USER MANUAL DG 1802 F
Contents
1. hoses and the power cable goes inside the stand and be carefully not to break the drain pipes on the bottom of the Processor Level up the Processor in both directions by means of the adjustable legs Mount the two 1 hoses to the drain pipes red dev Blue fix according to the local regulations In most countries it is not permitted to lead the chemistries into the drain Mount the 1 clear hose to a water inlet and the 1 2 clear to a suitable drain REMOVE NAILS DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 7 GENERAL DISCRIPTION NOTE When turning power ON the TEMP display x x will show the type of machine and the SPEED display x x x will show the E Prom version for 5 sec When turning ON the main power the rollers and pumps will run for a short while this is for refreshment of the chemistry and to avoiding crystallization on the top rollers As long as the processor is turned ON the fan on the fight hand side will be ON This will prevent condensation and removes fumes from the processor The temperature for Developer Fixer are adjustable and so is the process speed Whenever you enter material and tile machine is ready tile processor will go to operating mode In case of Low level in any of the tanks you will hear an acoustic ala and a red diode on the Control Panel will ON The processor will set the respective replenish pump ON in ord2. processor and insert the 1 2 red hose into the Developer and the 1 2 it blue hose into the Fixer container Turn the processor ON and set up the programs according to your needs Press the MAN REP DEV and MAN REP FIX buttons for a few seconds to make sure chemistry is pumped up through the system in order to remove air pockets DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 12 THIS PAGE IS IN USE DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 13 DEVELOPING When you insert film through the entrance slot a switch will be activated The processor will start up in process mode After the trailing edge has left the infeed sensor the processor will still run in process mode until material has completely left the dryer section When the processor is in the STAND BY mode the Anti oxidation program will be active This means the rollers will turn for 14 sec every 60 min to avoid crystallisation on the rollers At the same time the Anti oxidation program will maintain the balance of the chemistry according to the settings Note It is not possible to change the developing time SPEED during process mode DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 14 THIS PAGE IS IN USE DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 F
3. AX 45 57860119 October 7 1999 15 RECOMMENDED MAINTENANCE Routine cleaning The most effective way to avoid operating difficulties is to regularly clean the processor its hoses and the replenishment pumps Chemistry is subject to oxidisation and even though the machine has its own program to eliminate this problem the operator should pay special attention to preserve the chemistry and remove crystallised deposits from the equipment The use of floating lid in the developer replenish container will keep out the air to preserve the chemistry This will give better results and create fewer problems The following suggestions are simple but extremely necessary They will help enormously to avoid spoiled work wasted time lost tempers and unnecessary expense NOTE Be careful always to mount the parts in the correct position after cleaning Every day Clean the to cover the film entry and the light room cassette optional Use separate damp cloths to clean guides and each set of upper rollers Feed one or two film before commencing the days work Every week in addition to above Turn OFF the processor and remove all 3 racks Clean them carefully with lukewarm water using separate cloths for each rack NOTE Racks can be removed and refitted without draining out the chemicals but once again it is essential to make sure that not one drop of fixer goes into the developer bath If this happens the developer must be drained and t
4. K 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 19 FILM QUALITY HINTS AND TROUBLE SHOOTING PROBLEM Lengthways stripes on the material The material is scratched The material is coming out wet The Processor stops before the material come out Material is sticky or milky when coming out for optimum drying use hardener Material is jamming in one of the baths Material is jamming at the crossover SOLUTION Remove and clean the crossover guides Check that the crossover guides are fitted correctly and clean all top rollers and crossover guide Inspect the dryer section and make sure that the assembly is correctly Drain the fixer bath and refill with a new chemistry solution Make sure that the Dryer temperature sensor bar is in correct position Check that the Dryer rack is in correct position Check whether there is sufficient dryer air flow Check the developing time is set correctly Insure that the input sensor has been activated during the entire length of the material Check that the rack are in correct position and the rollers are running smoothly Drain the fixer bath and refill with a new chemistry solution Clean rollers in dryer section Remove the roller rack and clean it thoroughly Ensure that the rack and its rollers are in their correct locations and the rollers are turning evenly and freely Ensure that the roller rack are their correct location and that the cros
5. October 7 1999 1 USER MANUAL DG 1802 1 10 991028 5 6237 DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 2 All statements technical information and recommendations contained herein are based on tests we believe to be reliable but accuracy of completeness thereof is not guarantied and the following is made in lieu of all warranties expressed or implied Danagraf A S shall not be liable or responsible to any purchaser or other person for injury loss or damage neither direct incidental or consequential due to the use of or inability to the Danagraf equipment information in this manual Before using user shall determine the suitability of the product for his intended use and user assumes all risks and liability whatsoever in connection therewith The processor is to the best of our knowledge suitable to work with all types of chemistries known to the graphic marked No statement or recommendation not contained herein shall have any force or effect in any agreement signed by officers of sellers and manufacturer Sincerely Yours DANAGRAF A S DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 5 TABLE CONTENTS INTRODUCTION TECHNICAL DATA GENERAL DESCRIPTION CONTROL PANEL PREPARATIONS DEVELOPING MAINTENANCE Rout
6. and materials or the routine cleaning The following pages will provide answers to the most common problems that can be encountered when processing work DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 TROUBLESHOOTING GUIDE PROBLEM The processor is not working The processor shows only vertical lines in display and does not work The material jammed at the entry The material jammed in developer fixer or water rack The material jammed at crossover between developer and fixer or between fixer and water rack 17 SOLUTION Make sure that the machine is plugged in Check wether the fuse is working Check that the toppled is correctly on the Processor switch off the Processor wait 5 10 sec And switch on again Check that the material is not to curled Check that the entry guide is in correct Position Make sure that the rollers in the developer input rack is running smoothly Check daylight feed slot Make sure that all rollers in the developer fixer water rack is running smoothly Check that the developer rack is in the correct position Remove the roller rack and clean it thoroughly Ensure that the rack and its rollers are in their correct locations and the rollers are turning evenly and freely Insure that the developer fixer and water rack are perfectly levelled Check that the crossover guide is in correct position Ensure that the roller rac
7. er to keep the correct level If the replenish pump is active for more than 40 sec the pump will stop and dev fix or water LEVEL warning will light up If low level occur in one of the baths the belonging circulation pump and heater will not be able to work You have the possible to control the replenish pumps manually by pressing the respective buttons When the film affect the inlet sensor the processor starts and the Speed Display will flash with fast speed as long as the film affect the inlet sensor NO further INPUT processor busy When the trailing edge of the film pass the inlet sensor the Speed Display will return to steady display and the next film can be introduced After the film leaves the dryer the processor will go to a stand by mode If the processor has not been used for one hour the ANTI OXIDATION program will go active which will cause the roller to turn for 14 sec to avoid crystallization Replenish pump will give amount of replenish See page 11 chapter for control Panel DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 8 CONTROL PANEL DISPLAY MODULE 30100110 MENU CODE NR 2 TEMP FIX U 2 REP FIX i SpeED TEMP DRY ANT DEV 1 TEMP DEV U1 REP DEV ANT FIX DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 9 CONTROL PANEL The DG 1802 X RAY have 5 User Pr
8. he bath must then be thoroughly cleaned and refilled Every month or when needed in addition to above Drain both baths and empty the replenishment containers Fill the baths and replenishment containers with water and ensure that the racks baths hoses and containers are thoroughly washed by flushing and pumping water through each bath system After refilling the bath repeatedly press the manual replenishment buttons for the developer and fixer to eliminate any air pockets in the system DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 16 GENERAL QUALITY CONTROL STATEMENT If there is a reduction in the quality of the processed materials it can probably be solved by checking the control settings the operational procedures or by giving a little extra attention to the routine cleaning A small amount of time invested in SELF HELP will usually avoid a lot of wasted time and possible expense which will result from calling in a service technician If however the problem seems to be electrical or mechanical do not attem t suc complex trouble shooting unless you are well qualified to do so Great care has been taken in the development specification and manufacture of this equipment to ensure that it will give many years of reliable performance and quality It should therefore be expected that REAL technical problems will be rare and if encountered will involve the chemistry
9. ine cleaning Every day Every week Occasionally GENERAL QUALIY CONTROL STATEMENT TROUBLESHOOTING GUIDE FILM QUALITY HINTS AND TROUBLE SHOOTING Page 2 Page 3 Page 4 Page 5 Page 7 Page 9 Page 11 Page 13 Page 15 Page 15 Page 15 Page 15 Page 15 Page 16 Page 17 18 Page 19 DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 4 INTRODUCTION The Danagraf DG 1802F Film Processor is conceived to accommodate the smaller user with the technology and ease of operation of automatic processing The high quality of Danagraf s renown processor line is also applied in this simplified though complete production unit All processor functions such as developer and fixer temperature and processing speed are controlled by means of a small handy operator panel The holder for the control panel can be installed on the standard feed table or the daylight cassette left or right If by accident the developer gets into the wall it can be drained below the front of the processor see drawing below PLACE LEFT OR RIGHT LEFT OR RIGHT DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 TECHNICAL DATA DG 1802F Height Total Height Processor Height Stand Height Daylight cassette Width Length Net weight Power supply Max power consumption Min developing time Factory setting developer time Max Developing time Min film
10. k are at their correct location and that the crossover guides are correctly fitted DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 The material jammed at crossover between fixer and water or water and dryer The material jammed in Dryer rack No manual replenish No heating in baths No circulation in baths Beeper is sounded twice Speed display is flashing Temperature display is flashing Temperature display is flashing and LED is lit Beeper is sounded Dev LED is On and Speed display is flashing Beeper is sounded Fix LED is On and Speed display is flashing 18 Insure that the fixer water and dryer rack are perfectly levelled Check that the crossover guide is in correct position Ensure that the roller rack are at their correct location and the crossover guides are correctly fitted Make sure that the Dryer temperature is approx 45 C and that excessive heat is not causing the material to curl Check that Dryer rack is in correct position Make sure that the rollers in the Dryer rack is running smoothly Check level in replenish tank Qualified investigation necessary Check pre set temperatures Check level in baths Check level in baths Film has been developed There is film in the entrance Low temp in Dev Low temp in Fix The level is low in the DEV bath The level is low in the FIX bath DANAGRAF A S INDUSTRIVEJ 11 13 D
11. length Min film width Max film width Tank capacity Developer Fixer Water 5 User Program Adjustable temp Developer Factory setting developer Adjustable temp fixer Factory setting fixer Adjustable automatic dev Replenish Factory setting dev Replenish Adjustable automatic fix replenish Factory setting fix Replenish Adjustable dryer temperature Factory setting dryer temperature Anti oxidation program fixed Anti oxidation dev Adjustable Anti oxidation fix Adjustable 1080 m m 42 5 360 14 2 655 m m 25 8 330 12 9 655 m m 28 8 1450 m m 57 0 61 kg 134 Ibs 230V 50 6 2 2700 W 25 sec 35 sec 60 sec 140 m m 5 5 30m m 1 2 430 m m 17 0 8 Itr 2 1 U S Gallon 8 Itr 2 1 U S Gallon 8 Itr 2 1 U S Gallon 15 45 C 59 113 F 33 C 15 45 C 59 113 F 30 C 0 999 ml m 400 ml m 0 999 ml m 300 ml m 20 60 C 68 140 F 45 C 1139 F 60 min 15 75 ml hrs 15 75 ml hrs Room conditions Temperature 20 25 C 68 77 F humidity 45 85 DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 6 INSTALLATION Unpacking Remove the screws from the 4 sides bottom lift off the whole wooden part from the pallet Dismount all the parts from the pallet and check that all parts are present according to the enclosed packing list Note Make sure that the
12. ograms The TEMP display will show the actual temperature of the developer to check the temp for fixer just press 1 key to change between DEV and FIX temperature How to create a program change a program Press key 4 5 PROG ON for 1 sec The display for TEMP will go OFF and the Program 01 05 1 5 will be shown in the display and the program 01 05 can be selected with the key 4 or 5 Press key 1 SPEED display will indicate Process speed 20 90 Temp Display SPEED can be changed with and v key Press key 1 SPEED display will indicate the set temperature in Developer Temp Display 1 The temperature can be changed with or v key Press key 1 SPEED display will indicate the set temperature in Fixer Temp Display 2 The temperature be changed with the v key Press key 1 SPEED display will indicate the set dryer temperature 20 60 Temp Display 3 The dryer temperature be changed with v key Press key 1 SPEED display will indicate set replenish for developer 05 99 Temp Display U1 05 99 is 50 999 ml m be changed with the or v key Press key 1 SPEED display will indicate set replenish for stabilizer 05 99 Temp Display U2 05 99 is 50 999 ml m be changed with the or v key Press key 1 SPEED display will indicate set Anti o
13. s over guides are correctly fitted DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 20 October 7 1999 J40 Bold wis 1oy inv vis dau 20 19y dau 11 anal vis Z 1 aaaas 1 epoo ON Ag LOV ASQ V1S XId dey V 1S XId LOV AAG HASN DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119
14. xidation program for dev Temp Display Developer 15 75ml pr hour can be changed with v key Press key 1 SPEED display will indicate set Anti oxidation program for fix Temp Display 2 Fixer 15 75ml pr hour be changed with v key All new value will be saved in the E Prom to go out of the program press key 12 3 Program OFF together 1 sec and all the new value will be saved DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 10 THIS PAGE IS IN USE DANAGRAF A S INDUSTRIVEJ 11 13 DK 4180 SOR TLF 45 57860100 FAX 45 57860119 October 7 1999 11 PREPARATIONS After the processor has been installed by a qualified technician you can prepare to fill up the tanks with chemistry NOTE Always follow the instructions given by the film and chemistry manufacturer Fixer It is strongly recommended first to fill up the fixer tank in order to prevent splashing into the developer section This will cause contamination of the developer and result in a poor developing process The fixer tank is marked with blue Developer Before filling the developer into the Dev tank check and make sure that no splashing has occurred when filling the fixer tank If so clean thoroughly The developer tank is marked with red Replenishment Mix some additional Developer and Fixer in separate containers Place these under the
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