Superchips FIREFLY Combination Power
Contents
1. Exhaust Gas Temperature alarm Programmable set point to display alarm warning Section A Installation of Firefly Part 2 m Time Required amp Level of Difficulty Page 10 Pointer Auto Intensity EGT Probe Exhaust Manifold Preparation Page 14 Gauge pointer brightness adjusts based on the amount of light shining on the gauge face EGT Probe in Exhaust Manifold Page 15 Backlight Auto Intensity Gauge backlight brightness adjusts based on amount of light shining on the gauge face i Peak EGT and Boost Pressure display Section B Operation of Firefl Gauge displays peak values by displaying a dot of light at the highest value hit On The Fly Power Level Adjustment Page 16 In Line Power Module Description of Power Levels Page 16 The Superchips Firefly gauge connects to and communicates with our all new In Line Power Setting EGT amp Boost Level Alarms Page 17 Module This unique combination allows the ability to display Exhaust Gas Temperatures and Setti D M P Turbo Boost Pressures but also displays and switches power levels On The Fly Power is etting up Demo Mode age 17 increased over stock throughout the entire RPM range and is most noticeable in the midrange RPM s This greatly improves drivability and towing performance Transmission downshifting is Section C FAQ Frequently Asked Questions greatly reduced especially while passing or towing Frequently Asked Questions F A Q Page 18 Your FIREFLY Combination Power Mod2. Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 11 of 20 o1656 3601 03 29 2007 Superchips Inc Page 12 of 20 o165B 3601 03 29 2007 Superchips Inc Section A Installation of J7 HY Section A Installation of I7 HY Install part 2E Sensor amp Power Module Wire Harness plug into part 5A Sensor amp Power Install parts 1B amp 1C the power and ground connectors Module Receptacle Note The red power connector 1B must be powered while the engine is starting and running 1 Locate a suitable place for mounting part 5 Sensor amp Power Module This is so the Firefly can reference sensor information during cranking and while running A typical location is on top of the Fuse amp Relay Center Cover as shown below 2 While carefully matching the keyed connectors of 2E and 5A insert and lock them It is usually easiest to locate a fuse that supplies power to a vehicle powertrain system such as ECM Engine Control Module TCM Transmission Control Module or FICM Fuel Injection Control Module The Control Modules are always supplied power while starting cranking as well as when the vehicle is running Refer to the inside of the fuse cover for locations _h Notice the pair of black and red wires extending out of the connector part 1D At their end points you will recognize parts 1B a
3. Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 5 of 20 01658 3601 03 29 2007 Superchips I nc Firefly Parts Overview Descriptions 1 of 2 Figure 1 Gauge Cable Assembly Part Number 9 0179 1A Gauge Multiple Pin Connector male end black 1B Power Connector female end single red wire 1C Ground Connector round end singe black wire 1D Gauge Multiple Pin Connector male end green Figure 2 Power Module amp Sensor Cable Assembly Part Number 9 0181 2A MAP Sensor Connectors 2B Fuel Pressure Sensor Connectors 2C Gauge Multiple Pin Connector female end green Caution must be used when unlocking opening this end 2D EGT Thermocouple color length coded round ends 2E Power Module Wire Harness female end black Figure 3 EGT Exhaust Gas Temperature Package Part Number 9 0180 3A EGT Thermocouple color length coded round ends containing screws amp safety locking nuts 3B Heat Shrink tubing 2 equal length pieces Place over the EGT Thermocouple connectors before assembly 3C Thermocouple Nut Double Threaded Male adapter bung Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 6 of 20 01658 3601 03 29 2007 Superchips Inc Firefly Parts Overview Pictures 2 of 2 Figure 4 4A Figure 5 Figure 6 Superchips I
4. does have a MAP Manifold Absolute Pressure sensor Firefly installation requires connection to this sensor and takes its reading from the factory installed part Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 19 of 20 o165B 3601 03 29 2007 Superchips Inc Section C FAQ Frequently Asked Questions G Will my vibrant Lazer Gauge be too bright for night time driving No the Lazer Gauge has Pointer and Backlight Auto Intensity functions that react based on the amount of light shining on the gauge face If you look closely you will see the sensor behind the number 30 in the boost display you may need to tilt the gauge into light to see it H Sometimes when I tap the Lazer Gauge it does not respond to my touch The response should be instant The Lazer Gauge is designed to sense touch only on the lower center portion of the gauge face If you are tapping the gauge higher than this or too quickly it may not register Try tapping the gauge face near the number 1000 on the EGT display If your fingers or the gauge face become dirty please wipe off and try again I Where does the Lazer Gauge get its power from The gauge requires 12V DC power vehicle battery power and sources this from under hood connections 1B amp 1C which are installed at the fuse relay center and vehicle ground at the
5. from 8 00 am to 5 00 pm EST to request a Return Authorization RA number 2 Mark the outside of the shipping package with the RA number Packages that are not marked with the RA number will be refused 3 Make a copy of your sales receipt The sales receipt must be from the location where you purchased your Product and must include the name of the business where you purchased the Product and the address of such business Invoices credit card statements or sales receipts from an online payment service company will not be accepted 4 Send the Product postage paid the copy of the sales receipt a brief written description of the problem and your contact information to Superchips Inc 1790 East Airport Blvd Sanford FL 32773 Attn Warranty Claims We will inspect the Product and either repair it or replace it with a new or rebuilt Product We reserve the right to use refurbished parts when making repairs Your Rights Under State Law This warranty gives you specific legal rights and you may also have other rights which vary from state to state Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 4 of 20 01658 3601 03 29 2007 Superchips Inc Firefly Parts Overview Pictures 1 of 2 Figure 1 Figure 2 Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww
6. inner fender If the Lazer Gauge fails to power up check all connections and confirm the fuse location you have chosen supplies power during cranking starting as well as when running J Where does the power module get its power from The power module requires 5V DC power and sources this from connection 2A which is installed at the vehicle MAP sensor location under the hood Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 20 of 20 o1656 3601 03 29 2007 Superchips Inc If it is necessary to return your Firefly to Superchips please take a moment to copy and fill out this form The following information will be necessary to process your request Check list L Complete this form and have it available when you contact Superchips L Contact Superchips Customer Service 407 585 7000 to obtain an RA number If an RA number has been issued enter the RA number on the bottom of this form Attach a photocopy of your purchase receipt to this form L Attach this form to the product being returned to Superchips Name Street Address __ City _ State Z P Home Phone _ _ Other phone _ Place of purchase _ Date of Purchase _ Vehicle Year ___ Vehicle Make __ Vehicle Model VIN Number __ Transmission Automatic Manual Part Number __ Serial number o
7. of the turbocharger inlet with metal chips during the drilling and tapping operation 1 Review the sketch below so that you fully understand the installation process 2 Locate the engine s exhaust manifold which is on the passenger side see picture MINI THERMOCOUPLE SUPPLIED lt COMPRESSION SEAL TAPPED HOLE COMPRESSION FITTING EXHAUST Concept Sketch Part 3C Recommended Location in Top of Manifold 3 Determine a location to drill the exhaust manifold a vertical top down example is shown Drill the hole for the EGT probe such as shown in part 8 a 90 degree drill is recommended 1 Slowly drill the manifold with light even pressure using a high strength 21 64 inch bit 2 As you create metal shavings stop drilling Carefully blow or wipe them away This step is highly important to reduce the possibility shavings that fall inside the manifold 3 Repeat step 5 several times rather than drill aggressively and create large debris 4 As you begin to break through continue to drill slowly and evenly This will help create fine shavings continue until the hole is complete Utilize a Small Telescopic Pen Type Magnet such as shown in part 7 1 Vertically lower the magnet into the manifold through the recently drilled hole 2 Gently rotate the magnet around to pickup any metal shavings debris 3 Slowly and carefully extract the magnet so as not to knock any shavings off repeat Thread the newly drilled
8. Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 16 of 20 o165B 3601 03 29 2007 Superchips Inc Section B Operation of A727 On The Fly Power Level Adjustment Gently tap and release the gauge face to change the power level The gauge indicates which level 0 3 the Firefly is operating in Power Level Horsepower Torque Towing Capabilities Level 0 Stock Stock OEM Limit Level 1 25 50 OEM Limit Level 2 45 77 OEM Limit Level 3 65 150 Towing NOT Recommended These power gains are representative of an actual test vehicle Power gains may vary somewhat on different vehicles or in different geographic settings The first thing you should notice especially if this is your first time driving a diesel truck with a performance module is more power evidenced by quicker launches better passing and acceleration and possibly better fuel economy You should also notice your truck is more responsive Please monitor your speeds with this new product Be cautious and be aware that there may be an adjustment period to your new found power Towing The great thing about Firefly Module is that it was created with towing in mind The Firefly provides additional horsepower and torque to the wheels throughout the RPM range You should now be able to pull your load with less effort accelerate to cruise speeds quicker and may notice you use less throttle
9. Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Superchip amp Superchips are registered trademarks of Superchips Inc Page 13 of 20 o165B 3601 03 29 2007 Superchips Inc Section A Installation of J7 HY Route Gauge Cable Connector part number 1A into the cabin 1 Uncoil the Gauge Cable Assembly and locate part 1A Gauge Multiple Pin Connector 2 Locate the large grommets on the driver s side firewall behind the driver s side battery Reference Zoom Out Reference Zoom In Manual transmission clutch slave cylinder grommet left wiring loom grommet right 3 Itis recommended that part 1A be routed through one of these locations Manual transmission vehicles will have the left grommet populated with the clutch assy The left side grommet material is rigid so drilling may be easier The right side grommet material is flexible Cutting the grommet and or tape may be easier 2007 vehicles may have a double walled grommet this visible one and one inside the cab Next attempt to route the 1A cable assembly through the same hole as the wiring loom If it is too tight a separate hole may be needed Always take care and use caution when working near existing wiring to avoid damage Route Gauge Cable Connector part number 1A inside the cabin up the left A pillar In this example a 3 pod pillar mount is s
10. Page 1 of 20 01658 3601 03 29 2007 Superchips Inc Page 2 of 20 01658 3601 03 29 2007 Superchips Inc Superchips FIREFLY Table of Contents Combination Power Module and Boost EGT Gauge 2004 5 2007 Dodge RAM Cummins Fraai MiormANon Page Table of Contents Page 2 Superchips Warranty amp Return Policy Page 3 Vehicle Programming Instructions Overview of Firefly PLEASE READ THIS ENTIRE INSTRUCTION SHEET BEFORE YOU PROCEED Parts Overview Pictures 1 of 2 Page 4 a jis Thank you for choosing Superchips new FIREFLY Parts Overview Descriptions 1 of 2 Page 5 Super cmps which features On The Fly technology via a touch Parts Overview Pictures 2 of 2 Page 6 ee 20 co gauge and power mouie Parts Overview Descriptions 2 of 2 Page 7 The new FIREFLY includes the following features Tools Overview Pictures 1 of 1 For Reference Page 8 Tools Overview Descriptions 1 of 1 For Reference Page 9 Touch Face programming Change Power Levels On The Fly amp set alarm points Power Level display section A Installation of Firefly Part 1 4 Graduated steps Stock Power Levels 1 2 amp 3 Time Required amp Level of Difficulty Page 10 Boost Pressure display Sensor Connectors Page 10 Bees a Power Module amp Gauge Cables Page 11 xhaust Gas Temperature display 400 F to 1500 F Power amp Ground Connectors Page 12 Boost Pressure alarm Routing amp Connecting Gauge Cable Page 13 Programmable set point to display alarm warning
11. bit the following and is not malfunctioning or defective Once the alarm level is met for either EGT or Boost the gauge face aluminates red and the arc will flash rapidly alerting you that your pre set limit has been exceeded Setting the EGT Alarm The Lazer Gauge alarm functions can be programmed by touching the gauge face To program the EGT level alarm touch and hold the gauge face until the EGT alarm is displayed This can be recognized by the presence of the blue arc on the EGT display Next momentarily release then touch and hold it until the arc reaches the intended set point If the arc direction needs to be reversed momentarily release then touch and hold the lens again This process can be repeated to reverse direction several times to fine tune your set points When you release your finger from the gauge face the alarm point is set and the gauge will return to normal operation in about 2 seconds it will switch from red backlight to normal white back light Setting the Boost Alarm The Lazer Gauge alarm functions can be programmed by touching the gauge face To program the Boost level alarm touch and hold the gauge face until the Boost alarm is displayed This can be recognized by the presence of the blue arc on the Boost display Next momentarily release then touch and hold it until the arc reaches the intended set point If the arc direction needs to be reversed momentarily release then touch and hold the lens again This
12. dles around 350 400 degrees F therefore this is below the Firefly s 500F minimum display and will not be shown The Turbo Boost is at 0 PSI at start up and idle so here too the Turbo Boost gauge will not display any data However you can check communications with the Lazer Gauge and power module FAQ E E How can tell if my Lazer Gauge is working with my under hood power module The Lazer Gauge communicates with the under hood power module to set the Power Level as well as to display Turbo Boost Pressure and EGT data Tap touch and release the lower center portion of the gauge face to switch power levels e Immediately upon touch the gauge backlight should illuminate red The Power Level always changes on 1 touch Confirm the Power Level changes you can tap twice if needed After release in approximately 2 seconds the red backlight will return to normal white The Power Level should remain where it was set o Communications are OK if m The Power Level remains as changed o Communications have failed if m The Power Level returns to what is before the change If the Power Level indicator returns to ZERO 0 then the Lazer Gauge is not communicating to the Power Module check cabling and retry F Where does the Firefly get the Turbo Boost Pressure from For EGT s to be displayed your stock vehicle required installation of an EGT Probe sensor due to the fact that it was not equipped with one Unlike the EGT Probe your vehicle
13. gree of Difficulty The Firefly is designed with speed of installation in mind Most connectors are color coded for snap together installation This installation can be seen as two parts Part 1 Installation of the Lazer Gauge amp Power Module Level of Difficulty Low Time Expected 45 Minutes Tools Required Minimal see parts list Part 2 Installation of the EGT Probe Level of Difficulty Moderate Time Expected 45 Minutes Tools Required Intermediate see reference list Install part 2A MAP Sensor Connectors 1 Familiarize yourself with the lock release tab on the male end connector on part 2A This will aid in disconnecting the factory connector from the MAP sensor on the motor 2 Disconnect the factory installed MAP Sensor Connector 3 Install the male end connector on part 2A into the MAP sensor on the motor Install part 2B Fuel Pressure Sensor Connectors 1 Familiarize yourself with the lock release tab on the male end connector on part 2B This will aid in disconnecting the factory connector from the MAP sensor on the motor 2 Disconnect the factory installed Fuel Pressure Sensor Connector 3 Install the male end connector on part 2B into the MAP sensor on the motor and the female end of 2B into the Engine Harness on the motor Squeeze y E tab to disconnect Pressure Sensor Lift tab to disconnect Map Sensor Reference Picture for installation Parts 2A amp 2B Superchips
14. hole with Tap NPT 1 8 inch 27 Pitch such as shown in part 9 _h Center the tapered tap in the newly drilled hole 2 While maintaining a slow speed but consistent pressure rotate the tap to thread the hole 3 Itis normal for minor metal shavings to occur As you are threading the hole you are removing minor amounts of metal 4 Once fully threaded repeat usage of the magnet as stated above Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Wwww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 15 of 20 o165B 3601 03 29 2007 Superchips Inc Section A Installation of I7 Y Install the dual threaded bung and EGT probe part 3C The EGT Probe Assy part 3C ships assembled be aware of which end you use P 1 If you have the EGT Probe and 2 sided threaded Completed Install g ie Completed instal hi bung separated it is recommended to reconnect Ee these two pieces to ensure you know which end to use in the manifold The coarse end of the bung fits the compression nut on the EGT Probe 2 After ensuring you have the proper end of the threaded bung the fine pitch threaded end insert the bung by hand and begin tightening until too much resistance is felt This bung end is tapered and will only tighten so far by hand and by tool 3 Using a 9 16 or 14mm wrench tighten the bung assembly further Use caution to not over tighten o
15. hown Due to vehicle mechanical differences color variations customer mounting preferences etc a gauge mount is not supplied with this kit For Your convenience Superchips stocks single pod A pillar mounts from Propods Part Numbers For 2003 2007 Model Year Dodge Ram 5900 for black and 5901 for light gray 4 Connect part number 4 amp 4A Gauge and Connector to 1A the Gauge Cable Assembly Because this gauge uses the full arc full circle to display values it should be set eye level In this example the gauge is set up for a tall driver mounted in the top pod location Please keep in mind that this a touch face gauge mounting this gauge where motion or vision may be restricted or hazardous is not recommended Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 14 of 20 o165B 3601 03 29 2007 Superchips Inc Section A Installation of A Z4 Installation of the part 3 EGT Exhaust Gas Temperature Probe Kit Note The Firefly unit will function as a Boost Gauge and On The Fly Power Module if part 3 the EGT package is not installed If after reading the instructions you do not feel confident or technically capable to use tools similar to those shown on page 8 in figures 7 8 and 9 please seek a qualified diesel service shop Reminder Extreme care must be taken to prevent contamination
16. lled If after reading the instructions you do not feel confident or technically capable to use tools similar to those in figures 7 8 and 9 please seek a qualified diesel service shop Figure 7 Small Diameter Telescopic Magnet Tool Part Number N A For removing any metal shavings created during the use of part 8 Figure 8 High Strength Drill Bit 21 64 inch Part Number N A For drilling the exhaust manifold to mount part 3C Thermocouple This provides the ability to monitor EGT Exhaust Gas Temperatures Figure 9 High Strength Hole Tap NPT 1 8 inch 27 Pitch Part Number N A For threading the hole that was created in the manifold for part 3C Firefly installation support picture descriptions Figure 10 Drivers side engine reference Engine Specifications Label for 2004 5 through 2007 will read Advertised HP 325HP Sensor Connections shown for location Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 10 of 20 o165B 3601 03 29 2007 Superchips Inc Section A Installation of A7 HY It is recommended that your motor be cool to work on to avoid the possibility of burns She Ensure your vehicle is turned off and the keys are removed from the ignition W Before beginning installation remove both battery cable grounds negatives Installation Time amp De
17. mp 1C Power amp Ground connectors Inserting Keyed Connectors Step 2 Blown up image wiring to parts 1B amp 1C SPECOJ A JOCANONIOn Pariu SIE 2 Install part 1C the ground connector as shown Remove the existing bolt and add it on Locations vary but look for the heavy black ground wires f p w i A Install part 1D Gauge Multiple Pin Connector male end green to part 2C Gauge Multiple Pin 3 lt y Connector female end green 1 While carefully matching the keyed connectors of 1D and 2C insert and lock them Note Once assembled follow the warning on the green connectors to unlock lift the tab peje ra Et ae ex j IU Y g5 p 1 5 Needs to be firmly seated PA ae ie Bladed Fuse Power Tap installed Part 6 Ground connector installed Part 1C 3 Install part 6 Bladed Fuse Power Tap on a fuse that has power during starting as well as while running See note above then part 1B Power Connector Replace the cover lt p t ig g Bladed Fuse Power Tap Installed Power Connector 1B installed Notice the warning Label for disconnection Parts 1D amp 2C and the wiring Parts 1B amp 1C Example 2004 5 uses fuse 50 2005 Vehicles use fuse 49 amp 2006 07 Vehicles use fuse 28 Check your vehicle owner manual Power connections may vary Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchips
18. n back of Power Module __ E mail address _ RA Number Prior to returning any product to Superchips you must obtain an RA number please contact Superchips customer service at 407 585 7000 Please attach a photocopy of sales receipt here Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc
19. nc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 7 of 20 01658 3601 03 29 2007 Superchips Inc Page 8 of 20 01658 3601 03 29 2007 Superchips Inc Firefly Parts Overview Descriptions 2 of 2 Firefly Suggested Tools Overview Pictures 1 of 1 For Reference Only Figure 4 Lazer Gauge Part Number 9 0182 4A Gauge Multiple Pin Connector female end black Figure 5 Sensor amp Power Module Part Number 26 0001 Figure 7 5A Sensor amp Power Module Wire Harness Receptacle Figure 6 Bladed Fuse Power Tap gold Part Number PowerTap For installing onto an existing fuse to tap power connects to part 1B Figure 8 Figure 9 Firefly installation support pictures E Figure 10 Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http www Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Superchip amp Superchips are registered trademarks of Superchips Inc Page 9 of 20 01658 3601 03 29 2007 Superchips Inc Firefly Tools Overview Descriptions 1 of 1 For Reference Only Note The Firefly unit will function as a single gauge displaying Turbo Boost and allow On The Fly Power Tuning if part 3 the EGT package is not insta
20. process can be repeated to reverse direction several times to fine tune your set points When you release your finger from the gauge face the alarm point is set and the gauge will return to normal operation in about 2 seconds it will switch from the red backlight to the white backlight Demo Mode The Lazer Gauge has a demonstration mode that will illustrate the gauge arc moving back and fourth from minimum to maximum To select the demo mode touch and hold the gauge face for 10 seconds or until the both arcs begin moving One of three speeds can be selected for the arc by touching the face As you tap and release the speed will begin at the slowest rate followed by the intermediate and finally the fastest You can tap the face to repeatedly view these speeds The demo mode will repeat until power is turned off Demo mode can also be used when the vehicle is not running as long as the ignition switch is in run on position Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 18 of 20 o1656 3601 03 29 2007 Superchips Inc Section C FAQ Frequently Asked Questions A What is EGT and what does it mean EGT is a terminology primarily used with diesel vehicles it stands for Exhaust Gas Temperature EGT s are measured in degrees Farenheit in our product and show how hot your engine exhaust is running EGT
21. r strip the newly made hole This bung end is tapered and will only tighten so far by hand or by tool 4 Once the bung is mounted in the manifold insert the remainder of EGT Probe assembly part 3C through it 5 Begin tightening by hand until too much resistance is felt 6 Place a 9 16 or 14mm wrench on the bung assembly then with the other wrench 9 16 or 14mm tighten the compression nut further This is to keep a counter torque wrench applied so as not to loosen or damage the bung threads in the manifold 7 Route the EGT Thermocouple wiring to the Fuse amp Relay Center but keep it away from any hot exhaust components such as the manifold or the turbo charger Also avoid contact or close proximity to all high voltage plug wires Install the colored coded EGT connectors part 3A to their mated connectors of part 2D Do not use any other type of wire or extension cable on these fittings special wiring is used 1 Unscrew the existing lock nuts in both EGT connectors part 3A 2 Slide 1 piece of heat shrink tubing past each EGT connector 3 With the heat shrink tubing over the wire now tighten both EGT connectors The wires are color and length coded and tighten via lock nuts 4 Center the heat shrink tubing over the lock nuts then heat it to shrink it into place A blow dryer is preferred but a lighter may be used with caution avoid melting Completed Install Superchips Inc 1790 East Airport
22. s typically rise dramatically when towing heavy loads or when hard acceleration is requested and turbo boost increases Typically a stock vehicle is well equipped to handle various EGT levels as long as OEM towing hauling limits are observed B How does the gauge display the EGT info EGT or Exhaust Gas Temperature is displayed from 400 F to 1500 F Approximately 1 3 of the gauge is utilized for displaying EGT data The gauge supplies readings only when the EGT Probe supplied is properly mounted and wired to the power module C Does the EGT Probe have to be installed for the Firefly to work No the EGT Probe is not required for the Firefly to operate However if you do not install the EGT probe it is recommended you seek the support of a qualified diesel service shop You can enjoy changing Power Levels On The Fly and monitor Turbo Boost Pressure but a reading will not be shown on the EGT monitor Monitoring EGT s is highly encouraged when towing or hauling heavy loads and when power adder devices are installed This real time data allows you to monitor EGT levels especially if you have vehicle modifications heavy towing or hauling conditions or are running power adder devices D just installed the Firefly and started my truck but my EGT and Boost gauges are not reading any values is it working correctly Typically turbo diesel vehicles do not produce Turbo Boost or noticeable EGT s at idle Your vehicle probably i
23. the place you bought it for a full refund of the purchase price credit or a replacement Product at the dealer s discretion This Guarantee does not apply to products purchased from auctions nor does it apply to Products purchased used Follow these procedures to get your refund or replacement 1 If you are returning a MicroTuner or Flashpag use the MicroTuner or Flashpag to return your vehicle to the stock settings for the vehicle Instructions are included in the user manual 2 Put the Product back in its original packaging 3 Make a copy of your sales receipt The sales receipt must be from the location where you purchased your Product and must include the name of the business its address and the part number or description of the applicable Superchips Product Invoices credit card statements or sales receipts from an online payment service company will not be accepted 4 Return the Product in its original packaging with a copy of the sales receipt to the place of purchase Superchips Inc Limited Warranty What is Covered This warranty covers any defects in materials or workmanship in any product sold by Superchips or its affiliates through its authorized dealers Product Warranty is valid only for new products purchased through Authorized Dealers Proof of purchase is required for all warranty claims How Long Does the Coverage Last This warranty lasts for one 1 year from the date of purchase Coverage terminates if yo
24. u sell or otherwise transfer ownership of the Product What will Superchips Do Superchips will repair or replace the defective or malfunctioning Product or any defective or malfunctioning part thereof at no charge This warranty covers parts and labor only Superchips will reimburse you for all reasonable shipping charges within the first thirty 30 days of purchase What Does This Warranty Not Cover This warranty does not cover any problem that is caused by abuse misuse acts of God or improper installation or repair by non Superchips personnel This warranty does not cover Products purchased used nor does it apply to Products purchased from auctions or entities that are not Superchips authorized dealers This warranty does not cover damage to your vehicle Use of the Product to change the performance characteristics of your vehicle could invalidate the warranty provided by the vehicle manufacturer Consult your vehicle warranty before using the Product on your vehicle SUPERCHIPS SHALL NOT BE LIABLE TO YOU FOR ANY CONSEQUENTIAL SPECIAL OR INCIDENTAL DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU How Do You Get Service If something goes wrong with your Product during the warranty period use the following procedure to return the Product to Superchips 1 Call Superchips Customer Service at 1 888 227 2447 Monday through Friday
25. ule and Boost EGT Gauge is setup specifically for your Return Form Page 20 2004 5 2007 Dodge RAM Cummins FIREFLY is designed for STOCK VEHICLES ONLY and was not designed or tested on modified vehicles Note Most of this kit can be installed with general automotive knowledge and minimal hand tools For the EGT Exhaust Gas Temperature display to function properly the supplied EGT probe also called thermocouple must be mounted and connected Drilling amp tapping of a hole on the exhaust manifold is required to install the EGT probe The Firefly unit will function as a single gauge displaying Turbo Boost and allow On The Fly Power Tuning if the EGT package is not installed If after reading the instructions you do not feel confident or technically capable to use tools similar to those listed in figures 7 8 and 9 in the following pages please seek a qualified diesel service shop for installation Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Awww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Superchip amp Superchips are registered trademarks of Superchips Inc Page 3 of 20 01658 3601 03 29 2007 Superchips Inc Refund Policy If for any reason during the first thirty 30 days after your purchase of a new Superchips product Product you may return it to
26. under the same driving conditions compared to stock Power level 3 is designed to maximum performance and should never be used while towing When driven responsibly and EGT s are monitored level 3 will not stress the stock engine or transmission as long as you are not towing Exhaust Gas Temperature The EGT tells you how hot the exhaust gases are in the exhaust manifold coming from the engine This is important because you shouldn t let them run for long periods above 1350 F The higher the power level selected the more fuel is fed to the engine and the higher the amount of power that is sent to the transmission remember to monitor your EGT s while towing This will protect you from putting too much stress on the engine and transmission Level 2 is a good all around mode allowing for better economy and better performance while not stressing the engine and transmission We recommend that you run your truck in level 1 or 2 for your normal daily activities Superchips Inc 1790 East Airport Blvd Sanford FL 32773 407 585 7000 http Wwww Superchips com Superchip amp Superchips are registered trademarks of Superchips Inc Page 17 of 20 o165B 3601 03 29 2007 Superchips Inc Section B Operation of A727 The Firefly supports dual alarms EGT Exhuast Gas Temperature in degrees F Farenheit Boost Turbo Boost Pressure in PSI Pounds per Square Inch Note Gauges are tested with various preset alarm levels Your gauge may exhi
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