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[输入书名] - Emerson Network Power

1. wi wi S A dep mtm o HA4IBAZ HAAIGAZ a5 HAAIAZ HA4IBAZ HAAIAZ HA4I3AZ Q d gm om s a al a A RD OR Neutral busbar sa we sa w dE we dE we da E we dE we ANN JON Z JZ JZ JZ do 62 22 XCNGRN A yi 1 491 W3 43 1 WB PERH 45 1 W3 46 1 W3 PER wa y y y y U y 33 N 34 N 5 nse i ws W 3 37 N 38 N SEPT AR CAT OX oo oo oO a oo oo 1499 pa NON ON Wo Nou al 1 af d 31 35 sl 1 e ae op o o E G G G G G Frame nm zm Sia SS SS Ste We W24 28 3 ectifier M M A y j M oe Jsubrack 1 2 2 2 2 2 2 2 2 2 2 2 2 2 4 6 2 r E ZH x t m s Xen oy Sal ahs ees zd N S sl i d 4 Ao l Al al i Bos m M x XA a s os A HAAIGAZ HAAIGAZ HAAIAZ HAAIAZ i Note i PE PE PE For PS48600 3B 2900 wiring the number of the rect MCB is 12 No 42 53 N b N we js we N WE For PS48300 3B 2900 wiring the number of the rect MCB is 6 No 42 47 do 4 2 Hol 4 2 dol 453 do 2475 i L For PS48300 3B 1800 wiring the number of the rect MCB is 10 No 42 51 b U 481 594 i 491 W4 i 50 1W4 uel Sii Wi i i 27 3 w2 Frame PE input wit i m T o o 47 o o Lil o o Lil o o GI ws S Ww oR a oe oe
2. zb 8 i Monitoring module lf 8 Chie Fi un e 1 E mi i S 55 S 0 L Rectifier k E Figure 2 4 Mounted rectifiers Electrical Installation Connecting Power Cables AN Danger 1 Switch off all MCBs and pull out all fuses before the electrical connection 2 Only the qualified personnel can do the mains cable connection Connecting grounding cable Take the PS48600 3B 2900 X3 power supply system as an example Connect one end of the grounding cable to the grounding busbar of the machine room and the other end to the grounding terminal of the power supply system as shown in Figure 2 5 Feed the cables into the cabinet from the top Connecting AC cables Connect the AC cables to the AC input MCB and AC output MCB as shown in Figure 2 5 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 2 Installation Instruction 9 AC 1 input MCB AC 2 input MCB Grounding terminal
3. Rectifier MCB AC output MCB Neutral terminals fA Figure 2 5 AC connection MCBs and terminals Connecting load cables Connect the negative load cable to the upper terminal of load MCB or load fuse Connect the positive load cable to the DC positive busbar as shown in Figure 2 6 Connecting battery cables La Note 1 The batteries may have dangerous current Before connecting the battery cables the corresponding battery input MCBs or the battery cell connector must be disconnected to avoid live state of the power system after installation 2 Be careful not to reversely connect the battery Otherwise both the battery and the power system will be damaged 1 Connect one end of the negative battery cable to the upper terminal of battery 1 fuse or battery 2 fuse Connect one end of the positive battery cable to the DC positive bus bar 2 Connect copper lugs to the other end of the battery cables Bind the connecting parts with insulating tape and put them beside the battery Connect the cables to the battery when the DC distribution unit is to be tested
4. Battery 1 fuse Battery 2 fuse a E Ol y oo e sees DC positive busbar e e ej ee te e e e e e 6 ULH L TSS Tre 6 o o o elhe he hebel tiie R y 000000 lisi miis Os T ENS o Load fuse MCB O oo ao d 6 e jos spojo o eo e O M Jolla Hadad Figure 2 6 Cable connection of DC power distribution part 2 4 2 Connecting Signal Cables All the signal cables are connected to M500S monitoring module The position of the M500S monitoring module is shown in Figure 2 5 The interfaces of M500S are shown in Figure 2 8 The functions of the interfaces J401 J430 are shown in Table 2 4 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 10 Chapter2 Installation Instruction es 005 M500S J426 J427 J403 J402 J401 hide id lol J417 4418 J430 3e m 86666 n L cOd RA E o olmo ome e 005 065 ES Figure 2 7 M5008 interface Table 2 4 Port functions Port Function J401 J403 Six dry contact outputs J417 Battery temperature sensor interface J418 Ambient temperature sensor interface J420 RS232 interface It can be connected to the modem or laptop J426 LLVD Switching on this port gets the LLVD contactor controlled by the monitoring module Referto 4 7 2 Battery Selection for the method of controlling BLVD contactor J427 BLVD Swi
5. Parameter Range Default Value description Battery test voltage 43 1V 57 9V 45 2V The monitoring module can do battery test and record 10 sets of test data Battery test time 5 1440min 300min accessible only through the host The battery test has to be started manually then monitoring module will control the rectifier output voltage make it lower than the battery voltage and the battery discharge will begin Monitoring module will stop the test if the battery voltage reaches the Battery test voltage or the discharge time reaches Battery test time or the battery capacity reaches Test End Cap Afterwards it will restore the Test ED Cap 0 01C0 0 7C4o rectifier output voltage to the normal FC voltage begin the battery charge capacity 0 95619 and switch the system to battery auto management Meanwhile the test start time voltage and end time voltage and battery remaining capacity will be recorded The records can be queried through the host During the battery test if abnormalities occur the monitoring module will stop the battery test automatically Scheduled Test Y N N Planned Test 1 00 00 Jan 1 When the parameter Scheduled Test is set to Y the monitoring module Planned Test 2 Month day 00 00 April 1 will test the battery according to the 4 sets of test time You can set at most Planned Test 3 hour 00 00 July 1 12 sets of test time through the host Planned Tes
6. Figure 2 3 Rectifiers PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 7 2 4 2 4 1 Chapter2 Installation Instruction aa Note 1 In the non full configuration insert the rectifiers into the slots from up to down and left to right 2 When installing the rectifier hold the handle and push the rectifier to the slot gently otherwise the slot may be damaged The procedures of installing R48 1800A rectifiers are as follows 1 Loosen the fixing screw of the handle with a Phillips screwdriver and the positioning pin will retract into the rectifier 2 Put the rectifier onto the guide rail Push the rectifier completely into the cabinet Push the handle into the front panel to pop out the positioning pin and lock the rectifier to the cabinet Fix the fixing screw of the handle with a Phillips screwdriver The procedures of installing R48 2900U rectifiers are as follows 1 Press the handle of the rectifier and the positioning pin will retract into the rectifier 2 Put the rectifier onto the guide rail See Figure 2 4 for installation positions Push the rectifier completely into the cabinet Push the handle into the front panel to pop out the positioning pin and lock the rectifier to the cabinet The mounted rectifiers are shown in the following figure
7. Item Parameter Range Factory settings Value description Chinese Text English and Chinese Set according to customer need Spanish Address 4 254 1 The di of power systems mal are at the same monitored office should be different modem The system supports RS 232 mode communication CommMode EEM M RS 232 MODEM Through modem and based on the RS 232 Telecom protocol 1200bps BaudRate 2400bps 9600bps Make sure the baud rates of both the sending and 4800bps receiving parties are the same 9600bps Set Date 2 000 2 099 Set the time according to the current actual time Set Time Hour min sec regardless of whether it is a leap year or not at dn Whether resetting the user level and administrator Initialize Y N N level passwords to the defaults password Init Param Initialize Y N N Whether resetting the system parameters to defaults parameter PS48300 3B 1800 System 48 30A 300 setting NONE parameter PS48300 3B 2900 48 50A 300 Oper NONE ator PS48600 3B 2900 level 48 50A 500 or NONE above System aS The system type should be set according to the Type switching systems parameter card and cannot be changed optionally PS48300 3B 1800 XF 48 30A 300 AUTO PS48300 3B 2900 XF 48 50A 300 AUTO PS48600 3B 2900 XF 48 50A 500AUTO Change este The password can be 6 digits long at most If it is Admi Password shorte than 6 digits end it with a nistrat Con Iam 3min 10min or Voice 1h 4h Contstant Th
8. af 9 o e di dal al dl S XS EX 3 3 X n 3E S COMES N22 78 EH BE vs 95 3 GD H7415 amp H7415 amp H7415 amp H74154 H7415 amp H7415 amp 1 OES da EE gt ch ES a oo oo oo oo oo oo e Sw fo aog 009 oog oog oog cog 75 J422 2 e E r3 902 E 009 oog ee 75 1422 12 w 38 DES um qb DE 28 3 us 283 yg BHL e A qs w qa we AE ws PE we qe we ALE we WB wos wio ZI do 741 dol 74 o 2422 Jo 72 L y m NI ut S F n e 42 2 W3 BRE MEL do 35 2 W3 do 46 2 W3 47 2 Beze DC upside rame amp subracl 7 a amo l WT installation board TI By 274 wp hi B E xn F X DC downside ES HSR DES DES H74158 TISS HIIS rame installation board oo oo cia wr o0 o0 o0 o0 o0 o0 oog oog 009 009 oo oog wa Up front door oog oog oog oog oog oog On mom qn qn qn qn Monitoring installation board g 1 427 PE PE amd PE d PE Frame a 3 H us del LE ws H ws dalL us d L lo 742 Jo 72 74 3 o 73 Jo 73 Jo 73 Pe o 48 2 W4 4449 2 W4 o 50 24 512 W Jol 82 2 M del 53 2 Rectifier cm subrack 2 wa a 79 1 79 2 o 8 4 75 4242 wos 25 48V W27 Down front door Frame Note the components in the dashed square are optional Figure 9 Wiring diagram 1 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Appendix 6 Wiring Diagram 55
9. Check if the AC Under voltage point is too high Reset the value if too high 3 AC Voltage Low When the mains voltage is lower than 176V the output power of the rectifiers will be derated If the power supply is constantly under voltage the main power network should be improved 1 Check the system DC output voltage and value of Over set through the monitoring module If the set value is improper correct it 2 Find out the rectifier that has caused the alarm First of all ensure that the batteries can operate normally Then switch off the AC input of all rectifiers Power on the rectifiers one by one If the over voltage protection is triggered when a certain rectifier is powered on that rectifier is the faulty one Replace the fault recitfier 4 DC Volt High 1 Check the system DC output voltage and value of Under set through the monitoring module If the set value is improper correct it 2 If the alarm is caused by mains failure check if certain loads can be disconnected to prolong the operation of the whole system 5 DC Volt Low 3 If the alarm is due to rectifier fault find out the faulty rectifier and replace it 4 Compare the total load current with the rectifier current and the former should not be bigger than the later at FC voltage otherwise partial loads must be disconnected to ensure the safe operation of the whole system Add several rectifiers to make the total rectifier current bigger than 120 of the total loa
10. Batt Shunt2 Y LLVD Enable Y BLVD Enable Y LVD Mode Voltage LLVD Volt 44 0V BLVD Volt 43 2V LLVD Time 300min BLVD Time 600min Float charge 53 5V Boost charge 56 4V Current limit 0 1C10 Over current point 0 3C10 Automatic Boost Y Cyclic Boost Y To Boost capacity 80 To Boost current 0 06C10 Constant BC Current 0 01C10 Duration of constanct BC 180min Cyclic Boost Interval 2400h Cyclic Boost Time 720min Boost Limit 1080min Battery test volt 45 2N Battery test time 300min Test end Cap 0 7C10 Scheduled Test N Planned Test1 00 00 Jan 1 Planned Test2 00 00 April15 Planned Test3 00 00 July1 Planned Test4 00 00 Oct t5 ShortTest Enable Y Alarm Current 10A ShortTest Cycle 720h ShortTest Duration 5min StableTest Enable N StableTest Current 9999A Temperature None Temperature2 None Center Temp 25 C Temp Comp 72mv C Over Temp alarm 50 C High Temp alarm 50 C Low Temp alarm oC AC voltage DC voltage Normal System operation Alarm state Battery AUTO manageme MANUAL nt mode Power FC management B mode C Temperature compensation Battery Cyclic Boost state Test Short test Scheduled test Battery1 current Battery1 remaining capacity Battery2 current Battery2 remaining capacity AC voltage System Power Cyc BC After Bat Temp Amb Temp Note 1 System information is queried in system information page 2 Press ESC at system information page you can query the serial number
11. User defined QFA AC Eis e RB1 Optional E _ o FUB1 ABCN Battery 1 SPD BLVD Contactor SPD11D j KMD1 FUB2 Battery 2 1 e gt 48V 40V Optional Figure 8 PS48300 3B 1800 XF PS48300 3B 2900 XF amp PS48600 3B 2900 XF schematic diagram PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Appendix 6 Wiring Diagram Appendix 6 Wiring Diagram Wi6 75 J409 1 wig 75 v409 2 n 7 4 9 7 3 8 a Se eS 8 r Tut m E M ere I A ale pe le nc 1 1 1 Battery 1 Battery 2 s SI S 3 3 S S 3 5 5 e e e el e el e e e d 1 1 1 1 1 1 1 LA pg Z j OFDi QFD2 QFD3 QFD4 OFDS QFD6 QFD7 48V Fub1 Fub2 uo FuD4 FUDS 2 2 2 2 2 2 2 2 2 2 2 a 35 4427 3 amp i T l l WI9 7514971 75 4428 1 wit 75 1416 1 a 75 4416 2 E To BUS E D e 1 1 1 1 1 1 EN QFD8 X FDS V QFDION DIT QFDI QFDI B 2 2 j
12. s output voltage is normal within the delay the rectifier is regarded normal otherwise the rectifier will be locked out and auto restart function will be disabled PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 33 4 7 10 System Settings Users of different password levels have different authorities 1 For the user level password 1 by default there are 2 related pages as shown below Adress 1 Set Date A Text Chinese 2004 05 01 CommMode Modem Set Time Baud 9600 17 30 30 Use VW or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save When the CommMode is modem or EEM M the CallBack Number and CallBack Num how many times should callback be made should be set CallBack Num A CallBack Number 5 K 01234567901234 CallBack Set 56789 Code1 Use Y or A to change the number and or gt to move the cursor left or right Press ENT to confirm 2 For the operator level password by default 2 or administrator level password by default 640275 you can see the following pages besides the pages above as shown below Init PWD N Init Param N System Type 48V 50A 300 NONE There will be a prompt when resetting the system Notice All Param lost ENT Continue ESC
13. 400Ah The total capacity of the battery strings connected to one battery Sount You capacity should set this parameter according to the actual battery configuration BTT Name 14 114 14 Battery Name 10 characters Name different battery types to identify them PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 27 Parameter Range Defaults Value description Batt Shunt1 Yes No Yes Select Y when a corresponding shunt is configured otherwise select N Batt Shunt2 i Yes Battery management aims at only the batteries connected to the shunt In the system type setting if the parameter Shunt is set to Y this parameter Dependent on system type will be displayed Otherwise this parameter will take the default value and is the same for both battery strings Shunt Coeff shunt coefficient 4 7 3 LVD Parameter Description 1 Function description LLVD means the monitoring module opens the LLVD contactor so that the non priority load will be powered off In this way the battery remaining capacity can sustain the priority load longer BLVD means the monitoring module opens the BLVD contactor In this way the battery will stop powering the load preventing over discharge 2 There are 3 related pages as shown below LLVD Enable Y LVD VOLTAGE A LVD TIME A BLVD Enable Y LLVD 44 0V LLVD 300min LVD Mode BLVD 43 2V BL
14. Table 4 3 Alarm type table Serial mm Default Default Related parameter Alarm Description No alarm level related relay configuration Load failure caused by overload short circuit 1 Load Fuse Alarm y ROE Critical 6 manual disconnect and alarm circuit failure 2 LVD1 Load low voltage disconnects Critical 5 LLVD enabled 3 LVD2 Battery low voltage disconnects Critical 4 BLVD enabled Charging current of battery higher than the settin F 4 Batt Curr High 9 g yg e g Observation None of Over Charging over current limit Batt Failure caused by overload short circuit a 5 Batt Fuse Alarm y AMORE Critical None manual disconnect and alarm circuit failure Includi h li h 6 Nori Fibat Statis ncluding auto boost charge cyclic boost charge NoAlarm 7 constant current test and short test 7 Batt Discharge Battery is discharging NoAlarm None Curr If the DC Power System has shunts the addition of 8 measured load current and Battery current differs NoAlarm None Discrepancy n rectifier output current noticeably Short Test Fault In short test difference in 9 Short Test Fail discharging current of two batteries is bigger than Observation None setting value 10 Batt Test Fail Battery discharging time shorter than expected Observation None Actual output voltage is different from both the l measured DC bus voltage and different from the 11 Volt Discrepanc Obs
15. Use VW or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save 3 After setting the Set DI Name and confirming it the system will prompt you to name the DI DI Name gt SPD Use Y or A to change the number and lt 4 or gt to move the cursor left or right Press ENT to confirm PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 36 Chapter 4 Use Of Monitoring Module 4 The value description of the parameter is listed below Table 4 15 Alarm setting parameter description Parameter Range Default Value description 56 names of alarm Alarm Type Select those alarm events whose levels and relate relays should be reset events Alarms of iua Critical Major different types There are different audible visual alarm modes and callback modes for Observation None have different alarm events of different levels levels and Empty The corresponding dry contact will not output alarm information different Relate upon an alarm event Relate Relay Empty No 1 8 y Ph Relays No 1 8 There will be a dry contact in the range of No 1 8 that outputs the alarm information upon an alarm event Th rresponding connecting terminals queued up in DI No No 1 8 1 e pana ki s E the order that the hardware switches are put High
16. alarm upon high level Alarm Mode High Low Low Low alarm upon low level Set according to the actual situation Effective only Set DI Name 14 8 1 Serial No of the connecting terminal for DI input to self defined When there are DI alarms this parameter shows the Di alamie alarm name you have actually defined In the system Figures or letters 10 with an AC sampling board you can define by yourself DI Name SPD at most the Dls of routes No 7 and No 8 In the system without an AC sampling board you can define all Dis lear Hi clear tlis Y N N Y Delete historical alarms Alarm Block Alarm Y N N Y The active alarms will not be sent to the host valid in EEM protocol PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 5 1 Chapter 5 Alarm Handling 37 Chapter 5 Alarm Handling This chapter describes the handling of alarms as well as the preventive maintenance of the system during system daily operation The maintenance personnel must have adequate knowledge about the power system La Note 1 The maintenance must be conducted under the guidance of related safety regulations 2 Only the trained personnel with adequate knowledge about the power system can maintain the inner part of the cabinet Handling Alarms The monitoring module alarms are classified in four types critical alarm major alarm observation and no alarm Critical alarm major alarm
17. these two types of alarms have strong impacts on the system performance Whenever these alarms are generated users are supposed to handle them immediately The alarm indicators will be on and audible indication will be given Observation when this type of alarm is raised the system maintains normal output for a while If the alarm occurs during watch time it should be handled immediately If the alarm occurs during non watch time handle it during watch time The alarm indicators will be on when observation alarm occurs No alarm if alarms are set as no alarm by the users when these alarms occur no visible or audible indication will be generated and the system works normally The handling methods of normal alarms are given in Table 5 1 Table 5 1 System setting parameter description No Alarm Handling method If the failure does not last long the battery will power the load If the cause is unknown or the failure lasts 1 Mains Failure too long a diesel generator is needed Before using the generator s power it is suggested to run the generator 5 minutes to stabilize the power output Check if the AC Over voltage point is too low Reset the value if too low A mild over voltage does not affect the system operation However the rectifier will stop operation when the mains voltage is more than 305V Therefore if the power supply is constantly over voltage the mains power network should be improved 2 AC Voltage High
18. 1 Querying Active Alarm gt user eoi t t o coe io dede ae a Oh oii peii de e e ae teo etui 19 4 5 2 Querying Alarm Tes ridad UD RRE RS 20 4 5 3 Alarm Type Table e ede aer e pt ett e eto D ps 21 4 5 4 Changing Audible Visual Alarm And Alarm Call Back Plan sse 23 4 5 5 Changing Alarm Types Of Dry Contacts nennen nnne nennen enne ns 23 4 6 Maintenance cect tee metre deine ge cite aee de fade tpe Ebene da getto tate 23 4 7 Setting System Parameters ctae dd 24 4 7 1 Parameter Settirig Method 3 nme eem ate pn rh e oe i eee i 25 47 2 Battery Selection 5 e dt a ree te ied a i 26 4 7 3 LVD Parameter Description sniva nrar a nennen nennen E a nre den nnne neris nnt 27 4 7 4 Charging Management Parameters eee eee 28 47 5 Battery Test STT oorr TO 29 4 7 6 Temperature Compensation Coefficient Paramelera see ee eee eee ee eee eee 30 47 1 ORE IO itte ce heb eme di beu d me e e 31 4 7 8 DG Settings ede ee ec dei o dete ec E d o eee ds 32 4 7 9 Rectifier Settings 2 Set ee exeat deett utet 32 4 7 10 System Setlings eec util o e CRUEL ERR EO ORI RII 33 47 11 Alarm Settings 2 A ae mide nage e b te n edd 35 Gliapter 5 Alarm Handling 3 5 5 o istius iis 37 a ii ir e ERREUR T 37 5 2 Handling Rectifier Fault 5 1 tte E ed A i ie ee a S 38 5 9 Replacing Moritoering Module 12i ct e rette Ee e tic debe mee dap De LR Udo tu tbc pee bet 4
19. 2 3 Table 2 3 AC input cable selection Specs Capacity H cable terminals 3 m AC input MCB 1 x 100A 3P or 1 x 63A 3P purs fepe The live line of AC power supply h i f Grounding busbar One M10 bolt Cable CSA x 35mm Vu to the grounding bar o Input neutral terminal Two neutral line terminals Cable CSA lt 25mm Neutral line of AC power The neutral terminal of the AC Output neutral busbar 3 x M6 bolts in the busbar output power serving other Remarks Connector equipment 9 H cable terminals The live end of the AC output power AC output MCB 1 x 16A 3P 1 x 16A 1P l cable CSA lt 25mm serving other equipment Note 1 PS48300 3B 1800 X1 amp PS48300 3B 1800 X2 PS48300 3B 2900 X1 amp PS48300 3B 2900 X2 PS48600 3B 2900 X1 amp PS48600 3B 2900 X2 have single AC input PS48300 3B 1800 X3 PS48300 3B 2900 X3 and PS48600 3B 2900 X3 have double AC inputs 2 PS48300 3B 1800 X1 PS48300 3B 2900 X1 and PS48600 3B 2900 X1 have no AC output 3 For PS48300 3B 1800 XF PS48300 3B 2900 XF and PS48600 3B 2900 XF AC distribution is determined by user requirements PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 2 3 2 3 1 2 3 2 Chapter 2 Installation Instruction Mechanical Installation Fixing The Power Cabinet The power cabinet must be installed directly onto the cement floor Follow the steps below to install it 1 Mark the specific installation position o
20. Module neutral terminal PDI Note the components in the dashed square are optional M5008 bd OFA35 r Lim 60 em oe QFA4 T2 D pad e Wr 4 6 e Rect input Rectifier 6 6 e 6 QFAn H a e AL Ea d e b QFA15 i QFA16 Note the components in the dashed square are optional User defined AC Output e f e ABC N L e 48V lov Figure 6 PS48600 3B 2900 schematic diagram PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 51 AC distribution unit Appendix 5 Schematic Diagram DC distribution unit FC Class C FUD1 A AIG e SPD OFA FUD2 A 5 Big e pR e FUD3 i 3 mainsc input P Cie e FUD4 A 4 Load LVD e FUDS A 5 A n OFD1 h S QFA2 Bag x mains input CH N2 Nt e e JX Sa LLVD Contactor l ihai Monitor Module neutral terminal PDI m e M500S LL 7 JX1 QFD3 A 8 Note the components in the dashed square are optional e QFAS gt H La ea QFD4 i
21. No possibility of explosion AC input system 3 phase 4 wire system or 3 phase 5 wire system Rated input phase voltage 220Vac Input voltage range PS48600 3B 2900 amp PS48300 3B 2900 90Vac 290Vac PS48300 3B 1800 85Vac 300Vac For double AC outputs auto switching systems 125Vac 285Vac AG input Derating from 176Vac Input AC voltage frequency 45Hz 65Hz Max input current PS48300 3B 1800 amp PS48300 3B 2900 lt 46A at 170V input PS48600 3B 2900 lt 74A at 170V input Power factor gt 0 99 Output DC voltage 42 3Vdc 57 6Vdc PS48300 3B 1800 amp PS48300 3B 2900 load current lt 200A battery Output DC current charge current lt 100A PS48600 3B 2900 load current lt 400A battery charge current lt 200A Voltage set point accuracy lt 1 Efficiency PS48600 3B 2900 amp PS48300 3B 2900 2 90 PS48300 3B 1800 2 88 DC output Noise peak peak lt 200mV 0 20MHz Weighted noise 2mV 300 3400Hz Wide frequency noise lt 100mV 3 4kHz 150kHz lt 30mV 150 kHz 30MHz Discrete noise lt 5mV 8 4 kHz 150kHz 3mV 150 kHz 200kHz 2mV 200 kHz 500kHz lt mV 0 5 MHz 30MHz AC input alarm and protection AC input over voltage alarm point Default 280 5Vac cofigurable through monitoring module AC input over voltage recovery point Default 270 5Vac 10Vac lower than the AC input over voltage alarm point AC inp
22. Power Supply System User Manual 1 3 Chapter 1 Overview 3 ll DC distribution U unit Monitoring module Rectifier 1 AC distribution L unit Figure 1 5 PS48300 3B 1800 structure System configuration The power supply system configuration is in Table 1 1 Table 1 1 Power supply system configuration Item Rectifier Monitoring module AC power distribution DC power distribution Features PS48300 3B 1800 Configuration PS48300 3B 2900 PS48600 3B 2900 Optional configuration 2 10 pieces Optional configuration 2 6 pieces Optional configuration 2 12 pieces One piece PS48300 3B 1800 X1 Y1 single AC input no AC output PS48300 3B 1800 X2 Y2 single AC input with AC output PS48300 3B 1800 X3 Y3 double AC inputs with AC output PS48300 3B 1800 XF YF single AC input double AC outputs manual switching auto switching optional AC outputs configured according to customer requirements Optional configuration 1 12 routes Standard configuration 12 routes PS48300 3B 1800 XF YF configured according to customer requirements PS48300 3B 2900 X1 Y1 single AC input no AC output PS48300 3B 2900 X2 Y2 single AC input with AC output PS48300 3B 2900 X3 Y3 double AC inputs with AC output PS48300 3B 2900 XF YF single AC input doub
23. Quit 3 For administrator level password by default 640275 you can see the following pages besides all those above as shown below Change Password Serial Code1 12345689101112 Con Alarm Voice SW Ver 1 0 1Hour Set Enable Y You can change the value of the parameter Change Password and press ENT to confirm Enter New PWD gt 000000 Input Again PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 34 Chapter 4 Use Of Monitoring Module Use Y or A to change the number and lt or gt to move the cursor left or right Press ENT to confirm You should input the same number twice to complete the setting 4 The value description of the parameters is listed below Table 4 14 System setting parameter description Parameter Range Default Value description Chinese Text English and Chinese Set according to your need Spanish The addresses of power systems that are at the same aans du i monitored office should be different MODEM Through modem and based on the Telecom protocol modes EEM M Through modem and based on the EES CommMode EEM M RS 232 RS 232 protocol RS 232 Through a transparent serial port and based on the Telecom protocol 1200bps BaudRate 2400bps 9600bps Make sure me baud rates of both the sending and 4800bps receiving parties are the same 9600bps
24. Start and stop each rectifier of the system by switching on and switching off the rectifier MCBs Check their output voltages Basic Settings When the system is put into service for the first time the parameters of monitoring module must be set based on the actual system configuration such as battery number capacity user s charge current limit and other functional requirements Only after that can the monitoring module display system operation information and control the output PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 3 Installation Testing 13 Enter the main menu gt Settings password 1 gt Battery Settings gt Batt Selection submenu Set the Mode parameter to Manual Return to the Settings menu to set the parameters in relative submenus For detailed monitoring module parameter setting method see 4 7 Setting System Parameters OK Comments The system model has been set correctly in factory before delivery check that the setting agrees with the actual system PS48300 3B 1800 48 30A 300 NONE PS48300 3B 2900 48 50A 300 NONE PS48600 3B 2900 48 50A 500 NONE For double AC outputs auto switching systems PS48300 3B 1800 XF 48 30A 300 AUTO PS48300 3B 2900 XF 48 50A 300 AUTO PS48600 3B 2900 XF 48 50A 500AUTO The battery string number set at the monitoring module should be the same as the number actually connected By default 2 Set the battery capacity
25. according to the total capacity of all the battery connected to the system Default 400Ah Configure the temperature coefficient according to the battery manufacturer s requirement Setting range 0 500mV C By default 72mV C if no temperature sensor is installed do not set this parameter Set the charge current limit according to your needs Setting range 0 1 0 25C 9 By default 0 1C40 Set the monitoring module according to the voltage suggested by the battery supplier Floating Charge FC voltage range 42V Boost Charge BC voltage Default 53 5V BC voltage range FC voltage 58V By default 56 4V For batteries that do not need BC set the BC voltage to FC voltage plus 0 1V Measure the battery voltage with a multimeter and record it Enter Main menu Maintenance password 1 gt RectTrim submenu Set the output voltage of the rectifier to the value of the battery voltage Insert the battery fuse Set the output voltage of the rectifier to 53 5V Enter the Batt Selection submenu Set the Mode parameter to Auto 3 3 Alarm Check And System Operation Status Check Alarm check Check that all functional units can trigger alarms that can be displayed on the monitoring module OK Comments Pull out one rectifier The Rect N Com Failure alarm should be triggered Insert the rectifier in The alarm should disappear Repeat the same procedures on other rect
26. and software version of the monitoring module 3 Basic parameters should be reset according to actual configuration 4 Parameters on the right side are default values Set before delivery Figure 5 Menu structure of the monitoring module 2 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Appendix 5 Schematic Diagram Appendix 5 Schematic Diagram DC distribution unit FUDI y e FUD2 i e FUD3 A FUD4 pt b FUDS i v OFD1 A QFD2 ime n FDS A QFD4 t QFD5 F e QFDS A QFD7 Aa a Le Ed QFD8 A QFD9 A QFD10 A QFD11 A QFD12 A QFD13 Pu RBI BLVD Contactor FUB1 FUB KMD1 W K UN a Load LVD 13 14 15 16 Battery LVD 17 18 Battery 1 Battery 2 AC distribution unit FC Class C Al e SPD QFA1 Big e PE mains input Cie e AG QFA2 BA mainsc input CAR N22 3 Nt 9 JX LLVD Contactor tral i Monitor
27. move the cursor left or right Press ENT to confirm afterwards 2 If setting parameter System Type does not require setting the battery shunt coefficient the second page of the basic battery settings is as follows Batt Shunt1 A Y Batt Shunt2 Y 3 If setting parameter System Type requires setting the battery shunt coefficient the second page of the basic battery settings is as follows Batt Shunt1 Yes amp Batt Shunt2 Yes Shunt coeff 500A 75mV 4 The value description of the basic battery parameters is listed below Table 4 6 Basic battery parameters descriptions Parameter Range Defaults Value description In normal situation it should be in the Auto mode which enables the monitoring module manage the whole power system automatically including Mgmt Mode Automatic FC BC switchover LLVD and BLVC In the manual mode you can do Management Auto Manual Auto operations like BC FC test and battery on off as well as enabling automatic mode battery BC time protection and capacity calculation Upon the system DC under voltage alarm system can automatically switch to the Auto mode lest wrong manual operation should damage the system Batt String number jua 2 You should set this parameter according to the actual battery configuration If of battery strings Batt Shunt is set as Y there should be batteries actually configured nated AF rated 50 5000Ah
28. way the battery remaining capacity can sustain the priority load longer The LLVD voltage is settable Referto 4 7 2 Battery Selection for setting method The factory setting is enabling LLVD and BLVD which means that if power outage lasts for a long time or the power supply system fails there might be LLVD and BLVD Users should classify the loads and connect the non priority loads to LLVD routes and connect the priority loads to BLVD routes For vital loads users can disable BLVD of these loads to insure reliability of the power supply The method of disabling BLVD is 1 Hardware disabling unplug the signal cable in J427 port of M500S monitoring module Tag the BLVD disabled label The position of M500S monitoring module and the port description are given in 2 4 2 Connecting Signal Cables 2 Software disabling set BLVD Enable item of the monitoring module to N Referto 4 7 2 Battery Selection for setting method VAN Note The advantage of enabling BLVD is protecting the batteries from over discharge when the battery voltage is low The disadvantage of enabling BLVD is that when the battery voltage drops down to a certain value all the loads including non priority loads and priority loads will be cut off due to battery disconnection The advantage of software disabling BLVD is prolonging the power supply of priority loads The disadvantage is that software disabling cannot prevent unwanted power failure due to misoperation
29. which will be different with different systems including 1 Prompt the time of next Cyclic Boost according to the battery state 2 If BC is going on the Charging will be prompted 3 If BC is disabled this row will be empty The 2 and 3 rows of the page are the temperature information detected by the temperature sensor The display will vary with different parameter settings see 4 7 for parameter setting If the temperature sensor is not connected or is faulty system will prompt invalid Meanwhile the 4 row will display Check Temp Sensor PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 19 4 4 Querying Rectifier Status 4 5 4 5 1 The rectifier information includes the rectifier serial No voltage current current limit mains situation rectifier power limit and temperature power limit 1 At any page of the system information press ENT to enter the main menu 2 Use A or V keys to select the Status sub menu in the main menu and press ENT to confirm STATUS K Rectifiers Active Alarm Alarm History 3 Use A or W to select the Rectifiers submenu as shown in the above figure Press ENT to confirm Rectifier t A Rectifier 1 A SW V1 20 53 5V 12 3A Power Used 63 PC 1RS4800 Inp On Out On Temp Derated Y PR A00 AC Volt 220V Y v SS 01051200012 Y The information of every rectifier is display
30. 0 Appendix 1 Technical Data 1 tecti eie tbe tended e s iaa Pis ec eb e deve dating 41 Appendix 2 Engineering Diagrami uou occ i eves eite ex ail rci ep Pee reta restat dee ct i E oy eels oa REL iii 44 Appendix 3 Parameter Setting Of The Monitoring Module sss sees 46 Appendix 4 Menu Structure Of The Monitoring Module sss sees sees eee ee eee eee 49 Appendix 5 Schematic Diagram 2 2 ti tere LE eec epe Rin pecado Ce edo eL de duced e een LED dE e 51 Appendix 6 Wiring Diagrams s siu ee rri pai pato pale ce 54 Appendix ZGlossaly oia ete taie deiade date e n o qe fece ie c PR Od estere gs 56 1 1 Chapter 1 Overview 1 Chapter 1 Overview This chapter introduces model description composition and configuration and features The system in this manual refers to the PS48600 3B 2900 NetSure 701 CC9 abbreviated as PS48600 3B 2900 PS48300 3B 2900 NetSure 701 C69 abbreviated as PS48300 3B 2900 and PS48300 3B 1800 NetSure 501 CA7 abbreviated as PS48300 3B 1800 power supply system Model Description Take PS48300 3B 1800 NetSure 501 CA7 power supply system as an example the model description is given in the following figures PS 48 300 3B 1800 X 1 Configuration X 1 6m height cabinet Y 2 0m height cabinet Rated output power of the rectifier 1800W Version Rated output current 300A Rated output voltage 48V Power supply syste
31. 3 Rectifier AC i I is nd the rectifier 35 Rect Derated l ectifier THE tage ids i Observation 3 internal temperature is high and high load Temperature higher or Lower than the setting of 36 Temp Alarm l Observation None P Temp inluding Ambient temp and battery Temp Battery temperature higher than the setting of Over temperature 37 BattOver Temp y S E 5 9 Major None T High Temp inluding temperature sensor fault alarm point Diaital 1 Alarm name can be defined by users Whether the 38 Rel 6 alarm is triggered at high voltage level or low No alarm 8 9 voltage level can be configured Al fi Whether the Digital7 LVD1 arm name can be de ined by users 39 Alarm alarm is triggered at high voltage level or low No alarm None voltage level can be configured Al fi Whether the Digital8 LVD2 arm name can be da ined by users 40 Alcan alarm is triggered at high voltage level or low No alarm None voltage level can be configured PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 23 4 5 4 Changing Audible Visual Alarm And Alarm Call Back Plan There are different audible visual alarms and call back modes for alarms of different levels For the products in China market the alarming mode for major alarms and critical alarms are the same Table 4 4 Different alarms and call back modes for different alarm levels Alarm level Redindicator Yell
32. 4 8 Querying System Status and 4 4 Querying Rectifier Status OK Comments The system model is PS48300 3B 1800 48 30A 300 NONE PS48300 3B 2900 48 50A 300 NONE PS48600 3B 2900 48 50A 500 NONE For double AC outputs auto switching systems PS48300 3B 1800 XF 48 30A 300 AUTO PS48300 3B 2900 XF 48 50A 300 AUTO PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 14 Chapter 3 Installation Testing OK Comments PS48600 3B 2900 XF 48 50A 500AUTO The monitoring module should display the correct AC voltage The monitoring module should be able to display the DC voltage The difference between the displayed voltage and that measured at the bus bar with should be less than 1 The monitoring module should display the battery current The difference between the displayed and measured battery current should be less than 1 Check the number of the rectifier through the monitoring module The number should be consistent with the actual number Check the voltage current current limiting point of rectifiers through the monitoring module They should agree with the actual parameters For the system configured with temperature sensor the monitoring module should be able to display the battery ambient temperature Hold the probe of the temperature sensor with hand and watch the monitoring module which should diplay the change of temperature 3 4 Final Steps OK Comme
33. 5 0V ge 40V 60V Over Voltage alarm point D Vol i l h Under under voltage 45 0V C Under Voltage alarm point must be lower than DC Low Voltage alarm point DC settin High high g gh hig 10 C 100 C 40 C High temperature alarm point parameter temperature Low low 40 C 10 C 5C EON temperature alarm point must be lower than temperature High temperature alarm point paad shirt Y None pang Set according to the system actual situation The parameter cannot be changed Shunt Coeff The parameter is invalid in the system Rect Over Volt 56V 59V 59V Rectifier over voltage alarmpoint E Default output voltage when communication Default Volt TBE BY 299 interrupted Must be lower than the Rect Over Volt Walkin Enabled Y N N The output soft start function means the rectifier ie voltage will rise from OV to the Default Volt after the Rectifier Walkin Time 8s 128s 8s ln Time parameter Rectifier input current 1A 50A 30A The monitoring module limits the rectifier input limit current within the limit value Half Speed the rectifier will regulate the fan speed Fan Speed S E Hal Half speed according to the temperature p Full Speed the fan will operate at full speed HVSD Time 50s 300s 300s Restart delay after HVSD PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 48 Appendix 3 Parameter Setting Of The Monitoring Module
34. 9 e pom QFD5 n 10 Battery LVD Co HZ o QFD6 e H nC A 11 Lal e da e QFD7 a 12 e e Rect input Rectifier e e e e RBI BLVD Contactor QFAn Hn DA banal L un i FUB1 QFA15 Battery 1 e e e QFA16 User defined AC Output FUB2 KMD1 e E Battery 2 Note the components in the dashed square are optional e e ABCN potro e e 48V ov Figure 7 PS48300 3B 1800 amp PS48300 3B 2900 schematic diagram PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 52 Appendix 5 Schematic Diagram DC distribution unit AC distribution unit FC E Class C OFA1 ne SPD EU n B1 7 PE mains mput e Ci T A2 QFA2 T can M94C5Z panais x Bg x mains input P QFA3 4 Hi E L x H Monitor Unit grom Li N1 N2 QFA4 mE La bo l 4 LLVD Contactor neutral terminal KMD2 g s QFD1 L Rect input Rectifier Optional R ES x N Battery LVD QFAn _ Hn m L 2 QFDn h QFA 7
35. Causes Handling method module alarms T3 No input output voltage Make sure there is input output voltage Run indicator off No alarm IT Assistant power source of the rectifier fails Replace the recitifier Run indicator The monitoring module performs operations No alarm i blinks upon the rectifier AC input voltage abnormal Make sure the AC input voltage is normal Fan blocked Remove the object that blocks the fan Over Ventilation path blocked at c Remove the object at the inlet or vent Yellow temperature the inlet or vent Rect Protect protection due Ambient temperature too indicator on Decrease the ambient temperature or remove the heat source Power factor compensation internal under voltage or over voltage Replace the rectifier PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 5 Alarm Handling 39 R48 1800A current imbalance gt 3 for R48 2900U current imbalance gt 5 Monitorin E Symptom Causes Handling method module alarms Check whether the rectifier communication is normal If not check whether the Yellow Load share E PENS BE DAS Current sharing imbalance communication cable is in normal connection indicator on Alarm d x If the communication is normal while the protection indicator is on replace the rectifier Yellow Rect Not i as MR Check whether the communication cable is in Me lt Rectifier communication interru
36. Class B The rectifier safety design complies with UL CE and NEBS standards The rectifier is of High power density The rectifier is hot pluggable It takes less than 1min to replace a rectifier e The rectifier has two optional over voltage protection methods hardware protection and software protection The latter one also has two optional modes lock out at the first over voltage and lock out at the second over voltage The monitoring module has perfect battery management The management functions include the LLVD optional BLVD temperature compensation auto voltage regulation stepless current limiting battery capacity calculation and on line battery test etc The monitoring module can save up to 200 pieces of historical alarm records and 10 sets of battery test data records e The power supply system is of network design Providing multiple communication ports such as RS232 modem and dry contacts which enables flexible networking and remote monitoring e The power supply system has perfect lightning protection at both AC side and DC side The power supply system has complete fault protection and fault alarm functions PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 2 1 2 2 Chapter 2 Installation Instruction 5 Chapter 2 Installation Instruction This chapter introduces installation and cable connection Before installation please read through safety regulations an
37. ESC Key Quit In the prompt page press ENT to confirm the alarm 4 At any active alarm information page press ESC repeatedly and you can return to the higher level menus 4 5 2 Querying Alarm History 1 At any system information page press ENT to enter the main menu 2 Press A or V to select the Status submenu and press ENT to confirm STATUS Rectifiers Active Alarm Alarm History PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 21 3 Use A or Y to select the Alarm History as shown in the above figure and press ENT to confirm If there is no historical alarm the prompt will be Alarm History None ALARM HISTORY None The historical alarms of the monitoring module are stored in cyclic order Up to 200 alarms will be recorded Above that the earliest alarm will be cleared automatically 1 Alarm SPD Fault 040411 20 08 30 040411 22 08 30 At the monitoring module the displayed historical alarm information includes alarm serial No alarm name and alarm start end time year month day hour minute second If it is a rectifier that raised the alarm the ID of that rectifier will be displayed 4 At any Alarm History information page press ESC repeatedly to return to the higher level menus 4 5 3 Alarm Type Table The alarm type table of the system is as follows
38. Manual Chapter 2 Installation Instruction 11 OO LINE Power Figure 2 9 Input amp output interfaces of TD 5648DC modem 1 Connect a telephone line to the LINE interface on the modem 2 Connect the POWER 12V power supply interface of the modem to the J420 terminal on board M5008 3 Connect the RS 232 DB25 female communication port of the modem to the J430 terminal DB9 male on board M500S through the communication cable 3 Modem configuration In modem mode Y should be selected for the communication parameter MODEM of the monitoring module If modem has the Automatic Answer indicator AA the indicator will turn on when modem and monitoring module are powered on In the modem mode the monitoring module will initialize modem upon power on reset or upon communication interruptions that last more than one hour Connecting dry contacts M500S monitoring module provides 3 pairs of dry contacts which are J401 J403 dry contacts shown in Figure 2 7 Peel one end of the signal cable and insert it into the J401 J403 sockets Fasten the connection by tightening the Screw on the terminal The functions of J401 J403 dry contacts are given in Table 2 5 Table 2 5 Dry contact functions 301 3 4022 IVD J401_2 DC over under voltage J403_1 BLVD 3402 3 Rector failure 34032 Note the above functions are default settings Users can change them throug
39. PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Version V1 4 Revision date November 25 2008 BOM 31011622 Emerson Network Power provides customers with technical support Users may contact the nearest Emerson local sales office or service center Copyright 2008 by Emerson Network Power Co Ltd All rights reserved The contents in this document are subject to change without notice Emerson Network Power Co Ltd Address No 1 Kefa Rd Science amp Industry Park Nanshan District 518057 Shenzhen China Homepage www emersonnetworkpower com cn E mail support emersonnetwork com cn Safety Precautions To reduce the chance of accident please read the safety precautions very carefully before operation The Caution Notice Warning Danger in this book do not represent all the safety points to be observed and are only supplement to various safety points Therefore the installation and operation personnel must be strictly trained and master the correct operations and all the safety points before actual operation When operating Emerson products the safety rules in the industry the general safety points and special safety instructions specified in this book must be strictly observed Class A Statement NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable p
40. SA selection Battery fuse rated current Max battery current Min cable CSA Max cable length allowable voltage drop 0 5V 500A 400A 95mm 2pcs or 185mm 14m 250A 160A 70mm 10m Note 1 The specs are applicable at ambient temperature of 25 C If the temperature is higher or lower than this the CSA of the cable should be increased 2 The battery cable should reach at least 90 C heat durability It is recommended to use double insulated copper core flame retardant cable as battery cable Table 2 2 DC load cable selection Load route rated Max output Min cable Max cable length volt drop Max cable CSA Max cable length volt drop current current CSA 0 5V with min CSA 0 5V with max CSA 250A 160A 50mm 9m 95mm 17m 100A 50A 25mm 14m 50mm 25m 63A 32A 16mm 7m 25mm 11m 32A 16A 16mm 14m 25mm 22m 10A 5A 6mm 17m 25mm 71m Note The specs are applicable at ambient temperature of 25 C If the temperature is higher or lower than this the CSA of the cable should be increased The MCB fuse capacity should be strictly limited so that it can function properly upon load over current The recommended MCB fuse capacity is 1 5 2 times larger than the load peak capacity The CSA of the system earth cable should be the same with that of the largest power distribution cable and not less than 35mm The recommended CSA of AC input cables are shown in Table
41. Set Date 2 000 2 099 Set the time according to the current actual time Set Time Hour min sec regardless of whether it is a leap year or not ans YN N Selecting Y can reset the user level and administrator level passwords to the defaults password When the system parameters cannot be set normally Operator and the usual resetting methods do not work you can a Init Param set the Init Param to Y and all the system initialize Y N N parameters will be restored to defaults Alarms may be parameters raised for the defaults may fail to meet the actual situation Set the parameters according to the actual situation then PS48300 3B 1800 48 30A 300 NONE y PS48300 3B 2900 Jie parameter naa been set according to the actual AONNE L F 948600 3B 2900 System Type should be set 3 dio to the actual 48 50A 500 NONE meee Operator System For double AC outputs SE Dra level or dn After this parameter is changed the monitoring above Type auto switching systems module will restart automatically and other Peep Sete ar parameters of the monitoring Mod le will be changed LE to the defaults of the corresponding system type EEE ai jM CU You should change some parameters according to POPU SOU RET the actual situation PS48600 3B 2900 XF 48 50A 500AUTO Change User Operator 7 Password Admin The password can be 6 digits long at most Con Alam 3min 10min l l Voice 1h 4h Contstant The period that an alarm sound will last 2L constant Admin
42. V H Settings AMB Temp High Alarm 40 C K AMB Temp Low Alarm 5 C H Load Shunt None Shunt Coeff None Note Wallin Eriapigg N 1 Status information can be queried only Refer to po Nakin Time 8s Figure 5 for system information Reia Rect Over Volt 59V 2 Operator level authority is compatible with user level Settings Default Volt 53 5V authority Administrator level authority is compatible Rect input cur limit 30A with operator level authority Fan Speed Half Speed 3 Parameters on the right side are default values set L HVSD Time 300s before delivery Address 1 Text Chinese Comm Mode RS232 User level BaudRate 9600bps Set Date Set Time System Init PWD N Settings Operator gt H level Init Param N PS48300 3B 1800 48 30A 300 NONE System Type PS48300 3B 2900 48 50A 300 NONE PS48600 3B 2900 48 50A 500 NONE For double AC outputs auto switching systems PS48300 3B 1800 XF 48 30A 300 AUTO PS48300 3B 2900 XF 48 50A 300 AUTO PS48600 3B 2900 XF 48 50A 500AUTO Administrator r Change Password level L Con Alarm voice Constant Figure 4 Menu structure of the monitoring module 1 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 5 0 Appendix 4 Menu Structure Of The Monitoring Module System information Battery Settings Batt Selection LVD Setting Temp Comp Mode Auto Batt String 2 Capacity 400Ah Batt Name Batt Shunt1 Y
43. VD Current sharing Description Default 44 0 0 2Vdc configurable through monitoring module Default 43 2 0 2Vdc configurable through monitoring module The rectifiers can work in parallel and share the current The unbalance is better than 3 rated output current Test current range 10 100 rated current Derate by input at 45 C For R48 1800A The rectifier can output max power of 1740W with input voltage of 176Vac 290Vac Rectifiers output 50 power with input voltage of 110Vac that is 1050W Rectifiers output 44 4 power with input voltage of 85Vac that is 800W For R48 2900U The rectifier can output max power of 2900W with input voltage of 176Vac 290Vac Rectifiers output 2096 power with input voltage of 85Vac Over voltage protection The rectifier provides over voltage hardware and software protection The hardware protection point is 59 5V 0 5V and it requires manual resetting to restore operation The software protection point is between 56V and 59V 0 5V above output voltage 59V by default and can be set through the monitoring module There are two software protection modes which can be selected through the software at the host 1 Lock out at the first over voltage Once the output voltage reaches protection point the rectifier will shut off and hold that state it requires manual resetting to restore the Rectifier operation 2 Lock out at the second ov
44. VD 600min Voltage V v Use VW or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save La Note Generally you do not need to set the LVD parameters value The defaults will do 3 The value description of the LVD parameters is listed below Table 4 7 LVD parameters description Parameter Range Default Value description LLVD Enable VN Y Select Y to enable LLVD function BLVD Enable Select Y to disable the BLVD function LLVD Mode Time voltage Voltage Select Voltage when the monitoring module detects that the battery voltage LLVD Volt 40V 60V 44 0V is lower than the prestet LL VD Volt the load will be disconnected and so is BLVD Volt 43 2V the battery when the battery voltage is lower than the preset BLVD Volt LLVD Time 300min Select Time when the discharge time reaches the preset LLVD Time the 3 1 000 min E monitoring module will disconnect the load when the discharge time reaches BEND dime BRU the preset BLVD Time it will disconnect the battery PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 28 Chapter 4 Use Of Monitoring Module 4 7 4 Charging Management Parameters 1 There are 6 related pages as shown below 53 5V A Boost 56 4V Limit 0 100010 Over 0 300C10 Y Float CONSTANTBOOST A Aut
45. VD function LLVD Mode Time voltage Voltage Disconnect load according to Time or Voltage LLVD Volt 44 0V When the monitoring module detects that the battery voltage is lower than the prestet LLVD Volt the LVD 40V 60V load will be disconnected and so is the battery when BLVD Volt 43 2V E y parameter the battery voltage is lower than the preset BLVD Volt LLVD Time 300min When the discharge time reaches the preset LLVD 3 1 000 min Time the monitoring module will disconnect the BLVD Time l 600min load when the discharge time reaches the preset BLVD Time it will disconnect the battery Float 53 5V Battery float charging voltage Boost 42V 58V 56 4V Battery boost charging votags and the Boost must be higher than the Float Limit current limit 0 1 0 25C 0 0 1045 Maximum battery charging current Over over current cat 0 3C4 1 0C44 0 300C Battery charge over current alarm point Automatic Boost Y enable the function E Yes No Y l Chald Cyclic Boost N disable the function argin ae ne Cyclic Boost Interval 48 8760h 2400h Interval between two cyclic boost chargings inet g Cyclic Boost Time 30 2880min 720min The time Cyclic Boost lasts 0 050 To Boost Current 0 06C40 To boost charging current criterion 0 080C 0 To Boost Capacity 10 99 80 To boost charging capacity criterion 0 002 0 02 EA S eae Constant BC Current C 0 01C o Beginning of constant BC current charging timing 10 Durati f Th ion that t
46. Without any special needs you only need to reset the battery group number and battery capacity and accept the defaults for other parameters PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 4 7 1 Chapter 4 Use Of Monitoring Module 25 Parameter Setting Method 1 At any system information page press ENT to enter the main menu MAINMENU K Status Maintenance Settings 2 Use A or V to select the submenu Settings and press ENT to confirm System will then prompt you to input the password Enter Password 123456 3 Press 4 or gt to select the number of password digits Enter the password digit by digit using A or Y Press ENT to confirm and enter the parameter setting submenu SETTINGS Parameter Set A Alarms Settings DC Settings Battery Settings Rect Settings AC Settings v Sys Settings Users with different password levels have different authorities See the following table Table 4 5 Different password levels and relevant different authorities Authority Default password Configuration of general parameters User s authority plus resetting system resetting password and modifying system type Operator s authority plus modifying password of all levels controling alarm sound 640275 volume browsing system parameters that can be set only through the host Administrator 4 There are two pages of Settings Shift page by us
47. ce it see Replacing rectifier fan of 5 2 Handling Rectifier Fault 11 Rect Not Respond Check if the communication between rectifier and monitoring module fails If the communication is normal reset the rectifier by pulling it out and pushing back in If the alarm persists replace the rectifier 12 Batt Over Temp 1 Check if there is battery internal fault If yes replace the fault battery 2 Check if the battery room temperature is too high If yes cool down the battery room 5 2 Handling Rectifier Fault The handling methods of R48 1800A rectifier and R48 2900U rectifier are the same Handling indicator fault The symptoms of usual rectifier faults include green indicator run indicator off yellow indicator protection indicator on yellow indicator blink red indicator fault indicator on and red indicator blink The indicators are shown in Figure 5 1 and the indicator descriptions are given in Table 5 2 DN LN j dm indicator Tin Moa R48 1800A Protection indicator Fault indicator E an indicator v4 A E Protection indicator mem o AN I Rectifier indicator Fault indicator Figure 5 1 Table 5 2 Indicator fault description to high or the inlet too close to a heat source Monitorin Symptom 3
48. d current In addition there must be at least 1 rectifier for redundancy standby Check if the MCB or fuse of the route is switched off If the MCB is open find out the fault and remove it Load Fuse Alarm R 6 Or check the voltage at the alarm fuse If the voltage is almost OV the fuse is normal Batt Fuse Alarm i Otherwise the alarm loop is faulty Please contact Emerson PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 38 Chapter 5 Alarm Handling No Alarm Handling method 1 Check if there is mains failure or the battery voltage is lower than the BLVD value or the battery 7 LVD2 discharge time is more than the BLVD Time 2 The battery is disconnected from the system manually The red LED on the rectifier will turn on 8 Rect Failure 1 Reset the rectifier by powering it off and then on again 2 If the rectifier still causes this alarm replace it Check if the mains is outside the range of 80V 295V between the AC under voltage point and 9 Rect Protect over voltage point If the power supply is constantly over under voltage the mains power network should be improved 10 Rect Fan Fails 1 Check whether the rectifier fan is still working 2 If the fan stands still pull out the rectifier to check whether the fan is blocked or not If yes clean it and push the rectifier back However if the fan still does not move after the rectifier is powered on repla
49. d then follow this instruction to carry out the installation step by step Safety Regulations Certain components in this power system carry hazardous voltage and current Always follow the instructions below 1 Only the adequately trained personnel with satisfactory knowledge of the power system can carry out the installation The most recent revision of these safety rules and local safety rules in force shall be adhered to during the installation 2 All external circuits that are below 48V and connected to the power system must comply with the requirements of SELV as defined in IEC 60950 3 Make sure that the power mains and battery to the system is cut off before any operations can be carried out within the system cabinet 4 The power cabinets shall be kept locked and placed in a locked room The key keeper should be the one responsible for the power system 5 The wiring of the power distribution cables should be arranged carefully so that the cables are kept away from the maintenance personnel Preparation Unpacking inspection The equipment should be unpacked and inspected after it arrives at the installation site The inspection shall be done by representatives of both the user and Emerson Network Power Co Ltd To inspect the equipment you should 1 Open the packing case in which the packing list is put 2 Take out the packing list 3 Check against the packing label including customer name customer address machi
50. e page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save 2 The value description of the parameters is listed below Table 4 13 DC rectifier parameter description Parameter Range Default Value description The rectifier over voltage alarm will be raised when the Rect Over vor aes BUM rectifier output voltage is higher than the Rect Over Volt The Default Volt When the communication between the rectifier and the must be lower than Default Volt 48V 58V 53 5V monitoring module is interrupted the output voltage of the the Rect Over Volt rectifier is the default voltage Walkin Enabled Y N N The output soft start function means the rectifier voltage will rise from OV to the Walkin Time 8s 128s 8s Default Volt after the Walkin Time Rectifier input rae nae ae H current limit 1A 50A 30A The monitoring module limits the rectifier input current within the limit value Fan Speed Full Speed Half Half When set to Half Speed the rectifier will regulate the fan speed according to Speed speed the temperature When set to Full Speed the fan will operate at full speed The rectifier will shut off automatically upon over voltage and restart after a certain delay to see whether it is still over voltage then That delay is set through HVSD Time 50s 300s 300s the parameter HVSD Time If the rectifier
51. e period that an alarm sound will last constant DI No No 1 8 1 we 8 corresponding connecting terminals queued up in the order that the hardware switches are put ec Alarm Mode High Low Low Alarm upon high level or upon low level Set DI Name 1 8 1 Serial No of the connecting terminal for DI input DI Name SPD Figures or letters 10 at most PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Appendix 4 Menu Structure Of The Monitoring Module 49 Appendix 4 Menu Structure Of The Monitoring Module Settings DC Voltage r EC Alam quis Type DC Current I BC Type eve AC on off Test Relate Relay DC on off Reconnect DI No AC Voltage Battery Alarms Alarm uA Curr Limit isconnect Settings Mode ode AC Derated Reconnect Ser DL Name Temp Derated L Disconnect Audible alarm Aam Clear Hist Al Alarm serial No Rect Trim Control EH LU Block Alarm Alarm level A Al Rect Limit Battery See Fi 5 arm name Settings ee Figure Alarm time r DC ON DCOR r OverVolt 280V eee AC H LowVolt 180V x Alarm serial No Rectifier AC ON Settings UnderVolt 80V pend Alarm name AC OFF Lac Input 3 phase y Start time Reset Over Vota T End time r Over Volt alarm 58 5 I Low Volt alarm 45 0V BG H Under Volt alarm 45 0
52. ed in three pages The information in the first page includes output voltage and current input output on off state and AC input voltage The information in the second page includes the states of Power Used the percentage of actual output power in rated output power and Temp Derated The information in the third page includes software version SW product code PC product reversion PR and serial number SS Press bP to scroll to the next page or to return to the last 4 Press Y or A to query other rectifier s information At most 48 pieces of rectifier s information can be displayed If the rectifier does not exist there will be no information If the rectifier communication is interrupted the information will be displayed in high light 5 At any rectifier information page press ESC repeatedly and you can return to the higher level menus Querying Alarms And Setting Alarm Plans The monitoring module can locate and record the system fault according to the collected data as well as raise audible visual alarms and output through dry contact according to the preset alarm level Meanwhile it reports the alarms to the host You can query historical alarms and active alarms through the LCD of the monitoring module Querying Active Alarm When a new alarm is raised and there is no operation on monitoring module keypad within 2 minutes the LCD of the monitoring module will prompt automatically t
53. egulations Only those who are licensed to operate high voltage and AC power can perform high voltage operations Il Tools VAN Warning In high voltage and AC operation special tools must be used No common or self carried tools should be used Ill Thunderstorm DM Danger Never operate on high voltage AC iron tower or mast in the thunderstorm In thunderstorms a strong electromagnetic field will be generated in the air Therefore the equipment should be well earthed in time to avoid damage by lightning strikes IV ESD A ALA Note ESD The static electricity generated by the human body will damage the static sensitive elements on PCBs such as large scale ICs Before touching any plug in board PCB or IC chip ESD wrist strap must be worn to prevent body static from damaging the sensitive components The other end of the ESD wrist strap must be well earthed V Short circuit AN Danger During operation never short the positive and negative poles of the DC distribution unit of the system or the non grounding pole and the earth The power system is a constant voltage DC power equipment short circuit will result in equipment burning and endanger human safety Check carefully the polarity of the cable and connection terminal when performing DC live operations As the operation space in the DC distribution unit is very tight please carefully select the operation space Never wear a watch bracelet ba
54. er it will raise the battery charge over current alarm Automatic Boost Yes No Y Select Y and BC will be conducted when conditions allow Cyclic Boost i Select Y and the monitoring module will control the system to enter Cyclic Boost Interval 48 8760h 2400h the Cyclic Boost when the FC time reaches the Cyclic Boost Interval l The battery charging voltage is the preset Boost and the time is the Cyclic Boost Time 30 2880min 720min n IG preset Cyclic Boost Time To Boost Current 0 050 0 080C 0 06C The monitoring module will control the system enter the BC state when the battery capacity decreases to the value of To Boost Capacity or To Boost Capacity 10 99 80 when the charge current reaches the To Boost Current The charge voltage will be the Boost Constant BC Current 0 002 0 02 Cio 0 01C o The system in the BC state will enter the FC state when the charge z 180min current decreases to the Constant BC Curr and after the Duration Duration of constant BO ae ceva The battery charge voltage then will be the Float To ensure safety the monitoring module will forcefully control the Boost Limit 60 2880min 1080min system to enter the FC state if during the BC state the BC time reaches the Boost Limit or abnormalities occur such as AC failure battery route faulty and rectifier communication failure etc PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Powe
55. er voltage When the output voltage reaches the software protection point the rectifier will shutdown and restart automatically after 5 seconds If the over voltage happens again within a set time default 5min Configurable through monitoring module the rectifier will shut off and hold that state It requires manual resetting to restore the operation Manual resetting Resetting can be done manually through the monitoring module or by removing the rectifier from system Output delay Output voltage can rise slowly upon rectifier start up The rise time is configurable Fan speed adjustable Rectifier fan speed can be set to half or full speed For R48 1800A Temperature below 45 C outputs full power 1 740W Temperature above 45 C there will be linear derating that is At 55 C output power is 1 450W At 65 C output power is 1 160W Temperature derating At 70 C output power is OW For R48 2900U Temperature below 45 C outputs full power 2 900W Temperature above 45 C there will be linear derating that is At 55 C output power is 2 320W At 60 C output power is 1 450W At 65 C output power is OW Conducted emission Class A EN55022 Radiated emission Immunity to EFT Level 4 EN61000 4 4 EMC Immunity to ESD Level 3 EN61000 4 2 Immunity to Surges Level 4 EN61000 4 5 Immunity to radiation Level 2 EN61000 4 3 Immunity to conduction Level 2 EN61000 4 6 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 P
56. erature and vice versa FC BattTemp Center Temp Temp Comp Upon alarms such as Rect Com Failure DC Under volt and DC Voltage High the monitoring module will not do temperature compensation to the battery FC voltage Set this parameter according to the actual battery technical parameters Over 10 C 100 C 50 C When the detected battery temperature is higher than the Over the monitoring module will raise an alarm High 10 C 100 C 50 C When the detected battery temperature is higher than the High the monitoring module will raise an alarm The High must not be higher than the Over Low 40 C 10 C 0 C The monitoring module will raise an alarm when the detected battery temperature is lower than the Low 4 7 7 AC Settings 1 The configuration interface is shown below OverVolt LowVolt UnderVolt 280V 180V 80V AC Input 3 phase Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save 2 The value description of the parameters is listed below Table 4 11 AC Setting parameter description Parameter Range Default Value description The monitoring module will raise an alarm when the The OverVolt must be higher OverVolt 50V 300V 280V AC input voltage is higher than the Ove
57. erface language is Chinese English optional Table 4 2 Description of monitoring module keypad Key Function Return to the upper level menu Enter the main menu or confirm the menu operation A and Y Shift among parallel menus For a character string these 2 keys can be used to shift among different options and P Change values at a value setting interface For a character string these 2 keys can move the cursor left or right Power On Order After the system is powered on for the first time you should set the system type according to the actual configuration The monitoring module will restart after the system type is changed In that case you should re configure those parameters whose default values are inconsistent with the actual situation Only after that can the monitoring module operate normally After configuring the system parameters you can carry out various operations directly without resetting the parameter values As for those important parameters related to battery management such as BLVD you should be fully aware of their influence upon the system before you change their values La Note For the exact meanings of the abbreviations used in LCD displayer see Appendix 7 Glossary 1 The LCD will prompt you to select a language once the monitoring module is powered on PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 16 Chapter 4 Use Of Monitoring Module E
58. ervation None panay voltaged reported by the rectifier to SCU The error is bigger than 1V DC output under 12 DC Volt Low 2 DC output voltage very low Critical 2 i voltage alarm point DC output under 13 DC Volt Low 1 DC output voltage low Critical 2 i voltage alarm point DC output over 14 DC Volt High 1 DC output voltage high Critical 2 P voltage alarm point PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 22 Chapter 4 Use Of Monitoring Module Serial m Default Default Related parameter Alarm Description K No alarm level related relay configuration DC output over 15 DC Volt High 2 DC output voltage very high Critical 2 P voltage alarm point i h ifi 16 Mains Failure All the AC input voltages from the rectifier are less Major 1 than 80V AC Voltage AC input voltage less than AC Low 2 The l AC input under 17 Observation None l Low2 default for AC Voltage Low 2 is 80Vac voltage alarm point AC input voltage lower than the setting of AC AC Vol y AC input under 18 laa Lows The default for AC Voltage Low 1 is Observation None P Low1 voltage alarm point 180Vac AC input voltage higher than the setting of AC AC input over 1 AC Voltage High DA Observation None x M 9 High The default for AC Voltage High is 280Vac voltage alarm point 20 Maintain Alarm Time to mainta
59. ew rectifier and check it for any damage from transport 2 Loosen the fixing screw of the handle of the R48 1800A rectifier with a Phillips screwdriver Pull out the faulty rectifier from the rack by grabbing its handle Be careful with the rectifier just pulled out from the system as it could be very hot due to long term operation Do not let it slip away and get damaged 3 By holding the rectifier handle push the new rectifier into the slot just vacated and make sure the connection is good After a brief delay the rectifier RUN indicator will turn on and the fan will start running 4 Check whether the new rectifier works normally You should make sure that PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 40 5 3 Chapter 5 Alarm Handling 1 The monitoring module recognizes the new rectifier 2 The new rectifier shares current with other rectifiers 3 When this new rectifier is pulled out there is a corresponding alarm and the monitoring module displays the alarm If the new rectifier passes all the above tests the replacement is a success 5 Push the handle back into the front panel to fix the rectifier with the positioning pin Fix the fixing screw of the handle of the R48 1800A rectifier with a Phillips screwdriver Replacing Monitoring Module If the monitoring module is damaged and needs replacement follow the procedures below to carry out the replacement 1 Loosen
60. f the cabinet Determine the installation position of the power cabinet in the equipment room according to Figure 2 1 Between rack side and wall Rack face gt 0 8m Maintenance Between rack C 2 0 8m back and wall 400mm 2 0 8m earance Figure 2 1 Equipment room layout 2 Drill holes By referring to Figure 2 2 determine the exact central points of the installation holes on the floor and mark them with a pencil or oil pen Use the electric drill aiguille amp 14 to dig holes depth 70mm at the marked points Clean the drilled hole of dust Put the expansion bolt into the hole and knock it with a hammer till it is totally in 82 436 o A o a a 50 300 i3 f 4 218 Figure 2 2 Installation size of the cabinet base unit mm 3 Fix the cabinet Move the cabinet to the installation position Align the installation holes on the cabinet with those dug on the floor Screw the expansion bolt down into the expansion pipe in the floor Installing Rectifiers The R48 1800A and R48 2900U rectifiers are shown in Figure 2 3 TT HI MN TEILTE TT HIT G Tx II LR AAHS 6 A R48 2900U 1 Handle Handle R48 1800A_ Fixing screw
61. h B hargi uration of constant ad 2 372p 180min e duration that the constant BC current charging BC lasts Boost Limit 60 2880min 1080min Maximum BC duration Battery test voltage 43 1V 57 9V 45 2V Monitoring module will stop the test if the battery Battery test time 5 1440min 300min voltage reaches the Battery test voltage or the Test End Cap 0 01C o 0 7C discharge time reaches Battery test time or the Battery test capacity 0 95C 3 0210 battery capacity reaches Test End Cap parameter Scheduled Test Y N N Enable or disable Scheduled Test Planned Test 1 00 00 Jan 1 Ts When the parameter Scheduled Test is set to Y the Planned Test 2 00 00 April 1 um f Month day hour l E monitoring module will test the battery according to S 00 90 ud the setting time automatically Planned Test 4 00 00 Oct 1 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Appendix 3 Parameter Setting Of The Monitoring Module 47 Item Parameter Range Factory settings Value description Alarm Current 1A 100A 10A If the battery have not discharged within the ShortTest Cycle the monitoring module will start a ShortTest Cycle 24h 8 760h 720h short test whose operation time is set by the parameter ShortTest Battery test Duration By the end of the test if the difference in parameter ShortTest Duration 1 60min 5m
62. h the monitoring module PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 12 3 1 3 2 Chapter 3 Installation Testing Chapter 3 Installation Testing This chapter introduces procedures of installation testing The corresponding safety rules shall be adhered to in the test Installation Check And Startup Before the test inform the chief manufacturer representative Only the trained electrical engineer can maintain and operate this equipment In operation the installation personnel are not allowed to wear conductive objects such as watches bracelets bangles and rings During operation parts of this equipment carry hazardous voltage Misoperation can result in severe or fatal injuries and property damage Before the test check the equipment to ensure the proper earthing Installation check must be done before testing Then the batteries can be charged for the first time Make sure that the AC input MCBs rectifier MCBs and load MCBs are switched off Make sure that all the devices are properly installed Installation check OK Comments Check all the fuse and cables Are their models correct Check the bus bar connections input and output cable connection and connection between the power system and the system grounding Check if the number and connections of the batteries are correct Check the polarity of the battery string with a voltmeter Make sure all the communication cables and ala
63. he active alarm If there are multiple alarms in the current system you can query alarms through the following steps 1 At any system information page press ENT to enter the main menu 2 Use A or Y to select the Status submenu in the main menu and press ENT to confirm STATUS K Rectifiers Active Alarm Alarm History PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 20 Chapter 4 Use Of Monitoring Module 3 Press A or V to select the Active Alarm as shown in the above figure and press ENT to confirm 1 If there is no active alarm Active Alarm None will be displayed ACTIVE ALARM None 2 If there is any alarm the display will be like the following 1 Major Alarm ACTIVE ALARM AC1 Ph A Failure 3 040412 12 30 23 The information in the active alarm information pages includes alarm serial No alarm level alarm name and time year month day hour minute and second The alarm raising time determines the sequence it is displayed with the latest alarm displayed first Use A or W to view all active alarms While querying rectifier alarms press and the rectifier ID will be displayed and the Run indicator of the corresponding rectifier will blink Rect ID K 01051200012 In the case of battery test alarm or maintenance time alarm press to display the prompt information Notice Press ENT Clear
64. ical Installation 5 1 iiri eite et e oe eset dee qe abe Pes da 7 2 3 1 Fixing The Power Gabinete i DROP HERD ER FRE REESE eas 7 2 3 2 Installing Ten 5 5 a tete AAA Re Te o e ERE den e Ud 7 24 Electrical Installation ce e erit e t sett terre t a lada 8 2 44 Gonnecting Power Gables 5 reo e DE pU Dp REN GEI RAE CRIT 8 2 4 2 Connecting Signal Cables sese eee eree ee 9 Chapter 3 Installatiorr Testing oet ee reete rte cicero ti deett ae nette tec ad ra due ere oL dua dee 12 3 1 Installation Check And Start p eicere idees i eed ce e de te decere nes 12 3 2 Basic SeN Soper aie ria i epa e eb NN bare REDE Wace rede tee ono re d 12 3 3 Alarm Check And System Operation Status Check eee eee ee 13 3 4 Firial Steps n rtr Rr a e pe COL C ER RD e e E ELE AED Y Te EE Ee EE T E E ERU ege e un 14 Chapter 4 Use Of Monitoring Module sss sese sse eee eee eee eee 15 4 1 Front Panel ce pb bb ttp uem toti aie ii eem oe des ie t i uda eue mu SUE e hoe 15 42 Power ON Order sd ducet init anes dr die Ut o ee rn esit eco do dub o det ce enis ee ie 15 4 3 Querying System Salsa at den cre tice a ie et dete Pe alee tO d eoo HE RE d EUR DUCERE 17 4 3 1 First Page Of System Information 2 5227279152252235 nba lis 17 4 3 2 Other System Information Pages sese eee eee 17 4 4 Querying Rectifier Status icu ucc certc er ice eit ce Ec sir re td 19 4 5 Querying Alarms And Setting Alarm Plans sese eee eee eee eee 19 4 5
65. ifiers Remove battery fuse 1 The Batt1 Failure alarm should be triggered Put on the fuse The alarm should be cleared Repeat the same on battery fuse 2 Switch off a load MCB connected to a load route The alarm Load Fuse N Failure should be triggered Switch on the MCB and the alarm should be cleared Repeat the same on the other load MCBs Remove all the battery input fuses Keep only one rectifier in operation Through the monitoring module adjust the rectifier FC voltage to make it lower than the alarm point The alarm DC Voltage Low should be triggered Keep the rectifiers in operation Set through the monitoring module the battery management parameter to Manual Enter the maintenance menu at the monitoring module Select Disconnect and confirm it The battery protection contactor should be open and the BLVD alarm should be displayed at the monitoring module Pull out the varistor of the AC SPD The SPD fault alarm should be triggered Insert the varistor the alarm should be cleared Note when the preceding alarms are generated the monitoring module will give alarms after approximately 3s Refer to 4 5 Querying Alarms And Setting Alarm Plans for methods of querying alarms m System operation status check There should be no alarms during normal system operation The system operation status check can be conducted through the monitoring module For the parameter query method refer to
66. in s discharge Curas of batteries is bigger than the Alarm Current the battery discharge imbalance alarm will be raised StableTest Enable Y N N Enable or disable Stable Test StableTest Current 0 9999A 9999A Constant battery discharging current in Stable Test Temperature1 Ambient Temp Measurement of the ambient temperature or battery None Battery None Temperature2 Temp temperature or no temperature measurement input Tempe Center Temp 10 C 40 C 25 C Temperature compensation center as Temp Comp 0 500mV C 72mV C Temperature compensation coefficient comperi Over 10 C 100 C 50 When the battery temperature is higher than the salon setting value the monitoring module will raise an id High 10 C 100 C 50 C alarm coefficient i The High must not be higher than the Over When the battery temperature is lower than the Low 40 C 10 C 0 C setting value the monitoring module will raise an alarm OverVolt 50V 300V 280V AC input Over voltage alarm point ACi l l i l h uem 50V 300V 180V C input low voltage alarm point must be lower than OverVolt AC Setting AC input under voltage alarm point must be lower parameter UnderVolt 50V 300V 80V E q d than LowVolt 3 phase Single Set this parameter according to the actual situation AC Input 3 phase P Phase None P The parameter cannot be changed Over over voltage 58 5V DC Over Voltage alarm point DC Low Voltage alarm point must be lower than DC Low low voltage 4
67. in system Observation None 21 Self detect Err Hardware Self detect Error No Alarm None 22 Manual Mode Battery management is in manual control mode Observation None l When system reaches settable level of total 23 High Load 9 capacity The default is 75 24 Power Major System contains Major or Critical alarm red LED Critical None 25 Power Minor System contains Observation alarm yellow LED Critical None Th ller h ion in th 26 Rectifier Lost angie fe detected SIEU Observation None number of running rectifiers 27 Multi Rect Alarm More than two rectifiers alarm Critical None The output current of one rectifier is higher than Load share S C 28 Am the certain value and higher than the average Critical None value for all rectifiers Rect Not e 29 Rectifier does not communicate with M500S Major 3 Respond 30 Rect AC Fail AC input voltage of this rectifier lower than 80V Major 3 This rectifier output voltage was higher than the 1 Rect HVSD E M 3 s petri rectfier HVSD setting and has shut down ajor Serious load sharing alarm the output current of 32 Rect Failure the rectifier is lower than 1A and the average load Critical 3 is greater than 6A Or rectifier s ID repetition AC over voltage or Rectifier PFC failure or current ACL 33 Rect Protect unbalance or Over temperature B C Low voltage obena 3 or AC phase loss or position pin failure or Inner communication fault 34 Rect Fan Fails Rectifier fan fails Major
68. ing Y or A and select the parameter by using Y or A Press ENT to confirm As shown in the above figure the monitoring module divides the parameters to be set into 6 kinds alarms parameter battery parameter AC parameter DC parameter rectifier parameter and system parameter Among which the battery parameters are divided into 5 kinds basic BLVD charging management battery test temperature coefficient and they are displayed in two pages as shown below BATTERY SETTING BATTERY SETTING A Batt Selection K Batt Test LVD Setting Temp Comp Charge V What follows is the description of the parameter functions and values by dividing them into 5 small categories and 5 big categories PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 26 Chapter 4 Use Of Monitoring Mo 4 7 2 Battery Selection dule 1 The first page of the Battery Selection is shown below Mode Manual Batt String 2 Capacity 300Ah Batt Name 1 Y Use Y or A to select the page and the parameter to be set and lt or gt to select the proper value for the parameter Press ENT to confirm After setting the Battery Type the following prompt will appear asking you to name a certain type of battery for the sake of identifying them Battery Name K Batti To name a rectifier you can use A or V to change the number and lt or gt to
69. irements PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 46 Appendix 3 Parameter Setting Of The Monitoring Module Appendix 3 Parameter Setting Of The Monitoring Module This chapter gives the description of the monitoring module parameter setting The detailed information of parameter setting and operating method are given in Chapter 4 Use Of Monitoring Module Refer to 4 7 11 Alarm Settings for the alarm setting method Table 3 Parameter setting of the monitoring module Item Parameter Range Factory settings Value description M M h Auto M r gmt Mode Auto Manual Auto Choose Auto management mode or Manua Management mode management mode B i f at Sting number o 0 4 2 Configure according to actual situation battery strings Basic Rated AH rated The total capacity of the battery strings connected to battery capacity 50 5000Ah 400Ah one battery shunt You should set this parameter parameter dod according to the actual battery configuration BTT Name 14 114 14 Battery Name 10 characters Name different types of batteries for identification Batt Shunt1 Yos No Yes Select Y in this system Battery management aims Batt Shunt2 i Yes at only the batteries connected to the shunt LLVD Enable VN Y Select Y to enable LLVD function BLVD Enable l Y Select Y to disable the BL
70. istrator Serial The production serial No of the monitoring module This parameter cannot be changed SW Ver The software version No of the monitoring module This parameter cannot be changed Reflecting the jumper status of a hardware switch within the monitoring module If this parameter Set Enable is set to N you are not allowed to use the jumper nor change any parameter except the battery management mode The maintenance over the monitoring module will not be affected 5 The model description is shown below PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 35 48V 30A 300 MAN AC input switchover AUTO MAN NONE System shunt coefficient 100 300 500 SET Rectifier rated output current 15A 30A 50A 75A 100A Rectifier rated output voltage 48V 24V La Note Monitoring module M500S can monitor multiple power systems made by Emerson If the system type is not set correctly unpredictable faults may occur 4 7 11 Alarm Settings 1 The first page of the setting interface is show below ALARM SETTINGS K Alarm Type Alarm Mode Alarm Control There are 3 submenus Use Y or A to select one and use ENT to confirm 2 The three submenus are shown below Alarm Type Alarm Mode Clear Hist Alarm Alarm Block DI No 1 N Level Major Mode HIGH Block Alarm Relate Relay 1 Set DI Name 2 N
71. le AC outputs manual switching auto switching optional AC outputs configured according to customer requirements Optional configuration 1 12 routes Standard configuration 12 routes PS48300 3B 2900 XF YF configured according to customer requirements Optional parts Modem and temperature sensor PS48600 3B 2900 X1 Y1 single AC input no AC output PS48600 3B 2900 X2 Y2 single AC input with AC output PS48600 3B 2900 X3 Y3 double AC inputs with AC output PS48600 3B 2900 XF YF single AC input double AC outputs manual switching auto switching optional AC outputs configured according to customer requirements Optional configuration 1 18 routes Standard configuration 18 routes PS48600 3B 2900 XF YF configured according to customer requirements The rectifier uses the active Power Factor Compensation PFC technology raising the power factor to 0 99 e The power supply system has wide AC input voltage range 85V 300V for manual switching PS48300 3B 1800 and 90V 290V for manual switching PS48600 3B 2900 amp PS48300 3B 2900 The rectifier uses soft switching technology raising the efficiency to 91 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 4 Chapter 1 Overview The rectifier has ultra low radiation With advanced EMC design the rectifier meets international standards such as CE and NEBS Both the conducted and radiated interference reach
72. leakage current not bigger than 10mA MTBF 200 000hr 600 W x 400 D x 1600 H Dimensions Cet 600 W x 400 D x 2000 H mm T R48 1800A 87 9 H x 85 3 W x 272 D R48 2900U 132 5 H x 88 W x 287 D Cabinet including P 48300 3B 1800 amp PS48300 3B 2900 x 95 ifi PS48600 3B 2900 1 Weight kg rectifiers S48600 3B 2900 x 105 annie R48 1800A lt 2 0 R48 2900U x 3 5 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 44 Appendix 2 Engineering Diagram Appendix 2 Engineering Diagram E 128 gt 161 0 172 0 G8 6 Deseos s bO a a o e ee o o o oc 391 0 a PS48600 3B 2900 X1 b PS48600 3B 2900 Y1 Figure 1 PS48600 3B 2900 engineering diagram unit mm O SS 6 Gcsesea DI Al e a o e aee e e os a PS48300 3B 2900 X1 b PS48300 3B 2900 Y1 Figure 2 PS48300 3B 2900 engineering diagram unit mm PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Appendix 2 Engineering Diagram 45 8 8 8 8595595 OE e s n e ee Pe o c a PS48300 3B 1800 X1 b PS48300 3B 1800 Y1 Figure 3 PS48300 3B 1800 engineering diagram unit mm Table2 Input and output connector specs Connector Remarks Capacly H cable terminals 3 T AC input MCB 1 x 100A 3P or 1 x 63A 3P CREATA The live line of AC power supply h ing bar of th Gro
73. m Figure 1 1 Model description 1 NetSure 501 C A 7 Version The number of the rectifier in the typical power supply system If the number ranges between 0 9 the character is represented by a number If the number is larger than 9 the character is represented by a letter for example A represents the number 10 B represents the number 11 and so on A 10 C 12 Region C China Output power of the rectifier 501 1800W 701 2900W Brand name of the power supply system Figure 1 2 Model description 2 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 2 Chapter 1 Overview 1 2 Composition And Configuration System composition The system consists of DC distribution units AC distribution units rectifiers and monitoring module The AC distribution unit is in the underpart and the DC distribution unit is in the upper part The rectifier model is R48 1800A or R48 2900U and the monitoring module model is M5008 The internal structure of the system is shown in Figure 1 8 to Figure 1 5 DC distribution unit Monitoring module Rectifier AC distribution unit Figure 1 3 PS48300 3B 2900 structure O DC distribution unit Monitoring module Rectifier AC distribution unit Figure 1 4 PS48600 3B 2900 structure PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900
74. mMode Communication Mode CurrLimit Current Limit CycBC Cyclic Boost Charging Con Alarm Voice Control Alarm Voice Hist Alarm Historical alarm HVSD High Voltage Shutdown InitParam Initialize Parameters InitPWD Initialize Password LLVD Load Low Voltage Disconnection LVD Low Voltage Disconnection MCB Miniature Circuit Breaker Ph A Phase A PWD Password Rect Rectifier Shunt coeff Shunt Coefficient SPD Surge Protection Device SW Version Software Version Sys System Temp Temperature Temp Comp Temperature Compensation Volt Voltage PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual
75. meter Range Default Value description Over 58 5V The DC Over Voltage alarm will be raised when the system over voltage l DC output voltage is higher than the value of Over The values of these Low 40V 60V 45 0V The DC low voltage alarm will be raised when the system three parameters low voltage l DC output voltage is lower than the value of Low should be Over gt Under 45 0V The DC under voltage alarm will be raised when the system Low Under under voltage l DC output voltage is lower than the value of Under High high The high temperature alarm will be raised when the detected The value of 10 C 100 C 40 C c HT iens PI temperature ambient temperature is higher than the value of High parameter High must be higher than Low low The low temperature alarm will be raised when the detected 9 40 C 10 5 C EM that of parameter temperature ambient temperature is lower than the value of Low Low Load shunt Y None None Set according to the system actual situation Shunt Coeff Dependent on system type In the system with a load shunt this parameter can be set only when the parameter Shunt as a system type is set to Set 4 7 9 Rectifier Settings 1 There are three related pages as shown below Rect Over Volt 59 0V Default Volt 42 0V RECT WALK IN A Fan Speed A Enabled Full Speed Time 8s HVSD Time CurrinLim 30A Y 300s v Use Y or A to select on
76. n no keypad operation for 8 minutes the monitoring module will return to the first system information page The time of that return will be recorded automatically and can be queried through the host 4 3 2 Other System Information Pages The system information is shown in many pages The default page of the monitoring module after the system power on is the system information first page You can press A or W to scroll up or down to view more operation information as shown in the following page Battery information page Batt1 50A A Remain 60 Batt2 50A Remain 60 V 1 Battery 1 battery 2 They represent respectively the current of the battery that battery shunt 1 and shunt 2 is connected to If the Shunt Coeff of a certain battery group is set to No this situation will be reflected at the battery information page by Not connected and no actual capacity will be displayed 2 Actual battery capacity The monitoring module can approximately calculate the remaining battery capacity in real time Through configuration at the host the remaining battery capacity can be displayed in the mode of percentage remaining Ah or remaining time etc The default is the percentage During the normal BC FC management the monitoring module regards the rated capacity as the capacity that each battery group can reach When the battery discharges the monitoring module will calculate the battery remaining capacity acco
77. ne No total amount case No contract No Unpacking and inspection After opening the packing case check the goods one by one according to the goods list on the packing label The checking should include 1 The number of the packing cases and the serial number marked on them 2 The correctness of the equipment packing according to the packing list 3 The number and model of the accessories according to the accessory list 4 The completeness of the equipment set according to the system configuration 5 The condition of the goods through visual inspection For example check the cabinet for any damage and condensation Shake the rectifier module gently to see if any component or connection has loosened during transportation Cables The cable design should meet relevant industry standards It is recommended to use the RVVZ cables as AC cables The cable should reach at least 70 C temperature durability With cable length shorter than 30 meters the Cross Sectional Area CSA calculation should be based on the current density of 2 5A mm The suggested CSA value is not less than 25mm PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter2 Installation Instruction The CSA of DC cable depends on the current flowing through the cable and the allowable voltage drop Select the battery cable CSA according to Table 2 1 Select the DC load cable CSA according to Table 2 2 Table 2 1 Battery cable C
78. ngle ring or other conductive objects during operation Insulated tools must be used In live operation keep the arm muscle tense so that when tool connection is loosened the free movement of the human body and tool is reduced to a minimum Battery DM Danger Before any operation on battery read carefully the safety precautions for battery transportation and the correct battery connection method Non standard operation on the battery will cause danger In operation precautions should be taken to prevent battery short circuit and overflow of electrolyte The overflow of electrolyte will erode the metal objects and PCBs thus causing equipment damage and short circuit of PCBs Before any operation on battery pay attention to the following points Remove the watch bracelet bangle ring and other metal objects on the wrist Use special insulated tools Use eye protection device and take preventive measures Wear rubber gloves and apron to guard against electrolyte overflow In battery transportation the electrode of the battery should always be kept facing upward Never put the battery upside down or slanted LLVD And BLVD The power supply system has battery low voltage disconnection BLVD function and load low voltage disconnection LLVD function LLVD means when the mains fail and batteries supply power the monitoring module cuts the non priority load off when the battery voltage drops down to below 44 0V In this
79. nglish English You can use lt gt A or Y to select the language you want and press ENT to confirm 2 The monitoring module will prompt you to wait and start initialization Waiting 3 The first system information page appears 2004 5 12 A 53 5V 125A System No Alarm Auto BC v The system information is shown in many pages You can repeatedly press Y to view other system information pages in a cycle 4 At any system information page press ESC to enter the help page which displays software version SW product code PC product reversion PR and serial number SS SW V1 20 PC 1M502D PR A00 SS 01051200012 5 At any system information page press ENT to enter the MAIN MENU page which contains 3 sub menus Status Maintenance and Settings MAINMENU K Status Maintenance Settings You can press A or V repeatedly to select a sub menu and press ENT to enter the sub menu Press ESC to return to the menu of higher level 1 Status Including rectifier information active alarm information and alarm history information 2 Maintenance The maintenance operation can be conducted only when the battery management mode is set to Manual The maintenance includes battery FC BC and test load power off on battery power off on and rectifier voltage trimming current limit switch control and resetting 3 Setti
80. ngs Including the setting of alarm parameter battery parameter AC DC parameter rectifier parameter and system parameter PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 17 4 3 Querying System Status 4 3 1 First Page Of System Information 1 At the main menu page press ESC to return to the first system information page 2 If no operation is conducted on the monitoring module keypad for 8 minutes the LCD will return to the first system information page and shut down the back light to protect the screen Pressing any key will turn on the back light The first system information page contains the major system operation information including date time busbar voltage total load current system operation state normal or alarm battery management mode AUTO or MANUAL and battery state Among which the battery state include FC temperature compensation BC Cyclic Boost test short test and scheduled test The current time are displayed in two pages shifting at the interval of 2s One page shows year month and date the other shows hour minute and second The year is displayed with four digits other time units are in two digits 2004 5 12 A 12 20 30 A 53 5V 125A 53 5V 125A System No Alarm System No Alarm Auto BC v Auto BC v Ca Note 1 At this page you may use lt 4 and to adjust the LCD contrast 7 level 2 If there has bee
81. nts Make sure that materials irrelevant to the equipment have been all removed Fill in the installation report and hand it over to the user Fill in the parameter table at the cabinet door If any defect is found in this equipment inform the personnel responsible for the contract If repairing is needed please fill in the FAILURE REPORT and send the report together with the defective unit to the repairing center for fault analysis PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 4 1 4 2 Chapter 4 Use Of Monitoring Module 15 Chapter 4 Use Of Monitoring Module Front Panel There are backlit LCD display functional keypad indicators and positioning pin on the front panel of M500S monitoring module as shown in the following figure LCD Run indicator 4 amp 5 o A Ese Functional keys Alarm indicator 4 IA EVA Critical alarm indicator 4 5 lt ENT Figure 4 1 Front panel of M500S monitoring module Description of the indicators on the front panel is in the following table Table 4 1 Monitoring module indicator description Manaage Fausto Fun green No operation power supply Alarm yellow There are observation alarms Critical alarm red Off eee There are major or critical alarm M500S monitoring module uses a 128 x 64 LCD a keypad with 6 keys The int
82. omatic Boost A Y Cyclic Boost Y CYCLIC BOOST A TO BOOST A Current 80 Capacity 0 06C10 v BOOSTLIMIT A Current 0 01C10 Duration 180min v Interval Duration 400 h 300min v Time 300min Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save Ca Note Generally you do not need to set the management value The defaults will do 2 The charging management parameter value description is listed below Table 4 8 Charging management parameter value description Parameter Range Default Value description Float 53 5V In the FC state all rectifiers output l 42V 58V voltage according to the set Float The Boost must be higher In the BC state all rectifiers output than the Float Boost 56 4V y Z 3 voltage according to the set Boost When the monitoring module detects that the battery charging current is higher than the Limit it will control the current of the rectifiers through Limit current limit 0 1 0 25C4 0 1C 0 which it can limit the battery charging current C is the battery rated capacity generally set to 10 20 of the rated capacity of one battery string Over over current point 0 3C4 1 0C 0 300 when the monitoring modue detects that the battery charging current is higher than the Ov
83. or power supply system failure The advantage of hardware disabling BLVD is preventing unwanted power failure due to misoperation or power supply system failure and ensuring the continuity of vital loads power supply Others I Sharp object VAN Warning When moving equipment by hand protective gloves should be worn to avoid injury by sharp object Il Cable connection AN Note Please verify the compliance of the cable and cable label with the actual installation prior to cable connection lll Binding the signal lines VAN Note The signal lines should be bound separately from heavy current and high voltage lines with binding interval of at least 150mm Note VAN Note To preserve the environment the busbar of the power supply system may use tinning technique or passivation technique The busbar may become dark due to long term operation which does not influence the performance or use of the system Contents Chapter 1 OVervIGW eret dee etti e HU sen dup ie o Hr pg eod eei t dva Pene 1 1 1 Model DescriptlOri s oe e ce eee Abed eh rn Yep P rre EIE Vae Ce ein LEY Er ee ede EY YET Pe AeA 1 1 2 Gomposition And Configuration x ni eti ad 2 1 39 FeatUres E AMEN EDAM EDD EE 3 Chapter 2 Installation Instruction 2 ici e ttem oreet ia e oe eto hereto epe Dette secet 5 2 4 Safety Regulations viril da ite cease Eee n tpe Eee dba 5 2 2 PreparatlOn edet tatem A 5 2 3 Mechan
84. ow indicator Call back Callback No can be st NN o NA Therefore changing the alarm level of different alarms may change their audible visual alarm mode and call back plan too Callback No can be se Pressing any key on the monitoring module can silence the alarm sound The sound will disappear and alarm indicator will be off when all alarms are cleared You can configure how long an alarm sound will last or choose to make no alarm sound For details see 4 7 11 Alarms Settings 4 5 5 Changing Alarm Types Of Dry Contacts 4 6 As one of the alarm type parameter Related Relay refers to the serial No of the dry contract corresponding to the alarm type whose value is either 1 8 or None None means there is no corresponding dry contact For details see Alarm Settings Maintenance Ea Note 1 This operation can be conducted only when the battery management is set to Manual 2 Be careful BLVD operations may result in power interruption 1 At any information page press ENT to enter the main menu 2 Press Y to select the Maintenance menu You cannot enter the system Maintenance menu if the Battery Management is set to Auto 3 Press ENT and input the correct operation password Press ENT again to enter the Maintenance menu Enter Password 123456 To input the password use A or Y to modify numbers and use lt or gt to move the cur
85. ower Supply System User Manual Appendix 1 Technical Data 43 Parameter category Parameter Description The AC input side can withstand five times of simulated lightning Lightning protection features voltage of 5kV at 10 700us for the positive and negative polarities respectively It can withstand five times of simulated lightning surge At AC side current of 20kA at 8 20us for the positive and negative polarities respectively The test interval is not smaller than 1 minute It can also withstand one event of simulated lightning surge current of 40kA at 8 20us The DC side can withstand one event of simulated lightning current of At DC side 9 10kA at 8 20us Others Mechanical Acoustic noise lt 55dB A When the ambient temperature is lower than25 C Insulation resistance At temperature of 15 C 35 C and relative humidity not bigger than 90 RH apply a test voltage of 500Vac The insulation resistances between AC circuit and earth DC circuit and earth and AC and DC circuits are all not less than 10MQ Insulation strength Remove the SPD monitoring module and rectifiers from the system before the test AC circuit to earth 50Hz 2 500Vac DC circuit to earth 50Hz 1 000Vac Assistant circuit not directly connected to the host circuit 50Hz 500Vac AC to DC circuits 50Hz 3 000Vac For all the three tests above there should be no breakdown or flashover within 1min with
86. pted indicator blinks Respond normal connection m Reset the rectifier If the protection is triggered Rect HVSD Rectifier over voltage E S a d again replace the rectifier Two or more recitifiers have the same ID E Contact Emerson for maintenance number Red indictor on Check whether the rectifier communication is Rect Failure Serious current sharing imbalance for normal If not check whether the communication cable is in normal connection If the communication is normal while the protection indicator is on replace the rectifier Red indicator blinks Rect Fan Fails Fan fault Replace the fan Replacing rectifier fan If the rectifier fan is faulty and does not work it should be replaced See the following procedures 1 Use a cross screwdriver to remove the 3 screws from the fixing holes and pull out the front panel Take R48 1800A rectifier as an example the illustration is shown in Figure 5 2 2 Unplug the power cable of the fan and remove the fan 3 Install a new fan 4 Plug the fan power cable 5 Put the front panel back and fasten it with the 3 screws Replacing rectifier Fan Front panel Figure 5 2 Disassembling the front panel Fixing screw of the panel Except replacing the fan it is recommended not to repair any other parts of the rectifier When faulty the rectifier should be replaced not repaired See the following procedures to replace the rectifier 1 Take a n
87. r Supply System User Manual Chapter 4 Use Of Monitoring Module 29 3 The BC FC switchover diagram is shown below FC time longer than Scheduled BC Interval Battery charge current bigger than To BC Current Battery capacity smaller than To BC Capacity Charge current Constant BC M fine smaller than ij ul n p Constant Constant BC BC Curr BC time longer than BC LVD Time Abnormal situation such as AC failure battery route faulty and rectifier communication failure etc BC time longer than Cyclic BC time Figure 4 2 BC FC switchover diagram 4 7 5 Battery Test Parameters 1 There are seven related pages as shown below BATTERY TEST Test End Cap Voltage 45 2 V 0 700 C10 Time 300 min Planed Test v N Planed Test Planed Test3 01 02 12Hr 07 02 12Hr Planed Test 2 Planed Test4 04 02 12Hr 07 02 12Hr SHORTTEST A SHORT TEST STABLE TEST Enable Y Cycle 300h Enable Y Alarm Current Duration Current 10A 5 min 9999 A Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 30 Chapter 4 Use Of Monitoring Module 2 The value description of the parameters is listed below Table 4 9 Battery test parameters description
88. rVolt than the LowVolt To avoid alrm The monitoring module will raise an alarm when the disorder it is suggested to use LowVolt 50V 300V 180V LAE p id AC input voltage is lower than the LowVolt the default values The monitoring module will raise an alarm when the AC voltage of an operating route is lower than the The UnderVolt must be lower UnderVolt 50V 300V 80V UnderVolt but there will be no alarm when the AC Z n than the LowVolt voltage of the standby route is lower than the UnderVolt Set this parameter according to the actual situation In a system with an AC sampling 3 phase Single nm E Ac AC Input phase None 3 phase board you can only select Single Phase or 3 phase in a system without an AC 7 sampling board you can select only None PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 32 Chapter 4 Use Of Monitoring Module 4 7 8 DC Settings 1 There are three related pages as shown below DC VOLT ALARM Over Low Under 58 5V 45 0V 45 0V AMB TEMP ALARMA Load Shunt A High 50 C None Low UC Shunt Coeff 500A 75mV Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save 2 The value description of the parameters is listed below Table 4 12 DC setting parameter description Para
89. rding to the discharge current discharge time and the preset battery discharge curve When the battery is being charged the monitoring module will calculate the real time battery capacity according to the detected charge current charge time and preset battery charge efficiency If the calculated battery remaining capacity is PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 18 Chapter 4 Use Of Monitoring Module higher than the rated capacity the monitoring module will automatically change the calculated battery remaining capacity to the rated capacity AC information page 1 If the power system is a 3 phase input system with manual switchover between 2 AC inputs the voltage of the three phases will be displayed AC A Phase A 221V Phase B 225V Phase C 223V V 2 If the power system is a 1 phase input system with manual switchover between 2 AC inputs the single phase voltage will be displayed AC Single 221V 3 If there is no AC sampling board in the power system the LCD will display the max and min AC input voltages of all rectifiers Rect AC Volt A Max 230V Min 220V BC prompt and temperature information page System Power A Bat Temp A 2396 25 C Cyc BC After Amb Temp 55h Y 5 v If the monitoring module bans BC and no temperature sensor is configured this page will not be displayed The first line of the information page displays the BC prompts
90. rm cables are connected to M500S Check that the temperature sensor if any has been installed lu e Startup preparations oK Comments Make sure that all the MCB are switched off and all the fuses are removed Measure the AC input voltage Make sure the input voltage is within the allowable range Umin __V Check that the battery string circuit is not closed Connect the disconnected batteries to the battery string circuit z Measure with a voltmeter across the connection points of each battery and make sure that the polarity is z Umin V right For a lead acid battery with 24 cells the voltmeter should read 2 0 2 1V cell or 48 51 V battery If the voltage of certain cell is lower than 2 0V that cell must be replaced Check with an ohmmeter that there is no short circuit between the positive amp negative distribution bus bars or between the positive amp negative battery poles Note Pull out all modules before the check and restore them after the check Startup OK Comments Switch on the system AC input MCB Switch on one rectifier MCB The green LED on the rectifier will be on and the fan will start running after a certain delay The monitoring module will show that the power supply voltage is 53 5V Check the system voltage and busbar polarity with a voltmeter The voltage difference between the measured value and displayed value should be less than 0 3V
91. rotection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at this own expense Electrical Safety Hazardous voltage DM Danger Some components of the power system carry hazardous voltage in operation Direct contact or indirect contact through moist objects with these components will result in fatal injury Safety rules in the industry must be observed when installing the power system The installation personnel must be licensed to operate high voltage and AC power In operation the installation personnel are not allowed to wear conductive objects such as watches bracelets bangles and rings When finding the water or moisture on the cabinet turn off the power immediately In moist environment precautions must be taken to keep moisture out of the power system Prohibit warning label must be attached to the switches and buttons that are not permitted to operate during installation DM Danger High voltage operation may cause fire and electric shock The connection and wiring of AC cables must be in compliance with the local rules and r
92. sor After the input press ENT to confirm If the password is incorrect system will prompt password incorrect La Note You can choose to enter the Maintenance menu by using either the user operator or administrator password for in this menu all users have the same authority PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 24 4 7 Chapter 4 Use Of Monitoring Module 4 Press A or W to scroll to the operation page you need There are two pages MAINTENANCE RectTrim 53 5V Start BC RectLimit 11096 Batt Reconnect Recti DC On Load Disconnect V ID01234567 5 Press and gt to select the needed action Start The options include FC BC and Test If system is not configured with any battery the control would be invalid If there is AC power off alarm or the busbar voltage is too low the BC and battery test control will not be executed by the system No battery test control can be conducted when the rectifier communication is interrupted Finally after the battery test the battery management mode will be changed from Manual to Auto automatically Battery The options include Reconnect and Disconnect If there is no battery or there is a battery alarm the battery operations will be invalid Load The options include Reconnect and Disconnect The following maintenance over the rectifier can be conducted onl
93. t 4 00 00 Oct 1 Alarm Current 1A 100A 10A If the battery have not discharged within the ShortTest Cycle the ShortTest Cycle 24h 8 760h 720h monitoring module will start a short test whose operation time is set by the parameter ShortTest Duration By the end of the test if the difference in the S discharge currents of batteries is bigger than the Alarm Current the battery ShortTest Duration 1 60min zu discharge imbalance alarm will be raised This alarm will automatically end after 5min of delay Also you can end it by confirming it StableTest Enable Y N N The stable test is conducted with constant battery current whose value is set through the parameter StableTest Current If the parameter StableTest StableTest Current 0 9999A 9999A Enable is set to Y and the test will be started once the battery satisfies the test condition 3 The schematic diagram of the test function is shown below Test End Voltage Figure 4 3 Schematic diagram of the test function 4 7 6 Temperature Compensation Coefficient Parameters 1 The first page of the setting interface is shown below Temp 1 Ambient Temp 2 Battery 2 If the Temperature1 or Temperature2 is set to Battery Temp you need to set the following parameters Center Temp A 25 C Temp Comp 70mV C Str Y Use Y or A to select one page or one of the parame
94. tching on this port gets the BLVD contactor controlled by the monitoring module Refer to 4 7 2 Battery Selection for the method of controlling BLVD contactor 999999 J430 Providing modem with the 12V power EE EE EIER aces eon een Connecting temperature sensor cable The temperature sensor cable is an optional accessory Operating voltage 5V Measurement range 5 C 100 C Measurement precision 6 2 C Installation procedures 1 Connect the 3 core plug of the temperature sensor cable to the J417 or J418 socket on M500S 2 Put the temperature probe in the battery room where best represents the ambient temperature of the battery Do not connect it to other heat generating equipment Installing modem Modem is an optional accessory suitable for those who have purchased the modem remote monitoring system The following is an introduction to the specific modem installation position and connection taking e TEK TD 5648DC modem for example 1 Fastening the modem The position for placing Modem is shown in Figure 2 9 Modem M500S monitoring module p SNA Figure 2 8 Position for placing modem 2 Connecting modem with M500S Connect the modem with M500S monitoring module through the interfaces on board M500S The input and output interfaces of TD 5648DC modem are shown in Figure 2 10 PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User
95. ters and lt or gt to select the parameter value Press ENT to confirm and save PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Over High Low BATT TEMP ALARMA 70 C 50 C 0 C EDS Rectifier output is reached Batter 7 Manually Voltage lower than Battery Test End Cap is y Scheduled start battery voltage discharges reached Auto management Rectifier hot standby Test End Time is reached Chapter 4 Use Of Monitoring Module 31 3 The value description of the parameters is listed below Table 4 10 Temperature compensation coefficient parameters description Parameter Range Default Value description Temperature1 Temperature2 Ambient Temp None Battery Temp None The Ambient Temp and Battery Temp refer to the measurement of the ambient or battery temperature sensor at the local power system None means there is no measurement input You should set this parameter according to the actual situation The temperature measurement data will be displayed in the system operation information Screen When Temperature1 or Temperature 2 is set to Battery Temp Center Temp Temp Comp 10 C 40 C 0 500mV C 25 C 72mV C Batteries are sensitive to temperature To ensure battery s capacity and life its FC voltage should change together with the temperature lower FC voltage for higher temp
96. the three fixing screws of the cover plate Unplug the signal cables of the monitoring module Loosen the six fixing screws of the PCB board Remove the PC plate and the PCB board as shown in Figure 5 3 2 Replace the PCB board and fix it with screws Connect the signal cables to the monitoring module Install the PC plate Fix the cover plate uu Cover plate Fixing screw PC plate PCB board E o d 7 y gt T INEA Front panel Figure 5 3 Replacing monitoring module 3 Enter the main menu gt Settings password 2 gt Sys Settings submenu Check that the system type is the same as the power supply system PS48300 3B 1800 48 30A 300 NONE PS48300 3B 2900 48 50A 300 NONE PS48600 3B 2900 48 50A 500 NONE For double AC outputs auto switching systems PS48300 3B 1800 XF 48 30A 300 AUTO PS48300 3B 2900 XF 48 50A 300 AUTO PS48600 3B 2900 XF 48 50A 500AUTO Set other parameters according to 3 2 Basic Settings PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual Appendix 1 Technical Data 41 Appendix 1 Technical Data Table 1 Technical data parameter Parameter Description category Operating temperature 5 C 40 C Storage temperature 40 C 70 C Environmental Relative humidity 5 RH 95 RH Altitude lt 2 000m derating is necessary above 2 000m Others No conductive dust or erosive gases
97. unding busbar One M10 bolt Cable CSA lt 35mm o ue HSG ROL OL ie AC Power distribution Input neutral terminal Two neutral line terminals Cable CSA lt 25mm Neutral line of AC power The neutral terminal of the AC output Output neutral busbar 3 x M6 bolts in the busbar 2 power serving other equipment 4 H cable terminals The live terminal of the AC output AC output MCB 1 x 16A 3P 1 x 16A 1P E cable CSA lt 25mm power serving other equipment Positive bus bar 2 x M10 for battery connection 4 x M8 14 x M6 PS48300 3B 1800 amp PS48300 3B 2900 2 x 250A NT1 FUSE PS48600 3B 2900 2 x 500A Battery fuse NT2 FUSE Fuse bolt 2 x M10 for battery connection DC power PS48300 3B 1800 amp PS48300 3B 2900 distribution BLVD routes 2 x 63A 1P 2 x 32A 1P 2 x 16A 1P MCB LLVD routes 5 x 100A NTOO FUSE 1 x 63A 1P MCB Load route PS48600 3B 2900 BLVD routes 2 x 63A 1P 2 x 32A 1P 2 x 10A 1P MCB LLVD routes 3 x 160A NTOO FUSE 2 x 100A NTOO FUSE 2 x 63A 1P 3 x 32A 1P 2 x 10A 1P MCB Note 1 PS48300 3B 1800 X1 amp PS48300 3B 1800 X2 PS48300 3B 2900 X1 amp PS48300 3B 2900 X2 PS48600 3B 2900 X1 amp PS48600 3B 2900 X2 have single AC input PS48300 3B 1800 X3 PS48300 3B 2900 X3 and PS48600 3B 2900 X3 have double AC inputs 2 PS48300 3B 1800 X1 PS48300 3B 2900 X1 and PS48600 3B 2900 X1 have no AC output 3 For PS48300 3B 1800 XF PS48300 3B 2900 XF and PS48600 3B 2900 XF AC distribution is determined by user requ
98. ut under voltage alarm point Default 180 5Vac configurable through monitoring module AC input under voltage recovery point Default 190 5Vac 10Vac higher than the AC input under voltage alarm point AC input over voltage protection point PS48300 3B 1800 default 305 5Vac configurable through monitoring module PS48600 3B 2900 amp PS48300 3B 2900 default 295 5Vac configurable through monitoring module AC input over voltage protection recovery point 10Vac lower than the AC input over voltage protection point AC input under voltage protection point Default 80 5Vac configurable through monitoring module AC input under voltage protection recovery point 15Vac higher than the AC input under voltage alarm point DC output alarm and protection DC output over voltage alarm point Default 58 5 0 2Vdc configurable through monitoring module DC output over voltage recovery point Default 58 0 0 2Vdc 0 5Vdc lower than the over voltage alarm point DC output under voltage alarm point Default 45 0 0 2Vdc configurable through monitoring module DC output under voltage recovery point Default 45 5 0 2Vdc 0 5Vdc higher than the under voltage alarm point PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 42 Appendix 1 Technical Data Parameter category DC output alarm and protection Parameter LLVD BL
99. wi v um CE CE CE E We SUE i 2 3 bs PE busbar mum ue spun icy Rectifier NT j d 1 un Isubrack 2 e of c x X X a RR i Iada 177 2 2 a S cul GA AC installation board layer 1 rl E PRES a Se Li L2 L3 PE 1 1 E z W27 d i 1 ez Frame PE input 20 4 6 NEU SN E T m 2 m AC 1 input DM 2 13 Di PE busbar RCS ala i AC installation board wo gt n Pt oy Frame ws ES M mer 2 L Applicable to W94C5ZB2 283 J e O 100 00 O J411 J412 4409 4407 J416 i w20 W19 c M i i T W94C5U1 ECC J419 J422 m reise wis m rente 4404 J403 4402 J401 DOE 4418 J430 J420 a 4421 Note the components in the dashed square are optional Figure 10 Wiring diagram 2 Note the components in the dashed square are optional PS48300 3B 1800 PS48300 3B 2900 PS48600 3B 2900 Power Supply System User Manual 56 Appendix 7 Glossary Appendix 7 Glossary Abbreviation Full word Amb Temp Ambient Temperature Batt Battery BC Boost Charging BLVD Battery Lower Voltage Disconnection Cap Capacity Com
100. y when the power system is in the FC state RectTrim Range 42V 58V It can be used to improve the current sharing among rectifiers Note that the value of this parameter cannot exceed the over voltage alarm point or the parameter will be invalid RectLimit Range 1096 121 The maintenance operations over a single rectifier include DC ON OFF AC ON OFF and Reset The operation method is 1 Use A or V to select the rectifier parameter and lt or gt to change the rectifier serial No Then press ENT to confirm The bottom line of the page displays the rectifier ID 2 Use A or Y to move the cursor to the maintenance operation area and lt or K to select the value If the rectifier voltage is too high you can select Reset to restore the output voltage of that rectifier to normal 6 There will be prompts as the confirmation of control commands If the maintenance operation is valid system will prompt you press ENT to confirm and execute the operation or ESC to abort the operation Otherwise system will prompt you the operation is invalid and press ESC to quit Press ENT to run No Maintain Other Key Quit ESC Quit Press ESC to return to the menu of higher level Setting System Parameters Battery parameters are very important for they are related to the life of battery Before delivery the battery parameters have been initialized

[输入书名] - Emerson Network Power

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