Home

Installation Instructions SHARK LPG (complete)

1. 27 3 3 CALCULATORS 28 A OPERATION t a ee ee aea te E E EA 31 4 1 INSTRUCTIONS FOR SAFE OPERATION cu arere ARESE EE Ko een DEEE EER 31 4 2 PUTTING LPG DISPENSER INTO OPERATION ccccccsessssscecececeesensececeeececsesssaeeeeececeessaaeceeeeeeeeneaaees 32 4 3 OPERATION OF LPG FUEL DISPENSER naserie eneen e 00000000 ia 000 ente tease Ei 32 4 3 1 Vehicle Refueling by ERG zerorri hee pat c lie t 32 4 3 2 Safety of LPG Fuel Dispenser Operation eese nennen renes 33 4 3 3 Presselection Keyboard iuo ae dvdrip ter m e Rr e vae Ren 33 4 3 4 Electromechanical Litre Totalizers eese eene n 34 4 3 5 Fuel Dispenser Display Back lighting esee nennen nennen 34 4 3 6 Signaling Diode SIG on the Display suiii ienien en ia enne 34 4 3 7 Signaling Diode PWR on the Display sess 34 4 4 END OF LPG FUEL DISPENSER OPERATION esee nennen ee nnns eo n denn eo nnn 34 5 MAINTENANCE AND SERVICE 4 ecce eere ee eto 2 0 0 2 e 0 000 35 5 1 SURVEY OF MAIN PRINCIPLES OF LPG FUEL DISPENSER 35 5 2 PRINCIPLES OF LP
2. ozna en barva popis SL1 ern 1 switching phase of LPG pump no 1 SL2 ern 2 switching phase of LPG pump no 2 SN hn d switching voltage max 250V 1A PE zeleno lut ochrann vodi Table 3 Switching of LPG pump Relay or motor contactor is used in LPG fuel dispensers for switching the LPG pump The switching voltage on the contacts should not exceed the value of 250V and the switching current the value of 1A 2 5 2 Feeding of Electronic Unit and Switching Elements The stabilized feeding of electronic calculator and non stabilized feeding of switching elements is separated in all fuel dispensers where the electronic calculator PDE TATSUNO BENC EUROPE a s or the calculators ADP M and ADPMPD M BETA Control s r o ate used Feeding of the calculator and switching citcuits is done by the 5 core cable CMSM 5C x 1 5 which is always led from the main switchboard in the kiosk onto the first dispenser module in the junction box wiring of junction boxes see the Appendix G The cable contains stabilized calculator feeding and non stabilized switching element feeding and or auxiliary heating bodies The 3 core cable CMSM 3C x 1 5 Ls Ns PE which is led from the main switchboard in the kiosk always into the junction box of the fuel dispenser wiring of junction boxes see the Appendix G is enough for feeding of the calculator in the fuel dispensers where the calculators of Puma HT TE or
3. Input Pipe terminated by LPG Ball Valve with inner thread G Backward Pipe terminated by LPG Ball Valve with inner thread G 7 Recommended car arrival direction Pos Description 1 2 APPENDIX F 3 Version 2008 05 27 a YN INSTALLATION AND USER MANUAL Benue LATSUNO oo LPG DISPENSERS SHARK APPENDIX F F 4 Base Frame amp Ground Plan of BMP522 SD LPG Base Frame Ground Plan i i i V i 4 10 a N um 1 Input Pipe Axis 4 Electrical Cables Outlets 2 Backward Pipe Axis Recommended car arrival direction 3 Dispenser Mount Holes APPENDIX F 4 Version 2008 05 27 INSTALLATION AND USER MANUAL TD LPG DISPENSERS SHARK APPENDIX F TOTSUNO G Sexe F 5 Inner Connection of BMP2011 SS LPG PV Pos Description 1 InputPipe terminated by LPG Ball Valve with inner thread G 2 Backward Pipe terminated by LPG Ball Valve with inner thread G 3 Recommended car arrival direction APPENDIX F 5 Version 2008 05 27 SN INSTALLATION AND USER MANUAL TATSLUNO enc em APEG DA UP F 6 Ground Plan of BMP2011 SS LPG PV Pos Description i JH i N Y 1 Pos Description 1 Input Pipe Axis 3 Dispenser Mount Holes 2 Backward Pipe Axis Recommended c
4. 6 1 3 SURVEY OF AVAILABLE TYPE MODELS esee eene eren ener PAR RK KA entere nennen nnns 7 1 4 FUEL DISPENSER TERMINOLOGY AND 8 ZENS TALIA TION er 11 2 1 OCCUPATIONAL SAFETY INSTRUCTIONS cccssscceesesceceesececseseeceeseeeecsesaececseeeecesaeeecseaaeeesseneeeneaee 11 2 2 ARRIVAL TRANSPORTATION UNPACKING ccccessesssceeececsesssececececeeseseeeceeeceesenaaeceeeesesensaaseeeees 11 2 3 FUEL DISPENSER INSTALLATION AND LAYOUT ccccccesssscecsesceceesececseaececseeeeceesaeeecsesaeeeeseeeeensaes 12 2 4 MECHANICAL FUEL DISPENSER MOUNTING csssescecsessececsecceceessececsesaececsnseeceesaeeecsesaeesenseeeeneaee 12 2 5 FUEL DISPENSER EL WIRING ecn ee reo tees aeea eaae e EE EEEE e rE EEE E E PE EN 12 2 34 Switching of LPG Pump iae e te b TUR E EE EEE 13 2 5 2 Feeding of Electronic Unit and Switching Elements eene 13 2 3 3 Communication Eesti RR oer Or eve ise eer PU Nee ee dts 14 2 5 4 Characteristic Features of Cables esses eene nennen enne 15 3 BASIC FUNCTIONS AND DISPENSER SETTING eere ee eren eee eene eee eee eet tn sesta a 17 3 J PDE CALCULATOR 54 235 ie enti ame dba ditus 17 3 1 1 Remote Fuel Dispenser Control uae eee te pa dea 18 3 1 2 Setting of Parameters on Dispenser with Fuel Volu
5. APA P ESN DAP 1 Input Ball Valve for Liquid Phase 9 Special Dispensing Nozzle Cap 2 Output Ball Valve for Vapour Phase 10 Differential valve 3 Vapour Separator Cap 11 Vapour Phase Pipe Screw Connection 4 Vapour Separator Screw Connection 12 Vapour Phase Pipe Screw Connection 5 Filter Input Screw Connection B Vapour Phase Pipe Screw Connection 6 Bottom of the Filter M Backward Valve 7 Body of the Filter B Sight glass 8 Electromagnetic Preselection Valve 16 Filter APPENDIXL 4 Version 2008 05 27 Appendix M LPG Hydraulic Description Input for Temperature Sensor PT100 option Vapour Phase Pipes Distribution Backward Valve for Liquid Phase Vapour Phase Pipes to Manometer Input Electromagnetic Valve for Liquid Phase option 9 Differential Valve Tatsuno VD 0206 Input Ball Valve for Liquid Phase 10 Electromagnetic Preselection Valve Filter 11 Output Pipe to Sight Glass and Dispensing Nozzle Vapour S eparator 12 Backward Valve for Vapour Phase open when p gt 1bar 13 14 15 LPG Flowmeter Tatsuno MP 02524 Output Ball Valve for Vapour P hase o o u a u N ff Measuring Transducer pulser Tatsuno EK 1025 APPENDIX M 1 Version 2008 05 27 INSTALLATION AND USER MANUAL ISPIGEEIDIIEASSPSESNOSTESRESGESSEIFASRUK APPENDIX L M m
6. 23 Version 2008 05 27 INSTALLATION AND USER MANUAL zorsuno C Send gt ECT A 3 1 5 9 History of Maintenance code 09 The function enables to display codes of the last 10 service remote controllers which the calculator parameters were set by 3 1 5 10 Operating Fuel Dispenser Mode code 12 The function defines the type of operating fuel dispenser mode parameter Operating fuel dispenser mode value 0 Automatic mode 1 Manual with switching to the automatic mode default 2 Manual with switching to the automatic mode and locking 3 Manual stand alone mode 4 Credit internal credit Chipper Table 16 Operating fuel dispenser mode code 12 The parameter may obtain the values in the range from 0 to 4 the value 4 may be set for the credit version PDE only e If value of the parameter equals to 0 the fuel dispenser is operated in the pure automatic mode Le it is connected to the master computer console The fuel dispenser is controlled by the computer fully fuel dispenser release locking setting of fuel prices etc Interrupted communication between the computer and the fuel dispenser is subject to the error message E 18 which appears on the display If value of the parameter equals to 1 the fuel dispenser is operated in the manual mode see the mode No 3 until it is connected to the master computer Then the computer is switched automatically to the automatic m
7. o YN INSTALLATION AND USER MANUAL Benue TATSUNO LPG DISPENSERS SHARK APPENDIX F F 10 Ground Plan of BMP2011 SM LPG ZV1 m i poi T T N i T 1 Input Pipe Axis 3 Dispenser Mount Holes 2 Backward Pipe Axis Recommended car arrival direction APPENDIX F 10 Version 2008 05 27 INSTALLATION AND USER MANUAL APPENDIX F LPG DISPENSERS SHARK F 11 Inner Connection of BMP2022 SMD LPG ZV2 i H T Pp S N A i X Desaiption Pos 1 Input Pipe terminated by LPG Ball Valve with inner thread G 2 Backward Pipe terminated by LPG Ball Valve with inner thread G 7 Recommended car arrival direction APPENDIX F 11 Version 2008 05 27 a x INSTALLATION AND USER MANUAL Benue F 12 Ground Plan of BMP2022 SMD LPG ZV2 m pa A i T l gt 1 Input Pipe Axis 3 Dispenser Mount Holes 2 Backward Pipe Axis Recommended car arrival direction APPENDIX F 12 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX F ZALSLUNO ene F 13 Foundation plan of BMP512 SDX LPG m Y T z i i d a L JE L 1 InputPipe terminated by LPG Ball V
8. 3 3 Calculators ADP M and ADPMPD M The calculators ADP and ADPMPD produced by the company Beta Control s r o are set using the IR manager keyboard KL MANINF provided with four keys 07 lt gt and lt gt Functions of the keys are as follows Key Function 0 Entry into the price setting mode after calculator switching lt gt Selection of figures on the unit price display Selection of the product grade for pricing lt gt Value increase Entry into the mode of totalizer reading fuel dispenser at rest Price setting for manual mode Necessary conditions for switching to unit price setting e operating mode MAN parameter No 51 equals to the value 1 the nozzle has not been released since the last actuation of the calculator the completed transactions have to be confirmed release through RLS inlets if the parameter 4 equals to 1 In the MAN mode the unit product prices are set using the manager keyboard KL MANINF or the service keyboatd KL SERINF Fig 2 Setting of unit prices for the calculator ADP M a Mode of unit price setting b Switching from the highest Switching to the lowest unit unit product price order side A product price order side B Fig 8 Manager keyboard KL MANINF 28 Version 2008 05 27 INSTALLATION AND USER MANUAL CE 4 LPG DISPENSERS SHARK TATSLUNO 1 The user can switch the mode of unit price settin
9. 4 No open fire Fig 5 No mobile phone Technical and technological equipment must comply with the approved conditions which comprise the instructions for safe operation and maintenance as well as solution of emergency states Snow fire extinguishers must be available close to the device in conformity with the fire safety rules 9 Only the persons that have provably passed the training may operate the LPG pumping station The fuel dispenser is equipped by the STOP button for emergency situations the procedure in case of fire or emergency situation is determined precisely by the local bylaws the operator must be trained correspondingly The STOP line must be placed 5 m from the fuel dispenser as a minimum e LPG storage tanks pipelines and the dispenser must be earthed the earthing point for the road tanker must be marked explicitly e When refueling re pumping and emptying LPG the issued regulations have to be adhered to arrival and operation in the specified pumping station premises prevented according to the local conditions When selling and pumping LPG the determined procedure has to be adhered to in case of any danger the device must be put out of operation immediately When refueling the operator of the pumping station must be present refueling is prohibited during storms danger of atmospheric discharges e It is necessary to keep the preset deadlines for regular inspections and checks of the complete
10. The calculators ADP and ADPMPD of the company Beta Control or the calculators PUMA HT TE and PUMA MPD of the company Gilbarco Veederoot can be used as a variant If the interface IFSF LON is used for communication with the fuel dispensers then connection and wiring of the junction box is identical with connection for the calculator PDE Marking of conductors in cable CMFM 4D x 1 5 Calculator PDE marking colour description A brown communication line A 5V DC or NET A IFSF LON B light blue communication line B 5V DC or NET B IFSF LON black 1 not used black 2 not used ST shielding cable shielding Table 6 Communication cable calculator PDE or caleutators IFSF LON 14 Version 2008 05 27 INSTALLATION AND USER MANUAL A LPG DISPENSERS SHARK Marking of conductors in cable CMFM 4D x 1 5 Calculator ADP or ADPMPD marking colour description D brown communication line DATA D light blue communication line DATA OV black 1 signal ground black 2 not used ST shielding cable shielding Table 7 Communication cable calculators ADP M and ADPMPD M Marking of conductors in cable CMFM 4D x 1 5 Calculator Puma HT TE or Puma MPD marking colour description TX brown communication line TX RX light blue communication line RX AM black 1 signal Auto Manual OV black 2 signal ground ST shielding cable shielding T
11. error E73 Pulse generator Pulse non correct direction revolution error E77 Hydraulic system Hydraulic system leakage error P20 Communication Communication error missing connection with POS P80 Communication Communication error non correct polling APPENDIX D 3 Version 2008 05 27 INSTALLATION AND USER MANUAL PGD SARA APPENDIX D Version 2008 05 27 APPENDIX D 4 E uei tap M n M E TATSUNO ene Appendix E Figures of LPG Dispensers E 1 LPG dispensers series BMP500 S LPG BMP511 SR LPG BMP511 SL LPG BMP511 5D LPG 8 IL i P e i T j BMP522 SD LPG Recommended car arrival direction CO Fuel products order APPENDIX E 1 Version 2008 05 27 a INSTALLATION AND USER MANUAL TATSUNO Benue PGS Dal SsPRE NES ESRES 5 E 2 LPG dispensers series BMP2000 SS LPG BMP2011 SSL LPG PV BMP2011 SSR LPG PV BMP2022 SSD LPG PV Pos Description Recommended car arrival direction APPENDIX E 2 Version 2008 05 27 INSTALLATION AND USER MANUAL a eG DISreNSens SHARK APPENDIX TAISUNO Sexe gt E 3 LPG dispensers series BMP2000 SM LPG CN gt J N n m om i 5 D5 Ru a JS 5 E Z yh mu
12. i S pum 2 NA Input Output Power cable fortwo LPG pumps switching Power cable for two LPG pumps switching 1 Type CMSM 4B x 1 5 recommended 3 Typ CMSM 4B x 15 Connection Main distribution lt gt XT10 Propojen XT10 lt gt dispenser s counter SL1 switching phase of LPG pump 1 black c1 SL1 switching phase of LPG pump 1 black c1 SL2 switching phase of LPG pump 2 black 2 c2 SL2 switching phase of LPG pump 2 black 2 c2 SN switching voltage max 250V 1A brown hn SN switching voltage max 250V 1A brown hn PE protection earth green yellow zz PE protection earth green yellow zz Counter Power Supply Cable Counter Power Supply Cable 2 Type CMSM 5C x 1 5 recommended 4 Type CMSM5C x 1 Connection Main distribution lt gt XT10 Connection XT10 lt gt dispensers counter Ns neutral wire for counter black2 c2 Ns neutral wire for counter black2 c2 Ls stabilized phase 230V for counter brown hn Ls stabilized phase 230V for counter brown hn Nt neutral wire for switches light blue sm Nt neutral wire for switches light blue sm Lt phase 230V for switches black1 c1 Lt phase 230V for switches black1 c1 PE protection earth green yellow zz PE protection earth green yellow zz Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are appro
13. on the display 24 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK AY M ME Error frequency Parameter The first and second line contain the fault code and the frequency rate of the fault in question 3 1 5 12 Current Operating Temperature code 14 The function displays the current temperature measured by the temperature sensor placed on the processor boatd line 1 Amount operating calculator temperature e line 2 Litres temperature of the product 1 2 3 or 4 only if the temperature sensors are installed 3 1 5 13 Daily Totalizer Resetting code 15 The function serves for resetting of all daily totalizers registers of the dispensing hoses After setting the parameter value to 1 and after confirmation all totalizers will be reset 3 1 5 14 Operating Check Number code 16 The function serves for displaying of the 6 digit operating check number and for operating code loading line 1 Amount operating check number 3 1 5 15 Text messages code 18 If the fuel dispenser is equipped by the alphanumeric display the function enables to set the text messages which will appear on the alphanumeric display The text messages may be divided into three groups product names e state messages promotion messages Text messages No 1 to No 5 are reserved for product names The product name with the product number appear on the display immediately after nozzle release
14. vapours or mists IIA gas group least dangerous max temperature of el equipment which might cause ignition of the ambient atmosphere 2009C VYROBNI C SLO electromagnetic valves power supply Serial number of the fuel dispenser order number year of production 24VDC or 24V AC 50Hz or 230V AC 50Hz Lighting power supply 230V 50Hz Version 2008 05 27 INSTALLATION AND USER MANUAL CO 2 a IAISUNO Send 2 LPG DISPENSERS SHARK 10 Version 2008 05 27 INSTALLATION AND USER MANUAL CS YN 2 Installation 2 1 Occupational Safety Instructions A A GG e The equipment has to be installed by the staff qualified and authorized pursuant to relevant standards regulations local limitations and pursuant to the Manual e Smoking and open fire handling is prohibited in the vicinity of the dispenser e Always adhere to the rules for LPG handling e Monitor all leaks in the dispenser Should you establish fuel leaks disconnect power supply line and contact the service organization see Section 5 wiring must be carried out by the qualified staff e Assure that the operable fire extinguisher is available e When handling the device use suitable protective aids 2 2 Arrival Transportation Unpacking The customet shall agree the method of dispenser dispatch with the manufacturer Should the transportation be provided by the company TATSUNO BENC EUR
15. 05 27 C f N INSTALLATION AND USER MANUAL Cc LPG DISPENSERS SHARK Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK 1 LPG Dispensers TATSUNO BENC 1 1 Basic Specifications Dispensed medium Max flow rate Omax Min flow rate Qnin Min volume of refueling Vinin Cyclic volume V Operating pressure p Max operating pressure Pmax Rated pressure PN Test pressure Pz Accuracy of dispensing Operating temperature of the ambient air Operating temperature of the medium Inner diameter of the piping inlet piping return piping Electronic calculator Power Electromagnetic valves Displays a 7 segments LCD displays with LED backlight type PDEDIL volume amount unit price figure height amount volume unit price liquid propane butane 50 dm min 5 dm min 5 dn 0 5 dm 1 6 MPa 1 8 MPa 2 5 MPa 4 0 MPa t 196 30 50 C 20 50 C DN 19 DN 16 230 V 10 15 50 Hz 5 Hz max 84 VA 230V AC 50 Hz 5W standardly 24V AC 50 Hz 5W for Puma HT TE and Puma MPD 24V DC max 0 500A for propor valves 0 01 az 9999 99 dm 1 to 999999 currency unit 1 to 9999 currency unit dm 2 54 mm 1 2 54 mm 1 2 54 mm 1 5 b Alphanumeric LCD displays with LED backlight type PDELCD only for BMP2000 S LPG volume amount unit price figure height amount volume unit price Electromechanical volume totalisers 0 01 to 9999 99 dm 1 to 999999 currency
16. LPG dispenser for motor vehicles SHARK BMP 5xx S LPG and 2xxx S LPG TATSUNO BENC EUROPE a s Pra sk 68 678 01 Blansko Czech Republic TATSUNO BENC EUROPE a s Pra sk 68 678 01 Blansko Czech Republic OIML R 117 Edition 1995 E Version 2008 05 27 APPENDIX K 6 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX L TAISUNO See Appendix L LPG Filter Change L 1 Occupational Safety Instructions A AG G e The equipment has to be installed by the staff qualified and authorized pursuant to relevant standards regulations local limitations and pursuant to the Manual e Smoking and open fire handling is prohibited in the vicinity of the dispenser e Always adhere to the rules for LPG handling e Monitor all leaks in the dispenser Should you establish fuel leaks disconnect power supply line and contact the service organization wiring must be carried out by the qualified staff e Assure that the operable fire extinguisher is available e When handling the device use suitable protective aids Prior to start any maintenance intervention into mechanical hydraulic or electric parts assemblies it is always necessaty to disconnect the fuel dispenser from the power supply source and to protect it from re connection reliably DO NOT OPEN THE JUNCTION BOX COVER IF THE FUEL DISPENSER IS ENERGIZED APPENDIXL 1 Version 2008 05 27 CS I
17. Puma MPD type of the company Gilbarco Veederoot are used Marking of conductors in cable CMSM 5C x 1 5 marking colour description Ns black 2 light blue neutral wire of stabilized calculator feeding Ls brown phase 230V of stabilized calculator feeding Nt light blue neutral wire of switching elements feeding Lt black 1 phase 230V switching elements feeding PE yellow and green protective conductor Table 4 Feeding of calculator PDE ADP M and switching elements 13 Version 2008 05 27 C2 m INSTALLATION AND USER MANUAL Cue LPG DISPENSERS SHARK Marking of conductors in cable CMSM 3C x 1 5 marking colour description Ns light blue neutral wire of stabilized calculator feeding Ls brown phase 230V of stabilized calculator feeding PE yellow and green protective conductor Table 5 Calculator feeding Puma HT TE PUMA MPD Feeding of switching elements 230V is led from the fuel dispenser into the main switchboard where it is connected to the phase 230V through the circuit breaker 230V 2A Feeding of the calculator is led from the fuel dispenser into the main switchboard where it is connected to the common bus bar for all fuel dispensers through the circuit breaker 230V 230V 2A From hence feeding for all fuel dispensets is led into the stabilized standby source which will feed the fuel dispenser electronic unit for min 3 5 minutes in case of power drop out The stabi
18. This supplement to type examination certificate is valid only for type examination of design and construction of product sample in accordance with Annex 3 Paragraph 6 of Directive No 94 9 EC The Directive contains another requirement which manufacturer shall fulfil before products are place on market or introduce in service 10 Safety requirements of modified parts were fulfil by satisfying of following standards prEN 14678 1 2003 ISO 11925 3 1997 E cl 9 7 11 Marking of equipment designed according to this supplement shall contain symbols 6 Il 2G T3 12 This type examination certificate is valid till 31 03 2008 Responsible person La Date of issue 25 of pest VA WA c s 4 Ae a 6 RC Dipl Ing Sindler Jaroslav Numbef of pages 5 Head of certification body NAB 10287 Page 1 5 This supplement to certificate is granted subject to the general conditions of the Physical Technical Testing Institute This supplement to certificate may only be reproduced in its entirety and without any change schedule included FTZU Pikartsk 7 716 07 Ostrava Radvanice tel 420 595 223 111 fax 420 596 232 672 e mail ftzu ftzu cz APPENDIX K 3 Version 2008 05 27 Bene INSTALLATION AND USER MANUAL ATS INO LPG DISPENSERS SHARK APPENDIX K K 4 Metrological type certificate CESKY METROLOGICKY INSTITUT Certifik t o schv len typu m ridla 3446 01 010 Revize 3 Cesky metr
19. after the fuel dispenser is switched off and on the current time setting is reset after the fuel dispenser is switched off The text message No 21 if permitted current date It will appear on the display always after fuel dispenser display resetting The text messages No 22 and 23 if permitted display the currency and quantity unit in case of data preset on the fuel dispenser eric auxiliary code description 0 Not display the text message 1 1 2 a2 20 Display text message 2 1 2 az 20 Text message editing Table 17 Setting of text message displaying code 18 The parameter may obtain the values from 0 to 2 The manufacturer s setting can be seen in the table 19 Value of the parameter for all text messages equals to 0 for the displays other than the alphanumeric display Messag Character set Default Message content elength Latin2 ASCII Cyrilic aged char Win 1251 Win 1251 1 ON 1 Product name No 1 7 Natural BenzBLF AM 95 1 2 Product name No 2 7 Special Benzin A 76 1 3 Product name No 3 7 Super Super AM 96 1 4 Product name No 4 7 Nafta Diesel 36 1 5 Product name No 5 7 Bio Bio AM 90 1 6 Reserved 7 Reserved 8 Reserved 9 Text after completed dispensing 8 Zaplatit Payment Cnacu6o 0 10 Text after locking 8 Blokov n Locked Bnokup 0 11 Text after display resetting 8 V t me Welcome 0 12 T
20. and Signature of the authorize persons 7 Dipl Ing Milan Berka msn Bene Dipl Ing Zden k Cerno amp ek Technical Director TATSUNO BENE EUROPE ais Director Manager QS O BOX 49 Republi e mail benc benc cz I O 26221454 phone 420 0506 428411 fax 420 506 428410 Katalog QS dokument ES2000LPG ENG VLpdf OPOP VV V VIVE VIVI VF I VEI V EVA APPENDIX K 2 Version 2008 05 27 INSTALLATION AND USER MANUAL EPG DISPENSERS SHARK APPENDIX K iN MES K 3 EC type certificate ATEX Physical Technical Testing Institute Ostrava Radvanice 1 Supplement No 1 to EC Type Examination Certificate 2 Equipment or Protective Systems Intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 EC Typs Examination Certificate Number FTZU 03 ATEX 0025 4 Equipment or protective system LPG dispensers type series SHARK BMP 5xx S LPG SHARK BMP 2xxx S LPG 5 Manufacturer TATSUNO BEN EUROPE a s 6 Address Pra sk 68 P O Box 49 678 01 Blansko Czech republic 7 This supplement of certificate is valid for modification of certified product 8 Modification of certified apparatus protective system and any of its approved variants are specified in documentation list of which is mentioned in schedule of this certificate 9
21. installed unit intervention of the persons without relevant competence capability and qualification into the installed technology incl the gas appliance must be prevented safely 9 The operator may not carry out any repairs of the devices and change setting of the safety fittings Regular maintenance and service may be carried out by the authorized service company only 9 The operator shall keep the device in intact and safe state any defect or unusual phenomenon shall be notified to the service organization immediately in case of danger of delayed intervention the device must be put out of operation e Smoking and open fire handling is prohibited in the vicinity of the dispenser e Smoking is prohibited also for the persons sitting in the car tis prohibited to use the mobile phone in the vicinity of the dispenser e tis prohibited to dispense if the motor is running 31 Version 2008 05 27 C2 m INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK 4 2 Putting LPG Dispenser into Operation Switching the fuel dispenser ON OFF is carried out in the master switchboard of the filling station where fuel dispenser feeders are connected Each fuel dispenser has three power supply outlets in the master switchboard e feeding of electronic calculator 230V stabilized e feeding of valve switching 230V non stabilized All points above are protected by relevant circuit breakers by which the fuel dispensers are
22. prior to display resetting 7 characters may be used for the product name The first character is reserved for the dispensed product number Product names may be set directly on the fuel dispenser and from the master computer if enabled by the control system Nozzle release Start of dispensing Amt E NATURAL Price Ltrs e Text messages No 9 and No 109 are reserved for state messages The said messages relate to the fuel dispenser state The message No 9 if permitted will appear on the display immediately after completed refueling after putting the nozzle back before display resetting The said message will take turns on the display with the transaction data e g Payment 100 00 Payment 100 00 The message No 10 if permitted will appear on the display always after the fuel dispenser is locked The said message will take turns on the display with the transaction data e g Locked 100 00 Locked 100 00 25 Version 2008 05 27 Tarsuno INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK e The text messages No 11 to 23 are devoted to the promotion messages The messages No 11 to 19 if permitted will appear on the display always after its resetting The said messages will take turns on the display The text message No 20 if permitted current time Time will appear on the display always after fuel dispenser display resetting The current time has to be set
23. water and or by solution of detergents and available car cosmetic preparations Owner of the fuel dispenser shall e Appoint one staff member liable for operation and workability of the fuel dispenser e Provide inspections testing repairs and maintenance by the professional method e File documents and operating records e Any and all activities connected with operation and service of the LPG fuel dispenser may be carried out only and exclusively by the staff with relevant authorization 35 Version 2008 05 27 SN INSTALLATION AND USER MANUAL TAISUNQ G Sere LPG DISPENSERS SHARK 5 2 Principles of LPG Fuel Dispenser Checking Check of equipment tanks pipe distribution lines and fuel dispensers are carried out with the periodicity fixed by the bylaws of the filling station in accordance with the valid regulations Check the fuel dispenser hydraulic system for tightness by soap solution Check of machinery equipment Check of non return and safety valve for correct functioning Inspection calibration and official verification of the LPG fuel dispenser is carried out by the Czech Institute of Metrology pursuant to valid regulations by the relevant institute abroad Periodicity of measuring device calibration is determined by the Act No 505 1990 Coll The inspection is preceded by cleaning of the whole device clearing the tanks of dust water and other impurities 5 3 Fuel Dispenser Error Messages Defect of the
24. 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZU 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 5 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX G IAISUNO Bene G 6 Power distribution box scheme XT19 XK 07076 Wo d ZEN 7 A Pd Z N N Input Output Power cable for two LPG pumps switching Power cable for two LPG pumps switching 1 Type CMSM 4B x 1 5 recommended 3 Typ CMSM 4B x 15 Connection Main distribution lt gt XT19 Propojen 19 lt gt dispenser s counter SL1 switching phase of LPG pump 1 black1 c1 SL1 switching phase of LPG pump 1 black c1 SL2 switching phase of LPG pump 2 black 2 c2 SL2 switching phase of LPG pump 2 black 2 c2 SN switching voltage max 250V 1A brown hn SN switching voltage max 250V 1A brown hn PE protection earth green yellow zz PE protection earth green yellow zz Counter Power Supply Cable Counter Power Supply Cable 2 Type CMSM 3C x 1 5 recommended 4 Type CMSM 3C x 1 5 Connection Main distribution lt gt XT19 Connection XT19 lt gt dispensers counter Ns neutral wire for counter light blue sm Ns neutral
25. 008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX G Version 2008 05 27 APPENDIX G 10 INSTALLATION AND USER MANUAL CB gt j LPG DISPENSERS SHARK Appendix J Ex zones J 1 Zones for BMP511 S LPG according to CSN EN 13617 1 X S OU Z RPS Z A K NS V Z v WI SSSI A 0 Zre0 3 SpecewihouEdenger nonexpiasive IP54 1 Zoel 4 Vertikal partition type 1 detail 2 Zwe2 5 Noedosivecate bushing EEx ell IP67 APPENDIX J 1 Version 2008 05 27 INSTALLATION AND USER MANUAL APPENDIX J LPG DISPENSERS SHARK J 2 Zones for BMP522 S LPG according to CSN EN 13617 1 esses ERB SN RN WN B LL RR RUNDE W s LOY C ROCA X Bees RRES l S KX DS RKI ASX gt 2 SECON ORM ROO PER KKK Pos Description 3 Space without danger nonexplosive IP54 4 Verikal pattition type 1 detail 5 Noneqdosive cate busting EExell IP67 Pos Description 0 ZoeoO 1 Zwel 2 Zore2 APPENDIX J 2 Version 2008 05 27 INSTALLATION AND USER MANUAL CS EX Ene J 3 Zones for BMP2000 S LPG according to SN EN 13617 1 NRHA d SL 77 XXX 0 Zre0 3 Space without danger nonexplesive IP54 1 Zell 4 Vetikal partition type 1 detail 2 Zwe2 5 Noedosiveca
26. 02 6 is approved Ex II 2G EEx e II T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 8 Version 2008 05 27 INSTALLATION AND USER MANUAL C Y LPG DISPENSERS SHARK APPENDIX G ZALSUNOL G 9 Data line distribution box scheme XT15 Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type CMFM 4D x 0 5 Connection kiosk lt gt XT15 Connection XT15 lt gt dispenser s counter TX signal Tx brown hn TX signal Tx brown hn RX signal Rx light blue sm RX _ signal Rx light blue sm AM signal Automat Manual black1 c1 AM signal Automat Manual black1 c1 OV signal ground black2 c2 OV signal ground black2 c2 ST shield shield st ST shield shield st Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 9 Version 2
27. Dimensions amp Weights C 1 Series BMP500 S LPG Type of Dispenser fid Mn pen bn BMP51LSL LPG 10 BMP511 SR LPG am 5 600 BMP51LSD LPG 101 BMP522 5D LPG 1200 190 C 2 Series BMP2000 SS LPG variety 1600mm Height Width Length Weight Type of Dispenser mm mm mm kg BMP2011 SSL LPG PV 011 SSL LPG 1917 145 BMP2011 SSR LPG PV 1600 520 850 BMP2022 SSD LPG PV 152 C 3 Series BMP2000 SM LPG variety 1900mm Height Width Length Weight Type of Dispenser Imm mm Imm BMP201LSML LPG ZV1 155 BMP2011 SMR LPG ZV1 i 162 mur SML LPG ZV2 155 BMP2011 SMR LPG ZV2 BMP2022 SMD LPG ZV2 162 APPENDIX C 1 Version 2008 05 27 INSTALLATION AND USER MANUAL PGD SARA APPENDIX C Version 2008 05 27 APPENDIX C 2 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX D TAISUNQ See Appendix D Error messages D 1 PDE calculator error messages Electronic totalizator error TOTAL STOP button StoP Maximum time without fuelling exeeded 60 sec E30 Product unit price is zero Pl Fuelling on pump 1 is locked by user credit unit E31 Pulse channel error pulser 14 P2 Fuelling on pump 2is locked by user credit unit E32 Pu
28. Error code 19 The function enables disables displaying of the display segment error El by the processor Parameter Description value 0 Do not display the error of the display segment 1 Display the error of the display segment default setting Table 19 Displaying of the display segment fault error code 19 3 2 Calculators Puma HT TE and Puma MPD The calculators Puma HT TE and Puma MPD produced by the company Gilbarco Veederoot S p A the former company Logitron are set by the three key keyboard Fig 7 Keyboard of the calculators Puma HT TE and Puma MPD Functions of the keys are as follows Key Function Entry into the price setting mode after calculator switching Selection of figures on the unit price display lt gt Value increase lt gt Price setting for manual mode Unit price setting is done in the manual mode namely as follows 27 Version 2008 05 27 E COUCHE pro toe coner switching the calculator ON OFF e display mask removal depressing the key lt gt the calculator is switched to the price setting mode e sclection of the figure for the price the value of which is to be changed by the key lt gt e setting of the value of the selected figure by the key lt gt display mask mounting switching the calculator ON OFF Setting or monitoring of parameters This operation is reserved to service technicians servicemen only
29. G FUEL DISPENSER CHECKING eese 0000000000000 000000 ee ee 0000 tn nnns nnn 36 5 3 FUEL DISPENSER ERROR MESSAGES cssesssscsececsessssececececsesssscecececseseaeeeeeeccsesenaaeceesceesensaaeaeeess 36 5 4 LPG FUEL DISPENSER SERVICE cccccccccssssssececececsessaececececsensasececececseseaececeeeceeseaaeceeececsessaaeeeeess 36 5 5 WARRANTY AND COMPLAINTS cccccccccscssssseccecececsesseaececececsensaaececececseseaaeaesececsesenaeseeeeeesensaaeaeeees 37 2 6 37 APPENDICES APPENDIX TECHNICAL PARAMETERS APPENDIX B DISPENSER TYPE MODELS APPENDIX C DIMENSIONS amp WEIGHTS APPENDIX D ERROR MESSAGES APPENDIX E FIGURES OF LPG DISPENSERS APPENDIX F FOUNDATION PLANS amp FRAMES APPENDIX G ELECTRICAL SCHEMES APPENDIX K CERTIFICATES APPENDIX L LPG FILTER CHANGE INSTALLATION AND USER MANUAL C E Y 0 Introductory Information 0 1 Pictograms and Terms Used in the Manual Symbols used in the Manual A A A Caution Explosion hazard Caution El equipment No smoking No open fire No mobile phones The terms used in the Manual which special attention should be paid to Breach of requirements shown under the heading can result in creation of the conditions leading to injury or death of persons or to material damage to propetty Breach of requirements shown under the heading can lead do injury of persons and or can result in fue
30. M 2304 00 i 06A0 iiis 3 1 5 7 Displaying of History of Dispensing code 07 The function serves for displaying of the history of the latest 10 dispensing transactions on each side realized on the dispenser Data layout of this parameter on the display is as follows 07A0 Fuelling Time Fuelling Date Parameter Parameter aux code item number description A 0 last transaction tenth on side A B 0 last transaction tenth on side B A 1 last but one transaction ninth on side A B 1 last but one transaction ninth on side A A 9 transaction first in the sequence on side A B 9 transaction first in the sequence on side B Table 15 Displaying of the history of dispensing code 07 The first and second line contain price cash amount and dispensed volume The unit price of the transaction with the parameter number and the auxiliary code with the item number take turns on the third line Number of the item means position in the history of transactions 0 is the last newest transaction 9 is the oldest stored transaction The auxiliary code means the dispenser side A or B If the memory stack for the history of transactions is empty i e there is no transaction in the history error appears on the display 3 1 5 8 Access Password code 08 The function enables to display and change the access password into the manager mode Default setting is 1111
31. NSTALLATION AND USER MANUAL 2 LPG DISPENSERS SHARK APPENDIX L Each handling and dismantling operation of the parts and assemblies above even filter cover opening is conditioned by forcing the medium out of the fuel dispenser hydraulic system using nitrogen or inert gas Electric and electronic parts assemblies may be serviced only and exclusively by the specialist liable for safety of the device After completed intervention the conductors must be reinstated Correct conductor installation must prevent any contact with the moving parts of the winding module Caution After each service intervention tightness of hydraulic assemblies has to be inspected possible medium leaks have to be removed L 2 LPG Filter Change To change LPG filter follow these steps e close input ball valve 1 and output ball valve 2 e disconnect liquid phase inlet and vapour phase outlet from technology LPG reservoir e connect nitrogen pressure vessel to liquid phase inlet of dispenser pressure in vessel must be higher than pressure inside LPG dispenser e connect LPG dispensing nozzle to LPG reservoir and open input ball valve 1 e start fueling and slowly open dispensing nozzle LPG will be slowly extruded from dispenser by nitrogen Liquid inside sightglass 15 disappear e stop fuelling close dispensing nozzle and close close input ball valve 1 disconnect nitrogen pressure vessel Now the dispenser is filled by nitrogen and di
32. Number Number Number Number Pumping output Old marking indc iin i Ts irs nin VS Ine a BMP511 SL LPG 1 1 1 1 35 50 BMP511 L LPG BMP511 SR LPG 1 1 1 1 35 50 BMP511 P LPG BMP51LSD LPG 1 1 1 2 35 50 BMP513 LPG BMP522 SD LPG 2 2 2 2 35 50 Note Dispensers series BMP500 S LPG with addendum D0 are determinated for non public station These dispensers are equipped with volume displays only B 4 Series BMP2000 SS LPG variety 1600mm Number Number Number Number Pumping output Old marking iw TH wd Tue previous moaeb BMP201LSSL LPG PV 1 1 1 1 35 50 BMP2011 E L LPG BMP2011 SSR LPG PV 1 1 1 1 35 50 BMP2011 E P LPG BMP2022 SSD LPG PV 2 2 2 2 35 50 BMP 2012 E LPG B 5 Series BMP2000 SM LPG variety 1900mm Number Number Number Number Type of dispenser uiid Te Es pu Pumping puut Old marking sites hudraulics hoses displays nm previous models BMP2011 SML LPG ZV1 1 1 1 1 35 50 BMP2011 JE L LPG BMP201LSMR LPG ZV1 1 1 1 1 35 50 BMP2011 E P LPG BMP2011 SMD LPG ZV1 1 1 1 2 35 50 BMP2011 SML LPG ZV2 1 1 1 1 35 50 BMP 2011 JE L LPG BMP201LSMR LPG ZV2 1 1 1 1 35 50 BMP2011 JE P LPG BMP2022 SMD LPG ZV2 2 2 2 2 35 50 Version 2008 05 27 APPENDIXB 2 INSTALLATION AND USER MANUAL Cf FN 4 LPG DISPENSERS SHARK APPENDIX C LATSLUNO Appendix C
33. OPE a s the product will be transported to the agreed place of destination The manufacturer has adequate knowledge of the method of transportation and handling Should the transport be provided by another method selected by the customer the manufacturer shall provide professional loading but is not liable for the method of transportation It is established in general that the fuel dispenser must be transported packed dully always fixed on the frame The dispenser must be fixed on the vehicle and protected from damage guards paints displacement and overturning Handling and transportation must be done in vertical position only the dispenser may not be put on the guards When handling the dispenser only and exclusively high lift trucks may be used TATSUNO BENC EUROPE a s is not liable for possible damage if other handling devices are used 11 Version 2008 05 27 C gt gt INSTALLATION AND USER MANUAL 2 3 Fuel Dispenser Installation and Layout ATTENTION Dangerous zones are determined according to EN 60079 10 round the fuel dispenser Dispensers of series BMP500 S LPG and BMP2000 S LPG may not be placed in the dangerous zone El calculators used in these dispensers are of uncased version are placed in the explosion protected zone and separated from all other zones by the partition of type 1 according to EN 13617 1 Taking in view security of operation the fuel dispenser has to be installed by the hose in the directi
34. PARAMETER READING lt Shift gt lt Enter gt of dispenser side aftef payme ntor lt Next gt Switching to next parameter lt 0 gt Release of both pod whole fuel dispenser lt Shift gt lt Next gt Switching to previous parameter after payment or failure 15 Preset depressing of corresponding preset Switching to next parameter item key No 3 10 litres 2 Fuse depressing of corresponding preset lt Shift gt lt gt Switching to previous parameter item key No 4 1 litre Changed value of the displayed parameter if 3 Displaying of the latest refilling on the display lt Enter gt the operation is permitted Preset depressing of corresponding preset Direct switching to the parameter with preset 4 key No 1 CZK 100 lt 0 gt a lt 9 gt number 5 Preset depressing of corresponding preset REG End of selected mode key No 2 CZK 10 65 Cancel of preset on one fuel dispenser side CHANGE OF PARAMETER VALUE AND LOADING OF preset key No 5 Cancel ACCESS e Loading of value of the edited digit and T7 Lighting fuel dispenser ON 0 az 9 Switching to the next figure 8 Displaying of sn CNG gas volume qr lt gt Increase of value of just edited parameter digit the function is activated lt 9 gt Lighting fuel dispenser OFF lt Shift gt lt gt mess of value of just edited parameter lt Next gt Switching to editing of the next parameter digit START OF SETTING MODES lt Shift
35. SE CB 10 An un oo SRI NM oj mm a d i J cc ja i N ee E HIE 8 is x 5 o u M an A Q L 8 i i N O m QE o QA s ME Pos Desariplion Recommended car arrival direction APPENDIX E 3 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX E Version 2008 05 27 APPENDIX E 4 LEG RIS EMS SHORE APR UII S IAISUNQ C Eene Appendix F Foundation Plans amp Frames F 1 Inner Connection of BMP511 S LPG Input Pipe terminated by LPG Ball Valve with inner thread G 3 4 Backward Pipe terminated by LPG Ball Valve with inner thread G 7 Recommended car arrival direction Pos Description 1 2 APPENDIX F 1 Version 2008 05 27 INSTALLATION AND USER MANUAL p SN IAISUNQ G Se LPG DISPENSERS SHARK APPENDIX F F 2 Base Frame amp Ground Plan of BMP511 S LPG Base Frame i RD 1 i Ground Plan i gt o m x i amp g 1 Input Pipe Axis 4 Electrical Cables Outlets 2 Backward Pipe Axis Recommended car arrival direction 3 Dispenser Mount Holes APPENDIX F 2 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX F TOISUNO G Send F 3 Inner Connection of BMP522 SD LPG
36. San min Vc 0 5 Vmin 5 dr p max 1 6 MPa PNmax 2 5 MPa 24VDC y m 24V 50Hz 230V 50Hz Fig 4 Rating plate of the LPG dispenser Version 2008 05 27 INSTALLATION AND USER MANUAL 6 LPG DISPENSERS SHARK Information on the Rating Plate TATSUNO BENC EUROPE a s Name and addtess of fuel dispenser manufacturer C 026 Designation of the dispenser means that it has been designed manufactured and marked in conformity with EC Guidelines The dispenser is subject to certification of type examination pursuant to the Guideline 94 9 EC ATEX carried out by the Notified Body No 1026 FTZ Ostrava Radvanice see EC Certificate of Conformity and Quality Assurance Certificate Appendix K VYDEJN STOJAN NA KAPALN PALIVA LPG Scope of use of the device MODEL BMP Designation of fuel dispenser type see the Appendix B TYP C SLO TCM No of the Certificate of dispenser type approval CMI Czech Institute of Metrology ES CERT TYPU C No of the Certificate of the type examination FTZU Ostrava Radvanice see EC Certificate of Type Examination Appendix K Qinax 50 dm min CX 1126 IIA T3 Hydraulic and metrologic parameters Marking of explosion protected el equipment II 2 equipment for explosion hazard rooms other than the mines probability of creation of the explosive atmosphere zone 1 G explosive atmosphere created by gases
37. TATSUNO o TATSUNO BENC EUROPE A S Fuel Dispensers of liquefied petroleum gas BMP500 S LPG and BMP2000 S LPG version SHARK Installation and User Manual O TATSUNO BENC EUROPE a s 10 11 2005 Fuel Dispensers of Liquefied Petroleum Gas BMP500 S LPG and BMP2000 S LPG version SHARK TATSUNO BENC EUROPE a s Prazsk 2325 68 67801 Blansko Tel 420 516 428411 Fax 420 516 428410 Czech Republic e mail benc benc cz http www benc cz ATSUING C Bene Copyright Neither the manual in full nor any part of it may be reproduced without the explicit approval of TATSUNO BENC EUROPE a s LIST OF CONTENTS 0 INTRODUCTORY INFORMATION eee eee eee eene etes tn neto tasto sese seen sese sese ense 1 0 1 PICTOGRAMS AND TERMS USED IN THE 1 0 2 READ THE MANUAL THOROUGHLY FIRST isses eene en nne Rene nan ne nen n 2 0 3 PERMITTED SCOPE OF USE eee spicae leere ie ertet ESR eiit eda E OERE Depos eredi ent iv 2 0 4 BRIEF CHARACTERISTICS OF THE USED MEDIUM sese enne ener enne enne nnns 3 1 LPG DISPENSERS TATSUNO BEN u ccscsssssssssssssssssssssssssssssssssessssessesssssssesssscssessssesscsssssssessssessees 5 1 1 BASIC SPECIFICATIONS 4 entere eee de n one dpt 5 1 2 FUEL DISPENSER DESCRIPTION
38. TION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX G G 2 Electrical scheme with counters Logitron ra mda i P G Pos Description Pos Description 1 One nozzle LPG dispenser 10 Data converter RS485 RS232 2 Two nozzles LPG dispenser 11 Controlling device PC controller or console BG16 3 LPG pump control unit 12 Cableforone LPG pump switching CMSM 3C x 1 5 4 13 Cable for two LPG pumps switching CMSM 4B x 1 5 5 Overcurrent breaker for counter In 2A 14 Counter power cable type CMSM 3C x 1 5 6 Uninterruptable Power Supply with voltage regulator 15 Dataline cable type CMFM 4D x 1 0 7 Overcurrent breaker for UPS 16 Power distribution box for one nozzle dispenser XT18 8 Room of operators kiosk 17 Power distribution box for two nozzles dispenser XT19 9 Main power distribution of service station 18 Data distribution box XT15 APPENDIX G 2 Version 2008 05 27 INSTALLATION AND USER MANUAL C G 3 Power distribution box scheme XT09 EN Input Output Power cable for one LPG pump switching Power cable for one LPG pump switching 1 Type CMSM 3C x 1 5 recommended 3 Type CMSM 3C x 1 5 Connection Main distribution XT09 Connection XT09 lt gt dispenser s counter SL switching phase of LPG pump brown hn SL switching phase o
39. VAC for Puma HT TE MPD supply voltage proportional valves 24VDC PDE 40 C 70 C tested at 50 C Operating temperature Puma HT TE 25 C 55 C fuel dispenser with the Puma MPD 25 C 15550 calculator ADPMPD M 4050 70 C ADP M 40 C 70 C Operating air humidity 5 95 APPENDIX A 1 Version 2008 05 27 INSTALLATION AND USER MANUAL PGD SARA APPENDIX A Version 2008 05 27 APPENDIX A 2 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX B TAISUNO C Sea Appendix B Dispenser Type Models B 1 Dispenser marking Dispensers series BMP500 S LPG are marked as follow x is the number 1 or 2 of hydraulic units installed inside dispenser y is the number 1 or 2 of total quantity of the dispensing nozzles or dispensing hoses BMP5xy Sz LPG where z is one of the characters D R or L that determinates the dispenser orientation on the station in the car arrival direction D double sided R right sided L left sided Dispensers series BMP2000 S LPG are marked as follow BMP20xy Ssz LPG x is the number 1 or 2 of hydraulic units installed inside dispenser y is the number 1 or 8 of total quantity of the dispensing nozzles or dispensing hoses s one of the characters S or M that describe type variation of the dispenser S small variation of dispenser SHARK with he
40. able 8 Communication cable calculators Puma HT TE and Puma MPD There are two basic methods of wiring of the communication line between individual fuel dispensers and the control unit computer in the filling station a Series connection LPG dispensers with PDE ADP M and ADPMPD M calculator the communication cable is led from the point of the control computer in the kiosk service panel into the communication junction box of the first dispenser From hence the cable is led into the junction box of the next dispenser etc until all dispensers in the filling stations are interconnected A single communication line is necessary for interconnection of all dispensers in the station b Star Y connection LPG dispensers equipped by the calculator Puma HT TE and Puma MPD the communication cable is led from the point of the control computer in the kiosk service panel concentrator star like into the communication junction boxes of all dispensers The number of communication lines necessary for interconnection of all fuel dispensers equals to the number of fuel dispensers in the filling station Service Line The service line serves for special purposes The line is not necessary for operation of the dispenser but is used if certain dispenser functions need to be controlled remotely or if certain signals have to be led out of the dispenser Necessity of installation of the service line shall always be consulted with specialists of t
41. ae i 5 ra gi aw ii b a i 1 Power Data Distribution Box 13 Computer Head 2 Input Pipe for Liquid Phase with Ball Valve M Start Button IP 54 3 Filter 15 Plastic Mask 4 LPG Flowmeter Tatsuno MP 02524 16 Nozzle Boot 5 Vapour Separator T Cable Glands 6 Backward Valve for Vapour Phase p gt bar 18 LPG Dispensing Hose 7 Foundation 19 Plastic Covers Doors 8 Output Pipe for Vapour Phase with Ball Valve 20 Start Button IP 54 9 Measuring Transducer pulser Tatsuno EK 1025 21 Sight Glass 10 Differential Valve Tatsuno VD 0206 22 Manometer 11 Electromagnetic 2 Stage ON OFF Valve 23 LPG Nozzle 12 Lock Version 2008 05 27 APPENDIX L 2
42. ain display A error max totalizer frequency exceeded F067 slave display A error FO EEPROM write error FO68 main display B error FOB EEPROM CRC error F069 slave display B error EEPROM data error FO CRC error of main display A FO4 Data version error FO72 CRC error of main display B FO47 non correct function after power on F097 display data structure error F049 non correct function after power on Fo98 CRC data display error FO50 parameters CRC error Fo99 display communication error unit price CRC error APPENDIX D 2 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX D D 3 Error messages of the calculators Puma HT TE amp MPD FATAL ERRORS P PIO RAM RAM error during test P14 Parameters Parameters CRC is valid P25 EEPROM Data saved in EEPROM are lost P16 EEPROM EEPROM failure P22 Totalizers Maximum totalizator frequency is exceeded P30 CPU Processor error P33 EEPROM EEPROM data saving error P3 Pulse generator Maximum pulse frequency exceeded P40 Powersupply Power off PAL Unit price Unit price is zero PI Pulse generator Pulse generator power supply error PAB Minimum tank level Fuel tank product level is low NONFATAL ERRORS E EA Display Display error E71 Pulse generator Pulse channel error E72 Pulse generator Pulse channel short circuit
43. all Valve with inner thread G 4 Backward Pipe Axis a Recommended car arrival direction 5 Dispenser Mount Holes APPENDIX F 15 Version 2008 05 27 INSTALLATION AND USER MANUAL ISPEIGEEIDIIESIPSESNSSSESRESGESSEIFASRUK APPENDIX F Version 2008 05 27 APPENDIX F 16 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX G Appendix G Electrical schemes G 1 Electrical scheme with counters PDE ADP or IFSF Tm 6 if D Pos Description Pos Description 1 One nozzle LPG dispenser 10 Data converter RS485 RS232 2 Two nozzles LPG dispenser 11 Controlling device PC controller or console BG16 3 LPG pump control unit 12 Cable for one LPG pump switching CMSM 3C x 1 5 4 Overcurrent breaker for switchig elements In 2A 13 Cable for two LPG pumps switching CMSM 4B x 1 5 5 Overcurrent breaker for counter In 2A 14 Counter power cable type CMSM 5C x 1 5 6 Uninterruptable Power Supply with voltage regulator 15 Data line cable type CMFM 4D x 1 0 7 Overcurrent breaker for UPS 16 Power distribution box for one nozzle dispenser XT09 8 Room of operators kiosk 17 Power distribution box for two nozzles dispenser XT10 9 Main power distribution of service station 18 Data distribution box XT13 for PDE or IFSF counters for ADP counters is used box XT 13a APPENDIX G 1 Version 2008 05 27 INSTALLA
44. alve with inner thread G 3 InputPipe Axis 2 Backward Pipe terminated by LPG Ball Valve with inner thread G 4 Backward Pipe Axis Recommended car arrival direction 5 Dispenser Mount Holes APPENDIX F 13 Version 2008 05 27 a INSTALLATION AND USER MANUAL TATSUNO See LPG DISPENSERS SHARK APPENDIX F F 14 Foundation plan of BMP2011 SSD LPG ZV1 amp BMP2012 SSD LPG ZV2 ja ps K X gt Pe G y d 2 X X Z gt x 7 fo PA NA J yi pA x x i va ve e ZN X X V ASAS Va DY NM L y LCS CX LYS Ww x ou LINX XIN X X Y f raf Td zl t 1 InputPipe terminated by LPG Ball Valve with inner thread G 3 4 3 Input Pipe Axis 2 Backward Pipe terminated by LPG Ball Valve with inner thread G 4 Backward Pipe Axis a Recommended car arrival direction 5 Dispenser Mount Holes APPENDIX F 14 Version 2008 05 27 AR TOISUNO G ee F 15 Foundation plan of BMP2012 SID LPG Island m 1 Es i b od d i l i 1 m p Ry V X P Z VS V INZ PP LL S SO S EO A A L gt eA Z Lf Z ZNI C oS M v X d S X jt f S Oh 0444 IN NT TY M Lo y x x po ACEEA NUL EN 4 4A o z i i roi 1 L 1 L 1 Input Pipe terminated by LPG Ball Valve with inner thread G 34 3 Input Pipe Axis 2 Backward Pipe terminated by LPG B
45. and lightning arresters RECOMMENDATION In order to provide trouble free operation of fuel dispensers it is necessary to secure the stabilized fuel dispenser feeding by the standby source UPS Power supply dropouts heavy disturbances or drop of voltage in peak hours particularly during winter season are very frequent phenomena in our power supply network All phenomena as above can be eliminated by utilization of a correct standby source UPS There are two models of standby source available and suitable for the fuel dispenser in our market UPS of line interactive type UPS of on line type UPS of the line interactive type is enough for stabilization in the filling stations connected to a very stable power supply network without any voltage drop and without any disturbances In other cases the ON LINE type UPS has to be applied Disturbances drops of voltage or failures can result in frequent blocking of the dispensers problems in computer dispenser communication failures of computers data loss etc IMPORTAN For trouble free operation of the fuel dispensers the signal cables have to be separated thoroughly from the power supply cables Parallel connection of power and signal cables without any separation results in disturbances and undesirable parasite phenomena which may cause problems with fuel dispenser control and or even full damage of electronic units inside the dispensers and in the kiosk Therefore any crossing or paralle
46. anied by the certification documents which shall be submitted to the competent authorities by the user if asked to do so Version 2008 05 27 INSTALLATION AND USER MANUAL 86 Y 0 4 Brief Characteristics of the Used Medium LPG is the trade name for liquefied mix of light hydrocarbons predominantly with three to four carbon atoms in the molecule LPG is obtained by synthetic petrol production and recently also by natural gas processing The liquefied LPG is a clear easily volatile liquid of specific odor By releasing overpressure the liquefied LPG is evaporated quickly and flammable gas roughly twice as heavy as air is generated By evaporation of 1 m of liquefied LPG ca 550 kg into air ca 12 400 83 330 m of explosive mix heavier than air and accumulated close to the earth is generated gas dissolving at the bottom explosion limit Physical properties of liquid state propane butane formula C3Hg C4H10 molecular weight 44 09 58 12 boiling temperature C 42 6 0 6 density kg m at 20 C 502 579 Physical properties of gaseous state density kg m at atmospheric pressure 1 865 2 76 consistency air 1 1 562 2 091 LHV MJ m at 0 C and atmospheric pressure 93 57 123 76 Explosion limit when mixed with air in vol bottom 1 7 1 3 upper 10 9 9 3 ignition temperature in C 465 365 Table 1 Physical properties of main LPG mix components Physical propertie
47. ar arrival direction Version 2008 05 27 APPENDIX F 6 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX F G eee F 7 Inner Connection of BMP2022 SSD LPG PV Desaiption Input Pipe terminated by LPG Ball Valve with inner thread G Backward Pipe terminated by LPG Ball Valve with inner thread G 3 Recommended car arrival direction APPENDIX F 7 Version 2008 05 27 INSTALLATION AND USER MANUAL a IAISUNQ See LPG DISPENSERS SHARK APPENDIX F F 8 Ground Plan of BMP2022 SSD LPG PV ma l i I i 1 h Y 1 1 Input Pipe Axis 3 Dispenser Mount Holes 2 Backward Pipe Axis Recommended car arrival direction APPENDIX F 8 Version 2008 05 27 INSTALLATION AND USER MANUAL Cf Y LPG DISPENSERS SHARK APPENDIX F LATSLUNOG eae F 9 Inner Connection of BMP2011 SM LPG ZV1 84 y d zn E 1 AMB Ss A NOCH X X X X bs x X 2 p S 7 X x Z X X 2 gt XX 2 4 dip vA Y SL V ON m Pos Desaiption 1 InputPipe terminated by LPG Ball Valve with inner thread G 2 Backward Pipe terminated by LPG Ball Valve with inner thread G 3 amp Recommended car arrival direction APPENDIX F 9 Version 2008 05 27
48. ate CERTIFICATE The T V CERT Certification Body of TUV SUD Management Service GmbH certifies in accordance with T V CERT procedures that TATSUNO BENC EUROPE a s Prazsk p 2325 68 CZ 678 01 Blansko has established and applies a Quality Management System for Development Production Sale and Service of Electronic Liquid Fuel Dispensers Sale of Spare Parts of Fuel Dispensers An audit was performed Report No 70004869 Proof has been furnished that the requirements according to ISO 9001 2000 are fulfilled The certificate is valid until 2009 07 02 Certificate Registration No 12 100 14238 TGA ZM 18 96 M TOV CERT Certification Body of TUV SUD Management Service GmbH Ridlerstra e 65 D 80339 M nchen Munich 2006 07 03 APPENDIX K 5 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX K K 5 OIML R117 amp R118 Test Report CZECH METROLOGY INSTITUTE X Libor 7 Wegfocf Flow Department ojek M Cesky metrologicky institut Oblastni inspektorat Brno bo A gt A TEST REPORT FOR PATTERN EVALUATION OF MEASURING SYSTEMS FOR LIQUIDS OTHER Date of issue August 18 2006 Okruzn 31 638 00 Brno Czech Republic AN Accredited Testing Laboratory No 1341 2 E 18412 THAN WATER No 6031 PZ P006 06 Page 1 of 29 Pattern Designation Manufacturer Applicant Method of testing Subcontracted tests
49. ces of his her actions The Manual is arranged in individual sections broken down to the sub sections so that each topic may be independent and may correspond to the operating logic learn prepare use maintain The Manual reflects truly the technical state as to the date of fuel dispenser sale and cannot be considered non conforming due to follow up changes and updating carried out on the basis of the latest facts MAINTAIN THE MANUAL AND ATTACHED DOCUMENTS FOR THE WHOLE TIME PERIOD OF FUEL DISPENSER OPERATION FOR POSSIBLE FUTURE REFERENCES 0 3 Permitted Scope of Use The fuel dispensers of the series BMP500 S LPG and BMP2000 S LPG are specified for stationary installation for vehicle refuelling by liquid propane butane LPG from the tanks in the preset volume The fuel dispenser is a complex device which must fulfill a number of demanding functions It is therefore necessary to clean the tanks pipe distributions and carry out check for fuel purity dirty filters in the dispenser cannot be considered the reason for warranty repairs prior to putting the dispenser into operation Prior to activating inspection of el power distribution and check for correct wiring have to be carried out to prevent electric shock and to provide explosionproofness Each fuel dispenser has been tested from the points of its function safety and metrology by the manufacturing plant Delivery of each individual fuel dispenser is accomp
50. ctronic parts assemblies may be serviced only and exclusively by the specialist liable for safety of the device After completed intervention the conductors must be reinstated Correct conductor installation must prevent any contact with the moving parts of the winding module Caution After each service intervention tightness of hydraulic assemblies has to be inspected possible medium leaks have to be removed 5 1 Survey of main principles of LPG fuel dispenser maintenance maintain all fuel dispenser assemblies clean so that possible unforeseeable fault can be identified easily and removed quickly check condition of the nozzle and decide its repair or replacement depending on revealed defect check door locks and nozzle accommodation boot for correct functioning e maintain the fuel dispenser clean pay attention particularly to cleanliness of calculator glass e lubricate the nozzle by silicone oil twice a week Maintenance of fuel dispenser body Parts of the fuel dispenser body lacquered or made of stainless steel need regular maintenance A great attention shall be paid to these parts particularly in winter season because aerosols of chloride preparations arisen from the salts used for road maintenance can result in permanent damage of lacquers of untreated body parts and or to intercrystaline corrosion guards made of stainless steel Regular maintenance of fuel dispenser body is carried out by
51. d color The special color is delivered at the extra charge the level of which depends on the type and shade of the requested color 1 3 Survey of Available Type Models The LPG dispensers TATSUNO BENC version SHARK are manufactured in several type series Q type series BMP500 S LPG variety SHARK with height of 1400mm Q type series BMP2000 SS LPG vatiety SHARK with height of 1600mm Q type series BMP2000 SM LPG variety SHARK with height of 1900mm l je P f G BMP511 SD LPG BMP522 SD LPG Fig 1 Series BMP500 5 LPG t I Ti BMP2022 SSD LPG PV BMP2022 SMD LPG ZV2 BMP2011 SMD LPG ZV1 r Fig 2 Series BMP2000 5 LPG Tables of all variants of LPG dispenser type series are contained in the Appendix B figures of LPG dispensers can be found in the Appendix E Version 2008 05 27 INSTALLATION AND USER MANUAL C 1 4 Fuel Dispenser Terminology and Rating Plate ac dispenser head with electronic unit displaying unit dispensing nozzle manometer dispensing hose door Hydraulics flow meter junction boxes Fig 3 Terminology of basic dispenser assemblies TATSUNO EUROPE a s PRAZSK 68 678 01 BLANSKO 1026 CZECH REPUBLIC VYDEJN STOJAN NA KAPALN PALIVA LPG MODEL BMP ILPG TYPOV SLO TCM 141 01 3446 ES CERT TYPU C FTZ 03 ATEX 0025 V ROBN SLO Il 2G IIA T3 Qmax50 dmmin Amin
52. d the parameter number and lt Enter gt for direct switching to the requested parameter After the manager mode is recalled value of the first parameter will be displayed 20 Version 2008 05 27 INSTALLATION AND USER MANUAL Bend c The manager mode enables to display and change set the following parameters Param Deeipion 04 Cumenttimeanddate 08 Accesspassword S History of maintenance o 12 Fuel dispenser operating mode Parameters marked by asterisk can be viewed only in the manager mode not set Table 10 List of manager mode parameters The manager mode is ended by depressing the key REG on the remote controller The mode is also ended automatically if no key is depressed for 60 seconds 3 1 5 1 Non resetable totalizers code 01 Electronic totalizers of all hoses meters ate stored in electronic calculator memory These totalizers are non resetable and show how many litres were dispensed by individual hoses item number description 1 volume dispensed by the hose 1 in litres 2 volume dispensed by the hose 2 in litres 9 volume dispensed by the hose 9 in litres H volume dispensed by the hose 10 in litres Table 11 Non resetable totalizers code 01 3 1 5 2 Daily totalizers code 02 The electronic daily totalizers of all hoses meters are stored in electronic calculator memory These totalizers can be re
53. e by transfering the liquid phase back into the storage tank The differential valve maintaining the medium in the meter in the liquid state is mounted at the meter outlet This can be reached by step by step pressure balancing after start of refueling The measuring unit is completed by the closing ball cock G at the inlet The pumped medium passed through the meter and differential valve is led through the sight glass break through safety coupling into the hose and via the nozzle it is transported into the fuel tank of the vehicle Possible gaseous constituents are separated in the separator and returned via the safety valve into the return piping DN 16 connected with the storage tank The ball cock G 2 is the integral part of the return piping The filling pressure can be monitored on the manometer placed under the nozzle suspension hook The rotary four piston meter is of horizontal design with vertical crankshaft The liquid enters the top meter part and is distributed to each piston by the rotary slide valve fixed on the crankshaft The pistons move under pressure in the graduated cylinders which motion is converted by the crankshaft into the rotary motion one meter shaft revolution 0 5 dm The opto electronic pulse generator registers the motion converts it into el pulses which are processed by the electronic register The measured liquid is led away via the rotary slide valve and the crankcase The meter is calibrated by the adjustin
54. e calculator box the el calculator is reset and the pump el motor placed next to the standby fuel reservoir started Refueling can be stopped at any time be releasing the control button When filling the full tank the filling tank neck is closed as soon as 80 of the tank volume is refueled and the safety controller el calculator interrupts refueling after 10 seconds irrespectively of the control button The data remain displayed on the calculator The fuel dispensers equipped by electronic pre selection enable to preset precise requested amount determined by volume or by price These fuel dispensers are equipped by the double stage electromagnetic valve DUTIES OF LPG FUEL DISPENSER OPERATOR e Adhere to the bylaws and operation manuals of gas appliances Maintain the operated device in safe and workable state e Notify any fault defect unusual phenomena revealed during operation to the filling station owner immediately e Put the device out of operation in case of gas leak or another danger Keep the device in order and clean and prevent unauthorized persons from access e Notify the events making the operator s work problematic difficult to the owner Record the data concerning start and end of every shift inspections repairs and reviews duly into the operating log book 32 Version 2008 05 27 INSTALLATION AND USER MANUAL C En e Operator of the fuel dispenser and fuel tank may ne
55. ed black1 c1 not used black2 c2 ST shield shield st Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZU 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 7 Version 2008 05 27 LPG DISPENSERS SHARK G 8 Data line distribution box scheme XT13a INSTALLATION AND USER MANUAL APPENDIX G Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type CMFM 4D x 1 0 recommended Connection kiosk dispenser lt gt XT13a Connection XT13a next dispenser D signal DATA brown hn D signal DATA brown hn D signal DATA light blue sm D signal DATA light blue sm OV signal ground black1 c1 OV signal ground black1 c1 not used black2 c2 not used black2 c2 ST shield shield st ST shield shield st Shielded Data Line Cable 3 Type CMFM 4D x 05 Connection XT13a lt gt dispenser s counter D signal DATA brown hn D signal DATA light blue sm OV signal ground black1 c1 not used black2 c2 ST shield shield st Notes Distribution box type RK 0
56. el dispenser area the sensors ate out of scope of the basic offer From the hygienic point of view the device is harmless for the operator and the owner When operating and maintaining the device it is advisable to protect the hands by gloves FIRST AID Poisoning gaseous LPG When refueling avoid LPG vapor inhalation danger of suffocation The injured person must be taken out of the contaminated area Attention Fire and explosion hazard LPG is not poisonous but is suffocating In case of breathing failure carry out apply artificial breathing immediately In case of blood circulation failure combine artificial breathing with indirect heart massage Transfer the affected person the heath facility immediately Frostbites liquid LPG In case of steep drop of overpressure to the atmospheric pressure the liquid LPG is evaporated under the temperature of 42 C Leak of the liquid LPG may result in frostbites when in contact with the skin Do not rub the frostbitten parts of the body but cover by a sterile dressing and call the doctor Eyes affected by LPG shall be flushed by plenty of water Call the doctor Burns fire When burnt cool the injuty by cold water do not lubricate cover by a sterile dressing and call the doctor Do not remove the dress If the clothes are burnt do not run extinguish by water blanket by rolling about 4 3 3 Pre selection Keyboard The LPG dispensers TATSUNO BENC can be completed by the pre s
57. election preset keyboard for presetting of the sum or volume directly on the fuel dispenser by the customer himself Prior to start refueling the customer can decide how much fuel or for what price he wants to refuel himself If the pre selection keyboards ate installed the fuel dispensers have to be equipped by pre selection deceleration valves Example of Presetting in CZK 1 The customer comes to the fuel dispenser and wishes to refuel himself for CZK 33 Version 2008 05 27 SN INSTALLATION AND USER MANUAL LPO DISPENSERS SHARK 2 The fuel dispenser operator releases the nozzle from the dispenser and connects it with the vehicle tank Loads the value 250 depresses the key 100 CZK gt twice and the key 10 CZK gt five times on the pre selection keyboard using the numerical keys 3 The operator depresses the control button on the calculator box The el calculator will be reset and the pump el motor placed next to the standby reservoir started 4 The fuel dispenser dispenses precisely the preset sum and stops automatically afterwards Example of Presetting in Litres 1 The customer comes to the fuel dispenser and wishes to refuel himself by 28 liters of fuel 2 The fuel dispenser operator releases the nozzle from the dispenser and connects it with the vehicle tank Loads the value 28 depresses the key 10 litres twice and the key 1 litre eight times on the pre selection keyb
58. ersion 2008 05 27 INSTALLATION AND USER MANUAL CE gt ECAC LPG DISPENSERS SHARK TATSLUNO 5 5 Warranty and Complaints The contractual warranty is determined the manufacturer warrants for the supplied unit for 2 years or 1 million liters of dispensed medium as a standard The warranty does not cover the consumables e g the tubular discharge lamps When raising possible claims the following data have to be specified e Serial number and name see the rating plate e Precise description of fault and the circumstances under which the fault occurred The claim will not be acknowledged provided that damaged seals ot non petmitted intervention into the unit were established Defects and drawbacks following from incorrect operation inspection and maintenance of the fuel dispenser or its functional assemblies are out of scope of the warranty e g the problems caused by presence of water and impurities in the tank and the hydraulic system Check for presence of water and impurities and possible cleaning is necessary in the course of operation 5 6 Accessories e Installation and User Manual e Certificate of Quality and Completeness e Certificate of Conformity e Pressure Test Report IR controller for operation and programming of the calculator for the fuel dispensers equipped by the BG PDE el calculator e Foundation frame a special order Spare Part Catalogue This document is specified and distributed f
59. ext after display resetting 8 V s 0 13 Text after display resetting 8 na na 0 14 Text after display resetting 8 stanici 0 15 Text after display resetting 8 0 16 Text after display resetting 8 0 17 Text after display resetting 8 0 18 Text after display resetting 8 0 19 Text after display resetting 8 0 20 Text after resetting time 8 00 00 00 00 00 00 00 00 00 0 21 Text after resetting date 8 01 01 90 01 01 90 01 01 90 0 22 Text of preset for cash amount 2 K Py 1 23 Text of preset for fuel volume 2 Lt Lt Jit 1 Table 18 Table of plant setting of the text messages Sequence of text message editing is as follows 1 Select the parameter No 18 and then select the text message number using the keys lt gt and lt Shift gt lt gt 2 Depress enter key lt Enter gt and load value of parameter 2 editing 3 Move the cursor to the first alphanumeric character which may be edited Now load scrolling the characters forwards or backwards using the keys lt gt and lt Shift gt lt gt When the selected character is displayed depress the key lt Next gt to move to the next character 4 After setting of the message is completed depress lt Enter gt Version 2008 05 27 26 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK stare 6 1 Selection of text message number 2 Selection of editing Amt Amt NATURAL NATURAL Price Ltrs Price Ltrs 3 1 5 16 Displaying of Display Segment
60. f LPG pump brown hn SN switching voltage max 250V 1A light blue sm SN switching voltage max 250V 1A light blue sm PE protection earth green yellow zz PE ochranny vodi green yellow zz Counter Power Supply Cable Counter Power Supply Cable 2 Type CMSM 5C x 1 5 recommended 4 Type CMSM5C x 1 Connection Main distribution lt gt XT09 Connection XT09 lt gt dispenser s counter Ns neutral wire for counter black2 c2 Ns neutral wire for counter black2 c2 Ls stabilized phase 230V for counter brown hn Ls stabilized phase 230V for counter brown hn Nt neutral wire for switches light blue sm Nt neutral wire for switches light blue sm Lt phase 230V for switches black1 c1 Lt phase 230V for switches black1 c1 PE protection earth green yellow zz PE protection earth green yellow zz Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 3 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK G 4 Power distribution box scheme XT10 APPENDIX G Pd E yi
61. fe for the specified scope of use il E We have adopted the measures by which conformity of commissioned equipment with technical documentation and basic vequigpnents is provided and guaranteed The said equipment was certified as the product by The Piiysical Technical Testing Institute Ostrava Radvanice notified body al mber 1026 On the basis of carried out certification the Type Certificate No FTZ 03 ATEX 0025 was issued on May 5 2003 EMC was verified b Czech metrological institute testing laboratory No 1341 Praha and the Test Reports No v a 9004 05 113 lt 9005 05 and 113 PT 9006 05 were issued on June 30 2005 Place issue x 8 A i June 20 2006 Name and pe ofthe authorize persons aw Lu 7A oC 2a MATTRESS TI TCR I ET T SETA TATSUNO BENC BUROPE ss vu MA cuit eames Dipl Ing Milan Berka PO BON 49 Czech Reseni Dipl Ing Zden k erno ek Technical Director 42 005064284 28411 A 0 S06 42 8410 Director Manager OS Katalog OS dokument ES0500LPG ENG OOP POP OPOP PO OPOP OOP OOP OPOP OOP OOP VA VW APPENDIX K 1 Version 2008 05 27 a N INSTALLATION AND USER MANUAL C Beu K 2 EC conformity certificate for BMP2000 S LPG AAA VA A VA ES2000LPG ENG VI TATSUNO BEN EUROPE a s TATSUNO Pra sk 2325 68 678 01 Blansko Czech republic Registration No 26221454 ES DECLARATION OF CONFORMITY Hereby we declare that
62. fuel dispenser leads to locking of the operation of refueling and to displaying of the error message on the fuel dispenser display Nearly all error messages may be cleared by nozzle release and back suspension by switching the electronic unit feeder ON OFF and or by depressing 0 on the remote controller only the PDE electronic unit 5 4 LPG Fuel Dispenser Service service operations are carried out in conformity with the operation rules of the filling station prior to start the works the fuel dispenser must be put out of operation the fuel dispenser must be affixed by a visible label OUT OF OPERATION and the approach lane must be marked by the sign NO ENTRY the fuel dispenser must be disconnected from the power source switching OFF the master switch in the switchboard propane butane must be forced out of the whole system incl the fuel dispenser except for the tank by nitrogen prior to start any works valves on the supply and return piping must be closed fully traffic of the vehicles must be prevented at the distance of 5 m round the fuel dispenser in the course of service activities fire extinguisher must be available for the staff the service intervention must be carried out by the trained staff of the service company TATSUNO BEN EUROPE a s Service department Pra sk 2325 68 678 01 Blansko Czech republic HOT LINE 420 602 562 277 TEL 420 516 527 751 FAX 420 516 527 754 36 V
63. g by depressing the key 0 2 In the mode of unit price setting see Fig 13a e on the first display line e the line of the total price the number of the side which the unit price is set for will be displayed 1 page A 2 page B on the second display line Le on the line of the total volume the number of the nozzle which the unit ptice is set for will be displayed i e for ADP2 M always the nozzle No 1 on the third display line ie on the unit price line the number representing the value to be set by the user will blink 3 User e using the key increases the value of the currently set i e blinking digit the value 9 is changed to 0 by depressing the key the user can scroll through the values 0 9 i e the auto repeat function e using the key shifts setting towards higher figure orders e from the highest order of the unit product price see the Fig 13b using the key shifts setting to the lowest order of the unit product price of another side see Fig 13c 4 This way the user can set the price for the side A and then for the side B if any and its product has a different price see the parameters No 46 5 The user can end setting of unit price values at any time by depressing the key 0 6 The set unit prices are written into the non volatile memory and the calculator returns to the MAN mode Displaying of electronic totalizers Di
64. g handwheel on the graduated cylinder cover The measure error can be eliminated by adjusting the piston stroke When swiveling the wheel clockwise the delivered volume will be reduced and vice versa swiveling counterclockwise the delivered volume will be increased One wheel division represents setting by 0 08 of the delivered volume The flow meter accuracy lies in the range of 1 of the delivered volume The pumped medium LPG is delivered by the pump placed off the fuel dispenser zone it flows through the safety electromagnetic valve if any through the ball cock and filter into the separator If the medium comprises gaseous constituents they will be separated and returned from the top separator part by the return piping which has to be opened if the dispenser is running back to the storage tank ID of the return piping must be DN 16 The zone of the gaseous differential valve phase is connected with the return piping From the separator the liquid flows via the return valve into the piston meter and through the differential valve and the sight glass with the break through coupling into the dispensing hose and nozzle The electronic register processes pulses from the generator and transmits them to the displays LCD or FP where the dispensed volume price and volume unit price is displayed In case of power failure the data on LCD displays are maintained for min 15 minutes The LPG dispenser is equipped by PDE el calculator as a s
65. g the key lt Enter gt and by loading date and time 2405 00 Parameter The first line displays time in the format HHMMSS hours minutes and seconds the second line displays date in the format DDMMYY day month and year example 17 34 50 24 05 00 3 1 5 5 Displaying of Program Version and Check Sum code 05 The function displays the number of the program version of the dispenser calculator and the check sum of memory parameters e Line 1 amount check sum e Line 2 litres version number e g 3 34 version 3 34 3 1 5 6 Displaying of Latest Error Conditions of Fuel Dispenser code 06 The function serves for displaying of the history of the latest ten error codes of faults occurred on the dispenser Table of error messages can be found in the Appendix D aux code item number description A 0 code of the last tenth error of the dispenser on display side A code of the last tenth error of the dispenser on display side B B 0 A 1 code of the last but one ninth error of the dispenser on side A B 1 code of the last but one ninth error of the dispenser on side B A 9 code of the error first in the history of the dispenser on side A B 9 code of the error first in the history of the dispenser on side B Table 14 Displaying of error conditions of the fuel dispenser code 06 22 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK
66. gt lt Next gt a to editing of the previous parameter lt Shift gt lt REG gt Commences the operator mode lt Enter gt End of change and loading of a new value lt REG gt Commences the manager mode upon loading lt Shift gt lt Enter gt End of change w o loading of a new value the password Table 8 Description of the keys on the remote PDE calculator controller 18 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK stare 6 3 1 2 Setting of Parameters on Dispenser with Fuel Volume Display The process of setting is similar to that of the classic three line display only functions of certain keys on the remote controller keyboard differ Basic principles of setting in the manager and service mode 1 The manager mode is entered by depressing the key lt REG gt The word CODE appears for ca 1 second on the display Now the password must be loaded After loading the correct password and confirmation by the key lt Enter gt the volume display will shown 0 and the dispenser waits for loading the relevant parameter digit 2 Switching between the parameters by the keys lt Next gt and Shift lt Next gt between sub parameters by lt gt and Next lt gt 3 display value of the parameter on the line Litres fuel volume depress the key 17 To display value of the parameter on the line Price cash amount depress the key 2 The key lt Sh
67. he company TATSUNO BENC EUROPE a s Multi core shielded cables CMFM 1 5 mm are recommended for the service line 2 5 4 Characteristic Features of Cables Cable type Function oe oi es m eee eia gu Possible equivalent CMSM3Cx1 5 LPG pump switching 3 18 ZZ H SM CMSM 3C x 2 5 CMSM 4B x 1 5 two LPG pump switching 4 16 ZZ H CMSM 4B x 2 5 CMSM 5C x 1 5 EE R 5 15 Z 3x SM CMSM5Cx2 5 CMSM 3C x 1 5 MBD 3 18 ZZ H SM CMSM 3C x 2 5 CMSM4Dx1 5 communication line 4 15 SM C H ST Notes ZZ green yellow H brown C black M blue SM light blue ST shield Table 9 Characteristic features of cables 15 Version 2008 05 27 INSTALLATION AND USER MANUAL a DEAS TATSUNO S LPG DISPENSERS SHARK RECOMMENDATION The pulse overvoltage can take place in any line due to lightning up to the distance of several kilometers or due to industrial activities The pulses arisen by lightning induction ate quite enough for full destruction of the electronic unit For this purpose the advanced countries usually apply the overvoltage protection leading the ovetvoltage pulse power away into the earthing conductor thus protecting the unit in question Therefore the manufacturer of fuel dispensers recommends to protect the main and or the secondary switchboard feeding the fuel dispenser electronic unit computer POS etc and the data lines by overvoltage protection
68. ies because they ate subject to aggressive explosion hazard environment for a long time period For these purposes the manufacturer recommends the cables of CMSM and CMFM types Ends of all cables entering the fuel dispenser must be long enough to facilitate installation cable termination in the junction box each cable must end at least 3 m above the ground From the point of applied voltage and function the cables can be broken down to power supply and signal ones Power cables switching of liquid gas pump e feeding of calculator and switching components valves 12 Version 2008 05 27 INSTALLATION AND USER MANUAL Ce Signal cables e communication lines complementary service lines pulse outlets etc 2 5 1 Switching of LPG Pump Switching of liquid gas pump motor is carried out for both LPG dispenser series BMP500 S LPG and BMP2000 S LPG by the 3 core cable CMSM 3C x 1 5 for one nozzle dispensers or by CMSM 4B x 1 5 for two nozzles dispensers Cable is connected from the main switchboard in the kiosk to each individual fuel dispenser into the junction box see Appendix G Marking of conductors in cable CMSM 3C x 1 5 marking color description SL brown switching phase of LPG pump SN light blue switching voltage max 250V 1A PE green yellow protective conductor Table 2 Switching of LPG pump Ozna en vodi v kabelu CMSM 4B x 1 5
69. ift gt lt Enter gt again displays the number of the parameter i e displays the line K litr unit grade price 4 Change editing of parameter value by the key Enter 5 Mode exit by the key lt REG gt Viewing of the parameters totalizers in the operator mode is done in the same way When depressing the key Shift lt REG gt the first parameter 01 will appear automatically Switching between the parameters by the keys lt Next gt and Shift lt Next gt between sub parameters by lt gt and lt Shift gt lt gt By depressing the keys lt 1 gt and 2 parameter values can be monitored Operator mode exit by depressing the key lt REG gt 3 1 3 Data Monitoring in Setting Mode All data in the setting modes are displayed on the dispenser display When controlling by the remote controller the data are displayed on the dispenser side which the setting mode was recalled from by the controller Individual parameters are displayed as follows 00003 2 7890 13 oie 0 1 L2 P ri ce Parameter number 01 Item number 2 Auxiliary code L Parameter value 22789013 Auxiliary code Parameter number Fig 6 Example of parameter displaying 19 Version 2008 05 27 Bene INSTALLATION AND USER MANUAL ATS INO LPG DISPENSERS SHARK 3 1 4 Operator Mode The operator mode is started by pointing the dispenser display by the IR remote controller at the distance of ca 1 m from the di
70. ight 1600 mm M medium variation of dispenser SHARK with height 1900 mm where z one of the characters D R and L that determinates the dispenser orientation on the station in the car arrival direction D double sided R right sided L left sided B 2 Addendums After basic type is possible to use following addendums DO LPG dispenser with volume display only PV Dispensing hose rising from front cover ZV1 Dispensing hose rising from back cover hydraulics nozzle is placed on back cover ZV2 Dispensing hose rising from back cover hydraulics nozzle is placed on the side of dispenser CHIPPER Builded credit automat CHIPPER ADP Used counter type ADP M from company BetaControl s r o with protocol Easy Call ADPMPD Used counter type ADPMPD M from company BetaControl s r o with protocol Easy Call ADP LON Used counter type ADP M from company BetaControl s r o with protocol IFSF LON ADPMPD LON Used counter type ADPMPD M from company BetaControl s r o with protocol IFSF LON HT TE Used counter Puma HT TE from company Gilbarco with protocol Logitron PUMA MPD Used counter Puma MPD from company Gilbarco with protocol Logitron PUMA MPD LON Used counter Puma MPD from company Gilbarco with protocol IFSF LON APPENDIX B 1 Version 2008 05 27 B 3 Series BMP500 S LPG INSTALLATION AND USER MANUAL ES IHTATRIK APPENDIX B
71. inuous red light if the fuel dispenser waits for paying or is in the blocked state and is switched to the blinking red light if the fuel dispenser is faulty 4 3 7 Signaling Diode PWR on the Display The orange signaling diode PWR serves for signaling of dispenser calculator feeding If the diode is ON the dispenser calculator is actuated 4 4 End of LPG Fuel Dispenser Operation RECOMMENDATION Switching the fuel dispenser off should be carried out as follows 1 Switch OFF 230V circuit breakers for non stabilized feeding of valves and switching of LPG pump 2 Switch OFF 230V circuit breakers for stabilized feeding of electronic fuel dispenser calculator 3 Switch OFF the UPS source placed in the kiosk by the switch button on the real panel the green pilot lamp on the UPS source goes off 34 Version 2008 05 27 INSTALLATION AND USER MANUAL C8 Y 5 Maintenance and Service Prior to start any maintenance intervention into mechanical hydraulic or electric parts assemblies it is always necessaty to disconnect the fuel dispenser from the power supply source and to protect it from re connection reliably DO NOT OPEN THE JUNCTION BOX COVER IF THE FUEL DISPENSER IS ENERGIZED CAUTION Each handling and dismantling operation of the parts and assemblies above even filter cover opening is conditioned by forcing the medium out of the fuel dispenser hydraulic system using nitrogen or inert gas Electric and ele
72. ither carry out any repairs by himself nor change setting of the equipment or safety fittings OPERATOR S OUTFIT e soap foamy solution brush for detection of leaks e leather gloves e the first aid kit log book writing utensils operating and safety rules wiring diagram of the fittings and fire extinguisher must be available in the filling station kiosk 4 3 2 Safety of LPG Fuel Dispenser Operation Owner of the filling station 1s liable for its operation which shall be entrusted to the trained staff only having relevant authorization The operator refuels vehicle tanks by LPG professionally checks state of the fuel dispenser and the technology in the preset time intervals checks operation of the whole unit and maintains operating records The prohibit of smoking and open fire handing in the area of 10 m must be fixed on a visible places next to the fuel dispenser The notice of necessaty motor switch off max volume of refueling 80 and braking the vehicle from undesirable motion has also be placed here From the design point of view the fuel dispensers and all components which might initiate explosion are approved by the state authorized institution the State Testing Laboratory No 210 FTZ Ostrava Radvanice which issues the necessary certificates Environmental safety is supported by I P Certificate No 90 00 895 01 TOM For detection of possible gas leaks relevant detectors sensors can be installed in the fu
73. l dispenser damage ATTENTION The text shown under the heading draws attention to the mandatory and or statutory requirements which assembly and use of the fuel dispenser is governed by Breach of these requirements can create dangerous situation and or can result in fuel dispenser damage The text shown under the heading draws attention to the assembly procedures processes and operating methods etc which are important for correct assembly and correct fuel dispenser operation and which when breached can result in damage failure or bad fuel dispenser performance Version 2008 05 27 INSTALLATION AND USER MANUAL TOTSUNO G Sere LPG DISPENSERS SHARK 0 2 Read the Manual Thoroughly First Read the relevant parts of the Installation and User Manual prior to start installing or operating the fuel dispenser Consider all hazards attentions and notes contained in the Manual The manufacturer has compiled the Installation and User Manual to grant the necessary information and instructions facilitating complete and effective installation operation and maintenance of your fuel dispensers of the type series BMP500 S LPG and BMP2000 S LPG The Manual worked out by the manufacturer is the integral part of fuel dispenser accessories The user is liable fully for use of the Manual any and all operations not described here shall be considered forbidden The operator carrying such operations shall be liable fully for consequen
74. l laying in a single bundle of the signal and power cables has to be prevented reliably Separate channels metal tubes troughs for power and signal cables represent a suitable solution The manufacturer is not liable for the damages caused due to unsuitably designed cable connection 16 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK 17 2 In 3 Basic Functions and Dispenser Setting Setting of the LPG dispensers is done by the set of parameters by which functional dispenser parameters can be controlled mode and behaviour of the dispenser in different situations changed materially Values of the parameters can be monitored and changed either by the remote IR controller or by the functional keys placed directly on the calculator ot on a simple keyboatd being the integral part of the calculator assembly Method of setting of the fuel dispenser differs depending on the type of the used calculator placed in the dispenser head The section below describes basic functions and setting for the calculators PDE Puma HT TE Puma MPD ADP M and ADPMPD M 3 1 PDE Calculator The calculator PDE manufactured by the company TATSUNO BENC EUROPE a s is set by the remote IR controller marked PDERT The setting mode setves for monitoring and change of the parameters and provides the following operations e displaying of non tesetable electronic volume and cash amount totalizers of all hoses di
75. lized source is fed by 230V through the circuit breaker 230V 10A It is necessaty to separate zero conductors in the switchboard from switching component feeding and from stabilized calculator feeding a separate zero bridge 2 5 3 Communication Line The communication line serves for remote fuel dispenser controlling in the so called automatic mode i e the dispenser is controlled remotely by the console or computer The line need not be installed if the dispenser is operated in the manual mode only ATTENTION For the communication line of both fuel dispenser series BMP500 S LPG and BMP2000 S LPG at least the four core shielded communication cable of the min cross conductor section of 0 5 mm must be used As the communication line e g the 4 core shielded cable CMFM 4D x 1 5 can be used the cable is led from the operator s workplace in the kiosk into communication junction box of the dispenser wiring of communication boxes for individual electronic calculator types see the Appendix G Communication Line Wiring The method of wiring of the communication line from the kiosk to the fuel dispenser and its connection to the junction box depends on the type of the calculator used in the dispensers and therefore it is necessary to know the type of the calculator to be used in the fuel dispensers The electronic calculator PDE of the company TATSUNO BENC EUROPE a s is installed in all dispensers as the standard
76. lse channel error pulser 2A P3 Fuelling on pump 3 is locked by user credit unit E33 Pulse channel error pulser 3A P4 Fuelling on pump 4 is locked by user credit unit E34 Pulse channel error pulser 4A E1 Display error E36 Pulse channel error pulser 1B E2 Display error E37 Pulse channel error pulser 2B E5 Display error E38 Pulse channel error pulser 3B E6 Electromechanical totalizer error Pulse channel error pulser 4B E7 Memmory error E41 Pulser power error pulser1A E8 Memmory error E42 Pulser power error pulser2A E9 Processor error E43 Pulser power error pulser3A E10 Temperature sensor error E44 Pulser power error pulser4A EIL Data Error E46 Pulser power error pulser1B EI2 Memmory error E47 Pulserpower error pulser2B E13 EPROM CRC error E48 Pulser power error pulser3B E15 Maximum time offuelling exeeded E49 Pulser power error pulser4B E16 Error of Communication with unit PDECRE E51 Preselection exceeded slow down valve error 1A 7 Communication error with POS E52 Preselection exceeded slow down valve error 2A E18 Communication error with POS E53 Preselection exceeded slow down valve error 3A EI9 Low voltage 180V E54 Preselection exceeded slow down valve error 44 E20 Interruption of the fuelling due to power off E56 Preselection exceeded slow down valve error 1B Preselected amount volume is zer
77. me Display esses 19 3 1 3 Data Monitoring in Setting Mode eese enne nennen enne 19 eee 20 3 1 5 Manager M a aate 20 3 1 5 1 Non resetable totalizers code Ol essent ener enne 21 3 1 5 2 Daily totalizers code 02 eese eene Ree RE KRK iS a ORE eee Pete 21 3 1 5 3 Fuel Product Unit Prices code 03 essent entren entere 22 3 1 5 4 Current Time and Date code 04 esses eene tenen ennt Pane nennen nenne 22 3 1 5 5 Displaying of Program Version and Check Sum code 05 22 3 1 5 6 Displaying of Latest Error Conditions of Fuel Dispenser code 06 22 3 1 5 7 Displaying of History of Dispensing code 07 eee 23 3 1 5 8 Access Password code 08 ese tete 23 3 1 5 9 History of Maintenance code 09 ener nre nenne 24 3 1 5 10 Operating Fuel Dispenser Mode code 12 24 3 1 5 11 Error Statistics code 13 sss eene enne nennen nennen entren enter nee 24 3 1 5 12 Current Operating Temperature code 14 eee 25 3 1 5 13 Daily Totalizer Resetting code 15 eee nennen nenne 25 3 1 5 14 Operating Check Number code 16 eee 25 3 1 5 15 Text messages code 18 cesses eene ener ener nennen 25 3 1 5 16 Displaying of Display Segment Error code 19 esee 27 3 2 CALCULATORS PUMA HT TE
78. o E57 Preselection exceeded slow down valve error 2B Data initialization E58 Preselection exceeded slow down valve error 3B Memmory error E59 Preselection exceeded slow down valve error 4B E24 Memmory error E25 E26 E29 Invalid manager password APPENDIX D 1 Version 2008 05 27 INSTALLATION AND USER MANUAL ES IHTATRIK APPENDIX D D 2 Error messages of the calculators ADP amp ADPMPD POS communication error F052 CRC error 9 10 20 21 22 23 FORO STOP from POS F063 parameters CRC error FO21 pulse channel error FO54 parameters CRC error ADP2 FQ3 pulse channel missing FOSS internal data error FORA pulse channel short circuit FOb6 calibration data error FOS maximum time for fuelling exceeded F057 EEPROM calibration data error FOP6 maximum time without pulse exceeded FOBB temperature calibration data error EQ27 max time for POS preselection exceeded FO59 vapour recovery data errori E028 max time for keyb preselection exceeded FOGD vapour recovery data CRC error EQ29 maximum fuelled volume exceeded FOOL Missing ATC data in EEPROM FOBO unit price is zero F063 CRC error EEPROM for PINs FOBL undefined product F064 PIN attempts exceeded FOB2 preselected value is zero unit price PIN attempts exceeded power off FO66 m
79. oard using the numerical keys 3 The operator depresses the control button on the calculator box The el calculator will be reset and the pump el motor placed next to the standby reservoir started 4 The fuel dispenser dispenses precisely the preset volume and stops automatically afterwards Note Refueling to the pre selected value can be cancelled by depressing the key lt Zru gt Cancel prior to start refueling Then another value can be pre selected or the standard refueling may be applied without applying the pre selection 4 3 4 Electromechanical Litre Totalizers The fuel dispensers TATSUNO BENC are equipped by electromechanical totalizers as the standard for mohitoting of the total fuel volume dispensed by each hose The totalizers are placed on the LPG dispenser display One 7 digit totalizer showing the number of full litres pumped by the relevant hose corresponds to each dispensing hose 4 3 5 Fuel Dispenser Display Back lighting Displays of all fuel dispensers are back lighted by SMD LED diodes In case of the PDE calculator intensity of back lighting is controlled as follows the maximum intensity during dispensing and reduced to one third if the data on the display are not changed automatic switching after expiration of 30 seconds 4 3 6 Signaling Diode SIG on the Display The signaling diode signaling the state of payment blocking and fault of the fuel dispenser red The signaling diode SIG is switched to cont
80. ode see the mode No 1 Interrupted communication between the computer and the fuel dispenser is subject to the error message E 18 which appears on the display If value of the parameter equals to 2 the fuel dispenser is operated in the manual mode see the mode No 3 until it is connected to the master computer Then the computer is switched automatically to the automatic mode see the mode No 1 Unlike the mode 2 the fuel dispenser is locked after each transaction and has to be unlocked by the magnets or by the remote controller by depressing the key Interrupted communication between the computer and the fuel dispenser is subject to the error message E 18 which appears on the display e If value of the parameter equals to 3 the fuel dispenser is operated in the pure manual mode The fuel dispenser is independent fully cannot be connected to the computer Unit fuel prices may be set by the fuel dispenser parameter No 3 e If value of the parameter equals to 4 the fuel dispenser is operated in the credit mode The fuel dispenser may be switched to this mode only if the fuel dispenser is equipped by the credit module PDECRE and the switch cash Credit is in the position ON 3 1 5 11 Error Statistics code 13 The function serves for displaying statistics of the errors which took place on the fuel dispenser since the moment of initialization or resetting of the electronic calculator This parameter has differing data arrangement
81. ologicky institut podle z kona o metrologii 505 1990 Sb ve zn ni pozd j ch p edpis schvaluje v dejn stojany na tlakem zkapaln n plyny typov ch ad BMP Ixx LPG Sxx LPG SHARK BMP 5xx S LPG a 2xxx S LPG p i dodr en technick ch daj a podm nek uveden ch v p loze tohoto certifik tu Tato revize nahrazuje v pln m zn n v echny p edchoz verze tohoto schv len Zna ka schv len typu TCM 141 01 3446 adatel TATSUNO BENC EUROPE a s Pra sk 68 678 01 Blansko esk republika I 26221454 V robce TATSUNO BEN EUROPE a s esk republika Platnost do 11 b ezna 2011 Pou en o odvol n Proti tomuto certifik tu Ize do 15 dn od jeho doru en podat u esk ho metrologick ho institutu odvol n k adu pro technickou normalizaci metrologii a st tn zku ebnictv Popis m idla Z kladn charakteristiky schv len podm nky speci ln podm nky v sledky p ezkou en dopln n o popisy n kresy a sch mata jsou d ny v protokolu o technick zkou ce kter je ned lnou sou st tohoto certifik tu Certifik t se skl d z t to tituln strany a protokolu o technick zkou ce M celkem 19 stran yl 4 RNDr Pavel Klenovsky Brno 12 ervence 2006 k E f gener ln editel MI APPENDIX K 4 Version 2008 05 27 INSTALLATION AND USER MANUAL EPG DISPENSERS SHARK APPENDIX K K 5 ISO 9001 2000 certific
82. on of filling station refueling point exit see the Appendices E and F 2 4 Mechanical Fuel Dispenser Mounting Driving LPG out of the fuel dispenser and piping e g during disassembly is carried out by nitrogen or inert gas Driving LPG out by air or oxygen is prohibited The fuel dispensers are fixed to the special foundation frames by the anchor bolts delivered with the dispenser The foundation frame is out of scope of standard dispenser equipment but can be ordered additionally The foundation frame is seated into the concrete on the island then the front and rear fuel dispenser casings are removed the dispenser is placed on the foundation frame and fixed by the fixing screws 2 5 Fuel Dispenser Wiring wiring of fuel dispensers TATSUNO BENC requires protection against accidental el shock pursuant to the standard CSN 34 1010 and distribution of relevant el cables to each individual fuel dispenser All fuel dispensers in the filling station shall be interconnected by the conductor earth electrode and connected to the grounding network The yellow and green conductor section of min 4 mm or a special ribbon conductor can be used as the conductor earth electrode The conductor earth electrode must be connected to the central grounding terminal of the fuel dispenser placed on the foundation screw M10 marked correspondingly ATTENTION All el cables must have good insulating propert
83. or service organization and for servicemen 37 Version 2008 05 27 INSTALLATION AND USER MANUAL zorsuno Send gt SECTORES REDE NOTES 38 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX XA Appendix A Technical parameters Pumped medium liquid propane butane LPG Maximum flow rate Gina 50 dm min Minimum flow rate Quin 5 dm min Minimum refueling V min 5 dm min Cyclic volume Vc 0 5 dm Operating pressure p 1 6 Mpa Max operating pressure Dmax 1 8 MPa Rated pressure pN 2 5 MPa Test pressure pz 4 0 Mpa Accuracy of dispensing t 196 Operating temperature of the ambient air 30 50 C Operating temperature of the medium 20 50 C ID of the piping inlet piping DN 19 return piping DN 16 Type of electronic calculator PDE TBE CR as a standard Puma HT TE Gilbarco Veederoot Puma MPD Gilbarco Veederoot ADP M BetaControl CR ADPMPD M BetaControl CR 0000 00 to 9999 99 dm volume Display amount 000000 to 999999 currency units unit price 0000 to 9999 currency units dm PDE 230V 10 15 50Hz E cet Puma HT TE or Puma MPD 230V 10 15 50Hz ADP M or ADPMPD M 230V 15 50Hz Power input consumption of electronic calculators Electromagnetic valves two stage valves 84VA max consumption at 230V 230VAC 50Hz 0 124A 24
84. owing Fast gas deflating from dispenser often avoid to automatic close of the differential valve due to pressure compensation inside dispenser To open differential valve again it is necessary to shortly open output valve 2 close input ball valve 1 and output ball valve 2 disconnect liquid phase inlet and vapour phase outlet from technology LPG reservoir connect nitrogen pressure vessel to liquid phase inlet of dispenser pressure in vessel must be higher than pressure inside LPG dispenser connect LPG dispensing nozzle to LPG reservoir and open input ball valve 1 start fueling and slowly open dispensing nozzle LPG will be slowly extruded from dispenser by nitrogen liquid inside sightglass disappear stop fuelling close dispensing nozzle and close close input ball valve 1 disconnect nitrogen pressure vessel Now the dispenser is filled by nitrogen and disconnected from technology open valve 1 and Z Nitrogen and the rest other gases deflate from dispenser put on dispensing nozzle special cap 9 The shape of the dispensing nozzle cap is the same like LPG filler of the car reservoir statt dispenser fueling and slowly open dispensing nozzle Electromagnetic valve 8 is opened and the rest of gases is deflated from dispenser It is possible to see pressure decrease inside dispenser at the manometer APPENDIX L 3 Version 2008 05 27 INSTALLATION AND USER MANUAL Eom IL
85. s of the LPG mix depend on properties of individual constituents The liquid LPG has similar properties as petrol ie dissolves and dries seals of natural rubber organic lubricants oil varnish and other related substances Synthetic rubber graphite packing Teflon mass etc are resistant to LPG Teflon tapes or LOCTITE product are used for sealing of threaded joints in contact with liquid and gaseous LPG Use of spirit sealing compounds or lamp black cements HERMETIC HERMOSAL result in problematic dismantling of this way sealed joints Teflon sealing rings or Klingerit applicable for LPG are suitable for flange joints Gaseous LPG has moderately narcotic effect on the human organism Breathing of gaseous LPG causes after some time of action headache nausea weariness dissipated attention drowsiness If not ignited the gaseous LPG may cause suffocation of the operators though it is not poisonous directly like e g the city gas As it is heavier than ait it is accumulated close to the earth and in the recesses and the laying person lost consciousness in case of injury etc may occur in the oppressive atmosphere Gaseous LPG also causes skin degreasing The liquefied LPG is evaporated after the steep drop of overpressure to the atmospheric pressure e g leak of the liquefied LPG out of the device by boiling under the temperature of 42 C and therefore contact of the skin with the liquefied LPG results in frostbites Version 2008
86. sconnected from technology e close input ball valve 1 and output ball valve 2 e deflate content of vapour separator and filter by release the cap 3 Vapour separator cap 3 is missing in case of old type of the LPG dispensers Therefore is necessary to deflate content of vapour separator and filter by release the pipe screw connection 4 or 9 IMPORTANT Vapour separator and filter contains aprox 3 litres of liquified propane butane During deflating from dispenser the gas is evaporating and the pipes are freezing Therefore is necessary to deflate dispenser very slowly and with patience The deflating terms about 30 minutes It is imortant to not release the caps or pipe screws totally to avoid their fire out e after deflating of the gas from vapour separator and filter and pressure drop to 0 bar it is necessary to screw out the filter bottom 6 from the filter body 7 e remove filter 16 and change for other one paper filter or clean filter by pressure air metal filter e insert filter back screw in filter body and fasten all pipe screw connection connect liquid phase inlet and vapour phase outlet into technology LPG reservoir e open input ball valve 1 and output ball valve 2 APPENDIX L 2 Version 2008 05 27 INSTALLATION AND USER MANUAL O UPS DISPENSERS SHARK APPENDIX L IAISUNO L 2 Deflating of LPG dispenser Total deflating of the LPG dispenser is foll
87. set at any time manager mode parameter 15 The daily totalizers show what fuel volume cash was dispensed by individual hoses since the latest resetting aux code item number description L 1 volume dispensed by the hose No 1 in litres A 1 amount dispensed by the hose No 1 in currency L 2 volume dispensed by the hose No 2 in litres A 9 amount dispensed by the hose No 9 in currency L H volume dispensed by the hose No 10 in litres A H amount dispensed by the hose No 10 in currency Table 12 Daily totalizers code 02 21 Version 2008 05 27 SN INSTALLATION AND USER MANUAL IAISUNO Send LPG DISPENSERS SHARK 3 1 5 3 Fuel Product Unit Prices code 03 The function enables to display and set current unit prices of all fuel products i e prices per 1 litre of fuel sold for cash item number description default setting 1 unit price of product 1 00 00 2 unit price of product 2 00 00 3 unit price of product 3 00 00 4 unit price of product 4 00 00 5 unit price of product 5 00 00 Table 13 Unit prices of individual fuel products code 03 If the fuel dispenser calculator is connected to the control system then the price is updated after each calculator activation namely by the product values set in the control system 3 1 5 4 Current Time and Date code 04 The function enables to display and set the current date and time Setting can be done by depressin
88. spenser and by depressing the key lt Shift gt and then the key lt REG gt All nozzles must be locked securely in the boot After the operator mode is recalled value of the first parameter is displayed Switching to the next parameters and their items is carried out using the keys lt Next gt and lt gt see sec 3 1 1 The operator mode enables to display but not change the following parameters Param 1 1 Deseripion 1 i 04 06 History of failures o Table 9 List of operator mode parameters The operator mode is ended by depressing the key REG on the remote controller The mode is also ended automatically if no key is depressed for 60 seconds 3 1 5 Manager Mode The manager mode is started by pointing the dispenser display by the remote controller at the distance of ca 1 m from the dispenser and by depressing the key All nozzles must be locked securely in the boot After the manager mode is recalled the display shows the prompt for loading the 4 digit access password To have the password secret the loaded digits are displayed as points The manufacturer has set the access password 1111 Example Depress the keys 1 12 1 1 and lt Enter gt After the valid passwotd is loaded the display shows the parameter number 00 by depressing the key Enter you can continue by automatic switching to the parameter No 01 or it is possible to loa
89. splaying and reset of daily electronic volume and cash amount totalizers of all hoses e setting of unit product prices manual mode e setting of different functional parameters of the dispenser The setting mode can be recalled on the dispenser by the method below only if the dispenser is at rest completed dispensing all nozzles ate accommodated in the boots There are two setting modes available e Operator mode specified for filling station operators the operator can only read values of electronic totalizers and values of basic dispenser parameters The operator can neither reset nor change their values e Manager mode specified for the filling station manager The manager is authorized both to read the values reset daily totalizers and to set basic operating parameters of the LPG dispenser The manager must load the access password to be able to work in the manager mode Fig 5 Remote IR controller PDERT 3O 17 Version 2008 05 27 3 1 1 Remote Fuel Dispenser Control A special remote IR controller must be used for reading dispenser values totalizers change of the dispenser mode or for setting different calculator parameters on the LPG dispensers equipped by the PDE calculator The Remote controller keyboard had the following keys and their layout INSTALLA LPG DISPENSERS TION AND USER MANUAL SHARK key function key function OPERATING STATE CALCULATOR
90. splaying of the electronic totalizer is carried out as follows e the fuel dispenser is at rest all transactions are transferred to the POS and all nozzles are suspended in the boot bydirecting the IR keyboard onto the fuel dispenser display and by depressing the key lt gt the volume litre totalizer of the first nozzle will appear e g U0000012345 90 by depressing the key lt gt the sum totalizer of the first nozzle will appear e g A00000235678 9 e by depressing the key lt gt volume and price totalizers for other nozzles will appear e totalizet reading is ended by depressing the key 07 Setting or monitoring of parameters This operation is reserved to service technicians servicemen only 29 Version 2008 05 27 INSTALLATION AND USER MANUAL CO 2 a IAISUNO Send 2 LPG DISPENSERS SHARK 30 Version 2008 05 27 INSTALLATION AND USER MANUAL C En 4 Operation 4 1 Instructions for Safe Operation The LPG dispenser is a complex device which must fulfill a number of demanding functions Prior to putting the fuel dispenser into operation the following operations have to be carried out a pressure testing of the fuel dispenser together with pipe systems by the pressure of 2 5 MPa incl inspection b inspection of el power distribution and check for correct wiring have to be carried out to prevent electric shock and to provide flameproofness Fig 3 No smoking Fig
91. switched ON OFF LPG dispensers with calculators Puma HT TE and Puma MPD have only the outlet for electronic calculator feeding 230V stabilized in the main switchboard RECOMMENDATION Switching the fuel dispenser ON shall be done as follows 1 Switching ON the standby source UPS in the kiosk the green pilot lamp of the UPS goes on 2 Switching ON the 230 V circuit breaker for stabilized feeding of the electronic fuel dispenser calculator all display segments are tested automatically and values of the last operation of dispensing will be displayed 3 Switching ON the 230 V circuit breaker for non stabilized feeding of valves and switching of LPG pumps Now the LPG dispenser is ready for dispensing refueling 4 3 Operation of LPG Fuel Dispenser Prior to start refueling the fuel dispenser operator shall check whether the tank has the homologation mark and whether the motor and el equipment of the vehicle are switched off The operator also inspects state and or wear of the filler which might cause gas leaks If serious defects are revealed the operator may reject tank refueling In case of gas leaks or any danger the operator stops refueling 4 3 1 Vehicle Refueling by LPG Operation of the fuel dispenser itself is provided by the filling station staff who releases the nozzle from the fuel dispenser and connects it with the fuel tank of the vehicle which must be braked reliably When depressing the control button on th
92. tandard Besides the PDE register the calculators Puma HT TE Puma MPD or BetaControl ADP M and ADPMPD M can be used as well The fuel dispensers can be operated in the manual mode without the control system or connected via the communication line to the cash desk POS system of the filling station If requested by the customer the fuel dispenser can be equipped by volume and price pre selection prepay and or by the thermal correction unit Pre selection All fuel dispensers can be equipped by special electromagnetic deceleration valves guaranteeing precise price and fuel quantity pre selection and by a clearly arranged 4 key keyboard enabling price or fuel pre selection by the customer directly on the fuel dispenser Temperature Correction System The fuel dispensers BMP500 S LPG and BMP2000 S LPG can be equipped by the temperature correction system of dispensed volume The separator accommodates the well with the temperature sensor monitoring 6 Version 2008 05 27 INSTALLATION AND USER MANUAL Va c LPG DISPENSERS SHARK TATSUNO Bene temperature of the passing medium The information is transmitted to the el register where re calibration takes place depending on the preset volume temperature ratio Special Color Version In addition to the standard white fuel dispenser version the products can be delivered in any color version at the customer s wish color pursuant to RAL CSN Colorlak scale or a specially prepare
93. te bushing EEx ell IP67 APPENDIX J 3 Version 2008 05 27 Ce gt INSTALLATION AND USER MANUAL Cne LPG DISPENSERS SHARK APPENDIX J APPENDIX J 4 Version 2008 05 27 INSTALLATION AND USER MANUAL LPG DISPENSERS SHARK APPENDIX K Appendix K Certificates K 1 EC conformity certificate for BMP500 S LPG qe 90909600909096009090009090900696909690909096909090909600969690900096909600900900000909090900909690909600909006009090909096 peee k ES0500LPG ENG VI TATSUNO BENC EUROPE a s TATSUNO Pra sk 2325 68 678 01 Blansko Czech republic Registration No 26221454 ES DECLARATION OF CONFORMITY Hereby we declare that the product Electronic Fuel Liquefied Petroleum Gas Dispensers Type series BMP 5XX S LPG Purpose and scope of product use i The equipment serves folpumpll D Complies with the technical contained regulations of the EC Directives Eguipment and protective systems intended for use in potentially explosive atmosphere Electromagnetic compatibility 89 336 EC 94 9 EC EN 14678 1 2006 GSN EN 6020471 2000 OSN EN 5106063 CSN EN EOD TEST REPORT OIML R117 R118 1995 E oe The producer ceitifies hereby that properties of the above mentioned equipment meet and all requirements set by the quoted technical standards and the EC Directives above and the equipment i is sa
94. the product Electronic Fuel Liquefied Petroleum Gas Dispensers Type series BMP 2XXX S LPG Purpose and scope of product use The equipment serves for pumping of liquefied petroleum gas Complies with the technical d Wi contained in the harmonized technical standard and regulations ofthe EC Directives Equipment and protective systems intended __ for use in potentially explosive atmosphere Electromagnetic compatibility 89 336 EC 94 9 EC CSN EN 61000 6 3 SN EN 61000 6 4 EN 14678 1 2006 CSN EN 60204 1 2000 TEST REPORT OIML R117 R118 1995 E The producer certifies hereby that properties of the above mentioned equipment meet and all requirements set by the quoted technical standards and the EC Directives above and the equipment is safe for the specified scope of use We have adopted the measures by which conformity of commissioned equipment with technical documentation and basic requirements is provided and guaranteed The said equipment was certified as the product by The Physical Technical Testing Institute Ostrava Radvanice notified body number 1026 On the basis of carried out certification the Type Certificate No FTZ 03 ATEX 0025 was issued on 5 of May 2003 EMC was verified by the Czech metrological institute testing laboratory No 1341 Praha and the Test Reports No 113 PT 9004 05 113 PT 9005 05 and 113 PT 9006 05 were issued on June 30 2005 Place and Date of issue Blansko June 20 2006 Name
95. unit 1 to 9999 currency unit dm 40 mm 19 2 54 mm 1 2 54 mm 1 0000000 9999999 dm Version 2008 05 27 ce INSTALLATION AND USER MANUAL 1 2 Fuel Dispenser Description The LPG dispensers TATSUNO BENC version SHARK have the body parts guards doors covers made of fireproof laminate reinforced plastic approved for the scope of use by the State Test Laboratoty Certificate of FTZ 04ST 0083 Supporting dispenser skeleton parts are made of steel lacquered sheet 0 8 1 mm thick and or of stainless sheet Standard colour version of the fuel dispensers TATSUNO BENC combination of white MM710 and grey colour RAL7040 Each fuel dispenser is equipped by the hydraulic unit of the Japanese company TATSUNO We are speaking about the time tested type of hydraulic unit accepted globally characterized by high reliability and long total service life The system of guards comprises the roof separating grid and register cubicle It covers the hydraulic unit module in the top part and is completed by the masks with the locks The masks accommodate dials with displays The pulse generator TATSUNO is installed on the piston meter The measuring unit consisting of the meter itself filter separator liquid phase non return valve and gaseous phase safety valve is mounted on the meter bracket in the bottom hydraulic unit module part The safety valve set to the pressure of 1 8 MPa prevents exceeding of the max operating pressur
96. ved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIXG 4 Version 2008 05 27 INSTALLATION AND USER MANUAL C Y G 5 Power distribution box scheme XT18 M 4 X 7 NM S2 1474776 k g Z N Input Output Power cable for one LPG pump switching Power cable for one LPG pump switching 1 Type CMSM 3C x 1 5 recommended 3 Type CMSM 3C x 1 5 Connection Main distribution lt gt XT18 Connection XT18 lt gt dispenser s counter SL switching phase of LPG pump brown hn SL switching phase of LPG pump brown hn SN switching voltage max 250V 1A light blue sm SN switching voltage max 250V 1A light blue sm PE protection earth green yellow zz PE protection earth green yellow zz Counter Power Supply Cable Counter Power Supply Cable 2 Type CMSM 3C x 1 5 recommended 4 Type CMSM 3C x 15 Connection Main distribution lt gt XT18 Connection XT18 lt gt dispenser s counter Ns neutral wire for counter light blue sm Ns neutral wire for counter light blue sm Ls stabilized phase 230V for counter brown hn Ls stabilized phase 230V for counter brown hn PE protection earth green yellow zz PE protection earth green yellow zz Notes Distribution box type RK
97. wire for counter light blue sm Ls stabilized phase 230V for counter brown hn Ls stabilized phase 230V for counter brown hn PE protection earth green yellow zz PE protection earth green yellow zz Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 6 Version 2008 05 27 INSTALLATION AND USER MANUAL C LPG DISPENSERS SHARK APPENDIX G LATSLUNO eae G 7 Data line distribution box scheme XT13 Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type CMFM 4D x 1 0 recommended Connection kiosk dispenser lt gt XT13 Connection XT13 lt gt next dispenser Line A brown hn A LineA brown hn B LineB light blue sm B LineB light blue sm not used black1 c1 not used black1 c1 not used black2 c2 not used black2 c2 ST shield shield st ST shield shield st Shielded Data Line Cable 3 Type CMFM 4D x 0 5 Connection XT13 lt gt dispenser s counter A LineA brown hn B LineB light blue sm not us

Installation Instructions SHARK LPG (complete)

Contents

Download Pdf Manuals

Related Search

Related Contents