Spec - CNC International
Contents
1. O LO C I 45 o RR TA NE Css o L OF oc pH PAHA gar Y et SAEED r 74 OO EN CT IL I Jt I as H 1 Ps N oO ME IDO GOGO Lt jo 10 a a Xx A CRIE LI IL a a a AA OI ADO AN wo 7 PER Bs ESS N E Ke NG ngg A x lt Pag ite TT a T ie ni i Ho oP z to AA AG oe pce aes N N 90 pmp No oS ai KALI Au NG es Ni z il VA c SLA AA E AOCOD A 00 o AICO AD G LOCAL Cy i Z A No B 7 ER i J ki 1 Sat a il j 530 320 1140 819 Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 12 2 4 Connection values AGIECUT CLASSIC 2 3 Mains frequency Accessory autotransformer External fuses Cos Earthing Mains supply quality Water drain Compressed air connection and characteristics Coolant water connections e standard not 2S 3S e variant with cooling kit 2S 3S Standard Coolant water quality Thermal output e standard not 2S 3S to be dissipated from the room to be dissipated by the coolant water e variant with cooling kit 2S 3S Standard to be dissipated from the room to be dissipated by the coolant water Ambient requirements temperature variation Agiecut Cla Cha Evo Exc C2 1 AG2. min room height 3 0 m mains connection compressed air connection coolant water connections connection of the dirty tank drain connection of the clean tank drain 50o0obpn e bearing surfaces floor load max 27 kg cm Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 16 CHALLENGE EVOLUTION EXCELLENCE 3 with WPC work 2 8 Installation plan and connection values for AGIECUT piece pallet changer min room height 3 0 m mains connection O A compressed air connection coolant water connections O O connection of the dirty tank drain connection of the clean tank drain bearing surfaces floor load max 27 kg cm E S E x o o MERE al gt N E Sc SKIP APE 212 xlold on 21 gt S al x o SIT oj 0 E E x x Q x oO 2 _ 18 c 5 cojo 3225 ElLlolf Flo co AIZO w5 2 5X 0 6 6 2r 55 CET Q Vee BOG csc SES q 5 S 2 D 2a qia Technical data Place of installation Connections Transport C2 1 17 Agiecut Cla Cha Evo Exc AGIE 06 2002 2 9 Connection values AGIECUT CHA EVO EXC 2 3 Mains frequency Autotransformer accessory External fuses Cos Ea
3. Cc B H CLA 2 2S 990 mm 190mm 90 mm 3 3S CHA EVO 782mm 232mm 93mm EXC 2 CHA EVO 832mm 232mm 93mm EXC 3 Agiecut Cla Cha Evo Exc AGIE 06 2002 Caution the preceding paragraph PACKING DIMENSIONS AND WEIGHTS allows determining the capacity of the forklift truck respectively crane necessary for a safe lifting of the system 01644a x ds4 C2 1 64 Technical data Place of installation Connections Transport Equipment lifting and transporting CLASSIC Crane Ring screw M30 for lifting the equip ment is deposited on the pallet during transport mount it on the top of the equipment in the connecting part 01642b_x ds4 Danger Do not stand or work under suspended loads Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 65 Equipment lifting and transporting CHALLENGE EVOLUTION EXCELLENCE Crane 1 Insert the four bars 6 into the sup port frame until the mounting holes correspond then fasten with the appropriate screws 2 Screw the four eyebolts 7 supplied with the equipment into bars 6 3 Hang up lifting cross beam 1 AGIE complete with belts han dles and fastening rings 3 2 4 5 at the four bars 6 and then at the crane hook Caution If the AGIE crane lifting device is not used carefully observe the dimen sions for the h
4. AGIE 06 2002 43 Increased autonomy of the deionising cartridges of the DA Great reduction of the time losses caused by the water change or automatic filling no more waiting time to reach the desired conduc tivity value Better utilisation of AGIECUT Less special waste disposal the resin resulting from the deionising unit can be disposed as normal waste Only use drinking water If industrial water has to be used make Purity provision for filtration and pre deionisation e Work with clean hands Avoid adding fats and oily substances since they encourage biological deterioration of the water bacteria fungi bad odours and clog the filters and the resin Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport 5 2 Wire Packing The spools are vacuum packed in white Styrofoam boxes with coloured labels table type of wire Label colour wire weight mm lof a spool of a spool k 646 127 F 6 646 117 orange 646 107 646 097 15 7 646 087 661 747 brown 661 757 672 167 blue 672 177 2 2 rufous 15 37 000 690 687 BercoCut AGIECUT EXCELLENCE 2F only 5 5 4 4 0 g 6 7 7 7 7 3 5 1 0 0 1 Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 44 5 3 Filter cartridges Type of filter CLASSIC CHA EVO EXC Type of filter Mann amp Hummel type H15 190 16 Num
5. Stan with additional 4 filter cartridges dard and electronic handwheel for X Y U V Z axes movement water water for the dielectric unit 0 15 0 1 mm technology slots applications PIECEINSERT quickly insert rush orders without effort USERSEQUENCE Predefined and user defined machining strategies Ee Tl and position VARIOCUT Ee cooling system i R MODUL cooling system finishing power modul Ra 0 2 um technical requirements not 2S 3S pump flow approx 30 l min pressure ca 1 bar Cooling of variant with cooling cooling water unit cooling capacity required 1 5 7 KW kit Water temperature Tambient 7 C flow approx 20 l min pressure ca 1 5 3 bar automatic process optimisation 1 with AGIE standard settings Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 5 1 2 AGIECUT CHALLENGE EVOLUTION EXCELLENCE 2 3 EDM system AGIECUT AGIECUT CHA EVO EXC 2 EXC 2 F CHA EVO EXC 3 Equipment dimensions length x width x height 2 215 x 2 215 x x2 220 mm 2 800 x 2 400 x x2 220 mm distance floor clamping plane 17100 mm RE _ Net weight of equipment CA Utilities rated line power 10 5 kVA line voltage Compressed air connection and 7 mm 6 8 bar 5 m hour filtered class 2 characteristics ISO DIS8573 1 max dust residue 1um resp 1 mg m dried class 4 ISO DIS8573 1 max water residue 6 g m at 3 C DTP
6. equipment 01021a_e ds4 chap C12 11 Agiecut Cla Cha Evo Exc C2 1 AGIE 06 2002 25 be made directly into the dirty tank KT CLASS CHA 2 CHA 3 2 3 EVO 2 EVO 3 EXC 2 2F EXC 3 220 700 1000 2S 550 3S 750 with suppl Tank 1000 I 100 week with 20 C A Water dielectric are not supplied by AGIE these are to be provided by the customer A suitable pre deioniser system is available from AGIE as an option Technical data Place of installation Connections Transport Coolant water connections fo AGIECUT CLASSIC 2 3 a Standard not 2S 3S Connection diagram equipment 7p a E E T Tambient D 2 o Len external SS cooling O water MAN unit 01609a e ds4 b Variant with cooling kit 2S 3S Standard Connection diagram DA r external electrical cab cooling water unit p KEI E 2 gt Ga o AAA Tmax Tmax T ambient 7 C T ambient gt 7 C 01610a_e ds4 Agiecut Cla Cha Evo Exc AGIE 06 2002 C2 1 26 Equipment connections thermal output to be dissipated customer demands upon the external cooling water unit type cooling capacity required water temperature operative range circulation pump water pressure pipe fixings Note outside thread Max 4 85 kW to be supplied by customer flow cooler unit with circulati
7. radiators e minimal distance 50 cm from walls e must not be installed in the same air conditioned room as the equipment 750 mm x 550 mm x 800 mm 3 x 400 V 50 60 Hz 6 kw e cooling water inlet G e cooling water outlet G A Commissioning Accessories e four leads 3 phases and earthing without neutral e is to be supplied by the cus tomer min 10 1 5 mm e are not supplied by AGIE these are to be provided by the cus tomer e connection hose nozzles 2x 16mm G ae e the two hoses 16 mm must be flexible e the direction of water flow must be indicated with arrows on the hoses C2 1 Technical data Place of installation Connections Transport 40 4 8 Cooling water unit WG 20a TPS CLASSIC Variant with cooling kit Agiecut Cla Cha Evo Exc AGIE 06 2002 Accessory place of Installation Dimensions B x T x H supply cooling capacity connections connection diagram Customer mains cable slow blow protection fuse cross section of the mains cable hoses fixings hose nozzles a also attached supplier s operat ing manual e frost sheltered place e no heat source close to the ma chine f ex radiators e minimal distance 50 cm from walls e must not be installed in the same air conditioned room as the equipment 700 mm x 755 mm x 11470 mm 3 x 400 V 50 60 Hz 7 kW e cooling water inlet G e cooling water outlet G e aut
8. Connections Transport AGIE 06 2002 59 6 3 Packing dimen Caution sions and weights Subject to change of dimensions and weights without prior notice TYPE OF AGIECUT PALLET OCEAN AIR DIMENSIONS EQUIPMENT GOING CRATE LxPxA m CLASSIC 2 2S 2 850 kg 3 160 kg 2 25 x 1 95 x 2 54 ACCESSORIES 80 kg 110 kg 0 9 x 1 1 x 1 3 CLASSIC 3 3 700 kg 4 050kg 2 65 x 2 2 x 2 54 ACCESSORIES 80 kg 110 kg 0 8x1 1x1 1 CLASSIC 3S 4180 kg 4 480 kg 2 66 x 2 2 x 2 94 ACCESSORIES 155 kg 235 kg 1 3 x 0 9 x 1 55 CHA EVO EXC 2 2F 3680 kg 3 850 kg 2 42 x 2 29 x 2 54 ACCESSORIES 80 kg 110 kg 1 3 x 0 9 x 1 1 CHA EVO EXC 3 4280 kg 4 580 kg 3 07 x 2 2 x 2 54 ACCESSORIES 310 kg 420 kg 2 1x1 5x 1 6 Doors Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 60 6 4 Unloading the e Unload the equipment from the truck using a fork lift truck or a crane in case of shipment by sea or air as shown on the following equipment pages and bring it into a protected shed e The packing must not be dropped or tipped e f the crates are visibly damaged the equipment must not be un packed before notifying AGIE or its agents and the relevant insur ance company Note For unloading with crane see next section Equipment hoisting and handling under Crane 01586a_x ds4 Note On the AGIECUT CHA EVO EXC 3 the front sliding doors have been remov
9. and not oiled class 4 ISO DIS8573 1 max oil residue 5 mg m3 with WPC 1501 cooling water temperature flow Tambient 7 C 20 l min 1 5 3 bar ann required cooling capacity required capacity required 7 5 KW Travel distances High speed movement Accuracy accord To soe X Y axes positional variation Pa 5 um EXC 4 um hi V axes positional variation Pa 5 um mean positional spread Ps 2 um mean reversal distance U 2 5 um control unit with LCD setup functions wire drive work tank measuring cycles Ca axis display 0 0001 mm Eoen electronic handwheel for X Y U V Z axes CHA EVO option Control console TFT 15 XGA 1024 x 768 AGIEJET wire threading sys tem Combi wire guide system Wire drive AGIESETUP 3D measuring probe and measuring automatic determination of workpiece plane and position CHA AGIESETUP 2D cycles Work tank Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 6 Technical data AGIECUT CHA EVO EXC 2 3 connection EDM system AGIECUT AGIECUT CHA EVO EXC 2 EXC 2F CHA EVO EXC 3 pressure flushing 0 2 18 bar programmable combination flushing coaxial flushing pressure suction AGIEFLUSH filter medium 4 canisters with 8 cartridge filters filtrate quality 5 um AGIEHSSC CHA 0 3 um EVO 0 2 um EXC 0 1 m mean contour tolerance Tkm 1 CHA 4 um EVO 43 um EXC 1 5 um AGIEVISION
10. case as long as nothing is clamped on the guide heads or the arms These collision free zones can be enlarged if the distance between the flushing nozzles and the workpiece surface is increased Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 34 Collision free zones continuation Collision free zones with parallel cut for AGIECUT CLA CHA EVO EXC 2 3 best case 03888a_x bmp 03889a_x bmp Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 35 Collision free zones X axis continuation PA pa ALT Collision free zones with 30 taper gg Bo i eae co cut for AGIECUT de He CLA CHA EVO EXC 2 3 worst pos Ris sak sible case CI TOJ Ce Re ST i S i 00 S OG A LL bs mi ba J p 3 0 bi sasl L 87 87 b 147 157 Pa 217 234 03886a_x bmp ba 03887a x bmp Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 36 4 Accessories Options Variants 4 1 Printer Z also Connection of periph eral equipment chap C2 3 4 2 Tras
11. control operator interface sys integrated object oriented man machine interface tem operating system operating mod CPU s units of measurement command format smallest programmable step max command length max path correction GEOEDITOR TECCUT ISOCONVERTER CAMLINK USERSEQUENCE O Z O HELP GRAFICHECK rescue strategies DYNAMIC CORNER CONTROL PURECUT VARIOCUT languages storage capacity interfaces data storage media OS 2 multitasking operating system multiprocessor Pentium for CNC and operator interface mm inch absolute incremental 0 0001 mm 15 places with floating point 6 mm simple 2D on board geometry programming automatic technology suggestion based on machining objectives import of PP100 PP123 AGIECUT geometries for job specific data import from CAD CAM systems predefined and user defined machining strategies DNC port with Xon Xoff and LSV2 protocols context sensitive help functions explanations with text and graphics 3 principal 2D views selectable in 3D rethreading on wire break on no thread detection restart after power failure Dynamic path optimisation and process adaptation on radii reduction of the oxidization effect on the workpiece surface automatic process optimisation Chinese Czech Danish Dutch English French German Italian Japanese Russian Spanish hard disk 59 GB 2 x RS232C 1 x parallel 3 disc CD ROM Notes 1 2 with CCS A
12. of installation Connections Transport AGIE 06 2002 47 5 8 Wear parts The number of wear parts given is that recommended for 2000 hours of operation AGIE Id no Quantity Quantity CLASSIC CHA EVO EXC 1 Upper pressure flushing nozzle 199 122 1 Lower pressure flushing nozzle 155 772 2 Pressure flushing nozzle 155 772 1 Flushing nozzle for stepped workpieces 201 702 1 Upper blade of shear 191 593 1 Upper blade of shear 417 964 2 Toroide guide 262 163 2 Pair wire guide prisms approx 8 000 hrs working life 326 834 1 Pressure roller for brake f wires O 0 1 0 15 338 454 1 Pressure roller for brake f wires O 0 2 000 274 1 Pressure roller for brake f wires gt 0 25 418 774 2 Guide ring for brake 326 604 1 Upper current pick up pad W Cu 443 474 2 Upper lower current pick up pad HM 443 464 2 Wire chopper blade 848 614 1 Wire chopper die insert 833 974 2 Wire draw off roller f wires 0 2 0 33 CLA 259 483 Wire draw off roller f wires 0 2 0 33 CHA EVO EXC 2 Wire draw off roller f wires 0 03 0 15 CLA 261 183 Wire draw off roller f wires 0 03 0 15 CHA EVO EXC 2 Carbon brush for wire draw off unit and wire chopper 652 397 1 Threading nozzle M O 1 2 mm 250 943 1 Standard threading nozzle O gt 2 mm 250 433 1 Inner nozzle upper head CLA 426 494 Standard inner nozzle CHA EVO EXC 2 B
13. provided by the customer e connection hose nozzles 3 x 16 mm G 1x 16 mm G No e the four hoses 16 mm must be flexible e the direction of water flow must be indicated with arrows on the hoses Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 42 5 Commodities 5 1 Water dielectric Only water with the following characteristics may be used for EDM cut ting with AGIECUT equipment Low salt content The recommended chemical physical characteristics for the water used to produce dielectric are Conductivity lt 10 uS cm Chloride Cl lt 20 mg l Sulphate SO lt 20 mg l Hardness Ca lt 120 mg l 16 dH 29 fH Never add salts particularly if they contain chlorides common salt Normally the conductivity of the dielectric tends to increase during the erosive process making the addition of salts unneces sary In the case of an extreme need we recommend the use of sodium molybdanate NazMbO If you have water very high in calcium carbonate or water with greatly increased conductivity it will be necessary to make provi sion for the installation of a water pre pre deionised system or for the purchase of pre deionised water from hospitals or other institu tions The pre deionised system can be supplied as on option by AGIE The use of this system offers the following advantages also chapter C12 11 Pre deionised system
14. quality 10 litre water conductivity control 1 25 uS cm automatic cooling system external flow cooler unit with circulation pump 2S 3S water water cooler with 1 autom temp reg Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 4 Technical data AGIECUT CLASSIC 2 3 continuation EDM system AGIECUT Aa PE AGIEHSSC max cutting rate cylindrical 1 300 mm min with wire CCS 0 33 mm best roughness Ra 1 0 30 um mean contour tolerance Tkm 1 AGIEVISION control operator interface sys integrated object oriented man machine interface tem CPU Pentium for CNC and operator interface smallest programmable step 0 0001 mm TECCUT automatic suggestion of technology based on machining objec tives ISOCONVERTER import of PP100 PP123 AGIECUT geometries CAMLINK for importing of machining objectives and additional information for machining job AUTOSEQUENCE predefined machining strategies DNC port with Xon Xoff and LSV2 protocols HELP context sensitive help functions explanations with text and graphics GRAFICHECK 2D in principal views selectable in 3D rethreading on wire break on no thread detection restart after power failure Chinese Czech Danish Dutch English French German Italian Japanese Russian Spanish 2 x RS232C 1 x parallel 31 2 disc CD ROM Variants and Options see price list 2 filter casings 2S 3S
15. to directly connect the AGIECUT equipment to an IT type mains system IEC 364 part 3 Nr 312 2 3 The mains supply quality must correspond to the International Stan dard IEC 60204 1 1997 8 4 3 2 4 also Mains supply quality below Caution The certification of the mains system and quality is a prerequisite for connecting the equipment to the mains and as such specifically requested in the Protocol of Installation and Putting into operation In the lack of such a certification signature of the customer or his rep resentative the service technician must suspend the putting into op eration because the requirements for the safe functioning of the equipment are not met Should it not be possible to verify and certify the mains system and quality the customer must ask the mains supplier for a relevant written attest that is to be attached to the Protocol of Installation and Putting into operation Local regulations with regard to connection and earthing material must be observed The mains supply cable must have four leads The cable cross section must be at least 4 x 4 mm The mains cable is to be provided by the customer 3 x 400 V 10 3 phases and earth 50 or 60 Hz 4 label on the AGIECUT installation 1o 1 L2 0 1 Mains L3 3 x 400 V 10 nag IT TI AN UG 50 60 Hz 01979b x dsf In the case of the mains voltage varying from the rated values it is necessary to install a transformer between th
16. 4x placed on the pallet Agiecut Cla Cha Evo Exc AGIE 06 2002 AGIECUT CHA EVO EXC 3 03750a x bmp C2 1 53 Technical data Place of installation Connections Transport Transport systems not included in the scope of supply the customer can order them as an option from AGIE Lifting cross beam for the crane suitable for lifting and transporting with a crane The following is included in addition to the transport material 1 lifting cross beam dimensioned for 5 000 kg distance between the belt attachment points 2400 mm at bottom and top shackle 7 8 4x transport belt 2x 11500 mm transport belt 4x 2 000 mm fixing ring 34 8x hoisting bar extension 4x ring bolt M30 4x N Oa a BB WO N Agiecut Cla Cha Evo Exc AGIE 06 2002 AGIECUT CHA EVO EXC 2 Id Nr 846 324 260 833 03756b x bmp C2 1 54 Technical data Place of installation Connections Transport Transport systems not included in the scope of supply the customer can order them as an option from AGIE Lifting cross beam for the crane suitable for lifting and transporting with a crane The following is included in addition to the transport material 1 lifting cross beam dimensioned for 5 000 kg distance between the belt attachment points 3000 mm at bottom 2 660 mm on top shackle 7 8 5x transport belt 2x 17700 mm transport
17. 9 vibration damping elements 19 vibrations 19 Vibrations 19 Voltage 23 Voltage dips 23 Voltage interruption 23 Voltage stabilizer 38 Voltage unbalance 23 W water capacity 26 27 Water connection 25 Water drains 28 water pressure 26 27 water supply quality 25 26 working pressure setting 25 written attest 22 C2 1 Technical data Place of installation Connections Transport 71
18. AGIE Agiecut Classic Challenge Evolution Excellence C2 1 Technical data Place of installation Connections Transport 06 2002 AGIE CH 6616 Losone Telephone 41 91 806 91 11 Telefax 41 91 806 92 60 AGIE CHARMILLES Group GEORG FISCHER GF Manufacturing Technology Table of contents Agiecut Cla Cha Evo Exc AGIE 06 2002 1 Technical data 4 1 1 AGIECUT CLASSIC 2 3 4 1 2 AGIECUT CHALLENGE EVOLUTION EXCELLENCE 2 3 6 2 Requirements for the place of installation 9 2 1 Installation plan and connection values for AGIECUT CLASSIC 2 9 2 2 Installation plan and connection values for AGIECUT CLASSIC 3 10 2 3 Installation plan and connection values for AGIECUT CLASSIC 3S 11 2 4 Connection values AGIECUT CLASSIC 2 3 13 2 5 Installation plan and connection values for AGIECUT CHALLENGE EVOLUTION EXCELLENCE 2 14 2 6 Installation plan and connection values for AGIECUT CHALLENGE EVOLUTION EXCELLENCE 2 with WPC work piece pallet changer 15 2 7 Installation plan and connection values for AGIECUT CHALLENGE EVOLUTION EXCELLENCE 3 16 2 8 Installation plan and connection values for AGIECUT CHALLENGE EVOLUTION EXCELLENCE 3 with WPC work piece pallet changer 17 2 9 Connection values AGIECUT CHA EVO EXC 2 3 18 2 10 Environment 19 3 Connecting the equipment 22 3 1 Mains supply connection 22 3 1 1 General requirements 22 3 1 2 Detailed requirements 22 3 2 Pneumatic and hydraulic connections 25 3 3 C
19. At coefficient i e avoid those which blow out air too cold disproportionate relationship between refrig erating capacity and quantity of air circulated e Avoid airflows directly on to the machine Systems must be in stalled in such a manner that the cooled air can mix effectively with the room air near the ceiling and then trickle down Perforated hollow ceilings are ideal in this respect e Unnecessary heat sources should be removed from the room Systems combining efficient performance with moderate cost are available on the market in different variants The decisive points for a good cost performance ratio are a small At coefficient and dissipated thermal output especially with high value systems Calculating the capacity of an air The following factors must be taken into account for determining the conditioning system required capacity of an optimal air conditioning system not exhaus tive e Room air volume e Room air temperature e Room in e Thermal output to be dissipated The factors room air volume room air temperature and room insula tion are dependent on the installation site and are accordingly within your area of influence The factor thermal output to be dissipated is dependent on the number and output of all heat sources contained in the room machine systems equipment etc Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 20 Thermal output to
20. IE 06 2002 13 50 60 Hz 3 190 250 3 360 460 0 3 330 520 V 50 60 Hz 3 25 A T gt 0 8 permitted Mains system TT TN IEC 364 forbidden Mains system IT IEC364 see Table for selecting accessories according to mains conditions EN 60204 1 4 3 2 outside thread 1 7 mm 6 8 bar 5 m hour Filtered class 2 ISO DIS8573 1 max dust residue tum resp 1 mg m dried class 4 ISO DIS8573 1 max water residue 6 g m at 3 C DTP and not oiled class 4 ISO DIS8573 1 max oil residue 5 mg m outside thread inch inlet outlet T Tambient C 30 I min p 1 bar Tmax Tambient 7 C 20 min p 1 5 3 bar drinking or industrial water solid particles lt 50 um Max 2 7 KW Max 4 85 KW 1 0 KW Max 6 6 KW 20 C for precision machining Min mass 15 35 C lt 0 5 C hour lt 2 C day no vibration influence without air current or heat sources Technical data Place of installation Connections Transport 2 5 Installation plan and connection values for AGIECUT CHALLENGE EVOLUTION EXCELLENCE 2 min room height 3 0 m mains connection compressed air connection coolant water connections connection of the dirty tank drain connection of the clean tank drain 95eopon e bearing surfaces floor load max 16 kg cm Agiecut Cla Cha Evo Exc C2 1 Technical data Place of inst
21. Types of packing The equipment is packed differently depending on which of the two methods of transport is used e pallet with VCI corrosion protection gt Switzerland Central Europe e in an export crate for shipment by sea or air with VCI corrosion protection ALU gt overseas Eastern Europe in part Middle East 01583a_x ds4 VCI corrosion protection With the Volatile Corrosion Inhibitor method the equipment is covered with a transparent PE sheet does not have to be hermetically sealed Vapour phase inhibitors foamed plastic strips are placed under the sheet as carrier agents for the protection against corrosion A gas evaporates slowly out of these carrier agents which have been soaked in a chemical substance and this settles as an invisible protective layer on the metal surface thus forming a corrosion inhibiting coating Before unpacking the equipment see Acclimatising the equipment Aluminium Desiccant corrosion In this method the equipment is packed in an aluminium laminate protection protective sheet and sealed hermetically A very dry atmosphere brought about by the hermetically sealed cover and by the addition of desiccants which reduce the air humidity serves as protection against corrosion Before unpacking the equipment see Acclimatising the equipment Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation
22. Weight ready for work ca 2800 kg 2S 3230 kg ca 3 690 kg 3S 4650 kg Utilities Compressed air connection and 7mm 6 8 bar 5 m hour filtered class 2 ISO DIS8573 characteristics 1 max dust residue 1jum resp 1 mg m dried class 4 ISO DIS8573 1 max water residue 6 g m3 at 3 C DTP and 1516KW not oiled class 4 ISO DIS8573 1 max oil residue 5 mg m3 aaa gt max workpiece dimensions length x width x height 750 x 550 x 250 mm 2S with 1050 x 650 x 250 mm 3S bath h max 150 mm with bath h Max 300 mm with suppl Tank 420 mm max workpiece weight 450 kg 800 kg 2S with bath 200 kg 3S with bath 400 kg Travels XIYIZ axes 350 250 256 mm 500 350 256 mm 70 70 mm max taper Z7 height High speed motion TET 15 XGA 1024 x 768 AGIEJET wire threading system Combination wire guide system 2 0 Wire drive Work tank manual drop type accessibility with WPC 150 clamping base left right beam with supporting plate AGIEDUOFLUX 28 38 in bath or AGIEDUOFLUX without bath Manual level adjustment 190 mm 2S 3S only 0 Flushing 0 2 18 bar programmable coaxial flushing high and low pressure suction AGIEDUOFLUX combined water curtain flood around coaxial flushing 2S 3S without bath DA 220 litre 2S 550 litres 3S 750 litres with suppl Tank 1000 litres Filter medium 2 filter casings with 4 cartridge filters PE msimmuneamies filtrate
23. al data Place of installation Connections Transport AGIE 06 2002 32 75 AGIECUT CLASSIC 3 850 CHALLENGE 3 Var EVO EXC 3 X 500 Fixing holes 6 O 350 550 Y BG 25 O O 75 H i M1 5 43 5 29 51 34 5 01509a_x ds4 Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 33 Extension of the clamping system The AGIE Universal Clamping Frame allows the workpiece to be fas tened directly to its clamping plates The hole pattern is compatible for all current clamping devices from the following manufacturers e Mecatool e EROWA e 3R e Hirschmann The clamping devices must be mounted in accordance with the manufacturer s instructions Caution When using the clamping devices great attention must be paid to the risk of collision Collision free zones Also take the size of the moving parts arms heads cables into consideration during positioning this being particularly important when clamping several pieces in the working area Collision free zones The collision free zones in the following drawings may be occupied by the workpiece clamping devices or anything else without the risk of collision This is the
24. allation Connections Transport AGIE 06 2002 14 2 6 Installation plan and connection values for AGIECUT CHALLENGE EVOLUTION EXCELLENCE 2 with WPC work piece pallet changer a Del LR UE LEE a hh oP ALAA ob ale ES LORS Lk Nh DE PP RES APS ah PES OR ES La Hd gb SEE ak A PA AE POS PE GES ES min room height 3 0 m mains connection IEN LR ES PRE AE NEN KNA PRE ede KA ES ESS LOS DES ES RCE ER DE ATRAS D SDS PAA PRES EP ad NE LS SC SES eS SS SS EE PO PS PE RS hl GES RS ES ES EE e a AS CS CE EE See et NEA PANA ANA A ebooks erie IB SEA NAAN HAAN A ANA NENA LL o A O compressed air connection coolant water connections connection of the dirty tank drain connection of the clean tank drain bearing surfaces floor load max 16 kg cm E E x o ol NG NIT NG Sc SKIP APE 212 xlold on gig N x Old r N r O E E E I x Q x oO 2 _ 18 c cojo 32925 e z o lE Flo co AIZO w5 G 2 42 Li 5X 0G 6 2r 55 CET Q oc BOG cee SEs q 5 S 2 D 2 qiia Technical data Place of installation Connections Transport C2 1 15 Agiecut Cla Cha Evo Exc AGIE 06 2002 2 7 Installation plan and connection values for AGIECUT CHALLENGE EVOLUTION EXCELLENCE 3
25. ase Microlube e work tank seal back wall Xx GBUY 131 e work tank arm e work tank guides X X e work tank spindles X X grease Klueber CENTOPLEX e guides X X CX4 375 AU X Y Z U V axes grease Klueber ISOFLEX Topas e spindles xX Xx AK50 X Y Z U V axes grease Klueber ISOFLEX NBU15 moving elements Xx Xx only for the service technician 5 6 Cleaning material Cleaning brushes for the brakes Cleaning the work tank back wall Agiecut Cla Cha Evo Exc AGIE 06 2002 Order No 826 508 4 Contents 10 cleaning brushes Application A chap C8 Maintenance Clean regularly with a rag and petrol 80 110 Incrustations are to be removed with emery paper no 220 and petrol 80 110 C2 1 Technical data Place of installation Connections Transport 46 5 7 Anticorrosive The anticorrosive agent SAVAN RVH 600 is a very effective agent which has been tested on several occasions in our laboratory for its agents efficacy It was specially developed by Savan Chemie for use in the water of wire erosion machines The product is non toxic and does not contain any materials such as nitrites aldehydes or phenols It does not have any detrimental dermatological effects and is biologically 100 degradable The product s effect is not dependent on the electric conductance of the water Especially in the case of processing work during which the workpieces have to remain in water for a lengthier period thus inc
26. be dissipated from the room Thermal output to be dissipated by the coolant water Air output volume Agiecut Cla Cha Evo Exc AGIE 06 2002 The input electricity is partially converted into heat The greatest part of it is dissipated by the coolant water below and the rest is released into the room On AGIECUT equipment the thermal output to be dissipated from the room amounts to CLASSIC CHA EVO EXC Idling standard cooling kit 1 1kW 1 kW Max standard cooling kit 1 KW 860 kcal h 3 610 kJ h 2 7 1kW On the AGIECUT systems the following thermal output is to be dissi pated by the coolant water CLASSIC CHA EVO EXC Idling standard cooling kit 1 1kW 1 5 kW Max standard cooling kit 4 85 6 6 kW 7 kW 1 kW 860 kcal h 3 610 kJ h The AGIECUT CLASSIC produces the following air output CLASSIC standard CLASSIC with cooling kit CHA EVO EXC 800 m h 0 m h C2 1 Technical data Place of installation Connections Transport 21 3 Connecting the equipment 3 1 Mains supply connection 3 1 1 General requirements 3 1 2 Detailed requirements Mains supply cable Mains Agiecut Cla Cha Evo Exc The AGIECUT equipment must be connected to a TT or TN type mains system showing characteristics according to the International Standard IEC 364 part 3 Nr 312 2 1 2 4 also Mains system be low It is strictly forbidden
27. belt 4x 2000 mm fixing ring 34 6x hoisting bar extension 4x ring bolt M30 4x N Oa a fF WO N Agiecut Cla Cha Evo Exc AGIE 06 2002 AGIECUT CHA EVO EXC 3 Id Nr 846 334 260 843 03755b x bmp C2 1 55 Technical data Place of installation Connections Transport Manual moving kit AGIECUT CHA EVO EXC 2 3 Id Nr 846 314 not included in the scope of supply can be ordered by the customer as an option from AGIE Steerable manual jack Suitable for manually shifting or posi tioning the equipment up to a maxi mum threshold height of 2 cm espe cially in restricted space conditions The following is included 1 roller 2x manual jack 1X cross beam 1X plate 1x a BB WO N spacer block 2x 03754a x bmp Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 56 Transport IN OUT IN AGIECUT CHA EVO EXC 2 3 Id Nr 846 344 1 pull out plate 2x 2 IN OUT IN plate 1x 3 spacer block 2x 4 spacer made of wood 4x 03918a x bmp Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 57 Mounting set for pallet AGIECUT CHA EVO EXC 2 3 1 Fixing plate 4x 03919a x bmp Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 58 6 2
28. ber of filters 4 Variant 8 8 2S 3S 8 Standard Order No 618 377 6 1 Type of filter Filter consumption CLASSIC CHA EVO EXC with main cut 20 h 4 cartridges 50h 50 h 8 cartridges with mixed operation 120 h 4 cartridges 320 h main and trim cuts 320 h 8 cartridges Technical specification Filter surface 27 500 cm Filter fineness 5 um Flow direction from outside to inside 5 4 Deionising resin Type of resin Non returnable resin RELITE MI 700 Order No 029 696 one 10 bag Resin requirement 101 Autonomy 100 operating hours with 10 uS cm de pending on the water hardness in your region Caution The deionising resin must be stored at a temperature of between 10 C and 40 C If only partially used the bag containing the re maining resin must be closed air tight again in order to prevent the resin from losing its own moisture through oxidation and thus becom ing unusable Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 45 5 5 Lubricants Some machine elements of the AGIECUT equipment such as recir culating spindles roller bearings guides etc require regular lubrica tion in accordance with the maintenance intervals chap C8 Main tenance The following lubricants should be kept available for this AGIECUT equipments type product application CLASSIC CHA EVO EXC gre
29. cy interference furthermore it makes the IT mains supply compatible with our machine e place of Installation e Dimensions B x T x H e input mains voltages e output voltage power e connection diagram e mains cable e connection cable to the machine e protection fuse cross section of the mains and cross section of connec tion cable can be installed near by the equip ment or outside of the workshop in environment suitable for the line conditioner characteristics 535 mm x 410 mm x 1160 mm 3 x 400V 15 50 60 Hz xx for 60 Hz follow the adaptation instructions inside the line condi tioner user manual 3 x 400 V 3 12 kVA A Commissioning Accessories four or five leads 3 phases with or without neutral earthing is to be supplied by the customer four leads 3 phases and earthing without neutral is to be supplied by the customer T 32 A 6 mm 4 mm C2 1 Technical data Place of installation Connections Transport 38 4 5 Mobile air com presser ECO 3 40 4 6 Handling device Accessory place of Installation contents of the compressed air tank supply cross section of the mains cable connection hose nozzle Customer slow blow protection fuse hose fixings a also attached supplier s oper ating manual e can be installed near by the equipment or outside of the workshop e install the compresser ina well aired and dust free loca tion e min
30. e mains and the equip ment 4 Table for selecting accessories according to mains conditions C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 22 Protection Earthing Mains system Mains supply quality Agiecut Cla Cha Evo Exc AGIE 06 2002 25 A protection fuses with delayed action Danger In order to guarantee a the protection of the operator against tensions from indirect contact in case of breakdown b the best functionality of the system and immunity against the electromagnetic perturbations the earth system that the customer has to put at disposal must have a total earth resistance protecting conductor included of ca 0 3 Q If on the same earth are connected other systems beyond the AGIE one the value of the maximum acceptable earth resistance reduces according to the relevant prescriptions of the Interna tional Norm IEC 364 4 41 The AGIECUT equipment must be connected to a mains system with earthed neutral of type TT 4 International standard IEC 364 part 3 312 2 1 or type TN 4 International standard IEC 364 part 3 312 2 2 It is strictly forbidden to directly connect AGIECUT installations to a mains system of type IT with insulated neutral or neutral connected to earth through high impedance International standard IEC 364 part 3 Nr 312 2 3 If the equipment must inevitably be connected to an IT mains it is then indispensable to install a Separa
31. ed and are transported on a separate pallet 6 5 Acclimatising the If the indoor and outdoor temperatures are identical 5 C it is pos i sible to dispense with the acclimatisation in the case of both packings equipment Otherwise leave the packing units at least 24 hours still packed at the place of installation In urgent cases the time of acclimatisation can be reduced at the dis cretion and risk of the recipient Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 61 6 6 Unpacking the equipment Ocean air going crate Legend 1 2 3 N Oa on f Lid Lid stringers beams Left side wall Right side wall Front wall Rear wall Transport bottom Procedure for dismantling 1 Remove the nails of the lid with the help of a V shaped gouge and lift off lid Remove lid stringers 2 then side wall 3 and then front wall 5 Remove side wall 4 and then back wall 6 Remove the aluminium or VCI protective cover Agiecut Cla Cha Evo Exc AGIE 06 2002 If there is any visible damage to the equipment AGIE or its local Agent as well as the relevant insurance company must be informed at once It may be advisable to photograph the damaged parts 01007a_x ds4 09a_x ds4 C2 1 62 aon a Technical data Place of installation Connections Transport 6 7 Transport to the The equipment can be transported f
32. formers TP E 415 416 Accessory 7 also attached supplier s operating manual Customer Agiecut Cla Cha Evo Exc AGIE 06 2002 The package contains e matrix printer EPSON LQ 570 continuous paper with CENTRONICS parallel interface e interface filter for parallel interface e 5m cable Caution The interface filter for the parallel interface is to be used at all events for the protection of both units machine printer Trasformers to be used for adaptation to the mains voltage of the 3 x 400 V power supply required for the machine it also serves to make the IT mains supply compatible with our machine also in case of 3 x 400 V mains supply e place of Installation can be installed near by the equipment or outside of the workshop in environment suit able for the transformer s char acteristics e Dimensions B x T x H 650 mm x 470 mm x 610 mm e Mains voltages Type TP E 415 3 x 190 230 V 50 60 Hz TP E 416 3 x 340 440 V 50 60 Hz e output voltage power 3 x 400 V 12 kVA e connection diagram A Commissioning Accessories e mains cable four or five leads 3 phases with or without neutral earthing is to be supplied by the customer e protection fuse cross section of the mains cable Type TP E 415 T 40 10 mm TP E 416 T25A 4 mm e connection cable to the ma four leads 3 phases and chine earthing without neutral is to be supplied by the customer e cross section of the connectio
33. giecut Cla Cha Evo Exc C2 1 Techn AGIE 06 2002 7 with AGIE standard settings 0 33 mm wire ical data Place of installation Connections Transport Technical data AGIECUT CHA EVO EXC 2 3 connection EDM system AGIECUT CHA EVO EXC 2 3 Variants and Options see price list PIECEINSERT EE quickly insert rush orders without effort USERSEQUENCE PO Predefined and user defined machining strategies AGIESETUP 3D pickup cycles for automatic determination of workpiece plane and position R MODUL Cc ell finishing power modul Ra 0 2 um CHA SF MODUL finishing power modul Ra 0 1 um EVO ROBOTCOMMAND Communication interface for controlling handling systems HOSTCONTROL Communication interface for connecting a cell computer 1 0 INTERFACE Communication interface for the exchange of control instructions with the on line periph eral equipment Accessories Standing cooling Cooling water unit cooling capacity required max 7 5 kW water temperature Tambient 7 C flow capacity approx 20 I min pressure approx 1 5 3 bar Automation integrated handling and clamping devices number of workpieces min 12 max 20 depending on application max workpiecedimension depending on application workpiece weight with pallet max 120 kg depending the device variant Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 8 2 Requirements for the place of installa
34. hine height floor fork dis tance C2 1 Technical data Place of installation Connections Transport 67 6 8 Placing the equipment 7 Lay thee four blue underlay plates 1 under the equipment transverse la beams 2 as is shown in the left sketch e Set the equipment down on the underlays L a 2 e The equipment must be left standing like this until the AGIE technician arrives baa II 1 Caution F Fa Fi rar a a a Verify that the threaded stands of the machine base do not touch the floor at setting down 03760a x bmp 6 9 Standard accessories accompanying material documentation e The standard accessories accompanying material and documen tation are to be found in the used wire container 1 e The already connected console is transported in the dielectric unit tank 2 or the work tank with the AGIECUT CLASSIC Note The cardboard boxes in the crates must not be opened They are to be kept under lock and key together with the dispatch documents until the AGIE technician arrives to carry out the necessary checks 01015b x ds4 6 10 Completeness The lists are to be found in an envelope attached to one of the work tanks and must be checked together with the service technician check Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 68 Keyword index Agiecut Cla Cha Evo Exc AGIE 06 2002 A Accessories 5 8 acclimat
35. holes 30 Fork lift truck 63 Frequency 23 fuses 23 H Harmonics 23 heat sources 19 l industrial water 43 L Lifting cross beam for the crane 54 55 Line conditioner 38 lubricants 46 M Mains 22 Mains supply cable 22 Mains supply quality 23 Mains system 23 mains water supply 25 manual fork lift 63 Manual moving kit 51 56 Mounting set for pallet 58 N necessary amount of water dielectric unit 25 Net transport dimensions of the equipment 67 Number of filters 45 O operative range 26 overvoltage on the mains supply 24 P packing 61 pre deionised system 43 pre deioniser system 25 pre pre deionised system 43 Procedure in case of mains voltage non corresponding to requirements 24 Protection 23 R RADIATION 19 Remove the pallet 63 Resin requirement 45 Room temperature 19 room temperatures 20 S sewage treatment plant for industrial waste water 28 Special tools 52 Steerable manual jack 51 56 67 C2 1 Technical data Place of installation Connections Transport 70 Agiecut Cla Cha Evo Exc AGIE 06 2002 T Table for selecting accessories ac cording to mains conditions 24 thermal output to be dissipated 26 Thermal output to be dissipated by the coolant water 21 Thermal output to be dissipated from the room 21 Transport IN OUT IN 57 Transport material 50 52 53 Transport securing catches 52 53 Transport systems 54 Trasformers 37 Type of filter 45 Type of resin 45 V Variants and Options 9 8 VCI corrosion protection 5
36. hreshold height of 2 cm espe cially in restricted space conditions The following is included 1 Manual jack 2 Lifting plate 2x o Spacer block 4x 4 Wheel support 2x 5 Wheel 4x 6 Axis 2x Agiecut Cla Cha Evo Exc AGIE 06 2002 01642c_x ds4 not included in the scope of supply the customer can order them from AGIE with the Id Nr 458 054 01643b_x ds4 C2 1 51 Technical data Place of installation Connections Transport Special tools The special tools for removing the packaging are contained in a card included in the scope of supply board box on the bottom of the pallet Transport material AGIECUT CHA EVO EXC 2 included in the scope of supply Transport securing catches 1 Blocking support 1x 2 Angle 1x 3 V axis support 2x 4 Door support 1x 5 Angle 3x 6 Plate 2x 7 U axis support 2x Auxiliary material for the levelling of the equipment 8 Underlay plate 100 x 25 x 150 mm 4x placed on the pallet 03751a x bmp Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 52 Transport material included in the scope of supply Transport securing catches 1 O oa A N Blocking support 1x Angle 1x V axis support 2x Angle 2x Plate 1x U axis support 2x Auxiliary material for the levelling of the equipment 7 Underlay plate 100 x 25 x 150 mm
37. ig splash guard CLA 832 514 2 Small splash guard CLA 832 494 1 Pressure roller HP for brake f wires O 0 03 0 07 re 2 Guide ring HP for brake 459 494 2 wire guide prisms for wire guide HP 388 394 2 Wire draw off roller HP f wires lt 0 07 de 1 Kit Jet 0 5 includes 1 threading nozzle 0 5 O 0 5 mm 1 847 264 wire guide HP J 0 5 1 special inner nozzle 1 Kit inner nozzle 0 5 001 444 1 Lower deflection sealing 689 857 1 O Ring set for head 848 644 Agiecut Cla Cha Evo Exc AGIE 06 2002 C2 1 48 for AGIECUT EXCELLENCE 2F only Technical data Place of installation Connections Transport 6 Transport Bear in mind that the equipment is part of a tool machine of the high est precision and reliability So take care when installing or shifting Take care to ensure that the equipment is not exposed to shocks or to any other possible source of damage Caution Only use suitable vehicles lifting gear and load suspension devices with adequate lifting power The slinging of loads the directing driving or operation of a crane or fork lift truck must only be carried out by experienced persons The person giving directions must stay within view of the operator or be in radio contact with him This section is arranged chronologically as follows Types of transport Types of packing Packing dimensions and weights Unload the equipment Acclimatise the equipment Unpack the e
38. imal distance 50 cm from walls and equipment e environment temperature must not be lower than 5 C or higher than 35 C 40 3 x 230 V 50 Hz 2 5 mm S7 mm min 16A e are not supplied by AGIE these are to be provided by the customer e the compressed air hose must be flexible This device has been developed and constructed for the loading and unloading of machine tools with prepalleted workpieces WPC Workpiece Changer Agiecut Cla Cha Evo Exc The WPC is a PC controlled workpiece changer which depending on the version can accommodate several workpiece pallets on its turnta ble Depending on the object to be loaded or unloaded a passive or a pneumatic active gripper is employed For further information regarding technical data place of installation and transport of the handling devices WPC and WEC please see chapter C11 5 Automation with WEC WPC C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 39 4 7 Flow cooler unit WG 15a TP CLASSIC Standard Agiecut Cla Cha Evo Exc AGIE 06 2002 Accessory place of Installation Dimensions B x T x H supply cooling capacity connections connection diagram Customer mains cable slow blow protection fuse cross section of the mains cable hoses fixings hose nozzles a also attached supplier s operat ing manual e frost sheltered place e no heat source close to the ma chine f ex
39. isation 61 AGIEDUOFLUX 4 AGIEFLUSH 7 AGIEHSSC 5 7 AGIEJOGGER 6 AGIESETUP 2D 4 AGIESETUP 3D 6 AGIEVISION 5 7 air conditioning 19 air conditioning system 20 Air conditioning system 20 Air output volume 21 Aluminium Desiccant corrosion protection 59 AMBIENT AIR 19 B Basis transport kits 50 C Calculating the capacity of an air conditioning system 20 Capacity 64 CENTRONICS parallel int 37 certification of the mains system and quality 22 change of location 63 circulation pump 26 clamping Frame 34 clamping plane 30 clamping system 6 Cleaning brushes for the brakes 46 Collision free zones 34 Collision free zones with 30 taper cut 36 Collision free zones with parallel cut for 35 compressed air capacity and characteristics 25 compressed air compressor 25 Compressed air connection 25 Conductivity 43 Coolant water connections 26 coolant water temperature 26 27 coolant water unit 27 cooling capacity required 26 cooling water unit 26 Crane 65 66 Crane moving kit 51 D damage to the equipment 62 Danger 23 demands upon the external cooling water unit 26 drinking water 43 Dust 19 E Earthing 13 18 23 EDM system 4 5 6 7 8 Equipment lifting and transporting 63 Equipment transverse beams 50 Evaporation 25 Extension of the clamping system 34 C2 1 Technical data Place of installation Connections Transport 69 Agiecut Cla Cha Evo Exc AGIE 06 2002 F Filter consumption 45 Filter fineness 45 Filter surface 45 Fixing
40. lamping plates 30 4 Accessories Options Variants 37 4 1 Printer 37 4 2 Trasformers TP E 415 416 37 4 3 Voltage stabilizer E334n 12Al 38 4 4 Line conditioner TST 12Al 38 4 5 Mobile air compresser ECO 3 40 39 4 6 Handling device WPC Workpiece Changer 39 4 7 Flow cooler unit WG 15a TP CLASSIC 40 4 8 Cooling water unit WG 20a TPS CLASSIC 41 4 9 Cooling water unit WG 27a TCPS CHA EVO EXC 42 5 Commodities 43 5 1 Water dielectric 43 5 2 Wire 44 5 3 Filter cartridges 45 5 4 Deionising resin 45 5 5 Lubricants 46 5 6 Cleaning material 46 5 7 Anticorrosive agents 47 5 8 Wear parts 48 C2 1 Technical data Place of installation Connections Transport 2 6 Transport 49 6 1 Types of transport 50 6 2 Types of packing 59 6 3 Packing dimensions and weights 60 6 4 Unloading the equipment 61 6 5 Acclimatising the equipment 61 6 6 Unpacking the equipment 62 6 7 Transport to the place of installation and remove the pallet 63 6 8 Placing the equipment 68 6 9 Standard accessories accompanying material documentation68 6 10 Completeness check 68 Keyword index 69 Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 3 1 Technical data 1 1 AGIECUT CLASSIC 2 3 CLASSIC 2 CLASSIC 3 Equipment dimensions length x width x height 1640 x 2040 x x2 220 mm 17940 x 2 300 x 2 220 mm 3S h max 2607 mm distance Net weight of equipment Po 2 580 kg 2S 2680 kg 3 460 kg 3S 3900 kg
41. ld air flow from air conditioning system do not install machines in corners and exposed to direct or indirect deflected air flow install deflection or protection elements keep dielectric unit temperature to a constant Seasonal mean keep possible heat sources compressors etc out of machine room cabins open at top air conditioning with suit able cost performance ratio also section Air conditioning system Technical data Place of installation Connections Transport Air conditioning system Air conditioning systems are recommended where room temperatures General requirements reach extremely high levels or where very unstable conditions prevail while high precision requirements have to be met Current air conditioning systems feature the operating states e off e part capacity normally 30 e full capacity The most suitable air conditioning systems are those with sufficient capacity to maintain the temperature at a constant 1 C throughout the day but allowing the room temperature to follow seasonal varia tions Another more costly variant would be a Super installation maintaining a room temperature of 20 C 0 5 C throughout the whole year Depending on their refrigerating capacity air conditioning systems can also be real cold air factories having a negative effect on the accu racy of a machine Note the following points when selecting an air conditioning system e Choose systems with a large
42. n C2 1 Technical data Place of installation Connections Transport 37 4 3 Voltage stabilizer E334n 12Al Accessory A also attached supplier s operating manual Customer 4 4 Line conditioner TST 12Al Accessory A also attached supplier s operating manual Customer Agiecut Cla Cha Evo Exc AGIE 06 2002 If the mains voltage fluctuates between minimum and maximum val ues exceeding the permissible tolerance by more than 10 it is necessary to install a Voltage stabilizer which allows compensation of slow fluctuations in the mains voltage e place of Installation e Dimensions B x T x H e input mains voltages e output voltage power e connection diagram e mains cable e connection cable to the machine e protection fuse cross section of the mains and cross section of connec tion cable can be installed near by the equip ment or outside of the workshop in environment suitable for the voltage stabilizer characteristics 270 mm x 445 mm x 500 mm 3 x 400 V 15 50 60 Hz 3 x 400 V 41 5 12 kVA 4 Commissioning Accessories four or five leads 3 phases with or without neutral earthing is to be supplied by the customer four leads 3 phases and earthing without neutral is to be supplied by the customer T 25 A 4 mm The Line conditioner is designed for compensation of slow and rapid fluctuations in main supply voltage voltage peaks in the mains supply high frequen
43. ne conditioner upstream to the machine e Inthe case of overvoltage on the mains supply producing high levels of energy due to for example heavy inductive loads induc tion furnaces large motors etc or frequent flashes of lightning in the zone it is advisable necessary to install a line conditioner up stream to the machine Note to check for the last two cases a line analyzer is required or else an assessment based on experience encountered with other users in the workshop e g failures to equipment or instruments during storms sudden drops in lighting frequent interruptions or interference in op eration connection of heavy inductive loads Table for selecting accessories ac cording to mains conditions Standard condi Main voltage conditions tions and solu tions proposed 400V 10 Voltage peaks Rated volt Slow fluctua Rapid fluctua Voltage peaks Type IT Surge accord age 400 V tions 400 V tions 400 V Surge worse than ing to EN 15 15 as prescribed by 61000 4 5 EN 61000 4 5 Standard ma chine X X Transformers TP E 415 or X X 416 Line voltage stabilizers X E334n 12Al or T308A 20Al Li dition re x x x X To be used only in case of rated voltage 400 V Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 24 3 2 Pneumatic and hydraulic connections Compressed air connection E
44. nnen A Ee o i jm el CO O el QOOO000 ooog 0O0000 O 0009000000 0 QOOO00 OOOO OOOO00 O UNDOD O ODOOO O 000000 00000000000 0000000000 0 Ol ml ml Ol ml CI ml CI Cl ml O IO CI CI mm CI opoopo 00000 000000000000 000000 000000 ooog 0O0000 0000000000000 pooo gogogo OOO00 O DDDDO O DOODOO oooi gogg gogg oi orog OO O pogi gagga 0 ggg 0 aonga 0 aoao g QOOOO0 g 000igog000 g OOOO OO ol ml ol ol Ol Ol Ol 00000 oo0000 00000 0000000000000 P000 gogogo 0 OO008 CRE 0 CEE DO00 ggg 0 OO008 COCO g COCO 0000 000000000000 OPPO 0 CEE P000 00000 0 00000 0 00000 000000 O0000 gogg igg grogg 00 000000 000000 00000 0 00000 8 n ol Ol ol Ol 000000 580 3091 O mains connection O coolant water connections Agiecut Cla Cha Evo Exc AGIE 06 2002 min room height 3 0 m A 6 C2 1 11 compressed air connection bearing surfaces floor load max 16 kg cm Technical data Place of installation Connections Transport Left lateral view Caution Atthe moment of placing the equipment bear in mind the possibility of pivoting the dielectric liquid filter by 45 respectively 90 degrees in order to facilitate emptying and take into consideration the due distance from walls or objects
45. o Exc AGIE 06 2002 The clamping plane is at the same height as the lower nozzle 0 height 616 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 GH O O O 6 O 6 O 6 O 6 O 6 0 0 O O O O O O O 43 5 129 5 34 5 100 6 6 6 6 O Y 250 100 450 150 25 X 350 25 150 700 fr 01577a x ds4 C2 1 Technical data Place of installation Connections Transport 30 Clamping plates left right only AGIECUT CLASSIC 3 CHALLENGE 3 STANDARD Fixing holes M8 VW M1 2 30 Agiecut Cla Cha Evo Exc AGIE 06 2002 100 G 6 o E 6 6 amp El P E E e o 6 6 350 NG 43 5 29 5 34 5 150 25 X 500 100 550 850 ft 01578a x ds4 C2 1 Technical data Place of installation Connections Transport 31 AGIECUT CLASSIC 2 700 CHALLENGE 2 Var EVO EXC 2 X 350 25 Fixing holes O O 6 O G 6 O O 450 O O 6 6 O O Q C O Q O 6 6 C gt O O Q GH O 0 O O C 43 5 29 5 34 5 01018a_x ds4 LC AD Y 75 25 sa 250 Y Agiecut Cla Cha Evo Exc C2 1 Technic
46. oisting ropes straps and hoisting bar given in the TRANSPORT SYSTEMS Agiecut Cla Cha Evo Exc AGIE 06 2002 Do not stand or work under suspended loads C2 1 66 Technical data Place of installation Connections Transport Equipment lifting and transporting continuation Steerable manual jack Fasten plate 4 with the appropriate screws on the right side of the support frame Insert the two bars on which roll ers 1 are fastened in the support frame until the mounting holes correspond then fasten with the appropriate screws Fasten transverse bar 3 with the appropriate screws Lift equipment some centimetres on the left side by operating the pole Introduce the two taps with their roles 1 and fasten frontally with the appropriate screws Lower equipment slowly with the lowering lever of the manual jack on the rollers Lift equipment on the opposite side and afterwards shift Net transport dimensions of the equipment Agiecut Cla Cha Evo Exc AGIE 06 2002 Danger S The steerable manual jack has no brakes it may therefore only be used on very small gradients and with great care 03754b_x bmp The net dimensions of the machines are shown at the beginning of this document under paragraphes TECHNICAL DATA and REQUIREMENTS FOR THE PLACE OF INSTALLATION in mm Attention Take account of the transport height mac
47. omatic refilling G e cooling water drain G A Commissioning Accessories e four leads 3 phases and earthing without neutral e is to be supplied by the cus tomer min 10 1 5 mm e are not supplied by AGIE these are to be provided by the cus tomer e connection hose nozzles 3 x 16 mm G Y 1x 16 mm G 1 2 e the four hoses 0 16 mm must be flexible e the direction of water flow must be indicated with arrows on the hoses C2 1 Technical data Place of installation Connections Transport 41 4 9 Cooling water unit Accessory a also attached supplier s oper WG 27a TCPS ating manual place of Installation e frost sheltered place CHA EVO EXC e no heat source close to the machine f ex radiators e minimal distance 50 cm from walls e must not be installed in the same air conditioned room as the equipment Dimensions B x T x H 700 mm x 755 mm x 1470 mm supply 3 x 400 V 50 60 Hz cooling capacity 8 9 KW connections e cooling water inlet G e cooling water outlet G e automatic supply G 1 2 e cooling water drain G connection diagram 2 Commissioning Accessories Customer mains cable e four leads 3 phases and earthing without neutral e is to be supplied by the cus tomer slow blow protection fuse cross section of the mains cable min 10 A 1 5 mm hoses fixings hose nozzles e are not supplied by AGIE these are to be
48. on 5 5 6 5 kW T Tambients 15 35 C 30 l min 1 bar are not supplied by AGIE these are to be provided by the customer A suitable cooling water unit is available from AGIE as accessory Flow cooler unit WG 15a TP Equipment connections thermal output to be dissipated customer water supply quality water temperature water capacity water pressure pipe fixings Note outside thread Y Max 6 6 kW e drinking or industrial water e solid particles lt 50 um Tmax Tambient 7 C 20 l min 1 5 3 bar are not supplied by AGIE these are to be provided by the customer If the permitted coolant water temperature cannot be attained an ex ternal cooling water unit must be provided by the customer Recommended cooling capacity of cooling water unit 7 9 kW A suitable cooling water unit is available from AGIE as accessory Cooling water unit WG 20a TPS Technical data Place of installation Connections Transport Coolant water connections AGIECUT CHA EVO EXC 2 3 Connection diagram Q ob AKA E 2 po 3 ase cel ELA PP o E g a 3 5 x lt o Tmax T ambient gt 7 C Tmax T ambient 7 C 01270a_d ds4 Agiecut Cla Cha Evo Exc AGIE 06 2002 cooling system C2 1 27 Equipment connections Thermal output to be dissi pated Customer water supply quality water
49. quipment Lift the equipment and remove the pallet Equipment alignment and installation Standard accessories accompanying material documentation Check of completeness Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 49 6 1 Types of transport AGIECUT CLASSIC Transport material included in the scope of supply Transport securing catches Blocking support 1x Transport securing plate 1x V axis support 2x O N a U axis support 2x e Auxiliary material for the level ling of the equipment 5 Underlay plate 50 10x200 4x will be deposited on the pallet during the transport Transport systems Basis transport kits e Equipment transverse beams are integrated in the equipment suitable for lifting and transporting with a fork lift truck Agiecut Cla Cha Evo Exc AGIE 06 2002 01590c_x dsf 01645a_x ds4 C2 1 50 Technical data Place of installation Connections Transport e Crane moving kit included in the scope of supply suitable for lifting and transporting with a crane The following is included 1 Lifting support 1x 2 Lifting rod M16 x1 045 1x 3 Ring bolt M30 1x will be deposited on the pallet during the transport 4 Thing annexed 1x Manual moving kit e Steerable manual jack Suitable for manually shifting or posi tioning the equipment up to a maxi mum t
50. quipment connection working pressure setting Connection diagram By the customer lt 6 bar 6 8 bar e compressed air capacity and characteristics air compressor e50 compressed air source 7mm 6 bar 6 8 bar 5 mh filtered class 2 ISO DIS8573 1 max dust residue 1um resp 1 mg m dried class 4 ISO DIS8573 1 max water residue 6 g m at 3 C DTP and not oiled class 4 ISO DIS8573 1 max oil residue 5 are not supplied by AGIE these are to be provided by the customer If there is no compressed air network available or if the required pressure cannot be attained a compressed air compressor must A suitable compressor is available from AGIE as an accessory 2 If the mains water supply has an electric conductance of 10 e Shut off valve 1 must be closed and may only be opened for filling none fitted filling and topping up must 3 6 8 bar E os pipes fixings 3 Ka aa 2 Note c O E 2 F be provided by the customer 01268a_e ds4 Mobile air compresser ECO 3 40 Water connection e uS cm a pre deioniser system 2 must be inserted in line or topping up Connection diagram Equipment lt 10 S ucm gt 10 S ucm connection necessary amount of wa ter dielectric unit 1x OFF first filling 2 lt 10S ucm Evaporation 2 Customer 3 water supply quality Wicca OO ES CEE pipe fixings main valve Note a
51. reasing the risk of corrosion the use of this agent is to be very much recommended Various tests have shown that the addition of SAVAN RVH 600 allows the attack of corrosion on the workpieces to be considerably delayed both in the processing of steel and of hard metal In addition the machine components and the workroom are also treated with anticorrosive agent during the use of this product meaning that the erosion particles can settle less thus making cleaning of the equipment easier The product is neutral in behaviour towards metals and plastics Application 5 litres SAVAN RVH 600 to 1000 litres water Source AGIE agencies Caution In order to guarantee trouble free working with this agent the following points must be strictly observed After being used for the first time the water must be replaced after a few days as the SAVAN exercises a cleaning effect on the whole equipment thus allowing troublesome dissolved residue to be elimi nated The water temperature should be below 25 C in order to avoid biologi cal deterioration No traces of acid not even the smallest amounts should get into the water Do not use other anticorrosives or protective greases together with SAVAN en The concentration see above must be monitored and complied with This can be carried out using a hand refractometer SAVAN must be added finely dosed while the plant is running Agiecut Cla Cha Evo Exc C2 1 Technical data Place
52. rom the unpacking or conditioning F zone place of installation e either directly with the pallet to the permanent installation site and remove the e or else the pallet can be removed before transporting the equip ment to the permanent installation site pallet The following operations should be carried out 1 Carry out the operations described in the section Removal of pal let 2 Transport the equipment to its installation site using a fork lift truck manual lifting gear manual jack only possible without pallet or crane Caution If the equipment is transported to the installation site with the pallet the above two operations should be carried out in reverse order i e first operation 2 then operation 1 Remove the pallet e Back off and remove the fastening nuts e Remove the fastening angles 1 e Lift the equipment according to the section Equipment lifting and transporting e Remove the equipment 03919a x bmp Equipment lifting and transporting Caution Disconnect the equipment from every external supply of energy before even the smallest change of location Fork lift truck or manual fork lift Caution The equipment may only be lifted on the DA side perforated metal sheet as otherwise damage will be caused Before lifting the equip ment on the fork must be secured Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 63 Capacity
53. rthing Mains supply quality Water drains Compressed air connection and characteristics Coolant water connections Coolant water quality Thermal output to be dissipated by the coolant water Ambient requirements changes of temperature Thermal output to be dissipated from the room Agiecut Cla Cha Evo Exc C2 1 AGIE 06 2002 18 50 60 Hz 3 190 250 3 360 460 0 3 330 520 V 50 60 Hz 3 25 A T gt 0 8 permitted Mains system TT TN IEC 364 forbidden Mains system IT IEC364 see Table for selecting accessories according to mains conditions EN 60204 1 4 3 2 outside thread 1 inch 7mm 6 8 bar 5 m hour Filtered class 2 ISO DIS8573 1 max dust residue tum resp 1 mg m dried class 4 ISO DIS8573 1 max water residue 6 g m at 3 C DTP and not oiled class 4 ISO DIS8573 1 max oil residue 5 mg m outside thread inch inlet outlet Tmax Tambient 7 C Q 20 l min p 1 5 3 bar drinking or industrial water solid particles lt 50 um Max 7 0 kW 20 C for precision machining min max 15 35 C lt 0 5 C hour lt 2 C day no vibration influence without air current or heat sources 1 0 kW Technical data Place of installation Connections Transport 2 10 Environment Vibrations Dust Room temperature The choice of the place of installation is very important for a precision machine tool since the accuracy of the workpiece depend
54. s on this The AGIECUT equipment should not be installed near to machines which transmit vibrations through the foundations loss of the precision of the alignment of the machine If sources of disturbance cannot be avoided the machine must be mounted on vibration damping ele ments For this purpose consult a damping element supplier Fixing with anchor bolts is not necessary The equipment must be installed in a room as free of dust as possible General rules e Ideal temperature constant 20 C e The temperature may be considered constant when the fluctuations are less than 0 5 C hour and 2 C day The daily mean is to be taken as a basis Situation Pritt Provisions possible improvements RADIATION e lighting hazard increases keep distant leave cold light switched on e solar radiation e radiators if constantly varying externally fitted curtains or slatted blinds avoid walls ex posed to direct sunlight keep distant shield AMBIENT AIR e layer formation e draughts e influence from other system parts or other systems e instable ambient temperature Agiecut Cla Cha Evo Exc AGIE 06 2002 enclosed rooms low ceilings increase with At small rooms low ceil ings increases with the fluctuation speed C2 1 19 mixing ventilation effect cold air blown in from above ex traction of hot air from above close windows and doors double doors wind protection avoid co
55. temperature water capacity water pressure pipe fixings Note outside thread Max 7 kW e drinking or industrial water e solid particles lt 50 um Tmax T Ambient 7 C 20 min p 1 5 3 bar are not supplied by AGIE these are to be provided by the customer If the permitted coolant water temperature cannot be attained an external coolant water unit must be provided by the customer Recommended cooling capacity of coolant water unit 7 9 kW A suitable coolant water unit is available from AGIE as accessory 2 Coolant water unit WG 27a TCPS Technical data Place of installation Connections Transport Water drains Agiecut Cla Cha Evo Exc AGIE 06 2002 e The DA may only be emptied into the sewage system from the clean tank ST e Water from the dirty tank KT must never be let into the sewage system The dirty tank may only be emptied if a suitable sewage treatment plant for industrial waste water is available in the works sewage system Depending on the local conditions and regulations the following vari ants are possible Variant 1 The works sewage system is not connected to a suitable treatment plant for industrial waste water CLASSIC 2 3 CHA EVO EXC 2 3 EXC 2F The clean tank ST can be Connect clean tank outlet 42 to drained into the sewage the sewage system system by suction e Dirty tank outlet 41 must always be closed e The water from the dir
56. tion 2 1 Installation plan and connection values for AGIECUT CLASSIC 2 min room height 3 0 m mains connection compressed air connection coolant water connections eopao bearing surfaces floor load max 12 kg cm Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 9 2 2 Installation plan and connection values for AGIECUT CLASSIC 3 min room height 3 0 m o mains connection A compressed air connection O coolant water connections bearing surfaces floor load max 15 kg cm Agiecut Cla Cha Evo Exc C2 1 Technical data Place of installation Connections Transport AGIE 06 2002 10 2 3 Installation plan and connection values for AGIECUT CLASSIC 3S Top view 764 819 TRO D CUOBI gt Ooooo 0000000 qt 3554 1940 1220 al aaj 670 4 O D 220020 0 00000 DL Ooooo 00000000 000000 00000 orror 00000 CR 00000 B ab O DOO 1000 O DO D000 000000 oogog 000000 ao00o OOO 20200 009005 0000 OO0O0 00000 0 00000 NOOO SOO 0000000000 0 DDDDO fg DOO ooo oooooood OOOOD0 00O COCO OOOO 0 NOOD OD DOO 1 1 1 0000 OC OOOOOOOOOoOoOooo0o0oo Oo m m 00O 000 OOOOODD0 ooogoo g goog 00 000 aooo 0 ooog 00O OOO N00 8 Oooo aoe sense sm min 20000 000 l popp Hu
57. tion Transformer or a Line Condi tioner 4 Table for selecting accessories according to mains condi tions The machine is designed to operate with a power supply whose char acteristics are in accordance with the International Standard IEC 60204 1 4 3 2 In particular the following is strictly to be respected e Voltage 0 9 to 1 1 of nominal voltage e Frequency 0 99 to 1 01 of nominal frequency continuously e Harmonics Harmonic distortion not to exceed 10 of the total r m s voltage e Voltage unbalance Neither the voltage of the negative sequence component nor the voltage of the zero sequence component in three phase supplies shall exceed 2 of the positive sequence component e Voltage interruption Supply interrupted or at zero voltage for not more than 3 ms at any random time in the supply cycle There shall be more than 1 sec ond between successive interruptions e Voltage dips Voltage dips shall not exceed 20 of the peak voltage of the supply for more than one cycle There shall be more than 1 second be tween successive dips C2 1 Technical data Place of installation Connections Transport 23 Procedure in case of mains voltage Caution non corresponding to requirements e lf the rated voltage has a slow fluctuation exceeding 10 e g due to load variations in the workshop install a line stabilizer up stream to the machine e If the rated voltage has a rapid fluctuation exceeding 10 install a li
58. ty tank must first be filtered and can then be let into the sewage system through the clean tank Variant 2 The works sewage system is connected to a suitable treatment plant for industrial waste water CLASSIC 2 3 CHA EVO EXC 2 3 EXC 2F The clean tank ST can be Connect clean tank outlet 42 to drained into the sewage the sewage system system by suction e Connect dirty tank outlet 41 to the works sewage system C2 1 Technical data Place of installation Connections Transport 28 Equipment connections Customer pipes connec tions main valves outside thread B1 l4 are not supplied by AGIE these are to be provided by the customer Agiecut Cla Cha Evo Exc AGIE 06 2002 Connection diagram CLASSIC 2 3 variant 1 KON variant 2 HON Jal del DA DA KT ST KT ST 41 41 We equipment Ly LA customer v v sewage works sewage system sewage system system suitable treatment plant for industrial waste water 01605a e ds4 Connection diagram CHA EVO EXC 2 3 Variant 1 Variant 2 DA DA equipment customer sewage works sewage system sewage system system suitable treatment plant for industrial waste water 01017b e ds4 C2 1 Technical data Place of installation Connections Transport 29 3 3 Clamping plates Clamping plates left right only AGIECUT CLASSIC 2 CHALLENGE 2 STANDARD Fixing holes M8 LAG M1 2 30 Agiecut Cla Cha Ev
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