110. BIS 5 650 ov sE fff ols sy sa 943 FE e d 01301 TE0I301 V8X3 XOL za INg E Zu E En SV EZ AT EV d Sv E lo e E lo N t SIV Ove SH li 1 4 1 ez alvi 655A 24 Main Board 2 6 19539 13538 Le etel Ye NON NON 81350 as sio sio 897 S inox NO
111. CUT POSITION ADJUSTMENT Adj Time 26min Total Time 33min gt CARRIAGE BOARD REPLACEMENT 15min THERMISTER CHECK LINEAR ENCODER SETUP Adj Time 10min Total Time 25min 1 2 PANEL BOARD REPLACEMENT 7min LCD LED BUZ CHECK KEY CHECK 4 Total Time 10min gt Adj Time 3min 1 Input the serial number in the SERVICE MENU gt SERIAL 2 It can be performed in the SERVICE MENU gt CAP amp WIPER CHECK 3 It can be performed in the SERVICE MENU gt FORCE ADJUST 4 t can be performed in the SERVICE MENU gt KEY CHECK SERVO BOARD REPLACEMENT 12min 1 SENSOR CHECK 5 INK CARTRIDGE SENSOR INK EMPTY SENSOR and PINCH ROLLER SENSOR CAP amp WIPER CHECK 2 FAN CHECK 6 PUMP CHECK 7 AGING TOOL PRESSURE ADJUSTMENT CROP MARK SENSOR ADJUSTMENT TOOL CROP MARK POSITION ADJUSTMENT PRINT CUT POSITION ADJUSTMENT Adj Time 40min Total Time 52min gt DON OOP Iv HEATER POWER BOARD REPLACEMENT 10min 1 HEATER CHECK 8 Adj Time 3min lt Total Time 13min gt HEATER CONTROL BOARD REPLACEMENT 5min 1 HEATER CHECK 8 Adj Time 3min lt Total Time 8min gt JUNCTION BOARD 1 REPLACEMENT 10min 1 SENSOR CHECK 5 HEAD LOCK SENSOR LIMIT SENSOR FRONT COVER SENSOR MAINTENANCE COVER SENSOR SHEET LOAD SENSOR FRONT PAPER SENSOR REAR PAPER SENSOR 2 CAP amp WIPER CHECK 2 3 FAN CHECK 6 4 SCAN MOTOR AGING Total Time 18min
112. Driving HEAD BK amp CY 186 15129122 2504131 GB Transistor for Driving HEAD BK amp CY TRIO 15129121 25 1746 Transistor for Driving HEAD BK amp CY R7 15129122 2504131 GB Transistor for Driving HEAD 8 R11 15129121 25 1746 Transistor for Driving HEAD 8 15129122 TR2SC4131 GB Driving HEAD MG amp YE 2 15129121 TR2SA1746OY Transistor for Driving HEAD MG amp YE 2 22555109 FUSE CCFINTE1 6 for HEAD BK amp CY 22555109 FUSE CCFINTE16 FUSE for HEAD MG amp YE SERVO BOARD IC Parts Description Function IC17 15189105 IC LINEARMTD20 7 PUMP MOTOR DRIVER IC14 15189111 IC LINEAR MTD2005F 4072 ET WIPE MOTOR DRIVER IC18 15189111 IC LINEAR MTD2005F 4072 MOTOR DRIVER 15119119 TR FET UPA1759G E2 FAN DRIVER Fi 12559102 FUSE MMCT 3 15A ET MOTOR POWER FUSE HEATER CONTROL BOARD 15119119 TR FET UPA1759G E2 ET RELAY DRIVER 2 24 3 Replacement of Main Parts The necessary adjustments after the replacement of each part and the referential time for each work are desc 1 2 3 4 5 6 lt 1 2 3 lt lt 1 2 3 4 5 lt 1 2 CAP HEIGHT CHECK 9 ribed as follows HEAD REPLACEMENT 20min 1 Head THER
113. ENO 01050 9 8 0105090 08M NYOS 5 H S I H3lV3H eH 2 H3lV3H SH 13NVd 5 5 6090 2 B 1 6 E 02009078 54555 H3A 69 g 807 2 GION310S YOLOW e 00909078 030909078 OLENO 006 0 80ENO 90 7 ouvosNouoNn QHVOG SN3S Tm mmm T POSNI 080509 _ HOSN3S HOSN3S 3080 uvaudadvd 02050908 dvo W3dOONJ dido 6 HOLON LIND ALdWW3 LSIX3 1NOHJ H3dVd i 09508 5 980 HYVO LNO i i MS LNOYS SP 540V WIRING 23505631 CABLE ASSY AC LIVE BROWN PC 600 23505632 CABLE ASSY AC NEUTRAL BLUE PC 600 23415268 CABLE ASSY AC GROUND GREEN SP 540V 23415116 CABLE ASSY AC POWER SP 300 23415269 CABLE ASSY AC SWPS POWER SP 540V 23415270 CABLE ASSY POWER H AC SP 540V 23415115 CABLE ASSY POWER SERVO SP 300 23415117 CABLE ASSY POWER MAIN SP 300 23415125 CABLE ASSY SCAN MOTOR SP 300 23415111 CABLE ASSY POWER H DC SP 300 23415109 CABLE ASSY RELAY JUNCTION SP 300 23415132 CABLE ASSY THERM JUNCTION SP 300 23415271 CABLE ASSY V SELECTOR SP 540V 234
114. EPLACE 4 o ENTER In NOW PROCESSING Make sure the screen shown in the figure is displayed INSERT STOPPER Then remove the 1 5 COVER 5 COVER Attach the Cleaning Stick at the location as shown in the figure and press the ENTER key 3 9 Using the tweezers grasp the bottom portion of the wiper and take it off the hook Use the tweezers to press the area shown in the figure and engage the WIPER on the hook Make sure to attach the Wiper so that the rubber surface toward the front Remove the Cleaning Stick and fix the 1 5 Cover Then press the ENTER key Head Cleaning starts automatically After cleaning has finished the Sub Power will be turned off automatically 7 I S COVER 3 10 3 3 1 Remove the 1 5 COVER 2 Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP amp WIPER CTRL gt CAP gt OPEN and press the ENTER key The CAPPING UNIT moves down and allows you t
115. ERROR WRITE ERROR 2 F W installation when the Main Board is replaced Make sure the MAIN POWER SW is OFF and then turn on the MAIN POWER SW again while pressing lt keys Or since SUM ERROR is displayed when the MAIN POWER SW is turned on WAITING is displayed on the LCD if the ENTER key is pressed at that time Press ENTER to excute the installation Send the firmware using the Peck 4 19 lt ATL Y MAIN POWER VERSION UP SURI E 4 4 4 HEAD ALIGNMENT Referential Time 25 min 1 Head Alignment About HEAD ALIGNMENT HEAD ALIGNMENT is necessary to obtain the good printing quality If the heads are not aligned printing problems such as banding fine lines gap between bands could occur 1 Remove the 5 COVER COVER Remove the CARRIAGE COVER CARRIAGE COVER 3 Remove the DAMPER PLATE DAMPER PLATE 4 20 Remove the HEAD BOARD COVER Clear Cover 5 Turn on the SUB POWER SW while pressing lt V and gt keys to enter the SERVICE MODE Setup the PET film on the machine BIAS ADJUSTMENT 6 Select the BIAS TEST PRINT menu under the HEAD ADJUST menu and press the ENTER key TEST PATTERN shown in the right figure will
116. GH 4l i HORIZONTAL lt 2 4 DT3 HIGH 4 2 4 v HEAD ADJUST 45 BI DIR DEFAULT4 BI DIR DEFAULT 4 TEST PRINT AY AY Change parameter with key BI DIR DEFAULT lt H2 42 gt DT1 LOW 4 7 10 e v lt 0 60 0 5 av BI DIR DEFAULT 42 H1 H2 4 DT3 LOW 4 7 10 A d AY Change parameter with amp key BI DIR DEFAULT4 H1 H2 4 DT1 HIGH 4 7 10 v 7 0 60 0 5unit BI DIR DEFAULT4e H2 DT3 HIGH 4 7 10 A The standard head of adjustment is changed default is 1 HEAD ADJUST 4 STANDARD HEAD 4 STANDARD HEAD 4 1 1 This menu is used for adjusting the head alignment Refer to HEAD ALIGNMENT 4 6 SERVICE MENU 4 SERVO LOCK 4s lt SERVO LOCK 4 lt gt SERVO LOCK gt 45 1004 4 S 04 v SERVO LOCK 4 SERVO LOCK 4 04 04 This menu is used for checking whether the Servo Motor can perform the Servo Lock This menu makes the Servo free The value on the LCD changes depending on the head position when you move the carriage left and right by hand if the motor feeds back right When the ENTER key is pressed the Servo Motor will be excited
117. H2 times HEAD WASH H1 Number of times the Head Wash has been performed H1 times HEAD WASH H2 Number of times the Head Wash has been performed H2 times PUMP UP H1 Number of times the Pump Up has been performed H1 times PUMP UP H2 Number of times the Pump Up has been performed H2 times CLEAR H1 Clear all the values of the H1 CLEAR H2 Clear all the values of the H2 CLEAR ALL Clear all the values of all the Head MAINTENANCE GROUP Item Contents Unit Reference COUNT Number of times the Head Maintenance has been performed times This value is cleared automatically TOTAL TIME Lapsed time from the last Head Maintenance hours after the Head Maintenance PRINTING TIME Printing time from the last Head Maintenance hours s value isicleared automatically after the Head Maintenance This value is cleared by pressing the ENTER key after LCD displays SPONGE HOURS The actual time the machine performs printing hours TIME FOR SPONGE REPLACE or selecting CLEAR in SPONGE HOURS in MAINTE GROUP CLEAR ALL Clear all the values in the MAINTENANCE GROUP WIPE GROUP Item Contents Reference This value is cleared automatically WIPING COUNT Number of times the Wiping has been performed after replacement This value is cleared automatically after replacement RUBBING COUNT Number of times the Rubbing has been performed WIPE REPLACE Number of times the Wipe has been replaced CLEAR ALL Clear all
118. Ink Tube Replacement REPLACEMENT Ink is not supplied to the head properly the head or there is a cut line in the Flexible cable the head or Cut line in Flexible Cable doesn t work properly Cable Broken Head or Head Replacement Life of Head i i I the H Broken Mainboard Mainboard Replacement If the signal sent to the Head is not normal the Head doesn t work properly 3 1 HEAD When the head is mechanically or electrically broken the head REPLACEMENT doesn t work properly pad Contact win When there is bad contact with the Flexible cable connected to Cable Re fix Replace Flexible 6 2 6 3 SHIFTING PRINTING NO CHECKING POINT Media is not set Media is not set straight Make sure to Media 1 Set Media correctly Users Manual correctly straight referring to the Users Manual 3 10 Encoder Scale Replacement Encoder Scale is dirty broken Clean or Replace Encoder Scale Encoder Module is dirty Clean or Replace broken Encoder Module 4 4 HEAD Head Alignment ALIGNMENT Head is out of position ABSORPTION FAN is not working FAN Replacement 6 4 VERTICAL BANDING When Encoder Scale is dirty or broken the printing image can be shifted in a staircase pattern because the printing position in the scanning direction cannot be detected correctly When Encoder Scale is dirty or broken the printing image can be shifted in a staircase pattern bec
119. K SYSTEM H VM 57 j f B 50 PARTS LIST Main Parts Parts No 7 6 840605080 00 JUNCTION BOARD SP 300 8 22055594 00 PLATE INK CARTRIDGE HOLDER SP 300 9 22055435 00 PLATEJNKFJ 500 1 PARTS LIST Supplemental Parts jPatsNo 2 23475216 00 CABLE CARD 40P1 1400L BB SP 300 1 13 ACCESSORY amp STAND 721 P REVISED 11 PARTS LIST Main Parts PARTS LIST Main Parts PartsNo Parts Name Parts Parts Name AC CORD HO5VV F 240VE 10A S ASS Y STAND SP 540V AC CORD SJT 117V 10A 3PVC RETAINER CARRIAGE SP 300 CABLE AC VCTF 100V 12A 5 TWEEZERS PTS 01 WIPER HEAD 50 CARTON COVER INK SP 300 6 13499209 00 ADAPTER PLUG 100V CARTON ACCESSORY SP 540V CARTON COVER SP 540V 8 122805574 00 ASS Y LONG MEDIA CLAMP SP 540V 9 22805575 00 ASS Y SHORT MEDIA CLAMP SP 540V 5a PARTS LIST Supplemental Parts jPatsNo 31049157 00 SCREW CAP 6 20 BC PW SW 31139103 00 SCREW PLAPOINT M4 6 WH FE 22055692 00 5 CLAMP MEDIA L SP 540V 22055693 00 PLATE LONG CLAMP MEDIA SP 540V 22055694 00 PLATE SHORT CLAMP MEDIA R SP 540V 31229103 00 SCREW TRUSS M2 6 31249221 00 WASHER 8 18 1 6 C 31249310 00 WASHER SP 8 2 Electrical Sectio 2 1 WI
120. LELR REPLACEMENT 3 43 TO REACH THE PRESET VALUE 3 12 CUTTER PROTECTION REPLACEMENT 3 44 6 12 DOESN T CONTROL THE THEMPERATURE gt 6 9 3 1 3 1 gt 9 45 6 13 ERROR MESSAGE Temm 76 10 7 Service Activities 7 1 INSTALLATION CHECK LIST 7 2 MAINTENANCE CHECK LIST 7 3 SPECIFICATION Windows and MS DOS are registered trademark or trademark of Microsoft Corporation in the United States and or other countries Revision Record MEI eM Tene men sen e revs ra MNT 6 2 6 MEINTENANCE PARTS LIST Electrical Parts has been revised PARTS LIST Electrical Parts has been revised ee am 4 HEAD 4 HEAD CARRIAGE Parts has been revised 0 Parts has been revised 2005 9 13 DRIVE UNIT 1 10 WIPER Parts has been revised 2006 1 12 1 4 HEAD 4 HEADCARRIAGEPartshasbeenrevised Parts has been revised 3 8 BATTERY REPLACEMENT Procedures have been revised 1 11 SYSTEM Parts have been revised 2007 1 9 1 5 1 5 BASE FRAME Parts have been revised FRAME Parts have been revised 2007 4 26 1 4 HEAD CARRIAGE Parts has been revised 1 3 DRIVE UNIT 1 4 HEAD CARRIAGE 1 10 WIPER 1 11 PUMP SYSTEM 2007 12 7 1 13 ACCESSORIES amp STAND Parts have been revised Kato Misako Sect 3 WARNING has been added 4 2 SERVICE MODE SYSTEM SWITCH has been revised To Ensure Safe Work
121. MISTER CHECK HEAD ALIGNMENT HEAD INFORMATION CLEAR CAP HEIGHT CHECK 9 TOOL CROP MARK POSITION ADJUSTMENT Adj Time 57 min Total Time 77min gt TOOL CARRIAGE REPLACEMENT 15 min LIMIT amp CUT DOWN POSITION ADJUSTMENT TOOL HEIGHT ADJUSTMENT TOOL PRESSURE ADJUSTMENT CROP MARK SENSOR ADJUSTMENT TOOL CROP MARK POSITION ADJUSTMENT PRINT CUT POSITION ADJUSTMENT Adj Time 52 min Total Time 67min gt CAP TOP REPLACEMENT 10 min 2pcs Adj Time 2min Total Time 12min gt CARRIAGE MOTOR REPLACEMENT 20 min SERVO LOCK CHECK AGING MOTOR HOURS CLEAR Total Time 25min gt Adj Time 5min PUMP REPLACEMENT 15 min PUMP TIMES CLEAR Total Time 15min gt MAIN BOARD REPLACEMENT 12 min DIP SW SETTING BATTERY INSTALLATION FIRMWARE INSTALLATION SYSTEM PARAMETER INITIALIZE HEAD RANK SETTING SERIAL NUMBER INPUT 1 CAP amp WIPER CHECK 2 CAP HEIGHT ADJUSTMENT SENSOR CHECK 10 11 12 13 14 15 16 17 18 LIMIT CUT DOWN POSITION INITIALIZE LINEAR ENCODER SETUP TOOL PRESSURE ADJUSTMENT INK TYPE SETTING HEAD ALIGNMENT CALIBRATION CROP MARK SENSOR ADJUSTMENT TOOL CROP MARK POSITION ADJUSTMENT PRINT CUT POSITION ADJUSTMENT Adj Time 90min Total Time 102min gt CUTTING CARRIAGE BOARD REPLACEMENT 7min TOOL UP DOWN CHECK 3 PINCH ROLLER SENSOR CHECK CROP MARK SENSOR ADJUSTMENT TOOL CROP MARK POSITION ADJUSTMENT PRINT
122. N NON NX cd 99 H9 29 NONPELY ZEW NON _ k aivo A m 24 5 ERU on b TAN gl cy 0 65 ww wd 89 59 T rg HH 859A a NON w bo TY ov eoo E NON 1 wo aj n 850A ma zo 850A n Sruea seo a Isz olvw 38 w Se sn ck St BMW ENW T i cur Gus ser TEUN aoa ood mog 100 emoa 6199 mod x nra nro 804 95 vScotazisidan 90d 182 ISAN iod suv peotezisigan GND 09 E 09 GND 09 00A GND A 00 GND ano 35 ED0A S00A 809A QNO x 00 QNO QNO 00 GND X 00 GND 00A QNO QNO 00 4 0010 689A 1001775 3E noar anoa Dn n 50 i lt 3M z WW 50 ay Su Le ove Z 2180 1 Wese W8z 06 va zB ay 2 80 aan SU M Z aw 6 w aw NON ow ovis Lo M QE evu DEOS Gg v i NON 5 ov M Si o n wW eve 5 4
123. OTOR BASE 10 Connect the connector of the Motor cable CONNECTOR 11 Fix the Motor Flange by the 2 SCREWs temporalily Fix the SPRING then tighten up the 2 SCREWS to fix the FLANGE with checking the gears mesh without the baklash 12 E Apply a proper quantity of grease FLOIL G902 between gears 3 22 14 1 Connect the PANEL CABLE to the PANEL BOARD and ix the PANEL COVER Perform the SERVO LOCK CHECK After turning on the main power turn on the sub power while pressing the Left Right and Down keys to enter the SERVICE MODE 1 16 In SERVO LOCK menu select S Move the head carriage left and right by hand and make sure the value on the LCD changes depending on the head position Press the ENTER key to excite the MOTOR Make sure the MOTOR is locked and the value on the LCD doesn t change 3 23 bh PANEL COVER lt POWER ON MENU key v MENU 4 vo SERVICE MENU SERVICE MENU 4 SERVO LOCK gt i gt SERVO LOCK 45 5 q SERVO LOCK 4 S 1688 4 WV ENTER SERVO LOCK 45 5 1688 1 18 18 Check the AGING Go back to the SERVICE MENU and select AGING gt SCAN and press the ENTER key Make sure the machine
124. R ENCODER 4 This menu is continued when the pinch rolls are downed v 7 1 2 Te RR a NOW PROCESSING LINEAR ENCODER 4 SETUP COMPLETED beep 1 time LINEAR ENCODER 4 error 2 times SETUP FAILED This menu is for checking the Linear Encoder Refer to LINEAR ENCODER SETUP SERVICE MENU 4 6 NOW PROCESSING LINEAR CALIB 4 FI LINEAR CALIB normal SETUP COMPLETED beep 1 time LINEAR CALIB 4 0 18 LINEAR CALIB 4 error beep 2 times SETUP FAILED This menu is used for checking the calibration value for Encoder Scale Refer to Linear Encoder Setup 4 4 When the pinch is not downed display Three beeps It continues by pinch roll down i LOWER PINCHIROLL At the time of a normal end one beep PINCH ADJUST SETUP COMPLETE PINCH ADJUST 1 150 mm E MF 2 SERVIC NU lt lt gt A compensation value is displayed PINCH ADJUST QP beter wen ead Sewanee ee i When the pinch roll is downed display Arthaimelor an three beeps E n NOW PROCESSING SINCA ADJUST
125. RING MAP HOSN3S Alddfl H3MOd MS SNOJ 0 09029L8M NOILONAr 60239 HOSN3S 503 MS H3AOO ososogorem 090S02928M 02050 978M _ H300ON3 uv3Nn 1 3 oH g 0019029282 9 zi 0 YONO lo 009509066 PNO 6 gr Z 040509078 ELLO B o E 5 2 gH AHOMLIN e l 9 nM O H3S L 8 a S gt 6 9 9 5 2 21 9g 5 S 5 NIVIN oH
126. Report from l the Service Mode MENU LANGUAGE SETUP SHEET ENGLISH 4 ENGLISH JAPANESE il LENGTH UNIT gt INCH J mm INCH TEMP UNIT gt C gt F 4 c F 4 15 Service Menu Press Menu and to enter lt p dtes en T VERSION UP SURE will be Upgrade F W lt Sub Power displayed Press ENTER to upgrade F W Installing F W A Main Power Bip mam System Parameter All parameters will be initialized A 7 ENTER Sub Power Press ENTER to start initialize Press A while aligning Carriage X to cap Heads L D lt gt Sub Power Press ENTER and set up Cut Down Pos Press ENTER Select HISTORY REPORT and History Report Service menu 4 y Report select HISTORY REPORT press and set up Cut REPORT Down Pos Press ENTER Service Report Sub Power Pepan Ausiment MAIE will be printed Users Menu Users Menu Item Combination Key Selection Press A to select Language Unit Menu Sub Power Les Select CLEANING and press ENTER Carriage moves to the middle of the left 1 5 cover Manual Cleaning Cleaning Sub Power Press W one time and press ENTER Wiper Replace Cleaning Sub Power 4 16 4 3 HOW TO UPGRADE FIRMWARE Referential Time 5min Check the SP 540V s IP address is necessary to prepare the followings to upgrade the FIRMW
127. T Supplemental Parts Parts No Pars Name SCREW CAP M4 8 BC PW4 10 0 1 2 FRAME sy 24 T N Vans E 5 __ 4 i n 27 1 2 PARTS LIST Main Parts PARTS LIST Supplemental Parts Parts _ JPatsName jPatsNo 7 6 12159573 00 BUSH 80F 0608 1 8 12159508 00 BUSH SHAFTOILES 80 1206 6 _ 9 23415129 00 CABLE ASSY FANSP 300 7 SCREW CAP M4 8 471070 8 1 3 1 3 DRIVE UNIT REVISED 11 REVISED 2 63 REVISED 6 1 3 DRIVE UNIT PARTS LIST Main Parts jPatsNo ParsNams 7876709020 45577 FEED MOTOR 5 540 REVISED 2 7876709010 JASSY SCAN MOTOR SP 540V REVISED 6 23415124 00 ASS Y GRIT MOTOR SP 300 8 2341512500 ASS Y SCAN MOTOR SP 300 9 2136510300 CASELOCK 235520 8 2 60 1199166 2 3FAIFJ 540 66 2280555500 1 55 2 1600MM SP 540V _____ 1000003824 5 5 540 PARTS LIST Main Parts Parts No _ 1 68 22805578 00 ASS Y TUBING 3 1000MM 540 69 22805478 00 JASS Y TUBING 2 20 FJ 540 22715466 00 STAY FA CODER SP 540V 25095120 00 GRIT ENCODER TS5217N561 FJ 540 1000003821 SPACER FLANGE VP 540 1000003822 BASE FLANGE VP 54
128. VING E EART TOME 5 a ee mm VOV ES wre CASADA im T E DA w T us T WD A AEN Tro SY Ovd 0 STOVG TR 67 9 TANT WN 2 TIO HW los En 57 q 89 1v 051 9 IT ovd Ost Trova le olv Ircul Main Board 5 6 C
129. a or media clamp 3 41 FRONT RAIL COVER TOP COVER ERES LEFT COVER FRONT COVER I S COVER lt V gt POWER ON MENU key v MENU SERVICE MENU 4 SERVICE CAP amp WIP Y gt CAP amp WIPER CTRL 42 1 45 M Y ENTER 7 v Fo E E P ome nk Ed ibm Wi Tom a Remove the ENCODER SCALE by removing the PLATE fixing the ENCODER SCALE at its right end and the SPRING on its left end ENCODER SCALE ENCODER PLATE SPRING PLATE Remove the SPRING PLATE from the ENCODER SCALE and fix it to the new ENCODER SCALE where there is no black dot written on it SPRING PLATE BLACK DOT Make sure not to make scratches or put grease on the ENCODER SCALE when fixing it Put the ENCODER SCALE in between the ENCODER PLATE and the GUIDE RAIL ENCODER SCALE Then fix the right end with the PLATE and hook up the SPRING on the left end sure that the ENCODER SCALE is in place E Airs dr
130. all the values in the INK GROUP HEATER GROUP PRINT USE TIME Total hours the print heater has been used hours PRINT ON TIME Total hours the print heater has been on hours PRINT ON COUNT Total hours the print heater has been powered on times DRYER USE TIME Total hours the dryer has been used hours DRYER ON TIME Total hours the dryer has been on hours DRYER ON COUNT _ hours the dryer has been powered on times CLEAR ALL Clear all the values in the HEATER GROUP ERROR GROUP Item Contents Unit Reference SERVICE CALL Number of times the Service Call has occurred imes S CALL HISTORY Service Call Number in the last 5 times No MOTOR ERROR F Number of times the Servo Error Feed Motor has occurred times MOTOR ERROR S Number of times the Servo Error Scan Motor has occurred times LOW TEMP ERR Number of times the Low Temperature Error has occurred imes HIGH TEMP ERR Number of times the High Temperature Error has occurred imes PROTECT PUMP Number of times the Protect Pump Error has occurred times Number of times it is capped compulsorily to protect the head EMERG CAPPING Number of times the Emergency Capping Error has occurred imes from drying up when the head is out of the cap more than 10 min START UNCAPPED _ of times the machine starts with the uncapped times HEATER VOLTAGE _ of times the Heater Voltage Error has o
131. at 6 10 The shifting of lines should be within 1 2 dot 4 23 VERTICAL ADJUSTMENT 12 Select the VERTICAL gt TEST PRINT under the HEAD ADJUST menu and press the ENTER key 13 TEST PATTERN shown the right figure will be printed 44 Loosen the 3 screws fixing the Head in order as shown in the figure SERVICE MENU 4 HEAD ADJUST I HEAD ADJUST 4 VERTICAL I VERTICAL 4 TEST PRINT J 4 BK MG BK Loosen the screws fixing the Head for 1 2 turn If the screws are loosened too much adjustments could not be performed correctly Turn the ADJUSTMENT SCREW so that the lines of each color in the test pattern will be straight 1 Reference Position of the printing moves 1 line by turning the screw 30 degrees 4 24 ADJUSTMENT SCREW When the lines are above the lines turn the Adjustment Screw CW When the M lines are below the lines turn the Adjus
132. atus of bit 1 8 of the DIP SW will be displayed as 0 for OFF and 1 for ON v SERVICE MENU 4 PUMP CHECK lt NOW PROCESSING 4 gt gt PUMP CHECK 4 PUMP SUCTION av PUMP CHECK 4 NOW PROCESSING PUMP RELEASE This menu is used for checking the Pump Motor Rotation for Ink Suction Direction and Ink Drain Direction can be checked Rotation check will stop after 5 seconds v 4 8 24 SERVIC ENU 4 4 gt PROCESSING WIPER CHECK I Finished WIPER CHECK 4 4 FAILED error beep 2 times This menu is used for checking the Wiper movement It moves the wiper back and forth 20 times after moving aside the Tool carriage If the machine detects the motor loses steps an error message appears But the machine sometimes can t detect it It is necessary that the technician himself herself checks the wiper motor doesn t lose steps by seeing the movement and hearing the sound v i SERVICI CHANGI EJ ENU 4 CHANGE 4 Fl 014 be 5014 4 4 Dye 5014 ECO SOL eSOLW4 501 41 SUBL 4 22 UNKNOWN Not being selected 1 It is displayed when white ink is used It is used for changing the Ink type compulsorily Head Cleaning or Ink Fill won t be performed as in the User s Mode It is used for correctin
133. ause the printing position in the scanning direction cannot be detected correctly When the 2 heads are not aligned the color shifting occurs and when the bidirectional and horizontal adjustment is not correct the shifting occurs in every band When the ABSORPTION FAN is not working Media floats on the BED and this results in the Shifting in Printing NO CHECKING POINT ACTION REFERENCE OUTLINE Encoder Scale is dirty Clean Replace Encoder Scale Scale Replacement LM Guide is dirty There is a dirt in of Drive Gear 22 Drive Gear There is a dirt in teeth ot Motor Gear 24680 olor Gear 6 3 3 10 Encoder Clean LM Guide NE When there is scratch or dirt on the Encoder Scale the printing image could be affected and the vertical bandings could be appeared at the position where there is scratch or dirt Use KIMWIPE for cleaning or replace it Never use chemicals such as alcohol for cleaning When there is dirt on the LM Guide the Head carriage has the big moving resistance and the printing image becomes to be changed from the other part at the position where there is there is a dirt And it results in the vertical banding When there is a dirt in the teeth of the Drive Gear the movement of the Head Carriage is changed at the position where there is a dirt And it results in the periodical vertical bandings When there is a dirt in the teeth of the Motor Gear the movement
134. be printed 4 21 27 Pm yy REE 65525 HEAD BOARD COVER lt POWER ON MENU key v Menu 4 SERVICE MENU v SERVICE MENU lt HEAD ADJUST HEAD ADJUST 4 p BIAS 4 5 4 K amp C M amp Y Loosen the 3 screws fixing the Head order as shown in the figure Loosen the screws fixing the Head for 1 2 turn If the screws are loosened too much adjustments could not be performed correctly Insert the 1 5 mm Hexagonal Wrench to the hole of the HEAD CARRIAGE then turn the screw so that the lines of each color in the test pattern will be straight Reference Position of the printing moves 1 line by turning the screw 3 4 turn When the upper lines are the left side of the lower lines turn the screw CW When the upper lines are the right side of the lower lines turn the screw CCW RN Adjustment f Screw y Hole for inserting the Hexagonal 4 22 Wrench 10 11 Tighten the screws fixing the Head in the reverse order when fixing with using the TORQUE DRIVER ST 056 B Torque for tightening is 2kgf 20cNm Make sure not to tighten the screws too tightly Print the test pattern again If the result is NG repe
135. ccurred times Number of times disconnection or an error occurs when an ink IC ERR Number of times the ink cartridge IC system is unusual times cartridge IC system causes abnormalities and it becomes impossible to read information from CLEAR ALL Clear all the values in the ERROR GROUP Item Contents Unit Reference POWER ON COUNT Number of times being powered on times POWER ON TIME Total times that the machine has been on hours Sleep time is not included SLEEP TIME Total times that the machine has been in sleep mode hours SHEETCUT COUNT Number of times the Sheet Cut has been performed times Auto Cut perfarmed both by command and panel CLEAR ALL Clear all the values in the SYSTEM GROUP 4 12 Service Report Roland Versa CAMM SP 540V 4 00 XX00002 ECO SOL 4Color Model Version Serial No Ink type Edge detection Empty mode Calibration Media clamp Full width scanning Sheet remain Sheet remain at loading No 1 No 2 No 3 No 4 Bi dir adjust Tool Parameter Force Velocity Offset Up Velocity Service Report Head rank H1 H2 Dip SW System SW 1 4 page5 8 page9 12 Head hori DT1 Low DT3 Low DT1 High DT3 High Head bi DT1 Low DT3 Low DT1 High DT3 High Limit position Cutter Down Position Calibration default Encorder position L Encorder position Environment match Encoder calibration 1
136. d does not work correctly Check Cable Connection between Main Board Communication CPU Sub CPU does not work correctly is Servo Board Error There is a bad connection between 2 Servo Board Replacement Main Board and Sub Board 3 Main Board Replacement 0003 DIPSW model setup about the model of DIPSW DIPSW setup error 1 Check the DIPSW setup setting error is set up in an unsuitable DIPSW defect 2 Replacement the Main Board combination Main Board defect 0101 Limit Position Limit Position Initialize has not Limit Position Initialize has not been 1 Carry out Limit Position Initialize Error been done done 2 Head Lock Even though the machine carries Head Lock Sensor does not work Head Lock Sensor Replacement Sensor Error the regular movement the correctly or is broken 2 Check the mechanical Backlash or loose with output of the Head Lock Sensor the scanning axes does not reach the expected value 0103 Limit Sensor Even though the machine carries Limit Sensor does not work correctly 1 Limit Sensor Replacement out the regular movement the is broken 2 Check the mechanical Backlash or loose with output of the Limit Sensor does not the scanning axes reach the expected value 0104 Cap Unit Even though the machine carries Disorder of Cap Motor Cap Motor Replacement Protection Error out the regular movement the Fault of Cap Unit Cap Unit Replacement output of Cap Sensor does not Fault of Cap Sensor Cap
137. d ink in the Drain bottle Explain to switch off the sub power before performing to discard the discharged ink Explain to discard carefully the discharged ink from the Drain bottle so that the ink does not spatter Maintenance When Moving the Unit I IMPORTANT When you move the machine you first clean the Head Cleaning of the heads requires 4 SOL INK cleaning cartridge Explain it is necessary to fill ink within 1 week after performing the HEAD WASH The nozzles of the Heads could be clogged if the machine is left for a long period after removing the ink Explain to switch off and on the machine and check the result before calling an engineer when Service Call error occurs There is a possibility to solve the problem Instruct users how to cap the Head Users need to cap the Head by themselves in case the Head does not return to the standby position for some reason PARTS NAME Exchange Time 6 billion shots nozzle 6000000 kshots Printing Head When the Head is replaced the Damper should be replaced at the same time 6 months or Wiping 3000 times or Ribbing 100 times Wiper When the cleaning has been done for the 500 times the message for replacement of the Wiper will be shown on the LCD Ink Tube 2000 hours S iioi Ink Tube 2000 hours 12 months or Sponge Hours 1920 hours Exchange Time of the Consumable Parts Ink Pad Pad under the Wiper Unit When the printing has been performed for 1920h the messag
138. e HEAD CARRIAGE by hand to the lock position Be careful that the head does not strike the media or media clamp 3 27 GEAR DRAIN TUBE PUMP TUBE Foma RENI JOINT TUBE o o F PUMP COVER wt 1 E ESSE a um Tur E gt cnl 4 13 14 15 16 Turn on the MAIN POWER SW Then turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP amp WIPER CTRL CAP UP and press the ENTER key to move up the capping unit 1 step Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the heads Clear the PUMP TIMES Select HISTORY MENU gt MOTOR GROUP gt PUMP TIMES CLEAR and press the ENTER key Fix the 1 5 COVER 3 28 lt gt POWER ON MENU key v MENU 45 SERVICE MENU DE
139. e HEAD RANK by selecting the digit with the Left and Right keys and changing the parameters with the Up and Down keys Press the ENTER key to save the settings The left Head is HEAD 1 3 3 MENU 4 INK CONTROL gt INK CONTROL 44 EMPTY MODE d INK CONTROL 44 PUMP UP 4 INK CONTROL 4 4 4 HEAD WASH lt gt POWER ON MENU key MENU SERVICE MENU v 4 5CY2F2F HEAD RANK 1 45 1 5 4 v ENTER Remove the 1 5 COVER 6 Select CAP amp WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Turn off the SUB POWER SW and then turn off the MAIN POWER SW I S COVER SERVICE MENU CAP amp WIPER CTRL 4 CAP amp WIPER 4 45 4l WV ENTER Be sure to turn off the MAIN POWER SW when replacing the head The head or main board could break otherwise It is recommended to disconnect the AC code Remove the CARRIAGE COVER 34 MAIN POWER SW CARRIAGE COV ER 10 11
140. e edges of the media curls or the media Remove ca se i absorbs the Ink and becomes to be irregular 1 Media Jam surface of the media the Head Carriage catches Media Jam i a on the media during printing and results in the Motor Error 3 5 Carriage When the Motor is broken or reaches its life the Broken life of the Motor Motor Motor cannot obey the order from the CPU and it Motor Replacement Replacement results in the Motor Error 3 18 SW Power When the Power Supply voltage for the Motor is Supply not supplied the Motor cannot move and it results Replacement in the Motor Error When the Servo Board is broken the Power Supply voltage for the Motor is not supplied and the Motor cannot move It results in the Motor Error There is a dirt in Clean Drive Gear When there is a dirt in the teeth of the Drive Gear teeth of Drive Gear and it cannot rotate the Motor Error occurs Power Supply voltage for Motor is Replace Switching not supplied Power Supply Mainboard Broken Motor Driver Replacement Weight of Media When the weight of Media is too heavy the Motor exceeds usable Use usable Media Error occurs due to the too much load for feeding Media Media MOTOR ERROR ERROR DESCRIPTION SCAN MOTOR ERROR CODE 0000 0000 Display the axis which the Error happens Record for LAST ERROR CURRENT ERROR ERROR LIST gt FIC NN 001 Feed Motor Overcurrent Error 1 Big load
141. e for replacement of the Ink Pad will be shown on the LCD Battery 24 months Cutter Protection Replace depending on scratches on the Cutter Protection Pinch Roller Replace it if the rubber part is worn out 7 2 Maintenance Check List AFTER 6 MONTHS MAINTENANCE CHECK LIST Serial Number Application 0 MAINTENANCE Check Points System Report Output Taking with Peck exe Contents K LI Upgrade Cleaning Replacement 6 billion shots Replacement 2000 hours K Cleaning Replacement 6 months or Wiping 3000 times or Rubbing 100 times Cleaning Replacement 6 months Cleaning Replacement 2000 hours Cleaning Replacement Pump Revolution times 50000 times Cleaning Replacement OK Replacement OK Replacement OK Replacement OK Backlash Lubrication Replacement Lubrication Replacement 3 lt 3 ConsumableqHead OOL ALAL ALA Unit nk Pad ithium Battery L Replacement L Me Carriage Drive Gear heet Sensor i Loose OoO 9 a o im v eiro im E 0 0 5 gt 21219 0 s c 8 281215 5 2 3 8 2lo D 2 2 g gt 9 5 5 2 2 a v 8 e D lel gt m alo 3
142. ed on the LCD will be 2 5 0 2V d m i The voltage displayed in the LCD decreases for some degree due to the ink drying E pl MIN 1 9 2 674 gt 2 4V Perform OUTLEVEL CHECK again and make sure that the voltage is correct value If itis out of range adjust it again MIN 1 9V 2 6 4 2 4V 4 36 4 8 TOOL CROP MARK SENSOR POSITION ADJUSTMENT Referential Time 10min About TOOL CROP MARK SENSOR POSITION ADJUSTMENT This adjustment is for calibrating the shifting in the relative positions of Tool and Crop Mark Sensor it is not adjusted the cut position to the position of the detected crop mark becomes inaccurate gap arises in the print and cut when auto detection of a crop mark is performed There are two adjusting ways prepared in this Mode Manual and Auto We recommend to carry out the Manual Adjustment for the more accurate adjustment 1 Turn on the sub power switch while pressing lt d and gt keys to enter the SERVICE MODE iin media on the machine and lower the 4 V gt POWER ON inch Rollers v MENU key v Menu 4 SERVICE MENU 4 MANUAL ADJUSTMENT 2 Select TEST PRINT2 under the CROP TOOL ADJ menu Test Pattern
143. efore you touch any of electronic components You can do so by touching unpainted metal surface on the chassis You can also take the following steps to prevent damage from electrostatic discharge ESD When unpacking a static sensitive component from its shipping carton do not remove the component from the antistatic packing material until you are ready to install the component to the machine Just before unwrapping the antistatic packaging be sure to discharge static electricity from your body When transporting a sensitive component first place it in an antistatic container or packaging Handle all sensitive components in a static safe area If possible use antistatic floor pads and workbench pads 32 3 1 1 Turn on the SUB POWER SW perform the PUMP UP from the INK CONTROL menu When it finishes the SUB POWER will be automatically turned off Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Input the HEAD RANK of the head which is going to be installed Make sure to input the HEAD RANK before replacing the head because the sticker which the head rank is written on will be hidden once the head is installed In HEAD RANK menu select the Head No of the head that you are going to replace and input the HEAD RANK written on the new head Input th
144. fting Flanges are not set When the flanges are not fully inserted to the correctly to the Setup Media again User s Manual media tube media will be fed eccentric and results Media in media shifting The most effective measure against media shifting is to set the media straight to the machine Small Media is not set tilting of the media when setting it up could result in straight to the Setup Media again User s Manual big shifting especially doing long print It is machine recommended to setup the media by adding tension towards front and check the shifting by prefeed function before actually start printing When dust such as pieces of vinyl is stick to the Clean the Grit grit roller power to hold the media will be Roller weakened and results in media shifting Use brush to clean the Grit Roller When pinch rollers wear out power to hold the Pinch Roller is Replace the Pinch 3 11 Pich Roller media will be weakened and results in media wearing out Roller Replacement shifting Referential time for replacement of pinch roller is 24 months When Grit Roller becomes loose feeding amount Grit Roller is loose Fix the Grit Roller between left and right edges will be different and results in media shifting Holder part of Tool Replace the Tool 3 4 Tool Carriage Carriage is loose Carriage Replacement Flanges for the Fix the Flanges Media is loose with Stopper Grit Roller is dirty 6 10 MOTOR ERROR CHECKING POINT When th
145. g the Ink type in case it is set to a wrong type by mistake INKTYPE PIG4 Pigment 2 It is displayed when sublimation ink is used SERVICI T M lt gt ENU 4 CAP amp WIPER CTRL 4 U CAP amp WIPI gt ER CTRL OP 2 A U CAP amp WIPER 4 W WIPER gt W R o g D pa It is used for moving up down the cap OPEN UP Make sure not to open the cap for a long time in order to prevent the ink from drying up It is used for moving the wiper back and forth It can be moved at two level FRONT REAR Please make sure the position of the Cap and Wiper when you move the Carriage by hand Please make sure the position of the Carriage especially Heads when you move the Cap and Wiper by hand xj SERVICI DETECTING 4 PORT CHI EJ K 4 00 Waiting for Data Input Oz zJ 2 ETWORK 4 5A 102484 Data Input from the Eithernet This menu is used for checking the Data Input from the Eithernet The Check Sum and the size of the input data will be displayed on the bottom row Check Sum will be indicated on the left side and the size of the input data will
146. gee cool peru eru 062 180 292 690 s g 2 III ae 280 a 982 780 282 ged 6012 6018 5614 80 862 8719 9718 585 8 2 E u 5 E EE S ol 82 g 7 Sz eg 90 07 1 zz ele ale Bow poly 2 2718 vog TENNIS 28 J AA 55 gt 455 4559 EA 9865 A A C f Arrangement Diagram Soldering Side 2 11 it Diaqram Servo Board 1 4
147. he same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions A ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la batterie Remplacer uniquement avec une batterie du m me type ou d un type quivalent recommand par le constructeur Mattre au rebut les batteries usag es conform ment aux instructions du fabricant ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig handtering Udskiftning ma kun ske med batteri af samme fabrikat og type Lev r det brugte batteri tilbage til laverangren ANWARNING S Do not recharge short circuit disassembly the lithium battery nor put it into fire It may cause heat explosion and fire Q Put tape around the lithium battery for insulation for disposal or preservation It may cause heat explosion and fire 4 Turn off the Sub Power SW and then turn off the Main Power SW Remove the CHASSIS COVER 9 CHASSIS COVER MAIN POWER SW 3 34 A Remove the BATTERY on the MAIN BOARD by pushing it down and tilting towards right SOCKET Replace the BATTERY with new one Clear the BATTERY FLAG from the CLOCK CHECK menu in the Service Menu Be careful with the direction of the BATTERY MAIN BOARD SOCKET 2 BATTERY MAIN BOARD CLOCK CHE 0y00d00h00mOO0s
148. ht With stand Packed dimensions Packed weight Environment Power on 9 Power off Included items 1 SP 540V Piezo ink jet method media moving method 210 to 1371 mm 8 5 16 to 54 in Maximum 1346 mm 53 in 220 cc 5 cc Four colors cyan magenta yellow and black Max 1440 dpi Special blade for CAMM 1 series 10 to 300 mm s 30 to 300 gf 0 000 to 1 500 mm 0 025 mm step Error of less than 0 4 of distance traveled or 0 5 mm whichever is greater Error of less than 0 3 of distance traveled 0 3 mm whichever is greater Error of less than 0 4 of distance traveled or 0 3 mm whichever is greater When distance correction has been performed when the setting for CALIBRATION CUTTING ADJ has been made error of less than 0 2 of distance traveled or 0 1 mm whichever is greater 0 1 mm or less 0 5 mm or less Error of less than 0 5 of distance traveled or 3mm whichever is greater Heating method Setting range for the preset temperature 35 to 50 degrees C 95 to 122 degrees F Print Heater Setting range for the preset temperature 35 to 50 degrees C 95 to 122 degrees F Ethernet 10BASE T 100BASE TX automatic switching Automatic sleep feature compliant with the International ENERGY STAR Office Equipment Program AC 100 to 120 V 10 50 60 Hz or AC 220 to 240 V 10 50 60 Hz 8 8A 100 to 120 V or 4 7 A 220 to 240 V Approx 1080W 100 to 120V or 1230W 22
149. ication Replacement Wire OK Tension Replacement Paton Grit Roller Pinch Roller OK Cleaning Reflective Tape OK Cleaning heel Sensor OK Cleaning mmm Al RAR O dL Lithium Battery O Cutter Protection Grit Drive Gear Media Clamp OK Cleaning ed OK Cleaning Tool Carriage is fixed OK Loose on the wire Cutter Holder J Loose Printing L Reason oe 00 NG Reason System Report Output B Taking with Peck exe In case of any changes NOTE 7 3 Specification Printing method Acceptable media widths Printing Cutting width 1 Ink cartridges Printing resolution Printing dot resolution Acceptable tool Cutting Speed Blade force Blade offset compensation Software resolution When cutting Distance accuracy While the print heater and non While the print heater and dryer are not running 3 Distance accuracy When cutting 4 Repetition accuracy When cutting 4 5 Repetition between printing and cutting 4 6 Alignment accuracy for printing and cutting when reloading media 4 7 Media dryer 8 Ink fixing device 8 Interface Power saving function Power supply Voltage and frequency Required power capacity Power consumption During operation leep mode Acoustic noise level During operation tandby mode Dimensions With stand Weig
150. id that has collected inside the bottom plug may spill 7 6 Removing the protective stuff 1 Remove the packing Then open the front a Front 2 Remove the packing inside the front cover 5 Remove the packing Then close the front cover 3 Remove the packing 4 Remove the retainer and peel off the tape Rear 6 Attach the retainer you removed in step4 7 7 Connection Connecting the Power Cord m Installation of VersaWorks I IMPORTANT System Requirements for Installing the Software Operating system Windows XP ServicePack 1 or Windows 2000 Service Pack 4 CPU Conputer with Pentium 4 2 0GHz or faster recommended Memory RAM 512 MB 1 GB or more recommended Free hard disk space required for installation 100 MB Free hard disk space required as a working space 1 GB or more recommended Before printing Set the Voltage Switch IMPORTANT Before switching on the power set the voltage switch for the region where the machine is installed Change the setting for the language and Unit of Measurement You can change the setting for the language and the measurement unit used for the LCD by turning on the Sub Power while holding down MENU key Fill Ink IMPORTANT 2 pcs of the SOL INK cleaning cartridges are required in this work Always be
151. ing Condition Settings The following cutting conditions can be set by CUT CONFIG key Blade Force Blade Offset Tool up Speed Cutting Speed 7 9 Operations Explain about CUTTING PRIOR menu MENU The machine will cut with the cutting conditions set on the machine COMMAND The machine will cut with the cutting conditions set on the software L L L E E L When Performing Printing Only When Performing Cutting Only When Performing Printing and Cutting Separate the Media Stop or Pause Output Operations Set the Location Where Printing Starts IMPORTANT When you re performing printing using the arrow keys to pull back the media should be avoided as much as possible Otherwise printing accuracy may reduce or printing may sag Make Corrections for Printing Feed Correction Bidirectional Correction IMPORTANT When correcting the amount of feed make the settings for the same conditions for the type of media used the configuration of the media and the heater temperature as when actually performing printing When performing test printing for feed correction load the media correctly When you can make a setting for error in the amount of feed for the grit rollers on the computer the computer s setting takes priority To make the machine s setting take priority turn off the computer s setting Save and Load a Bidirectional correction Value Saving different adju
152. ion of the media Range for assured repetition accuracy For media with a width exceeding 610 mm Length 4 000 mm For media with a width of 610 mm or less Length 8 000 mm 6 Provided that media length is under 3000 mm Temperature 25 degrees C 77 degrees F Excluding possible shift caused by expansion contraction of the media and or by reloading the media 7 Media type Roland SV G 1270G Data size 1 000 mm in the media feed direction 1 346 mm in the carriage movement direction No lamination Automatic detection of crop marks at 4 points when media is reloaded During cutting PREFEED menu item must be set to ENABLE Temperature 25 degrees C 77 degrees F Excludes the effects of slanted movement and of expansion and contraction of the media 8 Warm up is required after power up This may require 5 to 20 minutes depending on the operation environment Depending on the ambient temperature and media width the preset temperature fail to be reached 9 Operating environment Humidity no condensation 80 4 v Use in an operating environment with this range 55L 1 F 85 0 15 20 27 32 59 68 80 5 89 6 Temperature 7 16 Usable Media Use genuine media for this machine Media width 8 5 16 to 54 inches 210 to 1371 mm A Cuttable media thickness 0 08 to 0 22 mm 3 2 to 8 6 mil depending on media composition B Maximum media thickness including backing
153. is not adjusted it could result in a problem that the cutting shifts from printing There are two adjusting ways prepared in this Mode Manual and Auto We recommend to carry out the Manual Adjustment for more accurate adjustment Before doing this adjustment perform ENV MATCH 1 Turn on the sub power switch while pressing lt d Y and p gt keys to enter the SERVICE MODE Set the SVG G media on the machine and lower the Pinch Rollers lt POWER ON v MENU key v Menu 4 SERVICE MENU 2 Select SETTING 2 under the PRINT amp CUT ADJ menuang press the gt key to enter the menu in the SERVICE MENU 4 right figure PRINT amp CUT ADJ b v Three marks are not printed unless 2 SETTING2 TEST CUT is pressed in the state of a gt screen v Press the TEST CUT key to excute printing the Test Pattern The marks are printed in the right edge the left edge and middle of the media Three position and each frame of the marks is cut At this time if the TEST PRINT key is pressed the mark is printed in the right edge of the media only one position and a frame of the mark is cut 4 40 Check the between the marks and c
154. is put on the motor movement instantaneously ps Feed Motor Overcurrent Error 2 0008 A little load is put the motor 1 Media Jam movement for a long time 2 Pull or Move the Carriage by hands 0001 and 0004 occurred at the same 3 Carriage runs into a thing hands time 4 Media is stuck because the media end is not separated from the 0001 and 0008 occurred at the same paper tube time 5 Heavy media is used Scan Motor Deviation Error Scan Motor Overcurrent Error 1 Mechanical Side instantaneously 2 Screw fixing the tool carriage to wire is shifted Scan Motor Overcurrent Error 2 3 Motor is broken Life A little load is put on the motor 4 Head Servo Board is broken movement for a long time 0010 and 0040 occurred at the same Revised 4 IE 0010 and 0080 occurred at the same time 6 8 6 11 HEATER TEMPERATURE FAILS REACH THE PRESET VALUE No cWEckmaPomr ACTION REFERENCE Defalt Setting 220V to 240V If the voltage switches are set to 230V and the User s Manual voltage of 115V is applied to the Heater Heaters don t warm up because enough voltage is not supplied If the fuse is broken power can t be suppied to the Fuse is broken Fuse Replacement Heaters Please check the cause of broken fuse before replacing it short circuit and others Voltage Switches are Set the Voltage not set correctly Switches Cut line in the Heater Heater Replacemen
155. itch Contents Setting Default Deactivation of Front Cover Sensor 1 Front Cover is always regarded as closed Deactivation of 1 5 Cover Sensor 1 I S Cover is always regarded as closed 9 9 0 Preset function for Bi direction adjustment is disabled 9 o 1 1 Acceleration of cutting operation decreases 1 Printing continues for 5 seconds without pausing even if ink cartridge is removed 0 Heater is disabled 1 1 The settings of FULL WIDTH S and SCAN INTERVAL are applied to all the test pattern printings 0 540 5 1 P 540V 1 Heater operates even if the machine is on with the service mode 1 Water based ink mode is supported 1 Position alignment lines are printed with crop marks 1 White ink is supported by enabling relevant functions o0 o0 1 SP 540V 300V 1 0 SP 300 1 New type pump is supported 0 Old type pump is supported depenas 1 Water based ink is supported with new type pump SERVICE MENU 4 HISTORY MENU 4 SHOT COUNT 1 lt SHOT COUNT 1 4 lt gt lt gt lt HISTORY MENU 4 MOTOR GROUP 4 26103 EShot b 44 CLEAR All the records regarding the usage of the machine will be displayed When a and keys pressed each title will be displayed on the top row and the parameters will be displayed on the bottom row Refer to the table on the ne
156. itch cut Replace IC2 on the Servo Board 6 5 6 7 START AND END POINTS DO NOT MATCH CHECKING POINT ACTION REFERENCE OUTLINE Blade used on the machine has offset and therefore tip Blade Offset doesn t is shifted from its When the offset setting done 3 the machine doesn t match with the blade offset match with offset set in Match Offset User s Manual thamachine offset correction won t be done Therefore the starting and ending points won t match especially when cutting circles 8 12 Cutter Cutter Protection is where the blade lands for cutting If there is scratch on the Cutter Protection blade doesn t Protection _ 5 rotate smoothly and therefore starting and ending point Replacement i won t match Scratch in Cutter Replace the Cutter Protection Protection When blade tip wears out offset will be changed Blade tip is wearing out Replace the Blade Therefore as same as 1 the starting and ending point won t match especially when cutting circles There are bearings inside the Blade Holder When the Replace the Blade bearings don t rotate smoothly direction of the blade Holder slightly shifts from the correct direction and therefore starting and ending points do not match Bearing inside Blade Holder doesn t rotate smoothly Holder part of Tool Fix Holder part of Carriage Tool Tool Carriage Tool Carriage ASS Y are Carriage ASS Y loose 3 4 When Holder part of To
157. keys to enter the SERVICE MODE 3 Select CAP amp WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand 4 Move the HEAD CARRIAGE slowly leftwards FRONT RAIL COVER I S COVER FRONT COVER LEFT COVER lt POWER ON MENU key v MENU 4 SERVICE MENU 0 SERVICE MENU 4 CAP amp WIPER CTRL CAP amp WIPER 42 E Be careful that the head does not strike the media or media clamp 3 47 Remove the ENCODER SCALE by removing the PLATE fixing the ENCODER SCALE at its right end and the SPRING on its left end Turn off the Main Power SW and disconnect the power cord Then remove the CHASSIS COVER Disconnect flexible cable at the CN6 of the SERVO BOARD Then remove the 4 screws fixing the 4 corners of the CHASSIS and open it You don t have to take off the CHASSIS from the machine Remove the 2 CABLE HOLDERs that are holding the FLEXIBLE CABLE on the RAIL and remove the rivets that are fixing the CABLE GUIDEs 3 48 ENCODER SCALE SPR NG ENCODER PLATE
158. lade is caught by the vinyl because it sticks deeper into the vinyl and results in stitch cut 8 12 Cutter Protection Replacement Replace the Cutter Protection There are bearings inside the Blade Holder When the bearings don t rotate smoothly direction of the blade slightly shifts from the correct direction and therefore it will be caught by the vinyl which results in stitch cut When Tool Height is not adjusted blade hits the Bed strongly and bounces which results in stitch cut In most cases stitch cut at the beginning is caused by this reason Replace the Blade Holder Tool Height Adjustment 4 11 Tool Height Adjustment 4 12 Tool Pressure Adjustment Tool Pressure Adjustment When Tool Pressure is not adjusted blade hits the Bed strongly and bounces which results in stitch cut Fix Holder part of Tool Carriage Tool Carriage ASS Y again When Holder part of Tool Carriage Tool Carriage ASS Y are loose the cutting is unstable and results in the stitch cut 3 4 Tool Carriage Replacement When Tool doesn t move up and down smoothly blade 3 4 Tool Carriage sometimes hits the Bed strongly and bounces which Replacement results in stitch cut In most cases stitch cut at the beginning is caused by this reason Replace the Tool Carriage When Solenoid Driver IC breaks sometimes high pressure will be generated In this case blade hits the Bed strongly and bounces which results in st
159. media clamp Disconnect the INK TUBEs from the INK DAMPERs and put the scotch tape at the tip of the ink tubes to prevent the ink from spilling out Disconnect the INK TUBEs from the JOINTs and put the scotch tape at the tip of the ink tubes to prevent the ink from coming out Itis not necessary to replace the INK TUBEs of the other side of the JOINTs between Joint and Holder 3 30 FRONT RAIL COVER TOP COVER LEFT COVER FRONT COVER 5 COVER JOINTs REAR VIEW OF MACHINE 10 1 12 Disconnect 2 FLEXIBLE CABLEs that are coming from the CABLE VEYOR from the CARRIAGE BOARD Remove the GUIDE PLATEs of the CABLE VEYOR Then take out the FLEXIBLE from the CABLE VEYOR Pull out the INK TUBE from the CABLE VEYOR Put the new INK TUBE in the CABLE VEYOR through the TUBE GUIDE Be careful which hole of the TUBE GUIDE should be used for each INK TUBE 3 31 Connect the new INK TUBE to the JOINTs and mark the INK TUBE to indicate the color of the ink 1 Co 14 Cut the INK TUBE at appropriate length and connect it to the INK DAMPER Then mark the INK TUBE to indicate the color of the ink Then replace the o
160. nd it may influence the printing result Load Sheet Media C Secure in Place Using the Media Clamps Only when printing I IMPORTANT There are Short Media Clamps and Long Media Clamps The long Media Clamps interfere with the separating knife Explain to be sure to set MEDIA CLAMP to LONG in the menu when using the long media clamps Making this setting disable the media cutoff operation Heater Operation When no media is loaded When media is loaded C Changing the Number of Pinch Rollers to match the Media You can detach the center pinch rollers This lets you vary the number used to match such conditions as the width or composition of the media IMPORTANT Make sure to place all pinch rollers above grit rollers If not error message will be displayed when you close the Front Cover When printing on Banner such as SPVCB please use all middle pinch rollers 5pcs to feed the media smoothly When cutting on Hi Gloss Vinyl such as SV GG please remove the middle pinch rollers Operations Make the Temperature Setting for the Heaters IMPORTANT Do not touch the platen when the heater is operating You can set the temperature either to OFF or to a value from 30 to 50 degrees C in steps of 1 degrees C If the software you re using is provided with a feature for setting the heater temperature you can use your software to adjust the temperature Check the State of the Printing Heads Check the Cutt
161. o move the HEAD CARRIAGE by hand Move the HEAD CARRIAGE slowly leftwards so that it is not above the capping unit Be careful that the head does not strike the media or media clamp I S COVER lt POWER ON MENU key v MENU 45 4 SERVICE MENU SERVICE CAP amp WIPE CAP amp WIPER CTRL 4 CAP Y 45 4 WV ENTER ur 1 7 now Sayer it 4 1 lt gt 1 i 1 m ki bc 27 3 11 Remove the PUMP COVER Select CAP amp WIPER CTRL CAP UP and press the ENTER key The capping unit moves up Press the ENTER key 3 times because the capping unit moves up in 3 steps Turn off the SUB POWER SW and then turn off the MAIN POWER SW Disconnect the tube Black of the CAP TOP from the tube White of the PUMP Keep the JOINT TUBE for connecting the tube of the new CAP TOP 3 12 PUMP COVER SERVICE MENU 4 CAP amp WIPER CTRL b gt CAP amp WIPER 44 viv 4 4 ENTER MAIN POWER SW
162. of ink cartridge are performed and a device and a communication way are checked The existence of the driver for IC detection are checked first It becomes the following display when the abnormalities are found on the driver IC CHECK SYSTEM ERROR Next the communication check of cartridge IC is performed for every slot When a cartridge is inserted to the slot it checks by establishing communication with cartridge IC automatically When it is able to check normally OK is displayed When the cartridge is taken out the number of the slot put into the next is directed The cartridges are checked in order from No 1 to No 4 by taking out and inserting If the check is completed to No 4 normally the following indication is displayed and it ends When the ENTER key is pressed it returns to the IC CHECK menu IC CHECK COMPLETED If the communication with cartridge IC are not established the following indication is displayed and it ends CARTRIDGE SLOT 1 ERROR 4 Note The cartridge with IC is used for checking here No record to the IC is performed at all when checking Although the number of times of taking out and insertion of a cartridge is originally counted a part to have taken out and inserted with the check is not counted C Check if the cartridge sensor works correctly before performing this check CARTRIDGE 4 511 SERIAL 44 serial number of the
163. ol Carriage Tool Carriage Carriage _ ASS Y are loose the cutting is unstable and starting and Replacement ending points do not match When Tool Height is not adjusted blade hits the Bed Tool Height is not Tool Height 4 11 Tool Height strongly and bounces Therefore the cutting at the very correct Adjustment Adjustment beginning won t be done and cause the starting and ending points to be shifted When Tool Pressure is not adjusted blade hits the Bed strongly and bounces Therefore the cutting at the very 4 12 Tool beginning won t be done and cause the starting and Pressure ending points to be shifted And also when the Tool Adjustment Pressure is set too high by the user the blade offset changes because the blade tip goes deep into the vinyl Therefore the starting and ending points will be shifted Tool Pressure is not Tool Pressure correct Adjustment When Motor Gear is meshed too tight or too loose Tool Adjust Backlash Carriage and Grit Roller will be driven unstable and results in starting and ending points to shift Motor Gear is meshed too tight or too loose 6 6 6 8 DISTORTED FIGURE CHECKING POINT REFERENCE OUTLINE When Blade Holder is set loose on Tool Carriage the User s Manual blade tip becomes very shaky when cutting and results in distorted figure Blade used on the machine has offset and therefore tip Blade Offset doesn t is shifted from its center When the offset setting
164. p Mark Sensor Position Adjustment is to calibrate the error in the relative positions of Tool and Tool Crop Mark Crop Mark Sensor Therefore printing and cutting Sensor Position Tool Crop Mark Mark Sensor positions will be shifted when the relative position of Tool Sensor Position and Crop Mark Sensor is shifted from the correct Adjustment is not Adjustment Position 4 8 Tool Crop position And also the Print Cut Offset Adjustment is supposed to be done based on this adjustment Therefore the printing and cutting position will shift even if not Crop Marks are not used correct Adjustment 6 6 STITCH CUT CHECKING POINT ACTION REFERENCE OUTLINE Blade tip is wearing out Replace the Blade Blade Holder tip is caught by the media Scratch in Cutter Protection Bearing inside Blade Holder doesn t rotate smoothly Tool Height is not correct Tool Pressure is not correct Holder part of Tool Carriage Tool Carriage ASS Y are loose Tool doesn t move up down smoothly Solenoid Driver IC on Servo Board is broken When blade wears out it will be caught by the vinyl and results in stitch cut Don t use Blade Blade holder tip gets caught by the vinyl depending on the surface condition or type of media In this case try Extension Function cutting without using the blade extension function Cutter Protection is where the blade lands for cutting If there is scratch in the Cutter Protection b
165. paper Printing only 1 0 mm 39 mil When performing cutting 0 4 mm 15 mil C Roll outer diameter 180 mm D Paper tube core inner diameter 50 8 mm 2 in or 76 2 mm 3 in Roll weight 20 kg 44 Ib Other conditions Media such as the following cannot be used Media having an inward curl i e media whose print surface is on the inner side of the roll Media whose end is attached to the paper pipe core Media which is severely warped or which has a strong tendency to reroll Media that cannot withstand the heat of the heating devices Media whose paper pipe core is bent or crushed 7 17 w Side view of roll media
166. port Model SP 540V Version 4 00 Serial No XX00002 Motor group Motor hours feed 5 0 hours Motor hours scan 11 hours Pump times 2 425 times Head group Shot count H1 1 2 4 613 9 042 K shot nozzle H2 3 4 11 894 7 711 shot nozzle H1 H2 Wiping count for head 50 50 times Rubbing count for head 0 0 times Auto cleaning count 22 22 times Normal cleaning count 4 4 times Medium cleaning count 0 0 times Powerful cleaning count 0 0 times Fill ink count 0 0 times Head wash count 0 0 times Pump up count 0 0 times Ink renewal normal 0 0 times Ink renewal full 0 0 times Ink group Cartridge change 1 4 0 0 0 0 times Change ink type 0 times Renewal message 0 0 times Renewal canceling N F 0 0 times Error group Service call count 8 8 times Service call history 0104 0110 0110 0106 0110 Motor error feed 0 times Motor error scan 1 times Low temperature error 0 times High temperature error 0 times Protecting pump error 0 times Emergency capping 0 times Start uncapped 5 times Heater voltage error 0 times Ink crt system error 0 times Heater used time 51 47 hours Heater on time P D 17 11 hours Heater on count P D 1 048 835 times Maintenance group Wiper group 1 times Wiping count 20 time
167. ration Refer to CALIBRATION SERVICE MENU 4 CROP TOOl ADJ 4 CROP TOOL ADJ b 4 TEST PRINT CROP TOOL 4 FEED SETTING 4 FEED SETTING 4 0 15 b 0 23mm A v CROP TOOL ADJ lt SCAN SETTING 4 SCAN SETTING 4 0 40mm gt 0 40mm v CROP TOOL ADJ 4 CROP TOOL ADJ AUTO REMOVE CROPMARK 4 A A Y Y CROP TOOL 4 CROP TOOL ADJ TEST PRINT 2 COMPLETED This menu is used for adjusting the position of Tool Crop Mark Sensor Refer to Tool Crop Mark Sensor Position Adjustment 4 7 v SERVICE MENU 4 PRINT amp CUT 4 lt PRINT amp CUT ADJ D gt 4 TEST PRINT v PRINT amp CUT 4 FEED SETTING 4 FEED SETTING 4 0 15mm gt 0 23mm A v PRINT amp CUT 0 4 SCAN SETTING 4 SCAN SETTING 4 0 40mm gt 0 40mm v PRINT amp CUT ADJ 4 PRINT amp CUT 0 4 COMPLETED A v PRINT amp CUT ADJ 4 TEST PRINT 2 7 To change the parameter press ENTER PRINT amp CUT ADI 44 0 40 SETTING2 8 0 50 5 00 5 00 Change 0 01mm unit Press ENTER to excute Press MENU key This menu is used for
168. rk correctly There is a cut line short in the wiring 2 Thermistor Replacement the Thermistor 0125 Heater Error Print Heater doesn t work correctly There is a cut line short in the wiring of 1 Check the wirings of Print Heater Print Heater Temperature of the Print Heater is the Print Heater 2 Thermostat Replacement over 60 degree Celsius Thermostat is broken 3 Thermistor Replacement Thermistor is broken 0126 Heater Error Dryer doesn t work correctly There is a cut line short in the wiring of 1 Check the wirings of Dryer Temperature of the Dryer is over the Dryer 2 Thermostat Replacement 60 degree Celsius Thermostat is broken 3 Thermistor Replacement Thermistor is broken ervice Activities 7 1 INSTALLATION CHECK LIST Checking the Accessories j DI lt gt i Oyo C Short Media clamp 2 C Hexagonal wrench 1 ipe left and right 1 Long Media clamps 2 left and right Blade Holder 1 Pin 1 NC Replacement blade for SOL INK Cleaning separating knife 1 cartridges 2 Roland Cut Driver Roland PrintServer CD ROM 1 CD ROM 1 Cleaning kit L Roland PrintServer Network Setup Guide 1 Cleaning sticks 10 1 The short media clamps installed on the machine 2 The two middle pinch rollers are installed on the machine 7 2 Assembling the Stand C 1 Attach the casters onto the stand leg
169. s Total time 1 978 hours Rubbing count 0 times Printing time 15 hours Wiper replace count 1 times Sponge hours 9 hours System group Print group Power on count E 168 times Printing time 9 hours Power on time 66 hours Print pages by Pigment 0 pages Sleep time 391 hours by Dye ink 0 pages Sheet cut count 24 times by ECO SOL 108 pages Cutting group by Sublimation 0 pages Cutting time 2 2 hours by Head height low 108 pages Disconnect carr count 178 times by Head height high 0 pages 4 14 Other Factory Mode SYSTEM PARAMETER INITIALIZE A ENTER POWER INITIALIZE ALL The machine becomes on by turning the sub power switch SYS PARAMETER while pressing A V and ENTER keys Initialize can be performed by pressing the ENTER key V It can also be canceled by pressing the POWER key The power will be off automatically when initialize is completed It is necessary to do the LIMIT POSITION INITIALIZE after this operation INITIALIZE ia The error message SERVICE CALL 0101 will appear COMPLETED if you don t setup the LIMIT POSITION DISPLAYED LANGUAGE SERVICE REPORT PRINTING AND UNIT MENU POWER ON vw POWER ON Turn on the sub power switch while pressing W key v Service Report can be printed on the A4 size media Roland SP 300 The printing will be performed in Black Ver 1 00 Please print the History
170. shots fired from the nozzle H1 right Shots 1000 __ Life 6 billion Shots nozzle SHOT COUNT 3 Number of shots fired from the nozzle H2 left Shots 1000 6 billion Shots nozzle SHOT COUNT 4 Number of shots fired from the nozzle H2 right Shots 1000 Life 6 billion Shots nozzle WIPE H1 Number of times the Wiping has been performed H1 times Nozzle surface reliability WIPE H2 Number of times the Wiping has been performed H2 times Nozzle surface reliability RUB H1 Number of times the Rubbing has been performed H1 times Nozzle surface reliability RUB H2 Number of times the Rubbing has been performed H2 times Nozzle surface reliability CLEAN AUTO H1 Number of times the Auto Head Cleaning has been performed H1 times CLEAN AUTO H2 Number of times the Auto Head Cleaning has been performed H2 times CLEAN N H1 Number of times the Normal Head Cleaning has been performed H1 times CLEAN N H2 Number of times the Normal Head Cleaning has been performed H2 times CLEAN M H1 Number of times the Medium Head Cleaning has been performed H1 times CLEAN M H2 Number of times the Medium Head Cleaning has been performed H2 times CLEAN POW H1 Number of times the Powerful Head Cleaning has been performed H1 times CLEAN POW H2 Number of times the Powerful Head Cleaning has been performed H2 times FILL INK H1 Number of times the Fill Ink has been performed H1 times FILL INK H2 Number of times the Fill Ink has been performed
171. sing the PET G in the Factory If itis not adjusted banding or white lines appears in the printing result with an incorrect printing length 1 Turn on the sub power switch while pressing lt V and gt keys to enter the SERVICE MODE Set the PET G on the machine and lower the Pinch lt V POWER Rollers v MENU key v Menu 4 v SERVICE MENU 2 Select the TEST PRINT menu under the CALIB DEFAULT menu and press the ENTER key SERVICE MENU 4 CALIB DEFAULT CALIB DEFAULT 4 TEST PRINT 4 TEST PATTERN will be printed Calibrating amount can be calculated with the formula shown at 4 based on the printing result 1141007 TEST PATTERN is always printed with Offset 0 00 Therefore TEST PATTERN is not changed even if you change the value in the SETTING menu 500mm pees Scan 4 42 Calculate the amount to be calibrated with the formula shown at the right figure 1 CA Calibrating Amount 2 CL Commanded Length 400mm 3 ML Measured Length FORMULA CL ML _ ML x 100 5 Select the SETTING menu under the CALIB DEFAULT menu and change the amount to be calibrated with A and W keys Press the ENTER key to save the setting gt CALIB DEFAULT 4 SETTING g
172. stment values for different types of media makes it possible to load the adjustment value simply when changing the media type Detailed Descriptions of Cutting Conditions IMPORTANT Explain not to use the Media Clamps when cutting Explain to set the value of CUTTING ADJ in CALIBRATION menu to 0 when using the machine fo printing amp cutting because this menu is to correct the cutting length when using the machine only for cutting CUTTING ADJ menu corrects for the cutting length when using the machine for cutting only When using the machine for printing amp cutting always set the offset value to 0 Make Corrections for printing and Cutting Automatically and Manually Print with Crop Marks Alignment of the Crop Marks Automatic and Manual IMPORTANT Depending on the type of media it may not be possible to detect crop marks automatically When crop marks cannot be detected automatically you perform alignment manually 7 10 Operations Check the Remaining Ink Level When Not in Use for Prolonged Period IMPORTANT Even when the machine is not in use keep it in an environmental where the temperature is 5 to 40 degrees C 41 to 104 degrees F and the humidity is 20 to 80 with no consideration Be especially careful not to expose the machine to high temperature of 40 degrees C 104 degrees F or more Recording the Amount of Remaining Media IMPORTANT Default value in
173. sure to gently shake the ink cartridge before you install it Match the machine to the environment where installed Perform ENV MATCH The printing length in scanning direction may change depending on the operating environment such as temperature or humidity This adjustment is to reduce misalignment between the printing and the cutting in the scanning direction caused by the operating environment Install the Blade Connect to the Computer Setup IP Address Switch the Power On and Off IMPORTANT Once you have switched on the main power you should normally leave it on In day to day use you switch the machine on and off using only the sub power Menu Operations Neither printing nor cutting is performed while menu settings are being made When you have finished making menu settings press the MENU key to go back to the top menu 7 8 Before printing Load Roll Media IMPORTANT Explain to fix the Media flanges by changing their direction depending on the diameter of the paper tube Explain to adjust Feed Correction and Bidirectional Correction when using another type of media Explain about the thickness of usable media Refer to the User s Manual Usable Media Explain to use the Media clamps when using the media which curls easily Explain to remove the roll media from the machine after use If the roll media is installed on the machine for a long time the roll media may bend by the weight a
174. t Parameters be entered with an increment of 0 02 2 00 2 00 SETTING 4 0 00 0 14 4 4 43 4 11 TOOL HEIGHT ADJUSTMENT Referential Time 20min About TOOL HEIGHT ADJUSTMENT This adjustment is for getting correct Tool Pressure when cutting is performed When this adjustment is not performed correctly lines are cut like dashed lines or lines may be cut strongly beyond necessity FRONT RAIL COVER 1 Remove the 1 5 COVER LEFT COVER FRONT COVER and FRONT RAIL COVER LEFT COVER FRONT COVER I S COVER Turn on the sub power switch while pressing lt q V and p gt keys to enter the SERVICE MODE lt 1 POWER ON MENU key v Menu SERVICE MENU v Select FORCE ADJUST in the SERVICE MODE When you enter the FORCE ADJUST menu you can move only the TOOL CARRIAGE SERVICE MENU 42 FORCE ADJUST gt 4 44 Remove the TOOL CARRIAGE COVER Put the WHITE DUMMY PEN ST 006 on the TOOL CARRIAGE Lower the PINCH ROLLERs at both edges of the GRIT ROLLER Move the carriage to the right end of BED There is mark on this machine 4 45
175. t If the thermistor can t take the temperature of the Thermistor 4 Thermistor is broken Heater the controller can t control the temperature Replacement properly Thermostat will stop supplying voltage automatically for the safety if the temperature Thermostat Nd 5 Thermostat is broken Replacement exceeds the limit If the Thermostat is broken Heater doesn t warm 6 12 DOESN T CONTROL THE TEMPERATURE CHECKING POINT Defalt Setting 220V to 240V If the voltage switches are set to 230V and the User s Manual voltage of 115V is applied to the Heater Heaters don t warm up because enough voltage is not supplied Controller can not control the temperature because Voltage Switches are Set the Voltage not set correctly Switches 2 Thermistor is broken the thermistor doesn t take the temperature of the Replacement Heater 6 9 6 13 ERROR MESSAGE CHECKING POINT ACTION REFERENCE OUTLINE Service Refer to Service Call Refer to Service Call _____ ______ This message is displayed when unexpected error happens In the most case the error can be fixed by restarting the machine Internal Error Restart machine If the error still happens in spite of restarting the machine it sometimes could be solved by carrying out the Limit Initialization or changing some setting values 6 14 SERVICE CALL MEANING CPU Disorder of communication with Sub Boar
176. th an increment of 0 5 AY BI DIR DEFAULT 4 b H1 H2 4 DT1 high gt 4125 27 AY av BI DIR DEFAULT 44 Hl H2 DT3 high 25 27 4 A 4 27 o4 Fix the HEAD BOARD COVER Clear Cover 25 Fix the DAMPER PLATE DAMPER PLATE 4 28 4 5 LIMIT POSITION amp CUT DOWN POSITION INITIALIZE Referential Time 10min About LIMIT POSITION amp CUT DOWN POSITION INITIALIZE This is used to compensate the distance between the Capping position and the position where the Limit Sensor is detected It also detects the distance between the cut down position to the Limit Sensor 1 Remove the 1 5 COVER Turn on the SUB POWER SW while pressing lt q and p gt keys Connect the Tool carriage and Head carriage Push the HEAD CARRIAGE leftward and check if it is locked If itis locked proceed to the next step If itis not locked move the HEAD CARRIAGE rightward until it will be locked I S COVER he 4 A gt POWER ON LIMIT INITIALIZE MENU v MOVE TO CAP POS t After the HEAD CARRIAGE is locked push the Head Carriage to the left until it stops because there is a play with the HEAD CARRIAGE 4 29
177. the TOOL CARRIAGE Lower the PINCH ROLLERs at both edges of the GRIT ROLLER Move carriage to the right end of BED There is no H mark on this machine 7 Select 3091 under FORCE ADJUST menu Press the TEST CUT key and move the TOOL down 4 48 WHITE DUMMY PEN 30gf 30gf FORCE ADJUST 4 17 16 d 5 10 11 Pull up the Handle part of the TOOL HOLDER with the DIAL GAUGE ST 013 and measure the pressure when the pen tip leaves the BED Adjust the parameter in the 30gf menu with A and V keys so that the pressure will be 25 35gf 0 25N 0 35N Press the ENTER key to save the settings Select 200gf under FORCE ADJUST menu Press the TEST CUT key and move the TOOL down Pull up the Handle part of the TOOL HOLDER with the TENSION GAUGE ST 002 and measure the pressure when the pen tip leaves the BED Adjust the parameter in the 200gf menu with A and w keys so that the pressure will be 195 20591 1 9N 7 2 0N Press the ENTER key to save the settings Enter 30gf menu under FORCE ADJUST menu for checking again Press the TEST CUT key and move the TOOL down 4 49 TOOL HOLDER 17 gt 16 4
178. ther INK TUBEs in the same way 15 Connect 2 FLEXIBLE CABLEs to the PRINT CARRIAGE BOARD and put back the GUIDE PLATEs 16 Move the HEAD CARRIAGE by hand to the lock position Be careful that the head does not strike the media or media clamp 3 32 JOINTs REAR VIEW OF MACHINE 1 18 After turning on the Main Power SW turn on the Sub Power SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP amp WIPER CTRL CAP UP and press the ENTER key to move up the capping unit 1 step Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the heads 19 From the menu NOT from the service menu select INK CONTROL FILL INK and press the ENTER key 3 33 lt gt POWER ON v MENU key v MENU 4 SERVICE MENU MENU 4 INK CONTROL 44 EMPTY MODE INK CONTROL gt EMPTY MODE 4 STOP STOP INK CONTROL 4 FILL INK INK CONTROL INK CONTROL HEAD WASH INK CONTROL 4 HEAD REPLACE 4 4 3 8 BATTERY REPLACEMENT CAUTION Danger of explosion if battery is incorrectly replaced Replace only with t
179. tment Screw CCW Adjust the M Y Head on the basis of the Head It is not necessary to adjust the K C Head 16 Tighten the screws fixing the Head in the reverse order Ai when fixing with using the TORQUE DRIVER ST 056 Torque for tightening is 2kgf cm 20cNm Make sure not to tighten the screws firmly 17 Print the test pattern again If the result is NG repeat 12 16 The shifting of lines should be within 1 2 dot 4 25 HORIZONTAL ADJUSTMENT 1 18 19 Select the HORIZONTAL gt TEST PRINT in the HEAD ADJUST menu and press the ENTER key Following TEST PATTERN will be printed Find the position where the block of M and Y color matches that of the K and C color and check the number In case of having problem deciding the number the number between the 2 numbers can be selected The number with is the current setting SERVICE MENU HEAD ADJUST HEAD ADJUST HORIZONTAL ig HORIZONTAL TEST PRINT 0 H2
180. to enter the SERVICE MODE RS ire v Menu 4 SERVICE MENU 2 Select the LINEAR ENCODER menu in the SERVICE MENU and press the ENTER key SERVICE MENU 4 LINEAR ENCODER 4 4 NOW PROCESSING POS 1361 00mm Either of the messages will appear at the completion of the set up In case of SETUP error check the followings Dirt Scratch on the ENCODER SCALE Dirt Scratch on the ENCODER MODULE LINEAR ENCODER 4 ENCODER SCALE is not between the SETUP COMPLETED ENCODER MODULE Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR Fixation between the CARRIAGE and the CARRIAGE WIRE Bad Contact in the cables on LINEAR ENCODER 4 SETUP FAILED 4 33 When Linear Encoder Setup is completed carry out the LINEAR CALIB in the Service Menu to press the LINEAR CALIB J ENTER key NOW PROCESSING LINEAR CALIB 4 SETUP COMPLETED LENEAR CALIB 4 In case of an error check the followings 1 Dirt Scratch on the ENCODER SCALE 2 Dirt Scratch on the ENCODER MODULE 3 ENCODER SCALE is not between the ENCODER MODULE 4 Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR 5 Fixation between the CARRIAGE and the CARRIAGE WIRE 6 Bad Contact in the cables
181. tor and Wiper Sensor 3 Checking finishes when the COMPLETED message appears v SERVICE MENU 4 FRSHOCPULWcw 4 1234 74 gt SENSOR CHECK 777 H 4 EC A his menu displays the status of the sensors When the sensor is ON will be displayed 7 Alphabet in the menu stands for F Front Paper Sensor Rear Paper Sensor S Crop mark sensor H Head Lock Sensor O Limit Sensor C Front Cover Sensor P Maintenance Cover Sensor U Head Up Down Sensor L Sheet Load Sensor W Pinch Roller Sensor c Capping Sensor w Wiper sensor P Display in the Maintenance Cover Sensor I S Cover is ON L Maintenance Cover is I S Cover amp Maintenance Cover are ON Blank Cover amp Maintenance Cover are OFF Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty Blank No Cartridge Ink remaining C Cartridge installed Ink remaining E No Cartridge Ink empty Cartridge installed Ink empty Head Up Down Sensor H Head is in a high position L Head is in a low positon X Sensor is abnormal Check whether it attaches and is correct E v SERVICE ENU 4 CARTRIDGE 4 gt CARTRIDGE 4 SLOT 1 INSERT A A IC CHECK Error SLOT 1 ERROR IC CHECK Normal SLOT 1 Set the cartridge to the slot inorder from SLOT1 to SLOT4 IC CHECK v COMPLETED 4 Detection writing and reading
182. u is used for checking the panel keys NONE will be displayed at the bottom row of the LCD if no key is pressed The name of the key being pressed will be displayed This menu finishes when the 4 key is pressed or it is left without pressing any key for 10 seconds When there is any key that has not been pressed the name of the key will be indicated with the beep sound Secondary power cannot be turned off even if pressing the SUB POWER SW in this mode SERVICE MENU 4 4 2 As per display LCD LED BUZ This menu is used for checking the LCD LED and the Buzzer While in this mode the function check of the LCD LED and the Buzzer can be performed All turning ON OFF test of the LED Contrast ON OFF test of the LCD back light test of LCD Buzzer ON OFF test Displaying the Cursor key of the LCD all characters of LCD will be displayed SERVICE MENU 4 4 This menu is used for checking the will be ON HIGH while this mode SERVICE MENU 4 PRINT _ 25 4 HEATER CHECK 4 DRYER 25 C 4 PRINT 40 4 DRYER 25 4 This menu is used for checking the heater and thermistor When this menu is selected detected temperature of the PRINT HEATER and the DRYER will be displayed You can select PRINT or DRYER with
183. ual attached to the surface of the head or very slight drying of the ink The amount of the ink which can be accepted is different between the each media If the ink amount is not proper the printing image becomes blotted or banding appears in the Apply correct setting printing image because of too much ink It is necessary to do the Calibration when printing on the media which has a different thickness If the Calibration is not adjusted properly white lines or banding appear because of the bad feeding amount Wrong setting for 2 the media 3 3 CAP TOP Cleaning is not performed efficiently and the white or dark lines 3 Transformation of Cap Top Replacement REPLACEMENT in the printing image Wiper cannot remove the foreign substances stuck on the surface of the head In that condition ink is not fired properly and the white or dark fine lines appear in the printing image NO When foreign substances are stuck on the surface of the head ink is not fired properly resulting in the white or dark fine lines in 5 Foreign substances Manual Cleaning Users Manual the printing image The same thing happens when foreign substances are stuck on the cleaning wiper or cap because the head cleaning cannot be performed efficiently in that condition 3 2 WIPER 4 Wiper wears out Wiper Replacement REPLACEMENT Cleaning is not performed efficiently because ink is not sucked 3 6 PUMP well As a result white or dark
184. utting line The gap of the print amp cut might be different depends on the position Input the values by pressing 1 V lt q and keys to minimize the gap between the print and the cut at the 3 positions An input is performed per 0 01mm unit cutting position moves by this operation Press ENTER to save the adjustment value 0 40 0 01mm 0 50 0 20mm 4 ENTER To escape from the input screen of adjustment value press the MENU button Please be careful that the adjustment value changes if the A W 1 4 or gt key is pressed at this time The dotted line shows cutting line For the check press the TEST CUT key again and perform the printing of a test pattern Check the mark printed cut and gap of each mark and a cut line Adjustment has been completed if the quantity of the gap in three points the right the left and middle is the minimum If you can still see the large gap repeat the procedures 3 5 4 41 dda dda The dotted line shows cutting line 4 10 CALIBRATION FEEDING DIRECTION Referential Time 15min About CALIBRATION CALIBRATION is for calibrating the media feeding amount It calibrates the manufacturing tolerance of the Grit Roller diameter to make it possible to feed media for a correct amount Calibration is done by u
185. xt pages Each parameter can be cleared when the ENTER key is pressed while the CLEAR is displayed in the menu SERVICE MENU 4 gt REPORT P SERVICE REPORT 4 REPORT 4 SERVICE REPORT gt HEAD H1 REPORT 4 SERVICE REPORT 4 HISTORY REPORT gt at REPORT REPORT 4 INK CRT REPORT HEAD H1 1 REPORT 4 SERIAL a Service Report will be printed Information necessary for service activity will be printed together with the system report It will be printed in A4 size with either left or right head History Report will be printed Serial Report Menu will be printed through the RS 232C Serial with the special tool 9600bps 8 1 Xon Xoff 4 10 Contents of History Report MOTOR GROUP Reference MOTOR HOURS F Total time that the Feed Motor has been rotated hour MOTOR HOURS S Total time that the Scan Motor has been rotated hour Life 2000 hours PUMP TIMES Total time that the Pump Motor has been rotated times Life 50000 hours CLEAR ALL Clear all the values in the Motor Group HEAD GROUP Item Contents Unit Reference SHOT COUNT 1 Number of shots fired from the nozzle H1 left Shots 1000 Life 6 billion Shots nozzle SHOT COUNT 2 Number of
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