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        Leica Rugby 820/830 - WU Technologies WU Technologies
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1.   11  11 1    Technical Data    Conformity to National Regulations       Conformity to  national regulations    Frequency band  Output power    Antenna    11 2    Operating range    Self levelling accu   racy    Self levelling range    Rotation speed    Radio functions    Rugby 820 830  Technical Data    FCC Part 15  applicable in US   Hereby  Leica Geosystems AG  declares that the product Rugby 820 830 is in  compliance with the essential requirements and other relevant provisions of Direc   tive 1999 5 EC and other applicable European Directives  The declaration of  conformity may be consulted at http   www leica geosystems com ce   Class 1 equipment according European Directive 1999 5 EC  R amp TTE   C     can be placed on the market and be put into service without restric   tions in any EU Member state   e The conformity for countries with other national regulations not covered by the FCC  part 15 or European directive 1999 5 EC has to be approved prior to use and oper   ation        2400   2483 5 MHZ        lt  100 mW  e  i r  p         Rugby 820 830  Rod Eye 180  Digital RF Receiver    Chip antenna  Chip antenna       General Technical Data of the Laser    Operating range  diameter      Rugby 820   Rugby 830     800 m 2600 ft  1350 m 4430 ft     1 5 mm at 30 m   1 16  at 100 ft   Self levelling accuracy is defined at 25  C  77  F     Self levelling accuracy        Self levelling range        Rotation speed           Model Radio function       Rugby 820 Slope catching  s
2.  BAT Turns on or off the Laser low battery  Green LED Is on  Laser low battery icon  Indication on the receiver  function is active   Red LED is on  Laser low battery icon  function is not active     gt  Rugby icon flashes   MEM Turns on or off the position memory  Green LED is on  function is on   function  Red LED is on  function is off    gt  Full down arrow flashes   RPS Measures the head speed of the Measured head speed is displayed     laser   CS Hold in rotating beam to       measure the head speed           Pairing the Rod Eye 180 with the Rugby 820       Pairing step by step       The Rugby 820 and the Rod Eye 180 include radio devices that allow the user to  automatically match an existing grade   When purchased together  the Rugby 820 and Rod Eye 180 have been paired together  at the factory  If purchasing a second receiver  the Rugby 820 and the Rod Eye 180  must first be paired together to be able to communicate with each other        Step    Description    Turn off the Rueby 820 and the Rod Eye 180        Press and hold the Power button on the Rugby 820 for 5 seconds to turn on  the Rugby 820 In pairing mode  The Rugby 820 beeps five times           Press and hold the Power button on the Rod Eye 180 for 5 seconds     The X axis Indicator LED and the Y axis Indicator LED flash green and the  Rugby 820 beeps five times quickly when the pairing was successful   The X axis Indicator LED and the Y axis Indicator LED flash red five times  quickly if the pairing was no
3.  into an outlet on a circuit different from that to which the  receiver is connected    e Consult the dealer or an experienced radio TV technician for help     Changes or modifications not expressly approved by Leica Geosystems for compliance  could void the user s authority to operate the equipment     Rugby 820 830  Safety Directions 12    Labelling  Rugby 820 830    Labelling Rod Eye    Leica    Leica Geosystems AG  CH 9435 Heerbrugg       by Leica Geosystems    Swiss  Technology    Y PROTECT             AD          Complies with FDA performance standards for  laser products except for deviations pursuant to  Laser Notice Nr  50 July 24  2007    This device complies with part 15 of the FCC  Rules  Operation is gaea to the following  two conditions   1  This device may not  cause harmful interference  and  2  This  device must accept any interference  received  including interference that  may cause undesired operation           Type  Rugby 830  Power   8 4V     0 5A  Art No   798928  Made in China    Serial Number  14828302500    es    ce Z    Power   8 4V    0 5A  Art No   795433  Made in China    Contains FCC ID  RFD CT100 IC ID  3177A CT100    004660_001    Rod Eye 160     004661_001       Rod Eye 180    004662_001       Rugby 820 830  Safety Directions          Serial Number  14828202500    O ce E    Type  RE160 p  e E    Swiss Technology    Ne Ie NERA by Leica Geosystems  rt No   j  Made in China A el ed    This device complies with part 15 of the FCC Rules  Operation
4.  is C      subject to the following two conditions     1  This device may not cause harmful interference  and A   2  this device must accept any interference received  including  m op    interference that may cause undesired operation     Type  RE180    le Sean    Swiss Technology    fe leo by Leica Geosystems  rt No   ss  E   Made in China A Pa Cie aD sity   Contains FCC ID  RFD CT100 IC ID  3177A CT100 C        This device complies with part 15 of the FCC Rules  Operation is   subject to the following two conditions     1  This device may not cause harmful interference  and A   2  this device must accept any interference received  including MIN ej    interference that may cause undesired operation     13    2 1    Description of the System    System Components       General description    Available system  components    The Rugby 820 830 is a laser tool for general construction and levelling applications  such as   e Setting forms   e Checking grades   e Controlling depths for excavations   If set up within the self levelling range  the Rugby automatically levels to create an  accurate horizontal plane of laser light    Once the Rugby has levelled  the head will start rotating and the Rugby Is ready for  use    30 seconds after the Rugby has completed the levelling  the H I  Alert system becomes  active and protects the Rugby against changes in elevation caused by movement of  the tripod to ensure accurate work            Rod Eye 160 180       Rugby 820 830    Li lon Alkali
5.  the  Manual Mode    Changing the X axis  to Manual Mode    The Rugby always starts up in Automatic Mode   In Automatic Mode the Rugby automatically levels if set up within the 6   self levelling  range     Manual Mode    After start up the Manual Mode can be activated  In Manual Mode the self levelling will  be deactivated  The following options are available    e Change the X axis to Manual Mode   e Change the Y axis to Manual Mode   e Change to Full Manual Mode     gt  After turning the Rugby off and on again  the Rugby Is in Automatic Mode     After startup  press the Automatic Manual Mode Button once to change the X axis to  Manual Mode   CS The X axis and Y axis are marked on the top of the Rugby     e The X axis does not self level and a slope can be entered In this axis using the Up  and Down Arrow buttons on the Rugby    e The X axis LED Is red    e The Y axis continues to self level and the Y axis  LED flashes green until level     Xx Y         Ca    When the X axis is in Manual Mode  the X axis can be sloped upwards or downwards  as illustrated     H I       Rugby 820 830  Operation 19    Changing the Y axis  to Manual Mode    Changing to Full  Manual Mode    Press the Automatic Manual Mode button again to change the Y axis to Manual Mode   Ce  The X axis and Y axis are marked on the top of the Rugby     e The Y axis does not self level and a slope can be entered in this axis using the Up  and Down Arrow buttons on the Rugby    e The Y axis LED is red    e The X ax
6.  the laser working area  if used and operated as defined in this User Manual due to the low eye hazard  level      gt  National laws and local regulations could impose more stringent instructions  for the safe use of lasers than IEC 60825 1  2007 03  and IEC TR 60825 14        2004 02    1 6 2 Rugby 820 830  General The rotating laser built into the product produces a visible laser beam which emerges    from the rotating head     The laser product described in this section is classified as laser class 2 in accordance  with    e IEC 60825 1  2007 03    Safety of laser products    e EN 60825 1  2007 10    Safety of laser products     These products are safe for momentary exposures but can be hazardous for deliberate  Staring into the beam  The beam may cause dazzle  flash blindness and after images   particularly under low ambient light conditions              Rugby 820    Description Value  Maximum peak radiant power 2 7 MW    5   Pulse duration  effective  1 1 ms   Pulse repetition frequency 10 rps   Beam divergence  lt  1 5 mrad                         Wavelength 635 nm   10 nm  Rugby 830    Description Value   Maximum peak radiant power 2 7 mWzt 5   Pulse duration  effective  1 1 ms   Pulse repetition frequency 10 rps   Beam divergence  lt  1 5 mrad  Waveleneth 635nm 10nm          Rugby 820 830  Safety Directions    10          AN CAUTION    Labelling    1 7    Description    From a safety perspective  class 2 laser products are not inherently safe for the eyes   Precaution
7.  used in accordance with the instructions    e To be familiar with local regulations relating to safety and accident prevention    e To inform Leica Geosystems immediately if the product and the application  becomes unsafe    e To ensure that the national laws  regulations and conditions for the operation of  e g  radio transmitters  lasers are respected        Hazards of Use       NOTICE    Rugby 820 830  Safety Directions    Watch out for erroneous measurement results if the product has been dropped or has  been misused  modified  stored for long periods or transported    Precautions    Periodically carry out test measurements and perform the field adjustments indicated  in the user manual  particularly after the product has been subjected to abnormal use  and before and after important measurements        Because of the risk of electrocution  It is dangerous to use poles and extensions in the  vicinity of electrical installations such as power cables or electrical railways   Precautions    Keep at a safe distance from electrical installations  If it is essential to work in this  environment  first contact the safety authorities responsible for the electrical instal   lations and follow their instructions           With the remote control of products  it is possible that extraneous targets will be  picked out and measured    Precautions    When measuring in remote control mode  always check your results for plausibility     If the product is used with accessories  for examp
8. IS  seccion ticas 25   a AP o 2 5 S 28   Smart Target LOCK russia 29  Automatic Field Calibration     ocoococccconccnonnccnnnnnns  38  Automatic Mode c ococcocncconccconoconnononnnnonnononinnnnnnnos 19  B  Batteries   Charging  first time USC coocococcnconnncnnnonononnnnnanons 31   Operation  Discharging            cccceccececeeceeeeeeeees 31  Battery   Change alkaline batteries      ooococcccocccconocnnnonnnso 34   Change Li lon battery pack     ococcocococcccncnonocnns  33   CTV ig sess Se sees e 32   Technical data sumiicoctscndsuscedenncancememicenantoccuasdiess 47  Battery Charger   Technical data crtvare a on 47  Battery Pack   Technical AG  suertee EE 47  e e      nese aceeueaaes 17  D  DeTMMIMON Or USS  escindida 7  Description Of the system    ococcococcncoccnnoccnnononnnnos 14  Digital Receiver     ococcocccconcccononcononconononcononnonnnnnnos 22  Dimensions   OT NAS ED sae leo oso 47  DOCUMENTACION eiii 2  Dual Receiver Setups   cococcococnonoccnnnninnncononcnnnnnnnos 30  E  Elevatori dier saca Er 21  Environmental specifications   eS O O no o udadeaenaratsnaees 47  F  EA e o E 12  Frequency Band   ROODY conocia pedido coa 46    Rugby 820 830  Index       Indicators  LED   Level STO TUS tec see sath ag ehinccchaseaicactagcsaie SES 18  Instrument   Technical DS Ta senora 46   TUAW OR and OIT nuca 18  INENASA USO  sosise orere RE ES 7  L  Laser   VSS ICAI ON  escondite sienes 10   DIMENSIONS  cctszrsccoxss2eeccdaitextarsesesese lt adaseetnsneesess 47  Laser Classifi
9. Leica Geosystems home page at  http   www leica geosystems com treatment or received from your Leica Geosystems  dealer        Only Leica Geosystems authorised service workshops are entitled to repair these prod   ucts        High mechanical stress  high ambient temperatures or immersion into fluids can cause  leakage  fire or explosions of the batteries    Precautions    Protect the batteries from mechanical influences and high ambient temperatures  Do  not drop or immerse batteries into fluids     If battery terminals are short circuited e g  by coming in contact with jewellery  keys   metalized paper or other metals  the battery can overheat and cause injury or fire  for  example by storing or transporting in pockets    Precautions    Make sure that the battery terminals do not come into contact with metallic objects     Rugby 820 830  Safety Directions 9    1 6 Laser Classification  1 6 1 General    General The following chapters provide instructions and training information about laser safety  according to international standard IEC 60825 1  2007 03  and technical report IEC TR  60825 14  2004 02   The information enables the person responsible for the product  and the person who actually uses the equipment  to anticipate and avoid operational  hazards     ce According to IEC TR 60825 14  2004 02   products classified as laser class 1   class 2 and class 3R do not require   e laser safety officer involvement   e protective clothes and eyewear   e special warning signs in
10. Leica Rugby 820 830  User Manual       Version 1 0  English      when It has to be    Introduction    Purchase    AM    Product  identification       Validity of this  manual    Available  documentation    Rugby 820 830  Introduction    Congratulations on the purchase of a Leica Rotating Laser product     This manual contains important safety directions as well as instructions for setting up  the product and operating It  Refer to  1 Safety Directions  for further information   Read carefully through the User Manual before you switch on the product     The type and serial number of your product are indicated on the type plate    Enter the type and serial number in your manual and always refer to this information  when you need to contact your agency or Leica Geosystems authorised service  workshop     Type  A    Serial No      This manual applies to the Rugby 820 830 lasers  Differences between the models are  marked and described     Name Description Format    Rugby 820 830   Provides an overview of the product together with Y Y  Quick Guide technical data and safety directions  Intended as a quick  reference guide           Rugby 820 830  All instructions required in order to operate the product    Y  User Manual to a basic level are contained in the User Manual   Provides an overview of the product together with           technical data and safety directions     Refer to the following resources for all Rugby 820 830 documentation   software    e the Leica Rugby CD   e http
11. a single discharging and charging cycle is sufficient    We recommend carrying out the process when the battery capacity indicated on  the charger or on a Leica Geosystems product deviates significantly from the actual  battery capacity available     Operation   e The batteries can be operated from  20  C to  55  C  4  F to  131  F     Discharging e Low operating temperatures reduce the capacity that can be drawn  high operating  temperatures reduce the service life of the Dattery     Rugby 820 830  Batteries 31    6 2 Battery for Rugby       Charging the Li lon   The rechargeable Li lon battery pack on the Rugby can be charged without removing  battery pack the battery pack from the laser   step by step             004656_001    Step Description    1  Slide the locking mechanism on the battery compartment to the very left to  expose the charge Jack        Plug the AC connector into the appropriate AC power source   Connect the charger plug into the charge jack on the Rugby battery pack     4  The small LED next to the charge jack flashes indicating that the Rugby is  charging  The LED is on solid when the battery pack is fully charged        5  When the battery pack Is fully charged  disconnect the charger plug from the  charge Jack     6  Slide the locking mechanism to the centre position to prevent dirt from  getting into the charging Jack        Ce The battery pack reaches a full charge in approximately 5 hours if completely  empty  A one hour charge should allow the Rugb
12. by  Make sure all  screws  bolts and nuts are tight    e Ifatripod has chains  they should be slightly loose to allow for thermal expansion  during the day    e Secure the tripod on extremely windy days     Rugby 820 830  Description of the System 16    Operation  3 1 Buttons       Buttons       x  O     O lt     r    HI           004609_001        o                    a  Up and Down Arrow buttons  b  Power button  c  Automatic Manual Mode button       Description of the    Buttons purton    Up and Down  Arrow    Function  Press to enter a slope for an axis in Manual Mode        Power    Automatic   Manual Mode    Press to turn on or off the Rugby     Press once to change the X axis to Manual Mode with Y axis self   levelling      Press again to change the Y axis to Manual Mode with X axis    self levelling           Press again to change both axes to Manual Mode with no self   levelling     Press again to change back to Full Automatic Mode    S   Note the changes in the LED indicators in the Manual  Modes  The red LED indicates that the corresponding axis  is in Manual Mode        Rugby 820 830  Operation    17       3 2    LED Indicators       Main Functions    Description of the  LEDs    3 3    Turning on and off    Description   The LED Indicators have three main functions   e To Indicate the level status of the axes    e To indicate the battery status    e To Indicate an H I  Alert condition   Diagram of the LED Indicators                      a C   b  a  Low Battery Ind
13. cation   Rugby 820 330 icsrsransi iseina iassa et  10  LED MGT CA CONS  sireci eE era elcteto sia 18  Level Accuracy   A AP AA 36   A 35  bion DaO ass currado els 47   AOT  P A a 44  M  Manual mode coococococcnnonoconnnnenoncnnonncnnnnnonnnonnonenonos 19  Menu   FOC EYG isa certonieeaneciscuemouietantencwameceamncasesentearmadessans 24  O  Operating Wane sra oca 46  Output Power   o A 46  p  Pairing   ROO EYG  LOO oie 24  R  Range   Self levelling        ooooonocconccconoccononconononcononcnnnnnanos 46  Receiver   PAING sacos io careto ciodocna 24  Responsibilities sarracenos 7  Rod Eye   MOR adi pda 24  Rod Eye 160   DIALS i E eestor 22   Instrument components           ceceeeeeeeeeeeee seen ees 22  Rod Eye 180   DULCOMS  ota canica bal 23   Instrument components cocccccncnnononancncnnonannnnnns 23  ROTation SPECO rusia eE 46   50    S    salo IDIPGCIONS si2u  ete eke ees 6  Setup   Dual Recelvers seietan 30   Instrument ON tripod   ccococcoconocccnncnonnnnanoninnnnon  16  Specifications  environmental     MSTTUIMENE essay 47  T  Temperature   Laser   Opera untada nd tad 47  SLOT dea 47   Temperature  charging internal battery                31  TROUDICSMOO UNG ica aldea sd 42  U  User Manual   A a ceed ced 2  W  Wai iia 48  Weight     ASTUR E nada 47    Rugby 820 830  Index    51    Leica Geosystems AG  Heinrich Wild Strasse  CH 9435 Heerbrugg  Switzerland   Phone  41 71 727 31 31    www leica geosystems com       Total Quality Management  Our commitment to total  customer 
14. ct in its original transport container    e or carry the tripod with Its legs splayed across your shoulder  keeping the attached  product upright     Never carry the product loose in a road vehicle  as it can be affected by shock and  vibration  Always carry the product in its transport container and secure it     When transporting the product by rail  air or sea  always use the complete original  Leica Geosystems packaging  transport container and cardboard box  or Its equivalent   to protect against shock and vibration     When transporting or shipping batteries  the person in charge of the product must  ensure that the applicable national and international rules and regulations are  observed  Before transportation or shipping  contact your local passenger or freight  transport company     Periodically carry out test measurements and perform the field adjustments indicated  in the User Manual  particularly after the product has been dropped  stored for long  periods or transported        Storage       Product    Field adjustment    Li lon and alkaline  batteries    Respect the temperature limits when storing the equipment  particularly in summer If  the equipment is inside a vehicle  Refer to  11 Technical Data  for information about  temperature limits        After long periods of storage inspect the field adjustment parameters given in this  user manual before using the product     For Li lon and alkaline batteries   e Refer to  11 Technical Data    for information about 
15. d with the Rugby 820        Instrument  components          b 8 a  Speaker  b  LCD Digital Display    h c  LED Display  x  gt  a      d  Power button   i e  Laser man button  f  Reception window  g  Bandwidth button  h  Audio button  i  X and Y buttons             DAA       004638_001          Description of the    Buttons Button Function    Power Press once to turn on the receiver   Press 1 5 seconds to turn off the receiver        Laser man Press to capture the digital reading     Press 1 5 seconds to start the Smart Target  automatic slope  catching  function on the X axis           Bandwidth Press to change detection bandwidths    Audio Press to change the audio output    X and Y Press to select alternate or second axis for slope catching and  slope monitoring           Rugby 820 830  Receivers 23    4 3    Menu       Menu access and  navigation    Menu    4 4    To access the menu of the Rod Eye 160 Rod Eye 180 Digital Receivers  press the  Bandwidth button and Audio button simultaneously    e Use the Bandwidth button and Audio button to change parameters    e Use the Power button to scroll through the menu                          Menu Function Indication  UNT Changes the unit of measure for the   Units   mm cm in ft  digital readout  cS Active unit flashes   LED Changes the brightness of the LED  LEDs   High Low Off  indicators   DRO Turns on or off the digital readout   Green LED Is on  digital readout Is on   Red LED is on  digital readout Is off        DRO flashes  
16. e Smart Targeting procedure by first pressing the  X or Y button on the receiver keypad and the laser man button     Action Buttons       To slope catch the X axis  Press X plus Laser Man for  1 5 seconds    To slope catch and lock the X axis  Press X plus Laser  Man for 5 seconds        To slope catch the Y axis  Press Y plus Laser Man for  1 5 seconds     To slope catch and lock the Y axis  Press Y plus Laser  Man for 5 seconds           Rugby 820 830  Applications 30       6 Batteries    Description The Rugby 820 and Rugby 830 can be purchased with alkaline batteries or a  rechargeable Li lon battery pack   The following information is appropriate only to the model you have purchased     6 1 Operating Principles       Charging   first time   The battery must be charged prior to using it for the first time because it is deliv   use ered with an energy content as low as possible    e The permissible temperature range for charging is between 0  C to  40  C   32  F to   104  F  For optimal charging  we recommend charging the batteries at a low  ambient temperature of  10  C to  20  C  50  F to  68  F if possible    e It is normal for the battery to become warm during charging  Using the chargers  recommended by Leica Geosystems  It is not possible to charge the battery if the  temperature is too high    e For new batteries or batteries that have been stored for a long time    gt  three months   it is effectual to make only one charge discharge cycle    e For Li lon batteries  
17. e the digital display       7  Set the rod with the attached receiver on top of the excavation or concrete  pour to check for correct elevation     8  Variances can be read in precise measurements with the digital receiver   e 7a  Position is too high    e 7b  Position is too low    e 7c  Position is on grade           Rugby 820 830  Applications 26       5 3 Manual Grades       Manual Grading  step by step    004642_001          Step  1   2     Description  Set up the Rugby on a tripod     Set up the tripod at the base of a slope with the x axis pointing in the direction  of the slope        Attach the receiver to a rod   Turn on the Rugby and the receiver     At the base of the slope  adjust the height of the receiver on the rod until the  on grade  centre line  position is indicated on the receiver by    e the centre bar   e the green flashing LED   e a solid audio tone   e the digital display   Move the rod and the attached receiver to the top of the slope     Change the X axis to Manual Mode by pressing the Automatic Manual Mode  button once on the Rugby           Use the Up and Down Arrow buttons on the Rugby to move the laser beam up  and down until the on grade  centre line  position is indicated on the receiver  by    e the centre bar   e the green flashing LED   e a solid audio tone   e the digital display       Rugby 820 830  Applications    27       5 4    Applications   Rugby 820 and the Rod Eye 180 Digital RF receiver       Description    5 4 1    Smart Targetin
18. ft   from a wall     30 m  100 ft   X     30 m  100 ft   X           Align the first axis so that it is square to a wall  Allow the Rugby to self level  completely  approximately 1 minute after the Rugby begins to rotate      Mark the position of the beam        Rotate the laser 180   and allow it to self level        Mark the opposite side of the first axis     30 m  100 ft   Y     30 m  100 ft            004658_001       Align the second axis of the Rugby by rotating it 90   so that this axis is  square to the wall  Allow the Rugby to self level completely           Mark the position of the beam        Rugby 820 830  Accuracy Adjustment 35    7 2    Description    Entering adjust   ment mode step by   step    Adjusting the X axis  step by step    Step  S     Description  Rotate the laser 180   and allow it to self level        9        Mark the opposite side of the second axis     CS The Rugby Is within Its accuracy specification if the four marks are within      1 5 mm    1 16   from the centre     Adjusting the Level Accuracy    In Adjustment Mode the X axis LED indicates changes to the X axis        The Y axis LED indicates changes to the Y axis       Description       Turn off the power              Press and hold both the Up and Down Arrow buttons   Press the Power button  The active axis is the X axis        The following sequence of LED behaviour occurs    e The X axis and the Y axis LEDs flash alternately three times    e The X axis LED flashes three times  then fla
19. g  using the   Rugby 820   step by step    Rugby 820 830  Applications    The Rugby 820 and the Rod Eye 180  Digital Receiver RF  contain radio devices which  allow for special features when used together     Smart Target  Automatic Slope Catching        004643_001                Step  Description   1  Set up the Rugby 820 at the base of a slope with the X axis pointing in the  direction of the slope    2  At the base of the slope  adjust the height of the receiver on the rod until the  on grade  centre line  position is indicated on the receiver by    e the centre bar   e the green flashing LED  e a solid audio tone   e the digital display   3  Move to the top of the slope and press the laser man button for 1 5 seconds  to start the smart targeting process  The receiver shows SMT  then XSC for  X axis slope catching    4  The Rugby 820 searches for the receiver until the on grade position is found   Once the on grade position  the receiver will flash all three LEDs  simultaneously one time and the receiver returns to normal operation    5  After this signal the receiver can be moved and used as normal  The sloped axis       is in Manual mode and should be checked from time to time to ensure the  Rugby 820 has not moved           28    5 4 2 Smart    Smart Target Lock  using the   Rugby 820   step by step    004644_001    Step  1     Target Lock  Slope Lock Monitoring        Description    Set up the Rugby 820 at the base of a slope with the X axis pointing in the  direction 
20. gain  complete flashing red                    Step 2   Rotate 180   and align to the opposite side of the X axis  X            30 m  100 ft   X   X Y X axis Y axis status  Actions  status  Flashing  Off ae X axis is  Off Wait until the reverse  l levelling of the X axis is meas   ured   Green on   Red on O O X axis Is  Y axis not Rotate laser 90   until  complete aligned the Y axis LED is  flashing red                    Rugby 820 830  Automatic Field Calibration 39          Step 3   Rotate 90   and align to the first side of the Y axis  Y               30 m  100 ft   Y   X axis Y axis X Y X axis Y axis status Actions  LED LED status  Off Flashing x   Off Y axis is level    Wait until the first side  O AE     a  red   ling of the Y axis Is meas   ured        Green on  Flashing w S  X axis Is   Y axis is half   Rotate laser 180   until  O ME l    green    complete   complete the X axis LED is again  flashing red                       Step 4   Rotate 180   and align to the opposite side of the Y axis  Y         30 m  100 ft   Y           X axis Y axis X Y X axis Y axis status Actions  LED LED status    Off Flashing w   Off Y axis Is level    Wait until the reverse  O AE        red   ling of the Y axis Is meas   ured   Green on  Green on X axis Is   Y axis IS Done   O O  complete   complete    If the calibration process was successful  the X and Y LEDs will flash alternately three  times  the beeper will sound and the Rugby will then turn off    If the Rugby does not complete t
21. h  other     Pair the Rugby 820 and the  receiver  Refer to  4 4 Pairing  the Rod Eye 180 with the  Rugby 820  for more informa   tion    Only the Rugby 820 contains a  radio device and can be paired  to the Rod Eye 180     The Elevation Alert function Is  enabled or disabled by  pressing the following button  combination    With Rugby turned on and  rotating  press and hold the Up  and Down Arrow buttons  Then  press the Automatic Manual  Mode button to enable or  disable the Elevation Alert  function  The Rugby beeps  once to Indicate the change     The Elevation Alert function Is  disabled     42       Possible Cause s  Suggested Solutions    The Rugby does  not switch to  Manual Mode   The Rugby beeps  three times when  the Auto   matic Manual  Mode button Is  pressed and does  not change to  Manual Mode     The Manual Mode ts disabled     The Manual Mode can be  enabled or disabled by  pressing the following button  combination    With the Rugby turned off   press and hold both the Auto   matic Manual Mode button  and the Power button for   5 seconds  The Rugby will beep  five times  then give a longer  beep at the end to indicate the  change        Rugby 820 830  Troubleshooting    43       10  10 1    Care and Transport    Transport       Transport in the  field    Transport in a road  vehicle    Shipping    Shipping  transport  of batteries    Field adjustment    10 2    When transporting the equipment in the field  always make sure that you   e either carry the produ
22. he procedure as noted above  the procedure has  failed and must be repeated                    Rugby 820 830  Automatic Field Calibration 40    9 Troubleshooting    Alerts Symptom Possible causes and solu   tions    Low Battery LED flashes red  or  The batteries are low  Replace  is on but not flashing  the alkaline batteries or  recharge the Li lon battery  pack  Refer to   Main Func   tions            Elevation  H     Alert The Rugby has been bumped  The LEDs flash quickly with an  or tripod was moved  Turn off  audio beep  Rugby to stop alert check the  height of the laser before  beginning to work again  Allow  Rugby to re level and check  the height of the laser    After two minutes in the alert  condition  the unit will shut off  automatically     Servo Limit Alert The Rugby Is tipped too far to  All LEDs flash sequentially  reach a level position  Re level  the Rugby within the 6 degree  self levelling range    This alert will also be displayed  any time the unit Is tipped  more than 45   from level   After two minutes in the alert  condition  the unit will shut off  automatically        Temperature Alert The Rugby is in an environment      X Y All LEDs are on but not flashing   where it cannot operate  O o o without causing damage to the    laser diode  This could be a  result of heat from direct  sunlight  Shade the Rugby  from the sun    After two minutes in the alert  condition  the unit will shut off  automatically           Rugby 820 830  Troubleshooting 41    Tr
23. icator LED  b  X axis Indicator LED   dena c  Y axis Indicator LED   IF the is are THEN    Low Battery Indicator  off the battery is okay        LED  Li lon     flashing slowly  the battery has  lt  10   4 h  power  remaining        flashing quickly  the battery has  lt  5   2 h  power remaining     the battery cannot power the Rugby  Charge  the battery           Low Battery Indicator the battery Is okay        LED  alkaline  flashing slowly  the battery is getting low           flashing rapidly  the battery needs to be changed   X axis and Y axis green the axis is level   Indicator LEDs flashing green  the axis is levelling     red the axis is in Manual Mode        both flashing Jan H I  Alert is indicated   red       Turning on and off the Rugby    Press the Power button to turn on or off the Rugby    After turning on    e If set up within the 6   self levelling range  the Rugby automatically levels to create  an accurate horizontal plane of laser light    e Once levelled  the head starts rotating and Rugby is ready for use    e After 30 seconds of completing the levelling  the H I  Alert system becomes active  to protect the laser against changes In elevation caused by movement or settling  of the tripod    e The self levelling system and H I  Alert function continues to monitor the position  of the laser beam to ensure consistent and accurate work     Rugby 820 830  Operation 18       3 4    Automatic Mode       Description of the  Automatic Mode    3 5    Description of
24. idents occurring if the user does not pay attention to the environmental conditions  around  for example obstacles  excavations or traffic    Precautions    The person responsible for the product must make all users fully aware of the existing  dangers        If you open the product  either of the following actions may cause you to receive an  electric shock    e Touching live components   e Using the product after incorrect attempts were made to carry out repairs  Precautions    Do not open the product  Only Leica Geosystems authorised service workshops are  entitled to repair these products           If the product is improperly disposed of  the following can happen    e  f polymer parts are burnt  poisonous gases are produced which may impair health    e  f batteries are damaged or are heated strongly  they can explode and cause  poisoning  Durning  corrosion or environmental contamination    e By disposing of the product irresponsibly you may enable unauthorised persons to  use it in contravention of the regulations  exposing themselves and third parties to  the risk of severe injury and rendering the environment liable to contamination    Precautions     The product must not be disposed with household waste    Dispose of the product appropriately in accordance with the national  regulations in force in your country    Always prevent access to the product by unauthorised personnel     Product specific treatment and waste management information can be downloaded  from the 
25. ining  material or download training material on your products  Keep up   to date with the latest News on your products and register for  Seminars or Courses in your country              Rugby 820 830  Introduction 3    Table of Contents                In this manual Chapter Page  1 Safety Directions 6  1 1 General 6  1 2 Definition of Use 7  1 3 Limits of Use 7  1 4 Responsibilities 7  1 5 Hazards of Use 8  1 6 Laser Classification 10  1 6 1 General 10  1 6 2 Rugby 820 830 10  1 7 Electromagnetic Compatibility EMC 11  1 8 FCC Statement  Applicable in U S  12  2 Description of the System 14  2 1 System Components 14  Zid Rugby Laser Components 15  2 3 Case Components 15  2 4 Setup 16  3 Operation 17  3 1 Buttons 17  ez LED Indicators 18  3 3 Turning on and off the Rugby 18  3 4 Automatic Mode 19  3 5 Manual Mode 19  3 6 Elevation Alert  H     Function 21  4 Receivers 22  4 1 Rod Eye 160  Digital Receiver 22  4 2 Rod Eye 180  Digital RF Receiver  used with the Rugby 820  23  4 3 Menu 24  4 4 Pairing the Rod Eye 180 with the Rugby 820 24  5 Applications 25  5 1 Setting Forms 25  5 2 Checking Grades 26  5 3 Manual Grades 27  5 4 Applications   Rugby 820 and the Rod Eye 180 Digital RF  receiver 28  5 4 1 Smart Target  Automatic Slope Catching  28  5 4 2 Smart Target Lock  Slope Lock Monitoring  29  5 4 3 Dual Receiver Setups 30  6 Batteries 31  6 1 Operating Principles 31  6 2 Battery for Rugby 32  7 Accuracy Adjustment 35  7 1 Checking the Level Accuracy 35  7 2 Adjusting the Le
26. is continues to self level and the X axis  LED flashes green until level     r    Q x         lt     H I     When the Y axis is in Manual Mode  the Y axis can be sloped upwards or downwards  as Illustrated        Press the Automatic Manual Mode button again to change to Full Manual Mode    gt  The X and Y axes are marked on the top of the Rugby     e Both the X axis and Y axis do not self level and a slope can be entered in the X axis  using the Up and Down Arrow buttons on the Rugby    e The X axis LED is red    e The Y axis LED is red     r      x  tQ  lt     H I     When both the X axis and Y axis are in Manual Mode  the X axis can be sloped using  the Up and Down Arrow buttons           Rugby 820 830  Operation 20    3 6    Elevation Alert  H I   Function       Description of the  Elevation Alert  function    Disable or enable  the Elevation Alert  function    e The Elevation Alert or Height of Instrument  H I   function prevents incorrect work  caused by movement or settling of the tripod that would cause the laser to level at  a lower height    e The Elevation Alert function becomes active and monitors the movement of the  laser 30 second after the Rugby has completely levelled and the head of the laser  Starts rotating    e The Elevation Alert monitors the laser  If disturbed  both the X axis LED and Y axis  LED flash and the Rugby beeps rapidly    e To stop the alert turn Rugby off and on again  Check the height of the laser before  beginning to work again    c  The E
27. lacement for all products that suffer defects as a result of faults in materials or  manufacturing  for the entire life of the product    Five Years No Costs   Guaranteed service should the product become defective and require servicing under  normal conditions of use  as described in the user manual  at no additional charge     To receive the  five years no cost  period  the product must be registered at  http   www leica geosystems com registration within 8 weeks of the purchase date   If the product is not registered  a two year warranty applies        Two Year Knockdown Warranty   In addition to the lifetime manufacturer s warranty and the five year no cost period  for normal repairs  the internal self levelling system of the Rugby 820 830 is covered  regardless of failure  Should any accident or knockdown occur within the warranty  period  all repairs to the internal self levelling assembly will be covered under the  knockdown warranty policy        Rugby 820 830  Lifetime Manufacturer s Warranty 48    13 Accessories    Accessories for A100   Li lon Charger  790417   power supply The A100 Li lon charger comes complete with four separate AC adaptors     A130   12 Volt Battery Cable  790418    The A130 12 volt battery cable connects the Rugby to a standard 12 volt automotive  battery as a backup for the unit s battery  It is only usable with the rechargeable  battery pack  Length  4 metres 13 feet     A140   Car Adapter Cable  797750    The A140 car adapter cable connects 
28. le masts  staffs  poles  you may  increase the risk of being struck by lightning    Precautions    Do not use the product in a thunderstorm        Inadequate securing of the working site can lead to dangerous situations  for example  in traffic  on building sites  and at industrial installations    Precautions    Always ensure that the working site is adequately secured  Adhere to the regulations  governing safety and accident prevention and road traffic     If the accessories used with the product are not properly secured and the product is  subjected to mechanical shock  for example blows or falling  the product may be  damaged or people can sustain injury    Precautions    When setting up the product  make sure that the accessories are correctly adapted   fitted  secured  and locked in position    Avoid subjecting the product to mechanical stress     During the transport  shipping or disposal of batteries it is possible for inappropriate  mechanical influences to constitute a fire hazard    Precautions    Before shipping the product or disposing of it  discharge the batteries by running the  product until they are flat    When transporting or shipping batteries  the person in charge of the product must  ensure that the applicable national and international rules and regulations are  observed  Before transportation or shipping contact your local passenger or freight  transport company     During dynamic applications  for example stakeout procedures there is a danger of  acc
29. lectromagnetic radiation can result in erroneous measure   ments    Although the product meets the strict regulations and standards which are in force in  this respect  Leica Geosystems cannot completely exclude the possibility that the  product may be disturbed by intense electromagnetic radiation  for example  near  radio transmitters  two way radios or diesel generators    Precautions    Check the plausibility of results obtained under these conditions        Rugby 820 830  Safety Directions 11       AN CAUTION    Radios or digital  cellular phones    AN WARNING    If the product is operated with connecting cables attached at only one of their two  ends  for example external supply cables  interface cables  the permitted level of  electromagnetic radiation may be exceeded and the correct functioning of other  products may be impaired    Precautions    While the product is in use  connecting cables  for example product to external battery   product to computer  must be connected at both ends        Use of product with radio or digital cellular phone devices     Electromagnetic fields can cause disturbances in other equipment  in installations  in  medical devices  for example pacemakers or hearing aids and in aircraft  It can also  affect humans and animals    Precautions    Although the product meets the strict regulations and standards which are in force in  this respect  Leica Geosystems cannot completely exclude the possibility that other  equipment can be disturbed or 
30. levation Alert function turns on automatically every time the Rugby is   turned on        The Elevation Alert function can be disabled or enabled by pressing the following  button combination     e With the Rugby turned on  press and hold the Up and Down Arrow buttons   e Press the Automatic Manual Mode button     The Rugby beeps once to indicate the change        Rugby 820 830  Operation 21    4    Description    4 1    Instrument  components    Description of the  Buttons    Rugby 820 830  Receivers    Receivers    The Rugby 820 and Rugby 830 are sold with the Rod Eye 160 Digital Receiver    The Rod Eye 180 Digital Receiver can also be purchased and enhances the  performance of the Rugby 820 laser with automatic slope catching and monitoring   The following information is appropriate only to the model you have purchased   Additional information on the Digital Receivers can be found in the individual user  manuals also located on this CD     Rod Eye 160  Digital Receiver                            f  qd  D 5 a  Speaker  b  LCD Digital Display  C h c  LED Display  d d  Power button  e e  Laser man button  f  Reception window  g  Bandwidth button  004637_001 h  Audio button  Button Function  Power Press once to turn on the receiver   Press 1 5 seconds to turn off the receiver   Laser man Press to capture the digital reading   Bandwidth Press to change detection bandwidths        Audio Press to change the audio output              22    4 2 Rod Eye 180  Digital RF Receiver  use
31. lope lock       Rugby 830            46       Laser Dimensions    Weight    Internal battery    Environmental  specifications    A100 Lithium lon  charger    A800 Lithium lon  battery pack    240 3 mm  9 46      196 mm  7 72                                         7   Mm   D           N   Mm   N   Rugby 820 830 weight with battery  3 kg 6 6 Ibs   Type Operating times  at 20  C  Lithium lon  Li lon Pack  50 h   Alkaline  four D cells  40 h              Operating times are dependent upon environmental conditions    gt  Charging the Li lon battery pack takes a maximum of five hours   ca Use only high quality alkaline batteries to achieve operating time     Temperature       Operating temperature Storage temperature     20  C to  50  C  40  C to  70  C    4  F to  122  F    4O  F to  158  F           Protection against water  dust and sand       Protection   IPX8  IEC 60529    MIL STD 810G   Dust tight   Protected against continuous immersion in water                    Type  Li lon battery charger   Input voltage  100 V AC 240 V AC  50 Hz 60 Hz  Output voltage 12 V DC   Output current  3 0A   Polarity  Shaft  negative  Tip  positive  Type  Li lon battery pack   Input voltage  12 V DC   Input current  2 5 A   Charge time  5 hours  maximum  at 20  C       Rugby 820 830  Technical Data 47    12    Description    Description    Lifetime Manufacturer s Warranty    Lifetime Manufacturer s Warranty   Warranty coverage for the entire usage time of the product  Free charge repair or  rep
32. ne       004605_001    The delivered components depend on the package ordered     Rugby 820 830  Description of the System 14             2 2 Rugby Laser Components  Rugby laser  components  a  Carry Handle  b  LED Indicators  c  Buttons  d  Battery compartment  e  Charge jack  004606 001  for Li lon battery pack   2 3 Case Components    Case components          d  d   b  V  Fl     Time f  h       a  Rugby laser   b  Rod eye receiver mounted on the bracket   c  Li lon battery pack or Alkaline battery pack   d  2x AA cell battery   e  User Manual CD   f  Second receiver  can be purchased separately   g  4 x D cell battery  for alkaline versions only   h  Charger  for Li lon versions only        Rugby 820 830  Description of the System 15    2 4 Setup       Location e Keep the location clear of possible obstructions that could block or reflect the laser  beam   e Place the Rugby on a stable ground  Ground vibration and extremely windy condi   tions can affect the operation of the Rugby   e When working in a very dusty environment place the Rugby up wind so the dirt is  blown away from the laser        Setting up on a  Tripod       004608_001             Step Description  1  Set up the tripod   2  Place the Rugby on the tripod   3  Tighten the screw on the underside of the tripod to secure the Rugby on  the tripod   e Attach the Rugby securely to a tripod or laser trailer  or mount on a stable level  surface     e Always check the tripod or laser trailer before attaching the Rug
33. ning the product using tools  for example screwdriver  unless this is permitted  for certain functions    e Modification or conversion of the product    e Use after misappropriation    e Use of products with recognisable damages or defects    e Use with accessories from other manufacturers without the prior explicit approval  of Leica Geosystems    e Inadequate safeguards at the working site    e Deliberate dazzling of third parties    e Controlling of machines  moving objects or similar monitoring application without  additional control  and safety installations        Limits of Use       Environment    AN DANGER    1 4    Manufacturer of  the product    Person responsible  for the product    Rugby 820 830  Safety Directions    Suitable for use in an atmosphere appropriate for permanent human habitation  not  suitable for use in aggressive or explosive environments     Local safety authorities and safety experts must be contacted before working in  hazardous areas  or close to electrical installations or similar situations by the person  in charge of the product     Responsibilities    Leica Geosystems AG  CH 9435 Heerbrugg  hereinafter referred to as  Leica Geosystems  Is responsible for supplying the product  including the user manual  and original accessories  in a safe condition        The person responsible for the product has the following duties    e To understand the safety instructions on the product and the instructions in the  user manual    e To ensure that it is
34. o personal injury and property damage   For your safety It is important to read and fully understand the table below with the  different signal words and their definitions  Supplementary safety information  symbols may be placed within a warning message as well as supplementary text        Description       Indicates an imminently hazardous situation which  If not  avoided  will result in death or serious injury     Indicates a potentially hazardous situation or an unintended  use which  if not avoided  could result in death or serious Injury        Indicates a potentially hazardous situation or an unintended  use which  if not avoided  may result in minor or moderate  Injury        Indicates a potentially hazardous situation or an unintended  use which  If not avoided  may result in appreciable material   financial and environmental damage        Important paragraphs which must be adhered to in practice as  they enable the product to be used in a technically correct and  efficient manner           1 2    Definition of Use       Intended use    Reasonably  foreseeable misuse    1 3    e The product casts a horizontal laser plane or a laser beam for the purpose of  alignment    e The laser beam can be detected by means of a laser detector    e Remote control of product    e Data communication with external appliances     e Use of the product without instruction    e Use outside of the intended use and limits    e Disabling safety systems    e Removal of hazard notices    e Ope
35. ode by pressing both the power and Laser man  button for five seconds    S  The display will show CAL    EAL  9  Return to the laser and note the colour and activity of the X and Y LEDs   T e With each rotation it may take up to 10 seconds for the calibration process to    identify the axis being checked  i e  before the LED starts to blink red    e Each step of the process Is very exact and may take 1 minute to complete before  the LED turns to green    e It is important to note the colour and blink sequence to know the status of each  axis in the process    e It is not necessary to follow the steps in the exact order  but different rotation  sequences will result in different LED indications    e Increasing the distance beyond 30 meters  100 ft  between the laser and receiver  will not increase the accuracy of the calibration process        Rugby 820 830  Automatic Field Calibration 38       Calibrating The following table defines and displays the LED indications that will be seen during  step by step each step of the field calibration process     Y axis status  Actions          X axis not   Y axis not Rotate laser until the  aligned X axis LED is flashing  red           Step 1   Rotate and align the first side of the X axis  X               30 m  100 ft   X   Y X axis Y axis status  Actions   status  X axis is   Off Wait until the first side   O e  levelling of the X axis Is meas    ured    O X axis Is   Y axis not Rotate laser 180   until  halt aligned the X axis LED is a
36. of the slope        At the base of the slope  adjust the height of the Rod Eye 180 Digital Receiver  RF on the rod until the on grade  centre line  position is indicated on the  receiver by    e the centre bar   e the green flashing LED   e a solid audio tone   e the digital display   Move to the top of the slope and press the laser man Dutton for 5 seconds to  Start the smart target and lock process  The receiver will show SMT  then XSL  during the X axis slope lock process           The Rugby 820 searches for the receiver until the on grade position is found   Once the on grade position is found  the receiver will flash all three LEDs simul   taneously one time and the receiver returns to normal operation  The display  will show LOC while the receiver is in lock mode   ca To turn off lock mode on the receiver  hold the power button for   1 5 seconds           Rugby 820 830  Applications    29    5 4 3 Dual Receiver Setups    Dual Receiver It is possible to use the Smart Targeting feature of the Rod Eye 180 Digital RF Receiver  setups using the to catch and monitor both axes of the laser  To do this  perform the actions above for  Rugby 820 the first axis  and then repeat the actions for the second axis using a second recelver       gt  To use the Smart Target feature to slope catch and monitor both axes  it is  necessary to have two receivers       Once the lock and monitoring process is started  the receivers must remain in  place     Individual axis can be selected for th
37. ompartment   2  To remove the batteries     Remove the batteries from the battery compartment     To insert the batteries   Insert the batteries into the battery compartment  ensuring that the  contacts are facing in the right direction       The correct polarity is displayed on the battery holder        3  Close the cover of the battery compartment and slide the locking  mechanism to the left until it locks into position           Rugby 820 830  Batteries 34       About    7 1    Accuracy Adjustment    It is the responsibility of the user to follow operating instructions and to  periodically check the accuracy of the laser and work as It progresses    The Rugby is adjusted to the defined accuracy specification at the factory  It is  recommended to check the laser for accuracy upon receipt and periodically  thereafter to ensure accuracy is maintained  If the laser requires adjustment   contact your nearest authorised service centre or adjust the laser using the proce   dures described in this chapter    Only enter the accuracy adjustment mode when you plan to change the accuracy   Accuracy adjustments should only be performed by a qualified individual that  understands basic adjustment principles    It is recommended to perform this procedure with two people on a relatively flat  Surface        Checking the Level Accuracy       Checking the level  accuracy step by   step       Step Description    E    Place the Rugby on a flat  level surface or tripod approximately 30 m  100 
38. oubleshooting TARO    Possible Cause s  Suggested Solutions       The Rugby is  working  Dut not  self levelling     The Rugby is in Manual Mode   The Rugby must be in Auto   matic Mode to self level  Set  the Rugby to Automatic Mode  by pressing the Auto   matic Manual Mode button      In Automatic Mode the X   axis LED and the Y axis LED  flash green while levelling      In Manual Mode the X axis  LED and or the Y axis LED  are red        Rugby does not  turn on     Check the batteries and  change or charge the batteries  if necessary  If the problem  continues  return the Rugby to  an authorised service centre  for service     The batteries are low or dead        The distance of the  laser is reduced     The laser recelver  is not working    properly     Clean the windows of the  Rugby and the receiver  If the  problem continues  return the  Rugby to an authorised service  centre for service     Dirt is reducing the laser output     The Rugby Is not rotating  It may  be levelling or in Elevation Alert     Check for proper operation of   the Rugby      gt  Refer to the receiver  manual for more infor   mation        The receiver is out of usable  range     Move closer to the Rugby     The batteries of the receiver are  low     Change the receiver batteries        The Smart Target  feature is not  working     Elevation Alert  function Is not  working     Rugby 820 830  Troubleshooting       The Rugby 820 and the receiver  have not been paired and  cannot communicate with eac
39. s    1  Avoid staring into the beam    2  Avoid pointing the beam at other people        Laser Radiation  Do not stare into the beam  Class 2 Laser Product  according to IEC 60825 1   2007   03   Po    2 70 mW        635   10 nm          004659_002    a  Laser beam    Electromagnetic Compatibility EMC    The term Electromagnetic Compatibility is taken to mean the capability of the product  to function smoothly in an environment where electromagnetic radiation and  electrostatic discharges are present  and without causing electromagnetic  disturbances to other equipment        Electromagnetic radiation can cause disturbances in other equipment     Although the product meets the strict regulations and standards which are in force in  this respect  Leica Geosystems cannot completely exclude the possibility that other  equipment may be disturbed     There is a risk that disturbances may be caused in other equipment if the product is  used with accessories from other manufacturers  for example field computers   personal computers or other electronic equipment  non standard cables or external  batteries    Precautions    Use only the equipment and accessories recommended by Leica Geosystems  When  combined with the product  they meet the strict requirements stipulated by the  guidelines and standards  When using computers or other electronic equipment  pay  attention to the information about electromagnetic compatibility provided by the  manufacturer        Disturbances caused by e
40. s   myworld leica geosystems com          m world myWorld Leica Geosystems  https   myworld leica geosystems com  offers a  oes wide range of services  information and training material   With direct access to myWorld  you are able to access all relevant services whenever  it is convenient for you  24 hours a day  7 days per week  This increases your efficiency  and keeps you and your equipment instantly updated with the latest information from  Leica Geosystems        Service Description    myProducts Simply add all Leica Geosystems products that you and your  company own  View detailed information on your products  buy  additional options or Customer Care Packages  CCPs   update your  products with the latest software and keep up to date with the  latest documentation     View the service history of your products in Leica Geosystems  Service Centers and detailed information on the services performed  on your products  For your products that are currently in Leica  Geosystems Service Centers view the current service status and the  expected end date of service        mySupport Create new support requests for your products that will be answered  by your local Leica Geosystems Support Team  View the complete  history of your Support and view detailed information on each  request in case you want to refer to previous support requests        myTraining Enhance your product knowledge with the Leica Geosystems Campus    Information  Knowledge  Training  Study the latest online tra
41. s the Automatic Manual Mode button to switch back to the X axis If          desired        Press and hold the Automatic Manual Mode button for 3 seconds to save and exit    Adjustment Mode   The X axis LED and Y axis LED flash alternately three times  then the Rugby shuts off     Pressing the Power button at any time while in Adjustment Mode will exit the mode  without saving changes     Rugby 820 830  Accuracy Adjustment 37    8 Automatic Field Calibration    About This procedure is unique to the Rueby lasers and uses the digital readout of the  Rod Eye 180 receiver to measure  then adjust the plane of each axis  This procedure  is an alternative to the traditional method described in  7 Accuracy Adjustment           Description Objective  To rotate the laser to all four axes  then allow the receiver to adjust the  beam automatically           Setup                                        Step Description   1  Pair the receiver to the laser  if not already done   Refer to  4 4 Pairing the  Rod Eye 180 with the Rugby 820  for more information   Mount the laser on a flat  level surface or tripod   Turn on the laser and align the X axis toward the receiver position   Mount the receiver to a fixed position  e g   a stationary grade rod  approx   imately 30 meters  100 ft  from the laser    5  Turn on the receiver and position the height of the receiver near or at the  on grade position  It is not necessary to be exact    6 Turn off the receiver    7  Turn on the receiver in CAL m
42. satisfaction        Leica Geosystems AG  Heerbrugg  Switzerland     TO has been certified as being equipped with a    quality system which meets the International  So 9001  1S0 14001      AE Standards of Quality Management and Quality    Systems  ISO standard 9001  and Environmental Management Systems   ISO standard 14001      Ask your local Leica Geosystems dealer sales representa   tive for more information about our TQM program     799830 1 0 1en   Original text   Published in Switzerland   O 2013 Leica Geosystems AG  Heerbrugg  Switzerland    Oo    when it has to be right Leica    Geosystems    
43. shes slowly until level  When the Rugby  is level  the X axis LED Is on  but does not flash    e The Y axis LED is off        Step  1     3        Description    Press the Up and Down Arrow buttons to increment the laser beam up and   down  Each increment is indicated by a flash of the X axis LED and a beep   from the audio indicator    Continue to press the Up and Down Arrow buttons and monitor the spot   until the Rugby is within its specified range       gt  Five steps are equal to 10 arc seconds of change  or approximately  1 5 mm at 30 m  1 16  at 100       Press the Automatic Manual Mode button to switch to the Y axis     The following sequence of LED behaviour occurs    e The X axis and the Y axis LEDs flash alternately three times    e The Y axis LED flashes three times  then flashes slowly until level  When the Rugby  is level  the Y axis LED is on  but does not flash    e The X axis LED Is off     Rugby 820 830  Accuracy Adjustment 36             Adjusting the Y axis  step by step    Exiting adjustment  mode step by step    ee                Step Description   1  Press the Up and Down Arrow buttons to increment the laser beam up and  down  Each increment is indicated by a flash of the Y axis LED and a beep  from the audio indicator    2  Continue to press the Up and Down Arrow buttons and monitor the spot  until the Rugby Is within Its specified range   Ce Five steps are equal to 10 arc seconds of change  or approximately   1 5 mm at 30 m  1 16  at 100       3  Pres
44. storage temperature range    e Remove batteries from the product and the charger before storing    e After storage recharge batteries before using    e Protect batteries from damp and wetness  Wet or damp batteries must be dried  before storing or use    For Li lon batteries   e Astorage temperature range of  20  C to  30  C  4  F to 86  F in a dry environment  Is recommended to minimise self discharging of the battery    e At the recommended storage temperature range  batteries containing a 50  to  100  charge can be stored for up to one year  After this storage period the  batteries must be recharged     Rugby 820 830  Care and Transport 44    10 3    Cleaning and Drying       Product and acces   sories    Damp products    Cables and plugs    e Blow dust off lenses and prisms    e Never touch the glass with your fingers    e Use only a clean  soft  lint free cloth for cleaning  If necessary  moisten the cloth  with water or pure alcohol  Do not use other liquids  these can attack the polymer  components        Dry the product  the transport container  the foam inserts and the accessories ata  temperature not greater than 40  C  104  F and clean them  Remove the battery cover  and dry the battery compartment  Do not repack until everything is completely dry   Always close the transport container when using in the field                       Keep plugs clean and dry  Blow away any dirt lodged in the plugs of the connecting  cables        Rugby 820 830  Care and Transport 45  
45. t successful           Rugby 820 830  Receivers    24          Appl    ications    5 1 Setting Forms       Setting Forms  step by step    004640_001          Step    Description  Set up the Rugby on a tripod   Set up the tripod on a stable surface outside the working area        Attach the receiver to a rod   Turn on the Rugby and the receiver   Set the base of the rod on a known point for the finished height of forms        ete pa ae    Adjust the height of the receiver on the rod until the on grade  centre line   position Is indicated on the receiver by    e the centre bar   e the green flashing LED   e a solid audio tone   e the digital display       Set the rod with the attached receiver on top of the form           Adjust the height of the form until the on grade position is again indicated     Continue to additional positions until the forms are levelled to the rotating  plane of the Rugby           Rugby 820 830  Applications    25       5 2 Checking Grades       Checking Grades  step by step       004641_001    Step Description  Set up the Rugby on a tripod        Set up the tripod on a stable surface outside the working area   Attach the receiver to a rod   Turn on the Rugby and the receiver        Set the base of the rod on a known point for the finished grade     E E El El    Adjust the height of the receiver on the rod until the on grade  centre line   position Is indicated on the receiver by    e the centre bar   e the green flashing LED   e a solid audio tone   
46. that humans or animals can be affected     e Do not operate the product with radio or digital cellular phone devices in the vicinity  of filling stations or chemical installations  or in other areas where an explosion  hazard exists    e Do not operate the product with radio or digital cellular phone devices near to  medical equipment    e Do not operate the product with radio or digital cellular phone devices in aircraft        FCC Statement  Applicable in U S        The greyed paragraph below is only applicable for products without radio     This equipment has been tested and found to comply with the limits for a Class B   digital device  pursuant to part 15 of the FCC rules    These limits are designed to provide reasonable protection against harmful interfer    ence in a residential installation    This equipment generates  uses and can radiate radio frequency energy and  If not   installed and used in accordance with the instructions  may cause harmful interference   to radio communications  However  there is no guarantee that interference will not   occur in a particular installation    If this equipment does cause harmful interference to radio or television reception    which can be determined by turning the equipment off and on  the user Is encouraged   to try to correct the interference by one or more of the following measures    e Reorient or relocate the receiving antenna    e Increase the separation between the equipment and the receiver    e Connect the equipment
47. the Rugby to a standard automotive accessory  jack as a backup for the unit s battery or to charge in a vehicle  It is only usable with  a rechargeable battery pack  Length  2 metres 6 5 feet     A150   Alkaline Battery Pack  790419    The A150 alkaline battery pack Is included as part of the standard alkaline package  It  can also be purchased separately to be used as a backup for rechargeable models   Batteries required  Four D cell type alkaline     A170   Solar Panel Kit  790420    The A170 solar panel kit runs and charges the Rugby  It is usable only with a recharge   able battery pack  The Al 70 solar panel comes complete with its own storage bag that  can be attached directly to the Rugby carrying case     A800   Li lon Battery Pack  790416    The A800 Li lon battery pack Is included as part of the standard rechargeable package   lt can also be purchased separately as an upgrade to the alkaline battery pack  It Is  necessary to also purchase the A100  Li lon battery charger to complete the Li lon  battery solution     A100 A150       004674_001       Rugby 820 830  Accessories 49    Index    A  ACCOSSOM  S eee ene ee eee een eee 49  Accuracy   Self levelling caiste 46  Accuracy Adjustment cocococcncoccnnnccnnnncnnncnnnnconnnnnnns 35  Adjust   Level ACCUM CY coesescsdcxtoxcutuenadtocescevahecsdmecationcedes 36  Antenna   TECNICA Data  serrat sde 46  Applications   CHECKING Gades  srera asa 26   Manual Grades   cococcoconococconononnnnononnnnncnnnnnnnnnnns 27   SENO FORT
48. vel Accuracy 36  8 Automatic Field Calibration 38  9 Troubleshooting 41       Rugby 820 830  Table of Contents 4    10    11    12  13    Index    Care and Transport    10 1 Transport  10 2 Storage  10 3 Cleaning and Drying    Technical Data    11 1 Conformity to National Regulations  11 2 General Technical Data of the Laser    Lifetime Manufacturer s Warranty    Accessories    Rugby 820 830  Table of Contents    44  44  44  45    46  46  46    48  49  50    Safety Directions    General       Description    About Warning  Messages    Rugby 820 830  Safety Directions    The following directions enable the person responsible for the product  and the  person who actually uses the equipment  to anticipate and avoid operational hazards     The person responsible for the product must ensure that all users understand these  directions and adhere to them     Warning messages are an essential part of the safety concept of the instrument  They  appear wherever hazards or hazardous situations can occur     Warning messages     e make the user alert about direct and indirect hazards concerning the use of the  product   e contain general rules of behaviour     For the users  safety  all safety instructions and safety messages shall be strictly  observed and followed  Therefore  the manual must always be avallable to all persons  performing any tasks described herein     DANGER  WARNING  CAUTION and Notice are standardized signal words for  identifying levels of hazards and risks related t
49. y to run for a full eight hours     Rugby 820 830  Batteries 32       Changing the Li lon The Low Battery Indicator LED on the Rugby flashes when the batteries are low and  batteries need to De charged     step by step The charge indicator LED on the Lithium lon battery pack Indicates when the pack Is  being charged  flashing slowly  or fully charged  on  not flashing         004655_001    Step Description     Com The batteries are inserted in the front of the laser     ES The rechargeable battery pack can be recharged without being removed    from the laser  Refer to   Charging the Li lon battery pack step by step  for  further information        1  Slide the locking mechanism on the battery compartment to the right and  open the cover of the battery compartment   2  To remove the batteries     Remove the batteries from the battery compartment     To insert the batteries   Insert the batteries into the battery compartment        3  Close the cover of the battery compartment and slide the locking mecha   nism to the left centre position until it locks into position           Rugby 820 830  Batteries 33       Changing the  alkaline batteries  step by step    The Low Battery Indicator LED on the Rugby flashes when the batteries are low and  need to replaced         R     gt  3    S 4  Y       Step Description  ES The batteries are inserted in the front of the laser        1  Slide the locking mechanism on the battery compartment to the right and  open the cover of the battery c
    
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