Home

FS1A Safety Controller

1. EE No Description No Description Y e eu YO A1 Safety output terminal O B1 Safety output terminal 1 gt QI Y2 A2 Safety output terminal 2 Y3 B2 Safety output terminal 3 E eum Y4 A3 Monitor output terminal 4 Y5 B3 Monitor output terminal 5 S E ES er A4 Monitor output terminal 6 Y7 B4 Monitor output terminal 7 Y16 20 ILI e NC A5 Monitor output terminal 10 Y11 B5 Monitor output terminal 11 V Ofre Monitor output terminal 12 Y13 B6 Monitor output terminal 13 l E A7 Monitor output terminal 14 Y15 B7 Monitor output terminal 15 Applicable connector A8 Monitor output terminal 16 Y17 B8 Solenoid lamp output terminal 17 Spring clamp 22 pin FS9Z CN02 IDEC A9 Solenoid lamp output terminal 20 NC B9 Blank terminal 2 1871940 1 Tyco Electronics 24V DC power terminal B10 OV DC power terminal Crimp 22 pin 7 l 2 1871946 1 Tyco Electronics Functional ground terminal FE B11 Functional ground terminal Note For the specifications of crimp connector contact Tyco Electronics wr wr erre 20 IDEC Safety FS1A Safety Controller Logic 1 Safety Input 1 Dual Channel TO XO T1 X1 Direct Opening Safety Input 2 Dual Channel T2 X2 T3 X3 Dire
2. Make sure that the intersection of optical axes is within the hazardous area Muting Lamp Muting Sensors PNP type 14 safety inputs 6 for dual inputs 4 safety outputs 2 for dual outputs 2 start inputs e 10 monitor outputs 2 solenoid muting lamp outputs Ha TET SRL Easy connector wiring Can be used with e Spring clamp connectors Crimp connectors PRR REESE eee hi ch Easy to read LED indicators Off delay outputs available Errors and I O statuses can 8 level selections within O to 30 sec be read easily with digital and LED indicators 09 01 07 IDEC Safety ne Easy circuit configuration by logic switches A safety circuit for emergency stop switches and interlock switches Logic 1 General purpose logic for various apparatus Page 7 A safety circuit for interlock switches non contact interlock switches and emergency stop switches Logic 2 General purpose logic for NO NC contact inputs Page 8 A safety circuit for safety solid state output components such as light curtains emergency stop switches inter lock switches and laser scanners Logic 3 logic for apparatus with openings Page 9 A safety circuit for light curtains and muting function Logic 4 Muting function logic for apparatus with openings Page 10 A safety circuit for two contacts with a long time lag General purpose logic for
3. Approx 40 ms ON OFF p Off time Approx 400 us The safety outputs of the SafetyOne are solid state outputs When the out put is on off check signals are generated at regular intervals The operating characteristics of the safety output change depending on the selected logic For details see user s manual Chapter 5 Logic The basic specifications remain the same Note that off check signals may cause reaction of some safety components depending on their response speed Monitor output and solenoid lamp output do not generate outputs of off check signals Monitor Output Specifications Output Type Source output N channel MOSFET Rated Output Voltage Power supply voltage Minimum Output Voltage Power supply voltage 2 0V Number of Monitor 11 Y4 Y5 Y6 Y7 Y10 Y11 Y12 Y13 Y14 Outputs Y15 Y16 Maximum output Output Current 220 mA maximum Leakage Current 0 1 mA maximum Cable Length Note 100m maximum total length per output Note When the wiring between the SafetyOne and the connected compo nent is 30m or more use a shielded cable to ensure electromagnetic immunity Monitor Output Internal Circuit Voltage V 28 8 X1 6 X17 5 ON Range 4 7 24 O g 15 Internal Circuit Lo gic Transition Circuit Yn Range Current mA The operating characteristics of the monitor output change depending on the selected logic For details see user
4. Description No Description e TO A1 Safety input drive terminal 0 XO B1 Safety input receive terminal O 2 ES T1 A2 Safety input drive terminal 1 X1 B2 Safety input receive terminal 1 4 T2 A3 Safety input drive terminal 2 X2 B3 Safety input receive terminal 2 re s T3 A4 Safety input drive terminal 3 X3 B4 Safety input receive terminal 3 re QT T4 A5 Safety input drive terminal 4 X4 B5 Safety input receive terminal 4 TH xt T2 C T5 A6 Safety input drive terminal 5 X5 B6 Safety input receive terminal 5 re s T6 A7 Safety input drive terminal 6 X6 B7 Safety input receive terminal 6 Te e T7 A8 Safety input drive terminal 7 X7 B8 Safety input receive terminal 7 EH T10 A9 Safety input drive terminal 10 X10 B9 Safety input receive terminal 10 Applicable connector T11 A10 Safety input drive terminal 11 X11 B10 Safety input receive terminal 11 Spring clamp 30 pin A11 Safety input drive terminal 12 B11 Safety input receive terminal 12 FS9Z CNO1 IDEC 2 1871940 5 Tyco Electronics T13 A12 Safety input drive terminal 13 X13 B12 Safety input receive terminal 13 Crimp 30 pin T14 A13 Safety input drive terminal 14 X14 B13 Safety input receive terminal 14 2 157 1946 9 Tyco Elecionics T15 A14 Safety input drive terminal 15 X15 B14 Safety input receive terminal 15 A15 Start input terminal 16 B15 Start input terminal 17 Output Connector
5. Note The detection time of input monitor error is infinite 09703707 euos Initializing When using control start input X17 Off delay Time Safety Output Off delay ON Time Note Note Safety Output ON Safety Input 0 Safety Input X1 Monitor Output for X1 Y4 0 15 minimum Manual Start Input X17 0 1s minimum Safety Output YO Y1 Y2 Y3 Safety Output Monitor Y12 Y13 Solenoid Output Y17 Y20 RUN Monitor Y16 6s maximum 6s maximum Initializing Safety inputs X2 to X13 are ON in this chart IDEC x Safety FS1A Safety Controller Logic 6 Safety Input 2 T2 X2 T3 X3 Mode Selector Switch Safety Input 1 TO XO X1 Safety Input 3 T4 X4 T5 X5 Dual Channel Direct Opening Safety Input 4 T6 X6 T7 X7 Safety Input 5 T10 X10 T11 X11 Dual Channel Direct Opening Dual Channel Direct Opening Safety Input 6 T12 X12 T13 X13 Dual Channel Direct Opening Start Input 1 Single Channel Monitor Teach Mode 5 Hold Self hold function H Trigger Self hold function Trigger i External Monitor 1 EDM Device T14 X14 Monitor External Device External b Monitor 2 T15 X15 Monitor Output for Safety Input Note 1
6. Figure 2 Incorrect Mounting Directions Installing on DIN Rails Use 35mm wide DIN rails for installing the SafetyOne Applicable DIN rails BAA1000 IDEC Installing 1 Fasten the DIN rail to a panel using screws firmly 2 Pull out the clamp from the SafetyOne module and put the groove of the module on the DIN rail Press the module towards the DIN rail and push in the clamp as shown below 3 Use BNL6 end clips on both sides of the SafetyOne module to prevent from moving sideways Removal 1 Insert the tip of a flat screwdriver into the latch 2 Pull down the latch until the latch clicks 3 Pull out the SafetyOne lightly and remove from the DIN rail IN 35 mm wide 35 mm wide DIN Rail DIN Rail Installing 09 01 07 IDEC Safety FS1A Safety Controller Wiring For wiring the SafetyOne spring clamp Supplied with the Safety One or crimp connector can be used For crimp type connector contact Tyco Electronics AMP Push the connector into the SafetyOne until the latches click For removal make sure to press down the latches completely before removing the connector otherwise the connector and wires may be damaged Applicable Wire and Ferrule Size spring clamp type AWG 18 to 24 recommended wire UL1007 Strip length 7 0 x0 3mm When using a ferrule for wiring select a ferrule which satisfies the terminal specifications shown below Ferrule 53 at LC a 1
7. 13 Partial Stop 1 Partial stop 1 logic for various apparatus Logic 7 is used for partial stop of systems such as machine tools semiconductor manufacturing equipment and food pack aging machines Four safety outputs can be controlled in two lines Partial Stop Improves Productivity Two line outputs can be controlled separately for partial stop improving production efficiency greatly compared to entire stop During Operation The system is equipped with an emergency stop switch and interlock switches The system is configured so that pressing the emergency stop switch shuts down the entire system while opening a door equipped with an interlock switch shuts down only the corresponding partial system The other partial system keeps operating The entire system can operate when e The emergency stop switch is unlatched AND The guards are closed interlock switch contacts are closed Emergency Stop Switch 2 Safety contactor Safety relay Emergency Stop Switch Interlock Switch A Se Solenoid output A OFF Guard locked Solenoid output B OFF Guard locked SS Safety output A ON Safety output B ON A SPSS SESS Hazardous Area Hazardous Area Interlock Switch A with Solenoid spring lock type Interlock Switch B Interlock Switch A Interlock Switch B Interlock Switch B with Solenoi
8. ON N ON Mode Select Input Mode Select Input X0 i XO i Mode Select Input Mode Select Input X1 a Monitor Output Monitor Output for X1 Y4 i for XO X1 Y4 Safety Input Safety Input X2 X2 X3 Safety Input X3 Safety Input X4 Monitor Output bb Safety Input X10 X11 Monitor Output for X4 X5 Y6 AUSSI GEI Ls Control Start Input X17 Manual Start Input X16 Safety Output YO Y1 Y2 Y3 Control Start Input X17 Safety Output Monitor Y12 Y13 Safety Output YO Y1 Y2 Y3 Solenoid Output Y17 Y20 Safety Output Monitor RUN Monitor Y12 Y13 Y16 Solenoid Output Y17 Y20 Initializing Safety inputs X6 to X13 are on in this chart RUN Monitor Y16 Note When the input time difference is 0 58 or more input monitor error is detected Initializing Safety inputs X4 to X7 X12 and X13 are on in this chart Note 1 The detection time of input monitor error is infinite at dual channel dependent inputs X2 X3 When the input time difference at the dual channel direct opening inputs X4 X5 X6 X7 X10 X11 and X12 13 is 0 55 or more input monitor error is detected Note 2 The above chart shows an example when the control start input X17 is turned on before turning on the manual start input X16 38 IDEC Safety FS1
9. Safety Input 1 Monitor Safety Input 2 Monitor Y5 Safety Input 4 Monitor Y7 X10 Safety Input 5 Monitor gt Y 10 X11 X12 Safety Input 6 Monitor 39 Y 11 X13 Note 1 Safety output 1 monitor is turned off when safety input 1 is set to auto mode Monitor Output for Safety Output Note 2 Safety Output 1 Monitor Note 2 Y12 Safety Output 2 Monitor Note 2 Y13 Note 2 Safety output 1 monitor and safety output 2 monitor turn off immediately independ of off delay time Safety Output 1 Solenoid Output Auto Mode Note 3 Y17 20 Auto mode In Run state the solenoid output turns on when the safety output is off and one or more corresponding safety inputs are off When all corresponding safety inputs except safety input 2 are on the solenoid output is turned off even when the start input is off Teach Mode Note 4 Note 4 Teach mode In Run state the solenoid output turns on when the safety output is off 36 IDEC 09 01 07 Safety FS1A Safety Controller Logic 6 Wiring Example When connecting an enabling switch 2 contact a selector switch two emergency stop switches and two interlock switches with solenoid spring lock type 51 Selector switch S2 Enabling switch S3 S4 Interlock switch with solenoid spring lock type 55 56 Emergency stop switch 57 58 Start switch K1 to K4 Safety contactor M1
10. Locking Hole Dimensions oo0000g000 WE l S Locking e 1 114 5 OOOOOOOOOOOOOOO 3 7 5 All dimensions in mm Operating Instructions Installation Location When installing the SafetyOne in an enclosure such as a control panel make sure that the operating condition satisfies the specifi cations of the SafetyOne Do not use the SafetyOne in an environ ment described below or where the operating conditions exceed the limit of the SafetyOne Otherwise electric shock fire hazard damage or malfunction will be caused Near inductive device or heat source Where excessive dust dirt salt or iron powder is present Where the SafetyOne is exposed to vibration or shock For maintenance and ventilation provide space around the Safety One as shown in the figure below so that sufficient distance is kept from other components heat source or panel surface Panel AA MMHXXCMMMMMM CCAIMd ee ee 80 mm min LL MMMMMMM EMM e AMBMB A A AUgIA Duct Direction Install the SafetyOne vertically as shown in Figure 1 Do not install in other directions Figure 2 End Clip BNL6 Figure 1 Correct Mounting Direction 46 Upward Downward Sideways
11. M2 Motor 59 S10 Solenoid control switch 24V DC SafetyOne ov DC Pressing the solenoid control switch after closing the guard door contacts 41 42 and 51 52 of S3 and S4 turn on allowing the SafetyOne to restart Fuse Actuator Spring lock type interlock switch with solenoid 4 Guard open QE E D S Co N P Actuator Spring lock type interlock switch with solenoid 4 Guard open PS S RR 4 mue man We c T 4 PRES RRRS S2 S00 S200 SIN IN IN CIN UN Safety components used in this system Emergecy stop switch XW1E XN1E HA1B HA1E HW1B HW1E Interlock switch with solenoid spring lock type HS6E Selector switch Enabling switch HE1B HE2B HEBB HE1G Non contact safety switch 2NO type HS7A Interlock switch HS6B HS5B When not using the start switch When connecting multiple When not using some safety inputs in teach mode auto start emergency stop switches in series 24N DC X16 e X17 When not detecting the welding of start switch in teach mode manual start Note 24V DC Safety performance depends on the system configuration S7 X16 Sg X17 09 01 07 IDEC i 5 ne FS1A Safety Controller Logic 6 Time Chart Teach Mode Auto Mode Off delay Power ON Safety Output Safety Output ai Safety Output Power ON Safety Output Time
12. PNP type Muting Sensor SES PPP PEPPERS PNP type Muting lamp OFF Emergency a Stop Switch H When muting is activated the system continues operating even when Light curtain beam is interrupted The system stops when Emergency stop switch is pressed Hazardous Area Muting sensor beam blocked Light curtain beams blocked Light Curtain blocked Safety contactor Safety relay ON BEBHBHBHNEUEGE Em Muting lamp ON Note 1 Use light curtain with a PNP output Note 2 Use muting sensor with 3 wire PNP output System Stop light curtain beam interrupted by other than work object The system stops when Muting sensor does not detect an object AND Light curtain beam is inter rupted Hazardous Area Light curtain beams blocked blocked Safety contactor Safety relay OFF Muting lamp OFF Note Use light curtains muting sensors and muting lamps which meet the safety regulations or safety category of the country or regions where the products are used Otherwise safety cannot be ensured resulting in possible danger 10 09 01 07 FS1A Safety Controller Dependant General purpose logic for devices for which sync time between contacts cannot be specified Logic 5 is used for providing safeguarding measures of various systems such as machine tool
13. Put a cover on the SafetyOne during installation and wiring Ingress of such fragments and chips may cause fire hazard damage or malfunction 23 Install the SafetyOne so that there is adequate distance from the walls heat generating devices or peripherals taking into consid eration spacing requirements for maintenance and ventilation 24 Install the SafetyOne on 35mm DIN rails with BNL6 end clips 26 Ground the FE terminal to assure electromagnetic compatibility 27 Use a common OV DC line when different power supplies are used for the SafetyOne and other components ex light cur tain 28 Separate the input and output wiring from power lines 29 When overcurrent flows into output terminals the protective function turns off the output However when overcurrent status lasts long internal protective elements will fuse To protect the internal elements insert fuses of double the rated value to each terminal 30 Use the fuse compliant with IEC60127 requirements on the pow er line of the SafetyOne Required for equipment incorporating the SafetyOne for the use in Europe 31 When disposing of the SafetyOne do so according to the regula sold separately on both sides of the SafetyOne 25 Wire to the connectors with proper cables or ferrules tions of the country or region Specifications and other descriptions in this catalog are subject to change without notice IDEC www idec com IDEC CORPORATION IDEC COR
14. X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 Sink input for PNP output Type 1 IEC61131 2 Wire Cable Length Note 100m maximum total wire length per input Allowable Wire 3000 maximum Resistance Note When the wiring between the SafetyOne and the connected compo nent is 30m or more use a shielded cable to ensure electromagnetic immunity Receive Terminal Operating Range Voltage V Receive Terminal Internal Circuit xn 2 2 Start Input Specifications Allowable Wire 300Q maximum Resistance Note When the wiring between the SafetyOne and the connected compo nent is 30m or more use a shielded cable to ensure electromagnetic immunity Internal Circuit iTransition i Range Start Input Internal Circuit Start Input Operation Range Safety Output Specifications Output Type Source output N channel MOSFET Maximum Leakage Current 0 1 mA maximum Allowable Inductive Load L R 25 ms Note 1 Allowable Capacitive Load Cable Length Note 2 100m maximum total length per output Note 1 When connecting an inductive load connect a protection element such as a diode Note 2 When the wiring between the SafetyOne and the connected compo nent is 30m or more use a shielded cable to ensure electromagnetic immunity Safety Output Internal Circuit V Internal AAT Circuit Logic Circuit O YO to Y3 Off cycle
15. Dual Channel a T10 X10 T11 X11 Direct Opening Self hold Circuit 3 Hold E Start Input 1 Single Channel Control function Start Input 2 Single Channel Trigger X13 Monitor li Start Input 8 Single Channel Control X16 Monitor Start Start Input 4 Single Channel Control 5 External Device External Montor 1 EDM Device T14 X14 Monitor External Device External Monitor 2 EDM Device T15 X15 Monitor e Monitor Output for e Monitor Output for e Solenoid Output Note 2 Safety Input Safety Output Safety Input 1 Monitor 0 Safety Output 1 onitor Note 1 Y12 1 Safety Input 2 Monitor 2 Safety Ouput 2 Y5 onitor Note 1 3 Safety Input 3 Monitor Y6 Note 1 Safety output 1 monitor and safety l output 2 monitor turn off Safety Input 4 Monitor immediately independ of off delay 6 v7 time 7 Note 2 In Run status the solenoid output turns on when the safety output is off and one or Safety Input 5 Monitor more corresponding safety inputs are off When all corresponding safety inputs are 10 on the solenoid output is turned off even when the start input is off 09 01 07 42 IDEC Safety FS1A Safety Controller Logic 8 Wiring Example When wiring three emergency stop switches and two interlock switches with solenoid spring lock type 51 S2 S4 Emergency stop switch 53 S5 Interlock switch with solenoid spring lock type 56 S7 S8 Star
16. Entire System Stop Hazardous Areas A B E Emergency stop When the emergency stop switch is pressed the entire system switch is pressed stops Emergency Stop Switch Emergency Stop Switch Interlock Switch A with Solenoid spring lock type Hazardous Area B 1 a Ex Safety output A OFF l Hazardous Area Poe eer TT TT Teer Interlock Switch A arh l i i l l 1 l Interlock Switch A Interlock Switch B Solenoid output A ON Guard unlocked Solenoid output B ON Guard unlocked Note Use spring lock type interlock switch with solenoid Solenoid lock type cannot be used Interlock Switch B Interlock Switch B with Solenoid spring lock type 1707 09701707 Safety ne Partial System Stop Hazardous Area B Guard door B The contacts of interlock switch B open and safety output B turns off is open Emergency Stop Emergency Stop Switch 7 Interlock Switch A Interlock Switch A 12 Safety output A ON with Solenoid H Ex spring lock type Interlock Switch B s output B OFF g i SA E System stops with Solenoid spring lock type ES eis sse i Em Guard locked Solenoid output B ON Interlock Switch Interlock Switch B interlock 9 Entire System Stop Hazardou
17. Fu Tian District Shenzhen Guang Dong 518040 PRC Tel 86 755 8356 2977 Fax 86 755 8356 2944 IDEC IZUMI H K CO LTD Units 11 15 Level 27 Tower 1 Millennium City 1 388 Kwun Tong Road Kwun Tong Kowloon Hong Kong Tel 852 2803 8989 Fax 852 2565 0171 E mail info Q hk idec com IDEC TAIWAN CORPORATION 8F 1 No 79 Hsin Tai Wu Road Sec 1 Hsi Chih Taipei County Taiwan Tel 886 2 2698 3929 Fax 886 2 2698 3931 E mail service tw idec com IDEC IZUMI ASIA PTE LTD No 31 Tannery Lane 05 01 HB Centre 2 Singapore 347788 Tel 65 6746 1155 Fax 65 6844 5995 E mail info sg idec com Cat No EP1290 1 JANUARY 2009 PDF PRINTED IN JAPAN 09 01 07
18. In Run status the solenoid output turns on when the safety output is off and one or more corresponding safety inputs are off When all corresponding safety inputs are on the solenoid output isturned off even when the start input is off 27 Safety ne FS1A Safety Controller Logic 3 Wiring Example When wiring two light curtains PNP two emergency stop switches and two interlock switches with solenoid spring lock type 51 82 Light curtain PNP type S3 54 Emergency stop switch 55 S6 Interlock switch with solenoid spring lock type 57 Start switch K1 to K4 Safety contactor M1 M2 Motor 58 59 Solenoid control switch Pressing the solenoid control switches after closing the guard door contacts 41 42 and 51 52 of S5 and S6 turn on allowing the SafetyOne to restart Safety components used in this system Emergecy stop switch XA1E XW1E XN1E HA1B HA1E HW1B HW1E Interlock switch with solenoid spring lock type HS6E Light curtain PNP type SE4B Non contact safety switch 2NO type HS7A Interlock switch HS6B HS5B Actuator Spring lock type interlock switch with solenoid a Guard open Actuator Spring lock type interlock switch with solenoid Guard open xJ x x NM lt gt gt 00 99 2e 2 QL SL SafetyOne When not using When not detecting When using IDEC s SE4B light curtain for 51 and 52 1 and S2 SE4B li
19. When not detecting welding of start switch manual start 24 s7 S xis X17 O O O l EVE SA E When detecting the welding of start switch control start n ec To Om 24V DC CS O O HH H pec um ee s 16 X17 ie Ss ee Note Safety performance depends on the system configuration 09 01 07 25 IDEC Safety ne FS14A Safety Controller Logic 2 Time Chart When using manual start input X16 When using control start input X17 P ON Safety O ON Off delay P ON Safety O ON Off delay ower afety Output Time ower afety Output Time 1 1 1 1 1 4 i Note Note Safety Input Safety Input y inp XO X0 Safety Input Safety Input y inp X1 X1 Monitor Output Monitor Output for X1 Y4 for X1 Y4 0 1s minimum 0 1s minimum Manual Start Input X16 X17 0 1s maximum 0 1s maximum Safety Output Safety Output YO Y1 Y2 Y3 YO Y1 Y2 Y3 Safety Output Monitor Safety Output Monitor Y12 Y13 Y12 Y13 Manual Start Input Solenoid Output Solenoid Output Y17 220 Y17 Y20 RUN Monitor LS RUN Monitor Y16 EE Y16 6s maximum 6s maximum Initializing Initializing Note When the input time difference at the dual channel safety inputs is Safety inputs X2 X4 X6 are OFF and X3 X5 X7 X10 X11 0 5s o
20. When not using the start switch 3 Start switch Pressing the solenoid control switches after closing the guard door contacts 41 42 and 51 52 of S5 and S6 turn on allowing the SafetyOne to restart Spring lock type Actuator interlock switch with solenoid Guard open Key ee 2544 0 2 044 SZ OOo KOS 2504 INS 0 IQR LLRX SS A SQ t lt lt OO n Spring lock type Actuator interlock switch with solenoid Guard open I Rd 000 XXO 999 XS XS S 05 When not detecting welding auto start of start switch manual start 24V DC 24V DC 24V DC S7 X16 S7 X16 X17 X17 When connecting multiple emergency stop switches in series When not using some safety inputs Safety performance depends on the system configuration 4 IDEC When detecting the welding of start switch control start e Fuse 09 01 0 7 Safety ne FS1A Safety Controller Logic 5 Time Chart When using manual start input X16 Power ON Safety Input X0 Safety Input X1 Monitor Output for X1 Y4 Manual Start Input X16 Safety Output YO Y1 Y2 Y3 Safety Output Monitor Y12 Y13 Solenoid Output Y17 Y20 RUN Monitor Y16
21. are open and to see the error status of safety circuits Ae The best solution to eliminate the use of safety relay mod ules for each component PLC Doors 1 2 3 3 Error signals Easy connection to interlock switches solenoid drive output Spring lock type Before After Safety Inputs Inputs The best solution to replace conventional PLCs to control interlock switches i Drive Solenoid Drive Outputs 1 09 01 07 Safety One Compliant with international safety standards OCE Applicable Standards 13849 1 10218 1 61508 62061 61496 1 60204 1 61131 2 61000 6 2 61000 6 4 954 1 13849 1 62061 61496 1 60204 1 61131 2 61000 6 2 61000 6 4 508 CSA C22 2 No 142 The SafetyOne satisfies the B11 19 requirements of 513 IEC 61508 performance level e ISO 13849 1 and safety 79 category 4 EN 954 1 Muting function for a light curtain is provided Just connect the muting sensor input and the light curtain input to the SafetyOne Relay box and terminals are not necessary Muting lamp output can also be connected Hazardous Area Light Curtain d type Light Curtain Muting Sensor ie Work Object Muting Lamp Note When installing light curtains and muting sensors ensure safety by referring to IEC TS 62046 technical documents Multiple VOs
22. devices for which sync D P 11 time between contacts cannot be specified d 00 A safety circuit for mode selection of enabling switches emergency stop switches and interlock switches The logic applicable for selection of active safety Logic 6 i Page 12 13 9 input devices A safety circuit for partial stop interlock switches and entire stop emergency stop switches Logic 7 Partial stop 1 logic for various apparatus Page 14 15 A safety circuit for partial stop interlock switch A and entire stop emergency stop switch or interlock switch B Logic 8 Partial stop 2 logic for various apparatus Page 16 09 01 07 EipEc Direct Opening General purpose logic for various apparatus Logic 1 is used for safeguarding measures of machine tools and robots It can be used with dual direct opening components such as emergency stop switches and interlock switches In this logic when a safety component is operated the SafetyOne shuts down the safety output immediately Machine tool During Operation The system is equipped with emergency stop switches and interlock switches The system can operate when e The emergency stop switch is un latched AND Guard door is closed interlock switch contacts are closed Emergency Stop Switch Safety Contactor Safety Relay ON Interlock Switch COP Interlock Switch with Solenoid spring lock type Soleno
23. fuction becomes effective and the safety output is turned on when start input is turned on input Note 3 When the input time difference the X2 dual channel solid state inputs 1 X4 X5 is 0 15 more the input Muting Input monitor error is detected X3 When the input time difference at the dual channel direct opening inputs X10 X11 X12 X13 is 0 5s or more the input monitor error is detected Note 4 When the input time difference at the muting inputs X2 X3 X6 X7 is 3s or more the input monitor error is detected Monitor Output for XO X1 Y4 Muting Lamp Output Y17 Y20 Manual Start Input X17 Safety Output YO Y1 Y2 Y3 Safety Output Monitor Y12 Y13 RUN Monitor Y16 6s maximum Initializing Safety inputs X4 X5 X10 to X13 are ON and muting inputs X6 and X7 are off in this chart seseso090 170 32 IDEC Safety FS1A Safety Controller Logic 5 Safety Input 1 rh Dual Channel T1 X1 Dependent Safety Input 2 ni T2 X2 T3 X3 J ual Channel ependent Safety Input 3 Dual Channel T5 X5 Wk Dependent Safety Output 1 YO Safety Input 4 rf Dual Channel Y1 T6 X6 T7 X7 ML Dependent Safety Input 5 rh Dual Channel Trigger T10 X10 T11 X11 Dependent Safety Output 2 Safety Input 6 rf Dual Channel Y2 T12 X12 T13 X13 Dependent va start Input 1 Single Cha
24. on while the safety input is on the muting Safety Input Safety Input X1 fuction becomes effective and the safety output is turned on when start Muting Input input is turned on X2 Note 3 When the input time difference at the dual channel solid state inputs 1 X4 X5 is 0 1s or more the input Muting Input monitor error is detected X3 When the input time difference at the dual channel direct opening inputs Monitor Output X10 X11 X12 X13 is 0 5s or more for X1 Y4 the input monitor error is detected Note 4 When the input time difference at the muting inputs X2 X3 X6 X7 is 3s or more the input monitor error is detected Muting Lamp Output Y17 Y20 Manual Start Input X16 Safety Output YO Y1 Y2 Y3 Safety Output Monitor Y12 Y13 RUN Monitor Y16 gt 6s maximum Initializing Safety inputs X4 X5 X10 to X13 are ON and muting inputs X6 and X7 are off in this chart When using control start input X17 Muting Start Muting End Muting Start Muting End Safety Safety Output Output ON Note 3 Off delay ON Note 2 6 Time Note 1 When the muting input is turned on while the safety input is off muting function does not become effective and safety output is not turned on Note 2 When the muting input is turned on while the safety input is on the muting Safety Input X0 Safety Input X1
25. s manual Chapter 5 Logic The basic specifications remain the same Do not use monitor output as safety output otherwise the system s safety cannot be assured when the SafetyOne or safety components fail 09 01 07 18 IDEC Safety FS1A Safety Controller Solenoid Lamp Output Specifications Output Type Source output N channel MOSFET Power supply voltage 2 V17 Y20 500 mA maximum Cable Length Note 2 100m maximum total length per output Note 1 When connecting an inductive load connect a protection element such as a diode Note 2 When the wiring between the SafetyOne and the connected compo nent is 30m or more use a shielded cable to ensure electromagnetic immunity Solenoid Lamp Ouput Internal Circuit V Internal Circuit Logic Circuit Y17 Y20 O V The selected operating characteristics of solenoid lamp output change depending on the selected logic For details see user s manual Chapter 5 Logic The basic specifications remain the same Do not use solenoid lamp output as safety output otherwise the system s safety cannot be assured when the SafetyOne or safety components fail Internal States Ste Initial processing is performed immediately after power is supplied to the SafetyOne The internal circuits are checked and the LEDs show operation confirmation blink ing for 6 seconds approx Run The Safet
26. state output PNP output such as light curtains or safety laser scanners Mode select input Muting input Mode euet Selector o Switch Muting Input For connecting components with mode select function such as mode selector switches For connecting components such as muting sensors and limit switches Monitor input Single Channel Monitor For connecting switches or sensors for start input External device monitor input External EDM Device Monitor For monitoring external devices controlled by the SafetyOne External devices are diagnosed for errors by connecting a NC contact such as contactor or safety relay AND function Logical multiplication AND of multiple inputs OR function J b Logical addition OR of multiple inputs function Exclusive logical addition XOR of multiple inputs Self hold function Hold Self hold function Trigger Self holding of input Muting function Safety Input Muting Muting Input Adds muting function to the connected safety compo nents Control start Safety output with timer Control Off Delay Adds operation confirmation function to the connected start input devices For controlling the safety output 09703707 OUI m IDEC Safety X ne FS1A Series Safety Controller Dimensions p EE EE E et ag oe oe YH
27. 02 to 1 21 mm b 0 95 to 1 21 mm Applicable wire AWG 24 recommended UL1007 Wiring to Spring Clamp Connector When wiring to a connector make sure that the connector is removed from the SafetyOne otherwise the connector and the SafetyOne may be damaged For wiring use the connecting tool FS9Z SD01 When rewiring use the wire of the same type and size Terminal Wire Wiring Using the Connecting Tool 1 Insert the connecting tool completely into the tool slot in the connector at an angle 2 Insert a wire into the wire slot When using a stranded wire twist the wire beforehand so that the wire does not become loose gt 1 4 3 While the wire is inserted remove the connecting tool Wiring is completed Pull the wire lightly to confirm whether it is clamped securely EL a 4 remove the wire press down the spring using the connecting tool and pull out the wire Using a Screwdriver When using a screwdriver for wiring use a screwdriver of 2 4mm wide maximum at the tip Pay extra attention when using a screw driver so that the connector is not damaged 1 Insert the screwdriver into the tool slot on the connector at an angle and press down so as to pry open the spring Do not apply excessive force when inserting the screwdriver otherwise the connector will be damaged Do not insert the screwdriver into the wire slot 2 While the screwdrive
28. 1 Y2 Y3 Safety Output Monitor Y12 Y13 Safety Output Monitor Y12 Y13 Solenoid Output Y17 Y20 Solenoid Output Y17 Y20 RUN Monitor Y16 RUN Monitor Y16 6s maximum 6s maximum Initializing Initializing Note When the input time difference at the dual channel solid state inputs Safety inputs X2 to X13 are ON in this chart 1 and X2 X3 is 0 15 or more the input monitor error is detected When the input time difference at the dual channel direct opening inputs X4 X5 X6 X7 X12 X13 is 0 5s or more the input monitor error is detected 09 01 7007 EES EEE 29 IDEC Safety ne FS1A Safety Controller Logic 4 Safety Input 1 XO 1 Muting Input 1 X2 X3 Safety Input 2 X4 X5 Muting Input 2 X6 X7 Safety Input 3 T10 X10 T11 X11 Safety Input 4 T12 X12 T13 X13 Start Input 1 X16 Start Input 2 X17 External Device Montor 1 14 X14 External Device Monitor 2 T15 X15 KTT Dual Channel Solid State Muting Input K 1 Dual Channel Hi Solid State Muting Input aS aS Single Channel Monitor Dual Channel Direct Oepning Dual Channel Direct Oepning Single Channel Monitor onitor External Device Monitor Monitor Output for Safety Input Safety Input 1 Monitor Y4 Safety Input 2 Monitor Y6 Safety Input 3 Monitor Y10 Safety Input 4 Monitor Y11
29. A Safety Controller Logic 7 Safety Input 1 TO XO T1 X1 Safety Input 2 T2 X2 X3 Safety Input 3 T4 X4 T5 X5 Safety Input 4 T6 X6 T7 X7 Safety Input 5 T10 X10 T11 X11 Start Input 1 X12 Start Input 2 X13 Start Input 3 X16 Start Input 4 X17 External Device Monitor 1 T14 X14 External Device Monitor 2 T15 X15 Dual Channel Direct Opening Dual Channel Direct Opening Dual Channel Direct Opening Dual Channel Direct Opening Dual Channel Direct Opening 4A m AA 44 Single Channel Monitor Single Channel Monitor Single Channel Monitor Single Channel Monitor External Device Monitor External Device Monitor Monitor Output for Safety Input 09 01 07 Y10 Contro Contro Control Safety Input 5 Monitor Self hold Circuit 1 Self hold function Safety Output 1 OS1 Hold o OSSD with Self hold Off delay function EDM Safety Output 2 Hold ve eve OSSD C with er Self hold Off delay function EDM 9 Trigger Control Start Control Start Monitor Output for Solenoid Output Note 2 Safety Output Safety Output 1 Monitor Note 1 17 12 Safety Output 2 Monitor Note 1 Y13 20 Note 1 Safety output 1 monitor and safety output 2 monitor turn off immediately independ of off delay time Note 2 In Run state the solenoid output turns on when the safety output is off and o
30. B HA1E HW1B HW1E HSGE HS5E HS1E i Non contact Interlock Switch HS7A Pilot Light for muting HW1P 5Q7 ge Sensor for muting E Type d Enabling Grip Switch HE1B HE2B HE3B 4 HESB HE1G Light Curtain PNP Type 09 01 07 SE4B 3 The Next Generation Safety Controller Makes safety circuit configuration easier IDEC otters Easy circuit configuration by logic selection no programming Ladder or function block programming is not necessary pe Ub The best solution when the system has multiple points re Am E quiring complex I Os but the use of programmable control So o ler is not desired Programming method has to be learned Debugging takes time Tm Application software is needed Easy checking 9 High performance partial stop entire stop Emergency Stop Switch A Entire stop B and C Partial stop B i oeoo ooooo Jp The best solution when configuring a system without using a safety relay module or a safety PLC oe Ce IDEC otters Various safety B A contacts and electric components Emergency Interlock Interlock iac Stop Switch Switch with lis 5 Solenoid Interlock Switch Enabling Switch Light Curtain Grip Switch IDEC otters Safety circuit monitoring circuit diagnosis with monitor outputs Door 1 Door 2 Door 3 Ou say VO siaus and Safety oros B The best solution for the control side to monitor which doors
31. Input X16 i 0 15 t 5s l 0 15 max yt 4 Control Start Input X17 0 15 55 Safety Output Monitor 12 Solenoid Output Y17 Safety Output 2 Y2 Y3 Safety Output Monitor Y13 ibd _ Sr ES SE ee a ae 6s max Safety inputs X4 X5 X10 and X11 are on in this chart Initializing Note 1 When the input time difference at the dual channel safety input is 0 5s or more input monitor error is detected Note 2 When the control start input X12 is turned on before turning on the manual start input X16 0901 07 44 IDEC Logic Functions Type Input Function Logic Operation Function Output Function Function Dual channel direct opening input Symbol Dual Channel Direct Opening Safety FS1A Safety Controller Description For connecting safety components with dual channel direct opening action mechanism such as emergency stop switches and interlock switches Dual channel dependent input Channel NE Dependent For connecting safety components with dual chan nel dependent action mechanism such as enabling switches For connecting safety components with dual channel Dual channel ae eee l i NO NC mechanism such as non contact interlock XE NO NC NONG Input switches For connecting safety components with dual channel Dual channel I Dual channel solid state input 1 Solid Stat solid
32. PORATION USA 1175 Elko Drive Sunnyvale CA 94089 2209 USA Tel 1 408 747 0550 800 262 IDEC 4332 Fax 1 408 744 9055 800 635 6246 E mail opencontact idec com IDEC CANADA LIMITED 3155 Pepper Mill Court Unit 4 Mississauga Ontario L5L 4X7 Canada Tel 1 905 890 8561 Toll Free 888 317 4332 Fax 1 905 890 8562 E mail sales ca idec com IDEC AUSTRALIA PTY LTD 2 3 Macro Court Rowville Victoria 3178 Australia Tel 61 3 9763 3244 Toll Free 1800 68 4332 Fax 61 3 9763 3255 E mail sales 9 au idec com IDEC ELECTRONICS LIMITED Unit 2 Beechwood Chineham Business Park Basingstoke Hampshire RG24 8WA UK Tel 44 1256 321000 Fax 44 1256 327755 E mail sales uk idec com 7 31 Nishi Miyahara 1 Chome Yodogawa ku Osaka 532 8550 Japan Tel 81 6 6398 2571 Fax 81 6 6392 9731 E mail products idec co jp IDEC ELEKTROTECHNIK GmbH Wendenstrasse 331 20537 Hamburg Germany Tel 49 40 25 30 54 0 Fax 49 40 25 30 54 24 E mail service idec de IDEC SHANGHAI CORPORATION Room 608 609 6F Gangtai Plaza No 700 Yan an East Road Shanghai 200001 PRC Tel 86 21 5353 1000 Fax 86 21 5353 1263 E mail idec Q9 cn idec com IDEC BEIJING CORPORATION Room 211B Tower B The Grand Pacific Building 8A Guanghua Road Chaoyang District Beijing 100026 PRC Tel 86 10 6581 6131 Fax 86 10 6581 5119 IDEC SHENZHEN CORPORATION Unit AB 3B2 Tian Xiang Building Tian an Cyber Park
33. Safety Input Muting Muting Input Safety Input Muting Muting Input ontrol ee C Monitor Output for Safety Output Safety Output 1 Monitor Note 1 Y12 Safety Output 2 Monitor Note 1 Y13 Note 1 Safety output 1 monitor and safety Ouput 2 monitor turn off immediately independ of off delay time Monitor Output for Muting Input 30 Y5 Y7 Muting Input 1 Monitor Muting Input 2 Monitor IDEC Safety Output 1 YO OS1 Y 1 Self hold function Trigger Safety Output 2 Y2 Y3 OSSD with Off delay Lamp Output Note 2 X2 Y17 Note 2 The muting lamp output is turned on when the safety function of the safety input is temporarily suppressed Even if the muting input is on the muting lamp output is not turned on when the muting watch time is exceeded or the corresponding safety input muting input 1 safety input 1 is off X3 X6 Y20 X7 090 07 Safety FS1A Safety Controller Logic 4 Wiring Example When connecting two light curtains PNP four muting sensors PNP one emergency stop switch and one interlock switch 51 S4 Light curtain PNP type 52 53 S5 S6 Muting sensor PNP type S7 Emergency stop switch S8 Interlock switch S9 Start switch K1 to K4 Safety contactor L1 L2 Muting lamp M1 M2 Motor 24V DC SafetyOne OV DC Safety components used in this system Emergecy st
34. Think Automation and beyond ZIDEC Safety lt ne FS1A Safety Controller a Se dii e iE I Lut E Gne e cu s m 2 ui L1 IDEC CORPORATION 09 01 07 Safety lt ne Complies with key safety standards 9 C In Human Machine Interface HMI environment ensuring the safety of operators and machines is given the top priority Enabling switches emergency stop switches light curtains The SafetyOne satisfies and other safety products are used to provide safety and the SafetyOne can monitor and evaluate the safety information 954 1 Category 4 from the safety products most effectively IEC 61508 SIL3 The SafetyOne satisfies the highest requirements of key safety standards such as category 4 of EN 954 1 SIL3 of IEC ISO 13849 1 Performance level 61508 and performance level e of EN ISO 13849 1 The new safety controller of innovative concept helps you implement applications without requiring any programming All you need is to select one of the eight logic functions operation starts simply by connecting safety inputs and output equipment The SafetyOne complies with Heduces overall cost Replaces safety modules simpler and easier wring One SafetyOne module can replace more than five safety relay modules when configuring a partial or entire stop Logic 7 r
35. When the operator works inside a guard door for teaching checking and maintenance an active safety component needs to be switched from interlock component such as interlock switch installed on the guard door or an enabling switch of a grip switch and teaching pendant Enabling Switch Ensures Safety An enabling switch enables the manual operation of machines and robots only when the switch is maintained in the pre determined position position 2 When the operator either releases position 1 or holds tightly position 3 the switch the circuit is shut down While an emergency stop switch is used to stop a machine s operation by the operator s intention an enabling switch is used to disable machine operation by the operator s reaction releasing or holding tightly to unexpected machine operation 09 01 07 is EipEC Auto Mode Operation During Operation Automatic operation e The operator is outside the hazardous area Interlock switches are active Enabling device is inactive Emergency stop is active Auto Mode Teach Mode Selector Switch Safety contactor Safety relay ON Inactive Enabling Switch Interlock Switches Interlock Switch with Solenoid spring lock type Solenoid output OFF Guard locked Emergency Stop Switch Teach mode Maintenance FS1A Safety Controller System Stop safe The system stops safety output off when Emergency stop sw
36. Y17 Y20 Note 3 In Run status the solenoid output turns on when the safety output is off and one or more corresponding safety inputs are off When all corresponding safety inputs are on the solenoid output is turned off even when the start input is off 24 IDEC 09 01 07 Safety FS1A Safety Controller Logic 2 Wiring Example When connecting four non contact interlock switches an emergency stop switch and a spring lock type interlock switch with solenoid S1 to S4 Non contact interlock switch 55 Emergency stop switch S6 Interlock switch with solenoid spring lock type S7 Start switch K1 to K4 Safety contactor M1 M2 Motor S8 Solenoid control switch Pressing the solenoid control switch after closing the guard door contacts 41 42 and 51 52 of S6 turn on allowing the SafetyOne to restart Safety components used in this system Emergecy stop switch XA1E XW1E XN1E HA1B HA1E HW1B HW1E Interlock switch with solenoid spring lock type HS6E HS5E Non contact safety switch 1NC 1NO type HS7A Interlock switch HS6B HS5B Actuator Spring lock type interlock switch with solenoid Guard open 0000009000000900090009 500000900000 When not using the start switch 24V DC 24V DC When connecting multiple auto start components in series SafetyOne OV DC E Fuse When not using some safety inputs X17
37. and safety laser scanners In addition dual direct opening components such as emergency stop switches and interlock switches can be used at the same time Light Curtain for High Level of Safety Productivity of conveyor lines and process machines can be improved by installing the light curtains IEC 61496 Safety can be ensured without the need for installing guard doors During Operation The system is equipped with light curtains interlock switches and an emergency stop switch The system can operate when e Light curtain beams are not interrupted AND e Guard doors are closed interlock switch contacts are closed AND Emergency stop switch is unlatched Llight Curtains PNP type Interlock Switches Emergency Stop Switch Interlock Switch with Solenoid spring lock type Guard locked Safety contactor Safety relay ON System Stop safe The system stops when Light curtain beam is interrupted OR Guard door is open interlock switch contacts are open OR Emergency stop switch is pressed The energized solenoid unlocks the door Safety contactor Safety relay OFF Solenoid output ON Guard unlocked Interlock Switch with Solenoid spring lock type Note 1 Use spring lock type interlock switch with solenoid Solenoid lock type cannot be used N
38. can be monitored e Solenoid drive output is provided eliminating the need for PLC EC 61508 integrity level 3 ISO 13849 1 performance level e EN954 1 posing category 4 compliant WOCE Types SafetyOne FS1A C01S e Standard Accessories Input connector FS9Z CNO1 1 Electric Characteristics Output connector FS9Z CNO2 1 pc I ey Marked cable 892 1 3 pcs Setia ud aedibus 1 pc Allowable Voltage Range Instruction sheet B 1088 English 1 pc Maximum Power 48W at the rated power voltage when all I Os Instruction sheet B 1087 Japanese 1 pc Consumption ON une output Ipad 10 ms minimum at the rated power voltage Optional Parts sold separately Power Interruption c 40 ms maximum Note 1 Product Ordering Type No Package Note Response Time 100 ms maximum Note ERN OFF ON 100 ms maximum Note 3 Between live part and FE terminal Connecting Tool FS9Z SD01 500V AC 1 minute BREMEN to lock the Between housing FE terminal Marked Cable Tie FS9Z MT01PN10 protection cover 500V AC 1 minute of the FS1A Between live part and FE terminal Aluminum 1m 10 minimum 500V DC megger 10 MQ minimum 500V DC megger Mounting Clip BNL6PN10 ma For details see the user s manual Power terminal x1 kV 50ns 1ps direct connection terminal 1kV 50ns 1p s cou
39. ch safety ou pu s shut down immediately S Q Timer switch Off delay timer 0 18 LOGIC No TIMER 1 1 Off delay timer 1s QEHEEEER 2 Offdelay timer 2s 5 Off delay timer 5s Logic Switch Eight DIP switches are provided for selecting a logic by moving a switch 15 Off delay timer 15s upward For details See user s manual Chapter 5 Logic Only one logic Ah can be selected i 3 j 8 30 Off delay timer 30s Timer Switch 2 Enter Button The enter button is used to activate the configuration of logic and timer switches Error LED will blink for 1 to 5 seconds after pressing the enter but ton Releasing the button during blinking activates the setting The blinking LED becomes ON if the button is pressed for more than 5 seconds and the setting becomes invalid even after the button is released For setting the switches and enter button use the setting tool supplied with the SafetyOne Eight DIP switches are provided for selecting an off delay timer value by moving a switch upward For details See user s manual Chapter 5 Logic Only one timer switch can be selected Connector Specifications Input Connector
40. ct Opening Safety Input 3 Dual Channel T4 X4 T5 X5 Direct Opening Safety Input 4 Dual Channel T6 X6 T7 X7 Direct Opening Safety Input 5 Dual Channel T10 X10 T11 X11 Direct Opening Safety Input 6 Dual Channel T12 X12 T13 X13 T Direct Opening Start Input 1 6 Single Channel Monitor Start Input 2 X17 External Device External Device Montor 1 Monitor T14 X14 External Device External Device Monitor 2 Monitor T15 X15 Single Channel Monitor Monitor Output for Safety Input Safety Input 2 Monitor Safety Input 3 Monitor Safety Input 4 Monitor Safety Input 5 Monitor Safety Input 6 Monitor 09 01 07 Safety Input 1 Monitor Safety Output 1 YO 51 051 Y 1 OSSD Self hold with b function Off delay Trigger Safety Output 2 Y2 Y3 Control Control Start Monitor Output for Safety Output Safety Output 1 Monitor Note 1 Y12 Safety Ouput 2 Monitor Note 1 13 Note 1 Safety output 1 monitor and safety output 2 monitor turn off immediately independ of off delay time e Solenoid Output note 2 Note 2 In Run state the solenoid output turns on when the safety output is off and one or more corresponding safety inputs are off When all corresponding safety inputs are on the solenoid outputs are turned off even when the start input is off IDEC 21 Safety ne FS1A Safety Controller Logic 1 Wiring Exampl
41. d spring lock type Note Use spring lock type interlock switch with solenoid Solenoid lock type cannot be used 09 01 07 B EipEc FS1A Safety Controller Partial System Stop Hazardous Area A Guard door A The contacts of interlock switch A open and safety output A turns off is open Emergency Stop l Switch k Switch A gt i 5 pent System stops Stops ps Hazardous Area A Interlock Switch A oe j with Solenoid 4 spring lock i Interlock Switch A Interlock Switch B Toit at qe RE ncm cm Interlock Switch B Interlock Switch B with Solenoid spring lock type Emergency Stop Safety contactor Switch Safety relay Interloc i i Safety output A OFF Hazardous Area Guard unlocked Solenoid output B OFF uu Guard locked Partial System Stop Hazardous Area B Guard door B i n The contacts of interlock switch B open and safety output B turns off TARS Emergency Stop Switch Emergency Stop Switch Safety contactor Interlock Switch A Safety relay Safety output A ON B sen Safety output B OFF x System stops Interlock Switch A with Solenoid spring lock type Interlock Switch B Interlock Switch A Interlock Switch B Interlock Switch B with Solenoid spring lock type et le S Guard locked Solenoid output B ON
42. e When using four emergency stop switches and two spring lock type interlock switches with solenoid S1 to 54 Emergency stop switch 55 S6 Interlock switch with solenoid spring lock type S7 Start switch K1 to K4 Safety contactor M1 M2 Motor 24V DC SafetyOne OV DC L 58 59 Solenoid control switch Fuse Pressing the solenoid control switches after closing the guard door contacts 41 42 and 51 52 of S5 and S6 turn on allowing the SafetyOne to restart Safety components used in this system Emergecy stop switch XW1E XN1E HA1B HA1E HW1B HW1E Interlock switch with solenoid spring lock type HS6E Non contact safety switch 2NO type HS7A Interlock switch HS6B HS5B Actuator Spring lock type interlock switch with solenoid Guard open XXX q ROKK KKK KOY ee Actuator Spring lock type Interlock switch with solenoid lt Guard open 2 054 SOR TORT XS x RY SLEI SLLLS TO A LS 90960 A SX arenes 0 OS S SOS LSLS 0 RS XS XL 9 x E CN LN When not using the start switch When not detecting the welding When detecting the welding auto start of start switch manual start of start switch control start 24V DC 24V DC 24V DC 57 s7 When connecting multiple When not using some inputs emergency stop switches in series Note Safety pe
43. educing cost wiring and checking When using safety relay modules When using the SafetyOne One SafetyOne Four safety contactors Five safety relay modules Ten safety contactors Safety PLC or Software Safety Controller programs function blocks e Logic E selection 1 i Safety PLC Simple design requiring DIP switch selection only Tools required for programming No tools required Creating and debugging a program No programming and debugging required Third party certification for the program time and cost No program certification required 09 01 07 2 The Next Generation Safety Controller FS1A Easy to set safety controller Safety ne requires no programming to configure safety circuits and meets the highest requirements of key safety standards Monitor Outputs D OW 5 Z Safety Outputs PLC Various functions are packed within Monitor Signals a compact safety controller Error Signals EU mm Replaces more than five safety relay modules P jJ 114 5 mm p aa Muting function of light curtains Solenoid drive output do l Safety Input Light curtain Area Muting sensors gt Solenoid drive output s Direct connection to various IDEC safety components Interlock Switch fo Emergency Stop Switch HS6B HS5B XW1E Interlock Switch with Solenoid HA1
44. ety Ouput 1 Off delay Safety Output Off delay Safety Output Off delay Safety ON All ON Time _ All O Time Ouput 2 ON I power 9b Note 1 Safety Input X0 Safety Input X1 Monitor Output for X0 X1 Y4 Safety Input X2 Safety Input X3 Monitor Output for X2 X3 Y5 Safety Input X6 Safety Input X7 Monitor Output for X6 X7 Y7 Control Start Input X12 Manual Start Input X13 Safety Output 1 YO Y1 Safety Output Monitor Y12 Solenoid Output Y17 Safety Output 2 Y2 Y3 Safety Output Monitor Y13 Solenoid Output Y20 Note 1 When the input time difference at the dual channel safety input is 0 5s or more input monitor error is detected Note 2 When the control start input X12 is turned on before turning on the manual start input X13 When detecting the welding of start switch on partial stop control start inputs X16 and X17 are used Safety Safety OUPUt2ON Off delay Safety Output Off delay Safety Output OF delay Safety me WEE All ON Ti Ti Ouput 2 ON Power ON Ouput 1 ON Note 1 EL a pul za Safety Input XO Note 1 4 i Safety Input X1 OO mm Monitor Output for X1 Y4 ESI gt Montor Outputfor 0000 0 1510 55 0 15 to 5s Control Start Input X12 H E l 0 1810 981 0 15 max l O 1s to 5s Control Start
45. ght curtain 24V DC 1 SE4B light curtain Emitter Receiver TEST START switch external device SafetyOne white TEST START E NN H brown 24V DC T L gray OSSD1 pink OSSD2 brown 24V DC blue OV 52 SE4B light curtain TEST START switch external device white TEST START X I brown 24V DC gray OSSD1 Emitter Receiver pink OSSD2 brown 24V DC blue OV emergency stop switches in series the start switch auto start the welding of start 24V DC 24V DC 24V DC oV DC S7 xe xe s7 X17 X17 When connecting multiple Note Safety performance depends on the system configuration DC cp Fuse When detecting the welding of start switch manual start switch control start When not using some safety inputs 28 IDEC Safety ne FS1A Safety Controller Logic 3 Time Chart When using manual start input X16 When using control start input X17 ff del ff del Power ON Safety Output Power ON Safety Output ON ed Safety Input X0 Safety Input Note Safety Input X1 Safety Input X1 Monitor Output for X1 Y4 Monitor Output for X1 Y4 0 1s minimum 0 1s minimum Manual Start Input X16 Manual Start Input X17 0 1s maximum 0 1s maximum Safety Output YO Y1 Y2 Y3 Safety Output YO Y
46. h for partial stop control start 24VDC gg 24VDC 24VDC 6 S7 S7 S8 When connecting multiple When not using some safety inputs emergency stop switches in series Note Safety performance depends on the system configuration 09 01 07 i IDEC Safety ne FS1A Safety Controller Logic 7 Time Chart When not detecting the welding of start switch on partial stop manual start input X13 is used Safety P ON Output 2 ON Off delay Off delay Safety Output Off delay Safety Output aiiud Safety Time Time All On p Time All ON Output 1 ON 1 Note 1 i R Note 1 1 1 1 1 1 Monitor Output for X1 Y4 Safety Input X2 Safety Input X3 Monitor Output for X2 X3 Y5 Safety Input X6 X7 Monitor Output for X6 X7 Y6 Control Start Input X12 Manual Start Input X13 Safety Output 1 YO Y1 Safety Output Monitor Y 12 Solenoid Output Y17 Safety Output 2 Y2 Y3 Safety Output Monitor 13 Soleonid Output Y20 Run Monitor Y16 _ SS E gt 6s max X4 X5 X10 and X11 are on in this chart Initializing Note 1 When the input time difference at the dual channel safety inputs is 0 5s or more input monitor error is detected Note 2 When the control start input X12 is turned on before turning on the manual start input X13 When detecting the welding of start s
47. ich proves that all functions of the SafetyOne satisfy the required standard Perform daily operation check on the SafetyOne Install the SafetyOne according to the instruction sheet and the user s manual Improper installation may cause failure of the SafetyOne 7 not use the monitor outputs or solenoid lamp outputs as safe ty outputs otherwise the system safety is impaired in case the SafetyOne or connected components fail 8 Do not use the start input and the external device monitor input as Safety inputs otherwise the system safety is impaired in case the SafetyOne or connected components fail 9 Use the SafetyOne in compliance with laws and regulations of the country or region where the SafetyOne is used eo om 10 Use safety inputs and safety outputs in circuit configurations which conform to safety requirements and applications 11 Calculate the respective safety distances while taking into con sideration the response time of the SafetyOne and safety com ponents connected to the SafetyOne 12 Separate the SafetyOne from components and wires which do not satisfy Class 2 circuit requirements 13 Safety performance differs depending on system configurations 14 Use a power supply that meets the following required specifica tions completely Complies with the power supply rating of the SafetyOne The primary and secondary circuits are separated by double insulation or reinforced insulation Ha
48. id output OFF Guard door locked Input monitor error detection function All logics have 0 5 sec input monitor error time on the dual chan nel direct opening inputs For details see user s manual System Stop safe The system stops when Emergency stop switch is pressed OR Guard door is open interlock switch contacts are open The energized solenoid unlocks the guard door Safety contactor Safety relay OFF SPP SPP PRR SPHERES CoP CCPC Te Pe oe e Solenoid output function muting lamp output function The SafetyOne has a solenoid control output When operating on Logic 4 solenoid control output functions as a muting lamp output For details see user s manual Note Use spring lock type interlock switch with solenoid Solenoid lock type cannot be used 09 01 07 EipEc Safety ne Normally Open and Normally Closed General purpose logic for NO NC contact inputs Logic 2 is used for semiconductor manufacturing systems or food packaging systems which have non contact interlock switches of NO NC contacts In this logic components with dual NO NC contacts such as a non contact interlock switch and a mechanical interlock switch as well as dual direct opening components such as emergency stop switch and interlock switches can be used at the same time When a safety component is operated the SafetyOne shuts down the safety output Semiconductor Manufacturi
49. itch is pressed OR Interlock switch is operated pros the system stops when neither AUTO nor TEACH is selected with the mode UH Sopen 7 tor switch Auto Mode Inactive Teach Mode Selector Switch Safety contactor Safety relay OFF Inactive RS Interlock Switch with Solenoid spring lock type 5 Solenoid output ON Guard unlocked During Operation Manual operation The operator is inside the haz ardous area for teaching or maintenance Interlock switches are inactive Emergency stop is active Enabling device is active itch Selector ewe Safety contactor Safety relay ON Interlock Switch with Solenoid spring lock type Solenoid output OFF Emergency Stop Switch Guard locked System Stop safe The system stops safety output off when Emergency stop switch is oper ated OR Enabling switch is in position 1 3 the system stops when neither AUTO nor TEACH is selected with the mode selector switch Position 1 _or Position 3 gt Teach Mode Auto Mode Selector Switch Safety contactor Safety relay OFF Position 1 4 Inactive Interlock Switch with Solenoid spring lock type Solenoid output ON Guard unlocked Note Use spring lock type interlock switch with solenoid Solenoid lock type cannot be used 09 01 07
50. ne or more corresponding safety inputs are off When all corresponding safety inputs are on the solenoid output is turned off even when the start input is off IDEC ES Safety FS1A Safety Controller Logic 7 Wiring Example When connecting three emergency stop switches and two interlock switches with solenoid spring lock type 51 S2 S4 Emergency stop switch 53 55 Interlock switch with solenoid spring lock S6 S7 S8 Start switch K1 to K4 Safety contactor M1 M2 Motor 59 S10 Solenoid control switch Pressing the solenoid control switches after closing 24V DC SafetyOne DC the guard door contacts 41 42 and 51 52 of S3 and S5 turn on allowing the SafetyOne to restart Actuator Spring lock type interlock switch with solenoid Guard open 0000009000009 Actuator Spring lock type interlock switch with solenoid lt Guard open Ke KKK SSRN KKK 099990090 q lt Safety components used in this system Emergecy stop switch XA1E XW1E XN1E HA1B HA1E HW1B HW1E Interlock switch with solenoid spring lock type HS6E Non contact safety switch 2NO type HS7A Interlock switch HS6B HS5B When not using the start switch for the start input of partial stop When not detecting the welding of When detecting the welding of auto start start switch for partial stop manual start start switc
51. ng System The system is equipped with non contact interlock switches emergency stop switches and an interlock switch The system can operate when Emergency stop switch is unlatched AND Guard doors are closed Safety contactor Safety relay ON Non contact Interlock Switches 1NC 1NO Emergency Stop Switch Interlock RN with Solenoid spring lock type Solenoid output OFF Guard locked The system stops when Emergency stop switch is pressed OR Guard door is open Safety contactor Safety relay OFF Interlock with Solenoid Guard unlocked e Monitor output function In addition to safe solid state output the SafetyOne is equipped with a monitor output which sends internal error information For details see user s manual Auto manual start and control start Each logic has the option of setting one of two start inputs Choose one that conforms to the system risk assessment Auto manual start to detect input level Control start to detect the input s ON to OFF transition and the time Note 1 Use spring lock type interlock switch with solenoid Solenoid lock type cannot be used Note 2 For details about non contact interlock switches see user s manual EipEc 09 01 07 Solid State Logic 3 is a general purpose logic for robots and conveyor lines which have dual solid state outputs of light curtains
52. nitializing Initial state Normal operation Run state Note Blinks for 1 to 5 seconds after the enter button is pressed Releasing the button during blinking activates the setting The blinking LED becomes ON if the button is pressed for more than 5 seconds and the setting becomes invalid even after the button is released Timer LED 9 LED Status Descipion ON Noofdelsy safety outputs shut down immediately 4 ON jOfdday mer is 5 ON jOfday mer05s ON Ofdeey meris 2 ON jOfdday merzs ON Ofdeey merss 15 ON jOfday meriss 30 ON jOfdeay mergs 1 ni Selected timer value Configuration state ON Blink Initializing Initial state Timer value is not selected or the SafetyOne is in ALCEDS Stop state Input LED SAFE IN X0 to X15 START IN X16 X17 Input ON Input OFF Stop Configuration state Input monitor error Input ON Input OFF Stop Configuration state XO to X15 X16 X17 Output LED SAFE OUT YO to Y3 SOLENOID OUT Y17 Y20 Status Description ON OFF Output ON Output OFF Stop Configuration state Off delay operating Output ON Output OFF Stop Configuration state YO to Y3 Y17 Y20 19 IDEC Safety ne FS1A Safety Controller Configuration Switches Switch No Timer Value Description 1 0 No off delay fet tputs shut i iatel ENTER O Logie swit
53. nnel Monitor X16 Start Input 2 l Control X17 Single Channel Monitor Control Start External Device EDM External Device Monitor 1 T14 X14 Moniror External Device EDM External Device Monitor 2 T15 X15 Moniror Monitor Output for Monitor Output for e Solenoid Output Safety Input Safety Output Note 2 Safety Input 1 Monitor Safety Output 1 Monitor Note 1 Y12 Safety Ouput 2 Monitor Note 1 Y20 Y13 Note 1 Safety output 1 monitor and safety Note 2 output 2 monitor turn off In Run status the solenoid output turns on immediately independ of off delay when the safety output is off and one or time more corresponding safety inputs are off When all corresponding safety inputs are on the solenoid output is turned off even when the start input is off 09 01 07 33 IDEC Safety FS1A Safety Controller Logic 5 Wiring Example When connecting two emergency stop switches two interlock switches and two interlock switches with solenoid spring lock type 51 52 Emergency stop switch S3 S4 Interlock switch S5 S6 Interlock switch with solenoid spring lock type 57 K1 to K4 Safety contactor M1 M2 Motor 58 59 Solenoid control switch Safety components used in this system Emergecy stop switch XA1E XW1E XN1E HA1B HA1E HW1B HW1E Interlock switch with solenoid spring lock type HS6E Non contact safety switch 2NO HS7A Interlock switch HS6B HS5B
54. ogic 2 Safety Input 1 TO XO T1 X1 Safety Input 2 T2 X2 T3 X3 Safety Input 3 T4 X4 T5 X5 Safety Input 4 T6 X6 T7 X7 Safety Input 5 T10 X10 T11 X11 Safety Input 6 T12 X12 T13 X13 Start Input 1 X16 Start Input 2 X17 External Device Montor 1 T14 X14 External Device Monitor 2 T15 X15 Dual Channel Dual Channel 2 2 i 2 Z O O Dual Channel NO NC AL Dual Channel NO NC Dual Channel Direct Opening Dual Channel Direct Opening H A E Single Channel Monitor Single Channel Monitor External Device Monitor External Device Monitor EDM Monitor Output for Safety Input Safety Input 1 Monitor Y4 Note 1 Safety Input 2 Monitor 8 ys Note 1 Safety Input 3 Monitor 8 vg 1 Safety Input 4 Monitor 8 y7 Note 1 Safety Input 5 Monitor Safety Input 6 Monitor Note 1 When Xn is off and Xn 1 is on safety input monitor 1 to 4 turn on n 0 2 4 6 Control Start Monitor Output for Safety Output Safety Output 1 Monitor Note 2 Y12 Safety Ouput 2 Monitor Note 2 Note 2 Safety output 1 monitor and safety output 2 monitor turn off immediately independ of off delay time Hold Self hold function Trigger Safety Output 1 YO OS1 or OSSD Yi with Off delay Safety Output 2 Y2 Y3 OSSD with Off delay e Solenoid Output Note 3
55. op switch XA1E XW1E XN1E HA1B HA1E HW1B HW1E Interlock switch with solenoid spring lock type HS6E HS5E HS1E Light curtain PNP type SE4B Muting sensor PNP type SA1E Muting lamp HW1P 5Q7 Selector switch Non contact safety switch 2NO type HS7A Interlock switch HS6B HS5B When not using the start switch auto start 24V DC X17 When not detecting the welding of start switch manual start 24V DC When detecting the welding of start switch control start 24V DC When connecting multiple emergency stop switches in series Note Safety performance depends on the system configuration When not using some safety inputs 24V DC DC Note In logic 4 wire disconnection or no connection of the lamp connected to the muting lamp output terminals Y17 20 is detected When not using the muting function connect resistors to these terminals When resistors are not connected the SafetyOne detects errors and locks out the circuit 09 01 7007 XM IDEC a Safety FS1A Safety Controller Logic 4 Time Chart When using manual start input X16 Muting Start Muting End Muting Start Muting End Safety Safety Output Power ON Output ON Loa Note 3 Off delay ON Note 2 1 Note 1 When the muting input is turned while the safety input is off muting function does not become effective and safety output is not turned on Note 2 When the muting input is turned
56. operation of the connected components into consideration 09 01 07 LEDs 0o 9 LOGIC ERROR SAFE OUT Ox20x3 L1 v1 0 4 xs D1v2 L1 xe L1x7 D xi xn SOLENOID ko co o gt zu cu z co Con Eo T Logic LED green Error LED red Timer LED green Input Output LED orange o X20 xis ti 170 Y20 SAFE IN a 40 x15 START IN START IN SAFE OUT Ox17 SOLENOID OUT Description The selected logic is in Run or Protection state The selected logic is in Configuration state The selected logic has Configuration error logic not selected or more than one logics are selected Initializing Initial state Error Stop state ON Blink OFF Random OFF Error LED LED Status Descripion 1 ON Input monitor error Protection state Wiring error at safety input or an error in safety input circuits 3 ON Wiring error at start input or an error in start input circuit ON Wiring error at safety output or an error in safety output circuit 5 ON Muting lamp error disconnection Logic 4 only 6 ON Power supply error or internal power supply circuit error e eee supply circuit error ON jEMCdistubane o O Configuration procedure is in progress Configuration C state i Configuration is valid Note Configuration state Random ON Blink I
57. ote 2 Use light curtain with a PNP output 09 01 07 EIDEC Safety ne Solid State with Muting Muting function logic for apparatus with openings In Logic 4 muting functions are added to the dual solid state output of Logic 3 Dual direct opening components such as emergency stop switches and interlock switches can be used at the same time Muting Function Improves Productivity With a muting function the system stops when detecting a human and temporarily defeats the light curtain while work objects are being supplied This improves the system s productivity Muting functions can be used easily by connecting the light curtain muting sensor and muting lamp to the SafetyOne Note In muting status the OFF signals of corresponding safety solid state outputs are defeated During Operation normal operation During Operation muting The system is equipped with light curtains muting sensors a muting lamp and emergency stop switches The system can operate when e Light curtain beams are not interrupted AND Muting sensor beams are not interrupted AND Muting lamp is connected AND Emergency stop switches are unlatched Hazardous Area Muting Sensors Light Curtains Make sure that the intersection of optical axes are in within the hazardous area Muting Lamp Light Curtain PNP type Safety contactor Safety relay ON Muting Sensor PNP type Light Curtain
58. pling adapter Specifications Ground resistance of 1000 or less Impulse Noise Immunity noise simulator Operating Environment Safety Circuit Logic selection type Operating Temperature 10 to 55 C no freezing Reverse polarity No operation no damage mien of Incorrect Improper voltage Permanent damage may oc iring cur 8 Note 1 The time to shut off safety outputs after inputs are turned off or input Operaning Humidity 191090 RANO Conde alley monitor error is detected when off delay timer is set to Os Storage Temperature 40 to 70 C no freezing Note 2 Time to shut off safety outputs after an error except input monitor Storage Humidity 10 to 9596 RH no condensation error ora configuration change of logic or timer is detected not Pollution D 2 IEC EN 431 depending on the off delay timer value ollution Degree 60664 1 Note 3 Auto start Time to turn on safety outputs after safe inputs are Degree of Protection IP20 IEC EN60529 turned on Corrosion Immunity start Time to turn on safety outputs after start inputs are Altitude Operation 0 to 2000m Transport 0 to 3000m Control start Time to turn on safety outputs after the start inputs Vibration 5 to 8 4 Hz amplitude 3 5 mm are turned off on off maintain ON for 0 1 to 5s 8 4 to 150 Hz Note 4 Time to transit to Run state after power supply is turned on Acceleration 9 8 m s 2 hours each on three m
59. r is inserted insert a wire into the wire slot When using a stranded wire twist the wire beforehand so that the wire does not become loose 3 While the wire is inserted remove the screwdriver Wiring is completed Pull the wire lightly to confirm whether it is clamped securely 4 To remove the wire press down the spring using the screwdriver and pull out the wire i Safety Precautions 1 Do not disassemble repair or modify the SafetyOne otherwise the safety characteristics of the SafetyOne are impaired Turn off the power to the SafetyOne before installation removing wiring maintenance or inspection of the SafetyOne Failure to do so may cause electrical shocks or fire hazard 2 Before operating the SafetyOne read the instruction sheet and the user s manual carefully and ensure that the environment conforms to the requirements of the SafetyOne specifications If the SafetyOne is operated in an environment that exceeds the specifications of the SafetyOne the safety characteristics of the SafetyOne are impaired The installation wiring configuration and operation of the Safe tyOne must be performed by safety experts only Safety experts are personnel who have necessary qualifications authorizing them to perform designing installation operation maintenance and disposal of the SafetyOne Persons without technical exper tise must not use the SafetyOne 4 The SafetyOne must be subjected to a regular test wh
60. r more an input monitor error is detected X12 X13 are ON in this chart 09 01 07 26 IDEC Safety FS1A Safety Controller Logic 3 m E Dual Channel Solid State Safety Input 1 X1 Safety Input 2 Mr Dual Channel X2 X3 Solid State Safety Input 3 Dual Channel Direct Opening fA 4 4 T5 X5 Safety Input 4 T6 X6 T7 X7 Dual Channel Direct Opening Dual Channel Direct Opening Dual Channel Direct Opening Safety Input 5 T10 X10 T11 X11 Safety Input 6 T12 X12 T13 X13 Start Input 1 X16 Single Channel Monitor Start Input 2 X17 Single Channel Monitor External Device Montor 1 T14 X14 External Device Monitor External Device Monitor 2 T15 X15 External Device Monitor Monitor Output for Safety Input Safety Input 1 Monitor Y4 Safety Input 2 Monitor Y5 Safety Input 3 Monitor Y6 Safety Input 4 Monitor Y7 Safety Input 5 Monitor Y10 Safety Input 6 Monitor Y11 09 01 07 Hold Self hold function Trigger Control Start Monitor Output for Safety Output Safety Output 1 Monitor Note 1 Y12 Safety Ouput 2 Monitor Note 1 Y13 Note 1 Safety output 1 monitor and safety output 2 monitor turn off immediately independ of off delay time IDEC Safety Output 1 vo Y1 Safety Output 2 Y2 Y3 e Solenoid Output Note 2 Note 2 Auto mode
61. rformance depends on the system configuration 35 09 01 07 IDEC Safety ne FS1A Safety Controller Logic 1 Time Chart When using control start input X17 When using manual start input X16 Time Safety Output ON Off delay 0 1s minimum 0 1s maximum leeuud 2 O A Q ra 6 0 Safety Input X1 Monitor Output for XO X1 Y4 56 O m lt 2 A S gt Sa S gt D gt o t7 g a 2 2 No c gt a gt gt 40 0 Time Safety Output ON 0 18 minimum 0 15 maximum ee 4 i ee ee ee ee ee te ee ee ee ee re er pe X0 Safety Input Safety Input X1 Monitor Output for X1 Y4 So So O 2M RR ON 5 gt x 7 gt a 2 2 No c gt qv 2 gt 90 o 2N gt P o2 c o 69 gt 28 5 gt On Cr o2 c Oo 6s maximum RUN Monitor Y16 6s maximum RUN Monitor Y16 Initializing Initializing Safety inputs X2 to X13 are ON in this chart Note When the iput time difference at the dual channel safety inputs is 0 5s or the input monitor error is detected more 23 09 01 07 IDEC Safety ne FS1A Safety Controller L
62. s Areas Pressing the emergency stop switch or opening the guard Emergency stop A stops the entire system hazardous areas A and B switch is pressed or guard door A is open Emergency Stop Press Switch ON Safety contactor aasang 2 9 Safety output A OFF F CD D D D lt D lt 02 lt omnl D 3 md O 15 Emergency Stop Switch Ce 1 Interlock Switch A j a Interlock Switch Hazardous Area A Hazardous Area B 4 z oen Interlock Switch B Interlock Switch A i Safety output B OFF with Solenoid spring lock type a Solenoid Output A ON Guard unlocked Interlock Switch B Interlock Switch B with Solenoid e Solenoid Output B ON spring lock type Spang T Guard unlocked Note Use spring lock type interlock switch with solenoid Solenoid lock type cannot be used 16 09 01 07 No programming required Configuration completes by turning a logic switch only A safety circuit can be configured easily just by selecting a logic from eight pre programmed logics Partial entire stop can be achieved just by selecting a logic One SafetyOne module can connect with various inputs such as emergency stop switches and light curtains josc SafetuxX ne The status of safety I Os and the SafetyOne errors
63. s and robots Because the in put error detection time of dual inputs dual interlock inputs are set to infinite this logic can be used even when there is a long time lag between the two inputs When a safety component is operated the SafetyOne shuts down the safety output immediately Door Switch A Machine Tool STOP IB Closed P open I Door OmO Switch B O Closed gt Open Closed Logic 1 Contacts ON door closed Door Switch A Preset monitor time is 1 contact measured Synchronization of Contacts OFF door open two inputs are checked and input monitor error is detected when time lag exceeds the Contacts ON door closed preset monitor time Door Switch B 1 contact Contacts OFF door open Input Monitor Error Detection Time 0 5s Logic 5 Contacts ON door closed Because the input monitor error detection time is not Door Switch A preset normal operation is 1 contact Contacts OFF door open continued Safety output is shut down Contacts ON door closed Door Switch B 1 contact Contacts OFF door open Input Monitor Error Detection Time co Logic 1 is used when the operations of two contacts such as of emergency stop switch occur almost at the same or the time lag can be specified Higher safety is achieved by specifying the input monitor error detection time Logic 1 however cannot be used in applications where the time lag canno
64. s the functionality equivalent of the control voltage and cur rent of Class 2 circuit specified by UL508 or UL1310 Complies with safety laws or regulations relating to electrical safety or EMC of the country where the SafetyOne is used 15 Ground the V line OV DC for ground diagnosis 16 After setting a new configuration or modifying a configuration check each input and output function 17 Implement protective measure so that personal other than safety responsible persons operating the SafetyOne do not modify the configuration 18 The SafetyOne is designed for installation within an enclosure Do not install the SafetyOne outside an enclosure Install the SafetyOne in enclosure of IP54 or higher protection 19 Install the SafetyOne in environments specified in the catalog instruction sheet and user s manual If the SafetyOne is used in places where the SafetyOne is subjected to high temperature high humidity condensation corrosive gases excessive vibra 09 01 7007 EES EEE 47 IDEC Safety X ne FS1A Series Safety Controller Safety Precautions tions or excessive shocks failure such as electrical shocks fire hazard or malfunction may result 20 Use the SafetyOne in an environment of pollution degree 2 IEC 60664 1 21 Do not drop the SafetyOne during transportation otherwise damage or malfunction may result 22 Prevent metal fragments and pieces of wire from dropping inside the SafetyOne housing
65. t be specified such as when interlock switches are installed on a guard door Logic 5 has an infinite monitoring time therefore it can be used regardless of the location of the interlock switch and the speed to open the guard door System Stop safe Safety contactor Safety relay OFF System stops The system stops when e Emergency stop switch is pressed OR e Guard door is open interlock switch contact open Y door unlocked by energized solenoid Interlock switch with solenoid spring lock type Note Use spring lock type interlock switch with solenoid Solenoid lock type cannot be used 09 01 07 Safety ne Mode Selection The logic applicable for selection of active safety input devices Logic 6 is the mode selection logic used in machine tools semiconductor manufacturing equipment and other systems where an active safety component is switched depending on the operation mode Of dual direct opening input and dual interlock input an active input can be selected using the mode selection switch ard gt ts ee s d Haver 5 e Pun E Trg ERS oe c i x atero E a oe ah ts LOS n Aag DIM b ccr JOE UE umo Mode Selection Ensures Safety
66. t switch K1 to K4 gt Safety contactor M1 M2 Motor 59 510 Solenoid control switch Pressing the solenoid control switches after closing the guard door contacts 41 42 and 51 52 of S3 and S5 turn on allowing the SafetyOne to restart Actuator Spring lock type interlock switch with solenoid lt Guard open 0060606666 PRR QL 9090000000 X LLS SA WY 2 Actuator Spring lock type interlock switch with solenoid a Guard open XXXXXXXXXXX LIIRIS VEDA TETS RLS RKO RS Safety components used in this system Emergecy stop switch When not using the start switch for partial stop auto start 24V DC 56 When connecting multiple emergency stop switches in series Note E XW1E XN1E HA1B HA1E HW1B HW1E Interlock switch with solenoid spring lock type HS6E Non contact safety switch 2NO type HS7A Interlock switch HS6B HS5B 24V DC me e e When not detecting the welding of start switch in partial stop manual start Safety performance depends on the system configuration SafetyOne OV DC When detecting the welding of start switch in partial stop control start 24V DC S6 IDEC 43 Safety ne FS14A Safety Controller Logic 8 Time Chart When not detecting the welding of start switch on partial stop manual start input X13 is used Saf
67. utually perpendicular axes TUV approval IEC EN 61000 6 2 IEC EN 61000 6 4 IEC EN 61496 1 IEC 61508 Part1 7 Bump Acceleration 98 m s 16 ms 1000 times IEC EN 62061 ISO 13849 1 EN 954 1 each on three mutually perpendicular axes IEC EN61 496 1 UL Shock Resistance 147 m s 11ms 3 shocks each on three mutually UL508 CSA C22 2 No 142 perpendicular axes IEC EN 61131 2 Applicable standards Connector Insertion IEC EN 60204 1 IEC EN 61131 2 ISO 10218 1 ANSI RIA R15 06 ANSI Removal Durability 11 19 SEMI S2 0706 NFPA79 Configuration Switch Durability 100 operations maximum per pole Enter Button Durability 1000 operations maximum Housing Material Modified polyphenyleneether m PPE Weight approx 330g 00701707 OO 17 IDEC Vibration Resistance 61 131 2 Safety ne FS1A Safety Controller Safety Input Specifications Drive Terminals TO T1 T2 T3 T4 T5 T6 T7 T10 T11 T12 T13 T14 T15 Rated Drive Voltage Power supply voltage Minimum Drive Voltage Power supply voltage 2 0V Number of Drive Terminals 14 20 mA per terminal 28 8V DC Note Note Drive terminals of safety inputs send safety confirmation signals pulse signals for the diagnosis of safety components and input circuits Wiring and diagnosis function change depending on the selected logic See user s manual Chapter 5 Logic Basic specifications remain the same e Receive Terminals XO X1 X2
68. witch on partial stop control start input X16 and X17 used Safety Safety Safety Output 2 ON Off delay Off delay Safety Output 2 Off delay Safety Output Power ON Output 1 ON Time Time Output 1 ON Time All O 1 1 1 ON Note 1 49 4 Note 1 1 1 1 1 1 i 1 Monitor Output for X1 Y4 Safety Input X2 Safety Input X3 Monitor Output for X2 X3 Y5 Safety Input X6 X7 Monitor Output for X6 X7 Y7 Control Start Input X12 Control Start Input X16 Control Start Input X17 Safety Output 1 YO Y1 Safety Output Monitor Y12 Solenoid Output Y17 Safety Output 2 Y2 Y3 Safety Output Monitor Y13 Run Monitor Y16 i end 6s max Initializing X4 X5 X10 amd X11 are on in this chart Note 1 When the input time difference at the dual channel safety inputs is 0 5s or more input monitor error is detected Note 2 When the control start input X12 is turned on before turning on the manual start input X16 90107 OO 41 IDEC Safety FS1A Safety Controller Logic 8 Self hold Circuit 1 Safety Input 1 Dual Channel Hold TO XO T1 X1 Direct Opening Self hold function Safety Input 2 o Channel T2 X2 T3 X3 Direct Opening Safety Output 1 Safety Input 3 1 Dual Channel Des YO T4 X4 T5 X5 Direct Opening Y1 Safety Input 4 y Dual Channel T6 X6 T7 X7 Direct Opening unction E Trigger Safety Input 5
69. yOne is under normal operation Logic process ing continues without failures or wiring errors A logic or off delay timer value is being configured Configuration enables the logic and off delay timer value When completed the SafetyOne shifts to the Run state An input monitor error has occurred with dual channel Protection input EDM input or muting input When the problem is removed the SafetyOne shifts to Run state A failure or error has occurred with an external device Stop or internal circuit When the problem is removed and the power is turned on Stop state is cleared LED and Output Status Initial Configuration Monitor Output Safety pera Timer Output YAt YO to Y3 Y17 Y20 V Y14 Note 1 Note 1 Note 1 OFF OFF OFF ON ON OFF OFF OFF ON Logic Blank Value Note 2 Note 2 EE eons c ees om ow or ow ov or Logic 1 OFF Note 4 OFF ON OFF Note 1 Random display of Initial state Note 2 Output and LED display of the selected logic Note 3 Blinking LED display of the selected logic number or the selected timer value Pulsing display of monitor output and output LED corresponding to the input of error Other LEDs and monitor outputs maintain the display of Run state Note 5 Error number is displayed Note 4 Caution Solenoid lamp outputs Y17 Y20 turn on for 1 second maximum when the state shifts to Run state Take the

FS1A Safety Controller

Contents

Download Pdf Manuals

Related Search

Related Contents