1785-10.4, Enhanced PLC-5 Programmable Controller, Quick Start
Contents
1. Install the PLC 5 Processor Power Up the System Install the I O Modules Connect the Personal Computer to the PLC 5 Processor Chapter 3 Install the Software and S et Up the Programming System Start the Programming Software Power Up the System Chapter 4 Use the PLC 5 Processor Status Indicators Troubleshoot General Problems Troubleshoot the Processor Communication Channels Appendix A General Battery Specification Battery Type Average Battery Lifetime Specifications Processor Specifications Publication 1785 10 4 November 1998 Chapter 1 Overview This quick start is designed to provide you with the information you need to get your system up and running quickly Use this document if you are knowledgeable about Enhanced PLC 5 products but may not have used one or more of them recently The information we provide 18 geared to Jog your memory What You Need to Do If you need more information see the Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication number 1785 6 5 12 see page P 1 for information about how to obtain a copy of this manual PC with Programming Software Set up the Hardware Chapter 2 c LE Set up the Software C2. Allen Bradley Enhanced Qu ick Start PLC 5 Programmable Controller Cat No 1785 L11B L20B L30B L40B L40L L60B L60L L80B Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or in part without written permission of Allen Bradley Company I
3. terminal connection parallel to channel 2 when channel 2 is configured for channel 2B status indicator lights green and red DH communications gt Cc channel 0 25 pin D shell serial port supports standard EIA RS 232C and RS 423 and is RS 422A compatible channel 2A communication port a lt its default configuration is unused gt Use this port with ASCII or DF1 full duplex half duplex master and half duplex slave protocols The port s default configuration supports processor programming channel 2B communication port its default configuration is unused DFI point to point e one stop bit 2400 bps e BCC error check no parity e handshaking channel 1A status indicator lights green and red channel 1B status indicator lights green and red 8 pin mini DIN DH programming terminal 3 Ge connection parallel to channel 1A l l Use these labels to write information about the T channel communication mode station addresses etc channel 1A communication port gt its default configuration is DH B q Install memory module here channel 1B communication port its default configuration is remote 1 0 scanner PLC 5 40 PLC 5 family member designation
4. 16 pt modules must be 1 0 pairs No 32 pt modules 1 slot Any mix of 8 or 16 pt modules 32 pt modules must be 1 0 pairs 1 2 slot Any mix of 8 16 or 32 pt modules 1 Please note that the Clock Calendar will update appropriately each year including the year 2000 Publication 1785 10 4 November 1998 A 2 Specifications General Specifications continued Communication DH trunk line 3 048 cable m 10 000 cable ft drop line 30 4 cable m 100 cable ft DH using 1785 KA Serial remote 1 0 extended local I O PLC 5 40L and 5 60L processors only Location 1771 A1B A2B A3B A4B chassis left most slot Kevin Between 40 and 42 ying Between 54 and 56 PLC 5 20 1 21 kg 2 7 Ibs PLC 5 30 1 20 kg 2 6 lbs Weight PLC 5 40 5 40L 1 42 kg 3 1 lbs PLC 5 60 5 60L 1 42 kg 3 1 lbs PLC 5 80 1 42 kg 3 1 lbs DEN CSA Class I Division 2 Groups A B C D Agency Certification UL listed when product is marked CE marked for all applicable directives Battery Specification Battery Type Enhanced PLC 5 processors use 1770 XYC batteries which contain 0 65 grams of lithium Average Battery Lifetime Specifications Worst case Battery Life Estimates Battery Duration 0 0 Battery used in this processor At this temperature Power off 100 Power off 50 after the LED lights PLC 5 11 5 20 60 C 256 days 1 4 years
5. Band 2 D s A p El 5 mj 4 7 E 0 0 2 mi ed 54 amp 56 20609 M Configuring an I O rack for a local PLC 5 is different than configuring a remote I O rack using a 1771 ASB module For more information about configuring a remote I O rack using a 1771 ASB module see the following Remote I O Adapter Module User Manual publication number 1771 6 5 83 Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication number 1785 6 5 12 For more information see the Universal I O Chassis installation instructions publication number 1771 2 10 Publication 1785 10 4 November 1998 2 4 Set up the Hardware Publication 1785 10 4 November 1998 Ground the 1 0 Chassis Enclosure Grounding Electrode Ground O O Conductor Bs OOOOO l4 To Grounding Electrode System H Hc 1 Ground Lug G3 e e m Nut and n Sih H i ED Lol gt LE c Ground Lug 1770 4 1 Install the Power Supply Locking Bar 20619 M 1 Set the jumpers on the back side of the power supply like
6. 11 5 days 25 C 2 years 4 years 47 days PLC 5 30 5 40 5 40L 5 60 60 84 days 150 days 5 days 560L 5 80 25 C 1 year 1 2 years 30 days 1 The battery indicator BATT warns you when the battery is low These durations are based on the battery supplying the only power to the processor power to the chassis is off once the LED first lights Publication 1785 10 4 November 1998 Processor Specifications This table lists specifications of each Enhanced PLC 5 family Specifications processor ne Maximum ME Mamma deg or Communteation Number of Maximum Number of I O Chassis in 7 1 0 Racks 512 any mix or 1 DH Remote 1 0 Adapter Total Ext Local Remote 8K analog eset configurable for 1785 L11B 384 in 384 out 5 4 complementary RS 232 and 423 and 4 0 3 5 0 must be RS 422A compatible rack 3 1 DH Fixed PLC 5 20 512 any mix or 1 DH Remote 1 0 Adapter 1785 L20B 16K analog or or Scanner 4 0 3 3 0 D PLC 5 26 512 in 512 out 1 serial port configurable for 1785 L26B complementary RS 232 and 423 and RS 422A compatible 1024 any mix or 2 DH Remote 1 0 Adapter PLC 5 30 analog or or Scanner 1785 130 32 K 1024 in 1024 out 1 serial port configurable for 8 0 7 29 0 28 complementary RS 232 and 423 and RS 422A compatible 2048 any mix or 4 DH Remote 1 0 Adapter PLC 5 40 1 analog or or Scanner
7. 1785 140 48 2048 in 2048 out s for 16 0 17 61 0 60 complementary RS 422A compatible 2 DH Remote 1 0 Adapter PLC 5 40L 2048 any mix or or Scanner 1 analog 1 serial port configurable for 1785 1400 48K 2048 in 2048 out RS 232 and 423 and UM 16 60 complementary RS 422A compatible 1 Extended local 1 0 3072 any mix or 4 DH Remote 1 0 Adapter PLC 5 60 2 analog or or Scanner 1785 160 64 K 3072 in 3072 out 1 serial port configurable for 24 0 27 93 0 92 complementary RS 232 and 423 and RS 422A compatible 2 DH Remote 1 0 Adapter ich 3072 any mix or or Scanner PLC 5 60L 2 analog or 1 serial port configurable for 1785 L60L 94K 3072 in 3072 out RS 232 and 423 and EE 16 64 complementary RS 422A compatible 1 Extended local 1 0 3072 any mix or 4 DH Remote 1 0 Adapter PLC 5 80 5 analog or or Scanner 1785 L80B 100 3072 in 3072 out 1 serial port configurable for 24 0 27 93 0 92 complementary RS 422A compatible The PLC 5 40 and 5 40L processors have a limit of 32K words per data table file 2 3 The PLC 5 60 and 5 60L processors have a limit of 56K words per program file and 32K words per data table file The PLC 5 80 processors have 64K words of total data table space with a limit of 56K words per program file and 32K words per data table file Publication 1785 10 4 November 1998 A 4 Specifications CSA H
8. Install battery here ATTENTION Make sure you understand the anti static environment The processor is shipped in a static shielded container to guard against electrostatic damage Electrostatic discharge can damage integrated circuits or semiconductors in the processor module if you touch backplane connector pins It can also damage the module when you set configuration plugs or switches inside the module Avoid electrostatic damage by observing the following precautions Remain in contact with an approved ground point while handling the module by wearing a properly grounded wrist strap Do not touch the backplane connector or connector pins When not in use keep the module in its static shielded container Publication 1785 10 4 November 1998 1 4 Overview Components You Need Compliance to European Union Directives Publication 1785 10 4 November 1998 Product name Catalog number Hardware Enhanced PLC 5 processor 1785 1118 L20B L30B L40B L40L L60B with 2 keys L60L L80B Lithium Battery 1770 XYC in a clear bag 0 chassis 1771 A1B A2B A3B A3B1 A4B Power supply 1771 P4S P6S P4S1 P6S1 Programming System PC Check your programming software documentation for system requirements such as memory etc PLC 5 programming Choose a programming software package that is software compatible with Enhanced PLC 5 processors communication module DH i
9. memory transfer to processor memory at power up 2 3 T m EEPROM memory transfers to processor memory if processor memory not valid on off EEPROM memory does not transfer to processor memory 4 Processor Memory Protection off Processor memory protection disabled Processor memory protection enabled 5 Regardless of this switch setting outputs are turned off when any of the following occurs processor detects a runtime error 1 0 chassis backplane fault occurs you select program or test mode you seta status file bit to reset a local rack If an EEPROM module is not installed and processor memory is valid the processor s PROC LED indicator blinks and the processor sets S 11 9 bit 9 in the major fault status word To clear this fault change the processor from program mode to run mode and back to program mode If the processor s keyswitch is set in REMote the processor enters remote RUN after it powers up and has its memory updated by the EEPROM module A processor fault solid red PROC LED occurs if processor memory is not valid You cannot clear processor memory when this switch is on Publication 1785 10 4 November 1998 Set up the Hardware 2 3 2 set the power supply configuration jumper Are you using a power n supply module in E 3 Install the keying bands the chassis f 2 gt 10 12 14 s 16 Keying 3 HYY
10. C FORCE COMM Troubleshoot General Problems Indicator Color Description Probable Cause Recommended Action BATT Red Battery low Battery low Replace battery within 10 days 0ff Battery is good Normal operation No action required PROC Green Processor is in run Normal operation No action required steady mode and fully operational Green Processor memory is blinking being transferred to BATT EEPROM Red Major fault Run time error Check major fault bit in status file blinking S 11 for error definition FORCE Clear fault bit correct problem and return to run mode Red Major fault Processor memory Clear memory and reload program pee steady has checksum Check backplane switch settings error and or insert correct memory Memory module module error Power down reseat processor Internal and power up then clear diagnostics have memory and reload your program failed Replace EEPROM with new program then if necessary replace the processor Off Processor is in Check power supply and program load or test connections mode or is not receiving power Publication 1785 10 4 November 1998 4 2 Troubleshoot the Processor System Recommended Action No action required Probable Cause Normal operation Recommended Action No action required remote rack Cable broken Restore pow
11. D display for the following indicators This LED lights when COMM you establish DH communication BATT no battery is installed or the battery voltage is low REM 1 0 you establish Remote 1 0 communication ADAPT the processor is in adapter mode FORCE forces are present in your ladder program Publication 1785 10 4 November 1998 3 2 Set up the Software Power Up the System Publication 1785 10 4 November 1998 Power up the system if you have not done so already Check the LED display on the processor If your system is operating properly the PROC LED should be steady red and the message Processor RAM is faulted Press lt Enter gt to clear memory should appear on the display See the following table to proceed If the PROC LED is not red turn to chapter 4 for troubleshooting information your k eyswitch do this is in this position PROGRAM Clear memory The PROC LED should turn off The software is in Program mode REMOTE Clear memory The PROC LED should turn off The software is in Remote Program mode RUN You see the message access privilege violation because you cannot clear memory in Run mode Change the keyswitch position to Program or Remote and press lt Enter gt to clear memory Use the PLC 5 Processor Status Indicators bagd4 1 Use the PLC 5 Processor Status Indicators Chapter 4 Troubleshoot the Processor System BATT PRO
12. PLC 5 processor pag 2 6 PLC 5 20 Internal Processor Power Supply Fic aa a 1 Data Highwa o Plus a 2 I M O8 He O Et For more information see the Enhanced and Ethernet User Manual publication number 1785 6 5 12 Publication 1785 10 4 November 1998 2 2 Install the 1 Set the backplane switches L EH Set Hardware Hardware Configure the 1 0 Chassis Pressed at top ON closed Pressed in Switch at bottom OFF open i Last State M Outputs of this 1 0 chassis remain in their last state when a hardware failure occurs 1 Outputs of this 1 0 chassis are turned off when a EUR 11020 off hardware failure occurs 1 N lt Always I of y Switches w lt 5 Addressing A lt n off off 2 slot lae off on 1 off 1 2 slot o on on Not allowed Switches 6 7 EEPROM Transfer off off EEPROM
13. PN 955107 82 PLEASE FASTEN HERE DU NOI SIAPLE Other Comments PLEASE FOLD HERE BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 18235 CLEVELAND OH POSTAGE WILL BE PAID BY THE ADDRESSEE Rockwell Automation Allen Bradley 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124 9705 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PLEASE REMOVE a Rockwell aromati Rockwell Automation helps its customers a suparior retum on their investment by bringing i her leading brands in industrial automaton creating a broad spectrum of sssy tc integrats poducis These ara supported by local technical resources available worldwide a global network of system solutions providers and the advanced technology resources of Rockwell Worldwide representation 27 Ps zT Argentina Sustrala s Austria Bahrain Bolivia Brazil Bulgaria Canada s Dhila China People s Republic of Colombia Costa Rica Croata s Cyprus Gzech Republic Denmark Dominican Republic Ecuador Egypt El Salvador Finland France s Germany Ghana s Greece Guatemala Honduras Hong Kong Hungary kaland s India Indonesia Iran Ireland lasal Jamaica dapan s Jordan s Korea s Ruwak Lebanon Macau Malaysia Malla Mexico Morocco The Netherlands New Nigana s Nonas Oman Pakistan Panama Paru Philippines Poland s Portagal Puer
14. angereux Attacher tous connecteurs fournis par l utilisateur et reli s aux circuits externes d un appareil Allen Bradley l aide de vis loquets coulissants connecteurs filet s ou autres moyens permettant aux connexions de r sister une force de s paration de 15 newtons 3 4 Ib 1 5 kg appliqu e pendant au moins une minute Publication 1785 10 4 November 1998 Allen Bradley 74 Publication Problem Report If you find a problem with our documentation please complete and return this form Pub Name Enhanced PLC 5 Programmable Controller Quick Start 1785 L11B L20B L30B L40B Cat No L40L L60B L60L L80B Pub No 1785 104 pub Date November 1998 PartNo 955133 87 Check Problem s Type Describe Problem s Internal Use Only Technical Accuracy tex illustration Completeness procedure step illustration definition info in manual What information is missing example guideline feature accessibility explanation other info not in manual Clarity What is unclear Sequence What is not in the right order Other Comments Use back for more comments Your Name Location Phone Return to Marketing Communications Allen Bradley Co 1 Allen Bradley Drive Mayfield Hts OH 44124 6118Phone 440 646 3166 FAX 440 646 4320 Publication ICCG 5 21 August 1995
15. ati this 3 pin port battery indicator red when the battery is low processor RUN FAULT indicator green when running red when faulted lt C lt lt 3 ON m force indicator amber when 1 0 forces are enabled 4 O channel 0 communication status indicator green when the channel is communicating lt Install memory module here 7 Install battery here channel 1B status indicator lights green and red channel 1B communication port ll Q i j jon 2 its default configuration is remote k ta 1 0 scanner B PROGRAMMABLE PLC 5 family member designation LL on port is a dedicated DH port PLC 5 30 Processor Front Panel keyswitch selects processor mode channel 1A status indicator lights green and red 7 coc PROG R FORCE E M RUN aT G battery indicator lights red when the battery is low processor RUN FAULT indicator green when running red when faulted force indicator amber when 1 0 forces are enabled channel 0 communication status indicator green when the channel is communicating channel 0 25 pin D shell serial port supports standard EIA RS 232C and RS 423 and is RS 422A compatible Use this port with ASCII or DF1 ful
16. azardous Location Approval CSA certifies products for general use as well as for use in hazardous locations Actual CSA certification is indicated by the product label as shown below and not by statements in any user documentation Approbation d utilisation dans des emplacements dangereux par la CSA La CSA certifie les produits d utilisation g n rale aussi bien que ceux qui s utilisent dans des emplacements dangereux La certification CSA en vigueur est indiqu e par l tiquette du produit et non par des affirmations dans la documentation l usage des utilisateurs Example of the CSA certification product label CL1DIV2 GP A B C D TEMP Exemple d tiquette de certification d un produit par la CSA CL1DIV2 GP A B C D TE To comply with CSA certification for use in hazardous locations the following information becomes a part of the product literature for CSA certified Allen Bradley industrial control products This equipment is suitable for use in Class Division 2 Groups A B C D or non hazardous locations only The products having the appropriate CSA markings that is Class I Division 2 Groups A B C D are certified for use in other equipment where the suitability of combination that is application or use is determined by the CSA or the local inspection office having jurisdiction Pour satisfaire la certification de la CSA dans des endroits dangereux les informa
17. des 20618 M For more information see the installation instructions or user manual for the particular module you are installing Connect the Personal Computer to the e Enhanced and Ethernet PLC 5 Programmable Controllers User PLC 5 Processor Manual publication number 1785 6 5 12 For more information see the documentation provided with your communication card Data Highway Data Highway Plus Data Highway II Data Highway 485 Cable Installation Manual publication 1770 6 2 2 Publication 1785 10 4 November 1998 1 Install the software 2 Start the programming software 3 Powerup the system Install the Software and Set Up the Programming System Start the Programming Software Chapter 3 Set up the Software The following instructions are general For specific Information see the documentation set for your particular software package Before you install your programming software make certain you meet the system requirements for that software sufficient disk space memory etc Then follow the procedures outlined in the software documentation to install the software and configure communication Start the programming software by following the procedures described in your programming software documentation If you have difficulty verify that the power supply is turned on To monitor your system as you configure and run it check the processor LE
18. e view g ij yh D m down 6 Kbaud up 230 Kbaud For series E and later processors use this switch to select baud rate For series D and earlier processors this switch is always off 2 Specify the digital interface of channel 0 Front of Processor bottom view of PLC 5 11 and 5 20 processor BBBBEBEEBBJ EJ 12345678910 bottom view of PLC 5 30 5 40 5 40L 5 60 5 60L and 5 80 processor poooo BOOOOS OSO 0000009000 Front of Processor JBEBBEBBEBB is 1 IIT T side view x OFF N 12345678910 3 To install the battery slide the battery side connector into the processor side connector until you hear them snap together and attach the battery cover 4 install the processor module Publication 1785 10 4 November 1998 2 6 Set up the Hardware Power Up the System Power up the system Check the LED display on the processor If your system is operating properly the PROC LED should be steady red If the PROC LED is not red see chapte 4 for troubleshooting information before you install any I O modules Install the 1 0 Modules Locking Bar Install each 1 0 module and connect the wiring arm Card Gui
19. el is not Remote 1 0 Adapter being used DH Publication 1785 10 4 November 1998 Appendix A Specifications This table lists general specifications PLC 5 11 5 20 5 30 2 3A Backplane Current PLC 5 40 5 40L 5 60 5 60L 5 80 us uen qa 33A PLC 5 11 5 20 5 30 41 30 BTU hr Heat Dissipation PLC 5 40 5 40L 5 60 5 60L 5 80 59 04 BTU hr Operating Temperature 0 to 60 C 32 140 F Environmental Conditions Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 9596 without condensation Shock Operating 30 g peak acceleration for 1141 ms duration Non operating 50 g peak acceleration for 11 1 ms duration Vibration operating and non operating 1 g 10 to 500 Hz 0 012 inches peak to peak displacement Maximum Variations at 60 C 5 min per month Typical Variations at 20 20 s per month Timing 1 1785 16 1785 ME64 Memory Moauies 1785 ME32 1785 M100 Typical Discrete 1 0 Scan 0 5 ms extended local 1 0 adapter 10 ms remote 1 0 rack at 57 6 kbps 7 ms remote 1 0 rack at 115 2 kbps 3 ms remote 1 0 rack at 230 4 kbps 1 0 Modules Bulletin 1771 1 0 including 8 16 32 pt and intelligent modules Hardware Addressing 2 slot Any mix of 8 pt modules
20. er to the rack Repair cable Hardware error Turn power off then on Check that the software configurations match the hardware set up Replace the processor connected or is remote racks Repair cable Restore power to racks Correct station address Place channel online if needed Indicator Color Description Probable Cause FORCE Amber SFC and or I O forces Normal operation steady enabled Amber SFC and or 1 0 forces blinking present but not enabled Off SFC and or 1 0 forces not present COMM Off No transmission on Normal operation if channel 0 channel is not being used Green Transmission on Normal operation if blinking channel 0 channel is being used Troubleshoot the Processor Communication Channels Indicator Color Channel Mode Description AorB Green Remote 1 0 Scanner Active Remote 1 0 link all steady adapter modules are present and not faulted Remote 1 0 Adapter Communicating with scanner DH Processor is transmitting or receiving on DH link Green Remote 1 0 Scanner Atleast one adapter is Power off at blinking faulted or has failed rapidly or slowly DH No other nodes on network Red Remote 1 0 Scanner Hardware fault steady Remote 1 0 Adapter DH Red Remote 1 0 Scanner Faulted adapters detected Cable not blinking rapidly or broken slowly Power off at DH Bad communication on DH Duplicate node detected Off Remote 1 0 Scanner Channel offline Chann
21. hapter 3 PLC 5 20 Internal Processor Power Supply Troubleshoot the Processor System Ty Chapter dj TE o Data Highway 9 Plus EI N fn E D Ir Publication 1785 10 4 November 1998 1 2 Overview Identifying the Processor s Front Panel Components These pictures show the Enhanced PLC 5 processor front panel components PLC 5 11 5 20 and 5 26 Processor Front Panel PLC 5 11 Processor keyswitch selects processor mode channel 0 25 pin D shell serial supports standard RS 232C and RS 423 and is RS 422A compatible Use this port with ASCII or DF1 full duplex half duplex master and half duplex slave protocols The port s default configuration supports processor programming DF1 point to point 2400 bps no parity one stop bit e BCC error check e no handshaking channel 1A status indicator lights green and red L 8 pin mini DIN DH programming terminal connection parallel to channel 1A channel 1A communication port for the PLC 5 11 processor the default PLC S 11 PROGRAMMABLE CONTROLLER configuration is DH channel 1 communic
22. ific bit and switch settings for modules includes high level procedures with cross references to other manuals for more detail There is a user manual associated with this product that contains detailed information about configuring programming and using a PLC 5 processor To obtain a copy of the Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication number 1785 6 5 12 you can either view or download an electronic version from the internet www theautomationbookstore com purchase a hardcopy from the internet www theautomationbookstore com contact your local distributor or Rockwell Automation representative to place an order See the table on the next page for other related publications Publication 1785 10 4 November 1998 P 2 Preface For more information about Related Documentation The following documents contain additional information concerning the products discussed in this manual See this document Publication number Enhanced PLC 5 programmable controllers Enhanced and Ethernet PLC 5 Programmable Controllers User Manual 1785 6 5 12 Universal 1771 1 0 chassis Universal 1 0 Chassis Installation Instructions 1771 2 210 power supply Power Supply Modules 1771 P4S P6S P4S1 P6S1 1771 2 135 Installation Instructions DH network Enhanced and Ethernet PLC 5 Programmable Controllers User Manual 1785 6 5 12 Data Highway Data Highway Plus Da
23. in the world Local Product Support Contact your local Rockwell Automation representative for salesand order support producttechnical training warranty support support service agreements Technical Product Assistance If you need to contact Rockwell Automation for technical assistance call your local Rockwell Automation representative Your Questions or Comments about This Manual If you discover a problem with this manual please notify us of it by completing and sending the enclosed Publication Problem Report at the back of this manual If you have any suggestions about how we can make this manual more useful to you please contact us at the address below Allen Bradley Company Inc Automation Group Technical Communication 1 Allen Bradley Drive Mayfield Heights OH 44124 6118 Telephone 440 646 5000 FAX 440 646 4320 Publication 1785 10 4 November 1998 Overview Set up the Hardware Set up the Software Troubleshoot the Processor System Specifications Chapter 1 What You Need to Do Identifying the Processor Components You Need Table of Contents s Front Panel Components Compliance to European Union EMC Directive Low Voltage Directive Chapter 2 Install the Hardware Configure the I O 1 Ground the I O Chassis Install the Power Supply
24. iqu ici The following warnings apply to products having CSA certification for use in hazardous locations Les avertissements suivants s appliquent aux produits ayant la certification CSA pour leur utilisation dans des emplacements dangereux ATTENTION Explosion hazard Substitution of components may impair suitability for Class Division 2 Donotreplace components unless power has been switched off or the area is known to be non hazardous Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous Do not disconnect connectors unless power has been switched off or the area is known to be non hazardous Secure any user supplied connectors that mate to external circuits on an Allen Bradley product using screws sliding latches threaded connectors or other means such that any connection can withstand a 15 Newton 3 4 Ib separating force applied for a minimum of one minute AVERTISSEMENT Risque d explosion La substitution de composants peut rendre ce mat riel inacceptable pour les emplacements de Classe Division 2 Couper le courant ou s assurer que l emplacement est d sign non dangereux avant de remplacer les composants Avant de d brancher l quipement couper le courant ou s assurer que l emplacement est d sign non dangereux Avantde d brancher les connecteurs couper le courant ou s assurer que l emplacement est reconnu non d
25. l duplex half duplex master and half duplex slave protocols The port s default configuration supports processor programming DF1 point to point one stop bit 8 pin mini DIN DH programming terminal connection parallel to channel 1A channel 1A communication port its default configuration is DH channel 1B communication port its default configuration is remote 1 0 scanner Install battery here Publication 1785 10 4 November 1998 v 2400 bps BCC error check a BO no parity no handshaking TOC channel 1B status indicator lights green and red gt Ces 9 G ae o o o o a CH1 ANT 356 Install memory module here Use these labels to write information about the channel communication mode station addresses etc PLC 5 family member designation Overview 1 3 PLC 5 40 5 46 5 60 5 80 and 5 86 Processor Front Panels battery indicator red when the battery is low processor RUN FAULT indicator green when running red when faulted keyswitch selects processor mode force indicator amber when 1 0 forces are enabled channel 0 communication status indicator green when the channel is communicating channel 2A status indicator lights green and red 8 pin mini DIN DH programming
26. nc is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to identify a hazard e avoid the hazard recognize the consequences Important Identifies information that is critical for successful application and understanding of the product PLC PLC 5 11 5 20 5 30 5 40 5 40L 5 60 5 80 PLC 5 and DH are trademarks of Allen Bradley Company Inc Who Should Use This Manual Purpose of This Manual How to Obtain a User Manual Preface Preface Read this preface to familiarize yourself with the rest of the manual This preface covers the following topics whoshould use this manual purpose of this manual how to use this manual conventions used in this manual Rockwell Automation support To use this manual you should understand programmable controllers and be able to interpret the ladder logic instructions required to control your application For more information see the documents listed on the following page or contact your local Rockwell Automation representative This manual is for users of the Enhanced PLC 5 processor It presents you with the basic information you need to get your system up and running provides memory jogger information such as spec
27. nterface and interconnect cable Important In this manual we assume you are using a brand new Enhanced PLC 5 processor out of the box If this product has the CE mark it is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet Council Directive 89 336 EEC Electromagnetic Compatibility EMC and the following standards in whole or in part documented in a technical construction file EN 50081 2EMC Generic Emission Standard Part 2 Industrial Environment EN 50082 2EMC Generic Immunity Standard Part 2 Industrial Environment This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 73 23 EEC Low Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests For specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications Industrial Automation Wiring and Grounding Guidelines For Noise Immunity publication 1770 4 1 Guidelines for Handling Lithium Batteries publication AG 5 4 Automation Systems Catalog Chapter 2 Set up the Hardware Install the hardware pagq 2 2 PC with Programming Software Connect the personal computer to the
28. ta Highway ll Data Highway 485 1770 6 2 2 Cable Installation Instructions communication cards 1784 KTx Communication Interface Card User Manual 1784 6 5 22 Allen Bradley Publication Index for your specific communication card SD499 cables Enhanced and Ethernet PLC 5 Programmable Controllers User Manual 1785 6 5 12 batteries Allen Bradley Guidelines for Lithium Battery Handling and Disposal AG 5 4 grounding and wiring Allen Bradley Allen Bradley Programmable Controller Wiring and Grounding Guidelines 1770 4 1 programmable controllers current Allen Bradley documentation Allen Bradley Publication Index SD499 including ordering instructions terms and definitions Allen Bradley Industrial Automation Glossary 7 1 Techniques Used This Manual Publication 1785 10 4 November 1998 We use the following conventions throughout this manual Bulleted lists provide information not procedural steps Numbered lists provide sequential steps or hierarchical information We use this symbol to indicate additional references you can use when you need more information about a particular topic Rockwell Automation Support Preface P 3 Rockwell Automation offers support services worldwide with over 75 sales support offices 512 authorized distributors 260 authorized systems integrators located throughout the United States alone plus Rockwell Automation representatives in every major country
29. this 1 0 Chassis Wall 20626 M For more information see the Allen Bradley Programmable Controller Wiring and Grounding Guidelines publication number 2 Connect the power cord to the 120V ac connector of the power supply module This side plugs into connector on the module insert wire insert wire 3 Install the power supply in the chassis and snap the module locking bar over the modules Card Guides SOOO v Set the Hardware 2 5 For more information see the Power Supply Modules 1771 P4S P6S P4S1 P6S1 Installation Instructions publication number 1771 2 135 or the AC 120 220V 16A Power Supply 1771 P7 Series B C Installation Instructions publication number 1771 5 39 Install the PLC 5 Processor Locking Bar Ejector Tab lt PLC 5 20 Processor Battery Connector Battery Cover t Battery For detailed information about handling and disposing of the battery as well as other important guidelines see publication AG 5 4 For more information see the Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication number 1785 6 5 12 1 the DH Station Address of Channel 1A by setting switch assembly SW 1 on the back of the processor See the side of the processor if you want to use another address side view of processor TU sid
30. tions suivantes font partie int grante de la documentation des produits industriels de contr le Allen Bradley certifi s par la CSA Cet quipement convient l utilisation dans des emplacements de Classe 1 Division 2 Groupes A B C D ou ne convient qu l utilisation dans des endroits non dangereux Les produits portant le marquage appropri de la CSA c est dire Classe 1 Division 2 Groupes A B C D sont certifi s l utilisation pour d autres quipements o la convenance de combinaison application ou utilisation est d termin e par la CSA ou le bureau local d inspection qualifi Important Due to the modular nature of a PLC control system the product with the highest temperature rating determines the overall temperature code rating of a PLC control system in a Class 1 Division 2 location The temperature code rating is marked on the product label as shown Important Par suite de la nature modulaire du syst me de contr le PLC le produit ayant le taux le plus lev de temp rature d termine le taux d ensemble du code de temp rature du syst me de contr le d un PLC dans un emplacement de Classe 1 Division 2 Le taux du code de temp rature est indiqu sur l tiquette du produit Temperature code rating CL1DIV2 GP A B C D TEMP Gh Look for temperature code rating here Taux du code de temp rature CL 1 DIV2 GP A B C D TEMP Le taux du code de temp rature est ind
31. to Pico Qatar Romania Russia Saudi Arabia Singapore Sivak Slovenia South Africa Republic of Spain Sweden Sultzarland Taiwan Thailand Trinidad Tunisia Turkey United Arab Emirates Uniad Kingdom s United States Unaguay Venazuela Rockwell Aulomation Hrarkquarters 1201 South Second Street Miwauken Wi 53904 USA Tot 11 414 382 2000 Fax 11414 382 4444 Rockwell Automation Ecrapaan Headquarters SAW avenue Hermann Debroudaan 46 1160 Brussels Belgium Tel 32 2 583 06 00 Fax 32 2 6853 06 40 Rockwell Automation Asia Pacific Headquarters 27 F Citicorp 18 Whitfield Road Causeway Bay Hong Kang Tat 85212887 4788 Fax 852 2508 1846 Publication 1785 10 4 November 1998 PN 955133 87 Supersedes Publication 1785 10 4 December 1996 1998 Rockwell International Corp All Rights Reserved Printed in USA
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